The furniture industry`s
Transcription
The furniture industry`s
WOODWORKING s w e n THE MOST READ PUBLICATION FOR THE WOODWORKING AND FURNITURE PRODUCTION INDUSTRIES VOL 31 No 2 February 2016 WWT heater for innovation centre egistered charity, The R Sylva Foundation, has purchased a wood waste INSIDE heater from Wood Waste Technology, for its new Wood Centre in the heart of Oxfordshire. Sylva works across Britain caring for forests, to ensure they thrive for people and for nature. Having been gifted 20 acres of land and several large farm buildings a few years ago, the charity has used this to develop a centre for innovation in home-grown wood, to provide an enterprise hub for new and innovative wood-using businesses. The charity knew it wanted to install a flexible biomass heating solution into the centre. An old 12,000 square foot potato store had been redesigned and rebuilt to support a number of separate small to medium enterprise wood-using businesses, as well as a teaching classroom. The team didn’t want anything too complex in there, as their main aim was to supply tenants of the Wood Centre with warm workshops that would be cost-effective to run by being fuelled with waste wood and wood offcuts. A number of possible solutions were evaluated, but the team eventually purchased a WT15 heater from Wood Waste Technology, which was installed by Wood Waste Technology’s experienced engineers. Paul Orsi, Director for Forestry & Rural Enterprise at Sylva explains: “Wood Waste Technology gave us the perfect solution to our heating problem. We were struggling to find something that fitted our budget and was easy to use, but that would provide a comfortable environment for our tenants. It was also extremely important to us that it could be run on wood waste. We’re delighted with our purchase and the service we’ve received. It’s been a completely smooth process, from purchase to installation. Whilst the wood waste heater is situated in a central area, the engineers were able to duct the hot air to provide heat into each of the tenant’s individual workshops. The tenants’ love that it provides them with free heating and reduces their waste disposal bills.” Paul continues, “Our wider vision for the Sylva Wood Centre is to develop the whole site – which includes several more buildings and the surrounding landscape. We wouldn’t hesitate in contacting Wood Waste Technology again should we have any further biomass heating needs.” MD of Wood Waste Technology, Kurt Cockroft says: “We’ve been delighted to be involved in such an exciting and innovative project, and look forward to seeing how the developments at the Wood Centre continue.” Wood Waste Technology offers a full range of wood waste heaters, from small hand fired units to larger fully automatic systems, and offers site survey and design, as well as manufacture, installation and on-going maintenance. The company also services all types of wood waste heaters and supplies genuine spares up to 60% cheaper than other suppliers. In addition, Wood Waste Technology is the UK official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precision engineered shredders and briquetters, available in various size and specifications to suit all business applications. Tel: 01785 250400 www.woodwaste technology.com www.grossuk.co.uk. www.sylva.org.uk/wood 5 Edgebanding feature starts 21 FURNITURE ws Software ne 9 New FIRA Chairman YOU CAN NOW VISIT WOODWORKING NEWS ONLINE www.woodworkingnews.co.uk new marketing A campaign designed to raise awareness of airborne dust emission associated with sanding is being introduced by Mirka this month. ‘Abranet® Perfection’ is being communicated across print, social media and digital platforms through a series of compelling imagery to highlight the NEWS Mirka’s Abranet Perfection campaign raises issue of air quality control WOODWORKING news importance of air quality control to minimise occupational exposure to airborne dust in a variety of sanding operations. INCORPORATING FURNITURE NEWS MOST READ IN THE MARKET Editor: Journalist: Advertising Manager: Web Management: Secretary: Accounts: Credit Control: Neil Herbert-Smith Brenda Brooks Donna Ludbrook Dennis Halberg Shelley Calver Chris Sutherland Juliet Leech OFFICIAL MEDIA PARTNER Address: Nelton Publications Ltd The Old Sun, Crete Hall Road Northfleet, Kent DA11 9AA Telephone: 01474 536535 Fax: 01474 536552 E-mail: [email protected] Website: www.woodworkingnews.co.uk NELTON GROUP © Nelton Publications 2016 ISSN 0950-1622 A controlled circulation publication, published during the third week of each month Typesetting Nelton Publications Reprographics: Northfleet, Kent DA11 9AA Tel: 01474 536535 Email: [email protected] Print: Hastings Print, St Leonards-on-Sea TN38 9BJ Annual subscription: UK - £33 Overseas - £53 Single copies - £5 www.woodworkingdirectory.co.uk The marketing campaign is being supported with a beautifully designed coffee table style book that features pre and post Abranet imagery and data to reinforce the abrasive’s ability to deliver clean, virtually dust-free working environments. The data is founded on research conducted by Dura Group, a leading independent environmental monitoring and data management company, in laboratory conditions, supported by the Finnish Work Environment and Mirka. The aim was to determine airborne dust emission in sanding with a ventilated manual sanding machine, comparing Abranet products with perforated paper. The results showed that sanding with the abrasive net reduced the airborne dust emission per the removed mass at between 99.96 and 99.99 per cent depending on the material, compared to between 97.05 and 99.76 per cent for perforated paper. When sanding gypsum plaster, the removed mass per unit time was 2.6 and 1.4 times higher with the net abrasive than in sanding without extraction and when sanding with paper incorporating six holes respectively. While the surface of the paper sanding material became clogged, the Abranet abrasive with extraction improved the effectiveness of the sanding by preventing clogging and increased the removed mass YOUR ONLINE BUYERS GUIDE NOW LIVE per unit time. Craig Daycock, managing director of Mirka UK, says, “The laboratory tests conducted in Finland revealed that by using Abranet in conjunction with modern sanding systems occupational exposure to airborne dust in sanding operations can be decreased to acceptable levels, especially when combined with well-designed sanding machines equipped with local extraction and air supply. The ‘Abranet Perfection’ campaign is designed to highlight the benefits of sanding using Mirka’s Abranet range of abrasives in terms of producing virtually dust-free results as well as a consistent, smooth, high quality finish across a range of applications.” www.mirka.com Woodworking News February 2016 3 NEWS “From my workbench to yours” WOODWORKING news A & G King opt for Stenner Advanced Machinery Services UK’s Leading Service Provider “A Personal Service To The Woodworking Industry” hen Alan and his father W George King, the owners of successful family INSIDE business A & G King (Timber) Ltd, were looking to install an additional horizontal band resaw, they had no hesitation in opting for a Stenner MHS10, given their 30-year long association with the Tiverton-based company, one of the world leaders in wide bandsaw technology. It was the latest in a long line of Stenner-supplied machines for George, who originally established Terregles Sawmills in his home village, building an excellent reputation for providing quality sawn softwood material, used for boxes, fencing and pallets. In 2003, the business took over the former Rammerscales sawmill site at Hightae near Lockerbie. The new, larger sawmill was originally equipped with a Primultini log bandmill with canter head and a Stenner MHS9. “We were very pleased with the performance of the MHS9, and so decided to install an additional horizontal resaw, the MHS10,” says Alan. “We mainly use spruce and larch, the majority of which is sourced within a local radius. Our customer base is quite wide: we service Lincolnshire, Birmingham, Liverpool, Manchester and Leicester.” The installation of the MHS10 helped streamline an already efficient process. The bandmill produces a combination of waney edge boards and large sections Advanced Machinery Services UK’s Leading Service Provider THE MOST READ PUBLICATION FOR THE WOODWORKING AND FURNITURE PRODUCTION INDUSTRIES from the centre of each log. The boards pass to a Paul KME2/750 Multi-Rip Saw and Model 11 Crosscutting line installed at the end of 2009 for conversion into pallet boards. The large sections feed to a special Paul Crosscut, the model 24, having a capacity of 200 x 400mm. This cuts to pallet board or bearer length. These lengths then feed through one of the two Stenner horizontal band resawing lines. Automated stacking on the larger of the two resawing lines completes the operation. “We have had very few problems since the machines have been installed.” VOL 26 No 10 October 2011 efficient power consumption, the MHS range offers productivity, versatility and economy, maximising the yield from the raw material. Not only that, says Alan, but the machines are incredibly dependable. “We have required very few spare parts, which is evidence of their reliability,” says Alan, stressing the importance of A & G King (Timbers) longstanding relationship with Stenner. “If we did decide to change our horizontal resaws, we wouldn’t be looking much The Stenner MHS10 T: 0844 844 9949 F: 0844 844 4744 www.advancedmachinery.co.uk further than Stenner,” says Alan. “Sometimes you can regret buying a machine but the Stenner MHS resaws do exactly what we were told they would do. We have a small, tidy sawmill and are more than happy with how things are working.” Stenner are also UK agents for the World renowned Paul range of saws. Phone: 01884 255700 Facsimile: 01884 257794 Mobile 07970 003498 Email: [email protected] www.stenner.co.uk “Downtime is very minimal,” says Alan. “We have had very few problems since the machines have been installed. They are simple and robust. We certainly had no qualms about upgrading from the MHS9 to the MHS10 – both have been excellent.” Stenner’s MHS series of horizontal resaws offer a versatile solution for highspeed precision resawing of timber, including hardwood. Systems are tailored to customers’ requirements for applications such as canter lines or installation behind a moulder to double output by allowing thicker material to be machined and then split. Combining accurate thin kerf blade technology, tilt option for cutting bevel angles and 16 22 Woodwaste and Heating Servicing FURNITURE s new 9 Wood Awards 2011 YOU CAN NOW VISIT WOODWORKING NEWS ONLINE www.woodworkingnews.co.uk I BY STEPHEN NEWTON OF ROOKSBRIDGE WINDOWS do enjoy looking at new projects and finding solutions to challenges. One of this month’s new enquiries was full of surprises and definitely has some challenges. At the beginning it was just a simple phone message, ‘looking for a quotation for some ‘restoration / replacement of some windows at a property, please call me back.’ When calling back it seemed that there would be around 15 - 20 windows in a commercial building – mainly wooden. Looking at the photos that were sent prior to the visit, all were taken from the road elevation. If the photos included the rear elevation; then I would have prepared differently, but I now understand why there were no photos. When there, the windows were over three floors with substantial frame sections of which several had swept heads. Due to listed building status; the mouldings needed to be similar but to incorporate contemporary performance, double glazing and full draft proofing. An extra complication to the ground floor was that additional security was required, including purpose made attractive decorative grills. Access for installation was another factor to the enquiry, in that the building was built around the corner of an ‘S bend’ in a road which crossed a small river and would need to be closed while the refurbishment was carried out. However; what I was certainly not prepared for was that the rear elevation overlooked a wharf which would make access even more complicated yet again. Instead of the 15 or so windows that I was expecting, there ended up being 25 and a feature “Instead of the 15 or so windows that I was expecting, there ended up being 25 and a feature Oak screen along with a boat house.” Oak screen along with a boat house. The customer said that we could get access to the rear elevation to put scaffolding up - when the tide was out….. I like to be prepared with at least a tape measure, a survey book and a few special bits and pieces to take copies of moulding details etc. when carrying out a survey - even a ladder on occasions – but never a boat…. Rooksbridge provides a bespoke Joinery service to supply and build beautiful sustainable outdoor structures such as conservatories and orangeries and to supply and fit wooden windows and doors. To find out more call: 01934 750114 www.rooksbridgewindows.co.uk I remember that I was once asked to make a counter for a large boat – almost a ship – that was used for corporate hospitality on the Thames. It was through a friend of mine who knew I liked a challenge and the first challenge was getting the tools onto the boat. We had to walk across a narrow gang plank. It did have a rope handrail – but rope does give a bit when you lean on it. When you have tools in one hand a wobbly bit of rope to hold in the other with a long drop to uninviting water on either side. I recall that I wobbled and tried to grab the bag that had fallen off the sander without it becoming even more dramatic – only to sadly watch the sander bag float and drift away down the Thames. The only humorous thing about it was that I was able to send a photo of the bag with a caption saying ‘help me’ as if floated out of site to my friend you had given me the job and enjoyed observing the challenge. That was not the only extra unnecessary expense of the project – we could not feed the meter as fast as the traffic warden checked it. All was well once on the boat, with all the tools (Less the bag of the sander) and the materials. Then came another unexpected challenge of striking a line to mark the height of the underside of the new counter. When I put my spirit level on the mark – the bubble moved… just like the boat as it rocked on the tide. The floor even sloped up towards the stern and the sides of the ship tapered in at the front; so that we eventually we used measurements and a straight edge to draw a line to work to, knowing that no one would be completely balanced to be able to suggest anything different. Probably my most complicated survey was for an Oak walkway that sloped around the inside walls of an hexagonal building for which the supporting legs had to fit exactly onto the floor that curved down into the centre of the building. I hope that next month will be simple, easy, with no time critical projects – but let’s see… BWF Monthly Column Weinig: 4000th moulder produced in China AS EDGING KI G E MA N April 2012 Y Scotland’s Publication for the Woodworking & Furniture Industries The 4000th moulder rolled off the assembly line at Weinig’s Yantai (China) site. The Unimat 318 will be delivered to a customer in the USA. A great day for Weinig Yantai: the 4000th moulder rolled off the assembly line. The production milestone was celebrated with a ceremony attended by the site and team managers. The 4000th moulder sets a milestone in Weinig’s successful activities in China. Weinig established its site in Yantai 21 years ago, which put the company among the German pioneers of the sector in the country. In 1997, a factory was built and the production of standard machines for planing and profiling began. In 2010, the facilities were extended to include the production of window angle systems. Weinig is now firmly established in China with production, sales and services. Tel: www. WOODWORKING s w e n PLEASE MENTION WOODWORKING NEWS WHEN RESPONDING TO ADVERTISING AND EDITORIAL. 