Small Volume Prover - Industrial Automation and Control Solutions

Small Volume Prover
Meets the most stringent repeatability
requirements for meter proving.
A re-designed drive system, seal material upgrades,
and our new Small Volume Prover Controller make
our provers the world leader for reliable calibration
for flow metering in every environment.
Global Experience. Locally Applied.
New Features for Even
Better Performance
Building on decades of experience, we’ve
enhanced our provers to give customers the
best return on investment yet. Improvements
include alignment upgrades on the drive
system and an innovative design for greater
strength on large provers. Ekonol® or
Carbon filled PTFE seals provide unrivalled
chemical compatibility and seal integrity.
Our provers also now come with the new
SVP Controller, offering a 3.5”, 6-line,
multifunction display that gives users real-time
visual monitoring and control of the operation
for the first time. Data logging, full text
error messaging, diagnostics and water draw
control functions add to the innovations.
A portable handheld controller or Local
Access Device (LAD) allows operators to
access and control all the SVP controller
functions in the field.
Precision Engineering
The Honeywell Enraf field-proven SVP uses
a precision-machined, stainless steel smooth
bore cylinder and measurement piston with
an integral bypass valve, minimizing flow
stream disturbance. During proving runs,
the piston is released and allowed to follow
the flow stream with full freedom, resulting
in a minimal effect on the flow stream and
improved accuracy. The prover’s hard chrome
lined measurement cylinder has an equal
upstream and downstream displaced volume,
as result of which the flow meter can be used
upstream or downstream without an extra
error correction.
The prover requires no adjustment for changing
line pressures and there are no hydraulics
or pneumatics adjustments, which eliminates
operator errors, assuring superior and
consistent proving results.
All these features combined, ensure constant
proving results with a repeatability equal to
or exceeding the industry standard of 0.02%.
The Honeywell Enraf SVP is the perfect choice
for all stationary, portable or offshore
applications and can be used for all types of
flow meters, including PD, Turbine, Coriolis
and UltraSonic.
A New Level of Control
Benefit from real-time control of the proving cycle.
LCD Display: The integral, easy-to-read 3.5”,
6-line display provides information on
Piston Position, Motor Status, Error Status,
Cycle Value, Prover Date and Sweep Time.
Using the handheld Local Access Device (LAD),
the menu driven display allows for complete
programming and other information to be
displayed as well.
Programmable Motor Stop Delay: Program
the adjustable delay for quicker prover
cycles at lower flow rates. The SVP Controller
enables operators to keep the motor
operating for a set period after the motor stop
switch is activated. This allows the drive
system to position the puller bar closer to the
piston catch-ready for the next prover cycle.
Prover Cycle Counter: The on-screen
counter means end users can easily
view the number of passes. It also offers a
preventative maintenance/service alarm
determined by the end user.
Sweep Time Display: The sweep time is
displayed in milliseconds. This provides a
precise visual reading of the time taken by the
piston to travel between begin (start) and end
(stop) optical switches. The value correlates
to pulse interpolation calculations and the
repeatability of the proving passes.
Low Power Consumption: Optional 20-28
Vdc power allows powering the controller
directly from the proving computer.
Explosion proof: Designed to meet the
requirements for installation in explosion
hazardous locations, the controller is designed
in accordance to ATEX and CSA/US.
Fully Compatible: Our new controller works
with all past and present prover versions,
including older generation Calibron provers.
Ready to Communicate: Quick and easy
external connection to the LAD and an
intuitive menu give access to complete
programming, system diagnostics, alarm
messages and acknowledgement functions,
as well as many other features.
Fully Configurable: A comprehensive
on-screen menu-driven display gives operators
control and configurability of all SVP Controller
functions.
Multiple Messages: Detailed text messages
to easily understand prover diagnostics and
operational information.
Multiple Readable Alarms: Text displays
provide active prover alarms and an alarm log
for historical information.
Alarm Acknowledgement and Clearing:
Enhance prover protection by using the LAD
for alarm acknowledgement and clearing.
Water Draw Functionality: Use the controller
with the LAD and water draw kit to manage
the complete water draw sequence.
Prover Features:
World-Class Design
Electromechanical Piston Return
A newly designed alignment solution on the
05-25 prover and ruggedized drive design on
the 35 to 120 sizes are combined with our
patented electromechanical piston return.
This heavy duty design reduces prover service,
allowing increased service intervals between
seal changes, while avoiding the need to
work on complex hydraulics and pneumatics.
