see the entire Constellation Enterprises Brochure

Unparalleled Protection
ZERO’s real product? Protection
– ensuring the safe transport and
viability of valuable equipment and
electronics, without compromise.
Ahead of the Curve
America’s leader in the manufacturing
of code and non-code tank heads from
4” – 300” and accessory products.
Commercial Metal Forming is the nation's leading
manufacturer of tank heads and tank accessories.
In addition to the highest standards of quality and
a comprehensive range of products, we know what
our customers truly value: on-time delivery, great
leadtimes, and quote responsiveness. By focusing
on our customers' needs Commercial continues to
stay ‘ahead of the curve.’
Products, Equipment and Capabilities
PRODUCT OFFERINGS
Tank Heads ASME D&F, Non Code D&F, Dished Only, Flanged Only, Semielliptical, Hemispherical,
Custom shapes, Tank Accessories Including Non-Pressure Circular Manhole Frames and Covers,
Reverse Flange Manholes, Lifting Lugs and Mechanism Covers (Domes)
MATERIALS
QUALITY SYSTEMS
Carbon
ASME U Stamp Holder (TX and CA)
SA516-70, SA455, SA414G, SA285C
ISO 9001 Quality Certification (OH)
Stainless
COMBINED CAPABILITIES
304/304L, 316/316L, 304H, 316H, 317/317L,
Die Forming – 4” up to 72”
321 SS, 410, 2205 Duplex, Super Duplex 2507
Deep Drawing – 6" – 18” 14 GA – .3125"
ZERO is a world-class manufacturer of quality, deep-drawn and fabricated
aluminum and molded plastic cases, enclosures and assemblies for the
defense, aerospace, industrial, oil and gas, medical, electronics and
telecommunications markets. From our 19" rackmount cases and deepdrawn aluminum enclosures, to our watertight ruggedized plastic cases and
strong, yet lightweight aluminum carrying cases, we specialize in meeting
and exceeding the complex needs of the most demanding industries.
Other Alloys
Hot forming up to 42”
Copper Nickel 90-10 C70600, Copper Nickel
Dished , Flanged and Elliptical Heads – 24” – 300”
70-30 C71500904L, 904L, LDX 2101, Alloy
Dishing – 6” up to 282”
Metal and plastic cases and enclosures designed and
manufactured for Military/Defense, Aerospace, Oil and Gas,
Broadcast, Electronics, Medical and Industrial applications
Deep Drawn Components – Miniatures, ARINC, Flanged, Square,
Rectangular, Round, Stock and Custom Value-Add Services
Flanging – up to 252”
C22, C276, 4130, RA330, 387 Chrome Molly,
Hemispherical – 10.75 to unlimited in
High-quality industrial
castings from 100 to
70,000 pounds.
including: drilling, lasering, hole punching and cut-outs
19” Protective Rack Mount Cases
Plastic and Aluminum Carry Cases
Transit and Storage Containers – Pre-Engineered and Modular
Carry Cases
QUALITY SYSTEMS
Quality Management System
ISO 9001:2008
AS9100 Rev C
ITAR
(unlimited diameter in segments)
625, 800, 825, 254 SMO, Hastalloy C200,
AL6XN, Titanium and Zirconium
PRODUCT OFFERINGS
MATERIALS
Plastic
Aluminum
Steel
Custom Stampings
20, Alloy 655, Monel 200, 400, Inconel 600,
Products, Equipment and Capabilities
segmented construction
Aluminum, titanium and specialty-steel
products for the technical
and industrial markets.
CAPABILITIES
Deep Draw
Sheet Metal Fabrication
Full Machine Shop
Metal Laser Cutting
Mechanical & Hydraulic Pressing
Assembly
Environmental Testing
Tooling Design & Manufacturing
Heat Treat
Welding
Spot Welding
Anodizing
Painting – Infrared & Oven Drying
Powder Coating
Chem Film
Etch and Silk Screen
ADDITIONAL CERTIFICATIONS
RoHS, SC21
MIL-STD-1595
SAE-AMS-STD-2219, CLASS B&C
AWS D17.2
SAE-AMS-H-6088
MIL-I-45208A
MIL-STD-45662A (standards
traceable to NIST)
Based on MIL-STD-105E Level II
MIL-DTL-5541E Type 1,
Class 1 & 3
MIL-A-8625
MIL-PRF-23377 and MIL-PRF-85582
DOD-P-15328 Cl 1
DCMA
Code and non-code tank
heads from 4” – 300” and
accessory products.
