intellicube
Transcription
intellicube
Principle of Operation Legend 1 RTC® control boards (PCI, PCI-Express, PC/104-Plus, PCIe/104, SCANalone-USB) 2 Digital interface 3 Digital or analog servo amplifier boards Optics The laser beam is deflected via scan mirrors that are quickly and precisely positioned by galvanometer scanners. A sealed housing compactly integrates all components, including the electronics. The laser beam is focused via an objective at the scan system’s beam exit and/or a varioSCAN focusing unit at the beam entrance. For optical monitoring of work processes, SCANLAB offers camera adapters. 8 Control RTC® control boards from SCANLAB provide synchronous control of your scan systems, lasers and peripheral equipment. SCANLAB’s laserDESK® laser processing software is perfectly matched to our RTC®5 boards. Comprehensive DLLs also facilitate customer-developed software solutions. The status information generated by SCANLAB’s scan systems can be utilized for monitoring and optimization. Scan Systems dynAXIS® intelliDRILL® 1D Scanners SCANLAB’s galvanometer scanners and servo amplifiers are the core components for reliable laser positioning systems. The most basic product type − the single-axis module − allows positioning of laser beams in one dimension with up to 20 bits of positioning resolution. 2D Scan Heads A 2D scan module (consisting of two single-axis modules) deflects laser beams in two dimensions. Its mounting blocks are optimized for correct geometric orientation of the scanners and also provide mechanical stability to the scan system. A scan head also integrates all components in a sealed housing. 10 varioSCAN intellicube® 3D Scan Systems To position the laser spot along the beam axis, the system’s focal length needs to be dynamically varied. As an add-on to our 2D scan systems, SCANLAB offers its line of varioSCAN focusing units. 3D scan systems can be easily controlled by SCANLAB’s RTC® boards, thus turning the laser beam into a flexible tool for 3D materials processing. Newest Technologies SCANLAB continually introduces new scan technologies such as digital encoders for maximum positioning accuracy and iDRIVE ® for fully digital systems with comprehensive status monitoring, flexible tunings and top speeds. intelliWELD® powerSCAN Apertures Scan mirror size decisively influences the scan system’s overall dimensions and dynamic properties. Higher laser powers or smaller focus diameters require larger scan mirrors (and apertures). However, maximum speeds can only be obtained via small apertures. SCANLAB offers scan systems with beam-entrance apertures normally ranging from 7 to 70 mm. • 7-14 mm Aperture - intelliSCAN ® and hurrySCAN ® (same housing, while offering different dynamic capabilities) - intellicube ® and SCANcube ® (extraordinarily compact housing, while offering different dynamic capabilities) hurrySCAN® intelliSCAN® • 20-30 mm Aperture - intelliSCAN ®, intelliDRILL® and hurrySCAN ® (offer outstanding dynamic performance even at high laser powers and innovative design including air and/or water cooling) - intelliWELD ® (developed for robot-assisted welding applications with fiber-coupled high power lasers) • > 30 mm Aperture - powerSCAN (for applications requiring very high laser powers up to the multi-kW range; large working fields are achievable while maintaining small spot diameters) www.scanlab.de Components for System Integration RTC® 4 ® RTC 5 Control Boards SCANLAB’s RTC® control boards provide precise, real-time synchronous control of scan heads, lasers and peripheral equipment. Further key features: • Up to 20-bit positioning resolution • Status signal evaluation • Processing-on-the-fly • 2D and 3D image field correction • Full iDRIVE ® support • Multiple boards in one PC • Multitude of application-specific functions 12 Discover New Possibilities with iDRIVE ® SCANLAB’s iDRIVE ® technology redefines the industry standard for galvanometer scan head control and is featured in the intelliSCAN ®, intellicube ®, intelliWELD ® and intelliDRILL® series. Advantages of iDRIVE ®: • Fully digital control of scan systems • Multiple dynamics settings (tunings) • Automatic switching between different tunings • Customer-specific and application-specific tunings • Servo algorithm precisely models the scanner’s behavior • Simulation and optimization of work processes • Enhanced production safety via operational-state feedback RTC® SCANalone ® laserDESK laserDESK® Software laserDESK® is SCANLAB’s professional laser marking and processing software. It controls your hardware via SCANLAB’s RTC®5 controller board and thereby unlocks the advantages of iDRIVE ® functionality in SCANLAB’s newest-generation scan heads. Its modern user interface also helps you configure, test, calibrate and monitor your system components and facilitates straight-forward integration into your production lines. A remote control option is also available. System Extensions varioSCAN dynamic focusing units transform 2D scanners into 3D scan systems and can replace elaborate flat field objectives. Camera adapters, SCANalign and the Teach-in Module add processmonitoring and calibration functionality to SCANLAB scan systems. When needed, our systems can also be equipped with water and air cooling or sensors for Automatic Self-Calibration. www.scanlab.de System and Optical Configurations Suitable Solutions for Every Need SCANLAB’s scan systems can be ordered with an assortment of objectives, mirrors, interfaces and dynamic capabilities. Scan housings, too, are available in a wide variety of formats. This is our way of offering customers the optimal system tailored to their requirements. Customer-specific system designs are also available upon request. 14 System Configuration The system’s optical and dynamic capabilities are determined by considering many factors, including: • Focal diameter • Working distance • Image field size or working volume • Wavelength, laser power, pulse length • Positioning accuracy • Dynamics We extensively advise each customer to assure the optimal product configuration. s = λ · f · M2 · k / d s Focal diameter (1/e2) λ Wavelength (typically 193 nm – 10.6 µm) f Focal length (typically 30 mm – 2,000 mm) M2 Beam quality (laser-dependent) k Correction factor (ideally 1.27; more typically between 1.5 and 2.0) d Beam diameter prior to focusing (typically 6 – 70 mm) Image field size Wavelength, Laser Power, Pulse Length Our scan systems are equipped with optically coated deflection mirrors and objectives or varioSCAN focusing units appropriate for your laser’s wavelength, power and pulse length. Focal Diameter The focal diameter (1/e2), which the above equation approximates, depends on the light source (laser wavelength and quality of the coupled laser beam) as well as the scan system’s aperture and focal length. Working Distance and Image Field Size or Working Volume The available working distance depends primarily on the focusing optic’s focal length and design. The image field size depends on the scan system’s scan angle as well as the objective’s focal length and design. www.scanlab.de Application Matrix 2D Scan Systems Entrance aperture [mm] Max. laser power [W] Writing speed [cps] (1) intellicube ® SCAN cube® hurrySCAN ® (2) hurrySCAN ® II hurrySCAN ® intelliSCAN ® intelliSCANde ® intelliDRILL® intelliDRILLde® powerSCAN powerSCAN i (2) 7 8.5 10 14 10 14 7 10 14 10 14 20 25 30 20 25 30 20 30 33 50 Nd:YAG at1064 nm 100 150 150 250 150 250 100 150 250 150 250 4000 4000 4000 4000 4000 4000 4000 4000 5000 - - CO2 50 75 100 200 100 200 50 100 200 100 200 750 1000 1500 750 1000 1500 750 1500 3000 5000 5000 good quality 900 900 640 410 800 460 1100 800 500 1150 500 320 260 220 340 260 220 - - - high quality 600 600 400 280 500 320 800 500 340 800 340 210 170 150 230 170 150 - - - Marking ● ● ● Welding Coding Laser Materials Processing intelliSCAN ® intelliSCANde ® ● ● ● ● ● ● ● ● ● ● ● Remote welding ● ● ● Cutting ● ● ● Drilling ● ● ● ● Scribing, deep-engraving ● ● ● ● ● ● ● ● ● ● Soldering Trimming ● ● Texturing ● ● Structuring Perforating ● ● ● ● ● ● ● ● ● ● ● ● Heat treatment ● ● ● ● ● ● ● ● ● ● ● ● Processing of curved surfaces Rapid Manufacturing Micro-machining Stereolithography ● ● ● ● Laser sintering ● ● ● Rapid tooling ● ● ● Laser engraving ● ● ● ● ● Processing-on-the-fly ● ● ● ● ● ● Inspection, identification ● ● ● ● ● ● ● ● ● ● Large field scanning Precision display systems Material sorting ● ● ● ● ● Biomedical systems ● ● ● Ophthalmology ● ● ● ● ● ● Product individualizing Medical Systems ● ● ● ● ● ● Dermatology Science and Research ● (1) characters per second with single-stroke characters of 1 mm height, f = 160 mm F-Theta objective (f = 163 mm F-Theta objective for hurrySCAN 20 / 25 / 30 and intelliSCAN ® 20 / 25 / 30) (2) hurrySCAN® only with 10 mm aperture; (3) powerSCAN i only with 50 and 70 mm aperture © SCANLAB 05 / 2012 Information is subject to change without notice. ● ● ● ● 70 Application Matrix 3D Scan Systems Entrance aperture [mm] Max. laser power [W] intelliSCAN ® with varioSCANde 20i Scan Head with varioSCAN 20 intelliSCAN ® 20 / 25 / 30 with varioSCANde 40i (1) hurrySCAN ® 20 / 25 / 30 with varioSCAN 40 intelliWELD ® powerSCAN 33 with varioSCAN 40 powerSCAN 50i with varioSCAN 60i powerSCAN 70i with varioSCAN 80i max. 16 max. 8 max. 8 max. 16 max. 16 30 FC max. 16 max. 16 Nd:YAG at 1064 nm 200 200 4000 / 4000 / 4000 4000 / 4000 / 4000 8000 4000 4000 - CO2 200 200 750 / 1000 / 1500 750 / 1000 / 1500 - 2000 2000 2000 Typical processing speed [rad/s] 20 8 20 5 - 3 2.5 1.5 Typical positioning speed [rad/s] 35 18 20 9 100% in 10 ms 9 9 9 ● ● ● ● ● ● ● ● ● ● ● ● Remote welding ● ● ● ● ● ● Cutting ● ● ● ● ● ● ● ● ● ● ● Marking Welding Laser Materials Processing Coding Drilling ● ● ● ● Scribing, deep-engraving ● ● ● ● Soldering ● ● ● ● Texturing ● ● ● ● Structuring ● ● ● ● Trimming Perforating ● ● ● ● ● ● ● Heat treatment ● ● ● ● ● ● ● ● Processing of curved surfaces ● ● ● ● ● ● ● ● ● ● ● ● Stereolithography ● ● Laser sintering ● ● ● ● ● Rapid tooling ● ● ● ● ● Laser engraving ● ● ● ● ● ● ● ● ● ● ● ● ● ● Rapid Manufacturing Micro-machining Processing-on-the-fly ● ● Inspection, identification ● ● Large field scanning ● ● ● Precision display systems Material sorting Medical Systems Product individualizing Ophthalmology ● ● ● ● Dermatology Science and Research (1) ● Biomedical systems ● preliminary specifications © SCANLAB 05 / 2012 Information is subject to change without notice. ● ● ● ● ● dynAXIS, dynAXIS 3 system components for integrators dynAXIS galvanometer scanners are high-performance rotary motors for optical applications. They consist of a motor section based on moving magnet technology and a high-precision position detector. The primary area of application is the fast and precise positioning of mirrors for the deflection of laser beams. The exceptional dynamics of SCANLAB’s dynAXIS scanners are the result of years of experience in developing and manufacturing scanners, scan systems and scan solutions for industrial use. The motor section of each dynAXIS is ideally matched to the deflection mirror´s inertial load. The optimized rotor design is largely responsible for the favorable dynamic properties and resonance characteristics. Axially pre-loaded precision ball bearings guarantee a backlash-free rotor assembly with high stiffness and low friction. Special attention has been paid to long bearing lifetimes. The optical position detector system is characterized by high resolution, as well as good repeatability and drift values. The scanners are equipped with heaters and temperature sensors (except dynAXIS XS and dynAXIS T). This allows temperature stabiliza-tion for further enhancing long-term stability, even under fluctua-ting ambient conditions. The new scanners of the dynAXIS 3 series feature a revised position detector for exceptionally low drift, highest linearity and, optionally, extended deflection angles. For all dynAXIS scanners, SCANLAB provides suitable mirrors and mirror coatings for all common laser wavelengths and power levels. In addition to excellent reflection properties, the mirrors are also optimized with respect to inertial load, stiffness and flatness. The high quality of SCANLAB’s galvanometer scanners enables errorfree operation in long-term and continuous use. Comprehensive measurements on custom test benches assure that the highest level of quality is continuously maintained. dynAXIS, dynAXIS 3 Mounting A rotation-symmetric flange facilitates mounting of the galvanometer scanner. When mounting, ensure that the galvanometer housing is electrically insulated from the machine assembly. Mirror stoppers are already integrated in the scanners. Mirrors are directly bonded to the galvanometer´s shaft. The mirrors of the dynAXIS M and dynAXIS L are attached via a mirror mount to the shaft. Type-Dependent Specifications dynAXIS, dynAXIS 3 (1) XS T S M L Rotor inertia (2) Torque constant Coil resistance Coil inductance Max. RMS current 0.028 g·cm2 2.3 N·mm/A 3.9 Ω 90 µH 1.8 A 0.125 g·cm2 5.3 N·mm/A 2.8 Ω 145 µH 2.2 A 0.34 g·cm2 7.5 N·mm/A 2.7 Ω 165 µH 2.5 A 1.2 g·cm2 15 N·mm/A 2.2 Ω 275 µH 3.5 A 5.1 g·cm2 24 N·mm/A 0.85 Ω 300 µH 5A 6A 10 A 10 A 10 A 15 A Common Specifications (with SCANLAB control board, all angles are in mechanical degrees) Maximum scan angle Position detector Nonlinearity (7) Offset drift Gain drift Repeatability (RMS) Typical output signal - differential mode - common mode Supply current dynAXIS 3 (6) up to ± 20° < 0.4 % < 15 µrad/K < 50 ppm/K < 1 µrad < 0.1 % < 3 µrad/K (8) < 12 ppm/K(8) < 1 µrad –11 µA / ° –140 µA 35 – 60 mA –10.5 µA / ° –110 µA max. 45 mA Heater (3) Heater resistance 120 Ω Max. heater current 1000 Ω at 25 °C 578 Ω at 40 °C 0.25 A Cable length Installation Operating temperature standard 0.22 m electrically insulated 5 – 50 °C noncondensing Temperature sensor resistance (max. case temp. 50 °C) Peak current Weight Without cable Connector Without heater (3) With heater (3) Inertial load Recommended Maximum Recommended aperture dynAXIS ±12° approx. 