4 Woodworking News February 2016 A year with challenges ahead he joinery industry is T optimistic for the year ahead, but at the BWF we remain deeply concerned about skills and market practice. The latest results from the BWF’s State of Trade survey show that two thirds (64%) of respondents predict an increase in sales volume throughout 2016. This follows a successful 2015, where 36% of joinery companies, on balance, reported an increase in sales volumes over the past year. An increase in employment also looks likely, with firms telling us they’re expecting to hire more people within the next 12 months. Plans to boost manufacturing equipment spending in 2016 are being implemented by 54% of State of Trade survey respondents, with the same percentage stating that they had already increased their spending over the previous year. But the increasing costs across all sectors of the industry has emerged as a continuing worry. The work is there, but project delays, thin margins and often unrealistic payment terms are all significant threats. An increase in the cost of materials was identified by 44% of respondents. The State of Trade survey also shows an increasing concern about the availability of labour since the last quarter. This shortage was YOU CAN NOW VISIT WOODWORKING NEWS ONLINE Iain McIlwee, Chief Executive, BWF identified by 22% of respondents as an industry constraint that has tended to drive wage inflation and limit the opportunity to grow. There is also economic uncertainty. Recent stock market declines have impacted confidence and the availability of capital. The elections in Scotland, Wales, Northern Ireland and London are all likely to impact the timings of investments. We also have the EU referendum starting to ripple through the market, which could impact timing of projects, particularly in the commercial sector. With projects potentially slipping it is vital to ensure that contracts are fair and retentions and late payment are consigned to history. We need to work together to manage and balance out the risk or the supply chain will struggle to flex as required. www.bwf.org.uk www.woodworkingnews.co.uk EDGEBANDING Dual tape feed Front left hand Infeed Deuco achieve Zero Glue line finish euco Bathroom D Furniture Ltd is now offering a top finish without the old fashioned visible glue line. The company is based in north London and manufactures made-to-order bathroom furniture and supplies nationwide to retail showrooms. Their range of 21 different finishes offers a wide spectrum of bathroom furniture design, with a focus on a top quality engineered cabinet. The company has very recently installed a new edgebander from specialist supplier FEN UK, based in Derby. Sales Director David Windsor says: “We pride ourselves to make some of the best furniture in the UK. We have been building the business for over a quarter of a century and we pride ourselves in looking after our customers.” He goes on to say: “At Deuco it has always been our aim never to stand still and After carefully considering all options available from other suppliers over the past year, the decision was made to buy a new Paul Ott edgebander. The machine purchased is the new ‘Storm’ from the manufacturer Paul Ott GmbH. The edgebanding process of panels is completed at an efficient 20m/min feed speed for all programs. Also included in the installation is the Transcompakt panel return system enabling one operator to run the machine, whilst still efficiently feeding panels. The machine is fully automatic in operation and even the tape is set automatically in its guide. All panels are fully finished, thanks to the patented LCM cleaning systems installed on the new machine. All cleaning fluids are available from FEN UK and supplied the next day. Paul Terroni says: “Over the years we have had a total of 5 edgebanding machines minimal disruption to the customer’s production schedule. On the day of the delivery, the old machine was removed in the morning and the new machine was already in position by lunch time. That enabled electrical and pneumatic supplies to be completed next. Included in the supply was also a new powerful extraction system, which was fully installed and connected in only one day. The result was that both the new ‘Storm’ edgebanding machine and Transcompakt panel return were fully ready for production the very next day. Paul Terroni says: “The installation was brilliant and the machine was running in no time”. He goes on to add: “The support by FEN UK has always been brilliant.” For further information please call FEN UK on 01332 516557 and ask for more information regarding machinery for “Zero Glue line finish” edgebanding. Product detail always strive to improve further. In the past few months we have noticed a huge increase in demand for our products. Since the installation of the new machine our edging quality has been significantly enhanced.” The new machine supplied features the patented fully electronic glue application “Combimelt”. This system, as well as the rest of the machine, has been designed for application of PUR adhesive and enables a virtually maintenance free use in production. The finish is considered by Deuco as the best Zero Glue line finish due to being able to match materials prefectly by having no restriction to source the correct colour match due to limited edging material options. Using the Combimelt system, there is no need to purchase special and more expensive edging tapes. all from the Paul Ott company, and all have been brilliant. After seeing the “Zero glue line finish”, it was an easy decision to upgrade our existing machine to the new ‘Storm’ edgebanding machine.” He adds: “The panels that are coming out of the machine are all perfectly finished, which is very important to us.” The new machine was supplied in January this year and the brief was to keep any production delays due to installation & training to an absolute minimum. In order to achieve that goal, FEN UK suggested completing the set-up of machine and panel return at its own premises in Derby. That included preparation and testing of all of the bespoke operating programs required and only then to deliver the machine to the customer’s site. That resulted in an absolute www.woodworkingdirectory.co.uk YOUR ONLINE BUYERS GUIDE NOW LIVE Woodworking News February 2016 5 EDGEBANDING Homag’s ‘Zero-joint’ airTec technology system is available across the full range of edgebanders ‘Zero-joint’ technology increasingly popular for its consistently high quality finish Homag demystifies the increasingly complex world of edgebanding dvances in technology A have driven quality expectations higher and higher, particularly in manufacturing. The furniture industry is no exception and one manifestation of this is the advent of edgebanding ‘without joints’ or, as it is more commonly known, ‘zero-joint’ technology. There is now a mindboggling range of options to choose from, so we thought it would be a good idea to demystify the process. Simon Brooks, sales and marketing director of Homag UK explains, “The Homag Group has been a pioneer of edgebanding since 1960 and so, with over 55 years’ experience under its belt, is well placed to explain the potentially confusing world of edging.” Cost-effective EVA Glue The original edging solution, EVA offers simple, clean, reliable edgebanding which can be used on a wide range of board and edge materials. It is the no detriment to the quality of the product whatsoever. Nowadays, having seen major advances in the chemistry of PUR adhesive, it is a trouble free bonding material providing a cross linked bond that once fully cured is very strong and very stable. PUR can be used on a wide range of materials and is particularly popular in the kitchen, bathroom, washroom and door markets due to its ability to resist moisture and heat. airTec Technology The airTec technology uses hot air and special edge material to form an invisible or ‘zero-joint’. The special edge material consists of a hard décor layer backed with a meltable functional layer. This functional layer is melted by the hot air and then pressed onto the panel edge. The airTec process is very clean and cost-effective and results in perfectly crafted products, where joints are no longer visible. The airTec system is available across Homag’s immense knowledge and experience that the Homag Group has amassed has enabled the company to provide the right edgebanding solution for all levels of manufacturing.” Even the bespoke craftsman can benefit from ‘zero-joint’ technology at an affordable price. The Brandt Ambition 1220 and 1230 Water Resistant PUR Glue Higher specification jobs can require water or heat resistant products and PUR adhesive provides this additional performance. Far less PUR adhesive per square metre is required to form a much stronger bond when compared to traditional hot melts. Consequently, this reduced volume of adhesive results in a very tight glue line. It also offers superior bond strength to EVA, although it does take longer to fully cure than the instant ‘grab’ of EVA; this, however, has full range of edgebanders allowing even the smaller business to compete in the invisible joint market where frontals such as doors and drawers need to be at a very high standard. laserTec for high volume invisible edging Laser technology enables manufacturers to produce invisible joints at high volumes. The laser fuses the edge band to the panel at speeds of up to 60m/min and delivers perfect quality every time. Homag ’s system, laserTec, is a simple but highly effective solution that delivers more parts produced per unit of time. Laser joining allows you to achieve consistent production quality and to reduce the staff costs associated with postprocessing and finishing. Homag – a solution for every need Simon Brooks again, “The 6 Woodworking News February 2016 or MDF. In comparison to conventional hot-melt glue technology on throughfeed machines, laserTec delivers energy savings of over 40%, as there is no longer any heating up period required, so no energy is used without productivity. This reduces CO2 emissions by up to 26 tons per annum and offers cost savings of up to £3,380 HOMAG’s laserTec method has a ‘class 1’ laser safety rating, making it safe for use in any kind of furniture production. CNC Processing Centre with laserTec Completing its edgebanding options, Homag offers customers the choice of EVA, PUR and laserTec The Brandt Ambition 1230 airTec - ‘Zero-joint’ technology at an affordable price The Homag Ambition 2274 - ‘Zero-joint’ technology for larger manufacturers conventional hot melt adhesive that provides a cost-effective option for your entire standard edging requirements. Hot melt adhesives are polymer based and are 100% solids, containing no solvents or water. The lack of water and solvents allow hot melts to attain peak bonding strength very quickly. Ambition including the popular 1650 airTec model. The 1650 offers both airTec and Quickmelt gluing (EVA & PUR). In standard trim, the 1650 offers a variable feed speed from 8 18m/min, with an option to increase feed rates up to 20m/min. As well as a heavy duty pre-milling unit for panel up airTec models are great entry level edgebanders. They offer a high degree of automation and come equipped with a joint trimming unit for an optimum edge joint quality, a contour trimming unit for optimum corner rounding and a trimming unit with DFC tool technology for maximum dust extraction. For small to medium sized businesses, the Brandt Ambition 1440 airTec offers a higher degree of flexibility and can be optimised according to customers’ requirements. The basic model has a joint trimming unit, an exact gluing unit, an end trimming unit, a trimming unit and a twomotor corner rounding unit. It also offers lower energy costs with ecoPlus and is controlled with powerTouch using the 21.5” widescreen multi-touch monitor. For larger manufacturers, Brandt offers high specification versions of the to 60mm in thickness, a Quickmelt gluing unit and the airTec unit, the Ambition 1650 airTec boasts a twomotor end-snipping unit, top and bottom trimming units, a servo controlled corner rounding unit, profile and surface scraping units for the perfect finish. The Ambition 1650 FC provides versatile, high quality edgebanding on a consistent basis. Homag laserTec – the ultimate high speed edging technology Compared to conventional glue-based methods, Homag laserTec offers immense benefits. It simplifies the edging process enormously, eliminating unproductive waiting periods and set-up work for colour changes. Separate settings for glue quantity and temperature are no longer required, nor are entries for different materials such as chipboard per year. The consistently high standard of processing quality substantially reduces the scrap volumes, delivering maximum production efficiency. Stronger bond with improved safety and environmental benefits Not only does laserTec produce an invisible surface-to-edge transition, but also the bond achieved between the edge and the panel is considerably stronger and more robust than with conventional techniques. What’s more, the work pieces, downstream processing units and the tools on the machine are far less susceptible to contamination than with conventional edgebanding adhesives. Glueless production is particularly environmentally friendly, as it eliminates glue fumes and prevents any risk of hot melt glue being burnt in the machine. In addition, YOU CAN NOW VISIT WOODWORKING NEWS ONLINE edging on a selection of CNC processing centres. This innovation means that all work pieces with shaped edgebanded edges can be produced with the same high quality and aesthetic standard as straight edged components. Simon Brooks concludes, “The Homag Group offers a comprehensive range of edgebanding machinery for the UK market. From entry level models all the way through to high end volume production lines, there is really no question that we have a solution for every need. “Our extensive knowledge and experience in the edgebanding market combined with our ability to provide a choice of edge bonding techniques at any level of business (even offering multiple systems on the same machine), enables our customers to make an informed decision and to invest with confidence. “It’s quite simple, if you’re looking for consistently high edgebanding quality day-in, day-out, there is no better place to start than with Homag. And don’t forget, our experienced team at Homag UK is always on hand to provide answers to your questions or organise finance, if required.” If you would like to see a demonstration of any of the Homag Group edgebanding solutions, call Adele Hunt at Homag UK on 01332 856424. www.woodworkingnews.co.uk EDGEBANDING New Stefani Solution XD Everything is “extraordinary” even within the name igh productivity and low H operating costs, profitable returns on investments, higher machining quality than any standard, technical perfection without compromises, maximum finishing quality, the possibility to contribute to the construction of high design furniture, utmost flexibility and software and apps that allow for a very fast passage from programming to production. These are just some of the highlights of the new Solution XD range, the latest creation of Stefani’s enormous knowledge in industrial edgebanding. The latest Solution XD is the perfect partner for superoptimised, highly integrated and extremely evolved production situations. Due to the new generation of Heavy Duty trimming, chamfering and edge scraper units and the more rigid supporting structures with 55% lighter dynamic parts compared to previous versions, end users can generate a high quality production process with the utmost attention to the characteristics of the panels being machined, especially extremely delicate panels. The new range boasts a substantial reduction in production times due to a series of devices such as the NestingLock that allows Slim Line gluing system Tel. +44 (0) 115 9770044 • [email protected] - www.scmgroup-uk.com panels with holes for hinges, normally generated through the panel nesting process, to be machined very flexibly and without stopping the machine, reducing set-up times by about 25 minutes compared to the previous version. The new generation of corner rounding units with 2 and 4 motors, Round 2 and Round 4, allow for the creation – with practically negligible set-up times – of furniture components for any aesthetic style, by being able to machine three different radiuses with speeds up to 35 version 2M100 that, in a special configuration, can even machine components with J-shape profiles. Solution XD, offers the broadest range of finishes for the edge/panel joint, allowing end users to use EVA glue, optimised PU glue, the patented Slim Line technology and the Air Fusion joint free technology. The new E-Touch interface is a veritable virtual operator AirFusion gluing system metres per minute on any type of material, including wood. That is not all: today you can achieve immediate track feeling micro adjustments, up to the hundredth part, with the new and exclusive patent for SCM Groups’s AFS adaptive track feeling system. The range of corner rounding units is completed with the interpolating axes 8 Woodworking News February 2016 YOU CAN NOW VISIT WOODWORKING NEWS ONLINE that allows the machining of any size and mix of orders in incredibly short times, due to the self-learning function and the possibility of managing the entire process so that end users are free from thinking about how to produce something and focus on what to produce. Tel: 0115 977 0044 www.scmgroup-uk.com www.woodworkingnews.co.uk s FURNITUREnew A new Chairman for the Furniture Industry Research Association he furniture industry’s T largest furniture association has announced the appointment of a new Chairman. Charles Vernon, who has worked in the industry for over 38 years, will be taking the lead at the Furniture Industry Research Association. Charles takes over from Michael Powell, who is stepping down as Chairman after five years with the Association. Michael said: “I have been honoured to lead the Association and be part of the great work it delivers to the industry over the last five years, but I have decided that the time is right to step down. I believe that a strong Association is representative of a strong industry and I am sure I am handing the leadership of the Association over to the right person in Charles who I hope will enjoy his tenure as Chairman as much as I have.” Charles entered the furniture industry in 1977 when he joined Parker Knoll in their computer department. He moved from computing through production and sales responsibilities. In 1985 he was appointed Managing Director of Nathan Furniture and Chairman of Lock of London and joined the Main Board of Parker Knoll PLC. In 1993 he moved on from Parker Knoll Group to run Gloster Furniture and, with his colleagues, took Gloster Furniture from being a small UK manufacturer of teak benches into a leading global brand of high quality outdoor furniture. Gloster manufactured in Asia and marketed its products in over 50 countries with its own companies on 3 continents. He retired from being Group CEO of Gloster at the end of 2014. Charles was Master of the Furniture Makers Company, the furnishing industry’s charity, in 2012/13 and now leads their education and training activities and initiatives. He has been a Liveryman since 1988. Charles is also Chairman of the Pathways Group that owns the Right to Dream Foundation, a West African football-based organisation founded by his son Tom, and “I will be working with my fellow Council members and the team at FIRA to ensure that the Association remains a potent force within the furniture industry.” the Danish Superliga Football club Nordsjaelland FC. Charles said: “Having been part of the Furniture Industry Research Association Council for some years now, I am really excited about becoming Chairman and guiding the Association forward. Michael will be a hard act to follow and I would like to thank him for his contribution to the success of the Association over the last five years. I will be working with my fellow Council members and the team at FIRA to ensure that the Association remains a potent force within the furniture industry.” The Furniture Industry Research Association provides invaluable technical Charles Vernon, Chairman at the Furniture Industry Research Association support to the entire furniture supply chain and funds projects for the benefit of the industry. For more information, please contact Customer Services on 01438 777 700 or email [email protected]. ON LINE Each issue of Woodworking News appears on line at www.woodworkingnews.co.uk Buying new equipment, consult our website: www.woodworkingdirectory.co.uk www.woodworkingdirectory.co.uk YOUR ONLINE BUYERS GUIDE NOW LIVE Woodworking News February 2016 9 FURNITURE NEWS 2016 trends unveiled at the January Furniture Show he new mood for reclaim T and upcycle was evident at The January Furniture Show 2016 (Birmingham NEC, January 24 -27) where exhibitors from across the furniture and furnishings sector gathered to showcase the latest in home fashions. From the understated cool of 'industrial rustic' to contemporary materials and green technology, the show, which hosted 450 exhibitors, encompassed current and upcoming fashion trends. From super de luxe glamour to wow factor brights or funky new takes on retro styles, the full spectrum of the new design agenda was in evidence at the UKs biggest and most comprehensive interiors event. Cabinet On trend reclaimed looks were noticeable throughout the show mixing dark bold woods with metal and red brick settings and offering innovative ideas in structure and materials. From a fashionably uncompromising industrial look to a softer, more mainstream interpretation, the new appetite for reworked furniture couldn't be ignored, with plenty of inspiration on how to play it. Elsewhere, the move towards a more eclectic mix of furniture could be seen with leather covered trunks and drawers and an imaginative array of conversational, statement pieces. The dusky hues and muted tones of Parisienne-style painted furniture remains popular, moved on to meet the mood of the day for a greyed out palette. Also on show was an array of glass collections, perfect for creating an opulent bedroom or making a statement in the dining room. Mirrored collections continue to thrive, adding a touch of bling and sparkle to the home. Upholstery With the 'reclaim and upcycle' message coming through loud and clear on the cabinet front, this eclectic look is being matched on upholstery with vintage style "pre-loved" muted leathers with a wax finish - or mixed with linens and scatter back cushions for a homespun arts and crafts feel. It's a more English take on the still popular Navaho-style leather sofas teamed with cushions and kilims which provide such a warm and welcoming look. Think relaxed living, feature or statement pieces and upholstered footstools as big as coffee tables providing a finishing focal point. Away from large loungers (and there's still corner sofas aplenty) there's a more feminine, dainty feel to upholstery that comes in misty pastels. Mix it up with washed out vintage prints for a gentle nod to the popular retro look. There's room too for the bright and the loud for those brave enough to take on wow factor sofas and chairs in clashing primary bolds. It's fun, fresh and decidedly young. Or make an unmissable statement with monochrome mixes of houndstooth, black velvets and textured fabrics which spell glamour with a capital 'G'. 