Deep-drawn and fabricated
aluminum and molded plastic cases,
enclosures and assemblies.
ADDITIONAL SERVICES PROVIDED
OHIO
Ph. (800) 826-5363
Ph. (800) 826-5867
Fx. (330) 740-8599
TEXAS
Ph. (800) 433-7040
Fx. (817) 232-0213
CMForming.com
CALIFORNIA
Ph. (800) 854-3307
Fx. (714) 532-4126
Joggling, Beveling, Piercing, Embossing, Machining, Welding, Decoiling, Shearing and Trimming
Express Forming service for your quick service emergency and shutdown requirements
AVAILABLE TESTING
Radiography, Dye Penetrant, Magnetic Particle, Ultrasonic and Brinell hardness
UTAH
Ph.(800) 500-9376
Ph.(801) 298-5900
Fx.(801) 299-7389
WEST MIDLANDS (UK)
Ph. +44 (0) 121 558 2011
Fx. +44 (0) 121 565 2115
ZEROCases.com
ADDITIONAL SERVICES PROVIDED
Custom Engineering Design and Design Guidance
Product Prototyping
Testing: Waterproof, Drop, Shock & Vibration, MIL-SPEC
Capabilities
Overview
Products, Equipment and Capabilities
PRODUCT OFFERINGS
Rolled Rings, Mandreled Rings, Blocks, Bars, Discs, Sleeves and Shafts
MATERIALS
Aluminum • Titanium • Specialty Steels
The largest steel foundry in North America
producing high-quality industrial castings from 100
to 70,000 pounds.
Columbus Castings pours castings exceeding 30,000 pounds every
day. With two Fuchs electric arc furnaces, Columbus Castings can
safely pour up to 140,000 pounds of steel into a single mold and
produce a quality casting for your custom equipment application.
With the technical expertise, equipment and quality system to pour
complex, value-engineered, large-steel castings, Columbus Castings
will work to ensure that your industrial castings meet your technical
specifications, material requirements and financial expectations.
A 350,000 sq. ft. complete open die forging
facility catering to a world of industries from
energy to aerospace. Products, Equipment and Capabilities
PRODUCT OFFERINGS
Rail
Full complement of Structural Rail and MRO components, Frames, Bolsters, Knuckles,
Couplers and Yokes
Industrial
Surface and Underground Mining Equipment, Off-Highway Equipment, Industrial Gas Turbine castings,
Hydro Power Turbine castings, Oil and Gas Industry Valves and Pumps, Industrial OEM castings
Jorgensen Forge Corporation is one of only a handful of
U.S. forging companies offering a totally integrated melt
shop within our facility. Accompanied by our versatile forging
and machining operations, heat treating and efficient lean
manufacturing processes, we are a complete open die forging
primarily serving the aircraft, aerospace, oil and gas, marine
and defense markets. We offer a dramatic range of forging
capability from the most advanced marine propulsion shafting
to small open die forgings (less than 100 lbs.) for aircraft,
marine and general industrial markets.
CAPABILITIES
Cast part weights from 100 lbs. thru 70K lbs.
