BLADES
Transcription
BLADES
BLADES & BLADE MAINTENANCE EUROPE • woodmizer.eu I ASIA • woodmizerasia.com I AFRICA • woodmizerafrica.com Blades BLADES A History of Quality Soon after Wood-Mizer had pioneered the portable sawmill business, it became evident that improvements were needed in the quality and performance of blades. After having limited success with other manufacturers, we decided to make our own. Today, Wood-Mizer is still the only sawmill manufacturer that produces its own blades. We have an entire team of blade researchers who rigorously test the steel used in our blades. We use the best equipment available to manufacture the blades, including our very own CBN grinder, and sophisticated computerized setter. Our technology brings greater accuracy and longer life to every blade that leaves Wood-Mizer. We offer blades in a wide variety of lengths and profiles, but we’ll customize blades for customers who want something not found on our list. Wood-Mizer blades come in five distinct brands: RazorTip, BiMetal, MaxFlex, DoubleHard and SilverTip. All Wood-Mizer blades are produced internally and are subject to rigorous Quality Control processes. Each tooth is individually measured and set by computer-controlled equipment during the manufacturing process. We supply a wide range of lengths and profiles suited to the most common applications and to more specialised cutting needs. Custom lengths are also available upon request. 2 RazorTip Blades Raw material STELLITE® BANDSAW BLADES One word sums up the Wood-Mizer RazorTip blade TOUGH. When you need a blade with excellent wear power and multiple resharpenings, this blade sets the standard. When other blades dull with only a few cuts, the RazorTip Stellite® tipped blade is just getting started. When you need a blade for tough, abrasive woods, Wood-Mizer's RazorTip blade meets the challenge. Profile BR2732 BR3732 BR3738 BR4738 7/34, 10/30, 7/34, 10/30 7/34, 7/39,10/30 7/34 Thickness / Width (mm) 1.07 x 32 1.14 x 32 1.14 x 38 1.40 x 38 BiMetal Blades Raw material Profile BB2734 10/30 Thickness / Width (mm) 1.07 x 34 MaxFlex Blades The new bi-metal Wood-Mizer blades deliver higher performance in demanding production wood cutting. The high-alloy backing material of the blades offer a combination of durability and fatigue resistance, resulting in longer blade life. Slightly larger than their published size, the additional metal provides more strength and stability in the blade, resulting in faster sawing and more stable cuts. Raw material Profile BM1735 BM2732 BM2735 BM3732 BM3738 10/30 10/30 10/30 10/30 10/30 Thickness / Width (mm) 1.00 x 35 1.07 x 32 1.07 x 35 1.14 x 32 1.14 x 38 DoubleHard Blades The new MaxFlex sawmill blade features premium quality steel, chosen by Wood-Mizer to outperform competitors and maximise performance for sawmill customers. The specialized alloy provides longer blade flex life and increased durability. This premium quality blade will provide sawmill operators high performance results at an exceptional value. INDUSTRIAL BANDSAW BLADES There's a reason these are called "DoubleHard" blades. DoubleHard blades have up to twice the sharp life of most standard blades. Wood-Mizer DoubleHard blades are tough, non-brittle, and won't chip or wear down prematurely. DoubleHard blades offer unmatched cutting flexibility, whether you want to cut frozen or kiln-dried timber, softwoods, hardwoods or knotty woods. DoubleHard Blades have "IH" in the part number. BANDSAW BLADES The Wood-Mizer SilverTip bandsaw blade has been designed specifically for resawing applications. We use a standard, very flexible base material to give maximum possible flex-life, and then we apply our unique induction hardening process to each tooth. This combines exceptional sharp life with maximum flex life in our SilverTip blades for the secondary processing environment. Raw material Profile BD1735 10/30 Thickness / Width (mm) 1.00 x 35 BD1740 BD1750 BD2732 10/30 10/30 7/34, 10/30 1.00 x 40 1.00 x 50 1.07 x 32 BD2735 BD2750 BD3732 10/30 