Fully Aligned Drive Components
Design changes to the chain drive system on
05-25 provers include new matched sprocket
flanges, pre-stretched matching chains,
increased sprocket shaft sizes and heavy duty
stabilizer bars.
Heavy Drive System
The drive ends on the 35-120 model range
has been extensively re-engineered using
Finite Element Analysis techniques. Changes
include an increase in shaft diameter, stronger
brace bars, the use of matched sprockets,
matched pre-stretched chains and a change
to flange mounted bearings, mounted on
newly designed heavy duty side plates.
These changes along with finer tolerances on
the drive end parts result in a reduction of the
maximum alignment variation down to less
than a millimeter (a 30 thousandths of an inch).
This greatly enhances the accuracy of the
alignment of the drive end, and guarantees
correct alignment over time.
New Seal Designs
Our proven Carbon or Ekonol® filled
PTFE seal design allows for unrivaled
fluid compatibility for all liquid products.
Built in Fail Safety
The integral piston valve allows proving
operation with minimal disruption of
process flow and risk of blocked flow
as consequence of a blocked piston
results in a fail safe design.
Constant Displaced Volume
Equal upstream and downstream
displaced volumes mean that the location
of the meter in relation of the prover does
not require an extra calibration correction.
No Pressure Adjustments Needed
Even with large pressure changes in the
system, no adjustment of our provers
is required.
Built to Industry
Standards
All our provers meet the most stringent
international standards and certifications
for both mechanical and electrical
components.
• Mechanical: Designed in accordance
with API MPMS Chapter 4.2 and OIML
R119. All prover materials are in
accordance with ASTM, ANSI piping
and fittings, ASME pressure containment
design and PED for Europe.
• Electrical: Electrical components meet
global requirements, including UL and
IECEx electrical certification and National
certifications like CSA, GOST and ATEX
for electrical and mechanical parts.
Field Service
Options
Manufacturing
Product Testing:
Quality
Assured
Water Draw Certification
All provers are calibrated using a
gravimetric water draw on our NMI-VSL
certified test stand. The uncertainty of this
test stand is better or equal than 0.02%
and traceable to NIST. All scales used in
this process are verified prior to each
calibration using NIST traceable weights,
and all testing procedures satisfy the
requirements in API MPMS Chapter 4.9.
Complete Functional Test
Prior to delivery all provers undergo a
thorough functional test to guarantee
trouble free operations. Provers are
operated for a minimum of 200 cycles
at 25%, 50%, 100% and again at
25% of the specific prover’s maximum
flow rating. During functional testing,
the final drive alignment and shock
absorber adjustments are made
to minimize the time required for final
commissioning in the field.
Industry Standard Pressure Test
Provers are hydrostatic pressure
tested to requirements of 1.5 times the
designed pressure rating.
Customer FAT Testing
All the testing mentioned above, as well
as additional customer required
testing, can be included as part of a
comprehensive Factory Acceptance
Test (FAT). We also have the ability
to video record, or even live broadcast,
water draw and pressure tests.
Honeywell Enraf’s servicing solutions make a lasting difference to the performance and reliability
of small volume provers. With decades of experience, we know how to keep provers delivering
precise, reliable performance, even in the harshest operating environments.
From commissioning and training to servicing and refurbishments, we make provers work better,
for longer. Worldwide coverage, local support and unrivalled expertise make Honeywell Enraf
the first choice for keeping your products flowing.
Upgrade Opportunities for Lifetime Value
Migration to the New SVP Controller
Replacing the 401D control module with the
new SVP Controller allows for the standard
proving control functions with the addition
of all the enhancement capabilities in the new
SVP Controller. Our service technicians
can perform the upgrade in the field.
Migration to the Heavy Duty Drive System
Customers can take advantage of the newest
engineering design changes with a field
retrofit of the improved drive system on prover
sizes 35 to 120, increasing reliability
and minimizing downtime. Benefits include
an increase in life expectancy of not only
the shaft seals due to the tighter tolerance in
piston shaft alignment, but of the entire prover.
Complete Prover System Upgrade
Complete field system upgrades are
undertaken by factory trained and certified
service technicians. It includes conversion
of the SVP Controller and upgrading
to the heavy duty drive system for larger
provers (35 through 120) or a new drive
system alignment upgrade on smaller provers
(05 through 25), with seal replacement and
internal inspection of piston components and
seals. On completion, the upgraded prover
comes with an “as new” factory warranty.
Technical
Specifications
Operating Principle
In the stand-by mode the piston is
downstream and stationary. The piston’s inner
flow-through valve is open (slightly upstream
of the main piston body), allowing product to
flow freely through the prover’s measurement
cylinder without significant pressure loss.
