12x12 SunShed Garden Shed

12x12 SunShed
Garden Shed
Revision #2
July 2007
Thank you for purchasing
a 12x12 SunShed Garden
Shed from Outdoor Living
Today.
Please take the time to
identify all the parts prior
to assembly.
Safety Points and Other
Considerations
Our products are built for use
based on proper installation and
normal residential use, on level
ground. Please follow the
instruction manual when
building your shed and retain the
manual for future maintenance
purposes.
Some of the safety and usage measures you may wish to consider include:
-snow load ratings vary by geographical location. If heavy or wet snowfall occurs, it is advisable to sweep the snow
off the roof(s).
-if the product is elevated, any structural and building code requirements are solely the customer's
responsibility, and should be abided by.
-in high or gusty wind conditions it is advisable to keep the structure securely grounded.
-have a regular maintenance plan to ensure screws, doors, windows and parts are tight.
Customer agrees to hold Outdoor Living Today free of any liability for improper installation,
maintenance and repair of any of our products.
Important - If you receive a broken or missing
part. Please contact our Customer Service
Center immediately @
1-888-658-1658 for assistance.
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Thank you for purchasing our 12x12 Sunshed Garden Shed.
Please take the time to identify all the parts prior to assembly.
A. Floor Section
3 - 45 1/2”d x 75”w Floor Joist Frames (Interior Joist Unattached)
3 - 45 1/2”d x 66 1/2”w Floor Joist Frames (Interior Joists Attached)
6 - 1 1/2” x 3 1/2” x 72"l Floor Joists
6 - 1 1/2” x 3 1/2” x 63 1/2"l Floor Joists
3 - 45 1/2”d x 75”w Floor Plywood
3 - 45 1/2”d x 66 1/2”w Floor Plywood
10- 1 1/2” x 3 1/2” x 76 1/2 & 60”l Floor Runners
12 - 3/4” x 3/4” x 44” Lexan Support Cleats
5 - 3/4” x 4 1/2” x 42 1/2” Lexan Caps
2 - 3/4” x 5 1/2” x 42 1/2” Outside Lexan Caps
2 - 20 5/8”w x 44”l Lexan Panels
2 - 19 7/8”w x 44”l Lexan Panels
2 - 19 1/2”w x 44”l Lexan Panels
E. Miscellaneous Section
Bottom Skirting
12 - 1/2” x 4 1/2” x 45 1/2”l Bottom Skirting
B. Wall Section
Main Wall Panels
4 - 45 1/2”w x 75”h Solid Wall Panels
4 - 45 1/2”w x 75”h Window Wall Panels
3 - 45 1/2”w x 75”h Short Side Double Window Walls
1 - 12”w x 73”h Narrow Wall Panel
2 - 45 1/2”w x 9”h Wall Extendors
2 - 45 1/2”w x 9”h Angled Left Wall Extendors
2 - 45 1/2”w x 9”h Angled Right Wall Extendors
Window Inserts
6 Fixed Windows (sides)
4 Functional Windows
Door, Door Jamb, Header & Door Stops
1 - 1 1/2”t x 3”w x 73”l Vertical Door Jambs
1 - 2”t x 3”w x 45”l Door Header (Dado)
2 - 1/2” x 2 1/2” x 72” Interior Vertical Door Stops
1 - 1/2” x 2 1/2” x 36” Interior Horizontal Door Stop
1 - 31 1/2” x 72” Dutch Door - 2pcs (42” and 30” high)
Corner & Wall Trim
4 - 1/2” x 2 1/2” x 75”l Filler Trim
4 - 1/2” x 4 1/2” x 82”l Vertical Corner Trim
5 - 1/2” x 2 1/2” x 87”l Vertical Trim
8 - 1/2” x 2 1/2” x 79”l Vertical Trim
2 -1/2”x 3 1/2 x 54 1/2 Horizontal Gable Trim (Left)
2 -1/2”x 3 1/2 x 54 1/2 Horizontal Gable Trim (Right)
1 - 1/2” x 3/4” x 32” Horizontal Door Trim (above Door)
1 - 1/2” x 3/4” x8” Horizontal Narrow Wall Trim (above Wall)
