PI rendszer implementálása a Szlovák – Magyar Tranzit

Transcription

PI System
Implementation
Experiences in
Different Industries
Presented by László Arany
I.T.O ENGINEERING Ltd
© C o p yr i g h t 2 0 1 4 - 1 5 O S I s o f t , L L C .
Agenda
• ITO’s Introduction
• PI as a System Integrator Suggests
• ITO’s PI References
2
I.T.O ENGINEERING Ltd.
Engineering and System Integration (design,
development, delivery, installation, maintenance,
support and development):
•
•
•
•
DCS systems
SCADA, PLC systems
Asset management systems
PI – PLANT INFORMATION systems
3
DCS System
MOL US, Algyő:
Gas Production
Plant
4
DCS System
MOL US, Algyő:
Compressor
Plants
(31 pcs)
5
SCADA
System
ANTENNA
HUNGÁRIA:
TV and Radio
Transmitter
Control System
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SCADA
System
E.ON KÖGÁZ:
Control System of
Pressure Reduction
Stations (30)
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Asset
Management
System
MOL DS,
ROMPETROL,
(SLOVNAFT):
Calibration and
Laboratory
Subsystem of
Special
Instruments
8
WEB-ENABLED MAINTENANCE MANAGEMENT SYSTEM
FGSZ ZRt. - Intranet
FGSZ area N
FGSZ area 2
FGSZ area 1
Sation 1
RFID
tag
(Windows Mobile)
Station 2
RFID
tag
Third Party systems:
FÉTIS, KAR, SAP
CMMS, SCADA
· gyszm
ex PDA
(Windows Mobile)
· Nokia mobil
FGSZ WAN
GSM network
(GPRS)
WEB / RFID server
Firewall
(Micro Java)
RFID
tag
FGSZ
NATURAL GAS
TRANSMISSION
· PDA
· Smart phone
Station n
WEB clients
(Web browser)
WLAN
(Windows Mobile)
Asset
Management
System
PDA
dock
RFID
group,
personal
ID tags
• 6 areas 1000 objects
• 120 maintenance and operation groups (PDA)
System Structure
• 350 Web clients, 60 at the same time
© I.T.O. Engineering Kft.
9
PI as a System Integrator Suggests
• ITO as PI Distributor and SI Partner since 1996
• PI: What?
• PI: Where?
• PI: To whom?
• PI: Why?
• RESULT: LIKE A MOBILE PHONE, ESSENTIAL
10
PI System
Enterprise
Business systems,
Applications
Plant group
Plant
Information
System
Plant
Unit
Loop
Process
Control
Systems
Sec. Min. Hour Day
What?
Where?
PI
Week
Month
Year
11
KPI
IT Monitor
Logistic
LIMS
PI System
Maintenance
Operation
Development
PI
Production
Accounting
Environment protect.
Process
To whom?
Investigation
Yield
Investigation
Planning
12
Process Improvement Priorities
PI System
20%
Regulatory compliance
15%
Acquisition of time series data from the plant floor
13%
Aggregation of data from multiple plant floor sources
11%
Multi-site performance analysis
Why?
10%
PAT (Process Analytical Technologies)
Multi-site aggregation of data from production assets
8%
Production management visibility of KPIs
8%
Enterprise visibility of production financial performance
7%
Centralized repository for multi-site data
7%
AMR Research
13
Employees get 50%-75% of their relevant
information directly from other people.
More than 80% of enterprise's digitized
information reside in individual hard drives and
in personal files.
PI System
Why?
Individuals hold the key to the knowledge
economy and most of it is lost when they leave
the enterprise.
Planning
Supply
Planning
Reporting &
Analytics
Supplier
Management
Network
Design
Data Warehouse
Demand
Planning
Transportation and
Distribution Planning
PI System
Custom Query
and Reporting
Customer
Management
IT
DILEMMA
Supplier
Collaboration
Strategic
Sourcing
Human
Resources
Core Transactions
Procurement
eProcurement
Manufacturing
Planning
Inventory
Control
Warehouse
Management
Regulatory
Compliance
Sales and
Marketing
Fulfillment
SCADA
Manufacturing
Execution
System
Warehouse
Management
Plant
Maint.
Tracking &
Trending
QC Data Collection
Document Management
Compliance
Management
LIMS
Project
Management
Document
Management
Process Science
Design &
Simulation
Product Lifecycle
Management
Why?
Transportation
Mngt & Exec.
Change Training Batch Record
Mngt -TBD Management
Cntr
Engineering
CAD
Customer
Service
Order
Management
Contract Manufacturing Management
Manufacturing
Execution
Customer
Collaboration
Finance