When the operator starts a proving run (Figure
1), the proving computer signals
the SVP Controller to engage the motor to
draw the piston assembly to the upstream
start position. The low-drag piston is then
released by the chain driven return mechanism
allowing it to freely travel downstream with the
fluid. As the piston is released, the flowthrough valve closes with assistance of the
tension spring (Figure 2), allowing the piston
velocity to be synchronized with the fluid
velocity as it travels through the smooth-bore
section of the prover body while having
minimal effect on the flow stream.
The travel time of the piston is measured with
the use of two precision optical switches
mounted externally on the switch bar above
the piston drive shaft. The first switch is
actuated by an optical flag attached to the
external piston shaft a short run after it is
released, indicating the start of the timing
sequence to the computer. The second
optical switch is located a precise distance
downstream on the switch bar, allowing the
optic flag to actuate during the piston travel
indicating the end of the proving cycle.
At the same time the controller sends
the signal to the proving computer to
stop the timing sequence.
After passing the end volume switch, the
piston shaft is stopped by a mechanical stop.
Product flow continues to push the perimeter
of the piston further downstream, opening the
flow through valve, allowing continued flow
with minimal disturbance to the process
condition. The proving computer will continue
to signal the SVP Controller to start the motor
run to engage the timing sequence until
sufficient pulses are collected to satisfy the
meter proving requirements per API MPMS
Chapter 4.
Figure 1
Figure 2
Technical Specification
Mechanical Dimensions
(1)
(2)
Model #/
S05C3 S15C2S25C3S35C2S50C3 S85C2S120C2
Dimensions
A
2440 (96") 4070 (160") 4070 (160") 4070 (160") 4500 (177") 5240 (206") 5590 (220")
B
620 (24") 920 (36") 920 (36")
920 (36") 1070 (42") 1280 (50")
1380 (54")
C
690 (27") 840 (33") 870 (34")
950 (37")
1170 (46")
1250 (49")
1400 (55")
D
440 (17") 540 (21") 540 (21")
570 (22")
690 (27") 770 (30")
840 (33")
E
790 (31") 1380 (54") 1380 (54") 1330 (52")
1480 (58")
1940 (76")
2060 (81")
F
950 (37") 1500 (59") 1500 (59")
1560 (61") 1890 (74") 2110 (83")
2270 (89")
Flange Sizes 3" 6" 6" 8" 8" 12" 16"
Note(s):
1 – Additional space required for service clearance
2 – Additional space required for SVP controller, depending on size
3 – All dimensions in mm (inches)
4 – Dimensions vary according to size, model, configuration and pressure rating, and are subject to change.
For details and exact dimensions refer to the manual.
Identification Code
Pos 1 Environmental Configuration
S Standard configuration (ball valves used for drains unless otherwise specified)
P Portable applications (supplied with trailer if specified; ball valves used for drains unless otherwise specified)
O Offshore and marine applications (Pos. 5 = E Only, Pos. 11 = 5 Only; ball valves used for drains unless otherwise specified)
Pos 2, 3, 4 Flow Rate
Maximum Flow
(BPH)
0 0 5
0 1 5
0 2 5
0 3 5
0 5 0
0 8 5
1 2 0
PD,
Turbines
715
2,140
3,570
5,000
7,200
12,500
17,500
Coriolis,
Ultrasonic
715
1,719
1,719
4,671
5,783
11,267
15,922
Maximum Flow
(GPM)
PD,
Turbines
500
1,498
2,499
3,500
5,040
8,750
12,249
Coriolis,
Ultrasonic
500
1,203
1,203
3,270
4,048
7,887
11,145
Maximum Flow
(m3/h)
PD,
Turbines
114
340
568
795
1,145
1,987
2,782
Coriolis,
Ultrasonic
114
273
273
743
919
1,791
2,531
Displaced
Volume
US
gallons
5
20
20
25
40
75
120
Prover Weight
(lowest pressure rating)
L
18.9
75.7
75.7
94.6
151.4
283.9
454.2
lb
1,200
3,500
4,350
5,250
7,850
12,500
14,500
kg
544
1,588
1,973
2,381
3,561
5,670
6,577
Pos 5 Wetted Parts
C 304 Stainless Steel flow tube, piston, end flanges and chrome plated bore.
E 316 Stainless Steel flow tube, piston, end flanges and chrome plated bore (Required with Pos 1 = O).
