Hawkeye Catalog - Hawkeye Industries Inc.

Transcription

Product
Catalog
Level
Indication
2014
Vapor
Control
PE &
Pipeline
Production
Equipment
HEAD OFFICE
& MANUFACTURING FACILITY:
2110 70 AVE NW EDMONTON, AB,
CANADA T6P 1N6 (780) 490-4295
fax (780) 490-4290
CALGARY SALES LINE:
(403) 279-9880
fax (403) 236-7928
Appendices
Safety and Efficiency
through Innovation
Level Indication > Zero Emission
Redtail Hawk
This sealed float-activated level gauge features a unique dry-seal design making this unit superior
to other sealed level gauging systems. It can be relied upon to measure storage and production
tanks, with an 18 year production history and over 8000 units installed globally.
Design
The robust dry-seal design of the Redtail Hawk gauging system
utilizes two reels of cable separated by a pressure seal and fixed
to a common axle. One reel, on the sealed side of the gauge
head, is exposed to the tank process and attaches to the float.
The other reel attaches to the external gauge board indicator and
moves in unison with the tank-exposed reel. The integral sloped
channel to the tank connection allows condensation to drain
back into the tank, eliminating freezing risk.
Construction
Cast aluminum and stainless steel construction makes this
gauge head ideal for any process conditions, including high temperature, corrosive and sour gas environments. Available with
optional stainless steel float.
Flexibility
The Redtail Hawk gauge head can transmit level electronically
by attaching a Goshawk Transmitter. Performed before or after
Above: Redtail Hawk Gauge Head
the installation of the gauge head on the tank, the addition of a Below: Redtail with Optional Goshawk Transmitter installed
Goshawk Transmitter is simple with stock parts available from on a tank.
Hawkeye Industries Inc. The addition of a Goshawk transmitter
indicates allows tank level measurement via both electronic signal from the transmitter and the mechanical gauge board display.
Ordering Information
1.) Specify Redtail Hawk Sealed Gauge Head System
2.) Specify Optional Goshawk Transmitter
3.) Specify Tank Height and Volume
4.) Specify Gauge Board Readout (Volume or Linear Height)
5.) Specify Level Switches (if required)
6.) Specify Float Guide Anchor Plate (required if tank does not
have attachment points at bottom for float guide cables)
www.hawk-eye.com
2110 70 Ave NW, Edmonton, AB Canada T6P 1N6
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
REV C0 FEBRUARY 2013
Redtail Hawk
Specifications
Measuring Principle
Float
Maximum Range
Local Display
20 m [66 ft]
A
Gauge Board & Indicator
Process Connection
2 NPTF
Process Temperature
-40°C to 80°C (w/ PE Float)
Ambient Temperature
-40°C to 70°C
Pressure
0.15 bar [2 psi]
C
Related Products
Add these items to complete the Redtail Hawk Gauging System.
► Goshawk Level Transmitter
(A)
► Polyethylene or Stainless Steel Float
(B)
► Float Guide Kit
(C)
► Float Guide Anchor Plate
(D)
► Gauge Board with Decal and Mounting Clips
(E)
► Indicator & Guide Kit
(F)
► Level Switches
E
(not shown)
B
F
Goshawk Transmitter
The optional bolt-on Goshawk Level transmitter adds 4-20 mA
electronic level indication to the Redtail Hawk Gauge Head. See
the Goshawk brochure for more information.
Output
4 - 20 mA
Power Supply
13 - 24 VDC, Loop.
Maximum Height
GH1: 7.6 m [25 ft]
GH2: 11.4 m [37 ft]
Process Connection
Bolted via specific gauge cover
Hazardous Location
CSA Class I, Div. 1, Group C&D
www.hawk-eye.com
D
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Roadside Hawk
Using the same principles as the Redtail Model, the Roadside is a compact design suited for higher
pressure applications as well as underground tanks. The renowned Hawkeye durability and maintenance-free design are evident in this level gauge.
Design
The Roadside Hawk Gauge Head utilizes the same robust dryseal technology as the Redtail Hawk Gauge System, eliminating
downtime and maintenance associated with a leaking gauge
head. The same integral sloped tank connection channel as
found in the Redtail Hawk Gauge Head allows condensation to
drain back into the tank, eliminating freezing risk. Two different
Roadside Hawk Gauge Head system models are available, Standard (S) for use with a standard mechanical indicator, or Retractable (R), which does not require an external gauge board
indicator for operation, instead using a Goshawk Transmitter and
a precision balanced spring return mechanism, suitable for underground tanks.
Construction
Cast aluminum and stainless steel construction allow this unit to
operate in most process conditions including high temperature,
corrosive, sour gas. Due to the compact design, the Roadside
Above: Roadside Gauge Head
Hawk can operate in pressures up to 1 bar.
Flexibility
Like the Redtail Hawk Gauge Head, The Roadside Hawk can be 1.) Specify Roadside Hawk Sealed Gauge Head System
fitted with a Goshawk Transmitter, to indicate level electronically. 2.) Specify Standard (S) or Retractable (R)
This modification can be done before, or after installation with 3.) Specify Optional Goshawk Transmitter (req. for (R))
ease. Two versions of the Roadside are available, both of which 4.) Specify Tank Height and Volume
are suitable for above or under ground use. The standard model, 5.) Specify Gauge Board Readout (Volume or Linear Height)
the Roadside S, has reels for both the float and indicator lines, 6.) Specify Level Switches (if required)
whereas the Roadside R, replaces the indicator reel with a 7.) Specify Float Guide Anchor Plate (required if tank does not
spring, eliminating the requirement for mechanical level indica- have attachment points at bottom for float guide cables)
tion.
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Roadside Hawk
Specifications
Measuring Principle
Float
Maximum Range
Local Display
6 m [20 ft]
Process Connection
1-1/2 NPT
Process Temperature
Ambient Temperature
-40°C to 70°C
Pressure
1 bar [14.5 psi]
A
E
C
Related Products
Add these items to complete the Redtail Hawk Gauging System.
► Goshawk Level Transmitter
(A)
(B)
► Float Guide Kit
(C)
(D)
(E)
(F)
► Level Switches
F
(not shown)
Goshawk Transmitter
B
The optional bolt-on Goshawk Level transmitter adds 4-20 mA
electronic level indication to the Roadside Hawk Gauge Head.
See the Goshawk brochure for more information.
Output
4 - 20 mA
Power Supply
13 - 24 VDC, Loop.
Maximum Height
GH1: 5.5 m [18 ft]
GH2: 8.3 m [27 ft]
Process Connection
Bolted via specific gauge cover
Hazardous Location
CSA Class I, Div. 1, Group C&D
www.hawk-eye.com
D
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Level Indication > Transmitters
Goshawk
The Goshawk transmitter adds 4-20 mA electronic level indication to the Redtail Hawk and Roadside Hawk Sealed Gauge Head Systems.
Design
The Goshawk Transmitter is a bolt-on, two-wire 24 VDC loop-powered transmitter that adds 4-20 mA electronic level indication to
Hawkeye Industries’ sealed gauge heads. Connecting mechanically to the gauge head axle, with solid-state set-point and range
control, the Goshawk Transmitter does not require recalibration
following power surges or outages.
Construction
The proprietary Goshawk PCB and mechanical components are
encased in a Class I, Div. I Group B, C&D Hazardous Location Enclosure, with a Class I,Group C & D Hazardous Location Shaft
Operator.
Flexibility
Above: Goshawk Transmitter with cover removed
Below: Goshawk installed on in-service Redtail Gauge Head
Below (inset): Goshawk installed on Roadside ‘S’ Gauge Head
The Goshawk Transmitter is bolted onto Hawkeye Industries’
Redtail Hawk or Roadside Hawk Sealed Gauge Head, before or
after gauge head installation. The standard transmitter works
with all tank heights supported by the Redtail Hawk and Roadside Hawk systems up to 7.6 m [72 ft]. Higher tanks can be accommodated, call us for more information.
1.) Specify Goshawk Transmitter.
2.) Specify Gauge Head Model that the transmitter will be attached to (for existing installations only)
Note, when installing on an existing gauge head, a specific transmitter gauge head cover will be included with the installation kit.
Credit will be issued for the return of the standard gauge head
cover.
3.) Specify Tank Height
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Goshawk
Specifications
Measuring Principle
Float (via gauge head)
Local Display
Output
4-20 mA
Power Supply
13
13 - 24 VDC loop
Process Connection
Gauge-specific cover plate
Process Temperature
-40°C to 80°C
Ambient Temperature
-40°C to 70°C
Hazardous Location
14
5
8
CSA Class I, Div . 1, Group C&D
Accuracy
Output Non-Linearity
0.01% Max
Output Error
0.13% FS @ 25°C + Gauge Error
Gauge Error: Redtail*
±0.06 Turns (Indicator Pos. ±2.1 in)
Gauge Error: Roadside*
±0.07 Turns (Indicator Pos. ±1.2 in)
7
* Net Error for GH I. For GH II, multiply Error by 1.5. For GH III, mutiply error by 2.5.
15
Tank Sizing Information
Model
†
Maximum Operating Height
Redtail
Roadside
1
Absolute
Recomended
Absolute
Recomended
GH I
8.2m [27 ft]
7.3m [24 ft]
3.7m [12 ft]
3.4m [11 ft]
GH II
12.8m [42 ft]
11.9m [39 ft]
6.1m [20 ft]
5.5m [18 ft]
GH III
21.9m [72 ft]† 21.0m [69 ft]† 10.4m [34 ft]† 10.1m [33 ft]†
12
4
3
2
Exceeds maximum gauge head range. See Redtail and Roadside specifications for details.
Parts List
#
Qty
p/n
Title
#
Qty
p/n
Title
1
2
GH-1008
Stand Off
9
2
HW-1022
Body Screw
2
1
GH-1025
Operator
10
1
GH-1015
ID Plate
3
1
GH-1003
Drive Shaft
11
1
GH-1000
Body
4
1
HW-1014
Ret. Ring
12
1
GH-1000
o-ring
5
1
GH-1014
H-Clip
13
1
GH-1001
Cover
14
1
GH-1005
Potentiometer Assembly
15
1
GH-1004
Circuit Board
6
1
GH-1010
Transition
Coupler.
7
3
HW-1020
Set Screw
HW-1000
Standoff
Screw
8
2
10
7
9
Note: Not all parts shown.
6
11
Related Products
The Goshawk is for use in conjuction with one of Hawkeye’s zero-
Note: Potentiometers and PCB’s are available as spare
emission gauge heads: the Redtail Hawk or the Roadside Hawk. parts. Call us for more information.
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Level Indication > Standard
Sparrowhawk
When emission prevention and control are not required, the Sparrowhawk Model is the reliable,
economical choice. The compact and easy-to-install level gauge works on any size storage, production or mud tank.
Design
The close tolerances between the pulley and the housing prevent the cable from “jumping” off, a problem which has plagued
operators in the past. It is compact, simple to install and easy to
move from tank to tank.
Construction
Cast aluminum pulley and housing along with the stainless steel
shaft makes this a rugged and reliable gauge.
Flexibility
The Sparrow Hawk also comes with a 1-1/2 NPT connection,
and can be used on tanks from 3 to 80 feet
Above: Sparrowhawk Gauge Head.
Left: Sparrowhawk Gauge Head with cover removed, showing
the close pulley-housing clearance.
1.) Specify Sparrowhawk Gauge Head System
2.) Specify Tank Height and Volume
3.) Specify Gauge Board Readout (Volume or Linear Height)
4.) Specify Level Switches (if required)
5.) Specify Float Guide Anchor Plate (required if tank does not
have attachment points at bottom for float guide cables)
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Sparrowhawk
Specifications
Measuring Principle
Float
Maximum Range
Local Display
24 m [80 ft]
Process Connection
1-1/2 NPT
Process Temperature
Ambient Temperature
-40°C to 70°C
Pressure
Atmospheric
Related Products
Add these items to complete the Sparrowawk Gauging System.
