10,10HD,12HD SPM #9308129

Transcription

10,10HD,12HD SPM #9308129
CED-47
SERVICE and PARTS MANUAL
for
SERIES 10, 10 D ND 1214D
HYD AUL1C B
4*
CKHOES
9
s‘•a
ct 3 c,
myth"
CONSTRUCTION EQUIPMENT DIVISION
WAUKESHA, WISCONSIN 53187
Page
SECTION I — BACKHOE DESCRIPTION
Hydraulic Circuits and Controls
Swing System
Digging Members
1
1
3
3
SECTION II — BACKHOE OPERATION
Preparation for Use
Starting the Engine
Operating Controls
Digging Hints
Stopping the Engine
Preparation for Storage
4
4
4
4
6
6
6
SECTION III — BACKHOE MAINTENANCE AND REPAIR
Maintenance
Maintenance Schedules
Hydraulic Circuit Pressure Checks
Tool Kit
Repair
Shaft Bearing Adjustment
Hydraulic Cylinder Repair
9
9
11
11
12
12
SECTION IV — REPAIR PARTS LIST
15
BACKHOE
DESCRIPTION
HYDRAULIC CIRCUITS. AND CONTROLS
The information in this section is designed to
furnish the owner and operator of Hein-Werner backhoes with the basic information needed to understand
the operation of the 'machine. An understanding of the
various systems is essential to proper operation and
service, and we suggest this description be read
thoroughly.
All models of the backhoe, though they vary in
size to provide different digging depths and reaches,
operate in the same manner. Power is supplied by
either a gasoline or diesel engine (24, Figure 1) the
make of which is optional. (For service parts and information, refer to the engine manual supplied with
your machine.) The engine is coupled to the hydraulic
pump by either a direct drive shaft or a clutch (23).
The clutch is extremely useful as a starting aid in
cold weather. (If your machine is equipped with a
clutch, refer to the separate section included with
this manual.)
Figure 2 illustrates the hydraulic circuits schematically. Refer to it while reading the following description. The pump is a gear type, with three sections
in tandem, mounted directly to the engine clutch
housing. Each pump section is fitted with a separate
supply line from the reservoir to assure proper oil
flow. The pump section (22, Figure 1) closest to the
engine delivers high pressure oil to the boom, bucket,
and propel control valve (18) on, the crawler mounted
machine, and to the boom, bucket, and outrigger system on the carrier mounted machine. The center pump
section (21) supplies high pressure oil to the dipstick
and propel circuit valve (19) on the crawler mounted
machine and to the dipstick and outrigger system on
the carrier mounted machine. The pump section (20)
furthest from the engine delivers high pressure oil
to the swing control valve (16) on all models. The
three pump sections are completely independent of
each other enabling simultaneous use of all three
circuits.
When the two control valves (18 and 19) are in
neutral position, the oil flows through the valve and
return lines (2) to the filters (3) mounted on the hydraulic reservoir (1). When the swing control valve
(16) is in neutral position, the oil flows through the
valve, return line (26), heat exchanger (25) and then
through a filter. The heat exchanger uses air drawn
through the radiator by the engine to cool the oil.
Each hydraulic circuit includes a filter which contains
a removable filtering element that can be recleaned
or replaced. After being filtered, the oil flows directly'
into the reservoir. The filters include a pressure
gage which is visible from the cab and indicates the
condition of the filter element. When the gage pointer
is in the red zone, the element must be cleaned
or replaced.
The control valves are operated by levers (12) ,
and foot pedals (13) in the operator's cab. The cab
is also equipped with a complete set of engine gages
and controls. The engine gage set consists of an
ammeter, individual gages for fuel level, oilpressure
and water temperature, and a combination tachometer
and engine revolution hour meter. When a typical
cylinder circuit is put into operation by moving the
control lever or foot pedal in either direction from the
neutral position, the valve spool moves within the
control valve. This spool reroutes the oil flow from
the return line port to the port which supplies oil
to the cylinder being used. This spool is springloaded to return to neutral position when the control
lever or pedal is released. The control valves have excellent "feathering" characteristics to assure smooth
and precise operation of all components. The control
valves contain a relief valve which is adjusted at the
factory to a specified limit. If the pressure demanded
by the circuit being used exceeds this pre-set limit,
the relief valve will bypass the oil to the reservoir
until the pressure demanded by the circuit drops to
the specified pressure setting. The digging members
are also protected from overload by an inline pressure
compensating unit (17). This unit relieves the pressure in the boom and dipstick circuits when external
forces cause the pressure to exceed the maximum
allowable. The swing circuit is controlled by the single
1
',"Elm-eertz tip/
12
22
21
20
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Hydraulic Reservoir
Return Lines
Filters
Hydraulic Swing Motor
House Brake Drum
Swing Gear Box
Rotograder Boom Mounting Holes
Crane Boom Mounting Holes
Backhoe Boom Mounting Holes
Hydra-Swivel (Between Boom
Mounting Brackets
13
11.
12.
13.
14.
15.
16.
17.
Ball Bearing Ring Gear
Levers
Foot Pedals
Machinery Platform
Pressure Compensating Unit
Swing System Control Valve
Inline Pressure Compensating Unit
18. Boom, Bucket, and Propel or
Outrigger Control Valve
Figure 1. Machinery Platform
19. Dipstick and Propel or Outrigger Control Valve
20. Swing System, Pump Section
21. Dipstick and Propel or Outrigger Pump Section
22. Boom, Bucket, and Propel
or Outrigger Pump Section
23. Clutch
24. Engine
25. Heat Exchanger
26. Swing System Return Line
IHEAT
EXCHANGER
if
INLINE
RELIEF
c• a
SWING
--- GEAR
BOX
HYDRA-SWIVEL
Bo
DIPSTICK CYLINDER
BUCKET
CYLINDER
a
p===,
—1--[111
io c*-PRESSURE COMPENSATING UNIT
BOOM CYLINDER R. H.
CLUTCH
BOOM BUCKET
AND PROPEL OR
OUTRIGGER VALVE
DIPSTICK
INLINE AND PROPEL OR
RELIEF OUTRIGGER VALVE
SWING VALVE
Figure 2. Hydraulic Schematic Diagram
spool control valve (16). This valve and its built-in
relief valve are identical in design and purpose to
the typical cylinder control valve already described,
except that it is an "open center" type valve. This
design allows the machine to "coast" in the neutral
position which greatly reduces shock loads on the
swing system caused by jarring stops. The swing
circuit is also further protected by a pressure compensating unit (15) which minimizes shock loads.
SWING SYSTEM
The double rotation, positive displacement hydraulic motor (4) provides for unlimited swing in either
direction. The motor is mounted on the swing gear
box (6) with the splined output shaft meshed with the
input pinion of the gear box. The gear box is secured
to the machinery platform with specially ground alloy
steel studs. The machinery platform is mounted on
the outer race of a double row ball bearing turntable
and attached with 32 capscrews. The inner race of the
bearing is secured to the turntable adapter which is
mounted on the crawler, truck or Roadster. The inner
race includes a ring gear (11) which is always in perfect mesh with the output pinion of the swing gear
box. All gears and shafts in the swing system are
precision machined and hardened for maximum life.
The shafts are carried by tapered roller bearings.
The gear case and cover are precision bored and
milled to assure precise gear mesh.
The swing brake is used to prevent rotation of
the platform and keep it stationary. The brake is
BACKHOE
DESCRIPTION
mounted on the intermediate shaft of the gear box.
It is cable-operated and controlled by a lever in the
cab (see Figure 3).
DIGGING MEMBERS
The two boom mounts on the platform are designed
for *installing all backhoe booms and the RotograderCrane boom. The holes (7, 8 and 9) for mounting each
are identified in Figure 1. The booms and dipstick
are reinforced box-section structures fabricated of
alloy steel.
The double-acting cylinders which actuate the
boom, dipstick and attachments are equipped with
cast iron piston rings and self-adjusting packings.
Lubrication of the cylinders is automatically provid
by the hydraulic system oil. The cylinder. and roa
bushings are centrifugally cast of aluminum bronze
alloy.
A complete set of attachments can be used on all
backhoes. These attachments are actuated througi
bellcrank linkage and are easily interchanged by removing two pins. These attachments include the following
24-inch to 60-inch standard buckets
16-inch to 48-inch heavy duty rock buckets
Standard and heavy duty 60-inch ditch cleaning
buckets
Replaceable side cutters for buckets
Frost point
3
eth-aterner/
PREPARATION FOR USE
STARTING THE ENGINE
When the machine is received, make a complete
heck for damage which may have occurred in shipment. Make the following checks and adjustments
each day before operating the machine:
Leave all control levers in neutral. Place throttle
in approximately half-fuel position. Place ON-OFF
switch in ON position or place fuel shut-off lever
in RUN position. Depress starter button to crank engine. If engine fails to start after two or three
attempts, refer to engine manual for cause of trouble
and instructions to correct it.
1. Engine checks (see engine manual for detailed
instructions).
1, Crankcase oil level.
-Fan belt tension.
.VCoolant level.
V- Air cleaner.
• , Level of electrolyte in battery.
Battery and terminals for corrosion.
Tightness of all mounting bolts.
V. Fuel level.
2. "Upperstructure checks.
17Security of fuel, hydraulic, and electrical
connections.
Freedom of operation of all controls.
/Oil level in hydraulic reservoir. Remove
the high level plug and check that the oil
level is between the high level plug and the
low level plug. If necessary, add premium
grade SAE 20 oil.
VLevel of lubricant in swing gear box. If
necessary, add EP 80-90 oil.
1r Lubricate entire machine as required; see
Table 1 and Figures 4 and 5.
.1, After six to eight hours of running time,
check the turn table mounting bolts in both
the inner and outer bearing race for tightness. Torque the bolts to 200 foot pounds.
4
OPERATING CONTROLS (See Figure 3)
Operators not familiar with hydraulic machines
may tend to over-control and thereby cause rough
operation of the machine. It is recommended that
the machine be operated at half throttle or less until
the operator gets the "feel" of the controls. The
throttle setting may then be gradually increased to
fully governed speed.
When shipped, the boom and swing control levers
are installed as shown in Figure 3. If desirable, both
can be removed and installed to the right (as viewed
from the operator's position) of the positions illustrated. In these new positions, the boom lever would
control the swing system and the swing lever would
control the boom.
BOOM CONTROL LEVER
1. To raise boom, pull boom control lever back.
2. To hold boom in position, move control lever
to center position (neutral).
3. To lower boom, push boom control lever forward.
BUCKET CONTROL PEDAL
1. To place bucket in closed position, push down
with heel of left foot on the pedal.
2. To hold bucket in position, move the pedal to
center position (neutral).
3. To place bucket in open position, push down
with toe of left foot on the pedal.
BACK HOE
OPERATION
DIPSTICK PEDAL
1. To tuck dipstick in, push down with heel of
right foot on the pedal.
2. To hold dipstick in place, move the pedal to
center position (neutral).
3. To extend dipstick, push down with toe of the
right foot on the pedal.
SWING CONTROL LEVER
1. To swing platform in a clockwise direction, push
lever forward.
2. To swing platform counterclockwise, pull lever
back.
The swing of the platform is controlled by reversing the control lever. Slight overcontrol allows the
machine to be operated with a high degree of smoothness with no abrupt or dead stops. For example, if
the machine is rotating clockwise (lever pushed forward), feather the lever back toward the operator
until the rotation stops. If one particular position
is desired, lock the platform in place with the swing
brake control lever.
SWING BRAKE LEVER
1. To engage brake, pull up on the lever. The
lever will snap into an overcenter lock position.
2. To release brake, push the lever down.
SEAT ADJUSTMENT CONTROLS
The seat height can be adjusted by pulling out the
height adjustment pin, setting the seat to the desired
height and then reinserting the pin.
The seat can be moved forward and backward by
pulling out the pin under the seat, sliding the seat
cushion to the desired position and then reinserting
the pin.
CHOKE LEVER
INSTRUMENT PANEL
THROTTLE LEVER
STARTER BUTTON
SWING CONTROL LEVER
BOOM CONTROL LEVER
PROPEL CONTROL LEVERS
(CRAWLER)
EMERGENCY STOP KNOB
OUTRIGGER CONTROL LEVERS
(TRUCK)
PROPEL BRAKE CONTROL
LEVER (CRAWLER)
SWING BRAKE
CONTROL LEVER
HEIGHT ADJUSTMENT PIN
DIPSTICK
BUCKET
CONTROL PEDAL
CONTROL PEDAL
Figure 3. Operating Controls
5
/#ein-a/Prner/
DIGGING HINTS
Keep the machine as close to the work as possible.
This results in a greater mechanical advantage and
also cuts down the cycle time. Start a cut with the dipstick at right angles to the boom point; this will decrease cycle time because the boom does not have
to be repositioned as often.