10 Woodworking News February 2016 Look too, to the detail where the fashion for the 'industrial rustic' manifests itself in new and unusual ways to incorporate studding. See it along the top edge of sofas, down the side of arms or running along the bottom plinth, providing subtle definition of the overall shape. Fabrics Leather keeps a hold on UK tastes, much of it worked with industrial chic in mind. Away from these raw and matt shades of brown and tan, edgy new tones of grey and hickory take the story forward while classic cream and black will never go away. But the biggest fabric story of the show came dressed in velvet. Crushed is still cool but making a flamboyant new entrance were velvet-style textiles in all kinds of guises: printed, woven or in geometric relief on a mesh background. Welcomed too were quilted velvets and a host of other textured effects. Colours are deep turquoise, greys, silver blues and other metallic effect finishes. Against the plush was the pure. Coming through to meet a need for cleaner lines and simpler colours is a new generation of heavier fabrics which take their inspiration from, and give a modern day twist to herringbones, houndstooth, tweeds and wools. The look is natural but interesting. Flooring 'Soft and grey' sums up the outlook for 2016 on the flooring front. A sea of greys floored the show and will continue to set the tone in the year ahead. Every conceivable shade was on offer from cool concrete greys to soft silvers and deep dark charcoals. Taupes are still sought after along with 'new neutrals' such as light blues, grey based lilacs and sage greens. Polypropylenes are still dominant when it comes to carpet type but the demand is for high quality and super soft. While naturally inclined to the safe and neutral, carpet hasn't shied away from colour with plenty of bright options for the dare-to-be-differents. Otherwise, rugs continue to be the 'high fashion hit' of the home, the latest featuring bold geometric designs in ontrend colour palettes. Lighting Lighting schemes are growing in sophistication with a move away from ceiling spotlights and an increase in wall and low-level lights. Finish-wise mixing and matching metal gold, pewter and brass - is key for this year. The look to love is through layering, mixing and blending different materials, textures and colours for instant character and added style over a dining table or island. Anything large scale and made from rustic materials with a raw finish is hot for 2016. Metal and glass were trending at the show with lots of urban black metalwork teamed with giant Eddison bulbs, pendant lighting and classic floral glass. It's all about the more the merrier with a distinct trend towards lighting with multiple shades/bulbs, often in bright contemporary colours such as reds, greens and blues. Accessories The show offered a treasure trove of home accessories, from opulent high end pieces to modern sleek designs. And while colour has made a comeback (bright yellows, pinks, greens, reds and purples really showing YOU CAN NOW VISIT WOODWORKING NEWS ONLINE through) the vintage-style offer remains strong, interesting and oh-socompelling. Cushions came in an awesome variety of patterns and plains, drawing on a wide wheel of colour and styles, though aqua and coral along with lavender and yellow are key colours for the season ahead. Still the easy solution for adding a pop of colour or blast of interest to tired interiors, cushions are king of the finishing touch. Walls come alive with iconic legend prints, giant fob watches, huge mirrors and subtle art while anyone with a love of champagne, cocktails and fine dining could find unique, stand out pieces of culinary artefacts and kitchen curiosities. For further information contact Natalie Slade, Furniture & Gift Fairs Ltd on 020 8387 1270 or email Natalie@januaryfurnitureshow .com Further information can also be obtained from Lisa Artis or Charlotte Booth at AKA PR, Tel: 01756 795374 or email [email protected] www.woodworkingnews.co.uk SHOW NEWS A single source for the furniture industry ake a closer look at T furniture trade shows in the UK and what do you see? You are sure to find the latest tools and machinery on the market, experience new and innovative technology first hand and be given an opportunity to talk to some of the leading industry experts in the field. But aren’t we missing something? The answer to this question can be found in the details. You can’t create an end product without using machinery and components in tandem. Each has its own unique purpose but without one, the other is rendered indifferent. So why does the UK not offer a dedicated components exhibition? giving us the ideal opportunity to create a show that will offer a lasting legacy in the furniture sector.” To create a show that will prove invaluable to the industry, London-based organisers, Montgomery, have conducted market research and actively spoken to industry professionals to create a show that will prove successful in aiding the industry’s growth and development. “In recent years, furniture components have been overlooked but they are vital to design and application,” explains Nicola Swaisland, Regional Sales Manager at Tente UK. “We cover a variety of industries so for a company like Tente UK, attending a new show that Cue Elements, the new furniture components show for KBB manufactures, designers, fitters and specifiers. Running alongside the UK’s leading woodworking machinery exhibition, W, which will be taking place on the 2nd – 5th October at the NEC, Elements is the missing link in the British furniture manufacturing industry. It completes the manufacturing cycle and, by working alongside a long-standing manufacturing and materials exhibition, provides a single source for the furniture industry. “We’re working to create a show that is truly innovative and an asset to the industry,” explains Element’s Events Manager, Lisa Campagnola. “Elements boasts its own strong identity and crucially, its own marketing message, targets a wider audience will allow us to make our presence greater in the market.” Predicting more than 8,000 visitors over the four-day event, the dynamic visitor range and unique, design-led identity have proven beneficial when attracting exhibitors. “By creating a dedicated components show that will run alongside W16, it offers attendees a one-stopshop approach to furniture design. This is a great advantage for companies like us that have many strings to our bow. Elements will give us an opportunity to increase our exposure to the whole UK market and allow us to show the industry what we have to offer.” Keen to create a fresh approach to trade fairs, the show’s three interactive zones will promote the industry in a www.woodworkingdirectory.co.uk new light. Situated alongside the Best Practice Zone and Competition Zone, the show’s Innovation Zone will showcase newly launched products and innovative design concepts, offering visual stimulation to its visitors and a unique way to engage in the beauty of furniture products. Ronan Haslette, Managing Director of wood veneer specialist Merena adds, “This new take on a furniture show is guaranteed to bring ideas to life and show visitors just how dynamic wood can be. An exhibition like this will open up endless design possibilities and bring the beauty of wood to life. Why YOUR ONLINE BUYERS GUIDE NOW LIVE wouldn’t you want to be a part of it?” The Elements exhibition will be taking place from the 2nd – 5th October 2016 at the NEC. For more information please visit www.elements-expo.co.uk or follow @Elements_Expo on Twitter for the latest exhibition news. Woodworking News February 2016 11 EDGEBANDING Tel. +44 (0) 115 9770044 • [email protected] - www.scmgroup-uk.com High quality edgebanding Three gluing systems from SCM Group blended together with perfect aesthetics and functionality he perfect aesthetics of T panels, even in large batch productions, has always been one of the main objectives of SCM Group’s technological research. The new AirFusion and PuBox L solutions not only provide innovative and real advantages for the operator, but also increases the already impressive range of edge gluing technologies, such as the glue roller optimised with a tank or the SlimLine technology. All SCM Group’s edge gluing technologies have been designed with a focus on competitiveness, cost effective production, investment scalability and the maximum care for the materials used. AIRFUSION AirFusion provides a surprising level of finishing quality. This technology, edgebanding without glue, ensures the joint between the edge and the panel is invisible. Pressurised air at a high temperature is conveyed on a specific edge so that a layer of the material fuses with the panel, therefore ensuring glue is unnecessary. The extremely versatile AirFusion technology is compatible and can be 12 Woodworking News February 2016 perfectly integrated with traditional gluing technologies. It is also available on the whole range of the SCM Group’s edgebanders, starting from the Olimpic K360 range. AirFusion, with speeds from 15 to 25 metres per minute, can be configured to achieve different levels of performance. PUR glue Being more competitive due to quality edgebanding with a limited level of investment seems to be an optical illusion. But the patented Slim Line edgebanding technology has made this a reality. The PUR glue can be applied directly on to the non-porous surface edge and the quantity of glue dispensed can be precisely regulated, even with practically invisible glue lines of just 0.08 millimetres! This considerable aesthetic quality can be achieved with an extremely small investment. PUR glue, whose quality is acknowledged and certified by the strictest tests (Uni 9240:1987, for adhesion/tearing; Din 68930, heat/humidity climate cycle; Uni 9242:1987, heat resistance of edges), ensures maximum machining quality and technically perfect results. YOU CAN NOW VISIT WOODWORKING NEWS ONLINE PU BOX L The new pre-melting device for polyurethane glue, PU BOX L, with its compact design and perfect integration within the machine, is designed to maintain the performance of PUR glue at optimal levels and improve consumption by melting the glue only when it is required. The exclusive CFS cooling device prevents the undesired increase in viscosity and, therefore, the progressive ageing of the glue that is left in the melting chamber. A fast melting and glue level reset system in the PUBOX L prevents incrustations, by reducing the quantity of melted glue in the glue tank by 50%, providing the maximum level of protection from humidity – and therefore from reticulation – as far as the application roller zone, also due to the direct closed circuit coupling of the pre-meting device with the glue tank. These are just some of the numerous technical features that prove how SCM Group’s mission is focused on transforming innovation into tools that allow companies and operators to create better products and increase their competitiveness. Tel: 0115 977 0044 www.scmgroup-uk.com www.woodworkingnews.co.uk EDGEBANDING Daltons Wadkin secure UK distribution for Cehisa edgebanders altons Wadkin has strengthened its already D impressive portfolio of panel processing equipment with the addition of Cehisa edgebanders. Joining Kimla CNC routers, Altendorf and Elcon panel saws, Nimac beam saws and Maggi borers, Cehisa complete the range with a choice of cost effective edgebanders for the small to medium sized panel producer. ‘Cehisa perfectly complements our other panel processing equipment both in quality and value for money, and allows us to offer a complete panel package to our customers’, enthuses Alex Dalton. ‘The great thing about the Cehisa range is that almost all the options are available across all the models including pre-milling, corner rounding and the DUO-melt glue pot for EVA and PUR glue types’, continues Alex. ‘This means that customers don’t have to budget for higher priced machines to achieve a high quality finish.’ Daltons Wadkin’s extensive showroom facility in Nottingham now hosts three combination of pre-milling, corner rounding, buffing and scraping units for higher volume production. EC – for both linear and curved work, the manually fed EC models provide flexibility for creativity while maintaining a high standard of finish with hot-melt edge application, edge trimmers and end trimming. The three edgebanders will also form an integral part of Daltons Wadkin’s much anticipated Wood and Panel Machining Open House Exhibition, March 8 - 10. ‘We have had tremendous success with our past Open House Exhibitions’, comments Andy Walsh, Sales Director at Daltons Wadkin. ‘This March will see our biggest event yet with over 20 machines on demonstration for wood and panel processing including panel saws, edgebanders, CNC borers, CNC routers, sanders, multi-rips, resaws, optimising crosscuts and more!’ Founded in 1956, Spanish based Cehisa has been manufacturing edgebanders since 1968. Today’s range are the culmination of almost 50 years experience and Cehisa edgbanders representing a cross section of the models available. Permanently set up for demonstrations, customers are welcome to visit and view the Flexy, Compact and C3 models. Flexy - ideal for smaller scale users looking to improve efficiency and finish on edging up to 2mm. Touch screen control is standard, with optional pre-milling, corner rounding, buffing and scraping units can all be specified individually for a low cost introduction to throughfeed edgebanding. Compact – with a faster feed rate, increased edging capacity up to 3mm and a large 7” touch screen control the Compact model is also available with any continual research and development, and it shows. ‘Price is never our primary consideration when sourcing equipment for our customers, but the Cehisa range are incredible value for money’, says Andy. ‘They achieve this by manufacturing virtually every aspect of the machines in house, maintaining strict quality control. Feed back from our customers to date has been encouraging and I look forward to showing the range off at our Open House’ For more information on the Wood & Panel Machining Open House or to discuss your edgbander requirements in detail contact a member of the Daltons Wadkin team on 0115 986 5201, email [email protected] or visit www.daltonswadkin.com ON LINE 14 Woodworking News February 2016 Each issue of Woodworking News appears on line at www.woodworkingnews.co.uk Buying new equipment, consult our website: www.woodworkingdirectory.co.uk YOU CAN NOW VISIT WOODWORKING NEWS ONLINE www.woodworkingnews.co.uk ADVERTORIAL Specialist CNC machining solutions For many years JJ Smith Woodworking Machinery have offered specialist, bespoke equipment to suit customers individual production requirements. Rather than take a ‘one size fits all’ approach, they have carefully selected a number of partners to work with each of whom are specialist in different , but associated sectors of manufacturing. This is highlighted by the cooperation JJ Smith have established with three leading manufacturers of CNC equipment, Comec Group, Intorex and MZ Project. T he Comec Group and JJ Smith have been working together for over 20 years, initially offering a range of mechanical drilling, slotting, shaping and cutting machines mainly for use in the solid wood furniture industry. As the company grew and expanded they entered in to the design and manufacture of a range of specialist CNC machinery that can be adapted and used to produce a wide range of components. The FRONTAL series of machines consist of a vertical automatic hopper feed loader, with a ‘step by step’ through feed system which delivers the component to different machining stations which can include saw units, horizontal / vertical, drilling, routing and end / face milling. This particular model of machine can be used for manufacturer of wood turning equipment, and in particular for their range of CNC lathes which have become increasingly popular due to their quick, simple set up and flexibility. There are 3 different models to choose from, each offering different levels of productivity and machining options depending on customers individual requirements. In