mobile machines

mobile machines
shredding
screening
Separation
composting
Komptech is a leading international technology
supplier of machinery and systems for the mechanical
and mechanical-biological treatment of solid waste
and for the treatment of biomass as a renewable
energy source.
The product range includes over 30 different types of
machines, that cover all key process steps in modern
waste handling - shredding, separation, and biological
treatment.
By combining the right products from our own
portfolio with proven components, we can deliver
solutions to address complex challenges.
The focus is always on innovative technology and
solutions that ensure the maximum customer benefit.
02
Contents
Crambo 5200 direct
axtor 6010
Cribus 5000
Shredding
terminator ................................................................................................................. 4/5
Low speed single shaft shredder
crambo ......................................................................................................................... 6/7
Low speed double shaft shredder
chippo ........................................................................................................................... 8/9
Drum chipper
axtor ........................................................................................................................ 10/11
High speed shredder
screening
Nemus joker primus maxx mustang ............................................................... 12/13
Drum screens
cribus ........................................................................................................................ 14/15
Drum screens
multistar S3 ............................................................................................................. 16/17
Star screen
multistar m3 ........................................................................................................... 18/19
Star screen
multistar l3 ............................................................................................................. 20/21
Star screen
multistar XL3 / xXl2 / xxl3 ................................................................................... 22/23
Star screens
separation
multistar xl3
topturn x55
hurrikan / Hurrikan s ......................................................................................... 24/25
Windsifter
Stonefex .................................................................................................................. 26/27
Stone separator
Hurrifex ................................................................................................................... 28/29
Stone and light material separator
composting
topturn x55 / X63 / X67 ......................................................................................... 30/31
Self-propelled turner for triangular windrows
03
TERMINATOR
Low speed single shaft shredder
Shredding of even difficult materials
Particle size variable by adjusting the cutting gap
Hydraulic drive with overload protection provides high
level of protection against contraries
Low downtimes and low maintenance costs through
repeatedly reusable teeth
01
02
01
Flap and fold system
for filling hopper
02
Shredding drum
with replaceable teeth
03
03
High performance
CAT® diesel engine
04
05
04
Hydraulic drive
with constant power control
05
Track Fast
tracks (option)
04
Household
waste
Bulky waste
Commercial
waste
Waste wood
Tires
specifications
3400
3400 S
5000
5000 S
6000 S
CAT ® C9
CAT ® C9
CAT ® C13
CAT ® C13
CAT ® C18
242 / 330
242 / 330
Drum drive
on both sides
328 / 446
328 / 446
Drum drive
on both sides
429 / 583
Drum drive
on both sides
max. 32
max. 38
Details
Drive
Diesel engine:
Power (kW / HP):
Shredding unit
Drum length (mm):
3000
Drum diameter (mm):
1050
Drum rpm:
max. 29
max. 29
max. 29
Loading heights
Filling height (mm):
Hook: 2596
Discharge heights (mm, 10°-35°):
Hook: 1390 - 3710
Trailer: 3005
Track: 2906
Trailer: 1920 - 4250
Track: 1830 - 4150
Dimensions transport position/working position (Conveyor belt 35°)
L x W x H Hook (mm):
7290 x 2490 x 2905 / 12360 x 3327 x 3710
L x W x H Trailer (mm):
9120 x 2550 x 3360 / 13555 x 3327 x 4250
L x W x H Track (mm):
6940 x 2855 x 3265 / 11370 x 3327 x 4150
Weight (dependent on equipment)
Hook (t):
~ 21.1
~ 21.9
~ 21.3
~ 22.1
~ 23.9
~ 24.7
~ 24.1
~ 24.9
~ 25.5
Track (t):
~ 25.0
~ 25.8
~ 25.2
~ 26.0
~ 26.5
up to 45
up to 50
up to 60
up to 80
up to 100
Throughput (dependent on material)
Options
Engines emission level Tier 3a and 4f/EU stage III and IV, drum tooth armored, forward movement device (Hook, Trailer),
towing unit (Hook), remote control, central lubrication, transferring magnet with swinging arm, magnetic pulley etc.
machine types
Hook
Trailer
Shredding: Applications
of the drum/counter comb
system range from coarse
pre-crushing to defined
shredding. The continuous
cutting gap adjustment
allows adjustment of the
particle size for the intended
use.
Mobility: With its 3-axle
chassis and automatic feed
device, the trailer version
offers the utmost in mobility.
The self-propelled steel
tracks allow maneuverability
on difficult terrain.
On the hook lift version,
towing or automatic feed
options provide on-site
maneuverability.
~ 22.6
Trailer (t):
Throughput performance (t/h):
Drive: The hydraulic
drive with load-dependent
speed control ensures
maximum utilization of the
engine output. Overload
protection prevents
unshreddable contraries
from destroying the teeth.
A new engine compartment
simplifies access to all drive
components.
Showcase
Machine type: TM 5000 S
Application: Commercial waste
Throughput: 50 t/h
The highly variable content of
commercial waste can require
extreme shredding power –
which is exactly what you get
from the Terminator S version,
with its dual drum drive.
The hydraulic drive provides
the highest shredding power
and prevents jamming and
blockages. Clearing by
reversing is possible at all
times.