(A)
► Float Guide Kit
(B)
(C)
(D)
(E)
► Level Switches
B
D
(not shown)
► Ice Adapter
(F)
A
E
F
Left: Mounted between the
Sparrowhawk and the tank,
the Hawkeye Ice Adapter Vent
nipple can help alleviate freezing problems in high vapor situations.
www.hawk-eye.com
C
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Level Indication > Model 750
Model 750 System
Based around the Model 750 Gauge head, this system is available in a number of different configuarions to suit your application. Available in open or sealed versions, with a number of different
indicator and float options, the Model 750 system is a versatile economical indication system.
Model 750 Gauge Head
Flexibility
Design
The Model 750 Series Gauge Head features a two-pulley design Clevis pins allow quick removal of
with an adjustable pulley position to suit your tank configuration. the pulleys for simple and efficient
Close tolerance between the pulleys and housing eliminate cable cable assembly, and gauge board mount“jumping,” and the top cover and vent holes work to prevent the ing flexibility. An optional extension is availgauge head from icing.
able, extending the gauge head reach by two
The “LS” version adds a pressurized grease cartridge, making it inches.
Above: Model 750LS Gauge Head, with
into a sealed, zero-emission gauge head. This patented design
a cutaway of the Liquid Seal Cartridge
maintains a tight cable seal longer than any comparable liquid Below L: Cross vent holes
Below R: Detail of patented liquid seal
seal competitor, and can be easily replenished on site using a
cartridge
standard grease gun.
Construction
Cast aluminum alloy provide a durable and corrosion resistant
cover for the Model 750 Series Gauge Head. The PVC pulleys
are supported by stainless steel clevis-pin axels. The sealing cartridge in the “LS” model is made from PVC, Viton and zinc-plated
steel components, and is filled with synthetic grease.
Specifications - Model 750 Series Gauge Head
Measuring Principle
Float Temperature Range
Maximum Range
Local Display
24 m [80 ft]
Polyethylene Float
-40°C to 80°C
Grease (Hawkeye 750-LS-G)†
-45°C to 175°C
Process Connection
†
Applicable to Model 750 LS only.
www.hawk-eye.com
1-1/2 NPT Ambient Temperature
-40°C to 70°C
Pressure†
13.8 kPa [2 psi]
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
REV C1 NOVEMBER 2014
Gauge Board, Decals & Clips
Anodized aluminum gauge boards for tanks 1 to 32+ ft come
complete with UV-Resistant graduated volume or height decals ,
customized to application, already applied. Volumetric decals are
graduated in cubic metres (m3) and come in blue; linear height
decals are graduated in metres (m) and come in red. We can
also supply precut ready-to-apply decals to retrofit an existing
gauge board.
Above: Custom
gaugeboard decals
ready for application.
Right: Hawkeye
aluminum Gauge
available, as well as flexible magnetic clips(above right) when board with blue volumetric decals.
welding is not an option. Clips are recommended every 60 in.
Standard weld-on gauge board mounting clips (above left) are
Standard Indicator & Guide Kit
Wraparound Indicator
The Hawkeye Standard Indicator & Guide kit is a premium indi- The precision balanced wrap-around style indicator runs along
cation solution, allowing trouble-free operating in all weather our standard gauge board, eliminating the need for other exterconditions. The indicator has generous guide holes that run nal guide cables.
along guide cables offset from the gauge board so not only is it The Wrap-around indicator is a high-polish aluminum tread plate
resistant to jamming and icing up, but has no contact with the with carbon steel counterweights riveted to the backside.
gauge board decals ensuring long life.
The wrap around indicator snaps over the gauge board, and can
The standard indicator is a zinc-plated steel, with stainless steel be installed on any Model 750 Series Indication system.
trim. The standard indicator is compatible with all Hawkeye gauging systems cable and connections.
www.hawk-eye.com
Model 750 System
Horizontal Floats
Float Guide Kit & Anchor
6” Standard Polyethylene
The standard 6” Diameter x 24” long polyethylene float is recognized as the best float available for any level gauge system. It
boasts integrated float guides and cable. PE floats are molded
from linear low-densiity PE material, and suitable for use up to
80°C. The resilient float is designed to work in harmony with Float guides cables run inside the tank and provide guiding for
the Hawkeye Indicator, but can also replace third-party floats.
the float, preventing wandering or twisting. Wherever possible, it
is recommended that all 6” floats be run with float guides The
float guide kit includes two cable locks, cable, and strap forks to
connect to eyes welded on the tank floor. For retrofit or applica-
6” Stainless Steel
tions where welding clips to the tank floor, we provide two styles
of float guide anchors: coated steel (pictured) and a weighted 6”
PE float.
Hawkeye offers 6” diameter stainless steel floats to replace the
standard polyethylene float when conditions dictate. All stainless floats are 316L, and come with an integrated pigtail cable
connection system and float guides. Optionally, the stainless
steel float can be electrically bonded to the float cable.
Other Accessories
Level Switches
The standard indicator is compatible with all hi-lo level switches
4” Guideless Polyethylene
currently available. Consult the level switch brochure for more information.
Adapter Bushings
When installing a 4” Guideless float through a 4 NPT nozzle, the
The Hawkeye 4” Diameter guideless polyethylene float is an eco- adapter bushing allows mounting the 1-1/2 NPT Model 750 on
nomical choice when guides are not available or required. The the same port for easy one-nozzle installation.
4” Diameter allows installation through a 4 NPT nozzle without
Cable Accessories
any other tank access required. The 4” guideless polyethylene We offer a selection of Crosby-style cable clamps, as well as
float requires the use of the Hawkeye Wrap-around indicator.
crimp rings for all the cable products we supply.
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Model 750 System
G
Model 750 LS
Model 375 LS
FG
I
H
F
6” Stainless Float
Wrap around Indicator
V
RO
FA
4” PE Float
Use the following chart to build your Model 750 Gauge System. Bolded Items are Standard.
System Configuration
G
I
F
Application
FG
-
H
V
Accessories
RO
-
FA
S
1 Model 750
2 Model 750 LS 1
2 Model 375 LS 1,2
0 No Level Switch
1 EX-AR Level Switch
2 Pneumatic Switch
1 Standard Indicator
2 Wrap around Indicator 2
0 No FG Anchor
1 Float Guide Anchor
1 6” PE foat
2 6” Stainless float
3 4” PE float 3
1 Volume Readout (m3)
2 Linear Readout (m)
Volume _____ BBL/m3
0 No Float Guide Kit 4
1 Float Guide Kit
1
2
LS models cannot be used with the 4” PE Float.
The Model 375 LS requires a Top Roller Guide
www.hawk-eye.com
Protected under US Patent 8,833,158. Other Patents Pending.
Height _____ ft/m
3
4
The 4” PE float is unguided and requires use of Wrap Around Indicator.
A Float Guide Kit is optional, but recommended for all 6” Floats.
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Level Indication > Liquid Sealed
Model 375 LS
The Hawkeye Model 375 is a low-profile, sour service gauge head that is intended to be used in situations where the Model 750 LS is too tall. This problem commonly arises on rental tanks where
tall appurtenances are knocked off or damaged during transportation.
Design
Model 375 LS Gauge Head
Low Profile
► Under 5 in. in height
► Sits below most tank roof peaks
► Reduces transport damage
Patented Energised Liquid Seal
► Same proven design from Model 750 LS
► Superior performance over grease-packed competitor
models
Close Cable Tolerances
► Tight tolerances prevent the cable from ‘jumping’ and interfering with operation.
Construction
► Body:
High Strength Cast Aluminum Alloy
► Seals:
Viton
► Internals:
Moly Nylon and 316 Stainless Steel.
Integrated Liquid Seal cartridge cutaway (above)
Flexibility
Dual 1-1/2 M-NPT and 3/4
F-NPT Mounting Options
(left)
► No Adapters Requried -- replace existing 3/4 NPT gauge
heads with the Model 375 LS with ease
► Standard, 1-1/2 NPT thread available for stronger connections on new-build tanks
► Optional 1/4-20 UNC mounting point on cable outlet end
for additional bracing.
www.hawk-eye.com
Refer to the ordering matrix on the back page of the Model
750 System Brochure for ordering information.
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
REV B1 NOVEMBER 2014
[ This page intentionally blank. ]
Level Indication > Systems
Connection Accessories
Hawkeye stocks several common connection accessories to ensure you can mate your Hawkeye
Gauge Head to most any tank connection.
Cam Lock Connections
Design
Cam Lock fittings are carried in sizes suitable for all Hawkeye
gauge heads. Using a Cam Lock connection on your gauge head
allows easy head installation, eliminating need to align the gauge
head, or spin it on -- useful in tight installations where there is no
room to turn the gauge head to engage threads. Cam Locks also
allow tool-less gauge head removal and reinstallation when moving or transporting a tank.
Construction
All Cam Locks are cast aluminum with machined threads and
brass cam handles. The parts are sealed with an integral Viton
gasket for sour service, Buna for standard service. Cam Locks
are supplied with a lockout to keep cams engaged. Other materials available upon request.
Flexibility
Above: Cam Lock connection used
on a Redtail Gauge Head
CamLock connections can be mixed and matched to suit the situation. However, Hawkeye recommends connecting the female
Below: An array of the different
adapting connections Hawkeye
stocks.
Cam Lock to the gauge head.
Adapting Connections
6
Hawkeye carries and stocks a wide array of connection adapters
2
styles, sizes and materials to mate our gauge heads to almost
any tank connection.
► Nipple
NPT to NPT (non-reducing)
(1)
3
1
► Swage
NPT to NPT (reducing)
(2)
► Coupling NPTF to NPTF
(3)
► Union
NPTF to NPTF (2-part connection)
(4)
► Bushing
NPT to NPTF (reducing)
(5)
► Flange
ANSI B16.5 150# to NPTF
(6)
► Cam Lock Various sizes
www.hawk-eye.com
7
7
5
4
7
(7)
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Level Switches
Hawkeye Industries Inc. offers an array of single-point level indication products ideal for level
alarms, emergency shut downs, pump start / stop and any other application that requires activation based on tank fluid level.
Electric Gauge Board Switches
The EXA-AR is a gauge board-mounted electrical switch, activatedby the traversing indicator. Mounted externally, the gauge
board switch not only offers simple set-point adjustment and
easy maintenance and installation, but also requires no additionaltank nozzle connection. The EXA-AR can be installed before or after gauge board installation, and come standard with a
whisker trigger.
Pneumatic Gauge Board Indicator Switches
The Hawkeye pneumatic switch is a 2-position 3-way device. It
comes standard with magnetic mounting bracket and whisker
Above: EX-AR Switch with Board Mounting
Below: Pneumatic switch with magnetic mounting
trigger. The magnetic bracket t offered flexibility in mounting and
simple set-point adjustment, while the long whisker ensures the
indicator fully throws the switch.
Specifications
Switch
EX-AR
Pneumatic
Snap Action Whisker Lever
Whisker Lever
Operation
Mechanical / Electrical
Pneumatic
HazLoc
CSA Cl. I Div I Gr. B,C,D
—
Output
SPDT
2-Pos 3-way
Power
600 VAC Max
—
Gauge Board (3/4 NPT Conduit)
Gauge Board
-40°C to 121 °C
—
—
250 psi
Act. Princip.
Process Connection
Temperature
Pressure
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
System Components
A gauge head is only one part of a complete tank level indication system, so Hawkeye offers everything required to complete the indication system, including floats and float guides, anchors, indicators and gauge boards with volume / height decals made to your specification.
