Microsoft PowerPoint - src.ppt [\300\320\261\342 \300\374
Transcription
Microsoft PowerPoint - src.ppt [\300\320\261\342 \300\374
SONY GREEN PARTNER SONY(SEK) REGISTERED VENDER ISO9001/14000 CERTIFIED COMPANY PROFILE B.H ACOUSTEL CORP. (IN KOREA) BALHAE ELECTRONICS HUIZHOU CO., LTD (IN CHINA) CONTENTS 1. Company Outline (Head office & Factory) 2. Company History (Korea & China) 3. Organization (Korea & China) 4. Employees 5. Production Capacity 6. Strength of BH 7. Others 8. A View Of The Production Line (UNIT LINE), (SYSTEM LINE) 9. Production Facilities 10. QA Facilities 11. Management Flow For Quality Control and Environmental Management Page 1 Annex #1. Company Policy Annex #2. Green Partner Certificate Annex #3. ISO9001/14000 Certificate Annex #4. Speaker System Model B.H ACOUSTEL BAL HAE ELECTRONICS 1. Company Outline 1-1. Head office in Korea & Factory 1-3. 2nd factory in China (Speaker System) 1) Address : Jinfu Industrial District, Chenjiang Town, Huicheng-Qu, Huizhou City, Guangdong Province, China 2) Land : 4,500m2 3) Building : 10,073.99m2, 4) Production Line: Speaker System 6 Lines - Tallboy 3 Lines - Micro 3 Lines 1) Address : #94-278 Sinlimbon-Dong. Kwanak-Ku, Seoul, Korea 2) Tel : +82-2-875-5477 3) Fax : +82-2-875-5479 4) E-mail : [email protected] 5) Land : 257.85m2 6) Building : 892.56m2 7) Production Line : 6 Lines 1-2. Office and 1st Factory in Huizhou, China 1) Address : Guanpoling, Chenjiang Town, Huicheng-Qu, Huizhou City, Guangdong Province, China 2) Tel : +86-752-3896202 / 3896203 3) FAX : +86-752-3896200 4) E-mail : [email protected] 5) Land : 4,710.74m2 6) Building : 17,990.08m2 (2 buildings) 7) Production Line : 11 Unit Lines - 6 Woofer lines - 2 Sub Woofer lines - 3 Tweeter lines - 3 Coil Lines 1-4. 3rd factory in China (Injection) 1) Address : No.1 Yintai 1st road, Yinhu Industrial District, Xiegang Town, Dongguan City, Guangdong Province, China 2) Land : 8,944.36m2 3) Building : 6,400m2(Factory), 500m2(Office), 1,964.34m2(Dormitory), 40m2(etc) 4)Injection molding machine : 12 Page 2 B.H ACOUSTEL BAL HAE ELECTRONICS Head Office and Factory in China BH ACOUSTEL Head Office in Seoul, Korea 2nd Factory in Huizhou 1st Factory in Huizhou Product: Speaker Unit Product: Speaker System 3rd Factory in Page 3 Product: Speaker Plastic Injection Speaker Unit Dongguan Speaker System(soon) 2. Company History in Brief 1. Company establish ~ The foundation of the fundamental technology for unit (1989~2001) * 1989. 3 Established company as a Tweeter specialist (in Korea) * Developed several kinds of special diaphragm by ourselves * Developed the diaphragm of titanium, Magnesium, diamond-like carbon 2002.4 LG 전자 HOME THEATER speaker용 Dome Tweeter 개발/생산 coating for the 1st in Korea. 2002.11 이트로닉스 3way speakers 개발(MODEL:K5930) 2003.5 L.G by 전자OEM 유니트 개발 (MODEL:6530/M340/C644) * Supplied to Many Major Speaker Manufacturer Basis (Sony, LG, 2004.1 마산 물류 창고 설립 Samsung, Polk, Marantz, Denon, Onkyo etc.) * Established factory in China : 2001.4 2. Stable Manufacture in China factory ( 2002~2003) * Start to manufacture tweeters : 2002.1 - Supplied to sony, LG, Samsung, Onkyo, Denon, etc. * Certified as a Sony Green Partner : 2003.12 3. Production of unit and speaker system in large volume ( 2004~ ) * Manufactured Sony speaker system (about 70% of Sony DAV Model ) : 2004. 