Track
05
CRAMBO
Low speed double shaft shredder
Aggressive feed with 2820 mm long, counter-rotating shredding drums
Variable particle size range with less overlengths and low amounts of fine fraction
Quick-change system for screen basket and tools –
change screen basket in minutes
New: Efficient mechanical drive in addition to the
hydraulic drive
01
02
01
Large feeding area with flap and
fold system for filling hopper
05
02
Shredding drums with
aggressive cutting tools
03
03
New drive:
CAT® diesel engine and
mechanical gearbox
04
04
User-friendly operator panel
with on-board computer
05
Swivellable
screen basket cartridge
06
Waste wood
Green waste
Root stocks
Forestry waste
specifications
4200 direct
5200 direct
6200 direct
3400
5000
6000
CAT ® C9
CAT ® C13
CAT ® C18
CAT ® C9
CAT ® C13
CAT ® C18
242 / 330
328 / 446
429 / 583
242 / 330
328 / 446
429 / 583
1. gear:
29 (max)
2. gear:
44 (max)
max. 32
Details
Drive
Diesel engine:
Power (kW / HP):
Shredding unit
Drum drive:
Drum rpm:
mechanical
1. gear:
18 (max)
2. gear:
28 (max)
hydraulic
1. gear:
23 (max)
2. gear:
34 (max)
Drum length (mm):
max. 32
max. 41
Drive: The Crambo direct
has a mechanical drive with
automatic load-dependent
gear shifting. That means
top economy while retaining
all functional benefits like
overloading protection,
reversibility and two shredding
speeds.
2820
Drum diameter (mm):
610
Loading heights
Filling height (mm):
Hook: 2596
Discharge heights (mm, 10°-35°):
sHook: 1390 - 3710
Trailer: 3005
Track: 2906
Trailer: 1920 - 4250
Track: 1830 - 4150
Dimensions transport position/working position (Conveyor belt 35°)
L x W x H Hook (mm):
7290 x 2490 x 2905 / 12360 x 3327 x 3710
L x W x H Trailer (mm):
9120 x 2550 x 3360 / 13555 x 3327 x 4250
L x W x H Track (mm):
6940 x 2855 x 3265 / 11370 x 3327 x 4150
Weight (dependent on equipment)
~ 22.4
~ 22.7
Trailer (t):
~ 24.7
Track (t):
~ 25.8
up to 55
Hook (t):
~ 23.1
~ 21.7
~ 25.0
~ 25.4
~ 24.0
~ 24.2
~ 24.6
~ 26.1
~ 26.5
~ 25.1
~ 25.3
~ 25.7
up to 80
up to 120
up to 45
up to 60
up to 100
~ 22.0
~ 22.4
Throughput (dependent on material)
Throughput performance (t/h):
Options
Engines emission level Tier 3a and 4f/EU stage III and IV, hook-shaped teeth, planing teeth, bio cutting unit,
screen baskets 80/100/125/150/180/250/300, radio remote control, central lubrication,
transferring magnet with swinging arm, magnetic pulley etc.
machine types
Hook
Trailer
Shredding: Low-speed
drums with shredding teeth
minimize fine particle and
noise/dust emissions and
resist contraries. The particle
size is configurable by simply
exchanging screen baskets.
Mobility: With the fully
redesigned engine compartment, all maintenance
for the Crambo can now be
performed from outside
the machine. Easily opened
doors give easy access, and
fold-out platforms provide a
safe footing.
Showcase
Machine type: Crambo 5200 direct
Application: Root stocks
Throughput: 45 t/h
If the root stock fits into the
shredding area, it will go through
the machine.
The high tooth power deployed by
the efficient drive, the powerful
motion of the material by the two
counter-rotating drums and its
insensitivity to embedded stones
all make the Crambo ideal for
these jobs.
Track
07
chippo
Drum chipper
Aggressive feed with pre-compression by two horizontal
and two vertical feed drums
Perfect wood chips due to large drum and
long blade advance
Choice of discharge:
Material-friendly, energy-saving discharge by conveyor
Flexible and precise discharge by variable-speed blower
The right machine for the job:
Three sizes and many options
01
01
Variable-speed
blower (option)
02
04
05
02
Two-speed
chipping drum (option)
03
03
Pivoting
discharge conveyor (option)
04
Feed with horizontal and
vertical feed drums
05
Wood splitter (option)
Logs
08
Prunings
Forestry waste
specifications
510 C
5010 Cd
8010 C
Type:
via PTO tractor
via lorry (MAN)
CAT ® C18
Power (kW / HP):
up to 370 / 500
353 / 480
571 / 780
Details
Drive
Material feeding
2180 x 1680
2180 x 1680
2180 x 1680
Feed table height (mm):
Feed table L x W (mm):
1600
1870
1870
Feeder opening H x W (mm):
750 x 1000 (with vertical feed drums 1610)
Chipping unit
Drum diameter (mm):
1050
Drum width (mm):
1023
Number of blades:
12
Drum rotation speed (U/min):
400 and 560
440
560
5500
5800
5800
~ 4.5
~ 4.7
~ 4.7
Transport dimensions
L x W x H (mm):
7211 x 2550 x 3872
3-axle:
8031 x 2550 x 4000
4-axle:
9012 x 2550 x 4000
5-axle:
9012 x 2550 x 4000
Working dimensions
L x W x H (mm):
7210 x 7550 x 5131
3-axle:
8031 x 7550 x 5404
4-axle:
9012 x 7550 x 5327
5-axle:
9012 x 7550 x 5327
~ 18.0
3-axle: ~ 26.0
4-axle: ~ 33.5
5-axle: ~ 35.0
up to 180
up to 220
up to 320
Material discharge
Blower: max. blower height (mm):
Blower: max. discharge range
20
Max. discharge height (m):
Variants: The Chippo
series starts with one of the
most powerful tractor-driven
drum chippers, the 510 C.
For the medium and heavy
duty range there is a truckdriven version (5010 Cd).
At the heavy-duty end is the
8010 CD with onboard 780 hp
engine.
Chipping: The feed system
guarantees reliable grabbing
and active forwarding to the
drum. Chipping is extremely
efficient due to the large
open drum and the ideally
positioned countercutter. The
long advance of the chipping
blade produces uniform
chip shapes and sizes with a
minimum of fine fractions.
options: The Chippo is
made for the job, with the
right options for any scenario
– as a 3 or 4-axle trailer, if
desired with Hydrodrive,
operation from the truck
cabin or a crane cabin, with
fold-out wood splitter, and
more.
