LAC • Firgelli Linear Actuator Control Board

LAC • Firgelli Linear Actuator Control Board
The Linear Actuator Control Board is a stand-alone closed-loop control board
specifically designed for Firgelli actuators. The LAC greatly simplifies designs
by saving the development time, cost, and processor overhead associated
with direct motor control. As little as 1 digital or analog output is required
for position control. Supported input signals include USB, Voltage, Current,
RC Servo, and PWM. Firgelli's motor control IC uses a software based
algorithm to optimize position and speed control. This makes the LAC
compatible with a wide range of actuators, using only the default settings.
Firgelli's Advanced Configuration Program allows full customization of
actuator response. A stall detection feature provides a great increase in
actuator life for applications that may briefly exceed the rated force.
The LAC can be operated as both an interface board, or as a stand alone
controller with the addition of an external potentiometer and power supply.
(Accessory kit and housing sold separately)
Control input modes
Digital: USB, RC Servo, 1 kHz PWM
Analog: 0–3.3 V, 4–20 mA
Controller
Dimensions
10-bit Dual Sample Rate Quasi PD
PQ12 Actuators with position feedback, 6 or 12 volts
L12–P Actuators with position feedback, 6 or 12 volts
L16-P Actuators with position feedback, 6 or 12 volts
Larger Actuators with position feedback, 12 volts, 24 volts
50 mm x 50 mm (excluding battery holder)
Power
5–24 VDC, 4 Amps peak current at 10% duty cycle
Operating environment
–10 to +70°C at 10–80% relative humidity
Compatible actuators
Operation
When the CIB is powered up, it will repeatedly scan for an input signal that
is valid under any of the five supported interface modes (see reverse for
External Connections Detail illustration). When a valid signal is first
detected, the actuator will self-configure to the corresponding interface
mode, and all other interface modes and input leads are disabled until the
actuator is next powered on. The sensitivity or accuracy of the actuator
control algorithm can be set by adjusting the “Accuracy” trim potentiometer.
Turning clockwise will allow the actuator to move in smaller increments and
be more accurate. However, due to the differences in actuator types this may
cause jittery or unstable behaviour. If this occurs, consider using the USB
configuration program to more finely tune the controller for your application.
Each time a control potentiometer is adjusted, power must be cycled to the
LAC board prior to the new settings taking effect. Adjusting the “Speed”
potentiometer will set the maximum actuator speed. The two “Limits”
potentiometers allow user settable digital limit switches. These set the
minimum and maximum acceptable positions. Control inputs that exceed
these limits will cause the actuator to position to the limit.
Copyright 2010 Firgelli Technologies Inc.
Specifications
External Connections Detail
X1 PQ12 actuator connector
X6 Control interface
P1 Speed Control
5 pin, 1 mm Pitch FPC connector
Pin Function
Sets maximum actuator speed
CW Faster
CCW Slower
X2 L12–P/L16-P actuator connector
Pin Function
1
2
3
4
5
Potentiometer Reference Negative (yellow)
Motor Terminal (black)
Motor Terminal (red)
Potentiometer Feedback (wiper) (purple)
Potentiometer Reference Positive (orange)
1
2
3
4
5
Ground
5–24 VDC Power
RC / Hobby Servo input signal
Current input signal (4–20 mA)
Voltage input signal (0–3.3 V) or 1 kHz PWM
P2 Limit Controls
Left Potentiometer controls Retract Limit
CW Maximum Stroke
Right Potentiometer controls Extend Limit
CW Maximum Stroke
P3 Sensitivity adjustment
CW Smaller dead-band
CCW Larger dead-band
X3 Radio control receiver connector
Pin Function
1
2
3
Ground (black)
Power (red)
Control (white)
X4 Large actuator connector
P3
Pin Function
1
2
3
4
5
Potentiometer Reference Positive (white)
Potentiometer Feedback (wiper) (yellow)
Motor Terminal (red)
Motor Terminal (black)
Potentiometer Reference Negative (blue)
X2
NOTE: If the actuator moves to one end
then stops, swap pins 3 and 4 to change
the motor direction.
P1
X3
X1
X5 Universal Serial Bus (Male Mini-B)
Pin Function
1
2
3
4
5
N/C
Data
Data
N/C
Ground
Control Modes
0–3.3 V Interface Mode: This mode allows an actuator to be controlled with just a battery, and a potentiometer to signal the desired position to the actuator – a simple interface for prototypes
or home automation projects. The desired actuator position (setpoint) is input to the CIB on connector X6 pin 5 as a voltage between ground and 3.3 V. The set-point voltage must be held on pin 5
to reach and maintain the desired actuator stroke position. The
wiper pin of an external potentiometer connects to X6 pin 5. Pins
1 and 5 of X4 can be used as the 3.3V Reference. The other two
potentiometer pins connect to these. When a Potentiometer is not
used, ensure the control signal ground is connected to LAC ground.
RC Servo Interface Mode: This is a standard hobby-type remotecontrol digital servo interface, compatible with servos and receivers from manufacturers like Futaba™ and Hi-Tec™. The desired
actuator position is input to the LAC on connector X6 pin 3 as a
positive 5 Volt pulse-width signal. A 1 ms pulse commands the
controller to fully retract the actuator, and a 2 ms pulse signals
full extension. Connector X3 can also be used for the RC control
signal, and uses the standard 3 pin 0.1" spacing typical on most
hobby servo receivers. Do not connect power to both X6 and X3
at the same time (If the supply voltages differ, large currents will
flow).
LAC • Control Board for Firgelli Linear Actuators
X6
X4
X5
P2
Connector Pins numbered from Top to Bottom or Left to Right
4–20 mA Interface Mode: This mode is compatible with PLC devices
typically used in industrial control applications. The desired actuator
position (set-point) is input to the CIB on connector X6 pin 4 as a current
between 4 mA and 20 mA. The set-point current must be held on pin 4
to reach and maintain the desired actuator stroke position.
PWM Mode: This mode allows control of the actuator using a single
digital output pin from an external micro controller. The desired
actuator position is encoded as the duty cycle of a 3.3 Volt, 1 kHz
square wave on LAC connector X6 pin 5, where the percent duty cycle
sets the actuator position to the same percent of full stroke extension.
100% duty cycle represents full extension, and 0% duty cycle
represents full retraction. This input is 5V tolerent, however the % duty
cycle range will differ.
USB Mode: This mode allows control of the actuator using a Computer.
In addition advanced settings allow fine control over the controller
response. Default settings can be reverted to, using the reset command.
When custom settings are turned on, P1, P2, and P3 are ignored. These
settings will be saved even when power is cycled. This allows custom
configuration for all inputs even when USB is not connected. Details of
the DLL are given in a separate document so that custom programs can
be created by the customer. An example Labview program is available
for download. The Dynamic Link Library(DLL) allows Programming in
many windows languages including Labview.
Firgelli Technologies Inc.
for more info visit www.firgelli.com