Polyethylene Floats
The standard polyethylene float boasts integrated float guides
and cable. PE floats are molded from LLDPE material, and suitable for use up to 80°C. The resilient float is designed to work
in harmony with the Hawkeye Indicator, but can also replace
third-party floats.
Top: Polyethylene Floats with integrated float guides
Above: 4” Polyethylene Floats guideless float
Hawkeye makes both horizontal stainless steel floats to replace Below: Stainless Horizontal float with cable connection &
guides.
the polyethylene float when conditions dictate, but also vertical
Stainless Steel Floats
floats for use with still wells, retractable gauge heads, or other
applications where there are close fits, or float guide kits are not
available. All stainless floats are 316L, and come with an integrated pigtail cable connection system. Horizontal floats also
come with float guides.
Float Guide Kits
Float guides cables run inside the tank and provide guide for the
float to run on, preventing wandering or twisting. The float guide
kit includes two cable locks, cable, and strap forks.
Above: Float guide kit, with cable lock anchors, cable and
strap forks.
Below: Drop-in anchor plate.
Anchors
Anchors the float guide cables to the floor of the tank when welding clips to the floor is not appropriate.
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
System Components
Gauge Boards and Decals
Gauge Board Mounting Clips
Anodized aluminum gauge boards for
tanks 1 to 32+ ft come complete with
UV-Resistant graduated volume or
height decals , customized to application, already applied. Volumetric decals
graduated in metres (m) and come in
Above: Standard weld-on
gauge board clip.
Right: Magnetic gauge board
clips.
red.
Standard weld-on gauge board mounting clips are available for
are graduated in cubic metres (m3) and
come in blue; linear height decals are
attaching the gauge board to the tank. Additionally, magnetic
clips are available when welding to the tank is not an option.
Gauge Board Top Bracket
Left: Standard Gauge Board Top Bracket
Right: Swivelling Gauge Board Top Bracket
The standard gauge board top bracket guides the indicator cable
from the gauge head to the gauge board with a low friction pulley for smooth and reliable indicator operation. We also offer a
Above: Hawkeye also offers pre-cut ready-to-apply decals,
suitable for direct tank application, or covering an existing
gauge board. Call us for more info.
swivelling top bracket, used to compensate for gauge head and
gauge board misalignment.
Indicator and Guide Kit
Cable Accessories
Zinc plated indicator comes with
We also carry an array of
integrated cable connection,
cable clamps and crimp
making installation a snap. In-
ovals to complete any
dicator guide kit comes with top
gauge board and indica-
and bottom mounting brackets,
tor installation.
including an idler pulley assembly with cable retention features,
ensuring no jumped cables.
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Severe Service Trim
The Severe Service Trim option provides exotic alloy cable and connections for long term reliable
use of Hawkeye Level indication systems in concentrated hydrochloric acid and other high chloride
ion applications.
Design
The Severe Service Trim (SST) option uses corrosion resistant alloys to replace wetted stainless steel components in the Hawkeye Float Guide Kit, Float Cable Assembly for use with the
Sparrowhawk and Model 750 / 750LS Gauge Heads, as well as
the Redtail and Roadside sealed gauge heads.
The major non-material difference between the SST and standard trim is the Severe Service Cable Termination (SSCT). The
SSCT replaces both the threaded stud and the strap fork terminations. Using a low-stress ball lock, the cable is held securly in
the barrel of the SSCT, keeping the cable free from kinking or
fraying, and eliminating the possibility of float or guide disconnection due to the cable breaking.
Above: Severe Service Cable Termination (SSCT) in Type A
(Stop) configuration.
Below: SSCT in Type B (Loop) configuration.
The SSCT can be used in two configurations, either as a stop for
attaching a float, or as loop for fixing float guide cables to attachment points on the floor of the tank.
Construction
All wetted cable and components of the float guide kit, float
cable assembly and gauge heads are made from an exotic alloy
developed in the nuclear industry specifically for superior corrosion resistance in acid and chloride applications. Non-wetted
components remain the same as in their standard counterparts.
Flexibility
The Severe Service Trim option is available for all sizes of Float
Severe Sevice Trim options are available on the following:
Guide Kits as well as Float Cable Asseblies for use with the Spar► Float Guide Kit
rowhawk and Model 750 & 750LS gauge heads. Additionally, the
Redtail and Roadside Hawk Zero Emission Dry Seal gauge heads
► Float Cable Assembly
either standalone, or as part of a Sparrow Hawk
or Model 750 / 750 LS System
can be outfitted with the Severe Service trim. The materials of
► Redtail or Roadside Hawk Gauge Head
construction allow continuous use in HCl concentrations up to
38%.
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Level Indication > Tank Gauge
Cooper’s Hawk II
A complete redesign of our tank gauge, the Cooper’s Hawk II Tank Level Gauge offers an easy to
read visual level measurement for bulk product tanks, thanks to the high-visibility sight glass. The
Cooper’s Hawk also includes a high-contrast 2-band scale for gauging level & flow rate.
Design
The high-contrast sighting system ensures accuracy and fail-safe
reading, and ½ NPT connections simplify mounting the gauge.
Construction
The considerably stiffer redesigned case protects the borosilicate sight glass on three sides, with an optical-acrylic cover plate
on the front. Standard trim includes zinc-plated carbon steel connections, PTFE seals and an orange HDPE float ball. Optionally,
the gauge can be furnished with 316SS connections, and FEPM
(Aflas) or PTFE-FKM (Teflon-coated Viton) seals.
Flexibility
The Cooper’s Hawk II is available in 7 stock sizes, with 37 nonstock sizes in 2 in. increments from 14 to 96 inches long. The
Cooper’s Hawk II has a 2-band scale to provide both fluid level
(in cm), and chemical injection rate (in L / day) when used with
an optional isolation valve.
The Cooper’s Hawk II is also available in a specialized 55 Gal.
Drum version with a 4-band scale providing volume (in L and Gal)
and flow rates (in L / day and Quart / day).
Specifications
Measuring Principle
Sightglass
Maximum Range
96 in [8 ft, 2.4 m]
Local Display
Visual
Process Connection: Std
1/2 NPT, 1/4 NPTF Vent
Process Connection: Valve
3/4 NPT, 1/4 NPTF Vent
Process Temperature
-40°C to 80°C
Ambient Temperature
-40°C to 70°C
Pressure
www.hawk-eye.com
Atmospheric
Above: High Visibility Sightglass and Indicator Ball of a
Cooper’s Hawk Tank Gauge.
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
REV C1 JUNE 2013
Cooper’s Hawk II
Dimensions
2-Band Scale
The 2-band scale provides flow rate
30
L
day
div
►
min
45
3.0
centimetres
50
when the gauge is isolated from the
tank. Flow rate, Q, [L / day] is calculated as follows
25
Q [L / day] = # Band 1 divisions ÷
40
1
time [minutes]
2
1.) Specify Cooper’s Hawk II Level Gauge
2.) Specify Size and Options per chart below.
Options
Sizing
CHA
-
-
L
T
S
M
V
Lsg Lc L
Cooper’s Hawk II
Nominal size (in inches)
12, 24, 36, 48, 60, 72 in. & BA stock
Sizes from 14 to 96 in. available.
1/4 THRU
0 Standard zinc-plated carbon steel trim
1 316 Stainless Steel Trim
0 Standard PTFE seals
1 FEPM (Aflas) Seals
2 PTFE-FKM (PTFE-coated Viton) Seals
3.0
0 Standard Mounting (1/4 Hole on 3-3/8 centres, 3 in. from ends)
1 Side Mounting (Contact us for more information)
0 No Valve
1 Standard Valve (Brass)
2 Stainless Valve (316SS)
3.38
4.0
Size
Bold Type indicates Standard items.
Overall Length Case Length
(L)
(Lc)
Visible Sight
Glass (Lsg)
Related Products
► Cooper’s Hawk Barrel Gauge with Isolation Valve, for hori-
12 [1 ft]
16
13.25
11.5
zontal 55 Gal Barrel applications and injection metering.
24 [2 ft]
28
25.25
23.5
► Greyhawk Zero Emission Horizontal Tank Float Gauge
36 [3 ft]
40
37.25
35.5
► Model 50 Leak Indicator
48 [4 ft]
52
49.25
47.5
60 [5 ft]
64
61.25
59.5
72 [6 ft]
76
73.25
71.5
Non-stock sizes can be furnished in 2 in. increments from 14 in. to 96 in. Custom lengths can also be supplied, contact us for more information.
www.hawk-eye.com
“.. an economical solution for
leak detection in dual wall
tanks.” Comes standard with
indicator ball, and 1/2 NPT
connection.
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Level Indication > Tank Gauge
Cooper’s Hawk II BA
The Cooper’s Hawk Tank BA is an application-specific level gauge featuring easy to read visual
level measurement for standard 55 gallon barrels, and includes a 4-band scale for metering chemical injection pumps.
Design
The Cooper’s Hawk II BA Barrel Gauge is a specialized version of
the Cooper’s Hawk II Tank Level Gauge, suited for use with horizontal 55 gallon drums. It comes complete with a metering valve
and 4-band scale, measuring volume ([gal] & [L]) as well as a
rate scale, for measuring volume flow (in [qt/day] & [L/day]).
Construction
The borosilicate sight glass is protected on three sides by the
aluminum case, while the face of the gauge is protected with optical acrylic shield. Standard trim includes zinc-plated carbon
steel connections, PTFE seals and an orange HDPE float ball.
Optionally, the gauge can be furnished with 316SS connections,
and FEPM (Aflas) or PTFE-FKM (Teflon-coated Viton) seals.
Flexibility
The Cooper’s Hawk II BA is a multi-function gauge, providing both
fluid level and chemical injection rate when used with a chemical injection system. By isolating the gauge using the metering
valve, flow rate can be determined by measuring the product
drawn from the gauge glass. The metering valve is available as
a spare part, for turning any of the Cooper’s Hawk II tank gauges
into a flow metering device.
Specifications
Measuring Principle
Sightglass
Maximum Range
55 Gal [208 L]
Local Display
Process Connection
Visual
3/4 NPT (Barrel), 1/2 NPTF
Process Temperature
-40°C to 80°C
Ambient Temperature
-40°C to 70°C
Pressure
www.hawk-eye.com
Atmospheric
Above: Cooper’s Hawk Barrel Gauge installed on the 3/4 NPT
bung of a 55 gal drum, with metering valve.
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Cooper’s Hawk II BA
Dimensions
Rate Scale
44
40
The 4-band scale provides flow
30 1 div/min►1 L/day
US GAL
LITRES
from the tank via the metering
35
32
120
rate when the gauge is isolated
1 div/min►1 qt/day
140
valve. By counting the number of
30
the flow rate, Q, is calculated as
divisions traversed per minute,
28
follows
1 2 3 4
Q [L / day] = # Band 2 divisions
Above: Cooper’s Hawk Bar÷ time [minutes]
rel Gauge four-band scale.
or
Use the band 2 to measure
flow rate in L / day; band 3 Q [qt / day] = # Band 3 divisions
for qt / day.
÷ time [minutes]
Right: Cooper’s
Hawk Barrel Gauge
Metering valve assembly, with 3/4
NPT Bung connection by 1/2 NPTF
process connection.
17.8
22.5
20.3
1.) Specify Cooper’s Hawk II BA Barrel Gauge
2.) Specify Size and Options per chart below.
Options
Sizing
CHA
-
-
BA
T
S
0
V
CHA Cooper’s Hawk II
BA Barrel Gauge
0 Standard zinc-plated carbon steel trim
1 316 Stainless Steel Trim
4.4
0 Standard PTFE seals
1 FEPM (Aflas) Seals
2 PTFE-FKM (PTFE-coated Viton) Seals
0 Standard Mounting
0 No Valve
1 Standard Valve (Brass)
2 Stainless Valve (316SS)
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Greyhawk
The Greyhawk Level Indication system provides an effective and economical way to directly gauge
level in knock-out or other horizontal tanks.