Dimensions
Weight (t):
(dependent on equipment)
Throughput (dependent on material)
Throughput performance (m3/h):
Options
Two drum speeds, Axtor rotor, screen baskets, hopper extension, variable blower speed, material discharge belt, central lubrication,
Epsilon wood-loading crane, wood gripper, lorry MAN (3-axle/4-axle, chipping cabin/crane cabin), remote control, wood splitter etc.
machine types
510 C
5010 Cd / 3-axle
Showcase
Machine type: Chippo 8010 C
Application: Logs, slab wood
Throughput: 250 m3/h
Nobody does it more efficiently
– an aggressive feed system,
a large, open drum with two
speeds, and a variable-speed
blower or energy-saving
conveyor discharge give
the best chips at the lowest
operating costs
8010 C / 4-axle
09
axtor
High speed shredder
Long feed area, open to the front, with filling capability on
both sides
Active feed with pre-compression and extremely large
feed opening
Two shredding modes: Shredder mode or Chipper mode
01
Ideal servicing access to the engine (underfloor) and
to the shredding area
05
02
01
Hydraulic swiveling
screen basket
02
Feed with upper and
lower feed drums
03
03
04
Feed area with hinged hopper
and wide chain belt
04
CAT® diesel engine
in underfloor position
05
Drum with shredding tools or
chipping blades
10
Logs
Green waste
Forestry waste Waste wood untreated
specifications
6010 / 5010
8012
CAT ® C15 / CAT ® C13
CAT ® C18
Details
Drive
Diesel engine:
Power (kW / HP):
433 / 590 /
354 / 480
570 / 780
5600 (3500 activ) x 1430
6000 (4500 activ) x 2100
Chain belt
Sectional steel belt
Material feed
Feed table L x W (mm):
Conveyor:
Feed table height (mm):
Nubmer of feeding drums:
Feeder opening H x W (mm):
2720
2800
2 horizontal
3 horizontal, 2 vertical
850 x 1430
1000 x 1610
(with vertical feed drum 2100)
Shredding unit
Drum diameter x drum width (mm):
1100 x 1510
1250 x 1630
32 free-swinging tools or
32 fixed tools
36 free-swinging tools or
36 fixed tools
810 or 460
810 and 445 (option)
730
730 and 400 (option)
4500 / 5500 / 6500 (option) x 1200
4500 / 5500 / 6500 (option) x 1600
3900 - 5100
4700
Transport dimensions
L x W x H (mm):
Trailer: 10700 x 2500 x 3815
Track: 8800 x 2850 x 3588
Semi-trailer: 11800 x 2500 x 3815
Trailer: 10600 x 2550 x 4000
Track: 8467 x 2854 x 3732
Semi-trailer: 11535 x 2550 x 3918
Working dimensions (Conveyor belt 35°)
L x W x H (mm):
Trailer: 15050 x 2500 x 4455
Track: 13180 x 2855 x 4535
Semi-trailer: 16180 x 2500 x 4455
Trailer: 15000 x 2550 x 4650
Track: 13969 x 2854 x 4647
Semi-trailer: 16455 x 2550 x 4647
Trailer: ~ 24,0
Track: ~ 27,0
Semi-trailer: ~ 26,5
Trailer: ~ 28,0
Track: ~ 31,0
Semi-trailer: ~ 32,0
up to 310
up to 400
Tools:
Drum rpm:
Material feeding:
The huge hopper can be
loaded from both sides.
The feed takes care of the
rest: A combination of
aggessive feed drums and a
wide chain belt ensure active
transport into the machine,
even with bulky green
material.
shredding: The shredding
system can use free-swinging
or fixed tools. At high speed,
it produces material for
composting. At reduced
speed in chipper mode,
it outputs fuel for heating
plants.
Maintenance: Excellent
access, individually mounted
blades and a swivel screen
basket simplify maintenance
of the shredding system.
Large access panels
give good access to the
underfloor engine, as well as
all other drive components.
Material discharge
Conveyor belt L x W (mm):
Max. discharge height (mm):
Dimensions
Weight (t, dependent on equipment):
Throughput (dependent on material)
Throughput performance (m3/h):
machine types
Semi-trailer
Track
Showcase
Machine type: Axtor 8012
Application: Logs
Throughput: 280 m3/h
For making fuel, depending
on the input the Axtor can
use either solid shredder
blades or sharp chipper
blades. If the machine
runs into an unshreddable
contrary, the patented
contrary safety prevents
further damage. Usually just
changing a blade is enough
to get back up and running.
Trailer
11
Nemus joker primus maxx mustang E
drum screens
Broad product range for any performance requirement
Robust, proven solutions based on long experience
Options: Screen drum with fixed hole size or flexible
system with interchangeable screen segments
Extensive options for individual needs
04
01
01
Hopper belt is driven on
the screen intake side
05
02
03
02
Steep hopper side walls
with hopper control
03
Low wear
DRUMGRIP-drum drive
04
Electronic control panel
with a visual display
05
Discharge of fines with onepiece corrugated belt conveyor
12
Compost
Biomass
Waste wood shredded Waste shredded Soil, Gravel, Sand
specifications
joker
primus
16.5
38
maxx
maxx e
Mustang E
Details
Nemus 2700
Drive
Diesel engine (kW):
62.5
70
Electrical power input (kW):
Maxx E 26
Mustang E 30
Diesel generator (kVA):
Maxx E 48
Mustang E 48
Material feeding - feed hopper
Hopper volume (m3):
> 2.3
> 3.0
> 5.0
> 5.0
> 5.0
Filling length (mm):
> 2635
> 2900
> 4000
> 4000
> 4000
Filling height (mm):
2350
2640
2800
2800
2850
Screening drum
Diameter (mm):
1800
1450
1800
2000
2000
Length (mm):
2440
4000
4500
5500
5500
Effective screening area (m2):
10
16
22.5
30
30
Drum rpm:
14
max. 21
max. 23
max. 23
max. 23
Material discharge - max discharge height
Coarse fraction (mm):
(option)
2125
2300
2550
(3200, 4000)
2550
(3200, 4000)
3200
Fine fraction (mm):
(option)
2420
2080
2150
(3200)
2150
(3200)
3200
9750 x 2550
x 4000
11250 x 2550
x 4000
11950 x 2550
x 4000
12000 x 2550
x 4000
11560 x 2550
x 4000
Machine type: Nemus 2700
Application: Compost, 20 mm
Throughput: 80 m3/h
7580 x 6100
x 3120
11610 x 4810
x 3080
13300 x 5000
x 3750
14100 x 5000
x 3900
14950 x 5970
x 3800
14540 x 5970
x 3800
5.0
9.0
16.0
16.0
17.0
up to 35
up to 70
up to 120
up to 160
up to 170
Within the drum itself, the
improved material flow gives
a higher throughput. The fine
particles are discharged by
a one-piece corrugated edge
belt. The one-piece design
prevents material trickle at
transfer points, while also
giving high capacity and low
wear.