2 * Start the operation of 2nd factory (Speaker System) : 2005.6 * Start the operation of 3rd factory (including injection) : 2007.1 Page 4 B.H ACOUSTEL BAL HAE ELECTRONICS 2-1. Company History (KOREA) Head office of KOREA established on March,1989. Our company was established on March,1989. We developed many kinds of cone paper . And we Developed the special cone paper coated with diamond for the 1st in Korea. We’ve grown as a 1’st named dome tweeter specialist in Korea. And now we are producing all kinds of speaker system from the speakers for micro audio to tallboy speakers for Home Theater in our China factory. 1989.3 Established BALHAE industry, as a manufacturer of Speaker components like AL decoration and Speaker Mounting Gear 1990.6 Developed titanium cone paper and supplied to INKEL Co., Ltd 1992.3 Developed titanium cone paper for PA system and supplied to SAMMI Co., Ltd. 1993.7 Established BALHAE SOUNDS CO., LTD 1993.8 Started manufacturing Dome Tweeter for SAMSUNG ELECTRONICS Co., Ltd. 1994.1 Developed of Magnesium cone paper 1995.6 Developed of Titanium coated Semi cone paper for LG FOSTER Co., Ltd (ESTEC) 1996.6 Started producing Dome Tweeter for POLK AUDIO,U.S.A 1997.7 Started producing Dome Tweeter for YAMAHA, JAPAN 1998.1 Started producing Dome Tweeter for L.G ELECTRONICS INC. 1998.9 Started producing Dome Tweeter for SAMSUNG BLUETEK (MODEL:CT-2955) 1999.1 Acquired Utility Model for Tweeter assembly by Supersonic power 1999.3 Started producing Dome Tweeter for SONY,JAPAN 2000.4 Changed company name to BH ACOUSTEL CORP 2002.4 Developed HOME THEATER speaker unit for L.G ELECTRONICS INC 2002.11 Acquired ISO 9001, 2000 recognition 2002.11 Developed Original 3way speakers for ELECTRONICS INC (MODEL:K5930) 2003.5 Developed a lot of units for L.G ELECTRONICS INC (MODEL:6530/M340/C644) 2004.1 Established branch office and our own logistics center at Masan, Korea Page 5 B.H ACOUSTEL BAL HAE ELECTRONICS 2-2. Company History (CHINA) Office and factory established in China on April, 2001. We are growing with many kinds of development of speakers, to emerge from limited items and building up for the goods’ competitiveness. Office and factory established on April,2001 at Huizhou in China. We are now developing and manufacturing many kinds of speaker units and speaker systems. We, as a OEM manufacturer, have the good ability for the development of any kind of unit and speaker system. And we are also confident that we have good competitiveness and quality you can satisfy. You can verify it with our major customer list. 2001.4 Established BALHAE ELECTRONICS HUIZHOU CO., LTD 2002.1 Started producing Dome Tweeter for SONY and L.G Electronics inc (MODEL:SS-CCP101, FE-DV25VE) 2002.2 Started producing Dome Tweeter for ETRONICS Co., Ltd. 2002.4 Started producing Dome Tweeter for ONKYO 2002.6 Started supplying Dome Tweeter to L.G Electronics Inc (MODEL:FE5620) 2002.7 Started producing Dome Tweeter for DENON 2002.9 Started producing 48mm woofer for SONY (MODEL:S-880) 2002.12 Started producing 6 ½ woofer for L.G Electronics Inc (MODEL:5930) 2002.12 Acquired ISO 9001, 2000 recognition 2003. 1 Started producing Dome Tweeter for Visual Display Division of Samsung Electronics Co., Ltd 2003.5 Started producing 77mm woofer for SONY 2003.6 Started exporting 77mm woofer to SONY HUNGARY GDL (MODEL:DAV-SC8SAT) 2003.12 Acquired SONY GREEN PARTNER recognition 2004.2 Started producing FR1 Micro speaker for SONY 2004.6 Started supplying speaker system to L.G Huizhou, China 2004.7 Started producing SB-200 Micro speaker for SONY 2004. 