a geNtLe giaNt is revOLutiONisiNg MODerN eMbrOiDery techNOLOgy
Transcription
a geNtLe giaNt is revOLutiONisiNg MODerN eMbrOiDery techNOLOgy
News MagaziNe OctOber 09/NO. 04 NeeDLes & PiNs LÄsser MD5 a geNtLe giaNt is revOLutiONisiNg MODerN eMbrOiDery techNOLOgy LÄSSER, the world’s leading embroidery machine manufacturer is launching the new embroidery machine generation MD5. Quiet. Powerful. Leading in drive and processing features. With multidimensional possibilities. It represents the latest technology. It will dramatically improve your stitch performance. And although hard to believe when you look at this giant, it is extremely user-friendly. a demonstration? More information? Just call us. We will be pleased to provide you with further information or demonstrate the new LÄSSER MD5 to you. Tel +41 71 737 92 92 Fax +41 71 737 92 82 [email protected] LÄsser MD5 MOre ecONOMicaL, MOre cOst effective aND faster With the LÄSSER MD5, a striking further development of the proven MD series, you will have some unique advantages. The processing features have been significantly expanded. The ergonomic design and the improved access are remarkable. Control system and operating panel positioning are flexible. We have dedicated a large amount of thought and know-how to coordinated, and therefore more economical work processes. The consequence: it is faster and more cost effective. As a result higher speeds can be used for large stitches. Worthy of mention: the comprehensive, redesigned thread cut. improved embroidery quality The quality of the embroidery has also been enhanced. We have been able to improve the process capability with difficult materials. the new software includes an enhanced solution for moment-optimised stitching. these advantages are particularly apparent in the reduction of speed depending on the stitch length. Other benefits: the SERVO FEED (thread roller drive with pattern memorising), TRUE RUN (revolutionary crank drive), the patented LÄSSER single thread guide system (STG) and MULTI DRIVE with coordinated cam drives. a constant fabric tension is ensured and different fabric holder systems can be used as required. the repeat controlled shuttle changes continue to be activated in the new, fast thread cut. ssL: the clever shuttle stop device. with ssL device, shuttles that are not used for the repeat, are stopped. The effect: quieter machines. You also save thread cut, because the shuttle thread is not subjected to friction and it is not necessary to cut every 2000 stitches. The shuttles can be adjusted with soft or hard tension. Cotton and textured yarn bobbins are running easily. The repeat controlled shuttles can be exchanged in the upper position. More details? Our brochure is available from: [email protected] or www.laesser.ch MicheLLe ObaMa caPtivatiNg: this wOMaN, this sMiLe, this Dress The sensational dress the First Lady, Michelle Obama, has shown at its best in numerous magazines, periodicals and newspapers originates from P.T. Bitratex, Indonesia. This LÄSSER customer is a leading Schiffli embroidery manufacturer. The company has been in business for more than 20 years and manufactures embroidered fabrics using polyester and other sophisticated and fashionable material (cotton, organza, tulle, chiffon and chemical lace). P.T. Bitratex operates the latest computer-controlled Schiffli embroidery machines manufactured by us. K.K. agrawal, P.T. Bitratex exquisite designs the in-house design studio, which is equipped with computer-controlled design & punch systems as well as LÄsser sample machines, makes it possible to continuously develop innovative designs. The quality must have also impressed Michelle Obama. The embroidery is produced using the best quality raw materials to guarantee the customer the very best. Every design makes its own fashion statement around the globe. iNterNatiONaL cO-OPeratiON twO LeaDiNg eMbrOiDery cOMPaNies reaLise a further MaJOr PrOJect iNterwiew Mr. MaX r. huNgerbÜhLer Never staND stiLL BISCHOFF-GAMMA (Lanka), BISCHOFF TEXTIL (Switzerland) and GAMMA TEXTILE (Thailand) have consolidated their successful collaboration with a further major project. The directors Mr. Max R. Hungerbühler (BISCHOFF) and Mr. Theprit Srichawla (GAMMA) are bound not just by a long-lasting business relationship, but also by personal friendship. Mr. Max r. hungerbühler General Manager Bischoff Textil AG Mr. theprit srichawla General Manager Gamma Textile This friendship was a significant factor for the viability of the project. It was a long, hard fight with the local authorities until all the approvals and necessary licenses were organised. One of the most modern production facilities for high quality embroidery has been setup in Avissawella, almost two hours from the capital Colombo (Sri Lanka). The profound specialist knowledge of the staff in both the companies is apparent in the planning and implementation of the business. Perfected down to the smallest detail Production has been perfected down to the smallest detail and ensures the process is optimal. It is immediately apparent that particular attention has been paid not only to the performance, but also to quality. Every work process is controlled and organised using the in-house production software system from BISCHOFF TEXTIL. The local management, under Swiss leadership, comes under the headquarters in Bangkok. From there the sale of the products is organised and processed. All Bischoff factories are equipped with «IN STITCH 7» punch systems. That means the systems around the world are linked to each other. This feature makes communication between the punch technicians easy, saves time and contributes to a noticeable reduction in costs. in operation: LÄsser high performance embroidery machines The production hall is equipped with the latest LÄSSER high performance embroidery machines with single frame and TANDEM technology. All machines are equipped with ATC CUT colour change and thread cut. The main focus is on the production of embroidery for the lingerie sector; however a wide range of embroidery for other applications is also manufactured on the universal machines. Emphasis is placed on automation and the avoidance of human error, for instance all shuttles are made available on fully automated LÄSSER SCHIFFLI KING filling and adjusting stations. A state-of-art fabric dyeing facility and fabric