Semi-trailer:
Max. permissible weight (t):
Throughput (dependent on material)
Throughput
performance (m3/h):
machine types
Joker
Primus
Drive: The electric drive
of the E-versions (Maxx E,
Mustang E) is especially
energy-efficient. The power
comes directly from the
mains or, if required, from an
on-board diesel generator.
On the larger machines,
the quiet-running, low-wear
"Drumgrip" moves the drum.
7650 x 2550
x 3825
Semi-trailer:
Working dimensions
Trailer:
Material feeding: From
hopper to drum – on mobile
drum screens, everything
is designed for heavy duty.
Extremely rugged hopper
design, straight line travel
control of the hopper belt,
and automatic fill level control
for the screen drum ensure
smooth operation.
Showcase
Abmessungen L x W x H (mm)
Transport dimensions
Trailer:
Product range:
The Joker is the ideal
entry-level screener. As
requirements grow, the
Primus is the right choice.
For heavy-duty users, the
Maxx, Mustang and Nemus
combine high continuous
throughput with absolute
dependability.
Maxx
Mustang E
Nemus 2700
13
CRIBUS
Electrical Drum screens
Largest screening surface compared to overall length
Electrical drive of all components for highest energy
efficiency and lowest operating costs
New chainless drum drive via patented “Wheelgrip“
High degree of maintainability, with excellent access and maintenance-free solutions
03
01
01
Wheelgrip
drum direct drive
02
02
05
Steep hopper side walls
with hopper control
03
Electrically adjustable
round brush
04
04
Energy supply: Diesel generator
or mains operation
05
Discharge of fines with onepiece corrugated belt conveyor
14
Compost
Biomass
Waste wood shredded Waste shredded
Soil, Gravel, Sand
specifications
2800
3800
Electrical power input (kW):
25
30
36
Diesel generator (option, kVA):
30
48
48
Details
5000
Drive
Material feeding - feed hopper
Hopper volume (m3):
> 5.0
> 5.0
> 6.0
Filling length (mm):
> 4000
> 4000
> 4500
Filling height (mm):
2950
2950
2950
Screening drum
Material feeding: Steep
side walls and a wide hopper
belt prevent bridging and
allow a broad spectrum of
materials. The feed crosssection to the drum, the
drum diameter itself and the
unsurpassed gap to the side
walls allow stoppage-free
screening with large hole
sizes.
Drive: Everything on the
Cribus is driven electrically,
from the hopper to the
discharge belts. This
minimizes the energy,
wear and servicing costs
of the whole machine, as
does the newly developed
"Wheelgrip" direct drum
drive.
Maintenance: Simply
fold down the sidewall to
access the drum. No tools
are required for changing the
drum. Large panels provide
excellent access to the whole
engine compartment.
The generator unit can be
run out or set up externally
(Cribus 3800).
Diameter (mm):
2200
2200
2200
Length (mm):
4600
6000
7700
28
38
50
max. 20
max. 20
max. 20
Coarse fraction (mm):
3500
3500
3500
Fine fraction (mm):
3350
3350
3350
Transport dimensions
Trailer:
Semi-trailer:
10600 x 2550 x 4000
9850 x 2550 x 4000
12000 x 2550 x 4000
11600 x 2550 x 4000
13600 x 2550 x 4000
Working dimensions
Trailer:
Semi-trailer:
Showcase
14900 x 5000 x 4000
14175 x 6560 x 4000
16300 x 6560 x 4000
16215 x 6640 x 4000
18500 x 6800 x 4000
17.0
19.0
26.0
Machine type: Cribus 5000
Application: Compost, 10 mm
Throughput: 130 m3/h
up to 175
up to 225
up to 275
Effective screening area (m2):
Drum rpm:
Material discharge - discharge height
Dimensions L x W x H (mm)
Max. permissible weight (t):
Throughput (dependent on material)
Throughput performance (m3/h):
Options
Diesel generator, magnet drum, adjustable belt speed, soot filter, Cleanfix fan, remote control,
central lubrication, feed device, hopper pre-screening, hopper sensor controller etc.
machine types
Cribus 2800 Trailer
Cribus 2800 Semi-trailer
Cribus 3800 Trailer
Cribus 3800 Semi-trailer
With small hole sizes in
particular, the length of
the drum and its effective
screening area become
crucial factors.The adjustable
hopper and drum speeds
allow precise adjustment to
the input material. Even with
wet compost, the generous
clearance to the sidewall
prevent clogging of the
screening surface.