Design
The Greyhawk Level Indicator brings together the proven
Cooper’s Hawk level gauge with an integrated float and stillwell
for use on knock-out or other horizontal tanks. The gauge extends upward from the top of the tank, making it visible over
berms and other obstacles. This, coupled with a high visibility
red marker and high contrast background make the Greyhawk
gauging system a simple and effective method to gauge tank volume. The float and indicator are internally secured to the gauge,
making installation as simple as inserting the float guide tube
into the tank, and screwing the plug into the tank bung.
Construction
This system features the same durable aluminum, borosilicate
and teflon construction of the Cooper’s hawk gauge system with
resilient aluminum float guide tube, a molded polyethylene float
and polyethylene indicator.
Flexibility
The Greyhawk comes complete with the polyethylene float, 3 NPT
bung, and can be supplied for tanks with a diameter of 18” to
96”. Stainless Steel wetted components, including the float,
are available for corrosive or high temperature applications.
Specifications
Measuring Principle
Maximum Range
Float + sight glass
96in. [8 ft, 2.44 m]
Local Display
Visual
Process Connection
3 NPT
Process Temperature
-40°C to 60°C
Ambient Temperature
-40°C to 60°C
Pressure
0.15 bar [2 psi]
www.hawk-eye.com
Left: Greyhawk Level Indication System
Top: Detail of 2-band scale and indicator
Above: Cutawayl of Float and stillwell
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
REV C1 SEPTEMBER 2013
Greyhawk
2-Band Scale
30
centimetres
L
day
50
45
div
►
min
25
The 2-band scale provides flow rate
when the gauge is isolated from the
tank. Flow rate, Q, [L / day] is calculated as follows
Q [L / day] = # Band 1 divisions ÷
40
1
time [minutes]
2
Optional Volume Scale
95%
The optional volume scale provides
indication of 5%, 50% and 95% vol-
50%
5%
ume capacity, based on the provided
diameter of the tank (D). Scale has
black text on a white background.
Dead Band
Dead band is the region where the gauge may not indicate the
3 NPT
true level. The total dead band is the sum of DB-1 and DB-2 is
a constant 5.5” for all liquid densities and gauge heights. The
DB-2
proportion between DB-1 and DB-2 varies with tank diameter
and liquid density.
The maximum value for DB-1 or DB-2 is 4.5”.
D
e.g an 8ft tank with 0.7 SG liquid,
DB-1 will be 4.5”, DB-2 will be 1”, DB-1 + DB-2 = 5.5”.
1.) Specify Greyhawk Gauging System
H
2.) Specify required dimension
Scale
Sizing
GR
-
H
-
D
-
R
GR Greyhawk
H Dimension H (inches) Tank Bottom to top of cxn.
D Tank Diameter (inches) inside diameter
0 Standard 2-Band Rate Scale
1 Optional Volume Scale, marked at 5%, 50%, 95% of D
DB-1
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Skimmers > HDPE
Model 1200
The Model 1200 Floating Skimmer provides an effective non-metallic solution to skimming product from the surface of tank conents, regardless of the overall tank level.
Design
The Model 1200 consists of a custom made HDPE pontoon with
siphon and hose assembly slung underneath. The pontoon floats
on the liquid while ensuring the siphon is fully submerged just
under the surface. To guide the skimmer, the pontoon features
two pairs of guide holes through the web for guide cables. Using
float guide cables keeps the apparatus from floating around horizontally inside the tank, while still allowing full vertical travel.
The siphon inlets, set below the liquid level, draw product in to
the skimmer and direct it through a flexible hose to the tank outlet connection. Hose outlet connections are nominally 2 NPT,
but can be fit to most any kind of pipe or flange connection.
Construction
Above: Skimmer Pontoon (red) with siphon and hose hanging
below; shown with float guide cables passing through the
guide holes in the web.
Below: Skimmer Pontoon
The pontoon is and siphon are made from polyethylene; the pontoon from the same red LLDPE resin as our popular level indicating floats, and the siphon from black HDPE. The hose is a
flexible 2.5” ID PVC tube with a hard PVC helix for rigidity and
abrasion resistance, and is connected to the siphon and outlet
connection with stainless steel hose clamps. Hose connections
and flanges are carbon steel, standard.
Flexibility
Because the Model 1200 is a floating skim, it follows the liquid
level, ensuring that the product it draws off is always from the
top of the liquid column. The flexible hose used on the Model
1200 not only allows unimpeded travel of the skimmer pontoon,
but provides flexibility in placement of the skimmer in relation to
the desired hose outlet tank connection. For Model 1200 skim-
1.) Specify Model 1200 Skimmer
mers using float guide cables, stops are available to limit the ver2.) Specify Required Hose Length (see Hose sizing on back page)
tical travel of the skimmer, eliminating interference with heaters,
3.) Specify Outlet connection size and material.
or other in-tank equipment.
4.) Specifiy Float Guide Kit if required, and supply tank height.
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Model 1200 Skimmer
Pontoon Dimensions
Specifications
Skimmer Style
32
Float
Process Connection
2 NPT, Standard
Process Temperature
-40°C to 65°C
Ambient Temperature
-40°C to 65°C
System Parts
23 16
28
A
F
B
C
12
E
Dead Zone
LIQUID LEVEL
C
D
G
These items are included in the Model 1200 System.
► Skimmer Pontoon Base (A), c/w Siphon (B), Hose Clamp and
SIPHON INLET
Rings (C), & Guide Cable Stops & Clamps (D)
DEAD
ZONE
Product is not drawn from the surface, but slightly below a re► Hose
(E)
► Outlet Connection
(F)
► Float Guide Kit (optional)
(G)
gion called the dead zone. The dead zone exists between the
liquid surface and the top of the siphon inlet, and it varies with
the density of the tank contents, and the weight of the hose un-
Hose Sizing
derneath. The dead zone increases with lower density liquid, and
The following dimensions are required when determining the
longer hose lenghts, and decreases with denser liquids and
length of hose required for a tank skimming application.
shorter hose lengths.
► Tank Height & Diameter
► Location of Skimmer within tank
► Location of outlet connection
www.hawk-eye.com
Estimated Deadzone
Water (SG=1.0)
Oil (SG = 0.7)
2.88 in.
3.75 in.
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Vapor Control > Tank Relief Vent
Marsh Hawk TRV
The Marsh Hawk is a deep-set pressure and vacuum relieving vent for atmospheric tanks. With recessed seals for both pressure and vacuum relief, the Marsh Hawk resists freezing, providing reliable year-round operation.
Design
Both the pressure and vacuum seals are situated over 9” inside
the tank, using the intrinsic heat of the product to prevent the
vent internals from freezing. Pressure release settings are easily adjustable, from 2 ozsi to 16 ozsi (18 - 32 ozsi with double
weight spring), using proprietary pressure spacers. Flutter and
leaks are eliminated via guided spring and seal pallet. The removable internals allow for tank access and simplify seal maintenance.
Construction
Rugged stainless steel and aluminum construction make the
Marsh Hawk TRV perfect for sweet or sour gas applications.
Flexibility
The Marsh Hawk TRV is available with a variety of seal materials
and coatings to suit the vent to any application. Additionally, the
field-adjustable pressure relief setting makes the Marsh Hawk
TRV a flexible tank vent solution. The Marsh Hawk can replace
a thief hatch on an 8” API flange, and many mounting adapters
are available to suit other common tank connections. An optional pipe-away adapter is available to pipe vapors to containment or flare.
Materials
Above: Marsh Hawk TRV
Component
Standard
Optional
Body & Lid
AA356.2
n/a
Valve Internals
AA356.2 & AA6061
n/a
Internal Fasteners
316 SS
n/a
FKM (Viton)
See Chart
back page
Stainless Steel
Inconel
Pressure Gasket
Vacuum Gasket
Right: Marsh Hawk TRV with
cover open, revealing the
deep-set internals.
Pressure Spring
Vacuum Spring
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
REV C1 NOVEMBER 2013
Manual Relief Option
The Manual Relief Option allows an operator to manually actuate the vent, relieving pressure in the tank to allow safe removal
of the spider cage internals. Additionally, manual actuation allows any accumulated condensation collected on the valve pallet to be drain back into the tank without having to rely on the
tank drawing vacuum.
The large mushroom button is connected to the vacuum disc via
a spring-loaded poppet. Pressing down on the button opens the
vacuum disc, allowing pressure to escape. The button and poppet are supported independently of the vacuum disc, and as
such do not affect the vacuum or pressure relief performance of
the vent.
Operating Forces
Pressure (ozsi)
4
6
8
Force (lb)
5
7
9
Pressure (ozsi)
12
16
32
Force (lb)
14
19
38
Above: Marsh Hawk TRV with
Manual Relief Option
Inset: MRO Spider Cage
Hard Anodized Option
For situations requiring improved corrosion resistance above the
standard Marsh Hawk, we offer a Hard Anodized Option. Anodizing is an electrochemical process which increases the thickness and durability of aluminum’s naturally occuring oxide layer.
All aluminum components of the vent, including the body and all
internals are anodized to meet MIL-A-8625F Type III Engineering
Hardcoat. The anodization slightly darkens the cast components, and adds a slight bronze colour to the machined components.
The anodized Marsh Hawk will exhibit improved resistance to
moderate saline, as well as acetic, boric & nitric acids. For prolonged exposure to concentrated brines, high-chloride ion content, or hydrochloric, sulphuric or other acids not listed here, it is
recommended the Severe Service Coated Option be used.
www.hawk-eye.com
Above: Hard Anodized Marsh Hawk TRV
Inset: Hard Anodized Spider Cage
Marsh Hawk TRV
Severe Service Coating Option
For situations demanding the highest corrosion resistance compared to the standard and anodized offerings, consider the
Marsh Hawk with the Severe Service Coating Option.
The body and lid of the Marsh Hawk are coated in a red epoxy
material, providing resistance to strong mineral acids, including
hydrochloric, hydrofluoric and sulphuric acids, high chloride ion
solutions, inlcude aluminum chloride, potassium chloride and
brine solutions, as well as many organic compounds common in
the oilfield.
The internals of the Marsh Hawk are coated in a proprietary
black Teflon PFA material, providing the spidercage the same superb chemical resistance properties as Teflon .
Above: Fusion-bond Epoxy Coated Body
Inset: Teflon Coated Internals
Marsh Hawk De-icing System
The Marsh Hawk De-icing System allows an operator to spray a
deicing or antifreeze agent* right onto the internals of the vent
from ground level.
The system consists of the specially designed nozzle, 36 ft. of
hose, swivels, check valve and a 1/4 NPT male connection for
ground level. Optionally, the system can be furnished with a
manual hand pump and quick connect hose fittings.
All Marsh Hawks manufactured since July 2010 feature a pair of Above: Marshhawk De-icing System assembly.
Inset: Detail of nozzle and swivel hardware.
1/4 NPT ports on the body to accomodate the deicing nozzle.
Marsh Hawks manufactured prior to this date will require drilling
and tapping a 1/4 NPT port on the body, just under the resting
position of the cover.
* Refer to the Marshhawk Installation & Maintenance guide for recommended
antifreeze agents.
Related Products
► Risers, for connecting to sloped roofs or con-
► Pipe Away, for ducting away any emissions
nections other than 8 API.
from the vent..
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Marsh Hawk TRV
Manual
Relief
Relief
Settings
2 - 32 ozsi
M
Sp
Inconel
Springs
P
Hard
Anodized
Viton,
AFLAS or
Kalrez Seals
C
G
Severe
Service
Coating
Schematic cutaway shown without lid for clarity.
Bold Type indicates Standard
items.