25 g approx. 40 g (5) approx. 220 g approx. 300 g approx. 400 g (6) DE9M Dynamic performance (with SCANLAB control board) Step response time 1% of full scale (4) only available as dynAXIS 3 T, 3 S, 3 M and 3 L; preliminary values for scan angles from –11° to +11° (8) without temperature control < 5 µrad/K and < 25 ppm/K DE9M DA15F DA15F DA15F DA15F 0.02 g·cm2 0.05 g·cm2 7 mm 0.1 g·cm2 0.5 g·cm2 8.5 mm 0.35 g·cm2 1.5 g·cm2 10 mm 1.2 g·cm2 6 g·cm2 14 mm 8 g·cm2 25 g·cm2 20 – 30 mm 0.23 ms 0.24 ms 0.25 ms 0.40 ms 0.70 ms (7) (1) only available as dynAXIS 3 T, 3 S, 3 M and 3 L dynAXIS XS, S and T with integrated mirror mount, dynAXIS M and L without mirror mount D-sub plugs resp. sockets; heating available for dynAXIS 3 T, but not dynAXIS XS or dynAXIS T (4) rated for 1/1000 of full scale, with mirrors for the recommended aperture (5) weight for dynAXIS 3 T: approx. 100 g (2) (3) Ø38 8 Ø6.5 11.75 Ø5.5 8 1+0.03 94.5 (dynAXIS® 3 L) 92.5 (dynAXIS® L) 75.1 Ø6.5 (dynAXIS® 64.1 56.8 (mounting area) 3.05+0.05 removable mirror mount SCANLAB AG · Siemensstr. 2a · 82178 Puchheim · Germany Tel. +49 (89) 800 746-0 · Fax +49 (89) 800 746-199 [email protected] · www.scanlab.de Ø 6.99 - 0.01 Ø 38 Ø9 Ø 22-0.03 Ø 38 74 3 M) 72 (dynAXIS® M) 39.5 2.5 dynAXIS L, dynAXIS 3 L optional mirror mount all dimensions in mm SCANLAB America, Inc. · 100 Illinois St · St. Charles, IL 60174 · USA Tel. +1 (630) 797-2044 · Fax +1 (630) 797-2001 [email protected] · www.scanlab-america.com Ø 30.48 - 0.03 12 / 2014 Information is subject to change without notice. Product photos are non-binding and may show customized features. 1.7 51 1.95+0.05 2.5 1.75 +0.05 dynAXIS M, dynAXIS 3 M 12.5 2 16.7 39.2 57.2 (dynAXIS® S) 59.2 (dynAXIS® 3 S) Ø16.5 1.75+0.05 2 dynAXIS S, dynAXIS 3 S Ø14-0.03 29.1 Ø14-0.03 29.1 11 Ø12.68-0.03 45 1.7 dynAXIS 3 T Ø8 Ø 22-0.03 Ø 38 dynAXIS T 20 Ø16 Ø12.6 40.2 22.9 15.5 1.3 dynAXIS XS basiCube New! compact and economic SCANLAB's product range now includes the basiCube scan head, an easily-integrated standard solution for laser marking. This product is manufactured in Germany to the highest quality standards. Key benefits: • Very fast writing speed • Ideal for fiber lasers (full 10-mm aperture) • Ultra-compact scan head, for easy integration With impressive dynamics, basiCube is perfectly tailored for typical laser marking applications. The scan head achieves 800 characters per second with good marking quality, thus setting new standards in its class. basiCube's 10-mm aperture is ideal for use with typical fiber lasers. And the housing's minimal volume facilitates integration into even the tightest spaces. basiCube is available for three laser wavelengths (355 nm, 1064 nm or 10600 nm) and combinable with a number of objectives. Control is via the widely-used digital XY2-100 protocol. • Excellent price/performance ratio • Dependable SCANLAB quality – Made in Germany Typical Applications: • Marking • Coding • Processing-on-the-fly Typical Industries: • Food & Beverages • Packaging • Electronics & Semiconductors basiCube Quality Specifications basiCube 10 Aperture Tracking error 10 mm 0.14 ms Positioning resolution 16 bit (4) Repeatability (RMS) < 2.0 µrad Optical performance Step response time (1) 1% of full scale 0.35 ms Typical scan angle ±0.35 rad 10% of full scale 1.0 ms Gain error < 5 mrad Zero offset < 5 mrad Typical speeds (2) Marking speed 2.5 m/s Nonlinearity < 3.5 mrad (5) Positioning speed 12.0 m/s Power requirements Interface (digital) ±15 V DC, max. 3 A each XY2-100 Operating temperature 25 °C ± 10 °C Writing speed Good writing quality 800 cps High writing quality 570 cps (all angles are in optical degrees) Long-term drift (4) 8-h-drift (after 30 min warm-up) (3) Offset < 100 µrad Gain < 250 ppm (5) based on the full angle range (e.g. positioning resolution 11 µrad for angle range ±0.36 rad) with respect to 44° = 0.768 rad The high quality of SCANLAB’s scan solutions is the result of years of experience in the development and manufacture of galvanometer scanners and scan systems. In addition, every scan system must first pass the SCAN check burn-in test before it is released for shipment to the customer. Options • Assortment of objectives • varioSCAN: upgrade to a 3-axis scan system • Camera adapter for optical process monitoring Temperature drift Offset < 30 µrad/K Gain < 160 ppm/K (all angles are in optical degrees) (1) settling to 1/1000 of full scale with F-Theta objective, f = 160 mm (3) at constant ambient temperature and load (2) 9. 90.5 8 35.4 91 Beam in .4 5.6 10 Beam exit side Beam out Beam in x1 M79 ep) e (6 d 12.54 43.46 basiCube 10 42.52 Aperture Beam displacement 10 mm 12.54 mm Weight 1.5 kg all dimensions in mm SCANLAB AG · Siemensstr. 2a · 82178 Puchheim · Germany Tel. +49 (89) 800 746-0 · Fax +49 (89) 800 746-199 [email protected] · www.scanlab.de SCANLAB America, Inc. · 100 Illinois St · St. Charles, IL 60174 · USA Tel. +1 (630) 797-2044 · Fax +1 (630) 797-2001 [email protected] · www.scanlab-america.com 02 / 2015 Information is subject to change without notice. Product photos are non-binding and may show customized features. Ø 22.41 Beam entrance side basiCube 10 SCANcube, intellicube scanning in pocket size The ultra-compact scan heads of the SCANcube series deliver excellent dynamics and superior SCANLAB product quality in a minimum-size package. The scan heads of the intellicube series advantageously combine the features of the successful SCANcube and intelliSCAN platforms. SCANcube and intellicube scan heads bring success to applications demanding very fast marking speeds and integration in the tightest of spaces. Applications include packaging-industry coding and marking of electronic components, i.e. market domains typically served in the past by inkjet systems. Sealed against water and dust, the SCANcube’s and intellicube’s robust and exceptionally compact housing facilitates straightforward integration into production environments – even confined, difficult-to-access locations. A wide variety of objectives can be used with these scan heads. The intellicube is also ideal for applications requiring very high dynamics or the acquisition of important status information. Typical Applications: • Marking and coding • Semiconductor and electronics industry • Processing-on-the-fly SCANcube 7, 8.5 , 10, 14 SCAN cube 7 12.9 77.9 H7 ) 14 deep (4 Ø6.8 Beam entrance side 29.38 Beam exit side with x1 M55eep) (6 d .5 78 69 9.98 29.64 Beam in SCAN cube 8.5 32.5 Beam entrance side 12.9 82.1 .5 0.5 Beam exit side 9 69 .5 10.17 29.95 Beam in x1 M55eep) (6 d 32.69 SCAN cube 10 94 .8 Ø9 22.41 Beam entrance side 40.5 Beam exit side 14 1 Beam in 12.54 .5 x1 M79 eep) (6 d SCAN cube 14 43.46 96 42.52 Beam entrance side 105.5 22.41 3.8 Ø1 39.5 Beam exit side .5 3 13 1 9x ) M7 deep (5 Beam in 16.42 43.58 .5 SCANLAB precisely optimizes and tunes all optical components to one another to ensure maximum focus quality and stable process parameters. Optical components offered by SCANLAB include compact objectives, as well as objective mounts for standard objectives. Optics for various wavelengths, power densities, focal lengths and image fields are available. Control Ø8 29.38 99 Optics 42.52 all dimensions in mm Dimensions SCANcube Aperture Beam displacement 7 mm 9.98 mm 8,5 mm 10.17 mm 10 mm 12.54 mm 14 mm 16.42 mm SCAN cube scan heads are equipped with either an analog or a digital standard interface accessible via a 25-pin D-SUB connector. They are easily controlled via SCANLAB’s RTC PC interface board or the PC-independent RTC SCAN alone board from SCANLAB. intellicube scan heads are equipped with a digital standard interface. They are easily controlled via SCANLAB’s RTC4 or RTC5 PC interface board. Scan head diagnosis and all essential configuration parameters are controlled via software commands. Options • For optical process monitoring, SCANLAB offers a camera adapter. intellicube 10, 14 SCANcube or intellicube? intellicube 10 2 1 40.5 Beam exit side 4 11 96 The intellicube provides improved dynamic performance. And as a direct beneficiary of SCANLAB’s years of experience developing digitally controlled intelliSCAN scan systems, the intellicube also offers all the advantages of iDRIVE technology: high flexibility, superior dynamics, real-time monitoring of actual position and advanced status information, etc. .5 x1 M79 eep) (6 d Beam in 12.54 3 intellicube 14 42.52 Beam entrance side Ø1 105.5 2 1 39.5 Beam exit side 3.5 1 9x ) M7 deep (5 13 99 .5 Beam in 3 16.42 43.58 The high quality of SCANLAB’s scan solutions is the result of years of experience in the development and manufacture of galvanometer scanners and scan systems. In addition, every scan system must first pass the SCAN check burn-in test before it is released for shipment to the customer. 3.8 Quality 22.41 intellicube scan heads are available with vector-tuning or step-tuning. 22.41 94 .8 Ø9 In addition to the 10 and 14 mm apertures, the SCAN cube series also offers extremely compact scan heads with 7 or 8.5 mm apertures. Further the SCAN cube can be equipped with either a digital or an analog interface. Beam entrance side 43.46 The intellicube and SCAN cube are electrically and mechanically inter-compatible. 42.52 Legend 1 Beam in 2Connector 3 Beam out all dimensions in mm The housing dimensions of intellicube 10 and 14 are identical to SCANcube 10 and 14. Dimensions intellicube Aperture Beam displacement 10 mm 12.54 mm 14 mm 16.42 mm SCANcube, intellicube Type-Dependent Specifications (all angles are in optical degrees) SCAN cube 7 SCAN cube 8.5 SCAN cube 10 intellicube 10 SCAN cube 14 intellicube 14 Aperture 7 mm 8.5 mm 10 mm 10 mm 14 mm 14 mm Beam displacement 9.98 mm 10.17 mm 12.54 mm 12.54 mm 16.42 mm 16.42 mm Dynamic performance Tracking error 0.14 ms 0.14 ms 0.16 ms 0.14 ms 0.30 ms 0.24 ms 1 % of full scale 0.25 ms 0.30 ms 0.40 ms 0.35 ms 0.65 ms 0.50 ms 10% of full scale 0.70 ms 0.70 ms 1.2 ms 1.2 ms 1.6 ms 1.4 ms Marking speed 2.5 m/s 2.5 m/s 2.0 m/s 2.5 m/s 1.0 m/s 1.5 m/s Positioning speed 15.0 m/s 15.0 m/s 10.0 m/s 15.0 m/s 7.0 m/s 12.0 m/s good writing quality 900 cps 900 cps 640 cps 800 cps 410 cps 460 cps high writing quality 600 cps 600 cps 400 cps 500 cps 280 cps 320 cps 650 g 1 kg 1.9 kg 1.9 kg 2.3 kg 2.3 kg Step response time (settling to 1/1000 of full scale) Typical speeds (1) Writing speed(2) Weight (without objective) (1) (2) with F-Theta objective, f = 160 mm single-stroke characters of 1 mm height Common Specifications (all angles are in optical degrees) Dynamic performance Repeatability (RMS) < 2 µrad Offset drift < 30 µrad/K Gain drift < 80 ppm/K Long-term drift over 8 hours < 0.3 mrad plus temperature-induced gain and offset drift Optical performance Typical scan angle ±0.35 rad Gain error < 5 mrad Zero offset < 5 mrad Nonlinearity < 3.5 mrad / 44° Power requirements ±15 V DC, max. 3 A each (SCANcube 7 max. 2 A) Interface Analog version (SCANcube) ±4,8 V Digital version XY2-100 (3) or SL2-100 25 °C ± 10 °C Operating temperature intellicube XY2-100 Enhanced, SCANcube XY2-100 Standard 12 / 2014 Information is subject to change without notice. Product photos are non-binding and may show customized features. (3) SCANLAB AG · Siemensstr. 2a · 82178 Puchheim · Germany Tel. +49 (89) 800 746-0 · Fax +49 (89) 800 746-199 [email protected] · www.scanlab.de SCANLAB America, Inc. · 100 Illinois St · St. Charles, IL 60174 · USA Tel. +1 (630) 797-2044 · Fax +1 (630) 797-2001 [email protected] · www.scanlab-america.com SCANcube III high speed scanning in pocket size The exceptionally compact scan heads of the new SCANcube III series establish industry standards for accuracy and dynamic performance. • Far higher scan speeds (up to 100%) • Significantly improved dynamic performance (up to 50%) • Much lower long-term drift (- 50%) • Substantially reduced temperature drift (more than 40%) • Clearly lower heat generation (approx. 