11 Started the production for Sony DAV home theatre speaker system (Micro 3models) 2005. 5 Started the production for Sony DAV home theatre speaker system (Tallboy 3models) 2006. 8 Renewed ISO9001 and acquired ISO 14000 Page 6 B.H ACOUSTEL BAL HAE ELECTRONICS 3-1. Organization (Korea) President Management & Sales Director Quality & Environment Management Development UNIT Development Sales SYSTEM Development Overseas Sales Purchasing General Affairs Production Domestic Sales Page 7 B.H ACOUSTEL BAL HAE ELECTRONICS 3-2 Organization (China) Chairman C.E.O Quality,Environment Management IQC Development UNIT Development Technical Operation IPQC General Affairs & Accounting OQC Sales & Logistics SYSTEM Development Purchasing Material Control Production UNIT Page 8 SYSTEM B.H ACOUSTEL BAL HAE ELECTRONICS 4.Employees [KOREA] ENGINEER Q.C PART PRODUCING WORKERS MANAGER MATERIAL TOTAL OFFICE 2 1 1 5 1 10 FACTORY/ LOGISCTICS 1 1 9 1 12 TOTAL 3 2 10 2 22 5 [CHINA] 2009. 7. 21 ENGINEER Q.C PART PRODUCING WORKERS MANAGER MATERIAL TOTAL 1st FACTORY 10 21 472 36 9 548 2ndFACTORY 7 13 258 14 6 298 TOTAL 17 34 730 50 15 846 Page 9 B.H ACOUSTEL BAL HAE ELECTRONICS 5. Production Capacity - Unit 1. Unit (12H/day, 28days/Month) LINE CAPACITY /DAY TOTAL CAPA (MONTH) Tweeter 3 35,000 980K Woofer(3”) 6 72,000 2,016K Sub Woofer 2 12,000 336K UNIT total 11 119,100 3,332K Page 10 REMARKS B.H ACOUSTEL BAL HAE ELECTRONICS 5. Production Capacity - Speaker system 2. Speaker System (12H/day, 28days/Month) LINE CAPACITY (SETS)/day TOTAL CAPA (MONTH) REMARKS MICRO H/T 5 21,600 604K pcs TALL BOY 3 8,640 242K F R/L, C, R L/R (pcs) SYSTEM TOTAL 8 30,240 846K Page 11 B.H ACOUSTEL BAL HAE ELECTRONICS 6. Strength of BH 1. Good Sound Quality 5star evaluation in 2004 & 2005 (What HiFi?) 2004 : DAV-SR4W 2005 : DAV-DZ500 (England and France) 2006 : Sony Model exceed the sales of BOSE in USA. 2007 : Developing the 1st concept speaker in the world with Sony. England Oct. 2005 Speaker system produced by BH received 5-star evaluation by “What HiFi”magazine. (Both unit and speaker system were produced by BH) 2007 France Oct. 2005 Page 12 B.H ACOUSTEL BAL HAE ELECTRONICS 6. Strength of BH 5 star evaluation and Award ’07 DAV- IS10 in “What HiFi” magazine (2007. 10) Page 13 6. Strength of BH 2. Completely obey the rule of RoHS with self detection system (2003~) * We were certified as a Sony Green Partner in 2003. After that we are managing the hazard material on all of parts with same rule. (We have been supplied Sony with unit from 1993.) - We adopted the system for the management of hazard material more earlier than other companies. - We verify none of hazard material before MP during the process of developing events. * We have been bought and operated the XRF tester (hazard material tester) from July, 2006. We are testing every lot of incoming all of part. -> After OK from this test the process of income of parts is proceeded. * We were certified with ISO14000 in Aug. 2006. 