Tuck in the dipstick as the boom is raised out
of a cut; this will permit clearing the top of the cut
sooner and reduce the cycle time. Square cuts for manholes, etc., can be made easier by moving the machine
in line with each bank, rather than using the swing
to get from bank to bank.
Make straight down end cuts by extending the dipstick and bucket and moving the machine forward or
back to reach the bottom of the cut. To decrease
cycle time, especially in a deep cut, shave off a
layer at a time, rather than going to the bottom of
the cut on every cycle. Rocks and stumps can be uncovered, undermined, and pried out using the bucket.
For faster dumping, open both the bucket and the
dipstick. When digging in gravel, stones, or shale,
use the bucket teeth to loosen the material so that
the bucket can be filled on the next cycle. When digging
in clay or hard soil, use the bucket in a flat position
and shave or peel the soil by moving the boom and
dipstick. The bucket can be removed and reattached
in an inverted position to use the machine for shovel
operation.
knob all the way in, and then manually reset the air
shut-off valve latch. Refer to the engine manual for
detailed instructions.
PREPARATION FOR STORAGE
U the machine is to be stored for an indefinite
length of time, perform the following procedures,
subject to the length of the anticipated storage period:
1. Drain fuel system and refill with Valvoline Oil
Company "Tectyl 503 -C" rust preventative compound or its equivalent.
2. Drain engine lubricant and refill with engine
preservative oil.
3. Drain engine cooling system and refill with
corrosion inhibitor.
4. Crank engine to circulate preservative oils
through fuel and lubricating systems.
5. Drain lubricant from swing and propel gear
boxes and refill with preservative oil.
Wherever fluid systems have been drained,
attach a waterproof tag to the tank or engine,
to warn the operator not to operate the
machine until the system(s) have been drained
and refilled with correct fluid.
STOPPING THE ENGINE
6. Remove battery.
Reduce engine speed to idle. Allow engine to operate at idle speed for approximately five minutes to
normalize engine temperature, then place the ON-OFF
switch or fuel shut off lever in OFF position. Do
not stop the engine suddenly unless it is absolutely
necessary.
7. Relieve engine belt tension. Tag the belts to
indicate that belt tension must be adjusted before starting engine.
If the engine continues to run after the fuel shut-off
lever is placed in OFF position, pull emergency stop
knob located on back wall of cab. This will shut off
the air supply to the engine by tripping the air shutoff valve. If air shut-off valve has been tripped, it
must be reset before the engine will operate. To reset
the air shut-off valve, first push the emergency stop
6
8. Wipe machine to remove all film and dirt.
Apply preservative to any exposed metal surfaces subject to corrosion through prolonged
non-usage, such as valve spools, cylinder rods,
etc.
9. Close and secure all doors. Seal all openings
with waterproof paper.
10. Fill hydraulic system completely with hydraulic
oil.
BACKHOE
MAINTENANCE AND REPAIR
SECTION III
BACKHOE. MAINTENANCE
AND REPAIR
.
moisture, etc., the frequency and extent of the maintenance procedures should be increased accordingly.
MAINTENANCE
It is impossible to overstress the importance of
preventive maintenance. A well organized, day-to-day
preventive maintenance schedule will save you expensive "downtime" and costly repairs. In addition it
will help to insure proper operation and extended
life of the machine.
This section outlines suggested maintenance schedules, lubrication guides, and minor adjustments
which should be made to maintain optimum performance from your 'machine. These schedules, and the
preventive maintenance record sheets included with
this manual, will help you organize a good system of
daily care which best suits your particular operation.
The maintenance requirements listed are for
average working conditions. If your machine is subject to adverse conditions, such as extreme dust,
Table 1. Recommended Lubricants
Lubricant
Part
Swing gear box
EP 80-90 oil
Swing gear
Crater compound
All grease
fittings
Moly type grease, such
as Mobiloil Special, or
equivalent.
Hydraulic
reservoir
Premium grade SAE
20 oil.
Table 2. Preventive Maintenance and Inspection Schedule
Frequency
Service or Inspection to be Performed
Daily
Lubricate backhoe at points shown in Figures 4 and 5. Always remove excess grease
after lubrication to prevent the accumulation of dust and dirt which would enter bearings
and bushings.
Daily
Inspect for and correct any fuel, oil, coolant, or hydraulic system leaks.
Daily
Check oil level in swing gear box. If necessary, add EP 80-90 oil.
Daily
Check oil in hydraulic reservoir. If necessary, add premium grade SAE 20 oil.
Daily
Check gages on hydraulic filters. If gage registers in "red zone," clean or replace
filter element.
Daily
Check engine crankcase oil level, coolant level, belt tension, and level of electrolyte in
battery(s). (See engine manual for complete specifications.)
Weekly
Lubricate upper unit at points shown in Figure 5.
Weekly
Check the torque on both the upper and lower bolts on the turntable; tighten to 200 foot
pounds if necessary.
.
fifebi-Xerfler/
Table 2. Preventive Maintenance and Inspection Schedule (Continued)
Service or Inspection to be Performed
Frequency
Monthly
Check hydraulic system pressures as outlined under HYDRAULIC CIRCUIT PRESSURE
CHECKS, page 9.
Monthly
Check swing brake adjustment. See SWING BRAKE ADJUSTMENT, page 10.
Monthly
Check all mechanical linkage connections.
Monthly
Check all mounting and assembly bolts. Tighten if necessary. Refer to Table 3.
Monthly
Check all hydraulic system hoses, lines, and fittings for signs of wear or damage.
As required
Inspect bucket teeth and replace as necessary. Do not use shanks without teeth for digging.
As required
Remove filter screen from hydraulic reservoir. Clean screen thoroughly with cleaning
solvent. Be sure filter screen is in place when adding oil.
DIPSTICK
CYLINDER
BASE PIN
DIPSTICK
CYLINDER
ROD PIN
BOOM LIFT PINS
-1- T
BUCKET CYLINDER
BASE PIN
BOOM PIVOT PIN
1
L_
%C.-- ■tl\
‘1
Ilt---\\ .441110
DIPSTICK
PIVOT PIN
.r.
--
1
_.
BOOM
CYLINDERS
BASE END
_ -_ v
--..f..,..
77
c
--r
..?: :.• m111ii
- 1 - 1 -1, - - r -1 1
1:= "- r -- 1 r
—T i
i4
: 1
- I I
--1: 1 : -1=4,1_J_
, 'f
. i,.7:r-r:
1I
■■ . I
:,.d
'''.- 4•
...
....,
V1
I
I)
)
• • • .... ...,/
BELL CRANK
PIVOT PIN
BUCKET
PIVOT PIN
BUCKET.
LINK
BUCKET LINK AND BUCKET
CYLINDER ROD END (3 FITTINGS)
Figure 4. Lubrication Chart - .Digging Members
8
BACKHOE
MAINTENANCE AND REPAIR
INTERMEDIATE
SHAFT (WEEKLY)
OUTPUT SHAFT
(WEEKLY)
TURNTABLE SWING
GEAR FITTINGS (4)
(WEEKLY)
PUMP DRIVE
BEARING
(WEEKLY)
CLUTCH
(WEEKLY)
CONTROL
LEVER
FITTINGS (6)
(DAILY)
?;ror,V.W
CROSS SHAFT
(DAILY)
Figure 5. Lubrication Chart — Machinery Platform •
A one year supply of "Preventive Maintenance
Record" forms is included at the end of this manual.
A sample copy, with several typical entries made,
has also been included to show how these records
may be maintained. These records, when kept complete
and up-to-date, will benefit both the owner and the
operator.
LUBRICANTS
To insure maximum efficiency and long life, use
the lubricants or equivalent, recommended in Table 1.
MAINTENANCE SCHEDULES
Follow the periodic maintenance schedules and
procedures as outlined in Table 2.
HYDRAULIC CIRCUIT PRESSURE CHECKS
The control valves and pressure compensating
unit were correctly adjusted before the backhoe
was shipped. Only factory and dealer representatives
are authorized to adjust valve pressure settings.
TAMPERING WITH PRESSURE SETTINGS WILL RESULT IN VOIDING THE WARRANTY OF THE MACHINE. However, at the intervals specified in the
maintenance schedule, or in the event of malfunction,
check the pressure settings as follows:
NOTE
Be sure gage is indicating correctly before
proceeding.
BOOM CIRCUIT PRESSURE CHECK
Install 0-3000 psi pressure gage in boom cylinder
testing port as shown in Figure 6. Run engine at full
throttle and pressurize boom cylinder rod end by
pushing boom control lever forward. Boom cylinder
pressure gage should indicate 1850 to 1900 psi.
BUCKET CIRCUIT PRESSURE CHECK
Install 0-3000 psi pressure gage inbucketcylinder
testing port as shown in Figure 7. Run engine at full
throttle and pressurize bucket cylinder rod end by
pushing bucket control lever forward. Bucket cylinder
pressure gage should indicate 2050 to 2100 psi.
DIPSTICK CIRCUIT PRESSURE CHECK
Install 0-3000 psi pressure gage in dipstick cylinder
testing port as shown in Figure 8 at base end of the
cylinder. Run engine at full throttle and pressurize
9
/ffebi-a/Efrner/
Figure 6. Pressure Gage Installed in
Boom Cylinder Testing Port
dipstick cylinder. rod by pulling dipstick control lever
back. Dipstick cylinder pressure gage should indicate
2050-2100 psi.
SWING CIRCUIT PRESSURE CHECK
Place the backhoe so that swing is completely
blocked in both directions. Install 0-3000 psi pressure
gages in pressure compensating unit counterclockwise
and clockwise swing testing ports as shown in Figure
9. Run engine at full throttle and pressurize swing
circuit for clockwise swing by pushing swing control
lever forward. Pressure gage in clockwise swing
testing port should indicate 1850 to 1900 psi. Run
engine at full throttle and pressurize swing circuit
for counterclockwise swing by pulling swing control
lever back. Pressure gage in counterclockwise swing
testing port should indicate 1650 to 1700 psi.
Figure 8. Pressure Gage Installed in
Dipstick Cylinder Testing Port
10
Figure 7. Pressure Gage Installed in
Bucket Cylinder Testing Port
SWING BRAKE ADJUSTMENT
The swing brake is a static brake only. Therefore,
the amount of wear should be very small. However,
if adjustment is necessary, it can be done at four
places:
In the handle of the brake lever.
At either end of the cable conduit.
At the gear box connection.
Make the initial adjustment in the handle itself,
by turning the knurled adjusting knob at the tip of
the handle clockwise until the handle "snaps" into an
overcenter lock position when pulled up.
Figure 9. Pressure Gage Installed in Swing Circuit
Pressure Compensating Testing Port
MAINTENANCE AND REPAIR
/ 11
IcA;te.:"*..iiiNEL#Arv ,
10
1.
2.
3.
4.
5.
6.
7.
8.
9.
Grease Gun
Spanner Wrench - Cylinder Heads
Open End Wrench, 7/8" and 1"
Open End Wrench, 1-1/4"
Universal Joint, 3/4" Drive
Socket, 1-1/16", Deep Throat 3/4" Drive
Socket, 1-1/8", Deep Throat 3/4" Drive
Socket, 15/16", Standard 3/4" Drive
Extension, 12", 3/4" Drive
10.
11.
12.
13.
14.
15.
16.
17.
18.
Crescent Wrench, 15"
Special Tube Wrench, 1-1/2"
Sliding "T" Handle, 3/4" Drive
Open End Wrench, 3/8"
Drain Valve Handle - Oil Reservoir
Plugs, 1-1/4" - Supply Lines (2)
Plug, 1" - Supply Lines
Tool Box
Tee Handle - Machinery Housing Doors
Figure 10. Tool Kit
If for some reason the adjustment cannot sufficiently be made in the, handle, make the remaining
adjustment at any of the other three points.
disassembly and repair, and also to guard againstunnecessary damage to the gear box components, we
recommend that the following list of general hints
and precautions be followed:
TOOL KIT
The tool kit (Figure 10) includes the tools necessary
for all maintenance and adjustments.
REPAIR
SWING GEAR BOX REPAIR
The gear box is relatively simple in construction
and therefore detailed disassembly and repair instructions are not necessary. However, for ease of
NOTE
Use only genuine Hein-Werner parts to insure
proper fit and operation.
1. Use a soft hammer when assembling or dis•assembling to prevent nicking or marring parts.
2. Use a press wherever possible to remove and
replace gears and bearings.
3. Use care when removing seals and bearing cups
to avoid damaging the case, or cover, in which
the components are seated.
11
/hfeth-Nerner
6. Carefully clean and inspect all parts for signs
of wear or future failure.
Table 3. Torque Values
Description
Torque - Ft. Lbs.
Gear box intermediate shaft
cover bolts
106 - 113
Gear box output shaft cover
bolts
69 - 73
Gear box cover bolts
7. No adjustment is necessary when replacing the
swing gear box. When the gear box is in position
on the mounting studs, the output pinion is in
correct mesh with the swing bearing.