50%) SCANcube III scan heads take advantage of the new dynAXIS 3 series galvanometer scanners for the first time. In conjunction with new electronics, these galvos deliver highest dynamic performance, lowest drift and best linearity. The SCANcube III series of scan heads continue to feature a robust, sealed housing for protection against water and dust. And the housing‘s extremely compact dimensions facilitate easy integration into your production lines. Full mechanical and electronic compatibility with previous SCANcube series is retained, thus simplifying upgrades. Typical Applications: • • • • Marking applications Materials processing in the semiconductor industry Microstructuring Processing-on-the-fly SCANcube III Quality Specifications The high quality of SCANLAB’s scan solutions is the result of years of experience in the development and manufacture of galvanometer scanners and scan systems. In addition, every scan system must first pass the SCAN check burn-in test before it is released for shipment to the customer. SCAN cube III 10 SCAN cube III 14 Aperture Tracking error 10 mm 0.12 ms 14 mm 0.15 ms Step response time (1) 1% of full scale 0.30 ms 0.35 ms 10% of full scale 0.80 ms 0.90 ms Marking speed 3.0 m/s 2.0 m/s Positioning speed 16.0 m/s 14.0 m/s Good writing quality 925 cps 740 cps High writing quality 700 cps 500 cps • varioSCAN: upgrade to a 3-axis scan system Offset < 100 µrad < 100 µrad Gain < 100 ppm < 100 ppm • Camera adapter for optical process monitoring Offset < 25 µrad/K < 25 µrad/K Gain < 25 ppm/K < 25 ppm/K Typical speeds (2) Options Writing speed • Assortment of objectives Long-term drift (8-h-drift after 30 min warm-up) (3) Temperature drift Common Specifications (all angles are in optical degrees) Repeatability (RMS) < 2 µrad (1) Positioning resolution 16 bit (4) settling to 1/1000 of full scale (2) with F-Theta objective, f = 160 mm (3) at constant ambient temperature and load, without water cooling; Optical performance Typical scan angle ±0.35 rad Gain error < 5 mrad Zero offset < 5 mrad Nonlinearity < 0.9 mrad / 44° Power requirements ±15 V DC, max. 3 A each Interface Digital version SL2-100 or XY2-100 Analog version ±4.8 V Operating temperature 25 °C ± 10 °C (all angles are in optical degrees) (4) SCANcube III 10 based on the full angle range (e.g. positioning resolution 11 µrad for angle range ±0.36 rad) SCANcube III 14 Strahleintrittsseite Strahleintrittsseite x1 M79ief) (6 t 4 Strahleintritt ,5 99 3 13 9x1 M7 tief) (5 Strahleintritt 16,42 43,5 ,5 43,46 11 12,54 ,5 Strahlaustrittsseite 42,52 42,5 SCANcube III Aperture Beam displacement 10 mm 12.54 mm 14 mm 16.42 mm Weight 1.9 kg 2.3 kg SCANLAB AG · Siemensstr. 2a · 82178 Puchheim · Germany Tel. +49 (89) 800 746-0 · Fax +49 (89) 800 746-199 [email protected] · www.scanlab.de The housings of the SCANcube III series are identical with those of the SCANcube scan heads. all dimensions in mm SCANLAB America, Inc. · 100 Illinois St · St. Charles, IL 60174 · USA Tel. +1 (630) 797-2044 · Fax +1 (630) 797-2001 [email protected] · www.scanlab-america.com 06 / 2014 Information is subject to change without notice. Product photos are non-binding and may show customized features. 105,5 94 39, Strahlaustrittsseite 96 22,4 3,8 22,41 Ø1 ,8 Ø9 40,5 hurrySCAN III, hurrySCAN II, hurrySCAN universal and compatible These compact scan heads from SCANLAB provide optimal solutions for nearly all challenges found in industrial laser materials processing. The mechanically and electrically inter-compatible scan heads have apertures ranging from 7 to 30 mm and various levels of dynamics. High long-term stability and low drift values are ensured via integrated temperature stabilization. SCANLAB has products for practically every customer need. Smallaperture systems optimally combine top speed and exceptional precision. Marking speeds exceeding 1000 characters per second can be achieved. Also available are large-aperture scan heads offering small spot size, high speed and laser-power handling up to the multikilowatt range. The housing concept as well as tight manufacturing and assembly tolerances bring high flexibility and certainty to the design and operation of laser materials processing systems. This also facilitates speedy adaptation to individual customer requirements. hurrySCAN III scan heads take advantage of the new dynAXIS 3 series galvanometer scanners. In conjunction with new electronics, these galvos deliver highest dynamic performance, lowest drift and best linearity. Typical Applications: • • • • • • Materials processing Marking Microstructuring Rapid manufacturing 3D applications Processing-on-the-fly hurrySCAN III 10, 14 + hurrySCAN II 7, 10, 14 Optics To optimally utilize standard objectives, the hurrySCAN 25’s two scan axes have differing maximum scan angles. This results in an elliptical image field with the larger semi-axis perpendicular to the entrance beam axis. Control All scan heads of these series are equipped with either analog or digital standard interfaces and are easily controlled via SCANLAB’s RTC control boards. All scan heads are optionally available with an optical fiber data interface. Denoted dimensions refer to the standard housing type with 10 mm aperture. Variations in height and depth of the housing are possible; also housings with water cooling have other dimensions. Legend 1 Beam in 2 Screws (M6 thread) (#) (#) 3Flange 4 Alignment pins (6h6) (#) 5 Mounting bracket 6Connectors 7Objective 8 Beam out Threaded and non-threaded holes at the housing’s beam entrance side of hurrySCAN 20, 25 and 30 facilitate mounting of the scan head and installation of fiber optic outputs. not included all dimensiions in mm Standard mounting bracket (10 mm aperture): rectangular, without cut-out * The hurrySCAN II 7´s mounting bracket is higher (101.6 mm instead of 91.6 mm) and the bore holes are horizontally displaced (45.3 mm instead of 42.8 mm). ** True for 10 mm aperture scan heads, for hurrySCAN II 14 and hurrySCAN III14 the dimension is 50.1 mm. Dimensions Aperture Beam displacement (dimension b) 7 mm 9.98 mm 10 mm 12.56 mm On the beam exit side, threaded holes are available for attaching add-on components such as cross jets, illumination, distance sensors or thermal shields. Cooling The hurrySCAN 20, 25 and 30 scan heads provide water-cooling connections for the entrance aperture, electronics and galvanometer scanners, along with air-cooling of the deflection mirrors. This ensures constant working conditions and excellent long-term stability, thus guaranteeing reliable operation even in high-laser-power applications. Attachment Provisions (#) Scan mirrors and objectives with optimized mounts are available for all typical laser types and working fields. 14 mm 16.42 mm hurrySCAN 20, 25, 30 Options • varioSCAN: upgrade to a 3-axis scan system (hurrySCAN 20, 25 and 30 also with varioSCAN 40FLEX ) W 180 A E • Additional reference sensor system (ASC) for automatic self-calibration (10 mm apertures and higher; not needed with hurrySCAN III) 6.9 • High-performance variants with lightweight mirrors (14 mm apertures and higher) 20 3 5 14 4 2 0 • Available as a scan module without housing (except hurrySCAN 30) 6 1 Legend • Camera adapter for optical process monitoring Beam exit side with beam displacement 72 42 1 Beam in 2 Mounting screws (M6 threads) (#) 3 Flange (#) 4 Alignment pins (6h6) (#) 5 Objective 6 Beam out 7 Wider construction (drawn dashed) only for hurrySCAN 30 E Electrical connectors A Connection for cooling air WConnections for cooling water The high quality of SCANLAB’s scan heads is the result of years of experience in the development and manufacture of galvanometer scanners and scan systems. In addition, every scan system must first pass the SCANcheck burn-in test before it is released for shipment to the customer. 5 6x M 4x 4 7x 6H not included 7 72 42 (#) 6x 72 Quality 60 • Water and air cooling (10 mm apertures and higher; standard for hurrySCAN 20, 25 and 30) 57.15 all dimensions in mm Beam entrance side 50 dimension b dimension c 4x M dimension a 6H 2x 4 4H 7 7 5.5* 25 57.15 25 38.1 140 typ. 5 7 34.93 6 13 13 10* 2x M 30 3x 85 Beam in *Dimensions only relevant for the hurrySCAN 30 Dimensions hurrySCAN 20 hurrySCAN 25 hurrySCAN 30 Aperture (dimension a) 20 mm 25 mm 30 mm Beam displacement (dimension b) 25.25 mm 29.88 mm 35.53 mm Dimension c 67.25 mm 72.00 mm 72.00 mm hurrySCAN III, hurrySCAN II, hurrySCAN Common Specifications Type-Dependent Specifications hurrySCAN III 10 hurrySCAN III 14 Repeatability (RMS) < 2 µrad Aperture Tracking error 10 mm 0.12 ms 14 mm 0.18 ms Positioning resolution 18 bit (8) Step response time (1) 1% of full scale Gain error < 5 mrad 0.35 ms 0.35 ms Zero offset < 5 mrad 10% of full scale 1.7 ms 1.2 ms Skew < 1,5 mrad Power requirements ±(15 +1.5) V DC, max. 3 A (max. 6 A for hurrySCAN 20-30) Optical performance Typical speeds (2) Marking speed 3.0 m/s 2.0 m/s Positioning speed 12 m/s 12 m/s Good writing quality 1000 cps 660 cps High writing quality 700 cps 410 cps Offset < 100 µrad < 100 µrad Gain < 100 ppm < 100 ppm Analog version SL2-100, XY2-100 Standard or optical data transfer TTL level Offset < 100 µrad < 100 µrad Operating temperature 25 °C ± 10 °C Gain < 100 ppm < 100 ppm Typical air requirements (9) Offset < 15 µrad/K < 15 µrad/K Typical water requirements Gain < 25 ppm/K < 25 ppm/K clean, filtered air 20 l/min at ∆p < 2 bar 5 l/min at ∆p < 0.1 bar, p < 4 bar Typical scan angle of scanner 1 ±0.35 rad ±0.35 rad Typical scan angle of scanner 2 ±0.35 rad ±0.35 rad Typical field size – square (2), (4) 110 x 110 mm2 90 x 90 mm2 Nonlinearity < 0.9 mrad / 44° approx. 3 kg (5) < 0.9 mrad / 44° approx. 3 kg (5) Input signals Digital version Writing speed SL2-100, XY2-100 Standard or optical data transfer alternatively: ±4.8 V; ±9.6 V; ±4.8 mA; ±9.6 mA 3 status signals per axis Analog version Long-term drift 8-h-drift (after 30 min warm-up) (3) Output signals Digital version 24-h-drift (after 3 h warm-up) (3) Temperature drift (all angles are in optical degrees) Optical performance Weight (without objective) (9) (8) based on the full angle range (e.g. positioning resolution 2.8 µrad for angle range ±0.36 rad), resolutions better than 16 bit (11 µrad) only together with SL2-100 interface (9) air and water cooling optional for hurrySCAN III 10 and 14, hurrySCAN II 7-14 and hurrySCAN 10 (all angles are in optical degrees) Type-Dependent Specifications hurrySCAN II hurrySCAN 7 mm 10 mm 14 mm 10 mm 20 mm 25 mm 30 mm 0.11 ms 0.12 ms 0.24 ms 0.18 ms 0.35 ms 0.50 ms 0.55 ms Step response time (1) 1% of full scale 0.23 ms 0.35 ms 0.40 ms 0.35 ms 0.80 ms 0.90 ms 1.20 ms 10% of full scale - 1.70 ms 1.60 ms 0.90 ms 2.50 ms 3.20 ms 4.50 ms Marking speed 3.5 m/s 3.0 m/s 1.5 m/s 2.0 m/s 1.0 m/s 0.8 m/s 0.7 m/s Positioning speed 15.0 m/s 12.0 m/s 7.0 m/s 7.0 m/s 6.0 m/s 5.0 m/s 3.0 m/s Good writing quality 1100 cps 1000 cps 500 cps 640 cps 320 cps 260 cps 220 cps High writing quality 800 cps 700 cps 340 cps 400 cps < 0.3 mrad (6) < 0.6 mrad (7) < 0.6 mrad (7) < 0.6 mrad (7) 210 cps < 0.6 mrad (7) 170 cps < 0.6 mrad (7) 150 cps < 0.6 mrad (7) Typical scan angle of scanner 1 ±0.35 rad ±0.35 rad ±0.35 rad ±0.35 rad ±0.35 rad ±0.26 rad ±0.35 rad Typical scan angle of scanner 2 ±0.35 rad ±0.35 rad ±0.35 rad ±0.35 rad ±0.35 rad ±0.40 rad ±0.35 rad Typical field size – ellipse (2), (4) - - - - - 80 x 130 mm2 - Typical field size – square (2), (4) 110 x 110 mm2 110 x 110 mm2 90 x 90 mm2 110 x 110 mm2 90 x 90 mm2 75 x 75 mm2 50 x 50 mm2 Nonlinearity < 3.5 mrad / 44° < 3.5 mrad / 44° < 3.5 mrad / 44° < 3.5 mrad / 44° < 3.5 mrad / 44° < 3.5 mrad / 44° < 3.5 mrad / 44° approx. 3 kg (5) approx. 3 kg (5) approx. 3 kg (5) approx. 3 kg (5) approx. 5.8 kg approx. 5.8 kg approx. 5.8 kg Aperture Tracking error Typical speeds (2) Writing speed Long-term drift (8-h-drift) Weight (without objective) (all angles are in optical degrees) (1) settling to 1/1000 of full scale with F-Theta objective, f = 160 mm respectively f = 163 mm (hurrySCAN 20-30) at constant ambient temperature and load, without water cooling; achievable even under varying load when equipped with temperature-controlled water cooling (4) limited by vignetting at objective (5) with optional water cooling up to 4.7 kg (6) at constant ambient conditions, plus offset drift < 30 µrad/K and gain drift < 100 ppm/K (7) after warm-up (2) (3) SCANLAB AG · Siemensstr. 