Cribus 5000 Semi-trailer
15
MULTISTAR S3
star screen
Semi-mobile 3-fractions-star screen, built on a hook lift frame
High throughput of up to 100 m³/h
Large hopper volume up to 3.5 m³ with low loading height
Excellent maintenance access through service doors and easily removable flexible cladding
Power for the electrical drives from the mains or from an integrated diesel generator
01
01
Hopper with scraper conveyor
and active feeding drum
02
Coarse screen with
robust screen stars
05
02
03
03
Screen deck-drive via electric
motors with frequency
converter
04
04
Energy supply: Mains operation
or Diesel generator
05
Fine screen with elastic stars
and cleaning elements
16
Compost
Biomass
Bark, wood chips
Waste wood
shredded
specifications
Details
Multistar S3
Drive
Diesel generator (kVA):
38
Material feeding - feed hopper
Hopper volume (m3):
2.5 / 3.5 (option)
Filling length (mm):
3100
Filling height (mm):
2500 / 3000
Screen segments
Coarse screen L x W (mm) / area (m2):
2400 x 900 / 2.1
Fine screen L x W (mm) / area (m2):
4250 x 900 / 3.9
Screen section (standard)
Coarse particle (mm):
> 60...90
Medium particle (mm):
10...25 / 60...90
Fine particle (mm):
0 / 10...25
Material discharge
Max. discharge height coarse fraction (mm):
2300
Max. discharge height medium fraction (mm):
2900
Max. discharge height fine fraction (mm):
2300
Dimensions
Transport dimensions L x W x H (mm):
8200 x 2450 x 2560
Working dimensions L x W x H (mm):
11066 x 5542 x 3000
Weight (t):
~ 10.0
Throughput (dependent on material)
Throughput performance (m3/h):
The perfect start:
The new Multistar S3 is
the entry-level member of
professional star screen line.
Designed expressly for the
needs of lower to moderate
volume users, the S3
combines low cost with a level
of performance previously
only available in the highcapacity L and XL class.
Service: Sheet metal panels
with large access doors
protect the drive components.
Elsewhere, tough truckgrade tarp material protects
components from dirt while
saving weight and giving
the machine a distinctive
appearance.
Mobility: Built on a hook
lift module, it has small
dimensions while still offering
the requisite mobility for
service providers or multisite use. The S3 can be
transported by a 3 or 4-axle
truck rated for 7 metre
containers.
Showcase
Machine type: Multistar S3
Application: Compost
Throughput: 100 m3/h
up to 100
Options
Different screen options for coarse and fine screen, diesel generator, magnetic drum, wind sifter, radio remote control,
switch from 3 to 2 fractions, hopper overload panels, hydraulic supports and more
machine types
Low upfront costs don’t mean
you have to forego performance,
screening quality or convenience.
A large hopper with up to 3.5 m³
volume permits continuous
loading. The 2.1 m2 coarse and
3.9 m2 fine screen decks are
matched to it. The discharge
conveyor height provides enough
buffer capacity for smooth front
loader use.
Multistar S3
17
MULTISTAR M3
Star screen
Separation into three fractions with
discharge of all fractions at the machine end
High throughput with precise selectivity with the
“Cleanstar” system
High flexibility by changing particle size in seconds
All-electric drive for the highest energy efficiency and lowest operating costs
01
01
Metering drum
03
02
04
02
Steep hopper side walls
with hopper belt control
03
Coarse screen deck
04
05
Fine screen deck
05
Energy supply: Diesel generator
or mains operation
18
Compost
Biomass
Bark, wood chips Waste wood shredded Waste shredded
specifications
Details
Multistar M3
Drive
Electrical power input (kW):
39
Diesel generator (kVA):
48
Material feeding - feed hopper
Hopper volume (m3):
> 5.0
Filling length (mm):
> 4000
Filling height (mm):
2800
Screen segments
Coarse screen L x W (mm) / area (m2):
2132 x 1138 / 2.4
Fine screen L x W (mm) / area (m2):
3591 x 1138 / 4.1
Screen section (standard)
Coarse particle (mm):
Medium particle (mm):
> 60...90
10...25 / 60...90
Fine particle (mm):
0 / 10...25
Material discharge
Discharge height coarse fraction (mm):
4100
Discharge height medium fraction (mm):
3200
Discharge height fine fraction (mm):
3200
Dimensions
Transport dimensions L x W x H (mm):
11500 x 2550 x 4000
Working dimensions L x W x H (mm):
13000 x 11000 x 4100
Maximum permissible weight (t):
17.0
Throughput (dependent on material)
Throughput performance (m3/h):
up to 120
Options
Screen deck variants, diesel generator, magnet drum, central lubrication, hopper pre-screening,
forward movement device, radio remote control etc.
machine types
Material feeding:
The hopper, familiar from
Komptech drum screens,
boasts a volume of over
5 cubic meters and a loading
height of only 2.8 m. Yet
everything runs quietly and
smoothly, thanks to the
electric drive with intelligent
controller and graphic
display.
Screening: A coarse screen
above and a fine screen
below provide separation into
three fractions. Throughput
and separation accuracy
remain consistent even with
increasing material moisture,
thanks to the patented
"Cleanstar" cleaning system.
Discharge: Material is
discharged only at the rear
of the machine. This way
the towing device remains
accessible during operation.
Windrows can also be
created.
Showcase
Machine type: Multistar M3
Application: Root stocks pre-shredded
Throughput: 110 m3/h
The M3 can screen shredded
woody biomass into highquality fuel in just one pass.
The rotating stars untangle
the material and break apart
clumps. The division into
fine and oversize fractions
is easy to control from the
operating panel.