LIMS
Quality
Control
Clinical Supplies
Clinical Supplies
Systems
15
16
ITO’s PI references:
delivery, application development, system integration, training, support
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
MOL DS, Danube Refinery: 150000 TAG, SIGMAFINE, >20 interfaces, ~ 350 clients
MOL US, Algyo: 20000 TAG, 6 interfaces, ~ 35 clients
MOL US, Hajduszoboszlo: 20000 TAG, 2 interfaces, ~ 25 clients
MOL US, Kiskunhalas: 10000 TAG, 6 interfaces, ~ 25 clients
MOL US, Kardoskut: 5000 TAG, 2 interfaces, ~ 15 clients
MOL US, Gellenhaza: 5000 TAG, 2 interfaces, ~ 15 clients
MOL headquaters: Szolnok, Budapest: ~ 10 clients
Dunamenti Power Plant (Electrabel): 5000 TAG, >15 interfaces, ~ 30 clients
E.ON Foldgaz Storage/MFGT: 15000 TAG, 6 interfaces, ~ 30 clients
Slovnaft, 150000 TAG, SIGMAFINE, 4 interfaces, ~ 350 clients (50 concurrent ones,
web type)
TVK Power Plant, Tiszaujvaros: 5000 TAG, 1 interface, 1 client (SIEMENS delivery)
E.ON Nyiregyhazi Power Plant: 1000 TAG, 1 interface, 2 clients (Emerson delivery)
Magyar Horizont Energia: 1000 TAG, 6 interfaces, ~10 clients
MMBF: 8000 TAG, 3 interfaces, 10 clients
MVM-GTER: Embedded PI in GE DCS system (GE delivery)
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Algyő PI információs rendszerének felépítése (tervezett és javasolt)
Labor
EXCEL
bevitel
NetBuilder
SZOLNOK
Üzemi KTIR kliensek
Üzemi PI kliensek
Olajmérleg
DIMS
Kompresszor
üzemóra
Novell
szerver
KTIR
PI kliensek
Labor hálózat
MOL WAN
NF
EE, DD
Ügyviteli busz (Ethernet, IPX, TCP/IP)
IT-SQL
szerver
ROS
ROS
Irányítástechnikai busz (Ethernet, TCP/IP)
E, LTEX,
D ü. olaj.
E-10
2 db PI-RS3 RNI I/F
FIX, PI-FIX I/F
FIX, SQL
ROS
RS3-RNI
CC2
Ethernet
Szintmérő rendszer
ENRAF
RS3-RNI
Algyő gáz
"0 pont"
Meződiszpécser
E-10 mérésadatgy.
SIEMENS 135U
Algyő olaj
EE, DD üzem
E üzem
MOL US, Algyő
(SZEAK épület)
RS3-RNI
Fisher-Rosemount Peerway
SZG-1,..6
Ferencsz.
Üllés
Kiskundor.
Maros-1 gt.
PI egyedi I/F
RS3-RNI RS3-RNI
NF üzem
3 db FIX
Vasúti és közúti
terméktöltő
(SQL)
E-10
diszpécser
PI szerver
ROS
Ethernet
Router
FIX, PI-FIX I/F
PI System
FIX, PI-FIX I/F
ÜB-SQL
szerver
PI-RDBMS I/F
CC2, C2
LIMS szerver
LTEX üzem
D üzem, BSB
Olajdiszpécser
U
R
H
Atm. PB
tároló
(NF épület)
U
R
H
FIU
(3 db)
LGA
iFIX,
PI-FIX I/F
iFIX
Kénmentesítő
DeltaV
U
R
H
Ethernet
DeltaV
Ethernet
Olajgyűjtő
tankállomások,
Főgyűjtő
SZT1-11
MOSCAD,
DeltaV
M
O
D
B
U
S
DD ü. adatkonc. EE-D techn. FIX
FIX, PI-FIX
D hűtő, műszerlev.
FIX
Fáklya SCAN 3000
EE-D, DD hűtő FIX
(S9000) (2 db)
MOTOROLA MOSCAD
EFIR
Vill.Energ.
SWTICH
TeleGyr DataServer
(MS SQL Server)
PI-RDBMS I/F
EFIR
munkaállomások
MULTISWITCH2000
SWITCHING HUB
Rev.1
EFIR PI kliens
2. sz. melléklet
I.T.O. ENGINEERING Kft. 2001
18
PI System
MOL US, Algyő
19
PI System
MOL/EFS/MFGT:
UGSs
Demo data
20
PI System
Turn-key project:
• EPC: design – development – commissioning
• Project time: 6 moths
Dunamenti Power
• Modification in the DCS, etc. systems
• > 20 data connections
• All power station I/O measurements: oil, gas,
steam, water, generated power, power
generation timetable (setpoints), emission,
imission
21
Turn-key project:
PI System
• Collecting all important process I/O values
• Dispatching system based on PI system
• Existing reports
• Manual data entry
Dunamenti Power
• Data validation
• Production accounting
• Technical calculations
• Complex reports
• KPIs
• Flexible, open TOOL for nearly everything
22
PI System
All-in-One:
DCS/SIS – PI – AMS/RFID
• ITO parts (under OLAJTERV and EMERSON):
• Design all systems
MMBF, Szőreg:
UGS
• DCS: application development
• PI: EPC
• RFID subsystem of AMS: EPC
23
PI and
SIGMAFINE
System
MOL US:
Integrated
Yield/Production
Accounting System
24
PI at
More than just dessert!
25
László Arany
• [email protected]
• Managing Director
• I.T.O ENGINEERING Ltd
26
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PI rendszer implementálása a Szlovák – Magyar Tranzit

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