2a · 82178 Puchheim · Germany Tel. +49 (89) 800 746-0 · Fax +49 (89) 800 746-199 [email protected] · www.scanlab.de SCANLAB America, Inc. · 100 Illinois St · St. Charles, IL 60174 · USA Tel. +1 (630) 797-2044 · Fax +1 (630) 797-2001 [email protected] · www.scanlab-america.com 12 / 2014 Information is subject to change without notice. Product photos are non-binding and may show customized features. Optical performance intelliSCAN se smart scanning meets precision Thanks to digital encoder technology, intelliSCANse scan heads deliver unparalleled positioning accuracy, along with highest dynamic performance. Featuring lowest drift and dither values, they set new standards for the ultra-precise scanning typically demanded by high-end applications. The perfect working scenario for these scan heads: applications involving precision positioning stages with challenging throughput, productivity and accuracy requirements. SCANLAB‘s self-developed dynAXISse galvanometer scanners help the intelliSCANse attain a combination of superior precision and dynamics. Here, SCANLAB‘s patented digital encoder technology is implemented with stationary scales and extremely low inertia. This ensures highest processing accuracy, even under fluctuating ambient and processing conditions, and makes intelliSCANse 10 the market‘s fastest available high-precision 10-mm scan head – with an outstanding price/performance ratio. The intelliSCANse series of scan heads excels with industry-proven digital servo electronics, whose powerful algorithms enable top dynamics and processing quality. The electronics can be equipped and enhanced with several servo algorithms and parameter sets (tunings). Furthermore, the electronics offers comprehensive possibilities for tracking status values, diagnostics and communication between scan heads and control computers. All the scan system‘s key status values are collected (e.g. positions, mirror speeds, output stage currents, supply voltage and temperature). These values can be used for process simulation, monitoring and documentation, as well as process optimization in safety-critical applications. Typical Applications: • • • • Microprocessing Microstructuring Materials processing Processing-on-the-fly Typical Industries: • Display and electronics manufacturing • Semiconductor and photovoltaic industries • Automotive industry intelliSCAN se Options Specifications intelliSCAN se 10 intelliSCANse 14 Aperture Tuning 10 mm Fast Vector 14 mm Sharp Edge Tracking error 0.11 ms 0.15 ms Marking speed 3.5 m/s 2.0 m/s Positioning speed 12.0 m/s 5.0 m/s Good writing quality 1080 cps 680 cps High writing quality 760 cps 480 cps Step response time (2) 1% of full scale 0.40 ms 0.45 ms Offset < 20 µrad < 20 µrad Gain < 20 ppm < 20 ppm Repeatability (RMS) < 0.4 µrad Offset < 20 µrad < 20 µrad Positioning resolution 20 bit (4) Gain < 25 ppm < 25 ppm Optical performance Typical scan angle ±0.35 rad Offset < 15 µrad/K < 15 µrad/K Gain error < 5 mrad Gain < 8 ppm/K < 8 ppm/K Zero offset < 5 mrad < 2.0 µrad < 1.6 µrad Nonlinearity < 0.5 mrad / 44° (all angles are in optical degrees) Power requirements 30 V DC, max. 3 A (1) Interface Operating temperature SL2-100, XY2-100 Enhanced or optical data transfer 25 °C ± 10 °C Weight approx. 3 kg • Assortment of objectives • varioSCAN: upgrade to a 3-axis scan system Typical speeds (1) • High-performance variant with lightweight mirrors • Water and air cooling Writing speed • Available as a scan module without housing • Camera adapter for optical process monitoring Long-term drift 8-h-drift (after 30 min warm-up) (3) Common Specifications 24-h-drift (after 3 h warm-up) (3) Temperature drift Dither (position noise, RMS) with F-Theta objective, f = 160 mm (2) settling to 1/1000 of full scale (3) at constant ambient temperature and load, without water cooling; achievable even under varying load when equipped with temperature-controlled water cooling (all angles are in optical degrees) (4) intelliSCANse 10, 14 Legend 8 5 147 156 91.6 The housings of the intelliSCAN se series are identical with those of the intelliSCAN and hurrySCAN series. 6 5 Denoted dimensions refer to the standard housing type (with standard mounting bracket, 10 mm aperture). Variations in size and form are possible; also housings with water cooling have other dimensions. 4 7 11 5 17 all dimensions in mm 4 2 5 Mounting bracket 6 Electrical connectors 7Objective 8 Beam out 8 1 SCANLAB AG · Siemensstr. 2a · 82178 Puchheim · Germany Tel. +49 (89) 800 746-0 · Fax +49 (89) 800 746-199 [email protected] · www.scanlab.de SCANLAB America, Inc. · 100 Illinois St · St. Charles, IL 60174 · USA Tel. +1 (630) 797-2044 · Fax +1 (630) 797-2001 [email protected] · www.scanlab-america.com 01 / 2015 Information is subject to change without notice. Product photos are non-binding and may show customized features. 1 Beam in 2 Screws (M6 threads) * 3 Flange * 4 Alignment pins (6h6) * (* not included) 11 16 3 based on the full angle range (e.g. positioning resolution 0.7 µrad for angle range ±0.36 rad), resolutions better than 16 bit (11 µrad) only together with SL2-100 interface intelliSCAN III smart scanning meets low drift The new intelliSCAN III series of scan heads establishes industry standards for long-term stability and dynamic performance. • Much lower long-term drift (- 50%) • Significantly reduced temperature drift • Multitude of switchable tunings for shorter process times • Application-specific and customer-specific tunings • Realtime acquisition of all key operational states • Comprehensive diagnostic possibilities intelliSCAN III scan heads take advantage of the new dynAXIS 3 series galvanometer scanners for the first time. In conjunction with new electronics, these galvos deliver highest dynamic performance, lowest drift and best linearity. intelliSCAN III scan heads continue to offer all advantages of the intelliSCAN product line, including a wide assortment of options. Efficient algorithms of the digital servo electronics enable very high dynamic performance and marking quality. And the scan head electronics provide extensive possibilities for diagnostics and communication between the scan system and your control computer, as well as acquisition of all the scan system‘s key operational states. Typical Applications: • • • • • Micromachining Marking, welding, drilling Rapid prototyping, rapid tooling Materials processing in the semiconductor industry Processing-on-the-fly intelliSCAN III Options Specifications • varioSCAN: upgrade to a 3-axis scan system (4) intelliSCAN III 10 intelliSCAN III 14 intelliSCAN III 20 intelliSCAN III 30 10 mm Fast Vector 14 mm Sharp Edge 20 mm Fast Vector III (5) 30 mm Fast Vector III (5) 0.11 ms 0.13 ms 0.30 ms 0.45 ms Step response time 1% of full scale • High-performance variants with lightweight mirrors 0.40 ms 0.40 ms 0.65 ms 1.0 ms • Water and air cooling 10% of full scale 1.1 ms 2.2 ms 2.2 ms 3.2 ms Marking speed 3.5 m/s 2.5 m/s 1.0 m/s 0.8 m/s Positioning speed 12 m/s 6.0 m/s 9.0 m/s 6.0 m/s Aperture Tuning Tracking error (1) • Camera adapter for optical process monitoring Typical speeds (2) Writing speed Good writing quality 1080 cps 800 cps 400 cps 320 cps High writing quality 760 cps 550 cps 270 cps 250 cps Common Specifications Long-term drift Offset < 100 µrad < 100 µrad < 100 µrad < 100 µrad Gain < 100 ppm < 100 ppm < 100 ppm < 100 ppm Offset < 100 µrad < 100 µrad < 100 µrad < 100 µrad Gain < 100 ppm < 100 ppm < 100 ppm < 100 ppm Offset < 15 µrad/K < 15 µrad/K < 20 µrad/K < 20 µrad/K Gain < 25 ppm/K < 25 ppm/K < 15 ppm/K < 15 ppm/K Beam displacement 12.56 mm 16.42 mm 25.25 mm 35.53 mm Weight ca. 3 kg ca. 3 kg ca. 5.8 kg ca. 5.8 kg 24-h-drift (after 3 h warm-up) Repeatability (RMS) < 2 µrad Positioning resolution 18 bit (6) Optical performance (3) Temperature drift Typical scan angle ±0.35 rad Gain error < 5 mrad Zero offset < 5 mrad Nonlinearity < 0.9 mrad / 44° Power requirements 30 V DC, max. 3 A or 48 V DC, max. 3 A Interface SL2-100 , XY2-100 Enhanced, or optical data transfer 25 °C ± 10 °C Operating temperature (all angles are in optical degrees) (all angles are in optical degrees) (1) (6) settling to 1/1000 of full scale (2) with F-Theta objective, f = 160 mm (3) at constant ambient temperature and load, without water cooling; achievable even under varying load when equipped with temperature-controlled water cooling (4) preliminary specifications (5) also available with the classic intelliSCAN tuning intelliSCAN III 10, 14 (**) based on the full angle range (e.g. positioning resolution 2.8 µrad for angle range ±0.36 rad), resolutions better than 16 bit (11 µrad) only together with SL2-100 interface intelliSCAN III 20, 30 11 8 5 16 W 180 147 156 91.6 3 L 6 6 5 4 7 5 17 6.9 11 20 3 4 7 14 2 4 2 8 1 8 Legend ** Denoted dimensions refer to the standard housing type (with standard mounting bracket, 10 mm aperture). Variations in size and form are possible; also housings with water cooling have other dimensions. SCANLAB AG · Siemensstr. 2a · 82178 Puchheim · Germany Tel. +49 (89) 800 746-0 · Fax +49 (89) 800 746-199 [email protected] · www.scanlab.de 0 1 1 Beam in 2 Screws (M6 threads) * 3 Flange * 4 Alignment pins (6h6) * (* not included) 5 Mounting bracket 6 Electrical connectors 7Objective 8 Beam out W Connections for cooling water A Connection for cooling air all dimensions in mm SCANLAB America, Inc. · 100 Illinois St · St. Charles, IL 60174 · USA Tel. +1 (630) 797-2044 · Fax +1 (630) 797-2001 [email protected] · www.scanlab-america.com 12 / 2015 Information is subject to change without notice. Product photos are non-binding and may show customized features. 8-h-drift (after 30 min warm-up) (3) intelliSCANde , intelliSCAN smart scanning intelliSCAN series scan heads offer advantages such as expandability and digital servo circuitry, whose powerful algorithms can boost both dynamic performance and marking quality. In addition, the electronics extensively enhances the range of diagnosis possibilities as well as communication between the scan system and the customer’s control computer. SCANLAB can equip its digital servo firmware with multiple control algorithms and parameter sets (tunings). Switching between different algorithms or sets (even during processing) allows scan head dynamics etc. to be reconfigured and thereby optimally adapted to particular task requirements. Application-specific tunings can boost speed and/or positioning accuracy. intelliSCAN scan heads allow real-time monitoring of all key operational states of the scan system, such as mirror positions, mirror speeds, drive currents, supply voltage and temperature. As a result, the scan process can be simulated or – especially in safety-critical applications – monitored, logged and modified if required. Scan heads of the intelliSCAN series also create new remotediagnosis possibilities. They have the necessary facilities to support software-querying of accumulated operating hours, serial number, date-of-manufacture and essential operational states. Thus, deviations can be quickly detected and corrected. intelliSCANde is the high-end member of this scan head series. Using galvanometer scanners with digital encoders, the intelliSCANde features remarkably low drift and dither values, making it ideal for high-end applications. Typical Applications: • • • • • Micromachining Marking, welding, drilling Rapid prototyping, rapid tooling Photovoltaic production Processing-on-the-fly intelliSCAN 10, 14 + intelliSCAN 20, 25, 30 Housing intelliSCANde 14 and intelliSCAN 10, 14 Dimensions: same as hurrySCAN II 10,14 Weight: approx. 3 kg (without objective) The housings of all intelliSCAN scan heads are identical with those of the hurrySCAN series. Optics Galvanometer mirrors and objectives with optimized mounts are available for all typical laser types and image fields. Customerspecific configurations are also possible. Control The intelliSCAN is equipped with a digital standard interface and is easily controlled via SCANLAB’s RTC4 or RTC5 control board. Scan head diagnosis and all essential configuration parameters are controlled via software commands. intelliSCAN scan heads are available with either an SL2-100 interface (20 bits) or an XY2-100 enhanced interface (16 bits, optical also optionally available). Denoted dimensions refer to the standard housing type (with standard mounting bracket). Variations in size and form are possible; also housings with water cooling have other dimensions. intelliSCAN de 20, 25, 30 and intelliSCAN 20, 25, 30 Options Dimensions: same as hurrySCAN 20, 25 and 30 • Extendable into a three-axis scan system with varioSCAN focusing units Weight: approx. 