Multistar M3
19
MULTISTAR L3
star screen
High throughput with precise selectivity, even with moist materials
Separation into three fractions, optional with windsifting and Fe-separation in one compact machine
Simple speed control at the screen deck to change
particle size in seconds
Convenient operation and simple maintenance through
intelligent design
Changeable screening units for higher flexibility
01
03
01
Hopper with scraper conveyor
and active metering drum
02
Coarse screen with
robust screen stars
05
02
03
Fine screen with elastic stars
and cleaning elements
04
04
Energy supply: Diesel generator
or mains operation
05
Screen deck-drive via electric
motors with frequency converter
20
Compost
Biomass
Bark, wood chips
Waste wood
shredded
Waste shredded
specifications
Details
Multistar L3
Drive
Electrical power input (kW):
47
Diesel generator (option, kVA):
60
Material feeding - feed hopper
Hopper volume (m3):
~7
Filling length (mm):
3750
Filling height (mm):
3450
Screen segments
Coarse screen L x W (mm) / area (m2):
3198 x 1200 / 3.85
Fine screen L x W (mm) / area (m2):
5852 x 1250 / 7.3
Screen section (standard)
Coarse particle (mm):
> 60...90
Medium particle (mm):
10...25 / 60...90
Fine particle (mm):
0 / 10...25
Material discharge
Discharge height coarse fraction (mm):
2850
Discharge height medium fraction (mm):
3500
Discharge height fine fraction (mm):
3500
Dimensions
Transport dimension trailer:
Transport dimension semi-trailer:
11500 x 2550 x 4000
13600 x 2550 x 4000
Working dimension trailer:
Working dimension semi-trailer:
13500 x 6500 x 4000
17200 x 6500 x 4000
Maximum permissible weight (t):
~ 21.0
Throughput (dependent on material)
Throughput performance (m3/h):
up to 250
Options
Different screen options for coarse and fine screen, longer coarse screen deck, magnetic drum, discharge belt for rolling
pieces, windsifter, diesel generator towing and chassis options, radio remote control, central lubrication and more
machine types
Multistar L3 Semi-trailer
Extremely efficient:
Highest operating efficiency
results from high throughput
combined with low operating
costs. Hopper, design and size of
screen decks as well as discharge
system create a compact unit with
virtually unbeatable throughput.
Optimised wear protection,
tougher components and an
efficient electric drive guarantee
lowest operating costs.
Maintenance: On the
new L3, cover panels don‘t
just protect the components
inside, they also serve as
access doors for full access
to all maintenance points.
For maintenance to the fine
screen deck the whole hopper
unit can be lifted away.
Optionen: Longer coarse
screen deck, wind sifting for
coarse and medium fractions,
magnetic rollers and roller
separator make this a star
screen with many talents.
Options like hopper overload
panel, central lubrication and
air-cushion axles enhance
ease of working.
Showcase
Machine type: Multistar L3
Application: Compost
Throughput: 150 m3/h
The L3 turns shredded woody
biomass into high-quality fuel
in just one screening pass.
The rotating stars separate
the pieces and knock off dirt
accumulations. The fine and
oversize fraction particle sizes
are easily controlled from the
operating console. Material
fluctuations are evened out and
a high quality product obtained.
Multistar L3 Trailer
21
MULTISTAR XL3/XXL2/XXL3
Star screens
High throughput with precise selectivity, even with moist materials
Separation into three fractions, optional with windsifting and
Fe-separation - in one compact machine
Simple speed control at the screen deck to change particle size
in seconds
Huge hopper and extremely wide discharge belts for ease
of operation
01
01
Hopper with scraper conveyor
and active metering drum
02
Coarse screen with
robust screen stars
05
02
03
03
Fine screen with elastic stars
and cleaning elements
04
04
Energy supply: Diesel generator
or mains operation
05
Screen deck-drive via electric
motors with frequency converter
22
Compost
Biomass
Bark, wood chips
Waste wood
shredded
Waste shredded
specifications
Multistar XL3
Multistar XXL2
Multistar XXL3
60
60
100
Details
Drive
Diesel generator (kVA):
Material feeding - feed hopper
Hopper volume (m3):
~7
~ 10 (option up to 15)
~ 12
Filling length (mm):
3400
4000
4000 and 5800
(fillable on both sides)
Filling height (mm):
3500 / 4000
3200
3700
Coarse screen L x W (mm) / area (m2):
5000 x 1200 / 6.0
-
5064 x 1200 / 6.1
Fine screen L x W (mm) / area (m ):
5450 x 1250 / 6.8
7000 x 1600 / 11.2
8911 x 1250 / 11
Screen segments
2
Screen section (standard)
Coarse particle (mm):
> 25...50
> 15...30
> 60...90
10...25 / 25...50
-
10...25 / 60...90
0 / 10...25
0 / 15...30
0 / 10...25
Max. discharge height coarse fraction (mm):
3230
3600 (option 4600)
3600
Max. discharge height medium fraction (mm):
3500
­­­-
3500
Max. discharge height fine fraction (mm):
3100
2700 (option 4000)
3100
Transport dimensions
L x W x H (mm):
11900 x 2500 x 4000
13700 x 2550 x 3900
13700 x 2500 x 4000
Working dimensions
L x W x H (mm):
15000 x 6350 x 4000
15500 x 4250 x 3900
17000 x 6500 x 4000
22.0
22.0
26.0
up to 300
up to 500
up to 400
Medium particle (mm):
Fine particle (mm):
Material discharge
Dimensions
Weight (t):
Throughput (dependent on material)
Throughput performance (m3/h):
Options
Diesel generator, screen deck variants, wind sifter (coarse-, medium fraction), coarse fraction conveyor, magnet drums,
rolling fraction separator (medium-, coarse fraction), hopper overload sidewalls, central lubrication etc.
machine types
Multistar XL3
Multistar XXL2
Material feeding:
The giant feed area makes
it obvious that this is a
high-throughput machine.
In fact, one frontloader is
often not enough to load
and remove material. Wide
output conveyors make
sure that everything that
goes in comes out, with no
blockages.
Cleaning: The screen units
are continually cleaned by the
most simplest and efficient
patented CLEANSTAR
cleaning system. Each star
has a wear-resistant cleaning
finger that clears the screen
gap to the surrounding stars
on each rotation.
mobility: Although the
XL-classes can outperform
many a stationary machine,
the semi-trailer design makes
them easy to move from
point A to point B. So nothing
stands in the way of off-site
use. Extend the supports,
fold out the conveyors, and
you’re ready to run.
Showcase
Machine type: Multistar XL3
Application: Compost
Throughput: 300 m3/h
Star screening is always in
season with the Multistar. It
delivers high throughput and
separation precision even
with varying moisture and
decomposition stages.
Options like wind sifting,
magnetic separation and
roller separation help deliver a
compost free of contraries.