SHAFT BEARING ADJUSTMENT
106 - 113
Bolts on inner and outer race
of turntable
200
Bolts holding turntable
adapter to carbody.
300
4. Replace hex nuts and bolts with rounded head
corners, all lockwashers, oil seals and gaskets.
The intermediate shaft bearings are adjusted by
means of shims under the shaft cover. Use shims as
required to Obtain between .002 inch end play and
.002 inch preload on the bearing. The output shaft
bearings are adjusted by positioning the nut on the
upper end of the shaft. Tighten and secure nut as required to obtain between .002 inch end play and .002
inch bearing preload. Pack the grease cavity of the
shaft covers with Moly type grease such as Mobiloil
special, or equivalent.
HYDRAULIC CYLINDER REPAIR
5. Clean the threads of all bolts, studs, and nuts
to assure proper torque and adjustment. Refer
to Table 3 for proper torque values.
1.
2.
3.
4.
5.
Gland Nut
Rod Packing Set
Cylinder Tube
Piston Ring
Bushing
It is not necessary to remove a cylinder assembly
to repair it. However, be extremely careful to keep
6. Nut
7. Piston
8.
9.
10.
11.
0-ring
Rod
Ram Head
0-ring
Figure 11. Hydraulic Cylinders
12
12. Wiper Seal
13. Bushing
14. Hex Head Cap Screw
15. Spring Retainer
16. Spring
BACKHOE
MAINTENANCE AND REPAIR
all dirt and foreign matter out of the cylinder. Proceed
as follows to repair a cylinder:
1. Use only specified Hein-Werner parts (see Figure 22) to insure proper fit and operation.
2. Use the spanner wrench (2, Figure 10) to re-7
move the ram head (10, Figure 11).
• 3. Pivot the cylinder to allow clearance for removing the cylinder rod and piston assembly.
4. Remove hoses from base end a cylinder to release any suction. Remove rod assembly from
cylinder tubes.
5. Disassemble the cylinder rod and piston assembly as indicated in Figure 11. Replace packings,
springs, piston rings, 0-rings, wiper seal, and
rod nut. Lubricate all parts with hydraulic oil.
Reassemble the cylinder rod and piston assembly.
6. Replace the cylinder rod and piston assembly
in the cylinder and screw the ram head into
the end of the cylinder until it is tight. Replace
hoses.
7. Tighten the capscrews (14). When these screws
are tight, the springs (16) will maintain the
proper pressure on the packings (2). No other
adjustment is necessary. When excessive leakage occurs at the rod end, replace the packing.
8. Slowly pivot the cylinder into position. Use
control lever to apply slight hydraulic pressure
to align the rod end with the cylinder rod end
pivot point.
9. Insert the pivot pin. Lock the pivot pin in place.
10. Use the control levers to slowly apply hydraulic
pressure alternately to both ends of the repaired
cylinder until the cylinder is completely filled
with oil.
ENGINE AND CLUTCH REPAIR
Refer to the separate instructions included with
the backhoe for information on repairing the engine
and clutch.
13
BACK HOE
REPAIR PARTS LIST
SECTION IV
REPAIR PARTS LIST
INSTRUCTIONS FOR ORDERING REPLACEMENT PARTS
To assure prompt and accurate service, include the
following data with each parts order:
1. Model and Serial number of machine. See Figure 12
2. Part Numbers
3. Part descriptions
4. Quantity of each part desired
5. Correct shipping destination
6. Method of transportation
7. Engine Serial number
Confirm all telephone and telegraph orders in writing.
Be sure these orders are marked "Confirmation," to
avoid duplication of orders.
WHERE TO ORDER PARTS
All Hein-Werner Dealers are conveniently located
throughout the United States and Canada. These Dealers
maintain a stock of genuine Hein-Werner replacement
parts. Always order parts from your nearest HeinWerner Dealer.
INSPECTION OF SHIPMENTS
Carefully inspect all shipments upon arrival. In the event of loss or damage, do not accept the shipment
until the transportation company either makes a notation on the freight bill, or gives you an inspection
report covering said damage or loss. In the event of
concealed damage or loss, notify the carrier at once
(within 20 days) requesting that an inspection be made
and damage or loss be acknowledged.
ADJUSTMENTS AND R,ETURNS
Refer to the written Warranty in this manual for an explanation of Warranty policy. If you feel a Warranty
claim is in order, consult your Dealer. Claims must
be made through your Dealer within a 15 day period
from the time a failure occurs. Parts returned directly to the factory, without Dealer Authorization,
will not be accepted.
MODEL HO.
MANUAL FOR LUBRICATION AND OPERATING INSTRUCTIONS
HEIN --VERNER
-
CORPORATION
.WAUKESHA. WISCONSIN. U.S.A..
Figure 12. Serial Number Plate
USE GENUINE HEIN-WERNER PARTS FOR MAXIMUM PERFORMANCE
15
/Heth-N8177EP
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
Figure 13. Boom, Bucket and Dipstick
16
BACKHOE
REPAIR PARTS LIST
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
BOOM, BUCKET AND DIPSTICK
Index
Number
1
2
3
4
5
6
7
8
9
10
rafi'
Li
/6.-1-5.1
11
12
13
14
15
16
17
Part
Number
400033
400418
400419
400417
210024
150091
140027
220028
220027
040100
400018
400026
110045
110052
220028
210002
030039
030166
210088
100216
100214
400356
210002
040135
100006
100081
030022
030023
030024
030162
400254
400043
220000
210028
030036
030164
210091
040101
040102
18
19
20
21
22
23
24
25
26
27
050008
120252
120393
030036.
900001
900002
210027
030038
210002
400015
030290
900028
900026
900029
900027
Description
Quantity
Bucket Tooth Point
Bucket Tooth Shank - Standard
Bucket Tooth Shank - Heavy Duty
Bucket Tooth Pin
Bucket and Linkage Pin
Bucket Link
Bell Crank Link
Bucket Link Bushing - 3 inches long, Steel
Bucket Link Bushing - 1-1/2 inches long, Steel
Bucket Cylinder Assembly (See Figure 22 for details)
Lock Pin
Cotter Pin
Dipstick (10 and 10HD Series)
Dipstick (12HD Series)
;
Dipstick Bushings
Bucket Cylinder Base Pin
Bucket Cylinder Hose (10 and 10HD Series)
Bucket Cylinder Hose (12HD Series)
Boom Point Pin
Lock Plate
Spacer
Bolt
Dipstick Rod Pin
Dipstick Cylinder (See Figure 22 for details)
Boom Assembly (10 Series)
Boom Assembly (10HD and 12HD Series)
Boom Tube - Outer
Boom Tube - Inner
Boom Tube - To Bucket Cylinder Hose (10 Series)
Boom Tube - To Bucket Cylinder Hose (10HD and 12HD Series) .
Boom Double Tube Clamps (Top and Bottom)
Boom Single Tube Clamps
Boom and Dipstick Pivot Bushing, Bronze
Dipstick Cylinder Base Pin
Dipstick Cylinder Hose (10 Series)
Dipstick Cylinder Hose (10HD and 12HD Series)
Boom Lift Pin
Boom Cylinder Assembly (10 Series 4 inch)
(See Figure 22 for details)
Boom Cylinder Assembly (10HD and 12HD Series 5-1/4)
(See Figure 22A for details)
Fuel Tank
Fuel Tank Mounting Frame
Fuel Tank Mounting Frame Brace
Boom Foot Hose
Right Hand Barricade
Left Hand Barricade
Boom Foot Pin
Boom Cylinder Hose
Boom Cylinder Base Pin
Grease Fitting
Boom Cylinder Hose
Hein Werner Name Plate
C-12 Name Plate
T-12 Name Plate
HD Name Plate
i
as reqd
as reqd
as reqd
as reqd
4
1
2
2
2
1
14
14
1
1
1
2
2
1
1
3
3
1
1
1
1
2
2
2
2
6
6
A
1
2
2
2
2
2
1
2
2
4
1
2
2
9
2
17'
/yein-eeriler
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
Figure 14. Machinery Platform and Controls
18
BACKHOE
REPAIR PARTS LIST
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
MACHINERY PLATFORM AND CONTROLS
Index
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1?
18
19
Part
Number
330024
330023
330140
330077
330141
330080
000025
000033
000032
330142
330068
330139
330028
120039
330160
330059
330017
120176
330161
Description
Shaft
Spacer
Control Rod
Control Rod
Control Rod
Control Rod
Control Valve - Single Spool (See Figure 24 for details)
Control Valve - Two Spool (See Figure 26 for details)
Control Valve - Three Spool (See Figure 25 for details)
Control Rod
Control Shaft Assembly
Control Rod
Base
Handle Grip
Boom Lever
Propel Lever or Outrigger Lever
Control Base Assembly
Machinery Platform
Swing Lever
Quantity
1
2
1
1
1
1
1
1
1
1
1
2
1
4
1
2
1
1
1
19
liVein-NE/wer/
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
Figure 15. Machinery Housing and Cab
20
BACKHOE
REPAIR PARTS LIST
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
MACHINERY HOUSING AND CAB
Index
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part
Number
120230
120232
120238
120036
120246
120241
120240
120237
120236
120235
120233
120231
120234
120239
120283
120281
Description
Top Section - Rear
Top Section - R. H. Front
End Panel - R. H.
Seat
Cab Door Latch w/Keys
T-Handle, for Housing Doors
Side Door
End Post - R.H.
Rear Post - R H
Rear Post - L H
Top Access Door
Top Assembly
End Panel L H
Rear and L. H. Door
End Post - L.H.
Cab - Complete
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
21
fi
febf-ePIWEP
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
Figure 16. Hydraulic Pump Drive
22
a
BACK HOE
REPAIR PARTS LIST
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
HYDRAULIC PUMP DRIVE
Index
Number
1
2
3
4
5
6
7
8
9
10
11
• 12
Part
Number
400370
400257
400109
220022
400178
240045
400175
400176
400212
400055
' 400056
240044
240047
240043
210096
210069
210063
Description
Shaft Bolt (Perkins Engine)
Shaft Bolt (Cummins Engine)
Shaft Bolt (GMC Engine)
Bearing.
Screw
Cover Plate and Gasket
Grease Fitting
Snap Ring
Stud
Jam Nut
Washer
Pump Adapter
Clutch Housing (Perkins and Cummins Engines)
Clutch Housing (GMC Engine)
Drive Shaft (Perkins Engine)
Drive Shaft (Cummins Engine)
Drive Shaft (GMC Engine)
Quantity
6
6
6
1
2
1
1
1
4
4
4
1
1
1
1
1
1
23
//lem mtgerner/
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
Figure 17. Hydraulic Pump Clutch
24
BACKHOE
REPAIR PARTS LIST
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
Your Hein-Werner dealer maintains a stock of all parts which are listed with an
asterisk. All other part numbers are Twin-Disc Clutch Company numbers. These
parts must be obtained from Twin Disc Clutch Company Authorized Parts Stations
listed at the rear-of this manual. For maintenance and adjusting instructions refer
to enclosed Twin Disc Clutch Company manual.
HYDRAULIC PUMP CLUTCH
Index
Number
1
*2
Part
Number
6187A
220043
220023
1092A
A1588
6030
A1069
5878S
5752
S-384
3
4
5
6
7
8
9
Description
Drive Ring
Pilot Bearing (Cummins Engine)
Pilot Bearing (Perkins and GMC Engines)
Hub Nut
Lockwasher - Hub Nut
Hub and Back Plate
Spring - Release
Drive Plate
Floating Plate
Sliding Sleeve
Quantity
1
1
1
1
1
1
6
1
1
1
(Index No. 9 consists of the following parts)
A.
B.
C.
D.
E.
B-1535B
11982
B1537-D
2137
X117C8S
Cotter Pin
Link, Lever
Pin
Sliding Sleeve
Split Collar Assembly
8
8
8
1
1
(Index letter E consists of the following parts)
a.
b.
c.
d.
10
M1930F
1935A
117C8S
M2002AS
A-60
Hex Nut
Washer
Split Collar
Cap Screw
Adjusting Yoke Assembly
2
4
1
2
1
(Index No. 10 consists of the following parts)
A.
B.
C.D.
E.
F.
11
12
13
14
A.
B.
C.