ASTM steels A27, A148, A216, A487 M210, HS160 -180
13 Heat Treat Furnaces
(2) Quench Tanks 25K gal. and 45K gal. fully agitated
Casting design, FEA and solidification modeling
Tooling design and development
Flexible mold-making technology
Pro-E 3D CAD design capabilities and Novacast solidification modeling
On-site machining facility
QUALITY SYSTEMS
Ph. (614) 445-2121 | Fx. (614) 445-2084
2211 Parsons Avenue, Columbus, OH 43207
ColumbusCastings.com
ISO 9001:2008 and AAR M-1003
AVAILABLE TESTING
Radiography, Dye Penetrate, Magnetic Particle, Ultrasonic and Brinell hardness
Aluminum Alloys
Titanium and Nickel Base Alloys
ISO 9001:2008 / AS9100C
2014, 2024, 2095, 2195, 2219,
All CPTI Grades, TI 6-4, Inconel
NADCAP Nondestructive Testing
2618, 5083, 6061, 6063, 7050,
600, 625, 718, 800, Hastelloy-X
7075, 7079, 7175
Ph. (800) 231-5382
Ph. (206) 762-1100 | Fx. (206) 763-0848
8531 East Marginal Way South, Seattle, WA 98108
JorgensenForge.com
Accreditation
NADCAP Heat Treating
Carbon and Low Alloy Steels
ISO 9001:2008 PED (Pressure
Stainless Steels
(Airmelt, VAR or ESR)
304, 310, 316, 321, 347, 348, 403,
10XX, 41XX, 43XX, 86XX, 93XX,
410, 416, 422, 13-8, 15-5, 16-6,
A723, 300M, D6AC Nitralloy Hy-80,
17-4, XM-11, Duplex, Proprietary
Hy-100, Hy-130, Hy-140 Comp F,
NNSA HAF604 (Chinese Nuclear)
Nonmagnetic Steel (NMS100 and
Comp A
NSTR-99 and Mil-STD-2132D
NMS140)
Equip Directive)
Commercial Nuclear: NCA-3800,
NQA-1 compliant
Pursuing ASME certification
Pursuing ABS certification
CAPABILITIES
Melting
Ingot casting from 3 tons to 60
tons, Ingot sizes from 24 to 69 inch
nominal diameters
Twin 40-ton electric arc furnaces,
50-ton AOD unit, bottom pour
technology, Vacuum degassing
Heat Treating – Steel, Titanium,
Nickel Base Alloys
Horizontal furnaces up to 75 feet
long and 20 feet wide, Vertical
furnaces up to 28 feet
35- & 38-ton arc melt furnaces (2)
QUALITY SYSTEMS
Machining
Lathe Capacity – up to 100 inch
diameter and 75 feet in length
Forging
Open Die Forge Presses: 700T,
1250T, 2500T and 5000T
Vertical Boring Mill Capacity – to 20
foot diameter and 98 inch high
Horizontal Ring Rolling Mill,
20-180 inch OD
Solid Boring, Trepanning Capacity
– 2 inch to 36 inch ID and up to 75
feet in length
Vertical Ring Rolling Mill,
12-50 inch OD
Milling Capvacity – CNC Horizontal
Mill; with 20 feet and Conventional
Planer Mill; 24 feet x 8 feet
Liquid quenching in water, polymer
and 2 different types of oil
Bultmann Bar Peeling – max 16
inch diameter x 36 feet in length
Heat Treating – Aluminum
Drop bottom furnace with three age
ovens for fully capable aluminum
heat treating
Other General Capabilities –
Honing, Drilling, Tapping, Grinding,
Slotting, Welding, MAE CNC
Bar Straightening up to 15 inch
diameter x 36 feet or more in length
19 feet x 19 feet x 5 feet high
maximum aluminum furnaces
Columbus Castings
Columbus, OH
ColumbusCastings.com
Rail / Full complement of Structural Rail and MRO Components,
Frames, Bolsters, Knuckles, Couplers and Yokes
Jorgensen Forge
Seattle, WA
JorgensenForge.com
Aluminum, Titanium, Specialty Steels for Aircraft, Aerospace, Oil and Gas,
Marine Shafting, Defense, Power Generation, Industrial Sectors offering
Rolled Rings, Mandreled Rings, Blocks, Bars, Discs, Sleeves and Shafts
Destructive Testing
Tensile, Impact (RT to -300°F)
Commercial Metal Forming
Youngstown, OH
Orange, CA
Saginaw, TX
CMForming.com
Tank Heads ASME D&F, Non Code D&F, Dished Only, Flanged Only,
Semielliptical, Hemispherical, Custom Shapes, Tank Accessories
Including Non-Pressure Circular Manhole Frames and Covers, Reverse
Flange Manholes, Lifting Lugs and Mechanism Covers (Domes)
Non-Destructive Testing
Ultrasonic, Magnetic Particle,
Dye Penetrant, Conductivity, BHN
Hardness, Chemical Analysis,
Alloy Identity
ZERO Manufacturing
North Salt Lake, UT (USA)
Birmingham, Eng. (UK)
ZEROCases.com
Metal and Plastic Case Enclosures designed and manufactured for
Military/Defense, Aerospace, Broadcast, Electronics, Oil and Gas,
Medical and Industrial applications
Ring Expander 2600T,
30-215 inch ID
Industrial / Surface and Underground Mining Equipment, Off-Highway
Equipment, Industrial Gas Turbine Castings, Hydro Power Turbine Castings,
Oil and Gas Industry Valves and Pumps and Industrial OEM Castings
Heating capacity from 700°F to
2250°F
Horizontal 2000T straightening
press