Multistar XXL3
23
Hurrikan / Hurrikan S
windsifter
High throughput with over 90 persent selectivity, by precise
adjustment of settings to match material properties
Powerful S-version with enlarged suction section
(two suction fans)
Maximum mobility with 80 km/h chassis and independent operation with on-board diesel power unit
02
Compatible with most commercially available
mobile screening units
01
05
01
01
Suction fans
02
Vibrating feeder
with enclosure
03
03
Energy supply: Diesel generator
or mains operation
04
04
Rolling fraction
separator
05
Pressure fans
Compost
24
Biomass
specifications
Hurrikan
Hurrikan S
Electrical power input (kW):
26
44
Diesel generator (option, kVA):
48
60
Details
Drive
Material feeding
Filling width (mm):
Filling height (mm):
1600
1600
1950 to 2250
1950 to 2250
2900
2600
Material discharge
Max. discharge height (mm):
Dimensions
Transport dimensions L x W x H (mm):
8300 x 2550 x 4000
11000 x 2550 x 4000
Working dimensions L x W x H (mm):
8130 x 3000 x 4100
11000 x 3000 x 4000
~ 6.5
~ 10.0
up to 40
up to 60
Maximum permissible weight (t):
Throughput (dependent on material)
Throughput performance (m3/h):
Options
Magnet drum, separation belt for rolling fraction, diesel generator, frequency controller for suction fan,
intake channels, vibrating feeder enclosure etc.
Separation: The patented
pressure-suction process
ensures extremely effective
separation of the lightweight
fraction from the screen
overflow. In the first step,
material is separated by a
pressure fan. In the second
step, the lightweight material
is drawn off by a powerful
suction fan.
Adjustment: The wide
chute enables a width up to
1.2 m and feed height of 1.95
to 2.25 m for the screener
conveyor belt. The suction
performance is adjustable for
the material by changing the
fan speed, fan distance and
vent flaps.
Options: The optional
magnetic drum and rolling
fraction separator make
the Hurrikan a real cleanup machine. On the tiltable
conveyor belt, round, heavy
objects (mainly stones) roll
downwards and are diverted
via a chute.
Showcase
Machine type: Hurrikan S
Application: Compost
Throughput: 55 m3/h
machine types
Hurrikan
Hurrikan
If the screen outflow is
going to compost, noncompostables like plastic
film need to be removed.
The Hurrikan S is ideal
for reliably cleaning the
oversize fraction from highthroughput screeners.
Hurrikan
SS
Hurrikan
25
Stonefex
Stone separator
Dependable removal of up to 90 percent of stones
and inert items from the input material
(dependent on material)
Throughput up to 100 m³/h designed for a
input particle size of 10…20–150 mm
01
Wide range of application with simple adaption
of separation criteria
03
Low energy costs due to electrical drive
of all components
02
04
01
One-piece discharge conveyor
for usable fraction
02
Suction fan with
discharge pipe for fibres
05
03
Intake conveyor belt with
adjustable speed
04
Pressure fan with
frequency control
05
one-piece discharge conveyor
belt for stone fraction
26
Compost
Biomass
specifications
Details
Stonefex 3000
Drive
Electrical power input (kW):
26
Diesel generator (option, kVA):
30
Material feeding - Intake conveyor
Filling width (mm):
1200
Filling height (mm):
3150
Discharge - Stone fraction
Design:
One-piece corrugated edge belt
Discharge height (mm):
2500 (option 3700)
Discharge - Wood fraction
Design:
One-piece corrugated edge belt
Discharge height (mm)
2500 (option 3700)
Dimensions
Transport dimensions L x W x H (mm):
8300 x 2550 x 4000
Working dimensions L x W x H (mm):
8300 x 7500 x 3700
Weight (t, dependent on equipment):
~ 10.0
Throughput (dependent on material)
Throughput perfomance (m3/h):
up to 100
Options
Conveyor belt extension, adjustable belt speed, foldable electro-hydraulic discharge belts, diesel generator,
Cleanfix fan, central lubrication, frequency converter for suction blower, remote control,
increased sidebars for intake conveyor belt and more
machine types
Stonefex 3000
Stone fraction
Wood fraction
Efficient separation
system: The input material is
loaded onto the intake conveyor.
In the expansion chamber, a
system of pressure and suction
fan separates the material into
a stone fraction and a cleaned
usable fraction, which conveyors
take out to opposite sides.
Fibrous materials are collected in
the container downstream of the
suction fan.
Reliable Function: Thanks
to easy adjustment of the
intake conveyor speed, blower
speed and separating vertex,
the Stonefex keeps working
efficiently even with variable
feedstocks. Large access panels
to the separation chamber
and the motor compartment
and the swivelling suction
blower make for simple and
convenient maintenance.
Mobile and economical:
The single-axle trailer
configuration makes the
machine easy to manoeuvre,
and it is approved for 80 km/h
road speeds, so transportation
to the site is no problem. The
standard version uses grid
electrical power. As an option,
a diesel generator is available.
The resulting hybrid drive
system ensures low energy and
maintenance costs.
Showcase
Machine type: Stonefex 3000
Application: Woody biomass
Throughput: 90 m3/h
The input material to the
Stonefex is usually a usable
biofuel fraction with a particle
size from 10-150 mm.
The Stonefex improves fuel quality
by removing more than 90 percent
of stones and inert materials.
Biomass processors profit from
better customer acceptance
of their fuels and higher sale
prices, and the ability to make a
saleable product from material
contaminated with stones.