recent years Intorex have developed their range of 4 and 5 axis CNC ‘between centres’ machining centres which can produce a wide range of complex shaped furniture parts along with stair spindles and newel posts. A unique feature of these machines are the CNC controlled sanding heads, which allows for the components to come off as ‘finished’ sanded items. In addition thanks to the automatic hopper feed Comec MD series of CNC machining centres. fitted with router and drill heads meaning it is possible to cut nested sofa / chair frame parts from 2.5 x 1.2m sheets, with the possibility to cut up 4 boards high thus making the machine very productive. For more info contact JJ Smith on 0151 548 9000 / [email protected] / www.jjsmith.co.uk Intorex TC and TMC 4/5 axis CNC between centres CNC machining centres, with in built sanding. producing general furniture components, rails and in particular for drawer fronts, with 3 machines already working in the UK dedicated for this type of production. The MD series of CNC machining centre are available in three different versions MD ‘Classic’ MD, ‘Top’ and MD ‘Jamb’. All of these can be configured with a number of different machining heads, including vertical and / or horizontal milling heads and NC drilling groups which can be specified to work on all the faces / ends of a furniture rail. In addition a C axis can be added meaning it is possible to cut components to size, with either straight or angled cutting. Another unique feature of the MD is that it can be equipped with an automatic hopper feed loading system to offer continuous production. The MD ‘JAMB’ model is specifically designed for the volume production of door components and door linings, with the possibility to have automatic infeed and outfeed loading systems. Intorex are know world wide as a leading loading it is possible to set up for continuous, uninterrupted production. The TC800 model is equipped with a CNC controlled milling head for shaping and then either 1 or 2 vertical / horizontal router heads that can perform other machining operations. The TMC model which can have a working capacity of either 1500 or 3000mm is fitted with a router head and 6 position automatic tool changer and a milling head for shaping, giving even more machining possibilities. On request it can also be fitted with flat bed Matrix tables meaning conventional 4 axis machining operations can take place, in addition to the 5 axis between centres operation. Finally from MZ Project there is a complete range of CNC controlled bandsaw machines, which eliminates the need for manual cutting, marking out and jigs meaning the operation is much quicker and safer than when using standard manual bandsaws. They can be specified to cut either solid wood and / or flat panel material with the top of the range Pluris model being www.woodworkingdirectory.co.uk YOUR ONLINE BUYERS GUIDE NOW LIVE Woodworking News February 2016 15 NEWS Over the last couple of years, Ian Brown’s International Woodworking Machines has successfully installed a range of Soukup machinery to a range of joinery firms across the UK. As one of the fastest growing brands in the UK, demand for the Soukup solution is growing strongly and a new manufacturing plant has recently opened near Prague to help cope with demand here in the UK. Soukup solutions finding favour with creative joinery firms T ake for instance, Wood & Wisdom based in Balcombe, West Sussex. Since the bespoke joinery firm elected to installed a Soukup CNC Crafter window machining centre, production capability has improved significantly. To the point where the company is now capable of making 50 windows a day for a relatively modest financial outlay. The machine only takes a floor space of 2m x 2m and, alongside windows, is also capable of producing, doors, conservatories and a range of joinery components. Soukup’s Crafter has been specifically designed for manufacturing of British windows. The Czech manufacturer says it is the only machine on the market optimised not only for casements but also for sliding sashes. Another firm which has invested in a Soukup CNC Crafter window machining centre recently is Woodbase Joiners, based near Hastings in East Sussex. Owner Simon Bartlett is genuinely impressed with his acquisition as for its small 2m2 footprint is readily capable of producing, doors, conservatories and other joinery components in addition to sliding sash and casement windows. In 2013, Preston firm Sanderson Brothers also installed a Soukup Wizard CNC machining centre and this machine has gone on to completely transform its joinery production compared to the previous single machine production operation. The company now manufactures window, doors and conservatories all on the machine with ease – using one operator. As Ian Sanderson says: “Fifty sashes manufactured today, very happy, my Wizard is working well!” In 2014, a leading uPVC window manufacturer based in London started to produce traditional wooden windows in response to market demand for a more appropriate alternative to uPVC for installation in premier London buildings, often with Listed status. Having looked at the market and finding only very expensive and overlycomplex machinery available, Prefect Crystal Windows discovered Soukup CNC Crafter window machining centre from International Wood Machines’ Ian Brown. Krystian Pawlak, owner of PCW Windows says: “When we found the Soukup Crafter it was like a dream come true! With Ian’s knowledge and experience, I knew we would get the right machine for us. Everything came on time, the installation was quick and it was all set-up and ready to go in no time “ One of Northampton’s top joinery firms, Hevey Joinery, installed a Soukup CNC Crafter window machining centre in the summer of 2014 and they are equally praiseworthy of the service Ian Brown and Soukup MD, Jaroslav Soukup provided throughout the sales and installation process. Indeed, managing director Mark Mulvey congratulated Ian and Jaroslav: “May I take this opportunity of congratulating you and Jaroslav on securing our order, it was and is refreshing to deal with such knowledgeable people who do what they say, when they say.” PCW Windows “When we found the Soukup Crafter it was like a dream come true! With Ian’s knowledge and experience, I knew we would get the right machine for us. Everything came on time, the installation was quick and it was all set-up and ready to go in no time” London Box Sash Joinery 16 Woodworking News February 2016 DB Joinery YOU CAN NOW VISIT WOODWORKING NEWS ONLINE Hevey Joinery www.woodworkingnews.co.uk NEWS Sanderson Bros Soukup Wincreator Operator Friendly Standard Software for Windows & Doors T 01869 244943 up markets which previously clients Ian Brown and proof casement windows and M 07944 108747 Jaroslav Soukup have helped could not be maximised. It’s doors plus sliding sash W iwmachines.co.uk an investment which helps develop a cutting edge to windows on its Soukup W soukup.cz keep these business ahead their business by improving Temac E fully automatic (First published in Furniture & of their respective efficiency and machining single end tenon machine. Joinery Production) competition. capability which helps open These are just some of the Simon Willis Joinery At Leamington Timber Windows & Joinery Co, IWM and Soukup also supplied a completely refurbished preowned Steton Flipper Window Centre complete, with a selection of Zuani Tooling, to help produce a timber windows and doors to great effect. Simon Willis Furniture and Joinery, based in North Yorkshire, is a two-man bespoke joinery manufacturer which has installed a Soukup Temac CNC automatic single end tenon machine to manufacture casement and sliding sash timber windows and conservatories. Timbawood Ltd based in Feltham, London, also used a Soukup Crafter to manufacture casements and sliding sash timber windows and conservatories. He too provided a glowing testimonial: “Gentlemen, thank you – much appreciated. The machine is great – it has speeded up production no end. Your team did exactly what they said they would do when they said they would do it – we are impressed and a very happy customer.” GB Joinery of Stockport has installed a Soukup Crafter CNC Window Centre and a Soukup Versa milling and drilling machine to manufacture traditional, flush, high performance, stormproof casement windows and doors plus sliding sash windows. London Box Sash is IWMSoukup’s latest Crafter Installation. The company specialises in the manufacture of wooden sash window replacement in the London area which it now does with speed, accuracy and no hassle. Another firm, DB Joinery of Hallatrow, Bristol manufacture traditional, flush, high performance, storm- www.woodworkingdirectory.co.uk YOUR ONLINE BUYERS GUIDE NOW LIVE Woodworking News February 2016 17 EDGEBANDING Ostermann presents the Infratec edging stermann, the edgings O specialist is launching a third zero bondline edging solution following on from its Laser and Airtec edging ranges. The new Infratec edging can be applied with edge banding machines featuring Near Infrared Radiation (NIR) technology. As with the laser and hot air technology, edgings can only be processed using Near Infrared Radiation (NIR) technology (e.g.in LTronic Ostermann offers not only the visit of an experienced application engineer but also a starter set for Infratec edgings with free edging samples and also information, sample panels and a corresponding voucher for your first purchase of Infratec edging. units of Holz-Her) with a special functional layer. With the Infratec edging Ostermann offers a solution for the use of NIR technology. The new Infratec Logo: This is how to recognize the new Ostermann Edging. Near Infrared Radiation (NIR) technology The Near Infrared Radiation (NIR) technology enables heat energy to be delivered precisely to the active layer of the edging, before it is pressed onto the board. A major advantage of this technology is the noiseless processing and immediate readiness of the machine for operation. So no warm-up time during processing is necessary. In addition, no energy is consumed in the gaps between each panel and there is no cleaning required. Ostermann Infratec edging Ostermann has quickly dealt with the new processing technology and obtained information from the equipment manufacturers to offer an integrated edging solution. The active layer of Ostermann‘s Infratec edging has a synthetic polyolefin base and is applied millimetre-exact in a subsequent coating process. It is available in 5 colours (white, natural/beige, brown, black or transparent) selected to match the colour and pattern of the edging. All colours, all decors With the transparent functional layer Ostermann offers its customers a very special service. This variant has been specially designed for the precoating of the extreme coloured edgings, such as intense blue, green, red or yellow. Ostermann delivers the new Infratec edging with functional layer for all ABS uni and decor edgings up to a width of 60 mm from one roll and despatched within 4 working days. Always a topic: Energy Efficiency Compared to the modern hot air technology, the energy consumption of the NIR technology, due to the immediate operational readiness is generally lower. In addition, functional layer of the Infratec edging requires less energy to be processed than, say, a coextruded laser edge, which can also be used for the NIR technology. With the new Ostermann solution manufacturers can thus use a wider edge but have with equal energy consumption (compared to the coextruded edging). Numerous practical tests have also shown that with the Infratec edging the maximum feed speed can be processed. Perfect companion to the laser and Airtec edging With the laser, the Airtec and the Infratec edging, Ostermann has consciously decided to develop its own solution for every edge processing technology. This has the advantage that for each of the 3 "invisible bondlines" the development of the respective technologies can be optimized and adjusted according to the requirements of customers. In order to reliably deliver the best Ostermann service in this innovative field and to be able to despatch edgings with laser, Airtec and Infratec functional layer after 4 days in the future, Ostermann has also invested in new machinery. Ostermann experts provide on site advice In addition to the already established hot air technology, the new NIR technology offers the best conditions for the use in the trade. As a special service to buyers and prospective buyers of new NIR machines, the Ostermann experts are ready to answer any questions and offer advice. Ostermann offers not only the visit of an experienced application engineer but also a starter set for Infratec edgings with free edging samples and also information, sample panels and a corresponding voucher for your first purchase of Infratec edging. (Similar to Airtec Starter Set) For more information please visit www.ostermann.eu New in the Ostermann range: Infratec edging 18 Woodworking News February 2016 YOU CAN NOW VISIT WOODWORKING NEWS ONLINE www.woodworkingnews.co.uk EDGEBANDING Ostermann now also with Holz-Her Lumina 1380 Since the end of January, Ostermann, the Bocholtbased Edgings Specialist has an edgebanding machine with Near Infrared Radiation (NIR) technology, enabling us to bond and continuously further develop also Infratec edgings in the in-house workshop. For a long time, Ostermann has had an edgebanding machine with new hot air technology, on which Airtec edgings are regularly tested and optimized. Since the summer 2015, there is an additional PROFI KAL310/7/A3/L from Homag at Ostermann. Using diode laser technology, special application situations in industrial furniture production are adjusted in order to adapt the Laser edging perfectly to our customers' needs. The new Holz-Her Lumina 1380 now enables Ostermann to bond and further perfect the Infratec edging using the NIR technology. Close cooperation with Holz-Her “Holz-Her provided us with this new machine for test purposes and customer events.“, said Philipp Mayrhauser, sales manager (Germany) and head of Product Management „edging“.„This shows the importance of the Ostermann product developement in the machinery industry. On this occasion we would like to thank Holz-Her again for the good cooperation.“ Further expansion of invisible joint knowledge By using the different technologies in the edging development, the knowledge acquired can be now extended further with the inhouse machinery. It permits Ostermann to ensure not only the product quality in the long term but can give more practical application tips for a more efficient use of the edgings for a zero bondline. Thus, Ostermann sets once again new standards in terms of service. Knowledge is the new Service Based on the know-how of our product development, there are numerous experts in product management, in the office and field who can answer basic questions about all the current zero bondline technologies. They will share their knowledge and experience with you, both current customers as well as prospective customers who are planning to purchase a new edgebanding machine! Even with new processing technologies Ostermann customers can rest assured that the Edgings Specialist, as a pioneer, will always offer the right edge solution. For more information see www.ostermann.eu DON’T SKIP YOUR WASTE - BURN IT! THE UK’S LEADING SUPPLIER IN BIOMASS WOOD COMBUSTION EQUIPMENT RANHEAT DESIGN & MANUFACTURE THE COMPLETE RANGE OF EQUIPMENT INCLUDING BOILERS, HEATERS, STOKERS, CHIMNEYS AND CERAMIC FLUE GAS FILTERS. RANHEAT’S CERAMIC FLUE GAS FILTER IS AN ENGINEERED AIR FILTRATION SYSTEM DESIGNED TO REMOVE AIR BORNE PARTICLES FROM THE COMBUSTION GASSES OF OUR BIOMASS BOILERS. ELIGIBLE FOR THE RENEWABLE HEAT INCENTIVE. LOMBARD, SIEMENS & CARBON TRUST ACCREDITED SUPPLIER. FOR MORE DETAILS CONTACT: (0)1604 750005 www.ranheat.com [email protected] 20 Woodworking News February 2016 YOU CAN NOW VISIT WOODWORKING NEWS ONLINE www.woodworkingnews.co.uk SOFTWARE eveloped for the furniture and furniture D supply industries, the Homag Group’s woodCAD|CAM software optimises production processes from initial design concept through to the finished product. This software is specifically configured for Homag Group machines to create efficient order processing and production. “The furniture industry is under huge pressure to reduce manufacturing time and costs in order to meet ever tougher market demands,” explains Simon Brooks, sales and marketing director at Homag UK. He continues, “These days we all expect quality products at value for money prices and, in this instant society, long delivery times are just not acceptable. On top of all this, we want to own something which is that little bit different, something more bespoke. It’s not a good feeling to walk into someone else’s house and see exactly the same furniture as we have at home. “These demands dictate that not only do manufacturers have to be extremely flexible and in tune with the market, but they also have to be able to change designs and put them into production quickly, all in the most cost efficient work flow. These drivers were the very inspiration behind Homag’s design-to-machine woodCAD|CAM software concept.” From Design Direct to Machine “This software delivers parametric furniture design in 3D and provides a direct link to the manufacturing machines. This means that whether for standalone furniture or complex room plans, the path from the first concepts to production on the machine is as simple as it is impressive. “Immediately following the design process, production drawings and bills of material can be created at the click of a mouse, with design data automatically forwarded to the saw, edgebander and CNC machines. This ensures perfect integration of production machines into the overall process,” enthuses Simon. Design in 3D with Customer Visualisations Regardless of whether you Total control of production processes from initial design to the finished product woodCADICAM: The Homag Group’s design-to-machine software solution are working with dimensionally variable carcass furniture or complex furnishing items, such as counters, bars or reception desks, assemblies are generated in 3D complete with all their connections, processing operations and hardware. Operation is simple and intuitive with every design change immediately calculated and depicted. When it comes to visualising prototypes, planning and design results are photo-realistically depicted so that customers can easily see or visualise how the finished furniture will look. At the same time, woodCAD|CAM creates drawings