21
22
23
24
*26
B-1535-C
103F
B-1538-D
2245
115
1990
1330
M2027AN
M2046AF
A1663
Cotter Pin
Lever, Finger
Pin
Lock Pin
Spring
Adjusting Yoke
Grease Fitting
Jam Nut
Washer
Hose Assembly - 12 inch
4
4
4
1
1
1
1
1
1
1
M1284
M1292A
M1283
M2023F
2815
A1111
M2032Z
210060
(Index No. 14 consists of the following parts)
o
90 Fitting
Hose - 12 inch
Straight Fitting
Screw
Cover Plate
Cover Plate Gasket
Key-Hub
Clutch Shaft
1
1
1
2
1
1
1
i
25
/h`ein -Nerner/
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
HYDRAULIC PUMP CLUTCH (CONT)
Index
Number
Part
Number
220022
M2002AG
M2046S
1037
3799
M2022V
M2004R
1144 F
240043
240047
M102
1330
240044
400177
400176
400175
400212
400056
400055
400022
400023
400192
400038
*28
29
30
31
32
33
34
35
*36
37
38
*39
*40
*41
*42
*43
*44
*45
*46
*47
*48
*49
Description
Bearing
Cap Screw
Lockwasher
Throwout Yoke
Hand Lever
Woodruff Key
Cap Screw
Operating Shaft
Clutch Housing (GMC Engine)
Clutch Housing (Perkins and Cummins Engines)
Oil Cap
Grease Fitting
Pump Adapter
Snap Ring
Snap Ring
Grease Fitting
Pump Mounting Stud
Lockwasher
Jam Nut
Bolt
Lockwasher
Bolt
Bolt
Quantity
1
2
2
1
1
2
1
1
1
1
2
1
1
2
2
1
4
8
4
12
20
4
8
SWING CIRCUIT HYDRAULIC SYSTEM
Index
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
26
Part
Number
030318
030191
030036
020150
000025
020025
020122
020023
020009
030141
020000
020003
000029
000027
000021
030035
020013
000016
030232
030164
020200
020154
030257
020171
Description
Hose
Tube
Hose
Adapter
Control Valve (See Figure 24 for details)
Adapter
Connector
Plug
Connector
Tube
Union
Plug
Pressure Compensating Unit
Body
Cartridge
Hose
Adapter Elbow
Swing Motor (See Figure 30 for details)
Hose
Hose
Tee
Adapter Elbow
Hose
Elbow, St.
020111
Elbow
23
020215
24
050012
020101
Elbow
Heat Exchanger
Plug
Quantity
1
1
2
1
1
1
3
1
2
2
2
2
1
1
2
1
2
1
1
1
1
2
1
1
1
1
1
2
BACKHOE
REPAIR PARTS LIST
WHEN ORDERING PARTS,. FOLLOW THE INSTRUCTIONS ON PAGE 15
18
19
16
24
23
14
12
13
10
1
Figure 18. Swing Circuit Hydraulic System
27
1
3y
34
33
10
13 --14
19
31
20
12
v 28
21
21
24
26
• 22
25
23
Figure 19. Dipstick and Propel Upper Hydraulic Circuit (Crawler Models) or Outrigger Hydraulic Circuit (Carrier Models)
WHE N ORDE RING PARTS ,FO LLOW T H E INS TR UC TIONS ON PAGE 1 5
32
16
18
BACK HOE
REPAIR PARTS LIST
WHEN ORDERING PARTS, .FOLLOW THE INSTRUCTIONS ON PAGE 15
DIPSTICK AND PROPEL UPPER HYDRAULIC CIRCUIT (CRAWLER MODELS)
OR OUTRIGGER HYDRAULIC CIRCUIT (CARRIER MODELS)
Index
Number
1
2
3
4
5
6
n
G
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
om '-'4-"rl
• Le--i-4_ , —
/7?-...Ai..r
-
e(-4-4j
0 c)o a o C. 01 31
c-5 ,- c' cl 7 3'
32
1.z.""e....
.
33
34
35
Part
Number
020199
030036
030239
030237
030234
030125
030233
030193
030175
030124
030232
020023
030194
030212
400101
050006
030180
030177
030179
030140
020147
020148
000015
020149
030127
020132
020122
000033
020157
020009
020000
000034
000023
000022
010019
020003
020211
020121
020152
020110
020205
020112
050007
020153
020154
020101
020156
*000019
400200
020105
020266
L.210058't
Description
Elbow
Hose
Tube
Tube
Tube
Tube
Tube
Tube
Hose
Tube
Hose
Plug
Elbow
Hose
Clamp
Reservoir (See Figure 23 for details)
Hose
Hose
Hose
Tube
Elbow
Elbow
Pump (See Figure 21 for details)
Adapter
Hose
Adapter Elbow
Connector
Control Valve (See Figure 26 for details)
Elbow
Connector
Adapter
Pressure Compensating Unit
Body
Cartridge
0-Ring
Plug
Plug
Connector Tee
Elbow
Nipple
Tee
Nipple
Filter-Complete (See Figure 23 for details)
Tee
Elbow
Plug
Nipple
Valve
Handle
Plug
Reducer
Pressure Cap
Quantity
2
2
1
1
1
1
1
1
1.
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
3
2
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
2
1
1
1
1
1
1
29
/1/ein-iffernet/
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
Figure 20. Boom, Bucket and Propel Upper Hydraulic Circuit (Crawler Models)
or Outrigger Hydraulic Circuit (Carrier Models)
•
30
BACKHOE
REPAIR PARTS LIST
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
BOOM, BUCKET AND UPPER PROPEL OR OUTRIGGER HYDRAULIC CIRCUIT
Index
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
*22
23
24
25
26
27
28
29
30
Part
Number
030038
030036
030010
030008
030007
030240
030235
030236
020024
030194
030212
400101
030192
030002
020009
030006
020159
020157
030009
030001
020'122
000032
020132
030165
020149
020204
020003
020101
000037
000023
000021
030290
020113
Description
Hose
Hose
Tube
Tube
Tube
Tube
Tube
Tube
Connector Tee
Elbow
Hose
Clamp
Tube
Tube
Connector
Tube
Connector
Elbow
Tube
Tube
Connector
Control Valve (See Figure 25 for details)
Adapter Elbow
Hose
Adapter
Elbow
Plug
Plug
Pressure Compensating Unit
Body
Cartridge
Hose
Elbow
Quantity
2
2
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
2
1
31
/ffein -ffe rner/
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
Figure 21. Hydraulic Pump
32
BACKHOE
REPAIR PARTS LIST
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
HYDRAULIC PUMP
Index
Number
Part
Number
1
2
3
4
W1072
X10-38
RB1135
SA1669
X73-37-13
L300-26
X126-8
YA1669-1
X97-100
TA1686-3
X30-26
AH2010
A1327-182
S1032
K3026-27
Y1058
UB3006-244
MA1688-20-67
KA1007M-20
TA1519-7
X115-20
AR2010
KB1687
TA1133
TA1519-7
MA1688-20-67
KA1007M-20
KB1687
TA1519-4
AB1402-38
X89-16
MA1688-12-61
KA1007M-12
RA1603
X144-3
AE1402-33 •
• X4-76
A2078-45-2
X41-4
+
+
+
5
6&7
8
9
10
11
12
13
14
15*
16
17
18
19 & 20
21
22
23
24
25
26
27
28 & 29
30
31
32
33
34
35 & 36
37
38
39
40
41
42
Description
Retainer Ring
Key
Shaft
Seal Retainer
Seal
iv,' Ring
Tapered Roller Bearing
Spacer
Snap Ring
Shaft End Cover
Set Screw
Bushing
Spring
Roller Bearing
Pocket Seals
Thrust Plate
Gasket Seal
Gear Housing
Drive & Driven Gear Set
Spacer
Roll Pin
Shaft Bushing
Bearing Carrier
Connecting Shaft
Spacer
Gear Housing
Drive and Driven Gear Set
Bearing Carrier
Spacer
Connecting Stud
Lock Nut
Gear Housing
Drive and Driven Gear Set
Port End Cover
Washer
Studs
Hex Nuts
Name Plate
Drive Screws
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
12
36
6
6
1
1
1
3
4
4
2
1
1
1
1
1
•
1
1
1
1
4
4
4
1
2
*For Service Seal Strip order K3026-19 (3 rqd. )
+These parts included in kit, part no. 000058. Use all parts in kit when overhauling the pump.
33
/hfEiti-ffprner/
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
Figure 22. Typical Cylinder Assembly with Self Adjusting Packings
BUCKET CYLINDER ASSEMBLY (040100)
Index
Number
Part
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
040142
010043
040041
010027
220000
400011
040080
010013
040032
. 040141
010014
010010
220026
4003 54
040140
040120
Description
Gland Nut
Rod Packing Set
Cylinder Tube
Piston Ring
Bushing
Nut
Piston
0-Ring
Rod
Ram Head
0-Ring
Wiper Seal
Bushing
Hex Head Cap Screw
Spring retainer
Spring
Quantity
1
1
1
4
2
1
i
1
1
i
1
1
2
6
1
10
BOOM CYLINDER ASSEMBLY - 5-1/4 INCH (040102)
1
2
3
4
5
6
7
8
9
10 •
34
040142
010043
040063
010027
220000
400011
040080
010013
040058
040141
Gland Nut
Rod Packing Set
Cylinder Tube
Piston Ring
Bushing
Nut
Piston
0-Ring
Rod
Ram Head
1
1
1
4
4
1
1
1
1
1
BACKHOE
REPAIR PARTS LIST
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
BOOM CYLINDER ASSEMBLY - 5-1/4 INCH (040102) (CONT)
Index
Number
Part
Number
11
12
14
15
16
010014
010010
400354
040140
040120
Quantity
Description
1
1
6
1
10
0-Ring
Wiper Seal
Hex Head Cap Screw
Spring Retainer
Spring
DIPSTICK CYLINDER ASSEMBLY (040135)
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
040119
010042
040044
010027
220000
400011
040080
010013
040125
040118
010014
010041
400354
040117
040120
1
1
1
4
4
1
1
1
1
1
1
1
6
1
10
Gland Nut
Rod Packing Set
Cylinder Tube
Piston Ring
Bushing
Nut
Piston
0-Ring
Rod
Ram Head
0-Ring
Wiper Seal
Hex Head Cap Screw
Spring Retainer
Spring
9
Figure 22A. Boom Cylinder Assembly - 4 Inch (040101)
BOOM CYLINDER ASSEMBLY - 4 INCH (040101)
1
2
3
4
5
6
7
8
9
10
11
12
040082
010033
040042
010026
220000
400012
040081
010011
040031
040083
010012
010009
Gland Nut
Rod Packing Set
Cylinder Tube
Piston Ring
Bushing
Nut
Piston
0-Ring
Rod
Ram Head
0-Ring
Wiper Seal
1
1
1
4
4
1
1
1
1
1
1
1
35
///eh7 -Nenurr/
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
Figure 23. Hydraulic Reservoir and Filters
36
BACKHOE
REPAIR PARTS LIST
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
HYDRAULIC RESERVOIR AND FILTERS
Index
Number
1
2
3
4
5
6
7
8
• 9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Part
Number
020101
050015
050014
400391
020266
240058
400251
050006
400222
400223
120218
400228
030182
000019
400200
020105
050007 015
1568
020163
1560
1576
1564
1565
1566.
156 7"
1563
1562
1575
1561
Description
Plug
Gasket
Cover
Bolt
Reducer
Pressure Cap . ": .CLZ...... 0-. -ec: <2 7 >4.2.04,-•,.244,
Screen
Reservoir
Cap Screw
Washer
Angle
Pump Supply Lines Hose Clamp
Nipple
Drain Valve
Drain Valve Handle
Pipe Plug
Filter Assembly
Plug
Backpressure Gage
Street Ell
Head
0-Ring
Backup Washer
Gasket
Element - Cleanable11--o '.S-D
1
Element - Disposable ii-0 Y3-O 3 el
Spring
Housing
Center Post Seal
Center Post
Quantity
2
2
2
16
1
1
1
1
6
6
1
4
1
1
1
1
3
3
3
3
1
1
2
2
1
1
1
1
1
1
37
hfeni-iffeirmr/
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
,4,11140
r4.41110rN.4 .
0wisaga
A Trri."‘P-31,11
1
. in--,womi,„T,..its9. min 1 mum 11111 , noun Wil 4
■.
111.
Figure 24. Swing Control Valve Assembly (000025)
Index
Number
*1
2
3
4
+5
+6
7
8
9
10
+11
12
13
14
15
16
17
18
19
20
*21
22
23
+24
+
+
+
+
38
Part
Number
Description
Quantity
Plunger - Double Acting
5150
1
Relief Valve Plug
3239
1
Relief Valve Spring
3232
1
Relief Valve Poppet
3234
1
139
0-Ring
1
Back-up Ring
3128
1
Relief Valve Sleeve
3233
1
Poppet
3087
1
Relief Valve Pilot Spring
3231
1
Relief Valve Adjust Screw
3235
1
0-Ring
3028
5
Relief Valve Pilot Plug
3238
1
3236
Nut
1
3240
Adjust Screw
1
Castle Nut
3013
1
Plunger Cap
3699
1
4325
Special Cap Screw
1
3475
Plunger Spring
1
4138
Spring Seat
2
3273
Cap Screw
2
3211-16
Valve Housing
1
3141
Seal Plate
2
3783
Round Head Machine Screw
2
3486
Oil Seal and Wiper
2
3246
Check Valve Plug
1
3247
Check Valve Spring
1
3248
Check Valve Poppet
1
Plug
3286
2
3285
0-Ring
2
*These parts should not be considered for field replacement.
