mobile racking system with fully automatic storage and

Mobile racking system with
fully automatic
storage and retrieval vehicle
Case Study
Titania Fabrik GmbH,
bodycare, hairdressing accessories
Location: Wülfrath (Germany)
Projekt titania, Wülfrath
Project objectives:
Eto increase storage capacity by approx. 2,400
pallet spaces
Eto optimize in-house processes by using automatic conveying systems
Eincoming and outgoing goods points on
2 storey levels
Ecentral integration of the automatic mobile
racking system to store semifinished and
finished products
Ehigh level of automation for goods flow
Efully automatic warehouse operation
Egoods available for consolidation at outgoing
goods point, for rapid truck loading
Epackaging materials available on assembly
lines
Ewarehouse control to be adapted exactly
to the function of the customer’s
warehouse/inventory management system
SSI Scope of work:
Egeneral contractor for logistics
Econcept planning and plant design
Emobile racking system
Eautomated narrow-aisle stacker
Econveying technology (mechanical and electrical)
Eintegration of a packaging machine (stretcher)
ES7 – control for racking and conveying technology
Ewarehouse control and material flow computer
Eplant visualization
Automated mobile racking system
Size
42 x 15 x 12 m (L x B x H)
Racking units:
1
Number of vehicles:
4
Auxiliary loading
EURO pallets and industrial
equipment:
pallets in 3 height categories
Total storage positions:2.400 PP in 3 height categories
Max. pallet weight:
1.100 kg
Warehouse control / material flow computer
Server hardware:
HP/Compaq ProLiant Server ML 370
Operating system:
SUSE LINUX Enterprise Server 9
Database system:
ORACLE Enterprise Edition
Application software:
• 2 incoming goods points with I-point functionality
• Warehouse control
• Traffic control system, with connection for one vehicle
• Mobile racking system control
• Goods made available for dispatch on gravity-flow roller
conveyors
• Vehicle control • Transport route planning management
• Admission to storage and retrieval, including transport
and storage strategies
• Integration of stretcher and labelling machines
Automatic stacker used for storage
Projekt titania, Wülfrath
Maximum storage position capacity with ultrafast access and minimum space requirement
TITANIA® FABRIK GMBH can look back on a tradition lasting over half a century since it was established by
F.A. Kotte, Senior. Requirements for modern storage solutions and larger storage volumes have grown
in line with the constant increase in the volume of
bodycare products manufactured and marketed by
the company.
In the fi rst phase of construction, SSI Schäfer handed over a mobile racking system to Titania Fabrik GmbH, based at Wülfrath near Düsseldorf, in January 2006. Constant growth meant that the storage capacity
was soon exhausted, so the next logical step was to start planning for an extension to the warehouse.
In the same year, the management decided to order another mobile racking system from SSI Schäfer. This time, however, they opted for the fully automatic version with a laser-navigated narrow-aisle stacker. Incoming goods, I-point
This leap forward in automated warehouse logistics
generated a number of positive effects. For instance,
the two storey levels in the front building were elegantly linked via the transfer points for the automated
vehicle on both levels. Goods storage and retrieval operations are possible on both levels. Incoming
goods from external sources arrive in the upper
storey for storage in the warehouse. Raw materials
and packaging are routed from the warehouse to the
fi lling plants in the lower storey. Packaged fi nished goods from the lower storey are moved back into the
mobile racking system and then, on the upper storey, they are made available for delivery tours.
Maximum functionality in the minimum of space: any
additional machines that were needed – such as
stretchers and labellers – were integrated into the
conveying technology with no problems at all.
Storage and retrieval vehicle: the pallet is moved in at the top of the aisle
The entire system is controlled and monitored by a
material fl ow computer based on SSI Schäfer’s standard “Ant” software. A customized interface
ensures a reliable connection with the customer’s warehouse management system.
Goods for delivery tours are made available for rapid loading onto trucks
AUTOMATED MOBILE
RACKING SYSTEMS
MOBILE RACKING SYSTEMS
Storage systems for more space
on less surface area
MOBILE RACKING SYSTEM
WITH FULLY AUTOMATED
VNA VEHICLE
with laser-guided VNA truck
Case Study
Simon Hegele
Gesellschaft für Logistik und Service mbH,
location Kemnath (D)
Leafl et: Mobile Racking Systems
Leafl et: Automated Mobile Racking Systems
HEAVY LOAD MOBILE
CANTILEVER SYSTEMS
MOBILE RACKING
EXTREMELY EFFECTIVE
Case Study:
Simon Hegele GmbH
MOBILE RACKING SYSTEM WITH
FULLY AUTOMATIC
STORAGE AND RETRIEVAL VEHICLE
Case study: Project Oil Platform Norway
Case Study
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Domestic electrical appliances
Location: Romanshorn (CH)
Case Study Richard Austin Alloys (GB)
Case Study:
Mobile Racking Extremely Effective
Case Study:
Richard Austin Alloys
Case Study:
Eugster Frismag AG
E General contractor for logistics
E Planning and consulting
E Warehouse control
E Control technology
E Steel construction / racking systems
E Racking storage and retrieval vehicles
E Conveying technology
E After-sales: spare parts, service and maintenance
SSI SCHÄFER AG
Storage and
Logistics Systems
Schaffhauserstrasse 10
Switzerland/8213 Neunkirch
Phone +41 52 687 32 32
Fax +41 52 687 32 90
www.ssi-schaefer.ch
[email protected]