3. Speedy follow-up * All process from engineering to manufacturing and ex-factory are being done in China factory. -> Because engineering in China was set up from the first of the factory operation, we have collected so many information about the Know-Where and Know-how. * Recruiting workers is easier than other place (can use flexible production capacity) Page 14 B.H ACOUSTEL BAL HAE ELECTRONICS 6. Strength of BH 4. Price competitiveness * From the huge volume of the production we can get the price competitiveness of the parts, not defeating to local makers. * Major parts (unite, mold parts and spray) is being processed inside company. ⇒ Minimized the loss of the cost. 5. Man power of Engineering and Quality Control Dept. * With specialized man power of engineering and QC dept. we can maintain the stable quality level of the goods. - General Mgr of unit development : best level of engineer in this field (worked as the head of SAMMI Institute before) - General Mgr of unit development : best level of engineer in this field (Trained at Japan Foster and worked for Estec) - General Mgr of system development : Developed all of DAV speakers when worked for SEK (Sony Korea). - General Mg. of Environment /Quality Control Dept. : worked as a mgr of Environment /Quality Control Dept at SEK(for about 13 years) before. * We are supplying all of satellite speaker units for Sony DAV speakers and developing the S/Woofer Unit for 2008. Page 15 B.H ACOUSTEL BAL HAE ELECTRONICS 6. Strength of BH 6. Discriminated product strategy 1) Constant new material diaphragm development for specialization in the quality of sound * Titanium/Magnesium diaphragm first localization (made in Korea) * DDD diaphragm(11mm, 13mm, 25mm) ⇒ Localization fund beneficiary, Localization success * Tweeter assembly by supersonic adhesion method (utility model) * High glossy PP cone (patent, 2007) * Mica diaphragm ⇒ the highest grade evaluation from Professor Mr. Ken Pohlmann * QX-120 : 5 star evaluation (BH unit) * Kelp diaphragm ⇒ (now applying for patent ) Page 16 B.H ACOUSTEL BAL HAE ELECTRONICS 6. Strength of BH 2) Constant effort for innovation in unit design * Design of one body united cabinet with speaker unit by using special material (SS-IS10/IS15) * Reduction height of woofer unit by using repulsive magnetic field (MAX25mm) * Unit for Flat TV speaker : Bar Speaker * Magnet circuit for magnetic field (now applying for patent) 7. Constant integration effort for cost innovation 1) product system for self-supplying of major part such as unit, mold…. * easiness of quality control, cost down 2) Reduction indirect cost and distribution cost by integrating cost center * Unit product + mold product ⇒Full Speaker system product * Start between the end of Nov and the end of Dec/2008. Page 17 B.H ACOUSTEL BAL HAE ELECTRONICS 3rd Facoty (ONE-STOP FACTORY) : Mold, Unit, and Speaker System is manufacturable at the same place and at the same time. 80m 20m 仓库 Line Line Line (F区) Line Line Line Line Line Line Line 3,200 20m 仓库40m square meter 사무실 OQC At 2 floor, Unit/System is manufacturable at the same time. Page 18 B.H ACOUSTEL BAL HAE ELECTRONICS 7. Others 1. Major customer 1) Unit : Samsung, Sony, LG, Others 2) Speaker Systems : Sony, LG, Daewoo 2. Logistics Flow ( For Export ) Hong Kong BH China factory (Hui zhou) Transportation Or By Truck & container YanTian Port Page 19 Ship out B.H ACOUSTEL BAL HAE ELECTRONICS 8. Factory photo 1) Factory overall view 1) 1st Factory-Building #1 (Unit product and dormitory) 2) 1st Factory-Building #2 (office and unit product) 3) 2nd Factory (speaker system product, dormitory) Page 20 B.H ACOUSTEL BAL HAE ELECTRONICS 8. Factory photo 1) Factory overall view 4) 3rd Factory (injection and dormitory) 사출 생산 현장 Page 21 B.H ACOUSTEL BAL HAE ELECTRONICS 8. Factory photo 2) Unit Line 1st factory 1) START WOOFER PRODUCING LINE 2) TERMINAL INSERTING LINE 3) MAGNET ADHERING