+These parts included in kit, part no. 5105. Use all parts in kit when overhauling the valve.
BACK HOE
REPAIR PARTS LIST
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
111P.01111111111
-W11011.\\■11011.11■14,1
ilawl,,„,„4„,,,,,56,
t'AVI:11111110047grli
1■4.f:r
1111
IrdwArArmArl
/
1111111111110111110111Mr
Rail% 11111111111alliraZial
mr
-r-
421.71-01.,
Figure 25. Boom, Bucket and Propel or Outrigger Control Valve Assembly (000032)
Index
Number
*1
2
+3
4
5
6
+7
+8
9
10
11
12
13
14
15
Part
Number
Description
Quantity
Double Acting Plunger
3
3698
Relief Valve Plug
1
3239
12
0-Ring
3028
Relief Valve Spring
1
3232
Relief Valve Poppet
1
3234
Relief Valve Sleeve
1
3233
0-Ring
1
139
Back-Up Ring
3128
1
Pilot Relief Poppet
1
3087
Relief Valve Pilot Spring
3231-A
1
Adjust Screw
1
3240
Relief Valve Adjust Screw
3235
1
Relief Valve Pilot Plug
3238
1
3236
Hex Nut
1
Castle Nut
3013
1
* These parts should not be considered for field replacement.
+ These parts included in kit, part no. 5102. Use all parts in kit when overhauling the valve.
39
//frin-Kiern er/
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
Boom, Bucket and Propel or Outrigger Control Valve Assembly (000032) (Cont)
Index
Number
16
17
18
19
20
21
22
23
24
25
*26
27
28
+29
Part
Number
Description
Quantity
2
3475
Plunger Spring
3
3699
Plunger Cap
2
4325
Special Cap Screw
4
4138
Spring Seat
4273
1
Spacer
4327
1
Spring
2
3229
Ball
1
4326
Plunger End
4274
1
Sleeve
1
4275
Spacer
Valve Housing
1
3213-38
3141
Seal Plate
6
3783
Round Head Machine Screw
6
Wiper Seal
3486
6
Check Valve Plug
3246
4
3247
Check Valve Spring
4
3248
Check Valve Poppet
4
Cap Screw
3273
6
* These parts should not be considered for field replacement
+ These parts included in kit, part no. 5102. Use all parts in kit when overhauling the valve.
78
9 10
re
•
Ikrm.
kWh
■ I
RIO
I 4;
.191p
Irk
1 ii.1
ir
"1
1:141111
1„,,_ 1,
4
A
SUM.
11 12
13
14
•
m
drjrOek9r44.•M
116.,
1.111114Kk-
16
Am Al- 71/411,
a."7.1b*‘'.1=-;
1.11H1Wilell111111milliggir"11 Il Ii
11111111 11 41111 1%W.,,
RIP
10 -
summorArmArAur,
1
in
rildre"qfrFAZ;r40
AMI Alligi IWM_
AM111111111
1 1111111dir
1 LIMA I44,
AMR 1111t
=:
A1 11,1AIWI
Zell
esilly
ir711171111111111111111.
-111■■■.•■
NW Ii4/ 17
.......2 v..,4\led•
Av 7
eAr• rild,1.4.716“'•
I
/ ..../
24 23
27
Figure 26. Dipstick and Propel 'or Outrigger .Control Valve Assembly (000033)
40
15
22
17
18
19
20
18
21
BACK HOE
REPAIR PARTS LIST
WHEN ORDERING PARTS,' FOLLOW THE INSTRUCTIONS ON PAGE 15
DIPSTICK AND PROPEL OR OUTRIGGER CONTROL VALVE ASSEMBLY (000033)
Index
Number
Part
Number
*1
2
+3
4
5
6
+7
+8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
*27
+28
29
3698
3239
3028
3232
3234
3233
139
3128
3087
3231-A
3235
3238
3236
3240
3013
4138
4325
3699
3475
4273
4327
4274
4326
3229
4275
3141
3262-3
3486
3783
3246
3247
3248
3273
3285
3286
+
Description
Double Acting Plunger
Relief Valve Plug
0-Ring
Relief Valve Spring
Relief Valve Poppet
Relief Valve Sleeve
0-Ring
Back-Up Ring
Pilot Relief Poppet
Relief Valve Pilot Spring
Relief Valve Adjust Screw
Relief Valve Pilot Plug
Nut
Adjust Screw
Castle Nut
Spring Seat
Special Cap Screw
Plunger Cap
Plunger Spring
Spacer
Spring
Sleeve
Pin
Ball - 9/32 inch Diameter
Spacer
Seal Plate
Valve Housing
Wiper Seal
Round Head Machine Screw
Check Valve Plug
Check Valve Spring
Check Valve Poppet
Socket Head Cap Screw
0-Ring
Plug
Quantity
2
1
8
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
2
1
4
1
4
4
2
2
2
4
1
1
* These parts should not be considered for field replacement.
+ These parts included in kit, part no. 5104. Use all parts in kit when overhauling the valve.
41
ehr-fferneil
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
Figure 27. Swing System
•-
42
•
BACKHOE
REPAIR PARTS LIST
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
SWING SYSTEM
Index
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part
Number
400193
400055
400056
400212
400188
240039
400185
400182
400097
400184
400183
240042
200014
240041
400187
400190
400203
220025
400202
400189
130062
250020
250019
250018
250024
Description
0-Ring
Jam Nut
Lockwasher
Stud
Cap Screw
Swing Gear Box (See
Stud
Nut
Lockwasher
Stud
Cotter Pin
Spacer
Swing Pinion
Cap
Cap Screw
Cap Screw
Washer
Swing Bearing
Nut
Cap Screw
Turntable Adaptor
Swing Bearing Shim
Swing Bearing Shim
Swing Bearing Shim
Swing Bearing Shim
Figure 28 for details)
(No. 31 gage)
(No. 22 gage)
(No. 16 gage)
(0.005 in. )
Quantity
1
4
4
4
2
1
2
6
4
2
4
1
1
1
2
36
36
1
34
32
1
as reqd
as reqd
as reqd
as reqd
43
rimmtamosur,m,
., la \,,..,
.1,01iiii
IN
I 11111
0It
. .Vill
v.z.:412,,L_ al /Pis
ri- ippr,
"'"....... <,„
IMO).
,Iirz ,,..4.11 'm
IIIIas0
e-
1,
, 4/%11,
.•
Z '
1011
° tifill
rVe:'
- iii#14.1107
=ti
iviniim....
,
%
,7-
,,- ,'
:
ill
.,....,,,
iiitirz_vx
OM
$#,
go
4,-'
',A■mommom.. I
,
,A
-
oi
7
_ .. „ toc
rig
gi
„ iiiima
Figure 28.. Swing Gear Box
.
BACK HOE
REPAIR PARTS LIST
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
SWING GEAR BOX (240039)
Index
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15 -1
16
17
18
19
20
.21
22
23
24 25
26
27
28
29
30
31
32
33
34
35
.
`'
36
37
38
39
40
41
42
43
44
45
46
47
48
49
Part
Number
240048
400233
240049400234
40023 5
220032
220031
200016
200017
200020
220036
220041
220039
220040
210066 240051
010031
250052
020188
200019
400237
020187
400238
010029
220038
220042
40 250
400
400241
230079 020185
400242
400244
250028250025250026 250027 230081
400245
010028
200018
400246
020184
400247
400248
400249
400243
230071
220034
220035
010030
400239
Description
Case and Cover - Matched Set
Bolt
Gasket
Lockwasher
Nut
Input Pinion Bearing - Upper
Input Pinion Bearing - Lower
Input Drive Pinion (21T)
Intermediate Driven Gear (75T)
Intermediate Pinion (15T)
Intermediate Shaft Bearing Cup - Lower
Intermediate Shaft Bearing Cone - Lower
Output Shaft Bearing Cup - Lower
Output Shaft Bearing Cone - Lower
Output Shaft
Output Shaft Oil Seal Sleeve
Output Shaft Oil Seal - Lower
Output Shaft Gear Spacer
Drain Plug
Final Drive Gear (82T)
Snap Ring
Oil Level Plug
Cap Screw
Output Shaft Oil Seal - Upper
Output Shaft Bearing Cup - Upper
Output Shaft Bearing Cone - Upper
Output Shaft Washer
Output Shaft Nut
Cotter Pin
Output Shaft Cover
Pipe Plug
Lockwasher
Cap Screw
Gasket
Intermediate shaft Bearing Shim (. 003 in.)
Intermediate Shaft Bearing Shim (. 005 in.)
Intermediate Shaft Bearing Shim (. 010 in.)
Cover and Brake Adapter
Cap Screw
Brake Drum Hub Oil Seal
Brake Drum Hub
Snap Ring
Brake Drum Hub Plug
Cap Screw
Lockwire
Cap Screw
•
Lockwasher
Brake Assembly (See Figure 29 for details)
Intermediate Shaft Bearing Cone - Upper
Intermediate Shaft Bearing Cup - Upper
Intermediate Gear Oil Seal
Dowel - Case to Cover
Quantity
1
5
1
25
5
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
14
1
1
1
1
1
1
1
2
5
5
1
6
6
2
1
6
1
1
1
1
4
1
4
4
1
1
1
1
2
45
///ein ma/Brogr/
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
Figure 29. Swing Brake
Index
Number
Part
Number
1
2
3
4
5
6
7
230073
230072
230074
230076
230075
230077
230078
230138
Description
Brake Shoe Return Spring
Roller
Brake Shoe and Liner Assembly
Backing Plate Assembly
Brake Actuating Lever
Actuating Pawl Rivet
Actuating Pawl
Brake Drum
Quantity
2
1
2
1
1
2
2
1
/
/Hein 4ffprif er
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
Figure 30. Swing Motor
0060 0
SWING MOTOR
Index
Number
+
1
+2 & 3
+
4
5
6
7
8
9
10
11
12
13
14
* 15
16
17
18
19
20
Part
Number
MA1072
X73-50-1
L3006-33
X126-6
X10-17
BX1134
HA1686-3
M1391K
AG2010
A1327-177
R1032
L3006-22
X1058
K3026-23
LA1688-25-64
JA1007M-25
NA1603
X144-2
D1040-14
Description
Retainer Ring
High Pressure Seal
"0" Ring
Bearing
Key
Shaft
Shaft End Cover
Check Assembly
Shaft Bushing
Spring
Roller Bearing
"0" Ring Gasket
Thrust Plate
Pocket Seal
Gear Housing
Gear Set
Port End Cover
Washers
Cap Screw
Quantity
1
1
1
1
1
1
1
2
1
1
4
2
2
12
1
1
1
8
8
*For Service Seal Strip, order K3026-19 (1 rqd.)
+These parts included in kit, part no. 000056. Use all parts in kit when overhauling the motor.
47
/hfrinmigenyer
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
Figure 31. Engine Parts
Index
Number
Part
Number
Description
Quantity
GMC ENGINE
1
2
3
4
5
6
7
8
9
10
11
48
300002
030147
030148
320005
330100
330099
400294
400295
320004
030288
300005
120362
120357
320018
310001
310003
310005
400283
400202
120359
400280
400281
400379
400236
400202
400013
Engine
Fuel Line - Intake
Fuel Line - Return
Oil Pressure Sender Unit
Cable Bracket - Engine Mounted
Cable Bracket Plate - Engine Mounted
Muffler
Muffler Raincap
Water Temperature Sender Unit
Radiator Hose
Radiator
Radiator Brace
Heat Exchanger Brace
Master Pressure Switch
.
Battery
Ground Cable
Primary Cable
Engine Frame Mounting Stud
Engine Frame Mounting Nut
Engine Mounting Frame
Engine Mounting Frame Bushing
Engine Mounting Frame Cupped Washer
Front Engine to Frame Bolt
Rear Engine to Frame Bolt
Rear Engine to Frame Nut
Front Engine to Frame Nut
.