Facia Trim
2 - 1/2” x 3 1/2” x 81 7/8”l Angle Cut Front/Rear Facia Trim (L)
2 - 1/2” x 3 1/2” x 81 7/8”l Angle Cut Front/Rear Facia Trim (R)
4 - 1/2” x 3 1/2” x 72” Side Facia
4 - Facia Detail Plates (sides)
2 - Pentagon Detail Plates (front and back)
4 - Triangular Corner Gable Trim Pieces (2 L / 2R)
Gable Walls
2 - Left Hand Gables- Triangular shaped
2 - Right Hand Gables- Triangular shaped
Filler Shingles (6” wide)
18 - 24” l
2 - 10 1/2”
4 - 8 1/2” l
Top Wall Plates
4 - 3/4” x 2 1/2” x 66 1/4”l -Sides- 22 1/2 degree cut on edge
4 - 1 1/2” x 2 1/4” x 70 3/4”l - Front and Rear - Angled on end
Ridge Caps
2 -75 ” Ridge Cap halves - Shaped like “v”
Flower Boxes
4 - Flower Boxes
C. Rafter Section
10 - 1 1/2” x 2 1/2” x 81 1/8”l - Angled and Drilled on both ends
10 - 1 1/2” x 2 1/2” x 81 1/8”l - Angled on both ends only
2 - 3/4” x 3” x 56 1/2” Ridge Boards -angled on edge
2 - 3/4” x 3” x 80” Ridge Boards - angled on edge
4 - 1/2” x 4 1/2” x 68 1/4” Soffits
2 - 3/4” x 2 1/2” x 10” Ridge Board Connectors
2 - 3/4” x 3 1/2” x 56 1/2” Support Beam
2 - 3/4” x 3 1/2” x 75” Support Beam
10 - 5/8”x 6” x 6” Plywood Support Beam Connector Plates
3 - 3/4” x 3 1/2” x 72” Gussets (angle cut on both ends)
D. Roof Section
1
1
1
1
1
1
-
Left Side - Shingle Overhanging Battens (Long)
Right Side - Shingle Overhanging Battens (Long)
Center -Shingles flush with Battens (Long)
Left Side - Shingle Overhanging Battens (Short)
Right Side - Shingle Overhanging Battens (Short)
Center -Shingles flush with Battens (Short)
Potting Shelves
3 - 45” Long Potting Shelves
1 - 41” Short Potting Shelf
8 - 1 1/2” x 2 1/2” x 38”l Potting Shelf Legs
F. Hardware Package
3” Screws - For Batten / Rafter attachments
2.5” Screws 2” Screws 1 1/2” Screws 1 1/4” Screws
Finishing Nails 1 - Tube of Silicon for Lexan Roof Panels
- Simpson Strong Ties 1 - Pull Handle, 1 Black Exterior Barrel Bolt, 1 Interior Silver
Barrel Bolt.
4 - Black Tee Hinges for Dutch Door with 3/4”screws
12 - 1 1/2” long Black Screws for Hinge / Doorway Seam Trim
Tools Required:
Work Gloves & Safety Glasses, Screw Gun with square drive
bit,Level, 2 Large Ladders, Hammer, Wood Clamps.
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A. Floor Section
Exploded view of all parts necessary to complete
Floor Section. Identify all parts prior to starting.
Note, Floor Footprint is 136 1/2” deep x 141 1/2” wide.
Plywood Floor 66 1/2”
wide (3)
Plywood Floor
75” wide (3)
Floor Joist
Frames
66 1/2” wide (3)
Floor Runners (10)
5 Short / 5 Long
t
on
Fr
Floor Joist
Frames
75” wide (3)
Concrete Pad
(optional foundation method)
Flush
with
framing
1.
Lay out 75” long Floor Joist Frames and 2 Floor Joists (72” long) as illustrated above.
Position Joists equally in Floor Joist Frame. Position Joist so flush with framing.
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2.
When correctly positioned, attach each Joist
with 4 - 2 1/2” screws (2 per end).
Complete 3 -75” long Floor Frames.
66 1/2” long Floor
Frame
3.
Lay out 66 1/2” long
Floor Joist Frames and 2
Floor Joists (63 1/2” long) as
illustrated to left. Position
Joists equally in Floor Joist
Frame. Position Joist so flush
with framing. Attach as per
Step 2.