Pos 6, 7 ASME B16.5 Flange Rating and Operating Pressure Rating (Applicable for Temp. @ 38 °C (100 °F)
1 A Class 150 RF connection flanges, 19.0 bar (275 psi) (Not if Pos. 2,3 & 4 = 005)
2 B Class 300 RF connection flanges, 49.6 bar (720 psi) (Not if Pos. 2,3 & 4 = 005)
3 C Class 600 RF connection flanges, 99.3 bar (1440 psi) (Not if Pos. 2,3 & 4 = 015)
4 D Class 900 RF connection flanges, 148.9 bar (2160 psi) (Not if Pos. 2,3 & 4 = 015 or 120)
5 D Class 900 RJ connection flanges, 148.9 bar (2160 psi) (Not if Pos. 2,3 & 4 = 015 or 120)
6 A Class 150 RJ connection flanges, 19 bar (275 psi) (Not if Pos. 2,3 & 4 = 005)
7 B Class 300 RJ connection flanges, 49.6 bar (720 psi) (Not if Pos. 2,3 & 4 = 005)
8 C Class 600 RJ connection flanges, 99.3 bar (1440 psi) (Not if Pos. 2,3 & 4 = 015)
9 F Class 1500 RJ connection flanges, 248.2 bar (3600 psi) (Only if Pos. 2,3 & 4 = 050)
Pos 8, 9 Inlet and Outlet Configuration
0 0 Inlet both sides and outlet flange left side.
0 1 Inlet and outlet flanges opposite—inlet right side.
0 2 Inlet and outlet flanges same side—right side.
0 3 Inlet and outlet flanges 90 degrees, inlet on right side and outlet on top.
0 4 Inlet and outlet flanges same side—left side.
0 5 Inlet and outlet flanges both sides—double set.
0 6 Inlet and outlet flanges both on top.
0 7 Inlet and outlet flanges opposite—inlet left side.
0 8 Inlet flanges both sides and outlet on top.
0 9 Inlet flange on top and outlet on left.
1 1 Inlet flange on top and outlet on right.
1 2 Inlet and outlet flanges 90 degrees, inlet on left side and outlet on top
1 3 Inlet on right, outlet on left, outlet on top.
Pos 10 Motor Voltage
D 24 Vdc (If Pos. 2,3 & 4 = 005, 015, 025, or 035 only)
A 120 Vac, 60 Hz, Single Phase (If Pos. 2,3 & 4 = 005, 015, 025, or 035 only)
G 120 Vac, 50 Hz, Single Phase (If Pos. 2,3 & 4 = 005, 015, 025, or 035 only)
B 220 Vac, 60 Hz, Single Phase (If Pos. 2,3 & 4 = 005, 015, 025, or 035 only)
C 220 Vac, 50 Hz, Single Phase (If Pos. 2,3 & 4 = 005, 015, 025, or 035 only)
H 220/240 Vac, 60 Hz, 3 Phase
N 220/240 Vac, 50 Hz, 3 Phase
R 380/400/415 Vac, 60 Hz, 3 Phase
L 380/400/415 Vac, 50 Hz, 3 Phase
E 460/480 Vac, 60 Hz, 3 phase
O 460/480 Vac, 50 Hz, 3 phase
Pos 11 Electrical Hazardous Classification
3 CSA/US Class I, Div.1, Group D T2C (max. Tamb = +50 °C (+122 °F))
4 CSA/US Class I, Div.1, Group C T3B (max. Tamb = +50 °C (+122 °F))
5 ATEX II 2 (1) G Ex d [ia Ga] IIB T4 Gb (Tamb = -20 to +40 °C)
Pos 12 Flow Tube Finish
A Stainless steel—brushed
B Painted (White)
S - 0 5 C 3 C 1 2B 5 B Typical Identification Code
Your Identification Code
For More Information
To learn more about Honeywell Enraf’s Small
Volume Provers, visit www.honeywellenraf.com
or contact your Honeywell Enraf account manager.
Americas
Honeywell Enraf Americas, Inc.
2000 Northfield Ct.
Roswell, GA 30076
USA
Phone: +1 770 475 1900
Email: [email protected]
Europe, Middle East and Africa
Honeywell Enraf
Delftechpark 39
2628 XJ Delft
The Netherlands
Phone: +31 (0)15 2701 100
Email: [email protected]
Asia Pacific
Honeywell Pte Ltd.
17 Changi Business Park Central 1
Singapore 486073
Phone: +65 6355 2828
Email: [email protected]
EN-13-01-US
April 2013
© 2013 Honeywell International Inc.
Your Terminal Operations Partner