1
1
1
1
1
1
1
1
1
r
1
2
2
1
1
1
1
4
4
1
4
4
2
2
2
2
BACKHOE
REPAIR PARTS LIST
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
Index
Number
Part
Number
Description
Quantity
GMC ENGINE (CONT)
120219
120371
120384
11
1
2
3
5
7
10
11
1
2
3
4
5
7
9
10
300003
030229
030230
020010
020020
030021
320005
330163
330164
320004
120303
310001
310006
310007
120277
120273
400283
400202
400280
400281
400154
400064
300004
030152
020210
020208
030250
020209
020230
320005
330131
330109
400260
400262
400362
020235
320004
120303
320018
310001
310003
11
310005
120277
120273
400283
400202
400280
400281
400314
400330
Front Engine Mounting Pad (Rubber)
Front Engine Mounting Angle
Tie Bar - Rear Engine Frame
CUMMINS ENGINE
Engine
Fuel Line - Intake
Fuel Line - Return
Oil Pan Drain Plug
Oil Pan Drain Elbow
Oil Pan Drain Tube
Oil Pressure Sender Unit
Cable Bracket - Engine Mounted
Cable Bracket Plate - Engine Mounted
Water Temperature Sender Unit
Heat Exchanger Mounting Frame
Battery
Positive Cable
Negative Cable
Left Hand Engine Mounting Angle
Right Hand Engine Mounting Angle
Engine Frame Mounting Stud
Engine Frame Mounting Nut
Engine Frame Mounting Bushing
Engine Frame Mounting Cupped Washer
Engine to Frame Bolt
Engine to Frame Nut
PERKINS ENGINE
Engine
Fuel Line
Oil Pan Drain Reducer
Oil Pan Drain Cap
Oil Pan Drain Hose
Oil Pan Drain Hose End
Oil Pan Drain 90 ° Elbow
Oil Pressure Sender
Cable Bracket Engine Mounted
Cable Bracket Plate - Engine Mounted
Muffler
Muffler FtaincapMuffler Adapter
Muffler Coupling
Water Temperature Sender Unit
Heat Exchanger Mounting Bracket
Master Pressure Switch
Battery
Ground Cable
Primary Cable
Left Hand Engine Mounting Angle
Right Hand Engine Mounting Angle
Engine Mounting Angle Stud
Engine Mounting Nut
Engine Mounting Frame Bushing
Engine Mounting Frame Cupped Washer
Engine to Frame Bolt
Engine . to Frame Nut .
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
4
4
4
4
4
4
1
'2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
4
4
4
49
///Ebs-Nerifer
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
1
Figure 32. Cab Items
CAB ITEMS
Index
Number
1
2
3
4
5
6
7
50
Part
Number
320015
320021
400339
400340
400360
320020
400032
330046
33004?
400021
400017
400059
400374
330102
330134
Description
Starter Button (GMC and Perkins Engines)
Wiring Harness (GMC Engine)
Tachometer Cable (GMC Engine)
Tachometer Cable (Cummins Engine)
Tachometer Cable ( Perkins Engine)
Instrument Cluster
Choke Cable
Throttle Handle
Throttle Control Spring
Throttle Handle Bolt
Throttle Handle Nut
Throttle Handle Washer
Throttle Cable End
Throttle Cable
Throttle Mounting Bracket
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
BACKHOE
REPAIR PARTS LIST
•
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
Figure 33. Filter Connections
Index
Number
1
2
3
4
5
6
7
8
Part
Number
050007
020152
020110
020153
020205
020200
020154
020112
Description
Filter
Elbow
Nipple
Reducer Tee
Tee
Tee
Adapter Elbow
Nipple
Quantity
3
1
1
1
1
1
3
1
51
//Pin Igem er/
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 15
Figure 34. Two-Spool Valve Connections
A*.le;
Index
Number
52
Part
Number
3
4
5
6
7
8
020009
000034
000023
000022
020124
020211
020157
000033
020023
020132
9
10
11
12
020122
010019
020000
020003
1
2
•-•
(
.
7-
-
Description
Quantity
Connector
Pressure Compensating Unit
Body
Cartridge
Connector
Plug
Elbow
Two-Spool Valve
Plug
2
Adapter Elbow
Connector
0-Ring
Adapter
Plug
1
1
1
1
1
1
1
1
1
1
3
1
1
Sup ,1e
FOR USE WITH
HE1N-WERNER CORPORATION
Waukesha, Wisconsin 53186
PARTS MANUAL SUPPLEMENT
We are currently revising and up-dating our parts and service manuals.
This project also involves a completely new method of presentation,
and will provide for immediate parts list revisions keyed to machine
serial numbers.
This "Parts Manual Supplement" was compiled in an effort to furnish
up-to-date parts information until the new parts catalogs are completed.
INSTRUCTIONS FOR USING THE PARTS MANUAL SUPPLEMENT BOOKLET
1.
This booklet is designed to be used in conjunction with the existing
pa is manuals.
2.
This booklet is assembled in the same sequence as the parts manuals
it modifies.
3.
A note at the upper right-hand corner of each supplement page indicates
the particular manual page it replaces.
I no su plement page is included, you may assume the existing manual
a e is urrent.
Several components which were omitted in the original manual have
bee included in this booklet. These components can either be found
In the "Miscellaneous Parts Not Illustrated" page at the rear of each
section, or in the most logical place in the parts list itself
FOR CED 47, FIGURE 13
REPLACES PAGE 17
Page 1
BOOM BUCKET AND DIPSTICK
Index
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part
Number
400631
400630
450554
210024
150257
140027
140028
220028
220027
040100
400018
400026
110045
110052
220028
210002
030039
030166
210153
400011
220077
210002
040135
100006
100242
030022
030023
030024
030162
400256
400255
400377
400376
220000
210028
030572
030305
210136
220026
040363
040236
Description
Quantity
as reqd
Tooth point (25 series)
as reqd
Tooth shank (25 series)
as reqd
Tooth pin (25 series)
4
Linkage pin
Bucket link w/bushings
1
R.H. bell crank
1
L.H. bell crank
1
2
Link bushing - 3" long steel
2
Link bushing - 1-1/2" long steel
Bucket cylinder (see fig. 22)
1
14
Lock pin
14
Cotter pin
1
Dipstick (10 & 10HD series)
Dipstick (12 series)
1
Dipstick bushing (3" long steel)
6
Bucket cylinder base pin
1
Hose (10 & 10HD series)
2
2
Hose (12 series)
Boom point pin
1
Boom point pin nut
1
Boom point pin spacer
1
Dipstick cylinder rod pin
1
Dipstick cylinder (see fig. 22)
1
Boom (10 series)
1
Boom (10HD & 12 series)
1
Boom tuhe - outer.
2
Boom tube - inner
2
poom tube to bucket cylinder (10 series)
2
Boom tube to bucket cylinder
(10HD & 12 series)
2
Boom tube clamp block, double - bottom
6
Boom tube clamp block, double - top
6
Boom tube clamp block, single - bottom
6
Boom tube clamp block, single - top
6
Boom foot bushing - 1-1/2" long bronze
4
Dipstick cylinder base pin
1
Dipstick cylinder hose (10 series)
2
Dipstick cylinder hose (10HD & 12 series)
2
Boom lift pin
2
Boom lift pin bushing
2
Boom cylinder (4" - 10 series) See fig. 22
2
Boom cylinder (5-1/4" 10HD & 12 series)
2
See fig. 22A
.
Page 1 (Can't.)
FOR CED 47, FIGURE 13
REPLACES PAGE 17
Index
Number
Part
Number
Description
18
050024
120791
120897
120794
030736
900001
900002
210155
210154
400307
030385
210157
400318
030384
900028
900026
900029
900052
900053
900027
Fuel tank
Fuel tank frame
Top brace - frame
Side brace - frame
Hose - to boom tubes
R.H. barricade decal
L.H. barricade decal
Boom foot pin
Boom foot pin stop
Boom foot pin bolt
Hose - to boom cylinder
Boom cylinder base pin
Boom cylinder base pin bolt
Hose - to boom cylinder
Hein-Werner name plate
C-12 name plate
T-12 name plate
C-10 name plate
T-10 name plate
HD name plate
19
20
21
22
23
24
25
26
27
Quantity
1
2
2
1
4
1
1
1
2
4
2
2
4
2
2
2
2
2
2
2
FOR CED 47, FIGURE 15
REPLACES PAGE 21
Page 2
MACHINERY HOUSING AND CAB
Index
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part
Number
Description
120733
120735
120634
120338
120246
120241
120240
120237
120236
120235
120707
120734
120635
120628
120239
120283
120281
Top rear section
Top R.H. front section
R.H. side panel
Seat
Cab door latch & keys
T-handle for housing doors
R.H. door - screened
R.H. end post
R.H. center post
L.H. center post
Top access door
Top L.H. front section
L.H. side panel
Door - screened
Door- solid
L.H. end post
Cab - complete
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
REMOTE ALL MILS. USE DIMEr
TOLERANCES: ON ALL FRACT1OI
V THREADS: COUNTf3EINE TAM.
two
` ' NIT. Do NOT ACCUMULATE THE TOLERANCES OF
OE MORE DIMENSI . "
ED, ALL OTHER DIM
SIONS J Dlr, ON ALL DECIMAL DIMENSIONS
MAJOR DIAMETER Ur INCLUDED ANGLE. CHAMFEI MALI THREADED PA
±
,
.•
TO LIMITS GIVEN.
ONOR DIAMETER 17I• INCL
1GLE
'....-2,1
,
?■55/e i/C-9ke
741_..,
: .)•-•: ..) -./'/' .-1 Z:Z....7:...),[4.,
/LC:3
1
/
0
OZ.0 11 t g.-1...130V4 4
400GE1
oZo4l 5 TEE
oZ018oQEDUC.E12.'
4001 0(0 1'301_7
- -020200 TEE
.
' 020/541 Ezeo,v.(2.)
,.,zoic:,i, L-2,e044/
0200/3 ezeon, 2)
A\
00
060/6‘ Hose'
CLAMP O.
AK
A
,7Zc...,3.9'.0.44/
o.2049:4 ..64-xz,---A
•
0.906V2 Hose
4000q:32.. Liu-r-
O00080M07-0R:.
060034 friad'e
--- (--,
.
,,---o3 0E57 Pose
i 030035 /lose- '
/'
o3o683 1-tosEJ
(
'1
T
020000 CA.Pox./ rei
ce0409 Tea'
.
OZ0344 Ei...80\4
02.0 l'EsZ 1.1 \PALE.
05001Z I-1-r. Ex.'
0 00078 VALVE
2E.Ducee.
oZoi2 4. Co Nr...mc Toe. '
CDZOZZ 1
41-4f-gtg-11-1
k‘ .
03068 ,
020/o/
c78 0 525 geoucE.
e
020101 R.L.yq (ZY.
,\\
0000 73 I4474. ve" .
A
PLUG (2)
- -
020009 C-04./A/6C roe re.)
060/4/ reiee re)
40000©g C LAMP,
4003d1 Sot-r :
40005c L A9
400a9G Nu-r
.0.5e-',
020023 /4:3'ze.
•020/22 Cav/ve-crae (.9.)
PAGE 3
/
030/9/
Tuee
.....
For CEO 47.
Replaces
Pages 26 & 27 and
figure 18.
_
.k\
.
/9,
/gip& 0203.4; •91,
'/9
Ai ,7-4.).=9.30252,46be..13.0654,402e.xio.
L
WAS 000091 MOTOR
K. WAS 00001 a, MoToR,
ADDED VAT. G..Y.C44 .
J
14
(.;
4o0124,4000GZ.,4000Z5
REMOVED l000013 4oc,c)22.,
o ao lot WAS 020003
00,00 75 6(1,.g..7 C.,,X,G1 e. 7
4-14,-,
F
Q.,..,,
0 3 c X: ,..3 6 - oec.,/ 6 - 0 -c000e i
kr.) n5 1 c M cioo o 'to
e4
7-7-0
<4,
,,,,- 6
6-8-68
CV
EV
.-7
5
---
0000e5
g'QZ.116-
II mac.s
•
(/7
020025 4.04Avree.
3-22-48
4
M.S.
.
E /VAS 0 90P5 7
.0 "9oc,-„v 4 -/000s7/ 4 - stee 22,
2- 19 -6e ..o 4 - 400/24 - 4 -400,92.6'
7--/1- 7 .1.2 dee,NO Ye0 e /c#,o2o3o4 '
C
4..c,ec. 020/74 08e)///, C:mtko/5
lc. 4166 C
6-30257, osocve ho2eal /20,9 ,1
7-//-(1.7
Noe
REG.
✓+
../4,
., .
4,
NO.
"
D • .-111/ '
-
Ma
..„,,,,y 6.e..44 .........frig64.6 4
40002?,4t00A40006e, o e,,,,,
,eerxdoveo 00/75
A•12,44 c
9-4
C
. .1-2-5
.
APP.
„
CHANGE
BY
se.mx
.
PR. DES. REL.
•
PRO.. RE L.
-
RUM ASSY,
RIM
su eeeee ow sr
1
MATERIAL
DATE
NA
"Ef-frOkWaL/C c/ecar -5w/tic
HEIN-WERNER CORP.
PART NO.
WAUKESHA, WIS.. U. S. A. 450/6667e,/,/
REMOVE ALL WRITS. USE DIMENSI/,
TOLERANCES: ON ALL FRACTIONAL \
V THREADS: COUNTERSINK TAPPED 140..