Complete 3 - 66 1/2” Floor
Frames.
4.
Lay out Floor Joist Frames as illustrated at below.
There are 6 Floor Frame Sections. The Footprint for the
floor when attached together will be 141 1/2” Wide x
136.5” Deep.
66 1/2” wide
Floor Frames
75” wide
Floor Frames
nt
Fro
5. Attach Floor Joist frames together with 6 - 2.5”
screws per section.
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141 1/2”
136 1/2”
6. Complete all Floor Frame attachments. Screw each
section together with 6 - 2.5” screws.
7. When completed, your floor footprint
should be 136 1/2” deep x 141 1/2” wide.
8. Attach Floor Runners to completed floor
frame. There are 2 floor runners per 136 1/2” side
and 5 completed runners in total. Use 3 - 2.5”
screws per Runner.
9. Make sure Runners are flush with outside and
front and rear floor framing but not overhanging.
Concrete Slab
Foundation
11. With Floor Runners attached, carefully flip the
10. Complete all Floor Runners.
Foundations
Note: The floor will be flipped over and floor
runners will sit on your foundation. It is
important to note that having a level
foundation is critical. Choosing a foundation will
vary between regions. Typical foundations can
be concrete pads or patio stones positioned
underneath the floor runners.
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floor over and place on your foundation. Cautionyou will need 2 people to assist you. Be careful
when laying floor down not to bend or twist floor.
When in place, level floor completely.
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12. Position Plywood Floor pieces (6) on top
of completed floor joists. Plywood will sit flush
with outside of floor joist frame.
nt
Fro
Hint: Use a chalk line
to mark location of
floor joists to
determine screw
placement.
13. With Plywood positioned correctly on floor
framing, attach with 1 1/4” screws. Use screws
every 16”.
141.5” wide
d
136.5” deep
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f
to
n
Fro
e
Sh
Important- Check to confirm that your floor
is level prior to proceeding to the next step
of wall assembly.
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B. Wall Section
14.
Starting at Rear Corner,
position a Solid Wall Panel on
top of plywood floor. Make sure
panel is facing up.
Rea
r of
Important:
Make sure all walls are aligned in their
upright position. If not ,water may leak into
your shed. Unsure if panel is facing up or
down? check siding on window wall panel
to match alignment.
She
d
Side Wall Panel
15. The side wall panels will sit flush at the end
of the plywood floor with the front and rear panels
sandwiching between them.
d
f She
Note: Siding will overhang the floor by approx.
1/2”
o
Rear
Outside 2x3 Plate of wall panel is
flush with outside of plywood
when properly aligned.
16.
Locate Window Inserts. Place Window Insert into wall opening tight to wall siding.
On the inside, shim Window Insert evenly in cavity. Kits include one additional shingle for shimming
of the window. When properly positioned, secure Window Insert to wall framing cavity with 4 - 2”
screws.
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Re
17. Position rear Window Wall
Wi
nd
ow
Panel into place on plywood
floor. Butt both vertical wall
studs of side and rear walls
together and attach with 3 - 2.5”
screws. Screw at the bottom,
middle and top of stud to secure
properly.
Wa
ll
Si
de
So
lid
W
all
ar
Do Not Attach Walls To
Floor at this stage.
18. With the corner wall
ar
Re
lid
So
ll
Wa
2x3 wall framing flush
with outside of plywood.
attachment complete, position
a Solid Rear Wall Panel so
bottom 2x3 wall framing is
sitting flush with outside floor
joists and plywood floor. Wall
siding should overhang floor
by approximately 1/2”
When positioned correctly,
add a second rear wall panel
and attach both rear wall
panel studs together as per
Step 17.
19. Position the final Rear Panel on
the floor. (Window Wall Panel).
Positioned vertical wall studs correctly
together and attach as per
Step 17.
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Be sure that rear
wall panels fit
between the side
wall panels
(sandwiched)
Side Window
Wall Panel
20. Attach a Side Window Wall Panel (2 windows in panel) in corner. Attach as per Step 17.
Start positioning and securing remaining Side Window Wall Panels on your floor. Attach wall studs
together as per Step 17.