Options
Settings
MH
-
De-Icing
System
Sp
G
-
P
C
M
MH Marshhawk TRV
Pressure Relief Setting
2 to 16 ozsi in 2 ozsi increments
1 ozsi increments & 18 - 32 ozsi available
Note: Vacuum relief fixed at 0.4 ozsi
Seal Material
V
FKM (Viton)
F
eFKM (Foam Viton)
A
FEPM (AFLAS)
K
FFKM (Kalrez)
T
ePTFE (Expanded Teflon)
www.hawk-eye.com
Manual Vent Relief
0
No Manual Relief
1
Manual Relief System
Coating
0
Bare
1
Anodized (Type III Hardcoat)
2
Severe Service Coating
Spring Material
0
Stainless Steel
1
Inconel
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Vapor Control > EPRV
Series 5000 EPRV
The Hawkeye Series 5000 Emergency Pressure Relief Vent (EPRV) is a weighted manway cover for
liquid storage and process tanks. The device, sealed during normal operation, opens in the event of
an abnormal pressure rise to relieve overpressures beyond the normal venting capacity.
Design
Compound Lever Design
► Reduces weight of hatch and keeps it compact
► Reduces dead weight required for a particular set pressure
► Decreases over pressure required for full pallet lift.
Soft Seal Gasket Design
► Exceeds API 2000 leak requirements
► Bubble tight beyond 90% of set pressure
► Superior performance as compared to competitor models
with hard rubber or plastic seals
Operating Design
► Automatically closes and resets after venting
Above: 16 ozsi EPRV in the closed position.
Below: 16 ozsi EPRV in the full-pallet lift position.
► Can be locked open for manway access
► Field servicable
► Integrated lifting lugs (3 plcs)
Construction
► Steel and Aluminum construction
► Vent assembly powder coated safety yellow
► Dead weight plates zinc plated
► Composite expanded FKM (Sponge Viton) gasket
Flexibility
► Field-adjustable relief settings
► Relief settings from 4 ozsi to 32 ozsi in 2 ozsi steps
► Available in 20” and 24” sizes
► Available for API 650and ANSI B16.5 150# connections
► Severe Service, Fusion-bond epoxy coating available as an
option in place of standard powder coating. Provides resistance to mineral acids, chloride ion solutions and many
oil field organics.
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
REV B0 APRIL 2014
Series 5000 EPRV
Dimensions
N, nB x nC
nA
R
HO
HL
HC
nA
DC
PLAN VIEW
Size
Pattern
API
20
24
nA
SIDE VIEW
Flange # Plcs
A
N
27
16
DL
FULL OPEN
Bolting
Hole
Bolt
Size
B
3/4
5/8
BCD
C
23.5
Closed
HC
12
LATCHED OPEN
Height
Depth
Open Latched Closed Latched Radius Weight
HO
HL
DC
DL
R
(lb)
37
35
29
42
27.5
143
ANSI
27.5
20
1-1/4
1-1/8
25
12
35
34.5
29
38
27.5
144
API
31
20
3/4
5/8
27.5
13
43.5
40
34
49
32.5
187
ANSI
32
20
1-3/8
1-1/4
29.5
13
43
40
34
49.5
32.5
192
EPRV - 5
M
Operating Specifications
RP
-C
20 API and ANSI
Flow Rate (1000 SCFH) at
Over Pressure
Set Pressure
Mounting Size
0
20” API 650
1
24” API 650
2
20” ANSI 150#
3
24” ANSI 150#
Relief Pressure
04
4 ozsi
06
6 ozsi
08
8 ozsi
10
10 ozsi
12
12 ozsi
14
14 ozsi
16
16 ozsi
Coating
Blank
-C
Example:
EPRV-5116:
EPRV-5432-C:
18
20
22
24
26
28
30
32
18 ozsi
20 ozsi
22 ozsi
24 ozsi
26 ozsi
28 ozsi
30 ozsi
32 ozsi
Standard Powder Coat
Severe Service Coating
24” API 650, 16 ozsi relief setting
24” ANSI 150, 32 ozsi relief setting, severe service coating
(ozsi)
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
(psi)
0.250
0.375
0.500
0.625
0.750
0.875
1.000
1.125
1.250
1.375
1.500
1.625
1.750
1.875
2.000
(Kpa)
1.72
2.59
3.45
4.31
5.17
6.03
6.90
7.76
8.62
9.48
10.34
11.21
12.07
12.93
13.79
20%
676
827
955
1067
1168
1261
1348
1429
1506
1579
1649
1715
1780
1841
1901
30%
703
861
993
1110
1216
1313
1403
1487
1567
1643
1715
1785
1851
1916
1978
40%
730
893
1031
1152
1261
1362
1455
1543
1626
1704
1780
1851
1920
1987
2051
Rated Flow Rate (1000
SCFH)
100%
872
1067
1231
1376
1506
1626
1737
1841
1940
2033
2122
2208
2290
2369
2445
24 API and ANSI
Flow Rate (1000 SCFH) at
Over Pressure
Set Pressure
(ozsi)
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
(psi)
0.250
0.375
0.500
0.625
0.750
0.875
1.000
1.125
1.250
1.375
1.500
1.625
1.750
1.875
2.000
(Kpa)
1.72
2.59
3.45
4.31
5.17
6.03
6.90
7.76
8.62
9.48
10.34
11.21
12.07
12.93
13.79
20%
990
1212
1399
1563
1712
1849
1975
2095
2207
2314
2416
2514
2608
2698
2786
30%
1030
1261
1456
1627
1782
1924
2056
2179
2296
2408
2514
2615
2713
2807
2898
40%
1069
1309
1511
1688
1849
1996
2133
2261
2382
2498
2608
2713
2814
2912
3006
Rated Flow Rate (1000
SCFH)
100%
1277
1563
1804
2016
2207
2382
2545
2698
2842
2979
3110
3235
3355
3471
3583
See technical bulletin TB-0214-EPRV for more information on flow rates.
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Vapor Control > Category
TVTH 200 & 300
An economical and traditional pressure and vacuum relief hatch suitable for sweet (Model 200)
and sour (Model 300) service.
Design
The Model 200 and Model 300 TVTH are traditional thief
hatches, with the pressure and vacuum relief mechanism
housed inside the cover of the unit, with a standard 8” API
Flange.
Construction
The Model 200 and Model 300 TVTH share the same aluminum
housing and stainless internal fasteners. The table below outlines the material differences between the Model 200 and Model
300 TVTH.
Above: TVTH Model 200 Thief Hatch / Tank Vent
Below: Cover open on the Model 200, showing the large access port.
Materials
Component
Pressure Gasket
Vacuum Gasket
Model 200
(Sweet)
Polyisoprene
(natural rubber)
Polyisoprene
(natural rubber)
Pressure Spring
Stainless Steel
Vacuum Spring
Stainless Steel
Model 300
(Sour)
Fluorocarbon
(Viton)
Fluorocarbon
(Viton)
Stainless Steel
Inconel (optional)
Stainless Steel
Inconel (optional)
Flexibility
The Model 200 TVTH comes in sweet service configuration, and
activation pressures of 4, 8 and 16 oz / in2. The Model 300
TVTH comes in sour service configuration, and activation pressures of 4, 8 and 16 oz / in2.
SWEET SERVICE
1.) Specify the Model 200 TVTH.
2.) Specify Pressure Release Setting
SOUR SERVICE
1.) Specify the Model 300 TVTH.
2.) Specify Pressure Release Setting
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This page intentionally blank.
Vapor Control > Accessories
Risers, Spools & Pipe-aways
Hawkeye offers Riser, Spool and Pipe-away System adapters to complement our vapor control
product line.
Hatch Risers
Hatch risers are used to mount Marsh Hawk TRV units to tanks
with sloped roofs. The riser accommodates the slope angle of
the roof, allowing the hatch to sit in an upright orientation, while
keeping the internals of the vent within the heat envelope of the
tank. The risers have 8” API mounting flanges on top and bottom, and a canted at the standard 12:1 roof pitch.
Adapter Spools
Adapter spools are used to mount a Marsh Hawk or TVTH to a
Above: Vent Riser, with 12:1 Pitch
Below: 12 150# ANSI to 8 API Spool Adapter
tank lacking the standard 8” API mounting pattern. The spool
height accommodates fastener installation, while keeping the
Marshhawk internals within the heat envelope of the tank. Common adapter spools include 8 and 12 150# ANSI, as well as the
API 18” and 22” oblong bolt patterns. Custom mounting patterns can be accomodated, call us for more information.
Below: Pipe Away with 4 150# ANSI Flange pipe connection
Pipe-away System
The Pipe-away system provides means to capture emissions from
a tank while still maintaining the pressure- and vacuum -relief
characteristics of a Marsh Hawk TRV. The Pipe-away System
sports a 4” 150# ANSI flange connection to pipe vapors away, in
addition to a 8” API flange at the top that can accommodate a
TVTH. The Pipe-away ships standard with a modified Marsh
Hawk, blind 8” API flange, gaskets and tank mounting hardware.
Construction
Risers, spools and pipe-away systems are welded carbon steel,
and coated with high temperature flat-black paint.
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Risers, Spools & Pipe-aways
Common Spool Adapter Bolting Patterns
Pipe-Away Configuration
A
B
8 API API 12B Figure 3.9
*Standard Thief Hatch*
8 150# ANSI ANSI B16.5
C
12 150# ANSI ANSI B16.5
D
18 API API 650
A.) Blind Flange or TVTH
B.) Pipe-away body
C.) Pipe-away connection
D.) Marsh Hawk TRV
20 API API 650
24 API API 650
RISER
1.) Specify the 12:1 Vent Riser
2.) Specify Tank Connection (8 API Standard)
SPOOL ADAPTER
1.) Specify Spool Adapter
2.) Specify Tank Bolt Pattern (see left for typical connections)
PIPE-AWAY SYSTEM
API 8 X 18 Oblong Pattern API 12B, Figure 3.10
1.) Specify Pipe-away System
2.) The following steps are the same as ordering a Marsh Hawk
a.) Specify Marsh Hawk TRV
b.) Specify Pressure Release Setting (2 - 16 oz / in2)
c.) Specify Seal Material
3.) Specify Pipe-away connection (4 150# ANSI Standard)
API 8 X 22 Oblong Pattern API 12B, Figure 3.11
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1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Vapor Control > TRV
TRV Accessories
Mesh hats, gaskets and bolt kits to complete your tank relief vent installation..
Mesh Hats
These mesh hats fit on the Marsh Hawk body to keep debris and
wildlife out of the deep-set hatch cavity. Made from stainless
steel woven mesh, they are manufactured to snap onto the top
of the Marsh Hawk, and require no additional installation tools.
The mesh itself has a negligible impact on the venting performance of the Marsh Hawk thief hatch.
Tank Gaskets
Hawkeye provides this standard neoprene gasket that seals between the tank and the Marsh Hawk or TVTH. The standard gasket conforms to the 8” API 12B/F Thief Hatch bolting pattern,
although other sizes may be available. Contact us for more information.
Above: Mesh Hat for Marsh Hawk TRV
Below: Standard 8” API tank gasket for Marsh Hawk and
An optional de-icing system is available that allows direct injecModel 200 & 300 TVTH.
tion of a seal-appropriate de-icing solution onto the internals of
De-icing System
the Marsh Hawk from ground level. The De-icing system is available as just the nozzle and hose assembly, or complete with a
hand pump and quick connections.
Bolt Kit
This bolt kit includes sixteen
1/2 UNC bolts and nuts for
fixing your Marsh Hawk,
TVTH, adapter spool or pipeaway to your tank. Included
with the Marsh Hawk, the bolt
kit is sold separately from the
Model 200 and 300 TVTH,
spools, risers and pipe-aways.