in a two or three- produce furniture, but it is also the only real alternative if you want to remain competitive. WoodCAD|CAM is an extremely cost effective product and due to its modular design, customers only need purchase the parts relevant to their business. “The Homag Group prides itself on its innovation and has recently enhanced the woodCAD|CAM software by adding further modules to it. These modules give it the ability to work with both nesting and five axis machines ensuring that the technology is truly versatile. “Companies that have invested in the woodCAD|CAM software are enjoying a sea change in their production processes as well as a significant uplift in their bottom line. This recent development from Group is really exciting and a superb edition to our already comprehensive range of software solutions for the woodworking and plastics industries,” concludes Simon Brooks. For more information on the latest woodCAD|CAM software concept from the Homag Group call Adele Hunt at Homag UK on 01332 856424. Simple and intuitive operation with 3D visualisations dimensional view. This includes all cross-sections and details for easy communication with architects and developers. Total Production Control at the Click of a Mouse The system encompasses an integrated order and project management capability. This means planning and design data is calculated directly with material and production costs which can be read out in various forms, such as a manufacturing cost calculation or a quotation template. The system automatically generates dimensioned component drawings directly from the 3D design. In addition, all the necessary cutting lists, bills of material, bar codes, labels and CNC programmes are automatically generated, saving time and eliminating errors. From here, Homag Group machinery such as panel sizing saws, throughfeed machines and CNC processing centres can be directly actuated with all the necessary parameters such as tool selection, drilling pattern, speed feed rate or approach strategy. The Competitive Edge “This software gives furniture manufacturers a real edge,” claims Simon. “Not only is it the most efficient way to www.woodworkingdirectory.co.uk YOUR ONLINE BUYERS GUIDE NOW LIVE Woodworking News February 2016 21 NEWS Hoffmann exhibiting at Holz-Handwerker Nürnberg 2016 ne of the strongest O arguments for CNC machine processing is efficiency, economy and improving the use of existing processing sequences at every stage of production. However, it is often, more economical to use a specialized machine for certain machining operations rather than an existing CNC. Hoffmann Maschinenbau GmbH - "Hoffmann Schwalbe" –advise exactly when this consideration is the most efficient approach and to bring their processing techniques into play. The main emphasis here, is for use in the furniture industry in general and in particular components for production, as well as construction parts generally, post / beam structures, canopies, carports and wooden floors for terraces etc. The essential factor for these components is the tensile and compression strength of the joints. The integrity of its application is paramount whilst the type of fixing is secondary. Largely the standard version with Hoffmann Keys plus dowels is the most popular method for jointing. “Lamello biscuits”, “cam and dowel” or other brand name fasteners are also possible for preparation on our machines. The style and profile geometry of the wooden components are irrelevant. Designated Machine Technology ▪ NC machining center "Flex Control" With its flexible working processes, automated machine cycles and customized variants, the NC machining center "Flex Control" is optimized for routing, drilling and dovetailing. The multitude of applications in the efficient production of structural, highstrength wood joints is assured. Work-pieces with the dimensions X = up to 600mm, Y = 300mm, Z = 150 mm can be processed. This compact and space-saving machine performs all machining processes with precise 3-axis NC technology and a powerful 4.5 kW motor with accurate repeatability. The intuitive 10.4 "color monitor with touch screen interface, designs the processes and accesses the parameters of the working axes. The machining cycle is actuated by pressing a button. The machine control panel can also be integrated into existing operating networks. Likewise, data can easily be transferred from the customers’ network via a USB stick The working function is complemented by the 8-fold tool magazine and automatic tool change with quickchange function. For those who want even more efficiency we offer the "Flex Control" with an automatic work-piece feeding and / or larger capacity tool magazines. ▪ Automatic Routing Machine Hoffmann PP-2-NC For the preparation of corner joints with Hoffmann-Keys plus dowels, the automatic routing and drilling machine PP-2-NC is the perfect choice. All geometries of profiled sections in wood are possible. Two work-pieces are machined simultaneously with each machine cycle. The dovetail slot and / or drilling positions - horizontal, vertical or combination of both directions - can be easily determined. In addition, a free positioning over the entire cross-section of a work-piece is possible. The drilling and dovetail-slot positions can be freely distributed over the entire cross-section of a work-piece. Processing capacity: workpiece cross-sections in Xdirection up to max. 165 mm, in the Z direction up to max. 140 mm. ▪ Combination Double Miter Saw / Router Hoffmann MS35 SF The combination Double Miter / Router MS-35 SF is pneumatically operated with two saw-motor units and two additional router motors. It is designed for the simultaneous production of two exact 45° mitre cuts followed by routing of either one or two dovetail slots in each side of the cut mitres. Capacity: work-piece crosssections of 90 x 90 mm. It is supplied with a digital length measuring / stop system and can be equipped with extended fences up to 4000 mm for long window profiles. It isuitable for cutting wood, plastics and aluminum alike. Similarly, composite materials and material combinations in a common 22 Woodworking News February 2016 YOU CAN NOW VISIT WOODWORKING NEWS ONLINE profile can be cut and routered. It offers numerous applications in the furniture industry as well as the windows/ doors and construction industries. Highlighted at the Nürnberg Trade Show will be: ▪ the CNC machining center "Flex Control" ▪ the automatic routing and drilling machine PP-2 NC • the miter sawing / routing machine MS 35-SF A wide cross-section of our machines, including the legendary Bench-top machine Hoffmann MU-2, will be demonstrated, and of course the Hoffmann Dovetail keys. The range of application is enormous – from fine delicate work to large robust sections. For elegant ornamental picture frames from 8mm width up to constructional sections with large dimensions. Accordingly, we have four different sizes of Dovetail Keys available in various lengths, each one to suit a particular application. The Hoffmann Maschinenbau GmbH invites all to visit its booth no. 414 in Hall 9 a. Tel: 01524 841 500 [email protected] www.woodworkingnews.co.uk NEWS DCS performs at Stage One The Beehiveinspired structure, manufactured and constructed by Stage One, at Milan 2015 Expo. orkshire-based Stage Y One Creative Services Ltd excels in the field of creative set design, construction, manufacturing and engineering. It constructed the famous Cauldron for the Olympic Flame at the 2012 London Olympics, and was recently main contractor for The UK Pavilion at the Milan Expo 2015 which won the Gold Award for Architecture and Landscape. The company operates from three huge wartime aircraft hangers on an 8,000m2 site located between York and Wetherby in the village of Tockwith, where it employs 110 people. Stage One delivers projects internationally, many of which require set manufacture and construction on an extremely large scale. An important part of the company’s manufacturing capability is its modern, wellequipped woodworking shop which has recently seen the installation of a new dust extraction system from Dust Control Systems Ltd (DCS). When it was decided to invest in a new dust extraction system, Stage One had no hesitation in calling in DCS who have installed several extraction systems at the site, and have provided on-going servicing for a High efficiency DCS Modular filter plant installed at Stage One. number of years. Following a thorough evaluation of Stage One’s needs, DCS put forward a proposal centred around a compact yet powerful filter system to be mounted on www.woodworkingdirectory.co.uk steelwork outside the wood shop. The new extraction system was sized on a duty of 14,000 m3 per hour, and comprises a high-efficiency NFSZ modular filter unit, fitted with high-performance A section of Stage One’s well-equipped wood shop. ‘Superbag’ polyester filter bags, and features pressurefree discharge of waste, via a rotary valve, into a bulk bag. The installation also incorporates safety systems designed to protect the YOUR ONLINE BUYERS GUIDE NOW LIVE extraction system against the dangers of explosion and/or fire. A BS&B spark detection and extinguishing system comprises a detection zone within the ductwork which triggers a fast acting water extinguisher if a spark is detected. Furthermore, the main ducting system incorporates an ATEX approved CARZ backpressure flap valve which prevents the effects of a dust explosion from travelling from the filter, back along ductwork, and into the workshop. Nick O’Brien, Wood Shop Supervisor at Stage One, says: “As always, we were pleased with the level of service provided by DCS and the net result is that we now have an extremely safe and efficient system which provides us with a comfortable dust-free working environment.” For more information: Tel: 0800 040 7116 or visit www.DCSlimited.co.uk Woodworking News February 2016 23 IN DEPTH Multi-ripping: Improve yield, increase production with a Cameron Optimising Rip System lready widely know and A established in the US market, Cameron Automation (a division of New York State based James L Taylor manufacturing) have recently successfully completed the second UK installation of their ‘MRS Quick Rip Optimisation System’ which is designed to increase yield, productivity and also improve operator safety. In addition the user friendly dedicated OPTIRIP software gives the facility to track specific orders, prioritise cuts and give production reports. It also offers three different ways to rip: - Rip for yield - the software allows to maximise the yield on each and every board while producing the rip widths in the cutting list. - Rip for value - the software allows to input different values on different widths, meaning you can prioritise certain rips for greater volume or for greater value. - Rip for required - the software gives the facility to start and complete jobs that have both required rip widths and required amounts. Most importantly the Quick Rip infeed is equipped with a unique fenceless ‘auto skew’ device which skews the board to be cut to give the best possible yield based on the required cut list that the operator has entered and the shape of the board. Also the software and hardware are set up to process 2 boards at a time. While one board is being fed in to the saw, the second is being evaluated at the operator station by the lasers and sensors. The net result of these features is increased yield of between 7% and 10% (when compared to hand fed fixed arbor saws) and production throughput of around 10 to 12 (3m long) boards per minute. Also because of the 3 moving saw configuration there is minimal lost time when changing from job to job, all the operator has to do is make a quick / simple change in the software program and a completely different cutting list can be run. This system is particularly suited to ripping random width timber. The way the Quick Rip is designed means that the operator loads the timber on to the infeed from the side so away from the potentially dangerous kick back area directly in front of the saw. Once a board has been loaded on to the Quick Rip a series of laser scanners positioned at 300mm intervals scan the full width / length of the board (up to 4.9m) so the system knows the width and shape of the board and can see if it has a bend and / or taper. At this point the board can be automatically skewed (if required), with the overhead lasers showing the cuts possible from this particular board based on the required cut widths the operator has programmed. If the board has say a ‘skip’ on one edge or a large knot, the operator has the option to move the laser/s from the control panel to take this into account. Once he is happy with the presented ripping solution, he presses the process button and the servo driven cross belts precisely deliver the board to the infeed pinch rollers which then feeds it in to the saw. At this point, the previous board has already been cut and the software has positioned the moving blades to suit the next required cut. The Quick Rip is linked to a Cameron MRS heavy duty multirip saw and depending on the model selected can be equipped with 2, 3 or 4 moving blades, be it the most popular is the 3 moving blades MRS450 machine. All can be equipped with fixed sawblades / or a saw sleeve at the end of the saw arbor shaft that enables fixed pockets to be programmed giving the software even more options to select from to provide the best possible ripping solution. Using fixed blades and / or a fixed saw sleeve can also allow for the multiple cutting of thin strips if desired. Standard equipment on the saw includes pneumatic pressure to the feed rollers with independent pressure regulation, powered outfeed roller, variable feed speeds via inverter 5 to 40m/min (up to 60 m/min on MRS 450 saw) with easy adjustment from the control panel, digital automatic lubrication system and 50hp main motor (larger on request). The machine basement is of cast iron construction with the 3 moving blade saw weighing it at over 5 tons. For lower level production Cameron also offer the MRS Skew Rip Optimisation System which uses exactly the same OPTIRIP software and auto skewing operation. The main differences are that production output is less, about 6 boards per minute and generally this system is specified with a 2 moving blade saw. Even so many of the small mill operations in the US market find this system ideal for their requirements and easy to justify as it gives increased production and improved yield when compared to basic fixed arbor manually fed rip saws. Cameron feel that through a combination of their dedicated OPTIRIP software, coupled with the unique autoskewing device and quick set up times, potential customers can gain significant improvements in both yield and productivity. This Rip System will be on full demonstration at JJ Smith’s Open House Exhibition on 12,13,14th April. For further information please contact Cameron on (845) 452 - 3780 / www.jamesltaylor.com/ or their UK agent JJ Smith on 0151 548 9000 / [email protected] / www.jjsmith.co.uk Cameron Optimising Rip System consisting of the Quick Rip infeed and MRS450 - 3 moving blade multirip saw. 24 Woodworking News February 2016 YOU CAN NOW VISIT WOODWORKING NEWS ONLINE www.woodworkingnews.co.uk nder its AXYZ, Pacer U and Z Series power brands, a wide range of routers, cutters and tooling options is available from AXYZ International. They accommodate the requirements of the industrial woodworking, furniture production, joinery and panel processing industries and are backed by extensive technical support, product demonstration and training facilities based at the company’s new UK and Continental Europe headquarters in Telford. For these industries, AXYZ International supplies primarily the AXYZ 4000 and 6000 and the Pacer 4000 and 6000 series of machines. The AXYZ 4000/6000 routers are available with either single or dual gantries and offer a choice of processing widths that will accommodate virtually any size of sheet material. All of the routers are supplied with a raft of both NEWS Routing, cutting and tooling options from AXYZ International standard and/or optional production tool enhancements and significantly can offer a staggering 366,918 different standard machine configurations to meet multiple applications. Included in these options program transfer. In operation, the A2MC can adjust the motion of the cutting head/s at a rate approaching five million times per second. Other machine options include a radically expanded (up to 33 stations) ATC (Automatic Tool Change), the AXYZ Vision System (AVS) for enhanced routing/cutting accuracy and the latest helical rack and pinion drive system facility. This latter facility incorporates a multiple gear teeth configuration that helps spread the workload more evenly, leading to greater cutting accuracy, faster throughput speeds, reduced material wastage and ultimately a longer than normal machine life. The Pacer series of heavyduty routers are renowned for their outstanding build quality, continuous and reliable performance under the most testing production requirements likely to be encountered and optimum routing/cutting accuracy of a wide range of different materials. They offer a choice of three machine options, ranging from the 4008 with a processing area of 1524 x 2438mm to the top-of-therange 6010 with a processing area of 2159 x 3048mm. All of the routers are built on a single-piece and stressrelieved heavy-duty steel frame incorporating a fullyzoned aluminium vacuum bed with either manual or automatic switching. The steel gantry runs on highquality linear bearings and is driven on both sides of the router by servomotors coupled via planetary gearboxes together with the latest helical rack and pinion drive system. Mindful of how important selection of the correct tooling is to the performance of a chosen router for specific applications, AXYZ International also offers the 24/7 online CNCRoutershop facility. This recently expanded technical support facility provides a wide range of tooling options, including collets and cones, specialpurpose routing/engraving tools, oscillating and tangential knife-cutting blades, accessories, software and spare parts, all of which are compatible not only with AXYZ and Pacer routers but also virtually any other make of machine regardless of type or country of origin. Lending further support to this facility are wall charts and product literature to assist tooling specification and to determine the correct cutting speeds for different materials, breakdown cover and on-site training for AXYZ International machine owners. This can be carried out either at the customer’s own premises or at the new facility in Telford where selected machine options can be viewed and demonstrated. Tel: 01952 291600 www.axyz.com are the AXYZ Auto Zone Management facility that ensures the material being processed is always held securely during the routing/cutting process for optimum accuracy and quality of finish and the latest A2MC machine control system. This offers a massive 16GB memory for program storage as well as providing network connectivity for error-free www.woodworkingdirectory.co.uk YOUR ONLINE BUYERS GUIDE NOW LIVE Woodworking News February 2016 25 NEW PRODUCTS asyStop is the new E automatic length stop from Weinig. Used in combination with virtually any machine for cutting, drilling or milling of any material, the automatic length stop provides faster, more comfortable, and more precise processing. For any process that repeatedly requires a tape measure, the EasyStop provides fast, repeatable measurement which is accurate to +/- 0.1 mm. EasyStop from Weinig - the only tape measure you’ll ever need Malcolm Cuthbertson, managing director of Weinig UK said, “Careful measuring is necessary, but if you have an operator doing it regularly, it’s inefficient, slow and expensive in time and, when the measurements aren’t quite right, wasted material. EasyStop is a very simple, precise and easy to use solution that fits with almost any machine to process almost any material.” The OptiCom Assist user interface could not be simpler for set up or use. Absolute position of the positioning stop is actively monitored by the software and extreme loads are compensated by Mighton previews Locking Angel Yet another solution from Mighton Products... Always at the vanguard of product design, the company recently announced the imminent release of a key locking version of their popular child safety device for sash windows. Known for listening to their customer’s requests, the decision to develop a locking version came as a response to the need for a combined security and safety device and follows the success of the patented Angel Ventlock® range of safety devices that are now widely used across the UK, USA and Europe. Originally developed to meet stringent standards in the USA and Europe, the Angel series has proved immensely popular and are now used across many sectors from domestic to military and fitted by some of the world’s largest window manufacturers. The basic concept behind the range is that they can limit the sash opening to 100mm for venting, are nonreleasable by a child under 5, and will re-engage automatically when the sash is closed. The new Angel has added benefit in that it can be locked to provide added ‘double’ window security (it latches 26 Woodworking News February 2016 and locks) in both the closed and vented positions. The product is for use on nonegress Windows only as egress windows are used for emergency escape and rescue. The non-locking version of the Angel can be used on all windows. There are two versions of the Locking Angel, both are intended for factory fit, but could be fitted by a competent homeowner. The Facefix version is screw fixed into the front face of the sash, whilst the Sidefix version is fixed through the side of the sash, hiding the fixing screws. Mighton are confident the product fits a niche. It allows the customer to vent the window, provides added security but doesn’t compromise child safety. Ventlock® is a registered Trademark in the USA, United Kingdom and the European Union and the Angel products are protected by comprehensive patents. If you would like to know more about the product or request a catalogue, please call the Sales team on 01223 497097, email [email protected] or visit mightonproducts.com/product s/sash-windowhardware/angel-ventlock the integrated intelligent drive control; the hydraulic buffer means if you knock the stop the measurement will still be accurate. As the “brains” of the EasyStop, the OptiCom Assist user interface is intuitive and requires minimal training. Clear and easy to use, the interface guarantees efficient operation regardless of operating experience. With modes for both Manual Operation and List Operation, the operator can set a desired length, or save 10 lists with 20 lengths each for fast processing of complete sets. Other features include consideration of multiple lengths required, actual number of pieces, and editing of individual workpieces or workpiece packages. The EasyStop comes with its own stand and has options for roller tables. The EasyStop comes from the Weinig Group - the leading technology and machinery provider worldwide YOU CAN NOW VISIT WOODWORKING NEWS ONLINE for the solid wood processing industry and artisan trades and has the Weinig guarantee, support and service. Technical information Positioning speed 60 m/min Repeatability +/- 0.1 mm Holding force Max. 1,650 N Roller Table options Length 3,450 mm 5,450 mm 7,250 mm Width (table width = usable width) Standard version: 406 mm Wide version: 706 mm Working height 800 – 1,020 mm Load Max. 80 kg/lm For details contact 01235 557600 or email [email protected]. www.woodworkingnews.co.uk NEWS Dutch market leader appoints UK firm as sole agent erhagen Leiden, the market leading Dutch V manufacturer, which specialises in high performance industrial vacuum cleaners, has appointed Yorkshire- based Industar, as its sole agent and distributor in the UK. Established for over 50 years, the Verhagen Leiden name is synonymous with quality in its native Netherlands and its product range is well known for its durability / low maintenance reputation. In the woodworking industry, given its onerous health and safety requirements and the necessity for keeping the environment dust free, Verhagen Leiden products have a ready-made market. Not surprisingly, in the Netherlands the company also enjoys a strong following in the agriculture and horticulture sectors, where its high powered turbo vacuums enable farmers and growers to keep workspaces clean and bug-free. The appointment of Industar as sole agent came as welcome news to director, Ad Klabbers, himself born and raised in the Netherlands. Ad is no stranger to the UK, having established a very successful company, 4 Cladding Services 15 years ago with fellow director Martyn Spence. Whilst 4 Cladding Services operates within the construction sector, Mr Klabbers sees the Verhagen Leiden product range as both complementary and a natural extension to his existing business interests. He said: Martyn Spence, Director of Industar with the Verhagen Leiden F3313 Industrial and Turbo (T) model. “Growing up in Holland, Verhagen Leiden is a household name – so it is a great privilege to have been appointed by the firm to spread the news about its product range here in the UK. “At a time when health and safety has never been more important, this premium industrial vacuum range can be relied on to address the needs of any company working with wood or for that matter any materials that create dust. “We are so convinced of the product’s performance and its particular suitability for the woodworking sector that we will provide a no obligation, free demonstration for interested companies. We believe it is by far the best industrial vacuum cleaner on the market today.” For more information you can email the company at [email protected] WOODWORKING s w e n PLEASE MENTION WOODWORKING NEWS WHEN RESPONDING TO ADVERTISING AND EDITORIAL. www.woodworkingdirectory.co.uk YOUR ONLINE BUYERS GUIDE NOW LIVE Woodworking News February 2016 27 NEWS Sustainability - the most essential component he UN Environment T Programme (UNEP) have launched the Sustainable Buildings and Construction Programme under its Ten-Year Framework of Programmes for Sustainable Consumption and Production (10YFP). The strategy has been created with the objective to promote resource and energy efficiency in the building and construction industry. The Sustainable Buildings and Construction Programme ensures that a range of sectors, including residential, commercial and industrial buildings, provide a healthy environment to live and work in. It also ensures land, energy, water and other resources are utilised sustainably. B & K Structures, suppliers and manufacturers of optimised hybrid solutions, ensure that sustainability is at the core of every aspect of their business. Through the use of timber technologies, the number one renewable mainstream construction material, B & K Structures are able to produce greener buildings with lower carbon footprints. B & K Structures enhance the sustainability of their projects through offering innovative hybrid frames that combine glulam, cross laminated timber, timber cassettes and steel. By exploiting the benefits of each building fabric, B & K Structure's hybrid solutions offer a cost-effective, sustainable alternative to the usual steel frames that remain prominent in the construction sector. The Sustainable Buildings and Construction Programme, launched at the high-level segment of the UN-Habitat Governing Council meeting in Naurobi, Kenya, calls for the need of enhanced sustainability in the building supply chain, a reduction in climate impact and a stronger climate resilience of the building and construction sector. With this move towards a more sustainable built environment, eco-credentials are now crucial in the construction and modern trading world. Having the appropriate accreditations and certifications determines the success of a sustainable build. B & K Structures understand the need for an assured system for Keynsham Civic Centre & One Stop Shop sustainable source verification of their timber products. In order to achieve this, they have identified Chain of Custody Certification for both FSC® and PEFC as the most important requirement in protecting the environmental credentials of their clients ensuring that forest cultivation is well managed, the local energy is protected and that forest workers are treated fairly. www.bkstructures.co.uk Building Merchants Federation (BMF) joins with WWF for a sustainable future The Builders Merchants Federation (BMF) is joining with WWF’s Global Forest and Trade Network in the UK (GFTN-UK) to promote responsible forest trade throughout the merchant supply chain. The BMF and GFTN-UK will work together to bring about better industry practices and encourage a commitment to sustainability in the merchant sector. GFTN-UK will share its expertise and knowledge with BMF members, helping them to exercise due diligence on their supply chains for forest goods. The conservation organisation provides a framework that enables companies to identify and move away from materials coming from unknown or unacceptable sources, towards products from credibly certified forests or recycled sources. BMF MD, John Newcomb said: “Timber is a core product category for general builders merchants, second only in importance to heavyside 28 Woodworking News February 2016 materials such as bricks and blocks, and we will be working with GFTN-UK to encourage merchants to consider environmental and sustainability issues as part of their purchasing policy.” He added: “GFTN-UK made a huge impact on everyone in the room when they presented to our Timber Forum last year. Now we are working together to make all members aware of the damage caused to the environment when they buy, say, cheap plywood from China, sourced from forests that are not sustainable.” Julia Young, Manager GFTN-UK, said: “We’re excited to be collaborating with the BMF to create a thriving, mainstream market for environmentally and responsible forest products within the building industry. It’s great to see their appetite to get involved and, with the BMF working as an Associate within our programme, we’ll have a new platform to assist their member companies to get to grips with this important issue.” For both organisations, the reciprocal arrangement to be associate members with each other is a first, and is about pro-active, supportive encouragement to leverage each other’s expertise and audiences. John Newcomb added: “Responsible purchasing is one of the BMF’s key goals for the industry. Many merchants already consider sustainability as a matter of course, but we have a responsibility to encourage every one of them to do so. GFTN-UK can help them ask the right questions to YOU CAN NOW VISIT WOODWORKING NEWS ONLINE find out where their products are coming from, so they will know if they are sourcing from sustainable forests.” GFTN-UK will also host the next BMF Timber Forum at its inspirational HQ and visitor centre, the Living Planet building in Woking, Surrey, which embodies WWF’s vision for a more sustainable future. The Forum will take place on Tuesday 10th May. Please contact richard. [email protected] for more information. www.woodworkingnews.co.uk NEW PRODUCTS Makita add new dust extractors Makita is adding two new, M-Class approved dust extraction vacuum units to its already extensive range as the campaign for improved dust management, especially on site and in the workshop, takes construction industry priority. In addition Makita has introduced a dual power extractor that can be powered by mains or battery and will be a very useful cleaner for maintenance teams. The new Makita VC2201MXI/VC2211MX1 M class dust extractors bristle with innovative features. Powered by a 1,050 watt motor, available in either 110v or 240v mode, which delivers a quiet 22.0 kPa maximum suction with an air flow of 3.5 m³/min to pull material into the 22 litre stainless steel tank. These extractors feature a new automatic self-cleaning filter system achieved by two triple function filter units. These are composed of a powder filter, damper and pre- filter which use a valve system to redirect airflow through each of the filters in turn to release the collected dust into the retainer. The audible air flow sensor bleeps a warning when the tank is full or the pipe is blocked. The Class M approval allows use with mica, china clay, gypsum, wood dust, masonry, GRP and concrete. Weighing just 16.3kg, and with a useful 5 metre power cord, a new design of chassis includes large bumpers to protect walls and cabinets from travel damage whilst the new castors have a lock to stop the extractor moving unintentionally during operation. The flat top body design allows stacking for space-saving storage. The 240v extractor has a power take-off connection to run a power tool directly linked to the extractor so the extractor automatically starts –up when the power tool is triggered. The new Makita DVC861LZ L-class extractor is operated by both AC mains power and DC batteries, using the twin 18V battery system that is storming the construction and outdoor power tool market with its 36V performance. This will prove invaluable in a location where mains power is not available. The new dry material vacuum has a 1,050watt motor that will generate 24 kPa maximum, suction in mains mode, and a useful 9 kPa suction when powered by battery. Maximum airflow is 3.6 m³/min and 2.1 m³/min respectively. Rated for L class operations for plaster, china clay and mica materials. Suction into the 8 litre tank can be varied by the dial on the body front adjacent to the large On/Off switch. Commercial dust bags fit this machine and the filters are HEPA type. If the batteries are in place and at the same time the mains cord is connected and power available, the mains power takes priority and an indicator lamp shows when AC power is operating. The useful storage box on the top of the machine, as well as the power cord can be removed. A 2.5metres suction hose is provided together with long lance and roller collector head. Strong polymer bumpers protect property and the castors can be locked for stability. For more news and product information about Makita UK please visit www.makitauk.com. Follow us on Twitter @MakitaUK, Facebook.com/makitauk and google.com/+makitauk Weinig celebrates its sixth 25 year service award einig UK After Sales W Administrator Tony Hooper has just celebrated 25 years with the company, and is the sixth employee of Weinig UK to do so. Over the last three years, five employees in the Weinig UK service department in Abingdon have been presented with their 25 year service awards, and they were joined by After Sales Administrator Tony last month. The Weinig Group - the leading technology and machinery provider worldwide for the solid wood and panel processing industries - gives its customers a ‘five star’ aftersales service and the longevity and loyalty of its staff says a lot about the company and its service philosophy. Tony started his working life at an automotive parts packaging company but family connections with other Weinig employees led to a position in the stores at Weinig UK. This led on to the essential support department of spare parts and service. “The biggest change over the last 25 years has been the advances in technology,” says Tony. “Long gone are the manuals for crosschecking parts. Telelex, faxes, stand-alone computers meant my role has evolved; now I work with two screens, and could use a third!” Tony knows his numbers – vital in the ever growing spare parts sector. “The Weinig product range is expanding, not to mention the added products as the Weinig Group of companies continues to grow. I deal directly with customers as well as the agents, and we are proactive and anticipate customers’ needs whenever we can. “I enjoy my job and 25 years has gone fast! There is no real secret - the company is reliable, stable, growing, and looks after us, and we look after it and our customers.” Malcolm Cuthbertson, managing director of Weinig UK said, “For an employee to commit 25 years to one company is an impressive achievement, but to have six is extraordinary and represents a wealth of experience. Tony has my personal congratulations and I am sure this will be echoed by many people in the industry.” Weinig gives service backup its highest priority, building an enviable reputation, and believes that Tony Hooper service is the lifeblood of woodworking manufacturers. Customer service in Weinig is not just a department; it is an attitude. It guarantees prompt service cover on its whole range of solid wood processing machinery - its specialty. For details contact 01235 557600, email [email protected] or visit Weinig’s new website www.weinig.co.uk. Earn don’t burn! An alternative solution to waste wood management Looking for an efficient way to store and dispose of your waste sawdust and shavings? Our filtration skips and trailors could be the answer - helping you turn your wood dust from a costly, difficult to handle problem