LINE 4) VOICE COIL ADHERING LINE Page 22 B.H ACOUSTEL BAL HAE ELECTRONICS 8. Factory photo 3) Speaker System Line 2nd factory TALL BOY/MICRO HOME THEATER SPK. ASS’Y LINE Page 23 B.H ACOUSTEL BAL HAE ELECTRONICS 8. Factory photo 4) Injection Factory Page 24 3rd factory B.H ACOUSTEL BAL HAE ELECTRONICS 9. Production Facilities 1) Welder for Speaker System product - Punching Grille High Frequency Welder Page 25 - BADGE Welder B.H ACOUSTEL BAL HAE ELECTRONICS 9. Production Facilities 2) Injection machine(3rd factory and Spray Line) Injection machine(self) 3rd Factory Spray Line(CAPA by outsourcing) TON Q’TY 500T 1 468T 1 420T 1 400T 1 368T 1 350T 1 320T 1 300T 2 Manual : 8 Booths, 10H/day ( * MICRO CABINET ) 268T 2 Automatic : 10H/day 218T 2 128T 2 TOTAL 15 Q’ty Capa./ Day Manual 2 11,200 313.600 Automatic 1 5,000 140,000 10,600 453,600 total Page 26 Capa Capa/ Month B.H ACOUSTEL BAL HAE ELECTRONICS Distribution Warehouse Page 27 10. QA Facilities 1) Thermohygrostat 2) Salt Water Spray Test Machine 3) Tester for strength of resistance against pulling and pushing power 5) XRF Tester (Tester For Hazard Material) 4) Erasing test machine Page 28 B.H ACOUSTEL BAL HAE ELECTRONICS 11. Quality control, Environmental Matter Management Flow IQC Movement Parts SGS Test Request & Results return Parts Supplier OQC Movement IPQC Movement Inferior Goods Parts Warehouse Parts Scrapped Repair Completion Goods Warehouse Goods Scrapped Repair RE-Test XRF test for Hazard Material on every lot IQC Inspection Rejection IPQC Inspection Inspection Basis Rejection UNIT Line Process Control O k SYSTEM Line Process Control Parts Warehouse Completion Goods OQC Inspection Rejection O K Warehouse Page 29 Customers B.H ACOUSTEL BAL HAE ELECTRONICS Annex #1 Company Policy for the environment, quality, safety and health management <Policy for environment management> We B.H Acoustel Corp. aware that conservation of the environment of the earth is the most important subject for the human race. And we fully obey the regulation for the hazard material and do it prior to every company activities. We, therefore, establish basic policy for conserving environment of the earth as follows and keep to propel activities to minimize the environmental damage. 1) Define the objective and the goal for the achievement of environment policy and announce it officially and promote to keep lifting up the activity level for the conservation of the environment. 2) Do the active education and publicity to achieve its purpose and goal. 3) Grasp how the manufactured goods and business affect on environment and reflect it into the activity of the management for environment conservation. 4) Pursue to save the resource and use energy efficiently during the business activities in general. 5) Minimize the scrapped and hazard materials originated from the company activities. 6) Do the internal environment audit and judge the effectiveness of environment management system periodically. Page 30 B.H ACOUSTEL BAL HAE ELECTRONICS Annex #1 Company Policy for the environment, quality, safety and health management <Policy for quality control> * Goal for the Quality Control 1) Defect ratio under production process : 0.1% 2) Customer Claim : Zero All staffs and workers well aware the company’s quality policy through educations and bulletin notices and should do their own job with the thought of “Do right from the beginning". The president is obligated to take the final responsibility for the product quality. Page 31 B.H ACOUSTEL BAL HAE ELECTRONICS Annex #1 Company Policy for the environment, quality, safety and health management <Policy for safety and health of employees> 1) Define the responsibility of the organization which proceed the activities for the industrial safety health. 