finishing, in which primarily European technology is used, round off the production process. We are certain this highly modern production facility is very well equipped for the future and can only congratulate the two organisations on their foresightedness. the co-operation between bischoff and gamma started successfully with an embroidery project in thailand as long ago as 1994. what made you consider setting up a further production facility in a new country – sri Lanka? Mr. Max r. hungerbühler: Our philosophy, like that of our partner Gamma, is «never stand still». As a significant clothing industry has become established in Sri Lanka, it was for us a logical step to follow our customers. has the project been supported by the local authorities and have you received active assistance from them? Mr. Max r. hungerbühler: The local authorities welcomed our investment intentions and promised all possible support. During the implementation of the project, however, time and again there were still difficulties that led to exasperating delays. what is the main focus of the production? Mr. Max r. hungerbühler: On the production of embroidery for daywear and nightwear. However, a wide range of embroidery for other purposes is also manufactured on these universal machines. how many local staff have found a new job in your factory? Mr. Max r. hungerbühler: At the start we are employing around 60 persons. As the shifts expand this figure will increase to easily twice that number. what brought you to use LÄsser embroidery machines in production? Mr. Max r. hungerbühler: We use only LÄSSER embroidery machines in all our production facilities. As we are very satisfied with these machines, it was logical to also rely on this manufacturer in Sri Lanka. On what area is the production in sri Lanka focused? is it the export market or the local market? Mr. Max r. hungerbühler: Sri Lanka is an important manufacturing location for all types of clothing. As our philosophy has always considered customer proximity an important issue, setting up a production facility in this country was a logical step. Do you obtain the embroidery material locally or does it need to be imported? Mr. Max r. hungerbühler: The majority of the raw materials for our production have to be imported. The embroidery yarn and the bobbins come from Thailand, the fabrics from Europe, China and South East Asia. thank you for the informative conversation. we wish you and your new company biga Lanka all the best and every success. uNique wOrLDwiDe DOubLe The dazzling world of sequins is entrancing. Elegant evening dresses. Attractive lingerie. Sophisticated swimwear. Chic accessories (handbags, millinery, pointed shoes). Sequin embroidery is becoming increasingly popular worldwide. The LÄSSER CLASSIC SEQUIN DOUBLE is a special category in this field. With the processing of double sequins, LÄSSER is opening up new opportunities for imaginative users. Two sequins of different sizes can be applied at once. This feature is unique worldwide and opens up new creative opportunities. setting trends in the booming sequin market The double sequins are produced on the LÄSSER CLASSIC SEQUIN DOUBLE. A powerful sequin attachment for the MDFamily. The CLASSIC SEQUIN DOUBLE is unique worldwide. Sequins of two different sizes or the same size can be supplied using this attachment. The sequin processing is fast and powerful with a high level of productivity. Sequin diameters from 3 mm to 7 mm can be combined as required. New potential for the imagination Using double sequins, unique, sophisticated and particularly creative designs can be generated. The opportunity to achieve distinction in a booming sequin market and sustainable differentiation from the competition. The processing of double sequins produces real added value. LÄSSER is among the pioneers in sequin processing. Worldwide, the LÄSSER sequin system has proven itself with its many applications in daily use. frOM LÄsser PrODuctiON iNvestiNg DuriNg tiMes Of crisis The ongoing optimisation of our production facilities and capacity has the utmost priority to guarantee first-class quality on the international markets. Now, during times that the factory is not working flat out, we are taking the opportunity to make improvements in logistics and production. An entrepreneurial attitude needs courage. But it also guarantees sustainability and continued existence. Experience shows this action will pay off in the future. With the optimised quality we will impress customers and secure the success of our business. For us this means: not making a big clamour, but taking action. Sensibly investing also in difficult times. Extending progress with new technologies for better times. Optimising costs. Then we will come out of the crisis strengthened. An example: we have procured a new robot system that makes operations easier. Another example is the new pallet changer: two coupled machine tools with one magazine on which various precision parts for the new LÄSSER MD5 series are manufactured. Only a few hands are needed to operate the machines. They operate on a three-shift model with no personnel required for one shift. A further sign of how we are optimising our quality even in difficult conditions: development and implementation of the new LÄSSER MD5 took place to some extent in uncertain times, despite the uneasy situation on the world market. This is our active way of further developing the high Swiss standards for embroidery precision. And to successfully pave the way for the future. DACHCOM LÄsser sequiNs LÄsser MD5 fasciNatiNg New eMbrOiDery DiMeNsiONs Here you will find the key features of the LÄSSER MD5. With the machine you will have new and extended processing features, improved convenience, more economical processes, easier handling, higher speed and greater cost effectiveness. Operating panel flexible positioning TRUE RUN The revolutionary crank drive Ergonomic design, improved accessibility MULTI DRIVE with coordinated cam drives Constant fabric tension and flexible fabric attachment SSL The clever shuttle stop device Frame drive with dynamic servomotors Reduction of speed in relation to the stitch length for moment-optimized stitching SERVO FEED Thread roller drive with pattern memorizing Economic thread cut with repeat controlled shuttle change STG The patented LÄSSER single thread guide system