9/29, 10/30 7/39, 9/29, 10/30 1.07 x 35 1.07 x 50 1.14 x 32 BD3738 4/32, 7/34, 7/39, 9/29, 10/30, 13/29 1.14 x 38 BD4732 10/30 1.40 x 32 BD4738 4/32, 7/34, 10/30, 13/29 1.40 x 38 BD5738 10/30, 13/29 1.27 x 38 Profile Thickness / Width (mm) 1.00 x 35 1.00 x 40 1.00 x 45 1.00 x 50 1.07 x 32 1.07 x 35 1.07 x 50 1.07 x 75 SilverTip Blades Raw material BS1735 BS1740 BS1745 BS1750 BS2732 BS2735 BS2750 BS2775 BS3738 BS4745 B376IH74 BS5775 BS7420 10/30 10/30 10/30 10/30 10/30 10/30 10/30 10/30, 13/29 4/32, 7/39, 9/29, 10/30, 13/29 10/30, 13/29 4/32 10/30 10/30 1.14 x 38 1.40 x 45 1.27 x 75 0.80 x 20 3 BLADE PARAMETERS – Hook Angle h – Tooth Height (Depth of Gullet) BLADES – Back Angle – Tooth spacing s – Thickness of blade HOW TO READ THE BLADE PART NUMBER B We offer six tooth profiles: D TOOTH PROFILES • 4/32 this profile is for very hard or frozen wood • 7/34 this profile is recommended for hardwood; works best with engines over 15 kW 2 • 7/39 this profile is for frozen/tropical/extreme hardwoods; works best with engines over 15 kW 7 • 10/30 the most popular profile for cutting softwoods or easy-to-saw hardwoods • 13/29 this profile is recommended for softwoods 32 IH 1030 -401 BLADES CAN BE ORDERED IN ALMOST ANY LENGTH ! How sold: B = BOX OF BLADES How read: R = RazorTip BLADES B = BiMetal BLADES M = MaxFlex BLADES D = DoubleHard BLADES S = SilverTip BLADES Thickness: 1 = 1.00 mm 2 = 1.07 mm 3 = 1.14 mm 4 = 1.40 mm 5 = 1.27 mm 7 = 0.80 mm Tooth spacing: 4 = 1/2” = 12.7 mm 7 = 7/8” = 22.2 mm 20 = 20 mm 32 = 32 mm 34 = 34 mm 35 = 35 mm 38 = 38 mm 40 = 40 mm 45 = 45 mm 50 = 50 mm 75 = 75 mm • 9/29 this profile is for hard or frozen wood -F15 4 t Width: Details of teeth: ST = STELITE TIP (RazorTip only) HS = HIGH SPEED (BiMetal only) IH = INDUCTION HARDENED (MaxFlex, DoubleHard, SilverTip) NH = NON-INDUCTION HARDENED (MaxFlex, DoubleHard, SilverTip) Details of profile: 0432 = BLADE PROFILE 4°/32° 0734 = BLADE PROFILE 7°/34° 0739 = BLADE PROFILE 7°/39° 0929 = BLADE PROFILE 9°/29° 1030 = BLADE PROFILE 10°/30° 1329 = BLADE PROFILE 13°/29° Length: LENGTH IN CENTIMETERS Type of box and quality of blades: F = FLAT BOX S = SQUARE BOX 05 = 5 PCS PER BOX 08 = 8 PCS PER BOX 10 = 10 PCS PER BOX 15 = 15 PCS PER BOX Spend More Time Sawing and Less Time Sharpening Blades Many of our Distributors offer a Re-sharp Service. Our accredited Re-sharp Service isn't just about sharpening your blades. It's about re-manufacturing them. We take the blades through the entire manufacturing process all over again, on the same equipment we use to make brand new blades. Each blade is re-sharpened using the most sophisticated CBN grinding technology, along with computerised setters to ensure accuracy and thus straight smooth cuts. European blades production facility Tooth Set RECOMMENDED BLADE SPECIFICATIONS Extremely soft woods Average woods Extremely hard or frozen woods Hook Angle 12.5° – 15° 10° – 12.5° 4° – 10° Tooth Height 1/4” (6.4 mm) 3/16”–1/4” (4.8 mm – 6.4 mm) 3/16” (4.8 mm) Thickness 1.07 mm 0.021”– 0.023” 0.019”– 0.021” 0.016”– 0.018” Thickness 1.14 mm 0.025”– 0.027” 0.023”– 0.025” 0.018”– 0.022” Thickness 1.27 mm 0.027”– 0.029” 0.024”– 0.026” 0.019”– 0.023” Thickness 1.40 mm 0.028”– 0.030” 0.025”– 0.027” 0.020”– 0.024” New blades are set at the factory with a 4, 9, 10 or 13° hook angle. BMP owners may alter both set and hook angle. 5 Sharpeners BLADE MAINTENANCE Sharpener / personal – BMS250 Wood-Mizer sharpeners feature a 0.18 kW single phase AC motor with a nominal speed of 2800 rpm. It is an ideal solution for sharpeners where the presence of abrasive materials such as oil and metal filings would quickly ruin other motors. The Wood-Mizer design also facilitates the easy insertion and removal of the blade. When installing the blade, the head lifts up and out of the way so the blade can be inserted into the clamp. The electric control box is mounted in such a position to allow easy access to the controls. Incorporated into the hinged lid is a venting pipe that can be connected to an exhaust