Wall panel
will sit flush
with plywood
at front of
shed.
Shed
Front of
21. Complete all Side Wall attachments. At the front of the shed, side walls will sit flush
with front of floor framing and plywood.
Fro
nt
Wi
nd
ow
Wa
ll
22. In the Front Corner, attach a Window Wall Panel. Line wall studs up as per Step 17
and secure together.
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Narrow
Wall
Panel.
(can go
on left or
right
side.
23. Secure 2nd Front Corner Window Wall Panel leaving a space in the middle for doorway. When
Front Window Walls are attached in corners, lift and place Narrow Wall Panel up next to wall stud.
24.
Line up side wall stud and Narrow Wall stud so framing is flush with each other on the outside.
Attach Studs together with 3 - 2.5” screws as per Step 17. Note, Narrow Wall are 73” high (2” shorter
than wide walls).
Vertical
Door
Jamb
Flush with
inside of wall
stud.
25.
Locate Vertical Door Jamb and position flush against right wall panel stud. The Jamb is 3” wide
and will sit flush to outside of wall siding. When positioned correctly, secure Jamb using 4 - 2.5” screws.
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26. Position and attach the Door Header to Door Jamb and Narrow Wall Panel top framing.
Header should sit flush with Door Jamb and Outside of Narrow Wall Panel Siding. Attach with
4 - 2.5” screws.
27. When all walls are attached together, check alignment with the floor.
Bottom wall framing should sit flush with
outside of floor joists and plywood floor.
When positioned correctly, fasten bottom
wall plates to floor using 4 - 2.5” screws
per wall panel.
Bottom Wall
Framing
Important- If walls are not lining up
and appear higher or lower to
each other, please check the level
of your floor. You may need to
make slight adjustments before
proceeding.
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Top Plates should be flush
with inside of wall framing.
Top Plates
Angle cut on 1 end.
28. Position Front Top Plates on top of wall studs so it is flush on the inside with 2x3 wall stud.
There are 2 pieces of Front Top Plates. Together, the plates should be centered evenly on the wall left
to right. Attach by screwing down into top wall framing with 4 -2” screws per Plate.
Si
de
To
p
Pl
at
e
29. Next, attach the 2 Side Top Plates.
The side top plates are angle cut down the length. Once
again, position top plate on wall plate so it is flush with inside of wall plate. Side plate should also be
flush with Front Top Plate. Secure with 4 - 2” screws per piece.
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Rear Top Plates
Side Top Plates
30. Position remaining Rear and Side Top Plates on rear wall top framing to complete.
Use 4 - 2”
screws per piece.
Lap Siding of panels will fit together.
Straight Edge to
line up angles
31. Locate and place an Angled Extension Wall on top of Rear Wall Top Plate. Position so Top Plate
and Extension Wall angles line up and flush with each other. When in place, secure with Use 4 - 2 1/2”
screws per piece.
32.. Locate and place the Middle Wall Extension on Top Plate and flush with Angled Extension Wall
framing. When correctly in place, secure with Use 4 - 2 1/2” screws. Complete remaining Angled
Extension Wall attachment following Step 31.
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33.. After completion of Rear Wall Extensions, complete the front wall Extensions following Steps 31-32.
Gable 1/2
Wall
Straight
Edge
34.. Locate Gable 1/2 Walls for both front and rear of shed. Lift and Place on wall on top of Rear
Extension Walls. Line bottom framing of Gable to top framing of Extensions flush together. Once
again, use straight edge to line up angled framing together. When positioned correctly, tack down to
Extension with 1 - 2” screws.
Straight Edge
35.. Locate matching Gable 1/2 Wall and place on wall Extensions. Screw Gables together with 4 - 1 1/4”
screws. Using a Straight Edge once again, line up angles of wall Extension and Gables together to achieve
best fit on both sides. When positioned correctly, attach Gables to Extensions with 8 - 2” screws.
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36.
To complete Gables, attach the front 1/2 Gables together and position and attach to front Wall
Extensions following Steps 34-35.
C. Rafter Section
37.
Locate both Ridge Boards (3/4” x 3” x 80”l
and 3/4” x 3 x 56 1/2” long. Attach together with
1x3 x 10” long Cleat using 4- 1 1/4” screws.