into a positive income stream for your business. Platts can supply you with a filtration trailer that can be used to collect all types of sawdust and waste wood dust. • MDF Dust • Chipboard Dust • Hardwood Sawdust • Softwood Sawdust • Softwood Shavings Telephone: 01978 854666 Email: [email protected] www.plattsrecycling.co.uk R.A. & C.E. Platt Ltd, Miners Park, Miners Road, Llay Industrial Estate North, Llay LL12 0PJ. United Kingdom www.woodworkingdirectory.co.uk YOUR ONLINE BUYERS GUIDE NOW LIVE Woodworking News February 2016 29 NEW PRODUCTS Qwood launch new beads 7000 series of digital moisture meters British made, the 7000 series of Moisture Meters are compact hand held digital moisture meters designed specifically for building professionals and tradesmen to detect the moisture content in a variety of construction materials, timber, concrete plaster etc. The 7000 series moisture meters incorporate an easy to read 20-LED colour-coded scale which is synchronised with the units LCD to display current moisture levels; green for 'OK', amber for 'WARNING' or red for 'DAMP'. The colourcoded scale allows users to interpret the moisture level at a glance. Additionally, the instrument features a large numerical LCD display, with low battery indication. Five different measurement scales are included – wood 1, wood 2, plaster, concrete and a reference scale, measuring 30 Woodworking News February 2016 moisture over the range 0.1 to 40.0%. Two specific models are available, the 7000 with a remote probe, and the 7250 with an integral probe. Readings are instant, precise and specific to the contact area of the two pins. Each unit is housed in a robust ABS case, and is powered by three AAA batteries that provide a minimum of 350 hours battery life. Each moisture meter is supplied in a protective zip wallet, and is competitively priced, at £60 for model 7250 (order code 224-075) & £80 for model 7000 (order code 224-070) - all prices are exclusive of VAT, available direct from www.etiltd.com Tel: 01903 202151 Email [email protected] Quantum Profiles Systems Ltd. continues to lead the market and innovate with the Qwood brand. Qwood is a range of beads and associated profiles for the timber window and door industry. The beads are used to replace traditional timber beads. Qwood is proud to launched three new beads, which are now available in the standard range, they are: • 18mm bonding bar, • Ovolo bar and a • 18mm pinned glazing bead. If you ever have had to return to a site post installation to replace or repair beads that when fitted were fine, then Qwood is the product for you. The complete Qwood range is available with PEFC or Forest Stewardship Council ® FSC® chain of custody if required and is now used by 8 of the top 10 timber window manufacturers in the UK. "Qwood is a fantastic product, it has helped us move on as a business” (Independent Joinery) Fit Qwood beads into your timber window or door. Order a Qwood ‘try me’ pack today and trial it for yourself by emailing [email protected] or calling +44161 627 4222. Qwood will be exhibiting at Fensterbau to be held in Nuremberg Germany, between March 16th-19ththis year. Qwood will be in Hall 6 on stand 119, if you’re visiting be sure to stop by! For more information about QPSL, Qwood or any of our product range, please either email [email protected] alternatively call him directly on +44161 622 2042 IronmongeryDirect adds revolutionary new timber fixing to its range ronmongeryDirect, the Imail UK’s largest online and order supplier of ironmongery products, has introduced an innovative new spiked timber fixing product to its range, designed to combat common joinery problems. The Joyner Bolt is a unique fixing which has been designed to overcome the shortcomings of traditional fixings, such as coach bolts and threaded rods. The bolt features an innovative square head so that it cannot be pulled through the wood as the joint is tightened, ensuring that the timber face won’t be damaged. In addition, it contains eight integral spikes to immediately grip and hold the timber. This ensures the joint will not become loose over time even when it is inserted into a hole that has been drilled too large, therefore guaranteeing an optimum and longer lasting connection. As it can be fitted with one hand, the bolt is easy to use and is the ideal solution for tradespeople tasked with connecting timber in difficult to reach areas, such as in floors, rafters and ceiling joints The bolt, which is brand new to the market, is priced from just £9.40 per pack of 10 bolts. YOU CAN NOW VISIT WOODWORKING NEWS ONLINE Jamie Johnson, product manager at IronmongeryDirect, said: “The Joyner Bolt is a fantastic new product that solves many of the problems that are often encountered when fixing timber. It has been designed by two industry experts who have combined their knowledge and experience to develop a product that meets all Building Regulations and also the needs of the building chain, from architect to tradesman. “We’re extremely pleased to be one of the first retailers to be supplying this new innovative product. Our aim is to continuously try and enhance our offering to our customers to meet their extensive requirements. By stocking revolutionary products such as the Joyner Bolt, we are able fulfil this aim and offer our customers the very best solutions available on the market.” For more information, please visit www.IronmongeryDirect.com/ Joyner-Bolt www.woodworkingnews.co.uk fter 40 years in a joinery A partnership creating bespoke windows & doors in the Sheffield area, Bob Crookes decided to go it alone in 2010 and start a new business with his son, Lee. With a wealth of experience in the industry and also new ideas from his son Lee, who has been helping in his Dad’s workshop since the age of 5, Crookes & Son Traditional Joinery is going from strength to strength. They specialise in sash windows, and also manufacture custom made windows, doors, stairs, conservatories, even orangeries. This year they are expanding their workshop and are already planning the purchase of additional machinery to increase turnover and provide quicker lead times. Though keen to support his Dad in the office Lee found it hard to get to grips with the quoting side of the business, which used ‘knowledge’ stored in his Dad’s head and ‘approximate price per metre’ costs. Relying extensively on his Dad still for pricing, Lee knew that he needed a solution for when his Dad wanted to retire. Joinerysoft were invited in to demonstrate their Joinery Management Software (JMS) and Lee NEWS Joinerysoft help father & son to work together could straight away see the benefits with improved accuracy and professionalism. Lee says, “Quoting was time consuming previously and I was neglecting the workshop.” He adds, “The demo gave me confidence that once the software was set up with our prices, it would be easy, accurate and speed up our quoting process.” With full support provided by Joinerysoft, Lee was able to set up most of the software during the 2 day installation & training period. Bob’s experience also came in useful to check pricing in the software was accurate and was customised to their joinery. Lee impressed with the knowledgeability of the trainer, who was also a time served joiner himself, says, “The way the trainer explained it was brilliant and helped me to gain a good Illegal timber can still reach Europe 2 years after EU Timber Regulation created Following a report published by the European Commission on 18th February, which shows that the EU Timber Regulation is still not being enforced effectively in several EU countries a full two and a half years after it was introduced, WWF is calling for stronger action to halt the trade in illegal timber. The report also highlights the fact that some categories of wood-based products imported into the EU are still not covered by the EU Timber Regulation. This includes major groups of products such as printed materials , for example books, magazines and greeting cards, as well as chairs and musical instruments. WWF has long advocated that both these issues should be addressed by the European Commission. Hendrikus van Hensbergen, Forest Policy and Trade Manager at WWFUK said: “This report clearly shows that, even after more than two years of the EU Timber Regulation being in place, European citizens still run the risk of buying products made of illegal timber. If we seriously want to stop the illegal timber trade, we urgently need all wooden products to be covered by the Regulation. We also need all 28 Member states to implement the Regulation effectively, carrying out appropriate checks on operators and ensuring strong penalties for those who flout it. The UK must demonstrate its commitment to halt deforestation and eradicate the illegal timber trade by supporting efforts to improve implementation at home and abroad.” The Commission’s report follows a consultation in 2015, with stakeholders across the EU, on the effectiveness of the Regulation. Several concerns were raised including the fact that there had been a significant delay in implementing the law by some Member States. Lack of resources for enforcing the Regulation was identified as a key concern, along with the need to expand the scope of the regulation, as it currently covers only 41% of wood-based products sold within the EU (by value) according to WWF's figures. As part of our ongoing campaign to tighten this Regulation, WWF has demonstrated that a broad range of EU businesses [3], including those from the timber, paper, furniture, DIY and construction sectors, support its call to improve the EU Timber Regulation. 67 companies from 10 countries and 7 trade federations including the European Timber Trade Federation and its members have signed up to our statement calling for action. The Commission will now conduct an impact assessment on options for tackling these issues and, based on this, propose changes to the Regulation over the coming months. www.wwf.org.uk www.woodworkingdirectory.co.uk understanding. Ongoing support after training has also been good.” Purchasing JMS just 12 months ago, Lee has discovered many more benefits than just improved quoting! Bob is also happy that he doesn’t have to get involved in quoting anymore and is now full time in the workshop which he prefers. All paperwork generated from JMS continues the professional image of Crookes & Son, including: quotes, confirmation of order, supplier orders, cutting sheets, delivery notes, glass orders, and invoices. Cashflow has been improved with deposits now requested with confirmation of order, something which was neglected before as too time consuming. Glazing reports, including diagrams of bars, has improved ordering of glass, and such is the accuracy of JMS, that Lee is able to order glass in advance for time sensitive orders which helps to decrease lead times. Lee says, “JMS has saved me at least 50% of my time in the office, and made the workshop more efficient too.” Lee says he is quoting more now, and therefore spending more time in the office, but whereas the workshop would previously grind to a halt without supervision, now with clearly laid out cutting sheets from JMS, both the apprentice YOUR ONLINE BUYERS GUIDE NOW LIVE and another new recruit can get on with jobs. Lee confirms, “The cutting sheets give them the instructions they need, it basically tells the story of the job. It has given them the confidence to cut out, and complete the entire job from start to finish.” Customer feedback has been very positive with the introduction of JMS quotations, especially from builders who are able to use the detailed diagrams and clear quotes to explain to their end customers what they are getting for their money. As a result of all the improvements in the business, Lee says, “Our profitability keeps increasing year on year, and I know that JMS has played a part in that.” He says of Joinerysoft, “They are a very helpful company. The new JMS Setup Wizard is brilliant and walks you through setting up the software step by step. It is easy to visualise the joinery as you set it up.” Lee concludes, “JMS makes us more professional and is easy to use. It has made my business much better!” Crookes & Son Traditional Joinery Ltd Tel: 0114 233 0699 crookesjoinery@ yahoo.co.uk www.crookesjoinery.co.uk Joinerysoft Ltd Tel: 01608 643302 [email protected] www.joinerysoft.com Woodworking News February 2016 31 NEWS Cades saves the day with Ecogate elvin KBB, Scotland’s K leading manufacturer of Kitchens, Vanity Furniture and Wardrobe Doors, has avoided the need to replace its existing dust extraction system, and significantly reduced its electricity bills, by retrofitting Ecogate® energy-saving technology from Cades Ltd. Established in 1986, Kelvin KBB employs more than 300 people at its modern 106,000 sq ft facility at Cumbernauld, Glasgow, from where it provides leading house builders and developers with an integrated capability in design, manufacture and installation of kitchens, bedrooms and bathrooms. Kelvin KBB is a long- standing customer of Cades Ltd and, when Cades were appointed as an authorised Ecogate® installer, they were keen to explore the potential of the acclaimed computerised extraction optimisation system. Kevin Lumb, Facility & Maintenance Manager at Kelvin KBB, explains: “When the company decided to invest in a new Biesse ‘Stream’ edgebander, we called in Steve Rhodes of Cades to discuss the changes in our dust extraction requirements. The existing dust extraction system was installed a number of years ago and employs four main extraction fans, with a total power rating of 180kW. Adding the new edgebander was going to significantly exceed the capacity of our existing extraction system which meant we were faced with the prospect of having to purchase a whole new system.” As is the case with most workshops, the four fans had been installed to run continuously, at full load, all day long. However, following a thorough site survey and energy appraisal, Cades were able to determine the extraction demand for every single machine in the workshop, and from this they identified how the four fans could be adjusted for volume and duty cycle, with the aim of lowering the average total volume and, therefore, reducing the overall power consumption of the system. Steve Rhodes, Sales Director at Cades, says: “All A section of Kelvin KBB’s showroom where house buyers can view the range of furniture options. Kevin Lumb points out power savings to Production Supervisor, Andrew McCormick. Motorised gates open and close as machines come on line or shut down. Energy-saving Ecogate system operates automatically and independently for each machine. 32 Woodworking News February 2016 machines in the workshop are now fitted with motorised Ecogate® damper gates, which automatically open and close as machines are turned on or off. By installing Ecogate® Power MASTER variable speed drive units, with integral greenBOX 12+ controllers, the speed of each fan is continually adjusted as the individual machines come on or off line. Retrofitting the Ecogate® ‘extraction-ondemand’ system means that the existing filter and fans can now cope easily with the demands of the new edgebander and, in addition, YOU CAN NOW VISIT WOODWORKING NEWS ONLINE Kelvin KBB is saving around £20,000 a year in electricity costs.” Kevin Lumb adds: “Installing Ecogate obviously made sound business sense and Cades’ engineers carried out the work with little or no disruption to production. We now have a much more efficient, automated extraction system and, as well as the economic advantages, we are also benefitting from having a very much quieter workshop.” For more information: Tel: 0845 838 6166 or visit www.cadesltd.co.uk www.woodworkingnews.co.uk NEWS Booming Barnsley business doubles workforce through apprentice programme family-run manufacturing A company which has nearly doubled its workforce over the past six months is setting its sights on significant future growth after calling on help from a unique Sheffield City Region scheme designed to support growing businesses. Worsbrough-based Booths Manufacturing was launched by father and son team Derek and Adam Booth in 2010 and his Debbie and son Craig quickly joined the fastgrowing business. Booths currently produce a range of more than 500 bespoke wooden products for the home which are distributed to retailers across the UK. Faced with a bulging order book and struggling to keep up with demand, Derek turned to the internet for help where he discovered Skills Made Easy, a unique programme aimed at helping businesses to overcome skills shortages. Skills Made Easy helped Booths Manufacturing to identify suitable candidates, as well as helping to develop a training framework to meet the needs of business, allowing the apprentices to work towards a recognised qualification. After interviewing two potential apprentices Derek was unable to distinguish between them, so he decided to do the only thing which he thought was fair and offered them both a job! Since joining the company Sam Andrews (17) and Top row: Left to right - Craig Booth, Debbie Booth, Derek Booth, Adam Booth Bottom row: Left to right - Cameron Ramsden, Sam Andrews, Jooren Bloomaerte Jooren Bloomaerte (17) have learned how to produce products using CNC Routers and precision laser cutting equipment, used to create intricate designs, as well as spending time working towards apprenticeship qualifications in design. The progress made by Derek’s two apprentices gave him the confidence to return to Skills Made Easy after deciding to further expand the company’s apprenticeship programme, with Cameron Ramsden (17) also joining the business. Although it’s still relatively early days in the careers of the three apprentices, Derek believes Free parking, Showguide and Raffle. Open Hours: 10:00am – 4:00pm Both Days. Entry: One day £8 / Two days £12 Under 16’s Free Ticket Hotline: 01474 536535 • www.nelton.co.uk that all three apprentices are already making a significant contribution to the business. Since appointing the apprentices, Booths Manufacturing has also invested £25,000 in purchasing additional CNC Routing and laser cutting machinery allowing the company to continue its expansion plans and expand its existing range of products, which ranges from bespoke custom- built radiator covers to cabinets and tables used to house retro games machines. Derek Booth, managing director, Booths Manufacturing said: “If someone told me a year ago that within just a few months the company would have doubled its workforce and have launched its own apprenticeship programme I think I’d have laughed them out of