2) Keep educating all employees in company for the industrial safety health and have them recognize its necessity and importance and support them to reinforce their own consciousness for it. 3) Do the internal audit on safety health management system periodically and keep to promote to improve it continuously. 4) Under the thought that the secure safety and health can be realized through good communication with employees, don’t neglect to communicate with all of them. Page 32 B.H ACOUSTEL BAL HAE ELECTRONICS Annex #2 Green Partner Certificate Recently renewed Page 33 B.H ACOUSTEL BAL HAE ELECTRONICS Annex #3 ISO9001/14000 certificate ISO 9001 (recently renewed) ISO 14000 (Recently renewed) Page 34 B.H ACOUSTEL BAL HAE ELECTRONICS Annex #4 Speaker system model (for Sony on 2005) DAV-DZ100/150/170 Front Center Micro Grille Qt’y Surr. DAV-DX250 S/ Woofer Micro 1pcs 2pcs Center T/Boy Cloth 2pcs Front Qt’y S/ Woofer Micro Grille 1pc Surr. Cloth 2pcs 1pcs 2pcs 1pc : The model was produced at the B.H factory in China. Page 35 B.H ACOUSTEL BAL HAE ELECTRONICS Annex #4 Speaker system model (for Sony on 2005) DAV-DZ300 Front DAV-FX10 Center Micro Grille Qt’y Surr. S/ Woofer Micro 1pcs 2pcs Center Micro Cloth 2pcs Front Page 36 Qt’y S/ Woofer Micro Punching Grille 1pc Surr. 2pcs 1pcs 2pcs 1pc B.H ACOUSTEL BAL HAE ELECTRONICS Annex #4 Speaker system model (for Sony on 2005) DAV-DZ200 Front DAV-DZ550/770 Center T/Boy Grille Qt’y Surr. Micro 1pcs 2pcs Center T/Boy Cloth 2pcs Front S/ Woofer Grille 1pc Page 37 Qt’y Surr. S/ Woofer T/Boy Cloth 2pcs 1pcs 2pcs 1pc B.H ACOUSTEL BAL HAE ELECTRONICS Annex #4 Speaker system model (for Sony on 2005) DAV-DZ500/700 Front Center T/Boy Grille Qt’y DAV-FX80/888K Surr. S/ Woofer 1pcs 2pcs Center T/Boy T/Boy Grille Punching 2pcs Front 1pc Page 38 Qt’y Surr. S/ Woofer Micro Punching 2pcs 1pcs 2pcs 1pc B.H ACOUSTEL BAL HAE ELECTRONICS Annex #4 Speaker system model (for Sony on 2006) DAV-FX500/900, DZ810/820 Front Center Surr. T/Boy Slim T/Boy Grille Qt’y S/ Woofer 1pcs 2pcs Front Center Surr. T/Boy Slim Micro Grille Punching 2pcs DAV-FXG9 1pc Page 39 Qt’y S/ Woofer Cloth 2pcs 1pcs 2pcs 1pc B.H ACOUSTEL BAL HAE ELECTRONICS Annex #4 Speaker system model (for Sony on 2007~8) DAV-IS10(B/W)/IS50 Front Center Surr. Micro Micro Micro Grille Qt’y BDV-IS1000 S/ Woofer 1pcs 2pcs Center Surr. Micro Micro Micro Grille Punching 2pcs Front 1pcs Page 40 Qt’y S/ Woofer Punching 2pcs 1pcs 2pcs 1pcs B.H ACOUSTEL BAL HAE ELECTRONICS Annex #4 Speaker system model (for Sony on 2008) DAV-HDX275 Front Center Surr. Micro Slim Micro Grille Qt’y DAV-DZ870W S/ Woofer 1pcs 2pcs Center Surr. T/Boy Slim T/Boy Grille Punching 2pcs Front 1pcs Page 41 Qt’y S/ Woofer Cloth 2pcs 1pcs 2pcs 1pcs B.H ACOUSTEL BAL HAE ELECTRONICS Annex #4 Speaker system model (for Sony on 2009) DAV-HDX285 Front Center Surr. Micro Slim Micro Grille Qt’y S/ Woofer Punching 2pcs 1pcs 2pcs 1pcs Page 42 B.H ACOUSTEL BAL HAE ELECTRONICS Annex #4 Speaker system model (for LG) HT-302SD/HT-352SD Front Center Surr. Micro Micro Micro Grille Qt’y S/ Woofer Cloth 2pcs 1pcs 2pcs 1pc Page 43 B.H ACOUSTEL BAL HAE ELECTRONICS