5.8 kg (without objective) • Various water-cooling implementations for all scan heads either as standard equipment or optionally (for 10 and 14mm apertures) • Additional reference sensor system (ASC) for automatic self-calibration (not required for intelliSCANde ) Legend all dimensions in mm • Air cooling for all scan heads either as standard equipment or optionally (for 10 and 14-mm apertures) • Scan modules without a housing also possible 1 Beam in 2 Screws (M6 threads) * 3 Flange * 4 Alignment pins (6h6) * (* not included) • Also available as a high-performance version with light-weight mirrors (for 14, 20 and 30 mm apertures) 5 Mounting bracket 6 Electrical connectors 7Objective 8 Beam out A Connection for cooling air W Connections for cooling water • Application-specific and customerspecific tunings (servo algorithms and parameter sets) • Camera adapter for process monitoring intelliSCANde 14 + intelliSCANde 20, 25, 30 Digital Encoder Technology intelliSCANde scan heads equipped with digital encoder technology are specifically optimized to enhance positioning accuracy without impairing dynamics or mechanical dimensions. This brings maximized dynamic performance and positioning accuracy to application areas needing XY-stage precision and enables applications that demand the highest throughput and accuracy. Featuring dynAXISde galvanometer scanners with digital encoders, intelliSCANde scan heads match the high dynamic performance of the industry-proven dynAXIS (with analog position detectors). They enable a positioning resolution of 19-20 bits, exceptionally low dither (electronic noise), best linearity and lowest drift. An SL2-100 interface facilitates comprehensive 20-bit control via Quality SCANLAB’s RTC5 control board. Thanks to the extended resolution, line pitch can be precisely adjusted for applications such as scribing and to eliminate effects such as Moiré patterns. Compatibility Integration of digital encoders does not appreciably change the outer dimensions of the galvanometer scanners. Therefore the housings of all intelliSCANde scan heads are identical to those of the hurrySCAN and intelliSCAN series. Moreover, intelliSCANde scan heads are electrically and optically fully compatible with hurrySCAN and intelliSCAN scan heads. Example Processing Result Structure parameters approx. 40 µm line spacing approx. 60 µm and 90 µm corner radii System intelliSCANde 14 f = 170 mm objective Process parameters sharp edge tuning 2 m/s marking speed 5 m/s positioning speed 0.10 ms tracking error Results smooth corners with small corner radii (low tracking error) excellent line straightness (low dither) The high quality, dependability and industrial ruggedness of SCANLAB’s scan solutions are the result of years of experience in the development and manufacture of galvanometer scanners and scan systems. intelliSCAN scan heads have accumulated years of usage deployed in large quantities across industries worldwide. In addition, every individual scan system must first pass the SCAN check burn-in test before it is released for shipment to the customer. intelliSCANde , intelliSCAN Dynamic Specifications Aperture [mm] Tuning Typical speed (2) Marking speed Positioning speed Writing speed Good writing quality High writing quality Dynamic performance Tracking error Step response time (3) 1% of full scale Step tuning Step response time (3) 10% of full scale 100% of full scale (1) (2) (3) Common Specifications intelliSCAN / intelliSCANde 10 (1) 14 20 25 30 Fast Vector Sharp Edge Fast Vector Fast Vector Fast Vector 3.5 m/s 12.0 m/s 2.0 m/s 5.0 m/s 1.0 m/s 11.0 m/s 0.8 m/s 10.0 m/s 0.7 m/s 9.0 m/s 1080 cps 760 cps 680 cps 480 cps 340 cps 230 cps 260 cps 170 cps 220 cps 150 cps 0.11 ms 0.15 ms 0.32 ms 0.50 ms 0.55 ms 0.40 ms 0.45 ms 0.70 ms 1.0 ms 1.1 ms 1.0 ms 3.0 ms 1.4 ms 3.7 ms 1.9 ms 5.3 ms 2.7 ms 8.0 ms 3.5 ms 11.0 ms currently not available as intelliSCANde with F-Theta objective, f = 160 mm (f = 163 mm for intelliSCAN 20, 25 and 30) settling to 1/1000 of full scale Optical performance Typical scan angle Gain error Zero offset Power requirements ±0.35 rad (7) < 5 mrad < 5 mrad 30 V DC, max. 6 A (8) or 48 V DC, max. 6 A (8) Interface XY2-100 Enhanced, SL2-100 or optical data transfer Operating temperature 25 °C ± 10 °C Typical air clean, filtered air requirements (9) 20 l/min at ∆p < 2 bar Typical water 5 l/min at requirements (9) ∆p < 0.1 bar, p < 4 bar Weight and dimensions see illustration (all angles are in optical degrees) (7) (8) (9) for intelliSCAN 25: ±0.26 rad (scanner 1), ±0.40 rad (scanner 2) max. 3A with intelliSCAN 10, 14 and intelliSCANde 14 standard for intelliSCAN and intelliSCANde 20, 25, 30; optional for intelliSCAN 10 and 14 and intelliSCANde 14 Precision Specifications Angle measurement Repeatability (RMS) Positioning resolution Dither (position noise, RMS) Temperature drift Offset Gain 8-h-drift (after 30 min warm-up) (6) Offset Gain 24-h-drift (after 3 h warm-up) (6) Offset Gain Nonlinearity (all angles are in optical degrees) intelliSCAN de digital encoder < 0.4 µrad 20 Bit (4) < 1.6 µrad intelliSCAN analog detector < 2 µrad 18 Bit (4) < 5 µrad (5) < 15 µrad/K < 8 ppm/K < 0.6 mrad < 20 µrad < 20 ppm < 20 µrad < 25 ppm < 0.5 mrad / 44° < 3.5 mrad / 44° (4) based on the full angle range (e.g. for angle range ±0.36 rad: positioning resolution 0.7 µrad for intelliSCANde and 2.8 µrad for intelliSCAN), resolutions better than 16 bit (11 µrad) only together with SL2-100 interface (5) for micromachining tuning (6) at constant ambient temperature and load, without water cooling; achievable even under varying load when equipped with temperature-controlled water cooling Tuning Optimized for Application Fast vector tuning balanced optimum of all parameters in a wide range of applications vector marking Step tuning minimal step response time drilling Sharp edge tuning low acceleration time, small edge rounding micro structures Micromachining tuning low dither, low line waviness vector marking, micro structures Micromachining-sharp edge tuning low acceleration time, low dither micro structures Line scan tuning highest marking speed (limitation: higher acceleration time) ultrashort pulse laser processing SCANLAB AG · Siemensstr. 2a · 82178 Puchheim · Germany Tel. +49 (89) 800 746-0 · Fax +49 (89) 800 746-199 [email protected] · www.scanlab.de SCANLAB America, Inc. · 100 Illinois St · St. Charles, IL 60174 · USA Tel. +1 (630) 797-2044 · Fax +1 (630) 797-2001 [email protected] · www.scanlab-america.com 01 / 2015 Information is subject to change without notice. Product photos are non-binding and may show customized features. Some of the available application-optimized tunings: varioSCAN, varioSCANde i new dimensions – optics in motion The dynamic focusing units of the varioSCAN and varioSCANde i series enable exceptionally precise, high-performance positioning of the laser focus along the optical axis. In XY scan systems, the varioSCAN can replace costly flat field objectives. Therefore, the varioSCAN is an ideal solution in applications for which standard flat field objectives are unavailable. The varioSCAN can also extend XY scan systems into 3D beam deflection systems. The laser focus is guided along the contour of the workpiece being processed, thus enabling processing in three dimensions. The varioSCANFLEX additionally allows continuously adjusting the image field size, working distance and spot size. The varioSCANde i offers double the maximum travel of conventional varioSCANs and much lower tracking error, resulting in a larger focus-shift range and better spot quality. Its accuracy, speed, resolution and linearity, too, are clearly superior to those of all other varioSCAN units, while substantially eliminating the effects of drift. In addition, the varioSCANde i delivers all advantages of iDRIVE technology: extensive flexibility, high dynamic performance, realtime querying of actual position and other status parameters, etc. The high-end member of the varioSCAN series of focusing units is the varioSCANde i. It is equipped with a digital linear encoder. Typical Applications: • • • • • Drilling, cutting, welding Laser deep engraving Rapid prototyping, rapid tooling Microstructuring 3D workpiece processing varioSCAN Functionality varioSCAN 20, 40 + varioSCANde 20i, 40i z Working volume Scan head varioSCAN Adjustable mirrors F-Theta objective (optional) Beam expander (optional) Laser z Working volume During the scanning process, a diverging optic in the varioSCANde and varioSCANde i is positioned with high dynamics along the optical axis with respect to a stationary focusing optic. This produces a change in the system’s overall focal length, synchronized with the mirror motion. The varioSCAN and varioSCANde i focusing unit can thereby expand 2D scan systems into 3-axis scan systems. In 2D applications, the varioSCAN and varioSCANde i can replace costly flat field objectives. In 3D beam deflection systems it enables processing in three dimensions. SCANLAB offers – for varioSCAN, varioSCANde i and the whole scan system – optical configurations for a wide variety of working distances, image field sizes, beam diameters, wavelengths and laser powers for optimally tuning the system to the customer’s particular application. Thus, a maximum image field size is achieved with the minimum spot size. The focusing optic of the varioSCAN 40FLEX is motor-driven, enabling continuously variable image field sizes and working distances. The varioSCAN 40FLEX’s housing contains all optical components and the electronics. For scan systems with apertures exceeding 40 mm, SCANLAB offers the varioSCAN 60, 60i, 80 and 80i and the varioSCAN FC. The varioSCAN 40 and varioSCANde 40i allows the customer to self-install various exchangeable optics sets. The varioSCAN 40´s and varioSCANde 40i’s integrated air and water cooling ensure operation at very high laser powers. The varioSCANde 20i is equipped with a watercooled entrance aperture. varioSCAN 20 Approx. 105 bis 200 (depending on the version) 30 x Ø 44 h6 19 W 5 2 1 6 varioSCANde 20i Approx. 105 bis 200 (depending on the version) 35.5 x Ø43 16.5 15 30 x Ø44h6 19 19 W Options 4 3 33 Beam expander (optional) Laser Optics 43 varioSCAN Adjustable mirrors How it Works 2 5 43 Scan head • varioSCAN 20 also available with water cooling (standard for varioSCANde i systems) 1 3 4 6 The varioSCANde i is equipped with a digital standard interface and is easily controlled – even synchronously with a 2D scan system – via SCANLAB’s RTC 4 or RTC 5 PC interface board. varioSCAN 40FLEX 1 W 3 2 The varioSCAN is available for digital and analog-based control. 4 A varioSCAN 40/40i Approx. 190 (depending on the version) 36 x Ø 60 h6 W A 2 5 Ø88 195 182.5 Control Scan head 226.2 1 (Width: 126) z Working volume Legend 1 Water-cooled aperture (optional for varioSCAN 20) 2 Linear motor with diverging optic Legend 1 Water-cooled aperture 2 Linear motor with diverging optic 3 Focusing optic 4 Motorized deflection mirrors A Connection for cooling air W Connections for cooling water all dimensions in mm 3 Clamping surface 4 Objective adapter 5 Focusing optic 6 Focusing ring A Connection for cooling air W Connections for cooling water all dimensions in mm 3 6 varioSCAN, varioSCANde i Typical 3-Axis Scan System Optical Configurations varioSCANde 40i varioSCAN 40FLEX / varioSCANde 40iFLEX Laser varioSCANde 20i Nd:YAG Nd:YAG x 3 CO2 CO2 Wavelength 1064 nm 355 nm 10.6 µm 10.6 µm XY scan unit 10 mm aperture 14 mm aperture 30 mm aperture 30 mm aperture Flat field objective with f = 160 mm without without 2 2 without 2 (200 x 200) mm2 to (2000 x 2000) mm2 [e.g.(1) (600 x 600) mm2] Image field size (110 x 110) mm (600 x 600) mm (500 x 500) mm Focus range in z direction ± 32 mm ± 80 mm ± 70 mm ± 2 mm to ± 400 mm [e.g.(1) ± 40 mm] [e.g.(1) 550 µm (M2=1)] Focus diameter (1/e2) < 35 µm (M2= 1) < 70 µm (M2= 1) 570 µm (M2= 1) 200 µm (M2=1) to 1.8 mm (M2=1) Beam expansion factor 2.8 3.8 2.05 2.4 to 1.9 [e.g.(1) 2.1] Average focus shift per lens travel 16 mm/mm 71 mm/mm 40 mm/mm - - Focal length varioSCAN - (1390 ± 143) mm (850 ± 118) mm (395 ± 18) mm to (2850 ± 600) mm [e.g.(1) (940 ± 60) mm] Max. laser power cw 60 W 25 W 2000 W 500 W (1) Example for a possible position of the focusing unit Type-Dependent Specifications varioSCANde 20i varioSCAN 20 varioSCANde 40i / 40iFLEX varioSCAN 40 / 40FLEX Beam input aperture Output aperture Motor specifications up to max. 8 mm up to max. 20 mm up to max. 8 mm up to max. 20 mm up to max. 16 mm up to max. 40 mm up to max. 16 mm up to max. 40 mm Maximum lens travel Tracking error Typical travel speed Repeatability Nonlinearity Long-term drift (over 8 hours, at constant ±2 mm 0.55 ms ≤280 mm/s < 0.5 µm 0.05 % FS < 3 µm ±1 mm 0.9 ms ≤140 mm/s < 1 µm 1.5 % FS < 6 µm ±3 mm 0.7 ms ≤140 mm/s < 0.5 µm 0.05 % FS < 3 µm ±1.5 mm 1.4 ms ≤100 mm/s < 1 µm 1.5 % FS < 10 µm Power requirements 30 V DC (29-33V), max. 1.5 A each XY2-100 Enhanced, SL2-100 ±(15+1.5) V DC, max. 1.5 A each XY2-100 Standard, SL2-100 or analog (2) 30 V DC (29-33V), max. 1.5 A each XY2-100 Enhanced, SL2-100 or optical data transfer (3) DSCB + interface board 500 g to 700 g SSV30 500 g to 700 g DSCB + interface board approx. 2.4 kg / 5.0 kg (4) ±(15+1.5) V DC, max. 1.5 A each XY2-100 Standard, SL2-100, optical data transfer (3) or analog (2) SSV30 approx. 2.4 kg / 4.4 kg (4) environmental conditions) Electrical connections Boards included Weight (depending on optical configuration) (2) (3) (4) analog version: input signals alternatively: ±4.8 V; ±9.6 V / ±4.8 mA; ±9.6 mA; output signals: TTL level optical data transfer only with varioSCAN 40FLEX and 40iFLEX; additional step motor inputs and limit-switch output signals higher value with FLEX housing Common Specifications Operating temperature 25 °C ± 10 °C horizontal position, electrically insulated, thermally connected SCANLAB AG · Siemensstr. 