DO NOT ACCUMULATE THE TOLERANCES OF TWO OR 1.401E DIMENSIONS.
.45 GIVEN.
IS ± Dlr. ON ALL DECIMAL DIMENSIONS ± .00r. ALL OTHER DIMENSIONS
MAJOR DIAMETER ITV INC AHED ANGLE. CHAMFER MALE THREADED FART TO MINOR DIAMETER IX . INCLUDED ANGLE
020426"
iei.0,-cee--
txx
,/ A'
/
-1L-To014 //46/.7.3-sy-
020/5a, /\//oPe._E..'
0000/9 V.41—.VE.
.¢00200 /-/AM794.6
020 /OS PLUG
anx)3 146
0/ o
02 /
020 /54 CL-61 a vV
020/53 TEE
0 50 OE'.5" F-/CTE/Z. (3 )
020 /52 EL 730W
0 20 / / 0
ni/PPLZ
J
05-0 00,‘
A...Z/1/\ 02o46/
.0204144.6
a za / / 2 N/ PP z-E
020 2 7/ TEE
07o/94 E.thoW
.
O.Ro 2I2 HOSE"
{
400759 CLAj
2 CLAMPS
Ps .2t-Q.
030/24
A\
A
0 307.36
1-Y0s E.
77.12E
To ?3,00"1
TUBE 4 2.
oddo
030/75
HOSE.
HOSE
030/93
7-1.1.73E
BOOM RELIEF ' -AzEF:
0 20/ 9.9 5.4 SOW
.
17
i1
- ----
020 / 2, /
GOA1A/EC7074
030234
TEE
030498
TUZYE
TU13=
030 1.40
TUBE
03o736
030/2.;
020023
PL I (3)
EI00M
77./55 #3
TUNE
020/5 7
6-4.30W ( 3)
020/24CONNECTOP_:`
4\
020 43 6 cotiNE.crolz02044• SEAL NUT
0000 75 VALVE
A
A020009
A
00003.3
CON77z0L. VALVE
PAGE 4
For CED 47.
Replaces
Pages 28 & 29, and
figure 19
020/ 2 2
con/Ale: GTOTZ
Con/t/E.G-70e.
0/00/9 0 - Ri/sia
o 20 oct3 pv_zja,
a 20 2 //
PLUG
020/32
AVAPTE72 BLBOW
RED.
L
400 759 WAS 400 1 0 1
Rt4b 020321 4. I'M ADDED 02Q 464
NO.
DR. L
g/2,)&5bc3/46D0-5«wtoawcAl.c7c4,4-22■••
CHANGE
chop:roue.
1:r8. 2/ /SW
SCALE
CH.
PR, DES. NEI-.
APP.
PROD. RC-
061111.1•• 41/LAL■11.•
Fog CMANCaBS
K
EV
CA
3-3i3-13 - G9
NY
DATE
SUPERsEDES
SU ■ AssY.
MATERIAL
N."
/--i y-2:PRA LI,L/ C
CV/Z-CCJ/ 7A/O/VE'" .______( DIP sr/c.le A--. Q.DpER P-Ropc.,)
MUM NO.
HEIN-WERNER CORP.
TO A SEE sEAA or SAME
X/
SUPERSEDED sY
WAUKESHA. WIS., U. S. A.
r• % 2.
---
4 030 G51
REMOVE ALL SURES. USE D11,
TOUTILANCESt ON ALL FRACTI •
V THREADS: 000NTIFILSINR TA
•PILT. DO NOT ACCUMULATE THE TOLERANCES Of TWO OR MORE OIMINS
IDIOMS ± Air. ON ALL DECIMAL DIMENSIONS ± ND'. ALL OTHER DIM
TO MAJOE DIAMETER lir INCLUDED ANGLE CHAMFER MALE THREADED PA.
TO LIMITS GIVEN.
AMOR DIAMETER lir INC,
r145
403%,--
AGLE
12 ii)// DOW/ /1/
PS/ r/0/1.
y
8/W/6/.
c
0 .¢.,D,3
030
4)_ E
73
6
(
030 7 3 4 REF
-G
L
736 RE.E,
RESEAL/0/ R.
®Assy
DETAIL FOR I-405E AT BOOM FOOT.
030/94 ELZioli/
0302/2 H054
40075- 9 CLAMP (2.) /L\
020/92 7V34
05064r
TUBE
0303.94
HOSE
ROD END
BOOM CYL.
0 3o f48
7113c
030305
EASE END
80014 CYL..
A .2
030 736
03000Z. rTh
TUBE
(Th 030649
l'utte
030234
7- I9E
020009
I
2.0aftos t
030501 ®
'nape
030499
TUBE
020/99 ELBOW
OO
T.7)
4220 2.34 ColvAIECT01. TEE
02000! PLUS
020/0/ PI.L6
r—t_r3
0 27017
020/59
cr;:nvivic TOR,
BOOM TUBE /
0.5Z,
o75
vAL..vx
00
L1
1
030736
1/055
I
500M TUBE #4
020457
.0.90 6,47
030446
020009
77.134
0303.9
HOS&
EASE END
300/1
o10384
ROD END
BOOM CYL.
7-4,215
HOSE
o so oo/
77./J3E
PAGE 5
02o/22
ColvevCC7-oEIL 612
.€
,
0,20/32
A APTo ELBOW
For CED 47. Replaces
Pages 30 & 31 and
figure 20.
000032
AL.
RED.
(2) 4 co Ls.3
/6'22> /-4.1.16.4x./...9
L .40o759 WAS 400101
,e 4, 0041 ite-1544006X3
Woo - 400 4S/ (4)
11 W/5.5- 0,300.3‘, z)
7-2240
EV-
3-31-69
7A-0?
7// 7/6e
wAs 03o641
/e\ 030501 twv5 030643 030491 EV
a
( 400 .4S2
(6) 4coo4t?
(b) 4cods/
(4) 400iso
/4 DP ED - (2) 400411
NO.
F.HANDE
4.74,45,//
//
7// 7/6 ?
PrE1 22, /9d.:1
Ey
DATE
APP.
PROD. REL.
GIL/ C, / MCI./ I T
(. 900"4 2;4/c"E.7-
SCALE
PR. DE*. REL.
MY
S:24414 "TM"
NAME
I, PI.
NUB ABBY.
suruescomo
summons,"
*
HEIN-WERNER CORP.
WAUKESRA. WIS.. U. S. A.
UPPER
PROPEL)
C 12
PART NO.
050 G50
PAGE 6
FOR CED 47, FIGURE 21
REPLACES PAGE 32 AND
PARTS LIST PAGE 33
000097 TANDEM PUMP ( SPLIT-FLANGE TYPE )
Commercial #P25X 142 BYRZ 20-11 BRZ 20-1 BRS 12-1
Index
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Part
Number
Description
W1072
SA1669
X73-37-13
L3006-26
X126-8
YA1669-1
X97-100
TA1686-3
T1391
RB1135
X10-38
AH2010
A1327-182
S1032
Y1058
K3026-22
UB3006-244
MA1688-20-38
KA1007M-20
TA1519-7
TA1519-4
AR2010
X115-20
KB1687
TA1133
AB1402-38
X89-16
MA1688-12-34
KA1007M-12
RA1603
X144-3
AE1402-33
AE1402-38
X4-76
Retainer Ring
Seal Retainer
Double Lip Seal
0-Ring
Tapered Roller Bearing
Spacer
Retainer Ring
Shaft End Cover
Plug
Drive Shaft
Key
Shaft Bushing
Spring
Roller Bearings
Thrust Plates
Pocket Seals
Gaskets
Gear Housings
Matched Gears
Spacers
Spacer
Shaft Bushings
Roll Pins
Bearing Carriers
Connecting Shafts
Connecting Stud
Lock Nut
Gear Housing
Matched Gears
Port End Cover
Washers
Fasteners
Fasteners
Nuts
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
12
2
3 Strips
6
2
2
2
1
4
4
2
2
1
1
1
1 Set
1
4
2
2
4
PAGE 6a
CASWIIERC/41: SHE:/R//VG S S74A4P7/1/G L77/110,1/1/1'
25X Tandem
For CED 47.
Use with
Parts List Page 6
P25X142 BYRZ20-11 BRZ20-1 BRS12-1
PAGE 7
FOR CED 47, FIGURE 21
REPLACES PAGE 32 AND
PARTS LIST PAGE 33
000082 PUMP (SPLIT-FLANGE TYPE)
Commercial #P30A 342 BEOG 20-25
Index
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
Part
Number
Description
Quantity
X73-37-16
EB1685-3
LB1669-1
141391K
Y1032
AA1058
BA3026-2
BD1135M-1-20
UB3006-242
RA1688-20-34
XA1603
X144-3
X2-103
Double Lip Seal
Shaft End Cover
Ring Seals .
Check Assemblies
Roller Bearings
Thrust Plates
Pocket Seal
Integral Shaft & Gear
Gaskets
Gear Housing
Port End Cover
Washers
Fasteners
1
1
2
2
4
2
1 Strip
1
2
1
1
4
4
Ell41411174C7,47 SHIS117//1W .1Y ..g7i4MP.I7W C.17/147 7.44/1/
P30 P50
PAGE 7a
For CED 47.
Use with
Parts List Page 7
P30A 342 BE OG20-25
FOR CED 47, FIGURE 21
REPLACES PAGE 32 AND
PARTS LIST PAGE 33
PAGE 8
000083 PUMP (SPLIT-FLANGE TYPE)
Commercial #P50A 342 BEOM 20-7
Index
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
Part
Number
Description
Quantity
X73-37-17
HB1685-3
NB1669-1
M1391K
S1032
Y1058
BA3026-2
PD1135M-1-20
UB3006-244
MA1688-20-38
ZA1603
X144-3
X2-103
Double Lip Seal
Shaft End Cover
Ring Seal
Check Assemblies
Roller Bearings
Thrust Plates
Pocket Seals
Integral Shaft & Gear
Gaskets
Gear Housing
Port End Cover
Washers
Fasteners
1
1
1
2
4
2
1 Strip
1
2
1
1
4
4
COMMENCtsri ..SWE:111/4/4g .SKIMPING COMP-4NY
P30 P50
PAGE 8a
For CED 47.
Use with
Parts List Page 8
12
P50A 342 BE 0M20-7
PAGE 15
FOR CED 47
REPLACES FIGURE 30
AND PARTS LIST PAGE 47
000080 SWING MOTOR
Commercial #M25X 778 BEVL 20-7
Index
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part
Number
Description
LA1072
CM394-L3006-26
X126-8
YA1669-1
X97-100
XA1686-8
M1391K
X1-28
PB1135
AH2010
A1327-182
51032
Y1058
K3026-22
UB3006-244
MA1688-20-64
KA1007M-20
RA1603
X144-3
X2-103
Retainer Ring
Hi Pressure Seal
0-Ring
Tapered Roller Bearing
Spacer
Retainer Ring
Shaft End Cover
Check Assemblies
Plug (Not Shown)
Drive Shaft
Shaft Bushing
Spring
Roller Bearings
Thrust Plates
Pocket Seals
Gaskets
Gear Housing
Matched Gears
Port End Cover
Washers
Fasteners
Quantity
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1 Strip
2
1
1 Set
1
4
4
PAGE 15a
For CED 47.