27
Hurrifex
Stone and light material separator
Combined unit with savings in space, materials and transportation effort compared to two separate machines
Wide range of uses with simple operation and
high availability
Separation efficiency more than 90 percent at throughputs of 60 m³/h
Low energy costs due to electrical drive of all components
01
02
01
Adjustable-speed
feed conveyor
03
02
02
05
Suction fan, folds up for
maintenance
03
Separation chamber with
suction and blower fan
04
04
Hinged towbar
05
One-piece corrugated
edge belt for stones
28
Compost
Biomass
specifications
Details
Hurrifex
Drive
Electrical power input (kW):
48
Diesel generator (option, kVA):
60
Light material
Input
Material feeding - Feeding conveyor
Filling width (mm):
1200
Filling height (mm):
2800
Discharge - inert fraction
Design:
One-piece corrugated edge belt
Discharge height (mm):
2500 (option 3700)
Discharge - clean fraction
Design:
Profiled belt
Discharge height trailer (mm):
Discharge height semi-trailer (mm):
3100
3650
Dimensions L x B x H (mm)
Transport dimensions trailer:
Transport dimensions semi-trailer:
12000 x 2550 x 4000
13900 x 2550 x 4000
Working dimensions trailer:
Working dimensions semi-trailer:
12400 x 5500 x 4100
13900 x 5500 x 4100
Weight (t):
~ 14.0
Throughput (dependent on material)
Throughput performance (m3/h):
up to 60
Options
Enclosure feeding conveyor, belt extension, adjustable conveyor speed, discharge belt electro-hydraulically foldable,
diesel generator, Cleanfix-fan, central lubrication, frequency converter for suction fan, remote control etc.
machine types
Hurrifex Semi-trailer
Stone fraction
Cleaned
fration
Physics makes it
possible: Differences in
density and air resistance
coefficient are the basis for
separation of stones and inert
items. Turning and air-flowthrough the material are
decisive factors for efficient
removal of light items by
suction.
hybrid technology:
The power for the electric
drives can come either
from grid electric power or
the optional built-in diesel
generator. The suction and
conveyor fans are optimized
and have a low power
requirement.
discharge: Stone fraction
discharge is by a conveyor
with corrugated sidewalls,
light items are moved into
two containers by a flexible
duct. The flow of the material
to be cleaned is straight, with
no 90° turns. This greatly
reduces the danger of
blockages.
Showcase
Machine type: Hurrifex
Application: Woody biomass
Throughput: 60 m3/h
The Hurrifex is designed for input
material particle size from
10…20 – 150 mm. It gives best
results with an even material feed,
for example from a star screen.
This makes it possible to clean
compost and biomass fractions
of stones and light materials primarily plastic film - in one pass.
Easily adjustable separation
parameters enable exact trimming
for the material at hand.
Hurrifex Trailer
29
Topturn X
Self-propelled turner for triangular windrows
“Wheel” version for outstanding traction and quick alignment /
“Track” version for maximum mobility on soft ground
Generously-dimensioned turning drum for high throughput and
excellent mixing, with low wear
Simple transportation and easy access with lift cabin
Optional displacement device for optimum utilisation of space
02
01
01
Cat® diesel engine with
newest emission stage
04
02
Spacious comfortable cabin
(optional swivel)
03
03
05
Turning drum
with large diameter
04
Service access and platforms
for easy maintenance
05
Robust
plough blades
30
Compost
Waste shredded
Biomass
Contaminated soil
specifications
X55
X63
X67
CAT ® C9.3
CAT ® C13
CAT ® C13
242 / 330
287 / 390
328 / 446
Details
Drive
Diesel engine:
Power (kW / HP):
Turning device
Drum diameter (mm):
1200
1400
1750
Drum rpm:
0-195
0-195
0-160
5000 / 5300
5700 / 6000
6400
Max. windrow height (mm):
2500
2800
3100
Max. windrow cross-section (m2):
~ 7.8
~ 9.0
~ 10.5
Windrow dimensions
Max. intake width (mm):
Travelling speeds (I standard, II option)
Wheel (km/h):
I: 0-4
Track (km/h):
II: 0-6
I: 0-4
I: 0-4
II: 0-6
I: 0-4
I: 0-4
II:0-8
I: 0-4
Dimensions L x W x H
Transport dimensions Wheel (mm):
5457 x 2996 x 3284
6155 x 2996 x 3635
6750 x 3000 x 3450
Transport dimensions Track (mm):
5457 x 2548 x 3253
6155 x 2548 x 3607
6580 x 3000 x 3560
Working dimensions Wheel (mm):
3973 x 5391 x 4409
4303 x 6091 x 4815
4970 x 6750 x 5450
Working dimensions Track (mm):
3973 x 5303 x 4380
3973 x 6003 x 4780
4720 x 6750 x 5350
Wheel (t):
~ 16.0
~ 18.0
~ 21.0
Track (t):
~ 16.5
~ 18.7
~ 22.0
up to 4000
up to 4500
up to 5000
Weight
Throughput (dependent on material)
Throughput performance (m3/h):
Options
Engines emission level Tier 3a and 4f/EU stage III and IV, two speed level, lateral displacement device, central lubrication,
scraper, protective ventilation, service steps, access platform, watering etc.
machine types
Wheel
Track
X55
X63
X67
Frame/Drive:
The hydraulic chassis
combined with a massive
telescoping frame provides
mobility on any terrain,
whether the wheeled
version for good traction
on pavement or the tracked
version for good weight
distribution on soft ground.
Turning: A large, powerful
hydraulically driven drum
with effective conveyor and
throwing blades accelerates
the turning and rotting
processes. Everything gets
mixed - nothing gets past the
drum.
Options: Optimum
space utilisation with the
lateral positioning option.
A powerful watering hose
system, patented scraper
device for getting the
lowermost ground layer
and the “Fast” version for
quick maneuvers are further
options.
Showcase
Machine type: Topturn X55
Application: MSW compost
(fines)
Throughput: 1200 m3/h
The combination of large drum
with conveyor and throwing
blades, and the powerful drive
makes sure that the Topturn
leaves the perfect windrow
behind. The hydraulic ploughshaped guide blades steer the
material into the feed area,
keep the lane clean and, with
their sturdy design, allow
driving within overlapping
windrows.
31
Technology
for a better
environment
Komptech GmbH
Kühau 37, A - 8130 Frohnleiten, Austria
[t] +43 3126 505 - 0
[f] +43 3126 505 - 505
[e][email protected]
www.komptech.com
We reserve the right to make technical changes in the course of ongoing development. E2015