2a · 82178 Puchheim · Germany Tel. +49 (89) 800 746-0 · Fax +49 (89) 800 746-199 [email protected] · www.scanlab.de 10 / 2015 Information is subject to change without notice. Product photos are non-binding and may show customized features. Installation SCANLAB America, Inc. · 100 Illinois St · St. Charles, IL 60174 · USA Tel. +1 (630) 797-2044 · Fax +1 (630) 797-2001 [email protected] · www.scanlab-america.com Camera Adapter vision for scan heads The camera adapter enables camera-based observation of a galvanometer scan head’s working field. Typical applications include process monitoring or determination of a workpiece’s orientation during laser processing. The camera adapter ensures easy integration into new as well as existing systems. The adapter’s mechanical interfaces enable straightforward mounting between the scan head and laser flange. The system allows 4 alternative orientations of the objective with camera. To facilitate monitoring of work surfaces, light arriving from the workpiece is decoupled via the adapter’s beam splitter and directed through the camera’s objective onto its imaging chip. The laser beam on the other hand passes practically unattenuated through the beam splitter to the scan system. Optical configurations are available for various wavelengths. Customers can freely select a camera suitable for their requirements and attach it via a C-mount. The camera adapter is specifically designed for maximum observation field size and its integrated iris diaphragm can be adjusted for optimal imaging quality. In addition, color or interference filters can be installed. The camera adapter is also available as a part of SCANLAB’s camera vision package. Camera Adapter Installation Principle of Operation The camera adapter is mounted between the scan head’s beam entrance and the laser flange (see drawing). The bore holes at the camera adapter’s beam entrance and exit side are compatible with the mounting holes of the hurrySCAN/ hurrySCAN II, intelliSCAN, SCANgine, SCANcube or intellicube scan heads from SCANLAB. The beam splitter housing can be adjusted so that the camera and objective unit are oriented either up, down or sideways (see drawing). The camera adapter enables camera-based observation of a scan head’s working field. Therefore, a dichroitic beam splitter inside the beam splitter housing decouples light reflected from the illuminated workpiece and arriving the scan head’s beam entrance via the scan objective and the scan mirrors. The light is decoupled from the beam path and then directed to the camera. The laser bam on the other hand passes through the beam splitter practically unattenuated. objective unit contains the camera objective, an iris diaphragm and provisions at the beam entrance side for mounting a color filter. Camera image sharpness is achieved by manually adjusting the objective unit’s focus ring. Customers can select an illumination wavelength compatible with the optical specifications of the beam splitter, scan mirrors and other system optics. Observation Field and Resolution The size of the observation field depends on the focal lengths of the scan objective and camera objective and on the camera chip’s size. A scan objective focal length of 163 mm typically produces a camera image field size of approx. 7.5 mm x 10 mm and a maximum optical resolution of around 10 µm (see table). The decoupled light is directed through the camera objective onto the active imaging surface of the camera (e.g. CCD chip). Threaded in the beam splitter housing, the Typical Optical Configurations with Scan Head Laser wavelength 1064 nm 532 nm 355 nm 266 nm Observation wavelength 880 nm 635 nm 635 nm 635 nm Scan head aperture 14 mm 10 mm 10 mm 10 mm Scan head mirror coating (1) 1064 nm + 880 nm 532 nm + 635 nm 355 nm + 635 nm 266 nm + 635 nm Flat field objective 163 mm 160 mm 100 mm 103 mm Processing field size Beam splitter Laser wavelength Range for observation wavelength(1) Focal length camera objective Camera chip size 110 x 110 mm2 110 x 110 mm2 50 x 50 mm2 50 x 50 mm2 1030 nm - 1110 nm 450 nm - 900 nm 105 mm 1/2” 488 nm - 532 nm 615 nm - 900 nm 105 mm 1/2” 350 nm - 360 nm 510 nm - 680 nm 105 mm 1/2” 257 nm - 266 nm 630 nm - 670 nm 105 mm 1/2” Interference filter Observation field size 880 nm approx. 7.5 x 10 mm2 approx. 10 µm 635 nm approx. 7 x 9.5 mm2 approx. 15 µm 635 nm approx. 5 x 6.5 mm2 approx. 10 µm 635 nm approx. 5 x 6.5 mm2 approx. 10 µm Common Specifications Weight (without camera) Operating temperature (1) observation only in the wavelength range reflected by the scan mirrors 1 2 3 4 5 6 Legend Entering beam Laser flange (a) Mounting screws (a) Alignment pins (a) Beam-entrance side camera adapter Beam splitter housing 7 Objective unit 8Camera (a) 9 Beam-exit side camera adapter (b) 10 Alternative orientation 11 Scan head (a) 12 Emerging beam SCANLAB AG · Siemensstr. 2a · 82178 Puchheim · Germany Tel. +49 (89) 800 746-0 · Fax +49 (89) 800 746-199 [email protected] · www.scanlab.de 13 14 15 16 17 18 C-mount extension (optional) all dimensions in mm Focus ring Camera objective (a) Iris diaphragm not included (b) Color filter (a) for SCANcube and intellicube scan heads, the camera adapter is Beam splitter equipped with a special adapter plate at its beam-exit side SCANLAB America, Inc. · 100 Illinois St · St. Charles, IL 60174 · USA Tel. +1 (630) 797-2044 · Fax +1 (630) 797-2001 [email protected] · www.scanlab-america.com Information isvorbehalten. subject to change without notice. 12 / 2011 Änderungen Product photos are non-binding and may show customized features. 25 °C ± 10 °C depending on the scan head C-Mount 2/3” approx. 1.6 kg Max. optical resolution (1) max. 30 mm (1) Diameter of entering beam Camera Connection type Maximum chip size from process development to processing laserDESK is the program professionals use to set up and perform laser processing. It takes full advantage of the functionality in SCANLAB's newest control boards and scan systems. • Intuitive operation thanks to clearly structured, compact and consistent visualization of all system parameters and object properties laserDESK enables: • Integration in diverse manufacturing environments via support for numerous laser types and axis controllers • Easy setup and execution of laser processing jobs for diverse applications • Simplified equipment setup and workflow thanks to modal wizards • Professional process development for laser applications utilizing the entire functionality of RTC boards with the SL2-100 interface • Quick time-to-market of innovative projects and processes via unified software for development and series production • Series-production safety via integrated automation and userprivilege capabilities • Optimal integration of SCANLAB components such as SCANalign, 3D systems or varioSCANFLEX Our team of expert programmers ensures future-proof, on-going development using .NET Frameworks. Operational Flexibility laserDESK lets you create or execute laser jobs and professionally set up your laser systems. It features an intuitive graphical user interface. Automation solutions are implemented in a variety of ways to accommodate particular system designs. Graphical Processing Visualization and Object Editing • Comprehensive functionality for object editing and creation • User management with different privilege levels • Visualization of process sequences, output data and protocolled data Dialog-based Control • Wizards for hardware configuration and calibration, e.g. the Parameter Wizard • Modal dialogs for hardware configuration • Interactive dialoges, e.g. for laser and motor control Sequence Control • Define the job's process sequence • Automatic sorting of fillings and graphic sets • Variants for conditional execution triggered by hardware signals Parameter Sets • Object-dependend definitions •Assignment to groups or layers • Library management Switchable program profiles • Creation and direct testing with the design profile • Projection-based positioning and previewing with the pilot laser profile • Simple series production with the production profile Automated Processing The programmable remote interface provides countless possibilities for intelligent integration into automated manufacturing environments – e.g. within the framework of Industry 4.0. Processes can be flexibly executed. laserDESK's diverse communication options allow integration in production systems as master or slave. Automation by Remote Interface Machine Control Interface (TCP/IP, RS232) Remote Interface Remote Interface Remote Interface RTC RTC RTC Machine 1 Machine 2 Machine n • Activation of hardware and laser system • Loading and execution of jobs and variants • Updating of text content or vector data •System-status monitoring during execution • Integration of external sensors into the processing sequence Comprehensive Toolbox laserDESK provides diverse tools for setting up, executing, optimizing and managing complex laser processing tasks, as well as for directly controlling RTC boards. Markable Objects In addition to point and line objects, complex marking objects such as graphic paths or 3D spirals are available. For creation, you can use Bézier curves or circle segments, which will be automatically prepared for laser processing. Those marking objects can be previewed graphically prior to execution. All objects are easily created, modified or positioned with the mouse or via direct input of coordinates. Typography and Numerals All TrueType fonts are available for text marking. Coding algorithms are integrated for outputting barcodes or 2D codes. At runtime, the content of text objects can be automatically sequenced and loaded, or individually assigned by remote control. Safety and Control Elements Analog and digital inputs and outputs of the RTC boards are fully integrated. This facilitates implementation of safety circuits and allows signals for initialization and monitoring of specialized laser types during job execution. Additionally, control signals can be outputted or queried during job processing. File Import Import lets you load image files for bitmap processing and vector files for pre-defined 2D shapes or 3D object structures. During import, vector data can be sorted and collected. These objects are scalable, rotatable and positionable. Vector data can also be post-processed at the point level. Parameter Sets All object parameters can be easily edited in a clearly-structured properties list. Here, separate data sets are defined for object, text, fill and bitmap parameters. These parameters can be assigned individually to each object or managed collectively via the library. You can easily assign parameters collectively to objects in groups or layers. Positioning Corrections SCANLAB correction files ensure correctly scaled object processing by the scan system. Positioning corrections are globally defined in the job via offset, scaling and rotation. The integrated pilot-laser profile lets you visually place marking positions relative to the workpiece. SCANLAB also offers it's fully integrated, camera-based SCANalign software package as an alternative process calibration solution. www.laserdesk.info Protocol Function In conjunction with digital-servo scan systems of the intelliSCAN, intellicube and excelliSCAN product families, laserDESK can query the traversed trajectory after processing and display it graphically. This enables tuning of marking parameters dependently of contour fidelity or downstream quality control. Calibration and Positioning with SCANalign The SCANalign stand-alone software package is perfectly integrated in laserDESK and enables optimal inclusion of a camera calibrated to the scan system. Varied optical coupling allows mounting of the camera coaxially or side-ways. SCANalign provides easy visualization of sequences for calibration and job creation, thus significantly boosting the accuracy of text positioning and sizing. Task examples: • Before labeling, locations of components in the image field will be determined so processing can be perfectly aligned to the components' orientations. Thus markings are precisely placed, e.g. to within 5 µm at f = 255 mm. • The system can be calibrated with high precision. Marking will be as exact as the object designs themselves. The overall laser system's absolute accuracy can be precisely calibrated, e.g. to within 10 µm at f = 255 mm. Seamless, dimensionally-correct transfer of images from SCANalign into laserDESK's working field even allows laser processes to be developed, tested or optimized directly on the components. Basic Standard Premium Office RTC integration • • • n. a. Markable objects • • • • • • Graphical editing • • • Fillings • • • Typography • • n. a. Control elements - • • • Variants - • • • Pilot laser mode - • • n. a. Privilege settings - • • • Marking on the fly - • • n. a. Layers - • • Wizard-based control - • • n. a. Protocol function - • • n. a. Sky-Writing - • • • Laser support 2nd scan head - • • n. a. Remote interface - - • • Tiling - - • • SCANalign integration - - • • Working volumes 2D 2,5D 3D 3D Languages en de, en, ru, cn limited - not activated Support and Service Comprehensive English-language laserDESK documentation is provided as context-sensitive help. Responsive customer support is offered for laserDESK and SCANLAB regularly posts software updates on its website. • PC with Windows OS (.NET 3.5) • USB port for dongle • RTC5 or RTC6 board SCANLAB AG · Siemensstr. 