Note, Ridge Boards are angle cut 22.5 degrees
down one edge.
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38. For Full Shingled Roof
Soffit (1/2” x 4 1/2” x 68 1/4”)
side, Use pre-drilled Rafters
(10)
Locate and place 10 - 2x3 81 1/8” Roof Rafters on the
ground.
Note, the 3 interior Rafters
will be doubled up for added
strength. Position 1x3 Ridge
Board near the end of rafters.
Also place 2 pieces of 1/2”x4
1/2” x 68 1/4” long Soffits
Boards on the opposite end of
rafters. Note, after rafters are
attached, flip section over 180
degrees to place on shed
gables and walls.
Ridge Board
(shown not
attached together)
ffit
So
39.
Attach each end of a 68 1/4” long Soffit Board to end of
outside rafter. Soffits should be flush with end and outside of
rafter. Secure with 2 - 1 1/4” screws per rafter end.
Important- Pilot Hole Soffit to prevent splitting.
Flush on end
and outside
136.5”
68 1/4”
20 7/8”
23 1/8”
20 1/8”
22 3/8”
Ridge Board
68 1/4”
19 3/4”
22 3/4”
19 3/4”
22 3/4”
20 1/8”
22 3/8”
20 7/8”
23 1/8”
Important - Ridge Board must
have angle cut facing down!
40. Attach both outside Rafters to Ridge Board so rafters measure
er
Raft
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136.5” outside to outside. Use 2 - 2” screws to secure. Complete
all other rafter attachments to Ridge Board using measurements
above. Use 2 - 2” screws for rafter/ridge attachments.
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41. On the both 2nd to outside Rafters, attach
Simpson Strong Tie 7 3/4” from rafter end. Use
2 - 1 1/4” screws to secure. Do not attach Ties to
both outside Rafters.
7 3/4”
Simpson
Strong Tie
42.
Complete 2nd Roof Rafter Section as per
Steps 38-40.
Important - Assemble Ridge Boards so they
Offset each other (see Step 45) when both are
positioned on shed.
Lift up one completed Rafter Section and place
on Gables and side walls of shed.
43.
Outside Rafters of Roof Section will sit
flush on framing of Gable and Wall Extension.
Soffit flush
against side wall
44.
Soffit will sit against side wall. Tack Rafter
Section down with 2 or 3 screws. Place 2nd
completed Rafter Section on Walls as per Step
42 - 43.
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Ridge Board
Connector
Ridge Board
Connector
45.
Line up both Ridge Boards of Rafter sections together and attach with 12 - 1 1/4” screws.
Made sure Ridge Boards a level and are not sagging prior to attaching.
Strong Tie
46.
With Ridge Board attached together,
secure outside rafters to Gable Framing and
Wall Extension with with 10- 2” screws per side.
To confirm wall alignment, measure 136.5” from
sidewall to sidewall inside Top Plate. Proceed
with Step 47. (Simpson Strong Ties)
47.
Attach Simpson Strong Tie to Top Wall
Plate and wall framing. Use 2 - 1 1 /4” screws to
secure.
3/4” x 3 1/2” x 56 1/2” & 75” long - 4 pcs.
11”
22”
48.
To increase the strength of rafters, assemble Rafter Support Beam. There are 2 pieces per
side. (56 1/2” and 75” long 1x4’s) Position a long and short piece on one side to the total length is
131 1/2”. Attach another long and short 1x4 staggering the joint and screwing together with
4 - 1 1/4” screws. Attach 5/8”t x 6” Support Connectors to beam using 2 - 2” screws per piece.
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49.
Lift up completed Support Beam and place underneath Ridge Boards inside shed. Attach with
2 - 2 1/2” screws per piece. Important- Make sure Ridge Boards are straight prior to attaching.
50.
Complete all Support Beam attachments.
51.
Position Gusset between rafters of first doubled up rafters and attach on end so slightly
recesses below rafter. Prior to securing both ends,
make sure walls are aligned correctly. Have two
helpers push the side walls from the outside of
shed at the top of wall until inside to inside measurement between side plates is 136 1/2”. Attach
gussets with 4 - 1 1/2” screws. per Gusset.