system to remove any fumes generated during the sharpening process. This is especially important in saw shops where multiple units are being used. CBN wheels 127 mm (5") and 203 mm (8") Wood-Mizer supplies specially designed borazon grinding wheels in four profiles which exactly match our factory set profiles. • 10/30 • 9/29 • 13/29 • 4/32 • 7/34 our most popular and versatile tooth profile ideal in frozen or especially hard timbers ideal for fresh softwoods such as Pine or Spruce this profile is for very hard or frozen wood this profile is recommended for hardwood; works best with engines over 15 kW Sharpener / professional - BMS500 The industrial sharpener, from its very beginning, has been designed to suit the requirements of bigger sawmills. It is also equipped with a system for the easy installation and removal of the blade. As a standard feature, the new sharpener has an electronic tooth counter which can be pre-set and will then automatically turn off the sharpening process after the full cycle. Our industrial sharpener is powered by 0.75 kW (2820 rpm main motor) which runs an 8” (203 mm) CBN wheel with 4280 rpm. All the functions of the Sharpener are controlled from the operator panel and we have added an inspection window and LED lighting to complete the picture. Wood-Mizer’s tests indicate that the new motor and larger diameter CBN wheel and precise feeding system doubles the speed of sharpening in comparison to its smaller brother. 6 Toothsetters Crank Toothsetter – BMT100 Of equal importance is the process of setting teeth. Our screw based setting system is very accurate, easier to use than the old “over-center” lever system and is less tiring for the operator allowing for faster, precise setting of your blades. Our setter comes complete with a floor stand and arms for holding the blade while setting. The angle of the setter on the stand can be adjusted so that it is easy to read the set gage. Accurate and repeatable setting from tooth to tooth ensures accurate, straight cutting. Dual Toothsetter / Manual crank – BMT200 Set both sides of your blade at the same time easily with the manual BMT200, which will help you extend your blade’s sharp life and get the most accurate cut of lumber. One turn of the crank sets two teeth and moves the blade forward at the same time. The BMT200 handles 25mm-75mm blades, can set from 13mm to 32mm tooth spacing, and can finely adjust tooth space indexing. Dual Toothsetter / with Electric Feed System – BMT250 Efficiently set both sides of your blades with automatic control. For the most complete tooth setting solution, the BMT250 provides fully automatic setting of both sides of your blades. This automatic dual tooth setter will allow you to maintain your blade set with the highest quality and efficiency. The BMT250 handles 25mm-75mm blades, can set from 13mm to 32mm tooth spacing, and the tooth space indexing can be finely adjusted. The automatic functions include an adjustable tooth counter, single tooth or fully automatic blade feed, and a motor on/off light. Automatic Toothsetter / Single – BMT300 An industrial, computerized pneumatic setter gives very high accuracy of the tooth-set and ensures a high level of repeatability. The computer “learns” from the first few teeth exactly how much pressure should be applied to ensure accurate setting. It also incorporates an electronic control panel giving access to all the setting parameters required and also diagnostics should there be a failure. The Industrial equipment (sharpener and setter) is designed for enterprises where three, five or more narrow band sawmills operate as well as for Re-Sharp Service centres whose business is based on blade maintenance. 7 www.woodmizer.eu European Headquarters and Manufacturing Facility Wood-Mizer Industries Sp. z o.o. Nagórna 114, 62-600 Koło, Poland tel.: +48 63 26 26 000 fax: +48 63 27 22 327 © 2013 Wood-Mizer Industries Sp. z o.o. All specifications are subject to change without notice. Doc. Ref. 02/2013 PS249EURAll rights reserved.