Use with
Parts List Page 13
C17/1141ENCY.IL SWEAWMG E S7 44/IPING
COMPANY
-
25X Single
M25X 778 BE VL20-7
FOR CED 47, FIGURE 22
REPLACES PAGE 34
Page g
BUCKET CYLINDER ASSEMBLY. (040100)
Index
Number
Part
l4 umber
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
040142
010043
040376
010027
220060
400011
040080
010013
040378
040141
010014
010010
220066
400354
040140
040120
Gland Nut
Roa Packing Set
Cylinder Tube with Bushing
Piston Ring
Bushing
Nut
Piston
0-Ring
Rod with Bushing
Ram Head
0-Ring
Wiper Seal
Bushing
Hex Head Cap Screw
Spring retainer
Spring
Quantity
1
1
1
4
1
1
1
1
1
1
1
1
1
6
1
10
BOOM CYLINDER ASSEMBLY - 5-1/4 INCH (040236)
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
040142
010043
040372
010027
220060
400011
040080
010013
040374
040141
010014
010010
400354
040140
040120
Gland Nut
Rod Packing Set
Cylinder Tube with Bushing
Piston Ring
Bushing
Nut
Piston
0-Ring
Rod with Bushing
Ram Head
0-Ring
Wiper Seal
Hex Head Cap Screw
Spring Retainer
Spring
1
1
1
4
2
1
1
1
1
1
1
1
6
1
10
Page 10
FOR CED 47, FIGURE 22
REPLACES PAGE 35
DIPSTICK CYLINDER ASSEMBLY (040135)
Index
Number
Part
Number
Description
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
040119
010042
040368
010027
220060
400011
040080
010013
040370
040118
010014
010041
400354
040117
040120
Gland Nut
Rod Packing Set
Cylinder Tube with Bushing
Piston Ring
Bushing
Nut
Piston
0-Ring
Rod with Bushing
Ram Head
0-Ring
Wiper Seal
Hex Head Cap Screw
Spring Retainer
Spring
Quantity
1
1
1
4
3
1
1
1
1
1
1
1
6
1
10
BOOM CYLINDER ASSEMBLY - 4 Inch (040363)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
040357
010077
040364
010026
220060
400012
040081
010011
040366
040358
010012
010009
220060
400354
040359
040120
Gland Nut
Rod Packing Set
Tube with Bushing
Piston Ring
Bushing
Rod Nut
Piston
0-Ring
Rod with Bushing
Ram Head
0-Ring
Wiper
Bushing
Bolt
Spring Retainer
Spring
1
1
1
4
1
1
1
1
1
1
1
1
1
6
1
10
Page
FOR CED 47, FIGURE 23
REPLACES PAGE 37
11
HYDRAULIC RESERVOIR AND FILTERS
Index
Number
1
2
3
4
5
6
8
9
10
11
12
13
14
15
17
20
23
Part
Number
Description
020101
050015
050014
400391
020426
240067
030742
050030
400158
050006
400222
400223
120218
400228
020156
000019
400200
020105
050025
450614
450568
050026
Plug
Gasket
Cover
Bolt
Reducer
Breather
Magnet Tube
Magnet
Magnet Nut
Reservoir
Cap Screw
Washer
Angle
Pump Supply Lines Hose Clamp
Nipple
Drain Valve
Drain Valve Handle
Pipe Plug
Filter Assembly
Backpressure Gage
0-Ring
Element
Quantity
2
2
2
16
1
1
1
1
1
1
6
6
1
4
1
1
1
1
3
3
1
1
FOR CED 47
REPLACES PAGES 38,
39, 40, AND 41
Page 12
FOR CONTROL VALVE ILLUSTRATIONS AND PARTS
LISTS, SEE PAGES 21, 40, 41, and 42 OF THE
C-14 MANUAL (CED 53)
C-14 BACKHOE
REPAIR PARTS LIST
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 11
10
dprA011114
MIAMI
404r
,Z1111;i” 411Yrirmie,1$.1
‘hmo
.4.40
15
16
14
13
12
11
Figure 16. Relief Valve
RELIEF VALVE
Index
Number
Part
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
5066
4388
5112
3028
4573
4547
43-112
4979
4548
5111
4978
4572
130
4574
4549
3514
Description
End Cap
Washer
Relief Valve Pilot Plug
0- Ring
Spring
Poppet
0-Ring
Backup Washer
Metering Poppet
Relief Valve Body
Poppet
Spring
0-Ring
Backup Washer
Adjusting Screw
Lock Nut
Quantity
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
21
/Nein migpmer
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 11
,•:,, fe' 4
,
r,
•i
e
►
III
4 10,
ri,........ 16
91111/
m'
4
tainall FINIM
ir ZirM,11 LI rite/
1.4r 17
All AIM , iiiwomb
nliffillEl
a
Er ifinv gra"
F
24
le
•
4
ANEW
- -..„
_am
23
22"
VS
11
#41.0
%,
4De0
19
,8
4 i 20
411111111111111111111V
4
21
Figure 29. Swing Control Valve (000025)
Index
Number
*1
Part
Number
5150
Description
Plunger - Double Acting
Quantity
1
For relief valve parts, see Figure 16
16
17
18
19
20
*21
22
23
24
3699
4325
3475
4138
3273
3211-16
3141
3783
3486
3246
3247
3248
3286
3285
Plunger Cap
Special Cap Screw
Plunger Spring
Spring Seat
Cap Screw
Valve Housing
Seal Plate
Round Head Machine Screw
Oil Seal and Wiper
Check Valve Plug
Check Valve Spring
Check Valve Poppet
Plug
0-Ring
*These parts should not be considered for field replacement.
40
1
1
1
2
2
1
2
2
2
1
1
1
2
2
C-14 BACKHOE
REPAIR PARTS LIST
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 11
.,,
,„
•
....
li11111
" jaill1117
H
14,1.
11fill s, III1111 r
0911147
P
AM
/will
or
mortalma
udiumwe
tr .1 .T2:2farr Ili ii Isilinell
■
irMill111111111s#4
A
' 1.31.1i-',
L• .
.
IN
, _• ,
li 4; . !V
•u. lta&
-1 filifilldibLo
Mil „,„ Ittim iilliilli
.. 411
AL_Lleffi
l'\1 --1
1
AI /
..„ •,.... .
AIWIEW
'mmIllIIIIIIPOI 1111111111111.1 IIIPASIMit
allIq
111111111-49,11111.11
I 11WW4111
16
11
18
19
16
17
18
19
20
A '.'
11
: - ter
21
28
21
25 24 23
Figure 30. Boom, Bucket and Propel (or Outrigger) Control Valve (000032)
Index
Number
*1
Part
Number
3698
Description
Double Acting Plunger
Quantity
3
For relief valve parts, see Figure 16
16
17
18
19
20
21
22
23
24
25
*26
27
28
+29
3475
3699
4325
4138
4273
4327
3229
4326
4274
4275
3213-38
3141
3783
3486
3246
3247
3248
3273
Plunger Spring
Plunger Cap
Special Cap Screw
Spring Seat
Spacer
Spring
Ball
Plunger End
Sleeve
Spacer
Valve Housing
Seal Plate
Round Head Machine Screw
Wiper Seal
Check Valve Plug
Check Valve Spring
Check Valve Poppet
Cap Screw
2
3
2
4
1
1
2
1
1
1
1
6
6
6
4"
4
4
6
* These parts should not be considered for field replacement.
41
/AfEin -a/primr/
WHEN ORDERING PARTS, FOLLOW THE INSTRUCTIONS ON PAGE 11
r■■:#'
An
A
PlAw • diff.:"
:1■1111111111001111111116=41 rak— I p
21"11111111111111111rmill L.2.... li 0
aeklir
"i W r. ZIPAZEIrai:
lir
Ve •
takii1400:011.11 i
:111.41111411011111 ORAIMINAIN A
111111111111111111 l' IILW• IE02.1
° 911:Ir
'
i
f
irgi
N M 411
r,
Kr
-dr
-0/01/41IWIIPIPAIIIIII4
ow-1r -.1.'•\N
0
1111111.
Figure 31. Dipstick and Propel (or Outrigger) Control Valve Assembly (000033)
Index
Number
*1
Part
Number
3698
Description
Double Acting Plunger
Quantity
2
For relief valve parts, see Figure 16
16
17
18
19
20
21
22
23
24
25
26
*27
28
29
4138
4325
3699
3475
4273
4327
4274
4326
3229
4275
3141
3262-3
3486
3783
3246
3247
3248
3273
3285
3286
Spring Seat
Special Cap Screw
Plunger Cap
Plunger Spring
Spacer
Spring
Sleeve
Pin
Ball - 9/32 inch Diameter
Spacer
Seal Plate
Valve Housing
Wiper Seal
Round Head Machine Screw
Check Valve Plug
Check Valve Spring
Check Valve Poppet
Socket Head Cap Screw
0-Ring
Plug
* These parts should not be considered for field replacement.
42
2
1
2
1
1
1
1
1
2
1
4
1
4
4
2
2
2
4
1
1
FOR CED 47, FIGURE 27
REPLACES PAGE 43
Page 13
SWING SYSTEM
Index
Number
Part
Number
400193
400055
400056
400212
3
400188
4
240065
5
400642
400422
6
7
400098
400643
8
9
400183
240066
10
200014
11
240041
12
400187
13
400623
14
220025
16
400202
17
400622
18
400632
400779
400481
19 130062
250020
250019
250018
250024
1
2
Description
0-Ring
Jam Nut
Lockwasher
Stud
Cap Screw - Milled Head
Swing Gear Box (See Print Enclosed)
Stud
Nut
Lockwasher
Stud
Cotter Pin
Spacer
Swing Pinion
Cap
Cap Screw
Cap Screw
Swing Bearing
Nut
Cap Screw - Roter & Taperex Bearings
Cap Screw - Fag Bearing
Washer
Stud
Turntable Adaptor
Swing Bearing Shim (No. 31 Gage)
Swing Bearing Shim (No. 22 Gage)
Swing Bearing Shim (No. 16 Gage)
Swing Bearing Shim (0.005 in.)
Quantity
as
as
as
as
1
4
4
4
2
1
2
6
4
2
4
1
1
1
2
36
1
38
28
21
28
4
1
reqd
reqd
reqd
reqd
450660
450645'
450661
450653
450691
450748
450747
450744
450735
450736
450652
100E
5;004 •
0
de5, 45°
450464
• 450648
450649
450650 --I
450665
gw ang
400022
400023
450472 ------450473
•
•
4507.4.5 cl 1-16
450663:Proper
450465 -450651 E.,
450746 Q rf
"1:12 011 2,_
-r
450471 Swing
450664
450640
450622
400056
450749
CLEAR.
450474
4503.45
450461
• 450478
450647
450460
40. 0923
4004038
450479
450469
400023
400038
450463
L. 450470
450476 •
450477
450692 -•
400023 --
00
— 450462
450466 7
450467 '
450468
450459 ..Propel- . •
•
450646
400461
400056
450743
Asuzfr7-40.0140441cA
hrts
, ,
ipg.r1„ 4.
Page
16
FOR CED 47, FIGURE 32
REPLACES PAGE 50
CAB ITEMS
Index
Number
Part
Number
1
2
320015
320021
320057
3
4
5
6
7
400339
400340
400360
320020
450558
450605
450561
450559
450560
320063
320041
320042
320044
320046
320048
320049
320058
320043
320045
320047
320050
400032
330046
330047
400021
400017
400059
400374
330233
330134
Description
Starter Button (GMC & Perkins Engines)
Wiring Harness (GMC Engine)- Rear Mount
Panel
Wiring Harness (GMC Engine)- Side Mount
Panel
Tachometer Cable (GMC Engine)
Tachometer Cable (Cummins Engine)
Tachometer Cable (Perkins Engine)
Instrument Cluster - Rear Mount
Oil Gauge Only
Fuel Gauge Only
Tachometer Only
Temperature Gauge Only
Amp. Gauge Only
Instrument Cluster - Side Mount
Ammeter
Oil Pressure Gauge
Water Temperature Gauge
Fuel Gauge
Toggle Switch
Oil Temperature Light
Instrument Panel Shell
Oil Pressure - Sender
Water Temperature
Fuel Sender
Oil Temperature Sender
Choke Cable
Throttle Handle
Throttle Control Spring
Throttle Handle Bolt
Throttle Handle Nut
Throttle Handle Washer
Throttle Cable End
Throttle Cable
Throttle Mounting Bracket
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
FOR CED 47, FIGURE 34
REPLACES PAGE 52
Page 18
TWO-SPOOL VALVE CONNECTIONS
Index
Number
Part
Number
1
020009
020436
2
3
4
5
6
7
8
9
10
11
12
010019
020441
000075
000088
020124
020211
020157
000033
020023
020132
020122
010019
020000
020003
Description
Connector (located on top of relief
valve)
Connector (located below the relief
valve)
0-Ring
Seal Nut
Relief Valve
Cartridge
Connector
Plug
Elbow
Two-Spool Valve
Plug
Adapter Elbow
Connector
0-Ring
Adapter
Plug
Quantity
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
Page 19
FOR CED 47
MISCELLANEOUS PARTS (NOT ILLUSTRATED)
Swing Brake Control Parts
230091
230087
230179
230180
Swing
Swing
Swing
Swing
Brake
Brake
Brake
Brake
Operating Lever (in cab)
Lever Mounting Bracket (in cab)
Cable
CaLle adaptor (at gearbox)
1
1
1
1
Relief valve Components
1.
For 000073,000074, anu 000075 Relief Valves, order 000088
Cartridges (2100PS1)
2.
For 000076 Relief Valve, crier 000069 Cartridge (2500PS1)
hydraulic Purqs
All pumps shown in this manual revision are split-flange type.
For
those machines equipped with "scree-in" type pumps, use the following:
Description
1.
2.
3.
Triple Tandem Pump (current #000097)
Single Swing Pump (current #000062)
Single Boom, Dipstick or Propel Pump (current
#000083)
Use Part #
000015
450700
450701

Similar documents

C12HD PM #9308132

C12HD PM #9308132 3. Dipstick Control Pedal A. To tuck the dipstick, push down with the heel of the right foot on the dipstick control pedal. If greater digging speed is desired, push the dipstick speed boost contro...

More information