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
REV C1 SEPTEMEBER 2013
Polyethylene & Pipeline > PE Fittings
Transition Fittings
Polyethylene to steel weld-end non-ID obstructed fittings are a convenient way to connect polyethylene pipe to steel pipe. Hawkeye Industries Inc.’s ID Controlled Transition Fitting are PE 100 standard, and offer a piggable alternative to traditional, non-ID controlled fittings.
Design
The transition fitting joint uses a combination of elastomeric
seals and significant interferences to ensure a leak-free design.
The joint, designed to be stronger than the polyethylene pipe,
exceeds pullout requirements of CSA B137.4-05. ID controlled
fittings boast a smooth transition from the polyethylene insidediameter to the steel inside-diameter. By eliminating the tubular
insert stiffener, and instead using the steel pipe itself the insert
stiffener, the non-obstructed inside diameter makes these fittings suitable for pigging.
Construction
The standard materials of construction are ASME A106 B for the
steel portion and PE47101 for the plastic portion. Hawkeye transition fittings are designed in consideration of CSA B137.4-05 &
Above: Transition Fitting Family
Z662-07, ASTM D2513 & F1973, as well as API 15LE & ASME
Technical References
B31.8.
Transition fitting and other fabricated fitting technical information can be found in the following Hawkeye-Published technical
Flexibility
ID-Controlled Transition fittings are available in standard pipe Bulletins
sizes from 2 NPS [60.3 mm] to 16 NPS , and are available in ► TB-0207-TF — Material and Design Specifications
Standard Dimension Ratios (SDR’s) of 6.3, 7.3, 9, 11 and 17. ► TB-0807-TF — Pressure Rating PE Fittings
Call us for sizes larger than 16 NPS, SDR’s not listed and non- ► TB-0408-FP — Fabricated Fitting Butt Fusion Procedure
standard materials.
1.) Specify ID-Controlled Transition Fitting
Materials
2.) Specify Polyethylene Pipe Size (NPS or mm)
Component
Standard
Optional
Plastic Adapter
PE47101
PE3408
A 106B
A 333-6,
CSA Gr. 290&359
Compression Sleeve
Carbon Steel
—
Seals
FKM (Viton)
—
Steel Nipple
3.) Specify Polyethylene SDR (5, 6.3, 7.3, 9, 10, 13.5, 17, 21)
4.) Specify Polyethylene grade (PE47101 Standard)
5.) Specify Steel Pipe Size (NPS or mm)
6.) Specify Steel Wall thickness (SCH or mm)
7.) Specify Steel Grade (A 106B Standard)
1
Corrosion Protection
www.hawk-eye.com
Proprietary
PE4710 resin used by Hawkeye Industries is also classifed
as PE 100 for use in ISO-based pipeline designs.
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Transition Fittings
Components
A.) Steel Nipple -- welded to steel pipe system
nS
B.) Plastic Adapter -- fused to PE pipe system
C.) Compression Sleeve
D.) Elastomeric Seals
A
E.) Corrosion Protection
General Dimensions1
Size
PE
(NPS)
Steel
(NPS)
1.5
1.5
1.5
2
2
2.5
2
2.5
3
4
2.5
3
4
3
4
5
4
5
6
6
8
8
10
10
12
14
10
16
16
2
2.5
3
4
5
6
8
10
12
14
16
18
Total 2
L
(in)
Length
PE 3
Lpe
(in)
Steel 4
Ls
(in)
PE
ØP
(in)
OD
Steel
ØS
(in)
22.0
9.8
9.8
1.90
22.0
9.8
9.8
2.38
22.1
9.8
9.8
2.88
1.90
1.90
2.38
2.38
2.88
2.38
2.88
3.50
4.50
2.88
3.50
4.50
3.50
4.50
5.56
4.50
5.56
6.63
6.63
8.63
8.63
10.75
10.75
12.75
14.00
10.75
16.00
16.00
22.6
9.8
9.8
3.50
23.4
9.8
9.8
4.50
24.3
10.0
10.0
5.56
25.3
10.1
10.1
6.63
26.8
10.1
10.1
8.63
28.5
10.2
10.2
10.75
30.0
10.5
10.5
12.75
31.1
10.8
10.8
14.00
32.6
10.8
10.8
16.00
32.8
10.9
10.9
18.00
Ls
L
E
C
D
1.) This chart is for informational purposes only, and is not for engineering or design use.
All information is subject to change without notice. Not all sizes, SDRs shown.
2.) Overall length is ± 2.0 depending on material and manufacturing variances.
3.) Exposed PE Length is ±1.0 depending on material and manufacturing variances.
4.) Exposed Steel Length is ±1.0 depending on material and manufacturing variances.
Related Products
Hawkeye carries additional polyethylene and pipeline equipment
B
Lpe
to complete your project:
► Fabricated PE fittings (Laterals, Tees, Elbows, Caps)
nP
► Tracer Wire
► RACI Casing Spacers and End Seals
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1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Polyethylene & Pipeline > PE Fittings
Fabricated Fittings
Polyethylene fittings, manufactured from raw billet materials, or injection molded come in a wide
range of styles and sizes suitable for new or existing gas pipeline systems.
From Left: Y-Lateral, tee, end cap, conical reducers, tee
Design
Construction
All polyethylene fittings manufactured and distributed by Hawk- Fabircated and molded fittings are offered in PE 100 / PE4710
eye Industries Inc are fully pressure rated. Because mitred fu- standard, with PE3408 available as an option. For fabricated fitsions reduce the pressure rating of a fitting (‘de-rate’), Hawkeye tings, such as y-laterals, tees and multi-segment elbows, Hawkincreases the wall thickness to maintain the pressure rating of eye uses the mitred fusion joint method, as opposed to sidewall
the fitting. The wall thickness can be increased by either using fusion, for strong, constsitent and structurally sound construca larger OD of pipe with a low SDR and maintain the design ID (ID tion.
Control) or use the same size pipe and decrease the SDR in the
Ball Valves
region of the fusion (Non-ID Control). Injection molded fittings, Hawkeye carries polyethylene ball valves in 2, 3 and 4 NPS SDR
as they do not have mitred fusions, maintain the pressure rating 11 sizes. Call us for availability of other sizes.
without an increase in wall thickness.
Technical References
Fabricated fitting technical information can be found in the fol-
Flexibility
lowing Hawkeye-Published technical Bulletins
Fabricated fittings, including y-laterals, tees, elbows, flange
► TB-0308-FF — Comparing ID and Non-ID Controlled Fittings
adapters are available in sizes from 2 NPS to 16 NPS and in DRs
► TB-0807-TF — Pressure Rating PE Fittings
5, 6.3, 7.3, 9, 10, 11, 13.5, 17 and 21, depending on size.
► TB-0408-FP — Fabricated Fitting Butt Fusion Procedure
Molded fittings are available from 2 NPS to 12 NPS, in DRs 7, 9,
11, 13.5, 17. Fabricated y-laterals and tees can have different
1.) Specify Fitting and Appropriate Dimensions (see back page).
sized branches than mains, call us for more information.
2.) Specify Material (PE 100 / PE4710 Standard).
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Fabricated Fittings
Y-Lateral - Ordering Dimensions
End Caps
B
n
SDR-B
45°
SDR-M
M
n
SDR-M
M
n
► Main Size, nM (NPS) and SDR, SDR-M
► Branch Size, nB (NPS) and SDR, SDR-B
► ID Controlled fittings are standard -- specify if Non-ID Con-
Flange Adapters & Back-up rings
trolled fittings are required.
SDR-M
M
Tees - Ordering Dimensions
n
B
n
SDR-B
SDR-M
M
n
► Back-up ring bolt pattern (ANSI 150# Standard)
Conical Reducers - Ordering Dimensions
SDR-B
► Branch Size, nB (NPS) and SDR, SDR-B
► ID Controlled fittings are standard -- specify if Non-ID Con-
B
n
SDR-M
M
n
Elbows - Ordering Dimensions
β
M
n
► Second Size, nB (NPS) and SDR, SDR-B
SDR-M
N
SDR Reducers - Ordering Dimensions
SDR-B
SDR-M
M
n
► Pipe Size, nM (NPS) and SDR, SDR-M
► Angle, nβ (45° & 90° Std.)
► Number of Segments, N
► ID Controlled fittings are standard -- specify if Non-ID Con► Second SDR, SDR-B
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1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Polyethylene & Pipeline > Casing
RACI Casing Spacers
Innovative no-fastener RACI spacers isolate carrier pipes from casing pipe in a simple and cost-effective manner. The unique RACI design provides projections around the entire circumference of
the carrier pipe, and has no fasteners to scratch or mar the casing during installation.
Design
RACI spacers attach rigidly to carrier pipe to mechanically and
electrically isolate it from the casing pipe, eliminating the possibility of galvanic corrosion and coating abrasion due to dynamic
loading. Additionally, RACI spacers keep bell and spigot Joints
from sliding or resting on the casing, reducing wear on the carrier pipe. The RACI spacer itself is chemically resistant, and can
withstand significant thermal and mechanical stresses during
installation.
Above: A Illustration of carrier pipe with RACI inside casing.
Below: Individual RACI element, showing support features
RACI spacers are injection molded high-density polyethylene, and (left side) and connection (right side).
join via an integral locking system that requires no metal bolts or
Construction
fasteners. The injection molded HDPE spacer has high impact
strength, and provides little friction during casing installation.
Sizing Information
The selection of spacer depends on the following information:
Above: Assembly of two RACI elelments
1.) Exact carrier pipe OD
2.) Exact bell, flange or coupling OD
Flexibility
3.) Exact casing pipe ID
RACI Spacer elements are available with varying support heights, 4.) Clearance desired between casing and carrier pipe.
allowing the spacer to clear any bells, flanges or coupling on the 5.) Length of application, with linear weight of filled carrier pipe.
carrier pipe. The integral joining system is simple to operate in Consult the element charts in the RACI brochure for sizing and
the field and allows the RACI system to match a wide range of spacing information. We also offer a sizing calculator on our
carrier pipe diameters, including coated pipes. RACI spacers can website, and we are always willing to help size an application.
be installed on concrete, ductile iron, plastic and steel pipe.
www.hawk-eye.com
Call for more information.
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
RACI Casing Spacers
Tools & Tool Rental
To facilitate assembly of RACI spacer rings, Hawkeye offers two
types of hand tools. The vice tool has interchangeable jaws for
assembling A&B, F&G and S&T spacer rings. The ratcheting tool
comes in sizes for assemblying E&H and M&N sized spacer
rings.
Tools are available to rent as well. Call for more information.
Above: RACIinstallation tool for E&H and M&N Spacers.
Tape
Top: RACI Vice Tool for A&B, F&G and S&T Spacers
Above: Using the RACI Vice Tool to assemble an S&T Spacer
ring.
Below: ModularRACI Vice Tool jaw sets (l - r) for S&T, F&G and
A&B sizes.
To secure the casing spacer ring to the carrier pipe, it is recommended that half the circumference of the carrier be covered in
a mastic or adhesive tape. Hawkeye offers tape that is strong,
easy to apply and non-damaging to both carrier and spacers.
Technical Application Service
Hawkeye offers technical assistance in selecting, sizing and ordering RACI spacers for any application. From simple cased roadway crossings, to large diameter pushes 700m and more, we’re
here to help.
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
INNERLYNX End Seals
Hawkeye Industries Inc. offers INNERLYNX End Seals, used to form a mechanical seal between carrier pipes and casings, openings in vaults, tanks and walls.
Above Left: INNERLYNX in a simulated cased application
Above Right: INNERLYNX ready to install
Design
Construction
INNERLYNX penetration seals provide pressure resistance to 20 INNERLYNX are made from synthetic rubber with heavy-duty, UV
psi. Additionally, the seals absorb vibrations, shocks and atten- and ozone resistant plastic pressure plates. Steel plates are also
uate sound transfer. As a result of their non-conductive nature, available.
end seals electrically insulate the carrier pipe from the penetrated structure or casing. No specialty tools are required for installation.
Flexibility
1.) Specify INNERLYNX End Seal
Sixteen different sizes from 0.5 in. to 100 in. are available, and 2.) Provide the following information:
custom sizes can be special-ordered. INNERLYNX seals are suit- ► Application (Wall Open, cased pipe, etc.)
able for most applications, including pipelines, waste treatment ► Exact Casing ID or Opening ID
plants, compressor stations, power plants and offshore produc- ► Exact Carrier OD
tion platforms.
www.hawk-eye.com
► Operating Temperature.
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Wrap-Around End Seals
Flexible, durable and economical end seal solution.
Design
Hawkeye end seals are a versatile and cost effective method of
sealing casing ends. The end seals are designed to create a flexible seal over the casing pipe and may be installed even after
the carrier is installed.
Construction
End seals are made from 1/8 inch thick neoprene rubber for optimal chemical resistance and resilience. The seam is sealed by
two strips of butyl tape for ease of installation from an instant
bond and flexibility along the seam due to its non-hardening nature. The seal is secured to the pipes by stainless steel banding
with fully stainless steel worm gear clamps for extended life and
ease of installation as only a screw driver is required.
Above: Endseal between Casing (grey) and Carrier (black)
Below: Required ordering dimennsions.
Flexibility
The flexibility of the seal not only allows the seal to fit over nonconcentric pipes but will also prevent failure when the pipes shift
or move naturally. The wrap around style of the end seal also allows for quick and easy installation during, or after, the installation of carrier pipe
Sizing Information
Any combination of pipe sizes can be accommodated. (presently
up to 48 inch; custom sizes can be made for larger sizes)
Environmental Information
Installation temperature:
Continuous service:
www.hawk-eye.com
CARRIER
OD
CASING
OD
0°F to 120°F (-18°C to 49°C) 1.) Carrier Pipe OD
-25°F to 180°F (-32°C to 82°C) 2.) Casing Pipe OD
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Polyethylene & Pipeline > Location
Tracer Wire
Tracer, or locating wire, buried next to non-metallic pipe and conduit (i.e. thermoplastic gas
pipelines), allows line detection with conventional equipment.
Design
Copper clad steel (CCS) tracer wire uses a HDPE-insulated copper jacket over a steel core wire for excellent strength and superb conductivity with excellent abrasion resistance. Standard
tracer wire also has HDPE insulation, but over a solid copper
core.
Construction
The steel core provides strength, while the metallurgically Above: Copper Clad Steel tracer wire crossection.
Below: HDPE Jacket wire (yellow) vs. THHN jacket wire (black)
bonded copper jacket provides excellent conductivity. The HDPE from same installation.
sheath offers a resilient, abrasion-resistant covering, ensuring
trouble-free installation.
Connectors
Hawkeye offers the following connectors:
► Waterproof direct-bury, which can be attached to an existing
line without splicing, and seals the connection with silicone.
► Copper crimp tubes.
► Flange tap, which connects to a flange lug.
► Crimp & Shrink, which have integrated heat-shrink tubing
seals and protects the joint from the elements following crimping.
Technical Information
14 AWG
12 AWG
Conductor
CCS
Solid Cu
CCS
Solid Cu
Insulation
HDPE
HDPE
HDPE
HDPE
Above: Connectors (clockwise from right, Waterproof direct
bury, copper, flange tap, and crimp & shrink.)
Hawkeye Industries offers both copper-clad steel (CCS) and solid
Insul. Thickness (in)
0.030
0.030
0.030
0.030
Nom. OD (in)
0.126
0.126
0.142
0.142
Weight / 1000 ft
15.5 lb
16.8 lb
22 lb
25.4 lb
2.) Specify Wire Gauge (12 AWG or 14 AWG)
Max Tensile Load
230 lbf
112 lbf
380 lbf
180 lbf
3.) Specify Spool Length
Spool Length
www.hawk-eye.com
500, 1000 and 2500 ft.
copper tracer wire in 12 AWG and 14 AWG.
1.) Specify CCS or Standard Tracer Wire
4.) Specify type and quantity of Connnectors
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Production Equipment > Downhole
Tubing Drains
The Hawkeye Industries Inc. tubing drain significantly out-performs drains available today. The
pressure activated device, located near the bottom of the tubing string, allows oil and other sediments to flow from the tubing string, enabling safer, cleaner, and easier well maintenance.
Design
The Hawkeye Tubing Drain has both increased drain capacity,
and tensile strength relative to others on the market today, as a
result of the unique port configuration.
Construction
The EUE threads of the Hawkeye Tubing Drain meet fully API
Spec 5B - 1998 (2004), and the drain itself meets EUE Coupling
dimensions specified in API Spec 5CT - 2005. All drains come
with mechanical activation grooves, and generous bevels.
Flexibility
Tubing Drains are available in four EUE sizes (2-3/8, 2-7/8, 31/2 and 4-1/2 Tubing) and one of six (ten for 4-1/2) activation
pressures (based on number of shear screws used.) Additionally,
shear screws and seals are available as a spare-part replacement kit.
The Hawkeye tubing drain is unique in that it can be manually
activated. With the mechanical activation kit, a shop press is all
that is required to activate an intact drain.
Compatibility & Refurbishment
The shear screws used on the Hawkeye Tubing Drain are compatible with other drains that use brass shear screws. However,
the pressure sleeve is not interchangeable with other manufacturer’s drains. It is recommended that only Hawkeye parts are
used to repair or refurbish Hawkeye Tubing Drains.
1.) Specify tubing size
Note: Drain ships with a full complement of screws installed
2.) Specify material (if non-standard)
www.hawk-eye.com
Above: Hawkeye Tubing
Drains, available in (L-R)
3-1/2 EUE, 2-3/8 EUE and
2-7/8 EUE.
Inset: 2-7/8 EUE tubing
drain shown with mechanical activation kit.
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Tubing Drains
OD
Activation Pressure*
Number of Shear Screws
Drain
Size
1
2
3
4
5
6
7
8
9
10
2-3/8
900 1800 2700 3600 4500 5400
-
-
-
-
2-7/8
800 1600 2400 3200 4000 4800
-
-
-
-
3-1/2
700 1400 2100 2800 3500 4200
-
-
-
-
4-1/2
500 1000 1500 2000 2500 3000 3500 4000 4500 5000
L
* Activation pressures above are valid only when using Hawkeye Tubing
Drains with Hawkeye Shear Screws. Activation pressures may deviate significantly from the values above if Hawkeye shear screws are used in other
manufacturers drains, or other manufacturer’s screws are used in Hawkeye Tubing Drains.
Dimensions
Tubing Size
(EUE)
Length
OD
ID
(in)
(in)
(in)
2-3/8
11.5
3.38
2.00
2-7/8
12.25
3.88
2.44
3-1/2
13.5
4.50
2.99
4-1/2
16
5.56
3.96
ID
Materials of Construction
Component
Body
Material
AISI 1026 / ASTM A519L
Sleeve
AISI 4140 P110 Eq
Screws
Proprietary Brass Alloy
Seals
Viton
Service Kits
Hawkeye offers tubing drain
service kits for all sizes. Kits include 6 shear screws (10 for 41/2) and 2 o-rings, and can be
used to refurbish competitor
drains, in addition to Hawkeye
drains.
www.hawk-eye.com
Clockwise from top left:
Tubing Drain Dimensions; Activated Tubing Drain, revealing
drain ports; Unactivated Tubing Drain with Mechanical Activation tool (in cross-section) installed; Mechanically Activated
Tubing Drain.
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Pump-out Plugs
The Hawkeye Industries Inc. pump-out plug is a premium, cost-effective temporary tubing plug.
The single use pressure activated device, located at the bottom end of the tubing string, temporarily seals the string ID for testing, setting packers and keeping debris out.
Design
The Hawkeye Pump-out Plug is simple and easy to use. The
unique tapered plug design insures a smooth run, even in highly
deviated wells. The plug is available in a standard pressure
model, with 12 shear screws, and a high pressure model with
18 to 36 screws, depending on tubing size. Additionally, the high
pressure model is also available with a ball check style cap to
allow fluid entry into the tubing.
Flexibility
Pump-Out Plugs are available in three EUE tubing sizes (2-3/8,
2-7/8, 3-1/2 Tubing) each in three different configurations (standard pressure, high pressure, and high pressure with ball check).
Additionally, shear screws, seals and plugs are available as a
spare-part replacement kit. Pump-out pressure is easily adjusted
Above: Standard EUE Pump-Out plugs
Below: High Pressure EUE Pump-Out plug
in the field by removing or installing shear screws. All plugs come
complete with a full complement of shear screws.
Construction
The EUE threads of the Hawkeye Pump-Out Plug meet fully API
Spec 5B – 1998 (2004), and the drain itself meets EUE coupling
dimensions specified in API spec 5CT-2005. The body of the
plug is a A519 Seamless carbon steel tube, with an alumium
plug. The optional ball check model includes a chrome-plated
steel ball.
1.)
Specify Standard, High Pressure, or High Pressure with
Ball Check Model Pump-out plug
2.)
Specify Tubing Size
(See charts on back for screw configurations)
3.)
Specify Material (if non-standard)
Above: Optional Ball Check style Plug Caps
www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Pump-out Plugs
OD
ID1
Specifications
Standard Pump-out Plug
Dimensions (in)
Size
Screws Activation (psi)
L
OD
ID
#
/screw
max
3
8
2 4.9
3.06
2.00
12
450
5400
2 78
5.1
3.69
2.50
12
275
3300
3 12
5.6
4.50
3.15
12
200
2400
L
High Pressure Pump-out Plug
Dimensions (in)
Size
Screws Activation (psi)
L
OD
ID1
#
/screw
max
3
8
2 5.7
3.06
2.00
16
450
7200
2 78
5.8
3.69
2.50
26
275
7150
3 12
6.3
4.50
3.15
36
175
6300
Above: Schematic of Standard Pump-out Plug
Below: Schematic of High Pressure Pump-out Plug shown
with optional Ball Check option.
OD
ID1
Ball Check Option (Available on High Pressure Model only)
Dimensions (in)
B
Size
ID2
B
2 38
1.00
1.50
2 78
1.25
1.75
3 12
1.50
2.00
L
Component
Body
Screws
Material
AISI 1026 / ASTM A519L
Seals
Viton
Plug
6061 Aluminum
Ball
Chrome Plated Steel
www.hawk-eye.com
ID2
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Tubing Shear
The Hawkeye Tubing Shear is a box-by-pin tubing coupling used when release of the tubing string is
desired. The robust interlocking castelation design resists torque, and internal supports resist
compression, allowing the Tubing Shear to only activate in tension.
Design
The Hawkeye tubing shear allows the tubing string to be disconnected from packers and other equipment in single, dual and
stacked completions. The tubing shear sports an interlocking
castellation for torque resistance, eliminating any combined
loading on the shear screws that could affect activation force.
The geometry of the castelation, coupled with the high-strength
alloy, allow the tubing shear to easily resist and transmit the maximum P110 make-up torque. Additionally, the internal geometry of the tubing shear fully supports compressive loads. These
two features ensure that the tubing shear will only activate in
tension, never compression or torsion. Internal seals ensure the
tubing shear is a leak-free component of the tubing string.
The precision designed and manufactured brass shear screws
offer precise and repeatable activation forces.
Construction
The tubing shear body is manufactured from AISI 4140 Q&T alloy,
far exceeding the strength of P110 grade tubing. The shear
screws are manufactured from a proprietary brass alloy to ensure consistant and repeatable operation. Seals are FKM (Viton)
standard, with PTFE (Teflon) back-up rings. Tubing shears ship
with thread protection on male and female threads.