52.
Complete all
Gusset attachments as
per Step 51.
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D. Roof Section
Gable Trim
Roof Batten flush
with rafter end.
53.
Identify all Roof Panels. There are 3 longer length panels (83 3/4”) for the NO Glass Side and 3
shorter panels for the Glass Side (40 1/2”). The outside panels will have shingles overhanging the battens.
The middle panels will both be 45 1/2” wide with battens flush with shingles. Starting on the No Glass Side,
lift up outside panel to sit on rafter with correct orientation. Place panel so roof battens sit on 1 rafter.
Note, installing Triangular Gable Trim now may make for an easier installation of this part. There are both a
left and right side, install with 2 finishing nails per piece.
Tack Roof
down
54.
Top of roof panel should be centered to the top of Ridge Board but not past it. When positioned
correctly, tack roof down to rafter with 1 - 2.5” screw on bottom row of shingles. Lift middle Roof Panel up
(45 1/2” wide) and place on top of rafters. Note, roof shingles not exactly as shown in illustration.
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55.
Position middle roof panels so it sits flush on one 2x3 Rafters and positioned as per Step 53.
Tack roof panel to rafter with 1 - 2.5” screw on bottom row of shingles. Complete positioning and
securing remaining outside roof panel as per Step 53 and 54.
56. Lift and Place the Glass Side outside Roof panel on Rafters. Position and secure as per
Step 53 & 54. Place and secure the middle roof panel on rafters. Once again, middle roof panel
is 45 1/2” wide and has battens flush with shingles on both sides.
57. Complete outside roof panel
positioning and securing as per
Step 53 & 54.
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58.
Next, time to install filler shingles to hide
roof seams of shed and secure roof. Starting
at bottom of No Glass roof side, push a 24”
long Filler Shingle underneath shingles directly
above it until end is flush with bottom shingles.
Attach above the
exposure line.
Exposure Line
59.
Screw first filler shingle down into
rafters using 1 - 2.5” screw fastener per
roof panel. Make sure to screw into rafter.
Screw above exposure line.
60.
Slide in the next long filler shingle and
attach as per Step 59. At the top, use smaller
shingles to fit. Attach final shingle to roof with 2
finishing nails per shingle. Complete Glass Side
Roof Panels as per Steps 58-59.
3” screws
4- 90 degree Simpson
Ties / Gable.
61.
To further secure roof panels, from the inside, locate pre-drilled holes in Mid Rafters (3 per Rafter)
of No-Glass Side. Using 3 - 3” screws, secure rafters to roof battens. Note, from outside, push roof panel
down so batten sit flush against rafter when securing. Complete Glass Side Roof and Rafter attachments
as illustrated above. (Rafters may not be pre-drilled). Also position 2 Simpson Strong ties on battens and
outside rafters and secure 4 - 1 1/4” screws. 8 ties in total.
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1/4” gap from
top of rafter to
start of Glass
Support.
r
te
af
e
sid
t
u
R
O
63.
62.
Position 3/4” x 3/4” x 44” long Glass Supports
on each Long Rafter flush to end and recessed 1/4”
down from top of rafter.
When Glass Support is properly
positioned, nail to rafter using 6 - finishing
nails. Note, Start nails in Glass Supports on
ground first.
64.
Position and attach all other Glass Supports to the rafters. There will be 12 in total. Be sure to
align supports with a 1/4” recess below top of rafter.
1 1/4” Nail
angled
toward rafter.
equal
gaps on
each
side.
65.
There are 3 Lexan Glass widths. The
Outside pieces are 20 5/8” wide. Next to
Outside pieces (Middle) are 19 7/8” wide while
the Center pieces are 19 1/2” wide. Starting
with an outside piece, slide the glass up the
rafters.
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20 5/8”
66.
Slide Glass so it sits 3/4” from end of Glass
Support and overhangs the rafters ends. Nail Glass to
Supports with 2 - finishing nails. Use caution when
nailing.
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67.
From the inside, carefully nail glass to
batten or shingle with 2 - finishing nails.
68.
Complete remaining outside Lexan
glass section as per Steps 65 -67.