town! As a small familyrun business, recruiting additional employees was a big step for us even when it came to employing members of my family. “The business has changed a lot since Adam and I first started trading; today we produce a range of more than 500 different products which are sold throughout the UK. My wife Debbie joined to help with the management of the business and my other son Craig also started working in the company, but as orders continued to increase I realised that I was rapidly running out of family members to help grow the business further! “I have always liked the idea of apprenticeships as I thought it would give young people a chance to build a career with our business but I wasn’t really sure what was involved or indeed whether our business was suitable and after looking at a number of different options I contacted Skills Made Easy for advice. They guided us through the process which proved to be much more pain-free than I had imagined. “Although we only originally planned to recruit one apprentice, all three have made a huge impact on our business. They’ve added a new dynamic, bringing with them lots of energy and enthusiasm and progressing well in their new roles”. Laura Hayfield, Programme Manager at Skills Made Easy said: “Skills Made Easy was launched to help businesses access the right help at the time they need it the most. The success Booth’s Manufacturing has enjoyed since it decided to launch its own apprenticeship programme last September is an illustration of how apprentices can make a positive impact upon businesses. “Nationally, 70% of businesses employing an apprentice have reported increased levels of productivity after employing an apprentice and Booth’s success supports the truth to this statistic; so much so the company is recruiting a further two apprentices. “Since the Skills Made Easy project was launched in 2013, we have helped over 2000 businesses to overcome skills gaps in their workforce and helped to create new, skilled jobs within the local economy. Our unique and flexible approach to apprenticeship recruitment supports both businesses and young individuals looking to take the first step in their career. Through our work with Booth’s we were able to help to grow their business whilst offering four passionate young people the chance to take the first steps in their chosen careers.” A new website allowing Booths’ full product range to be purchased online is due to be launched in February and can be found at: www. boothsmanufacturing.co.uk/ Skills Made Easy provides a comprehensive range of training and apprenticeship advice to small and mediumsized businesses based within the Sheffield City Region. The programme is available at no costs to companies in the region and also helps businesses to access government grants to cover the costs of training. To find out more about the scheme, telephone: 0114 229 6183 or visit www.skillsmadeeasy.org.uk Andrew Hall Mick Hanbury Wayne Mack Tony Wilson ael Painte Mich r Peter Sefton Mark Baker in Pidgeon Mart Nic Westermann A great day out full of Demonstrations, Personalities, Trade Stands, Advice & Fun www.woodworkingdirectory.co.uk YOUR ONLINE BUYERS GUIDE NOW LIVE Woodworking News February 2016 33 WWN` MARKET PLACE Woodworking News Market Place • Used Machinery • Components • Services • Auctions • Recruitment AUCTION Contact • Donna Ludbrook • Telephone: 01474 536535 • Fax: 01474 536552 • E-mail: [email protected] Unit 11 A Hawksley Industrial Estate, Oldham Manchester OL8 4PQ Telephone 0161-633-4450 Website: www.manchesterwoodworkingmachinery.co.uk Email: [email protected] PANEL SAWS New Altendorf WA80 Panelsaw............................................................£POA Used Altendorf F45 ...........................................................................£5,500.00 Used Altendorf F90 ...........................................................................£2,250.00 Used Comeva SC 400/3200 with scoring 1300mm to rip overhead guard.....£6,250.00 Used SCM Sigma Beamsaw .................................................................£29,000.00 Used SCM SI320 ...............................................................................£3,000.00 Used Ortza Opal 37 ...........................................................................£3,250.00 EDGEBANDERS M-Power hot melt Edgebander 2mm PVC /guillotine/t-b trimming ..............£4,950.00 Used SCM K 500 Edgebander 3mm PVC/Hot Melt /Snipping/ T+B Trimming/Corner Rounding/Scraping/Buffing (2009 machine) Full working order. Demo avaiable........................................................£14,950.00 Compacta 4 edgebander 3mm PVC/ hotmelt/Saws/trimming/ scraping/buffing ...............................................................................£11,450.00 New Compacta 4 R 3mm/PVC pre mill/saw snip back and front/ T+B trimmers/Corner rounding/ Scraping and buffing ..............................£19,950.00 Used Holz-Her 1417 Edgebander pre milling/snip/t-b trimming/ corner rounding/etc...........................................................................£19,500.00 Used Holz-Her 1305 Edgebander 3mm pvc/saw snip/t-b trimming/ ............£6,950.00 Used Holz-Her 1310-1 Edgebander 3mm/cartridge glue/saws/ t+b trimming Scraping /Buffing ............................................................£9,950.00 Used Holz-Her 14 33 CP Edgebander Cartridge Gluing / F & B Saws / T & B Trimming .................................................................................£3,950.00 Ex Demo SCM M80 Profile Edgebanding Unit & Trimming Unit ..................£8,500.00 DRILLING MACHINES New Hirzt FK700 N.C Boring Mchine.....................................................£11,000.00 New Hirzt FK 800 L Point to point boring machine with saw unit ................£15,950.00 Comec cornerblock cutting machine .....................................................£5,950.00 Comec Corner block drilling machine ....................................................£4,950.00 Central Tel: 01484 641641 Fax: 01484 460101 c.n.c. machinery ltd. J.BURNETT ENGINEERS Specialist Engineers to the Joinery, furniture & panel industries Service and sales of woodworking machinery Agent for Altendorf and Larenn machinery Tel; 01844 345750 or mobile; 07860 576506 PLEASE CALL DONNA FOR ALL OF YOUR MARKET PLACE BUSINESS 01474 536535 YOUR CONTACT FOR: SALES SPARES SERVICE C.N.C. MACHINING CENTRES CONTRACT 2D & 3D C.N.C. MACHINING SOFTWARE AND PROGRAMMING TRAINING, SERVICE AND SUPPORT WIDE RANGE OF TOOLING FOR C.N.C. ROUTERS AND WOODWORKING MACHINERY L.H. Wigzell Machinery www.burnettmachines.co.uk Used SCM Sandya 10 Wide Belt Sander 1300MM Wide Roller/Roller/Pad ....£10,000.00 Used Stetton T35 Spindle Moulder 7.5 H/P with power feed .....................£2,200.00 Used Sedgwick Morticer .....................................................................£695.00 Used Wadkin DM Mortiser ..................................................................£2,250.00 New 2 Bag Dust Unit 2.25kw...............................................................£550.00 Used Centuro Bandsaw (600mm) .........................................................£1,650.00 Used Re-Saw X Calibur (2005) .............................................................£6,500.00 Used Rojek RFS 510 Surface Planer.......................................................£3,750.00 w w w. c e n t r a l c n c . c o . u k www.liquidationmachinery.com WANTED IWM International Woodworking Machines In association with RW Group IWM Briquetting Presses Turn your Wood Waste into CASH With fuel costs rising why not turn your wood shavings, chips and dust into cash by recycling your waste into briquettes. IWM Falach Briquette machines will create 30kg. 35kg & 50 kg of briquettes per hour, which can then be re-cycled into a profitable material helping the environment and lowering your carbon footprint at very competitive prices. 4 SIDED PLANERS 5, 6 & 7 HEAD MOULDERS WADKIN - SCM - WEINIG for further information please contact: Tel: 01279 423667 / 07931 701829 Email: [email protected] 34 Woodworking News February 2016 Contact Ian Brown Tel No 01869 244943 / Mobile 07944108747 YOU CAN NOW VISIT WOODWORKING NEWS ONLINE www.woodworkingnews.co.uk MARKET PLACE Woodworking Machinery Neville M Oldham Ltd New, Used & Rebuilt Machinery • Service, Spares & Tooling Established 1978 Used WOODWORKING MACHINERY LTD Unit 1, St. Andrews Court, Manners Avenue, Manners Industrial Estate, Ilkeston, Derbyshire DE7 8EF VIEW OUR NEW AND USED STOCK ONLINE AT: www.denwood.uk.com USED MACHINERY STOCK NEW SCM STOCK MACHINES F410 surface planer / S520 thicknessing planer / S300 RCS 1100mm twin belt sander / Si350 panel saw / Ti105 tilt spindle moulder / FS41 planer thicknesser / TF110 Nova spindle moulder / Unilev edge sander / ME25 edgebander / Bandsaws / Extractors etc... SCM RECORD 132 TVN CNC router; beam & pod joinery / stair machine. Xilog Plus software. 6m x 1.2m, 12 position toolchanger. Horizontal K head. Excellent condition. SCM maintained. 2007 .......................................................................£POA MORBIDELLI SCM 3615 flat bed cnc (2012), mint condition, Table size 3680mm x 1560mm, routing / drilling / unloader. Nesting machine ...................poa SCM K203 edgebander saws/trim 2mm/scrape/buff ..........................................................£9250 SCM SANDYA 1K 1 belt 920mm wide belt sander .............................................................£5750 SCM Startech 23 spindle driller ..........................................................................................£3250 SCM RECORD 110AL flat bed CNC, 3110 x 1250mm table; routing / drilling / 4th C rotary axis..................................................................................................................£35000 STEFF MAGGI 640 cross cut saw......................................................................................£1675 BUSSELLATO JET 4002 XL CNC router; machine for panels; 4830 x 1785 strokes, 8 bars, 32 pods, 29 spindle drill block, 12 position toolchanger, tidy machine....................£24750 MORBIDELLI AUTHOR 430 CNC ROUTER, beam and pod, 3m x 1250mm, 2 router heads, 18 spindle drill block ..................................................................................£24750 IDM ACTIVA EDGE BANDER, pre-milling / saws / top + bottom rough trim / 4 motor corner rounding / 2 x radius scrapers / 2 x flat scrapers / 2 x buffers /2 x heater blowers; .£25000 SCM k1000 Edgebander; full spec with corner rounding....................................................£18750 EX Demo MINIMAX SC4 panel saw 8ft bed, one only. Was £5400, now ..........................£4250 PADE twin station slot morticer...........................................................................................£2750 SCM M80 edgebander for shaped panels; edge 0.5-3mm. ...........................................£4750 + £2950 10-80mm height (2012) + M80T Trimmer ROBINSON ST 12 x 12” semi-auto stair trencher - excellent condition .............................£5500 WADKIN MF, chain and chisel, ex college, good original condition....................................£3950 SCM SANDYA 10 RCS 1300mm roller and roller/pad combi, auto anti-dubbing, sutable for joinery and veneer panel work ..........................................................................£9500 SCM TOP 25 multi spindle driller ........................................................................................£3500 SCM T110i tilting spindle moulder + feeder ........................................................................£3750 VOLPATO LBK150 universal edge sander .........................................................................£3250 SCM Si320 3-2m panel saw ...............................................................................................£3450 SCM Record 130 TV CNC router. Door/joinery machine ....................................................£26500 Wadkin GD 4 head planer moulder ....................................................................................£8750 DISTRIBUTOR Holz Mann VS25/4PM 4 Side Planer Moulder CE SCM SI 150 Panel Scoring Saw CE Europac EP512TS Tilting Spindle Moulder with power feed Wadkin ECA 4 Head Single End Tenoner DC brakes Wadkin PBR H/D Powered Band Resaw DC brake Sedwick 571 Chisel Mortiser CE Harwi 1550G Vertical Panel Saw DC brake Caple M1300HM Hydraulic Copy Lathe Sedgwick MB 12” x 9” Planer Thicknesser CE Stromab RS650 Radial Arm Cross Cut Saw CE05 GMC KGS400E Vertical Panel Saw CE DeWalt DW729 Radial Arm Cross Cut Saw CE07 Guilliet KXY 220 5 Head Planer Moulder Holytek 37A Wide Belt Sander CE Brookman RPM 15 & APM 25 Pin Dovetailors Wadkin W/LCK 1300mm Wide Belt Sander Sedgwick TE 2 Head Single End Tenoner Sedgwick E300 Single End Tenoner DC brake Ixes Moulda 7 Tilting Spindle Moulder CE07 Hirzt B230 Edge Bander CE07 Harwi 130 Panel/Rip Saw CE09 Wadkin BEX Spindle Moulder with P/F/U Framar MBI Vertical Chisel Mortiser CE09 Multico TM3 Single End Tenoner Wadkin LS Pin Router with compound table For our full list, please check out our web site: www.n-m-o.com Registered Office: 1 Meadow Street, Marsh, Huddersfield HD1 4QB Tel: 0870 760 9194 Fax: 01484 422605 Mobile: 07709 131249 E-mail: [email protected] Web: www.n-m-o.com ENTIRE JOINERY SHOP FOR FURTHER INFORMATION PLEASE CALL: TEL: 01322 441144 Is this your copy of Woodworking News? Do you read every issue? Telephone: EMAIL: [email protected] TENONERS CROSS CUT SAWS SEDGWICK TESH 3 HEAD .................£POA DEWALT 729 14” 2007 CE....................£1200 SEDGWICK TE-3, 2 HEAD WADKIN 18” CC HEAVY DUTY.........£1100 DC BRAKED .........................................£1850 WADKIN 14” BRA DC BRAKED MULTICO 2 HEAD, DC BRAKED ......£1600 WITH RETURN SPRING......................£900 WADKIN ECA 4 HEAD TENONER.....£POA MAGGI 640 16” DC BRAKED EXTRACTORS YR 2007..................................................£1400 NEW AP TURBO PLUS WET & DRY M POWER ZP500N SEMI AUTO 5 mtr VACUUM ...............................................£194 INFEED 3 mtr OUTFEED NEW CHARNWOOD W691 PROGRAMABLE STOP........................£4000 ONE BAG UNIT SINGLE PHASE .......£224 SAWS...................................................... USED CHARNWOOD W792 WADKIN SP130 DC BRAKED TWO BAG UNIT ...................................£395 T/ARBOR WITH SCORING .................£2450 MISCELLANEOUS WADKIN SP12 TILT ARBOR WITH NEW STEFF 2034 POWER FEED SCORING...............................................£1850 UNIT, EX-DISPLAY ..............................£550 WADKIN 20” BSW DC BRAKED........£1800 BROOKMAN SINGLE HEAD 3 SEDGWICK TA 450 CE BRAKED .......£2500 DRILL HORIZONTAL BORER ............£850 WADKIN 26” SR RIP SAW BROOKMAN 15 PIN DOVETAILER...£1850 DC BRAKED .........................................£POA WEINIG 925 PROFILE GRINDER, BANDSAWS FLOATING BED....................................£1850 STARTRITE 352 2 OFF FROM...........£695 WADKIN LS ROUTER 2 OFF FROM..£1000 SOCOMEC SN600 YR 2007 CE ...........£1600 WADKIN LSA ROUTER.......................£850 SOCOMEC 700 ......................................£1600 MEDDINGS JSF JIG SAW ....................£350 JET JWBS-18..........................................£750 OM1 AIR DRYING UNIT .....................£230 R800 BAND RE-SAW CE, 2007, SINGLE PHASE 15 HP 100 mm BLADE ..........................£3500 NEW MPOWER BENCH TOP PLANER/THICKNESSSSERS EDGEBANDER .....................................£250 STARTRITE SD310 12 X 7 SEDGWICK LK 16” RIP SAW..............£1200 PLANER/THICKNESSER.....................£850 SEDGWICK 571 CHISEL MORTISER.£695 WADKIN BAO/S 12 X 7 DC BRAKED SEDGWICK MB 12 X 9 PLANER/THICKNESSER 3 OFF .........£1850 PLANER/THICKNESSER.....................£POA DOMINION 16 X 9 DC BRAKED SEDGWICK SM4 SPINDLE PLANER/THICKNESSER.....................£2200 MOULDER.............................................£1950 WADKIN BTS500 20 X 9 P/RISE & SCHEPPACH HA2 10 X 6 FALL. PLANER/THICKNESSER .........£POA PLANER/THICKNESSER.....................£400 WADKIN UO/S 18 X 9 SCHEPPACH HA2600 ONE BAG PLANER/THICKNESSER.....................£POA EXTRACTOR.........................................£150 SEDGWICK MB 12 X 9 SCHEPPACH HF30 SPINDLE PLANER/THICKNESSER CE...............£1650 MOULDER.............................................£250 SCM S52 20 X 9 THICKNESSER MULTICO CHISEL MORTISER POWER RISE & FALL BRAKED.........£2950 WITH TOOLING ...................................£450 ROBINSON 16” SURFACER WOODWISE 12” DISC SANDER ........£POA DC BRAKED .........................................£POA WHITEHEAD 12” X 4” SPINDLE MOULDERS PLANER/THICKNESSER.....................£POA SICAR S60 WITH SLIDING TABLE & EX-DEMO CHARNWOOD W683 SAW & POWER FEED .......................................£2350 SPINDLE COMBI..................................£950 WILSON FM FOOT BRAKED .............£1200 TO CLEAR SOLD AS SEEN SEDGWICK SM4 ll ...............................£1650 VITAP TRIPPLE BANK SEDGWICK SM4 SINGLE PHASE......£1950 MULTI BORER......................................£1250 WADKIN EQ ..........................................£POA KITTY 619 S/TABLE PANEL SAW......£700 MORTISERS STARTRITE 12” X 9” DOMINION DPA CHAIN & CHISEL SIDE PLANER/THICKNESSER.....................£750 BY SIDE .................................................£1950 WATTS CHISEL MORTISER................£300 WADKIN DM CHISEL..........................£1850 FELISATTI 14” DISC 6” BELT.............£350 WADKIN DMA CHISEL WADKIN CC 18” CROSS CUT SAW ...£750 AIR OPPERATED..................................£POA JKO LIP TRIMMER...............................£650 WADKIN MA CHISEL ..........................£POA SCM T110 SPINDLE MOULDER.........£POA WADKIN TRADESMAN CHISEL .......£750 WADKIN C7 BANDSAW. EVENWOOD CHISEL SPARE PARTS........................................£POA WITH TOOLING ...................................£450 LARGE SELECTION OF NEW & USED TOOLING PHONE FOR DETAILS £??? TO INCLUDE: TENONER • CROSS CUT SAW UNDER & OVER PLANER THICKNESSER RIP SAW • DIMENSION BENCH ALL TOOLING • SOFTWARE • BLOCKS ETC WOODWORKING NEWS SUBSCRIPTION ORDER FORM Name: Company: Address: TEL: 01623 628111 WEBSITE: www.kpwood.co.uk CLEARANCE Tel: 0115 932 0166 Fax: 0115 932 0167 Email: [email protected] If not you are missing vital information about the Woodworking and Furniture industries. Every edition is packed with new products, news, application stories and features to help you to run your business more profitably. Published 12 times a year at only £33.00 per annum in the UK (or £53.00 overseas) Woodworking News is great value! Subscribe now - it’s a small price to pay. Please complete the form in BLOCK CAPITALS. 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