2a · 82178 Puchheim · Germany Tel. +49 (89) 800 746-0 · Fax +49 (89) 800 746-199 [email protected] · www.scanlab.de Test laserDESK now! At www.scanlab.de/downloads you can download the software. When used without a dongle, laserDESK operates in demo mode for testing. The entire GUI is active, enabling creation and loading of jobs. Saving and executing is deactivated in demo mode. SCANLAB America, Inc. · 100 Illinois St · St. Charles, IL 60174 · USA Tel. +1 (630) 797-2044 · Fax +1 (630) 797-2001 [email protected] · www.scanlab-america.com 12 / 2015 Information is subject to change without notice. Product photos are non-binding and may show customized features. Hardware Requirements high-speed z axis z-shifting that breaks the speed limit The achieved identical dynamics of all three axes now opens up entirely new processing strategies and opportunities. Furthermore, this new technology uses only reflective optical components. This allows using different wavelengths without dispersion and reduces thermal lens effects at power laser applications. The new z-axis system can be perfectly combined with the field-proven intelliSCAN and SCANcube 2D scan system families. Key advantages: Preliminary specifications • Extends 2D scan heads into 3D scan systems Aperture Wavelength Beam expansion Tracking error Beam guidance Dimensions L x W x H Weight • Scan system dynamics not limited by z axis • Designed to use only reflective optical components • F-Theta objective can be eliminated without dynamic limitations 14 mm (355 nm) -10600 nm 1-fold ≥ 0.1 ms reflective (142 x 160 x 131) mm3 approx. 4,2 kg Focal-length-dependent specifications Focus range (1) ±15 mm Focus speed in image field (1) up to 30 m/s (1) in conjunction with a typical scan head and objective with f = 163mm 2 14 16 0 Beam out • • • • Micromachining Marking of curved surfaces Deep engraving Ultra-fast 3D processing 131 Typical applications: SL2-100 / POWER IN connector Beam in SCANLAB AG · Siemensstr. 2a · 82178 Puchheim · Germany Tel. +49 (89) 800 746-0 · Fax +49 (89) 800 746-199 [email protected] · www.scanlab.de SCANLAB America, Inc. · 100 Illinois St · St. Charles, IL 60174 · USA Tel. +1 (630) 797-2044 · Fax +1 (630) 797-2001 [email protected] · www.scanlab-america.com all dimensions in mm 06 / 2015 Information is subject to change without notice. Product photos are non-binding and may show customized features. SCANLAB‘s new dynamic z axis extends your 2D scan system to a 3D system. Due to its highly innovative design and field-proven galvanometer technology, it drastically raises dynamic performance unreached by conventional z adjusters. RTC 5 control and versatility The RTC5 control board provides synchronous, interferenceresistant control of scan systems, lasers and peripheral equipment in real time. It is available as a PC interface board, as a PCI-Express board, or as a PCIe/104 module module. A high-performance signal processor and the supplied DLL simplify programming under Windows. Software commands are loaded into the RTC5’s freely-configurable list buffer and processed by the DSP. Every 10 µs, appropriate signals are output to or read-out from the scan system, laser and peripheral equipment. provide automatic position/speed/vector-dependent readjustment of laser power. Furthermore, the scan system can be synchronized to the laser. This “output synchronization” is a prerequisite for exact and reproducible laser processing when the laser-pulse signal is defined by a fixed (external) laser clock, as is the case for ultrashort pulse lasers. The RTC5 communicates with scan systems via the new SL2-100 data transfer protocol. This protocol supports 20-bit control signals and thereby a 16x higher positioning resolution compared to the RTC4 predecessor board. The RTC5’s processor automatically performs micro-vectorization and image field correction. For SCANLAB scan systems with fully digital servo electronics (e.g. intelliSCAN, intellicube, intelliDRILL, intelliWELD, powerSCAN i), the RTC5 also supports all possibilities arising from the iDRIVE technology. This includes real-time monitoring and remote diagnosis of key operational parameters, simulationassisted process optimization and the use of different dynamics tunings. The feedback of the scan-system speed can be used for speed-dependent laser control. For laser control, various programmable laser signals are available for vector and bitmap processing. During execution, the board can Numerous options provide the extensive flexibility system integrators need for meeting diverse customer requirements. RTC 5 System Integration Laser Control • Download verification • PCI bus interface, PCI-Express interface (PCIe-x1 version 1.0) or PCIe/104-interface • 15-pin D-Sub connector • Enhanced list and list execution status • Laser signals with 15 ns resolution and 20 mA output current • Definable and selectable character sets • Any number of RTC5 PCI or PCIe boards in one PC • Various laser modes for controlling all typical lasers • Marking of dates, times and serial numbers • Master/slave synchronization • Bitmap mode with pixel frequencies up to 300 kHz, 15 ns resolution, 0-100% laser pulse width • Marking of circles and ellipses • Drivers for (32-bit and 64-bit) Windows 8 / 7 / Vista / XP (SP2 or later) • Multi threading, multi processing • RS232 interface • Conditioning of all list commands possible Scan System Control • Speed- and position-dependent laser control Options • SL2-100 transfer protocol (control of scan systems per XY2-100 transfer protocol via an optional converter) • 20-bit positioning resolution • Virtual processing field (24 bit) • 10 µs output period • Galvanically isolated signals • Tuning selection • Vector and jump mode, tuning auto-switching • Scan-system diagnosis • Reading back actual-position values • Synchronization of scanning motions to the laser clock (e.g. ultrashort pulse lasers) – “output synchronization” • Sky writing • Control of 3-axis scan systems Control of Peripheral Equipment • Processing-on-the-fly functionality for objects in motion (two encoder inputs with 32-bit counter, up to 8 objects between trigger and marking position, etc.) • 16-bit digital output and input • 8-bit digital output • 2-bit digital output and input • 12-bit analog output (0...10 V) • Dual-head capability for simultaneous control of two scan systems • McBSP interface • Stepper motor signals • Customer-specific extensions possible Command Management • Configurable list buffers with 1,000,000 list positions, protected memory area definable Still Available • RTC4 (PCI, PCIe, Ethernet) • RTC SCANalone board (USB) • Lists and subroutines Accessories • “Short” list commands for changing (laser) output signals without interrupting polygonal traversal (the laser remains on) • PCI, PCIe, PCIe/104 or PC/104-Plus RTC5 software SL2-100 SL2-100 Drivers laserDESK or customer-specific user program ● Laser control ● Scan-system control ● Scan-system diagnosis ● Image-field correction ● Processing-on-the-fly ● Communication with peripherals SCANLAB AG · Siemensstr. 2a · 82178 Puchheim · Germany Tel. +49 (89) 800 746-0 · Fax +49 (89) 800 746-199 [email protected] · www.scanlab.de 16-bit digital 8-bit digital 2-bit digital 12-bit analog RS232 etc. DLL Scan head Utility files Laser varioSCAN Correction files Processing-on-the-fly SCANLAB America, Inc. · 100 Illinois St · St. Charles, IL 60174 · USA Tel. +1 (630) 797-2044 · Fax +1 (630) 797-2001 [email protected] · www.scanlab-america.com Peripherals 04 / 2016 Information is subject to change without notice. Product photos are non-binding and may show customized features. RTC5 excelliSCAN the new premium scanning standard SCANLAB's excelliSCAN scan head sets new high-end standards for meeting the most challenging demands. Its groundbreaking SCANahead control technology and field-proven dynAXISse digitalencoder galvanometers attain previously unreachable dynamic performance and precision. This translates to enormous gains in productivity and process accuracy. Innovative excelliSCAN design features: New SCANahead control • Full utilization of scanner dynamics for higher throughput • No unwanted necking effects when rapidly processing circles • Universal tuning optimized for all applications dynAXISse digital-encoder galvanometers • Maximum linearity and minimum position noise ensure highest positioning accuracy • High long-term stability even with ambient temperature fluctuations and 24/7-operation Housing innovations • Enhanced thermal management for higher load resilience • Variant with active air cooling available for applications that don't allow water as a coolant • Increased tightness (IP56) and robustness SCANLAB offers excelliSCAN in combination with the RTC6 PCIExpress control board. With its substantially increased processing power and optimum support of SCANahead control technology, the RTC6 opens up new system-control possibilities. excelliSCAN SCANahead control SCANahead principle of operation Conventional control x x tp ts slow slow t t ta x x ts tp fast fast t ta t ta SCANahead control allows excelliSCAN to deliver full acceleration even at slow scan speeds (i.e. with minimum acceleration duration ta). Pre-computed set-point trajectories make this possible. Computation occurs in real time, offset by the look-ahead time tp, prior to actual execution. Limiting trajectory acceleration to the scanner axes' full acceleration produces a set-point trajectory (blue curve) that the SCANahead control can track without tracking error (red curve). Thus, the galvos' dynamic performance potential is optimally utilized. In contrast, conventional control is afflicted with a constant tracking error ts, independent of scan speed. Likewise constant is the acceleration duration ta until reaching the intended scan speed. The higher the maximum speed, the higher the tracking error and longer the acceleration duration. As maximum speed goes up, the scan axes' acceleration potential gets decreasingly utilized at low scan speeds. Application Benefits Enhanced accuracy Fast and precise circle processing Corner v=1m/s: Circle v=2,8m/s: 300µm SCANahead 300µm conventional 150µm SCANahead 150µm conventional SCANahead control fully exploits the galvos' dynamic performance potential. Hence traversal of 90° corners at a wide range of speeds produces far less corner-rounding. Additionally, SCANahead allows faster traversal of corners having identical radii. SCANahead control ensures precise traversal of the defined set circle even at high circle speeds. This substantially simplifies correct processing of circles and boosts productivity thanks to increased trajectory velocities. In contrast, traditional control with tracking error may cause substantial corner rounding – speed-dependent and if no delays were implemented. In contrast, tracking errors of traditional scanner control produce a necking effect during high-speed circle traversal. The control effectively behaves as a low-pass filter that attenuates controlsignal amplitudes at high circle frequencies. Dynamics Processing circles, arcs Tracking error Use of delays SCANahead control • Scanner axis acceleration always at maximum: acceleration time is minimized. • Necking effects avoided. • Concept fundamentally eliminates it. Conventional control • Acceleration time is constant at all scan speeds: acceleration potential isn't fully utilized. • Necking effects (caused by tracking error) need to be offset by adjusting circle diameters. • Finite, constant value • Precise image field correction even at high speeds • Limits precision of image field correction at high speeds • Only one tuning needed. Optimum performance across all applications. • Optimized typically for a single application. Digital scan systems allow a variety of tunings. • A uniform look-ahead time tp is used to determine the navigable trajectory. • Auto-delay eliminates the need to set delays for high-quality results. • Need to be set in advance • User must monitor processing results and needs to optimize delay settings iteratively. Control via RTC 6 Innovative Housing Equipped with expanded memory and a high-performance DSP and FPGA, the new RTC6 enables