19 7/8”
69. Insert a Middle Glass Section and position and attach as per Step 65 - 67. The Middle Glass
Sections are 19 7/8” wide. Complete both Middle Glass Sections.
19 1/2”
70. Insert both Center Glass Section and position and attach as per Step 65 - 67. The Center
Glass Sections are 19 1/2” wide.
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71. In this section, you will need a
Caulking Gun to apply Silicon to seal
gaps between rafters and glass. Apply
Silicon down each side of rafter. Use liberal amounts of Caulking to properly
seal the joint. Complete all Rafter /
Glass connections.
E. Miscellaneous Section
72. Attach Bottom Skirting
around the base of the shed.
Skirting will hide floor
framing. The side skirting
pieces will meet together in
the center. Gaps on outside
will be covered by Wide Trim
pieces later. Start with front
and rear skirting pieces first
and attach with 3 - 1 1/2”
screws per piece. Use 4
screws on front center
skirting pieces for extra
support since it will be a high
traffic area.
ing
3 pieces of Bottom Skirting for front
and rear. 2 pieces for sides.
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Gap in corner
73. Position the 2 Narrow Trim
(2 - 1/2” x 2 1/2” x 87”)
pieces flush with outside of door jamb
and flush with bottom of bottom skirting.
Attach with 6 - 1 1/2” finishing nails.
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Bottom Door
Narrow Trim
3/4” screws
1 1/2” Black Screws
Door Trim
3/8” gap at
bottom.
Evenly
spaced on
sides.
74.
Attach Door Hinges to Top and Bottom Dutch
Door sections. At this stage, door can swing open on
the left or right. Decide on your preference and attach
hinges to door. (2 hinges per door centered on door
trim.) Use 3/4” long black screws on hinge / door
attachment.
bottom skirting
75. Place Bottom Dutch Door panel into
position, gap 3/8” on bottom and evenly
spaced on sides and attach hinge to
Narrow Trim with 1 1/2” black screws.
Use shim to help keep the door evenly
spaced on bottom.
76. Place the Top Dutch Door Panel into place
and gap top and bottom panel 1/4” apart. Use a
shim once again to help you. Attach hinges to
trim with hinge hardware provided.
1/4” gap
77. Attach Door Handle, Exterior Barrel Bolt and Interior Barrel Bolt to door. Handle is
positioned on top door, Barrel Bolt on bottom door and Interior Barrel Bolt to top door stud. Use
hardware provided in each kit.
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78. Attach Front and Rear Facia (angle cut on ends) to end of roof battens.
Line facia up to form a
peak and attach to battens with 3 - 1 1/2” screws per piece. End of facia should overhang end of rafters
by 1/2”. Important - On the Glass Side, attach 3/4” x 5 1/2” x 42 1/2” long Lexan Cap to top of rafter.
Slide Cap under roof panel and positioned so flush with end of lexan glass on bottom. Position so Side
Facia is flush.
Lexan Cap
79. Attach Cap to Rafter with 4 -Finishing
nails. Now complete Side Facia attach by
screwing into Cap. Complete front and back.
81.
80.
Attach Side Facia to roof rafter ends. There
are 2 facia pieces per side - 72” long. Secure with 8
- 1 1/2” finishing nails per piece. Side Facia will sit
between Front and Rear Facia. Do a dry run with
End Facia to confirm correct positioning.
Side Facia on Solid Wall side will sit up against the
underside of the roof panels slightly higher.
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82.
Complete positioning and attachments
of Lexan Caps. Interior Caps are 4 1/2” wide
and position and secure as per Step 78.
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83.
Attach Facia/Trim Detail Plates and Pentagon Plates to cover seam where facia trim
pieces come together. Secure each with 4 - 1 1/2” finishing nails
84.
Attach Corner Trim
Filler Strips (4 - 1/2” x 2
1/2” x 75”) to sides walls in
each corner. Hammer with
6 - 1 1/2” finishing nails.
Strips are positioned flush
with siding and bottom
skirting.
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s
85.
Wide Trim
s
Attach Narrow Trims
(4 - 1/2” x 2 1/2” x 79” long).
and Wide Trims
(4 - 1/2” x 4 1/2” x 82”)
in each corner. Use 6 - 1 1/2”
finishing nails per piece. Align
Trim so flush with bottom of
bottom skirting.