Flexibility
Above: 3-1/2 EUE Tubing Shear
Tubing shears are available in 2-7/8 EUE and 3-1/2 EUE sizes,
and with capacity of up to 8 shear screws. 5000 lb shear screws
are standard, with 2000 lb shear screws available. It is advised 1.) Specify Tubing Size (2-7/8 EUE or 3-1/2 EUE)
that screws of only one rating are used in each drain (i.e. no mix- 2.) Specify screw rating (5000 lb standard).
and-match)
www.hawk-eye.com
Note: Tubing shear ships with 8 screws installed
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Tubing Shear
Activation Force†
Number of Shear Screws (5000 lb)
Size
(EUE)
1
2
3
4
5
6
7
8
2-3/8 5000 10000 15000 20000 25000 30000 35000 40000
2-7/8 5000 10000 15000 20000 25000 30000 35000 40000
3-1/2 5000 10000 15000 20000 25000 30000 35000 40000
Number of Shear Screws (2000 lb)
Size
(EUE)
1
2
3
4
5
6
7
8
2-3/8 2000 4000 6000 8000 10000 12000 14000 16000
2-7/8 2000 4000 6000 8000 10000 12000 14000 16000
3-1/2 2000 4000 6000 8000 10000 12000 14000 16000
†
Due to manufacturing tolerance and material variability, activation force is
± 5% of stated value.
Dimensions
Tubing Size
(EUE)
Length
OD
ID
(in)
(in)
(in)
2-3/8
9.5
3.06
1.995
2-7/8
10.25
3.67
2.441
3-1/2
11.5
4.50
2.992
Component
Material
Body - Pin
AISI 4140 Q&T
Body - Box
AISI 4140 Q&T
Screws
Seals
Back-up Ring
www.hawk-eye.com
FKM (Viton)
PTFE (Teflon)
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Dynamic Torque Anchor
The Dynamic Torque Anchor is a multi-lobe active-anchor no-turn tool designed to resist clockwise
rotation of the tubing string by anchoring it to the casing.
Design
The anchor consists of a one-piece alloy tube body with milled
pockets to carry the hardened anchor blocks. Each block is
spring energized to positively locate and dig in to the casing wall.
Additionally to the anchor block pockets, slots are milled to increase the bypass flow area.
Construction
The torque anchor body is manufactured from AISI 4140 HTSR
material meeting the mechanical requirements of API L80. The
drag blocks are a hardened alloy steel and the drag block carriers are cast steel. Springs and retaining screws are Inconel
X750 and 316 SS respectively.
Flexibility
The Dynamic Torque anchor is currently available in a 7.00 Casing x 3-1/2 EUE size with 5 anchor blocks, and a 5.50 Casing x
2-7/8 EUE size with 4 anchor blocks.
The 5.50 size is suitable for 14 to 23 lb/ft casing
The 7.00 size is suitable for 17 to 32 lb/ft casing.
1.) Specify Hawkeye Dynamic Torque Anchor
2.) Specify Size: 7.00 x 3-1/2 EUE
5.50 x 2-7/8 EUE
www.hawk-eye.com
Above: Dynamic torque
anchor with EUE connections and 5 drag block.
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
REV C0 SEPTEMBER 2013
Dynamic Torque Anchor
Dimensions
1
Casing Weight Total Length1
Anchor
Blocks
Casing Size
(in)
(lb/ft)
TA-550-287-ASM
4
5.50
TA-700-350-ASM
5
7.00
Part Number
Connections
ID
Est. Weight
(in)
(EUE)
(in)
(lb)
14 - 23
24
2-7/8
2.441
32
17 - 32
24
3-1/2
2.992
57
Due to manufacturing tolerance and material variability, length may vary ± 2.0 in.
3
1
Component
1.) Body
Material
AISI 4140 , L80 or Mech Eq
2.) Anchor Retainer
3.) Anchor Block
4
5
AISI 1026
AISI 8620, Heat Treated
2
4.) Energizing Springs
5.) Screws
Inconel X-750
AISI 316 Stainless Steel
2
Bypass Area Comparison
All Anchors shown are in lightest wall casing
www.hawk-eye.com
5.50 x 2-7/8 EUE
7.00 x 3-1/2 EUE
Annular Flow Area
Highlighted:
1.482 in2
Total:
5.928 in2
Annular Flow Area
Highlighted:
1.873 in2
Total:
9.365 in2
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Shear Couplings
Hawkeye Industries Shear Couplings for Sucker Rods provide consistent tensile shear loads, while
not compromising the torsional strength of the sucker rod string.
Design
The Hawkeye Shear Coupling relies on two separate mechanisms
for tension and torque resistance. Shear pins, transverse
through the coupling provide consistent and repeatable shearing
in tension, while an integral square key -- the largest in the industry -- provides torque ratings far exceeding those of API Grade
D sucker rod.
Construction
The Box and Pin of the shear coupling are manufactured from
AISI 4340 HTSR material, with a proprietary high-quality steel
shear pins.
Flexibility
The Shear couplings are available in 3/4, 7/8, 1, and 1-1/8 API
11B sizes, with shear strengths ranging from 14 000 lbf to 45
000 lbf (70 000 lbf for 1-1/8 Size).
Specifications
Thread
Size
D
d*
L
Pin x Box
API 11B
(in)
(in
(in)
3/4 x 3/4
7/8 x 7/8
1x1
1-1/8 x 1-1/18
*
†
1.63
1.63†
2.00†
2.38
1.13
1.13
1.13
1.25
Shear
Max
Shear Pin
# Pins
Strength Torque
Colour
10.1
10.3
10.8
12
(lbf)
(ft-lbf)
14 000
19 000
22 000
26 000
30 000
35 000
40 000
45 000
14 000
19 000
22 000
26 000
30 000
35 000
40 000
45 000
30 000
35 000
40 000
45 000
30 000
35 000
40 000
45 000
52 500
60 000
70 000
1 500
1 600
1 700
1 800
1 900
2 000
2 100
2 200
1 500
1 600
1 700
1 800
1 900
2 000
2 100
2 200
2 000
2 225
2 450
2 675
2 625
2 850
3 075
3 300
3 525
3 750
3 975
Pin-down fishing diameter
Meets API 11B Slimhole Diameter
www.hawk-eye.com
2
2
2
2
2
2
3
3
2
2
2
2
2
2
3
3
2
2
3
3
2
2
3
3
3
4
4
Pink
Purple
Green
Blue
Red
White
Yellow
Red
Pink
Purple
Green
Blue
Red
White
Yellow
Red
Red
White
Yellow
Red
Red
White
Yellow
Red
White
Red
White
Above: Array of 7/8 and 1 API 11B Shear Couplings, showing
2- and 3-pin configurations.
Below: Shear couping dimensions (see Specification Chart)
40 000 LB+
HAVE 3 PINS D
SIZE
L
D
d
1.) Specify Hawkeye Shear Coupling
2.) Specify Pin / Box size
3.) Specify Shear Value (Size Chart)
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
REV C2 MAY 2014
Seating Cups
The proprietary material used on Hawkeye’s Seating cups allows high temperature operation.
Clockwise From Top Left:
3-1/2, 2-3/8, 2-7/8 High Temperature Seating Cups
Below: Installed Seating Cups
Construction
Hawkeye’s Seating cups are made of a proprietary JM250 material, allowing superb friction characteristics coupled with operating temperature up to 250 °C.
Sizing Information
Dimensions (in)
Size
Height
OD
ID
3
8
0.8
1.8
1.2
7
8
2 0.9
2.3
1.6
1.) Specify Size
3 12
0.8
2.8
2.0
2.) Specify Quantity (Seating cups come in sets of three)
2 www.hawk-eye.com
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Tubing Centralizers
Flexible, durable and economical way to protect and insulate the tubing string
Above: Tubing Centralizer, complete
with stainless steel clamp and wire relief.
Design
Sizing †
Tubing centralizers are a cost effective way of maintaining equal
spacing between a tubing string and its casing in a well. The
centralizers are designed to easily clamp over the tubing string
before or during installation into the casing.
Construction
The tubing centralizers are made from urethane with a hardness
of 95 Shore A, to optimize flexibility for ease of installation and
Size
2 38 x 6 58
2 38 x 8 58
2 78 x 6 58
2 78 x 8 58
3 12 x 6 58
3 12 x 8 58
ID
2.38
2.38
2.88
2.88
3.50
3.50
Dimensions (in)
0D at Wings
5.95
7.95
5.95
7.95
5.95
7.95
†
Stock sizes shown. Other dimensions can be accomdated with adequate
lead time.
Environmental Information
strength for extended life. Each centralizer is held in place by a Continuous Service Temperature:
stainless steel T-bolt clamp to ensure that the centralizer does
-76°F to 176°F [-60°C to 80°C]
not shift out of position during or after installation.
(Over time, material can become brittle outside temperature range)
Compatibility
The tubing centralizers come with four 5/16 reliefs that will hold 1.) Tubing O.D.
a wire against tubing string to prevent damaging during installa- 2.) Casing I.D.
tion.
www.hawk-eye.com
3.) Wire Relief diameter (If Needed)
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Production Equipment > Wellhead
Polished Rod Bullets
The Hawkeye Industries Inc. Polished Rod Bullets come in an array of rod and box sizes, offering a
wide range of thread and packing protection.
Above: Array of Polished Rod Bullets
Design
Flexibility
All bullets are designed with a rounded and tapered end for ease Polished Rod Bullets are available in a wide variety of rod and
of assembly when running polished rod through packing.
Construction
The internal threads of the Hawkeye Polished Rod Bullet meet
box sizes with the option of custom sizes upon request.
Sizing
Rod Diameter
Box Connection
(in.)
API 11B PR
fully API Spec 11B – 1998.
1 1/4
1.) Specify Rod and Box Size
1 1/2
2.) Specify material
1 5/8
(carbon steel Standard, other materials subject to availability)
www.hawk-eye.com
2
5/8
3/4
7/8
3/4
7/8
1
7/8
1
1 1/8
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290
Production Equipment > Flow
Critical Flow Prover
The critical flow prover (CFP), uses principles of critical, adiabatic, frictionless compressible flow to
provide means to determine flow rate by measuring only upstream pressure and temperature. The
rugged design of the Hawkeye Industries critical flow prover ensures accurate, repeatable results.
Design
The critical flow prover consists of a cylindrical body with a honed
2.00in. ID. The upstream end has a 2 NPT male connection, and
the outlet end has a sealed recess suitable for a 0.25 in. thick
orifice plate, which is retained with a knurled end cap. The critical flow prover comes complete with two taps, a 1/4 NPT and a
1/2 NPT, approximately one-diameter upstream of the orifice.
For operation and technical information, please refer to the Critical Flow Prover Technical Bulletin, document TB-0607-CFP.
Construction
The body and cap of the critical flow prover are manufactured
from carbon steel, plated with zinc dichromate for corrosion resistance. Standard viton seals in the orifice plate recess ensure
leak-free operation and are suitable for use in a wide array of
gaseous environments.
Flexibility
The critical flow prover provides meaningful results over a wide
range of upstream / downstream pressure ratios. Empirically,
the flow of natural gas exiting the orifice will be critical when the
exit pressure is 56% (or less) of the upstream pressure, and the
orifice diameter is 60% (or less) of the upstream diameter.
Technical Information
Please refer to the following technical bulletins, available on our
website, for usage information regarding the critical flow prover.
► TB-0607-CFP — Critical Flow Prover
1.) Specify orifice size.
www.hawk-eye.com
Above: Critical Flow Prover with end cap, and orifice plate installed. Note the 1/4 and 1/2 NPT Taps on the prover body.
1-800-910-HAWK (4295)
phone: (780) 490-4295, fax: (780) 490-4290

Hawkeye Catalog - Hawkeye Industries Inc.

Transcription

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