powerful applications and is ready for future functional extensions. • Robust, tight shell construction When synchronously controlling the excelliSCAN and a laser, the RTC6 board takes into account the SCANahead control's lookahead time (used for computing scanner trajectories) so as to optimally utilize dynamic performance and accuracy. The RTC6's auto-delay functionality facilitates simple, fast excelliSCAN deployment. This frees users from needing to determine or define laser and scanner delays. • Two cooling variants available: - Water cooling for maximum cooling performance - Active air cooling with innovative heat-pipe technology for applications that prohibit using water coolant • Broad assortment of objectives available, thanks to proven standard interface • Electrical connections can be positioned at either the beam entrance or opposite to the beam exit side • Optional air-cooling connection for mirrors © TRUMPF GmbH + Co. KG © EWAG © DMG MORI © © iStock: EWAG visdia excelliSCAN + RTC 6 Preliminary specifications excelliSCAN 14 Aperture Tuning Tracking error Acceleration 14 mm universal 0 ms 51 000 m/s2 Repeatability (RMS) Positioning resolution Optical performance Typical scan angle Gain error Zero offset Nonlinearity Power requirements Interface Operating temperature Weight (1),(2) Typical speeds (1) Positioning, jump & shoot < 30 m/s Line scan / raster scan < 30 m/s Typical vector marking < 4 m/s Good writing quality 1000 cps High writing quality 850 cps (1) Positioning times 1 mm jump width 10 mm jump width 100 mm jump width with F-Theta objective, f = 160 mm this corresponds to an angular acceleration of 3.2·105 rad/s2 (3) at constant ambient temperature and load (4) with water cooling (5) based on the full angle range (e.g. positioning resolution 0.7 µrad for angle range ±0.36 rad) (2) 8-h-drift (after 30 min warm-up) < 20 µrad < 20 ppm ±0.35 rad < 5 mrad < 5 mrad < 0.5 mrad / 44° 30 V DC, max. 3 A SL2-100 25 °C ± 10 °C approx. 7 kg (1) Long-term drift (3), (4) Gain < 0.4 µrad 20 bit (5) (all angles are in optical degrees) 0.28 ms 0.88 ms 3.70 ms Offset Preliminary specifications RTC 6 24-h-drift (after 3 h warm-up) Offset < 20 µrad Gain < 25 ppm < 10 µrad/K Gain < 4 ppm/K • PC interface: PCI-Express (in preparation: Ethernet with standalone functionality) • Supported Windows versions (driver and DLL): 32-bit and 64-bit Windows 8, 7, Vista, XP (SP2 or higher) • Any number of RTC6 boards installable in one PC • Performance enhancements: processing power, memory, FPGA, allows future implementation of more complex functionalities • Pixel output mode with pixel frequencies up to 1 MHz • List memory with over 2 million list positions • Expanded measurement-value recording: 4 recording channels, each for 2 million data values Temperature drift (4) Offset • Enables excelliSCAN SCANahead functionality • Multiple 3D correction files storable • Fully downward compatible with RTC5 Housing variants 11 8 Connections for cooling water 11 158.5 Optional connection for mirror air cooling 171.5 Optional connection for mirror air cooling 4 24 9.1 18 Beam in Beam in Beam out Beam out all dimensions in mm SCANLAB AG · Siemensstr. 2a · 82178 Puchheim · Germany Tel. +49 (89) 800 746-0 · Fax +49 (89) 800 746-199 [email protected] · www.scanlab.de SCANLAB America, Inc. · 100 Illinois St · St. Charles, IL 60174 · USA Tel. +1 (630) 797-2044 · Fax +1 (630) 797-2001 [email protected] · www.scanlab-america.com 06 / 2015 Information is subject to change without notice. Product photos are non-binding and may show customized features. 8 self-aligned laser processing SCANalign is a complete, easy-to-use vision solution specifically developed for laser scan systems. SCANalign extends your scan system with highly precise calibration of the whole working field, automatic process alignment and visual quality control of laser processing results. SCANalign's key components are a software package, a camera, suitable illumination and a high-precision calibration plate. SCANalign's software enables: •All SCANalign packages are adaptable to customers' specific laser application requirements. • Fast, high-precision calibration of the complete laser system, • Ultra-accurate measuring of positions within the scan system's working field, • Automatic alignment of laser processes to workpiece positions, • Capture of correctly-scaled and straightened images in the scan system's working field before and after laser processing, • Integration with laserDESK laser processing software. • All components seamlessly integrate with SCANLAB's scan heads, camera adapters and RTC5 control boards. • All components are perfectly matched to each other. The camera captures images either coaxially via a camera adapter or side-mounted via a standard objective. SCANalign's algorithms ensure transfer of generated image data as laser coordinates, thus enabling direct correction of laser scan processes. All SCANalign functionality is accessible via a graphic user interface (GUI), eliminating the need for programming expertise. A complete system calibration can thus be performed within a short period of time. The GUI lets you directly create new vision jobs or modify existing ones. These typically contain functions for image capture and smoothing, as well as for pattern recognition and defining position data. System Set-Up and Control The diagrams on the left depict two different approaches to configuring a laser scan system for SCANalign: with a sidemounted camera (a) or with an integrated camera (b). Both configurations allow GUI-based calibration and control, thereby enabling adaptation of camera hardware to your system's design specifics. Camera Scan head Camera Objective Camera adapter In addition to the software and camera, SCANalign also includes interfaces and complete pluggable cabling for communication between the RTC 5 board, camera, illumination and laserDESK software. SCANalign provides two software GUIs: a Development Interface and a Production Interface. These configure the software and facilitate definition and execution of vision jobs. The Vision Engine runs in the background and communicates with the GUIs, laserDESK, an RTC 5 board, the camera and an included database. Vision jobs created with the Development Interface can be started directly over TCP/IP on the Vision Engine for automatic processing via the laser processing software. These coordinate image capturing and analysis. (a) side-mounted camera set-up(b) coaxial camera set-up Result monitor laserDESK remote client Remote control (optional) Images/results TCP/IP Functional Principle Commands TCP/IP SCANalign software Production GUI Development GUI laserDESK software Vision Engine Database Vision tasks/results TCP/IP Control DLL/ RS 232 Stages (optional) Commands DLL other peripherals (optional) Ready Parallel port SCANalign I/O board RTC5 board Trigger/control TTL Images TCP/IP External Start/Stop (optional) Handling system (optional) Trigger TTL Intensity TTL Control TTL Control SL2-100 Motion encoder (optional) Trigger TTL Camera Illumination Laser system Scan head PLC (optional) Camera calibration is performed for the laser coordinates of each mirror position. This ensures that the laser will mark the exact position determined by software analysis of the camera's images. Calibration takes all possible influencing factors into account – e.g. mirror positions, objective distortion and system alignment tolerances. A calibration plate is used to perform absolute calibration of field coordinates for the overall laser scan system. This is a straightforward way to quickly, economically and precisely optimize each system's laser processing. For production involving multiple systems, this substantially simplifies systemspecific correction of processing jobs. SCANalign's Vision Engine automatically provides undistorted, correctly-scaled camera images – as shown top right. SCANalign vision jobs can automatically analyze these corrected images, e.g. for determining a workpiece's position and orientation using reference marks or other geometric properties of the workpiece. The Vision Engine provides analysis results that the laser scan application can use to align scan patterns relative to a workpiece's actual position and orientation. By creating this automation, SCANalign delivers optimal processing results while eliminating the need to precisely position workpieces within a scan head's working field. Uncorrected images of the working field Corrected and merged image of the working field Development GUI (development of a pattern matching vision job for fiducial detection on an electronic board ) User-Friendly GUIs The easy-to-use Development Interface lets users calibrate the scan system, as well as define and execute vision jobs – as shown on the right. Jobs can be stored in the associated database as a starting point for further job definitions. The software includes a set of predefined job templates. The Production Interface enables users to view SCANalign's intermediate results (e.g. images) and corrections. You can run it either on your local computer or over TCP/IP on a remote PC for monitoring results during production. Integration with laserDESK SCANalign seamlessly integrates with the laserDESK software. Predefined vision jobs can be easily integrated into a laserDESK job. The Vision Engine executes and returns results for jobs launched via laserDESK. Additionally, laserDESK can directly display the most recently captured, correctly-scaled camera image as a GUIbackground image. This facilitates straightforward manual alignment for laser marking, as well as direct process structuring on workpieces. job explorer full working field with image locations laserDESK GUI with background image tapped images of detected features PC System Requirements Example Configuration coaxial camera set-up side-mounted camera set-up Scan head aperture 14 mm 14 mm Scan objective Control board 255 mm RTC 5 255 mm RTC 5 Laser wavelength 1064 nm 1064 nm Camera 1 megapixel 5 megapixel Camera triggering hardware signal software signal Power supply via PC via PC (PoE possible) Camera objective f = 105 mm (camera adapter) f = 8 mm (standard camera objective) Calibration plate glass plate (180 x 180) mm2 mylar (180 x 180) mm2 Illumination / Filter Processing field size Camera field of view (max.) 617 nm, included in package (170 x 170) mm2 ambient light (170 x 170) mm2 (16 x 13) mm2 single image, merged images possible 13 µm (180 x 180) mm2 • PC internal power supply with 12 V and 5 V; - max. 0.5 A for camera and controls, - max. 2 A when used for lighting 100 µm Service Offerings Absolute accuracies (by calibration) Relative accuracies (position detection) Scaled and undistorted images 10 µm 50 µm • Training on a demo system at SCANLAB 5 µm 50 µm yes yes • Development of customer-specific vision jobs Position detection yes yes (optional) Laser systems calibration yes yes (optional) Drift compensation yes no (by calibration) Effective pixel resolution coaxial camera set-up SCANalign software SCANalign IO board side-mounted camera set-up SCANalign software SCANalign IO board Cabling, 5m Cabling, 5m Camera Camera incl. objective Camera filter and mount Illumination at 617 nm Illumination controller Options System requirements • 32-bit or 64-bit operating system: Windows 7, Windows XP • USB ports for SCANalign / laserDESK dongles • Customer support on illumination and installation Key Functions of SCANalign Software: Calibration plate laserDESK software (premium) Various illumination options (e.g. illumination at 850 nm) RTC5 board RTC5 board Scan head Scan head Laser System Laser System Scan head objective Scan head objective Desktop PC Desktop PC Camera adapter Camera mounting fixture • Highly precise detection of workpiece positions (e.g. edge finder, ridge finder, pattern matching) • Ultra-accurate positioning of the laser beam for marking applications and other laser processes • Straightforward integration into existing systems • Documentation of laser processing results • Laser processes previewed as background images in laserDESK GUI All components (especially illumination parts and camera as well as scan head and camera adapter optics) must be selected according to the requirements of the specific laser application. 06 / 2015 Information is subject to change without notice. Product photos are non-binding and may show customized features. (1) Calibration plate laserDESK software (premium) • RTC5 control board • Calibration of the scan head's working field Typical SCANalign Packages (1) Included parts • Desctop PC with PCI or PCIe bus SCANLAB AG · Siemensstr. 2a · 82178 Puchheim · Germany Tel. +49 (89) 800 746-0 · Fax +49 (89) 800 746-199 [email protected] · www.scanlab.de SCANLAB America, Inc. · 100 Illinois St · St. Charles, IL 60174 · USA Tel. +1 (630) 797-2044 · Fax +1 (630) 797-2001 [email protected] · www.scanlab-america.com