Narrow Trim
bo
g
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86.
Attach Narrow Trim (4 - 1/2”
x 2 1/2” x 79”) where wall panels
come together and leave a seam
on side walls. Position trim equally
on each wall and use 6 - 1 1/2”
finishing nails per piece. Align Trim
so flush at bottom of bottom
skirting.
Narrow Trim
87. Attach Horizontal Gable Trim
( 4- 1/2” x 3 1/2” x 54 1/2”) to both ends of shed. Position equally
over gable and wall seam. Use 4 - 1 1/2” finishing nails per piece to secure. (2 pieces per side).
Complete by covering trim seam with a Detail Plate using 4 - finishing nails to secure.
Front wall
Trim (1)
Door Trim
88. Attach 2 Rear Wall Trims (87 long) where
89. To complete trimming of your shed, attach
wall seams come together. Use 6 - 1 1/2” finishing nails per piece to secure.
both the Horizontal Door Trim (32”) and
Horizontal Narrow Wall Trim (8” with 4 and 2 - 1
1/2” finishing nails. Also attach remaining Wall
Trim (87” long) to cover wall seam.
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Attach to roof with
3 - 2.5” screws per piece.
Roof Ridge Caps
have roofing felt
overhanging
towards center.
90.
On top of the roof, position the two Roof Ridge Caps on roof peak. Roofing felt on ridge cap
overlaps at center. Attach to roof with 3 - 2.5” screws per ridge cap. Note: Ridge caps will overhang
the roof shingles equally on both ends.
91.
Side Windows are designed to slide into the window
openings and fit flush from the outside. There are 6 windows
per standard Sunshed. Locate 1st window and position in
window opening. From inside, screw window framing into wall
framing using 4 - 2” screws per window. Complete remaining
windows.
92.
Attach Window Boxes below bottom of
window trim with 2 - 2” screws per box.
Screw from inside of box into the center wall stud.
Attach second screw 2” below top screw.
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2.5” screws
Into Wall Stud
93.
Locate 1 Long Potting Shelf and 2 Legs. Attach Legs in each front corner from the inside with 2 - 2.5”
screws. Attach Shelf framing to wall studs with 2 - 2.5” screws. Place 2nd Long Potting Shelf and 2 Legs
adjacent to Long Potting Shelf and attach together from underneath where end framings meet with 2 - 2.5”
screws. Attach Long Shelf into Wall Stud with 1 - 2.5” screw from underneath. Place Short Potting Bench in
corner and attach end framings together and also to wall studs with 4 - 2.5” screws. Attach 1 front center Leg.
94.
Locate 3rd Long Potting Shelf and 3 Legs. Attach Legs in front corners and outside rear
corner with 2 - 2.5” screws/leg from underneath. Place in rear corner against Short Potting Shelf and
attach together from underneath where framings meet with 2 - 2.5” screws. Attach Long Shelf into
Wall Stud with 1 - 2.5” screw from underneath.
Completed
Potting Shelf
Setup.
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Completed 12x12 SunShed
We hope your experience constructing our building has been both positive and rewarding.
We value your feedback and would like to hear back from you on how well we are doing in the
following areas:
Warranty Information
1. Customer Service
2. On Time Shipping
3. Motor Freight Delivery
4. Quality of Materials
5. Assembly Manual
6. Overall Satisfaction.
In the event of a missing or broken piece, simply call the Outdoor
Living Today Customer Support Line @ 1-888-658-1658 within 14
days of your purchase. It is our commitment to you to courier
replacement parts, free of charge, within 10 business days of this
notification. Replacement parts will not be provided free of charge
after the 14 day grace period. Once shipped, all sales are final.
Please call, write or email us at:
Outdoor Living Today Partnership
P.O. Box 96
Sumas, Washington
98295
Toll Line: 1.888.658.1658
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The materials contained in this Assembly Manual may
be downloaded or copied provided that ALL copies
retain the copyright and any other proprietary notices
contained on the materials. No material may be
modified, edited or taken out of context such that its
use creates a false or misleading statement or
impression as to the positions, statements or actions.
Fax: 1.604.462.5333
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