Maintenance Manual - Datamax

Transcription

Maintenance Manual
Copyright Information:
CG Triumvirate is a trademark of Agfa Corporation.
CG Times, based upon Times New Roman under license from The Monotype Corporation.
Firmware (Software) Agreement:
The enclosed Firmware (Software) resident in the Printer is owned by Licensor or its suppliers and is licensed for use only
on a single printer in the user’s Trade or Business. The User agrees not to, and not to authorize or permit any other
person or party to, duplicate or copy the Firmware or the information contained in the non-volatile or
programmable memory. The firmware (Software) is protected by applicable copyright laws and Licensor retains all rights
not expressly granted. In no event will Licensor or its suppliers be liable for any damages or loss, including direct,
incidental, economic, special, or consequential damages, arising out of the use or inability to use the Firmware
(Software).
WARNING
Lithium Battery: There is a danger of explosion or fire if the battery is incorrectly replaced. Replace only
with the same or equivalent type recommended by the manufacturer. Discard used batteries according to
the manufacturer’s instructions.
Information in this document is subject to change without notice and does not represent a commitment on the part of
Datamax-O’Neil. No part of this manual may be reproduced or transmitted in any form or by any means, for any purpose
other than the purchaser's personal use, without the expressed written permission of Datamax-O’Neil.
All rights reserved. Printed in the United States of America
Part Number 88-2322-01 Rev. G
COPYRIGHT © 2010, DATAMAX-O’NEIL
Contents
1
2
3
4
5
Overview
Adjustments and Maintenance
Troubleshooting
Removal and Replacement
Printer Assemblies
i
ii
1
Overview
1.0
Introduction ........................................................................................................... 1
1.1
About the Printer................................................................................................... 2
i
ii
Overview
1.0
Introduction
This manual is intended for use by qualified service personnel in the maintenance and repair of W-Class
printers (hereafter referred to as ‘the printer’). It primarily includes technical information relating to the
printer’s electrical and mechanical components. If necessary, refer to the following documents for
additional printer information (available for download at http://www.datamax-oneil.com/):

For operating information, reference the Operator’s Manual, part number 88-2245-01.

For software language documentation, reference the Class Series Programmer’s Manual, part
number 88-2316-01.
Important Information:
The exclamation point inside an equilateral triangle is intended to alert the technician to
the presence of important operating, maintenance or servicing information. Always, as
with all electrical equipment, follow basic safety precautions to avoid personal injury or
printer damage.
1-1
Overview
1.1
About the Printer
The following drawing highlights the user-assessable components of the printer.
1-2
2
2.0
Introduction........................................................................................................... 1
2.1
Media Sensor Calibration ..................................................................................... 1
2.1.1 Quick Calibration ....................................................................................... 1
2.1.2 Standard Calibration .................................................................................. 2
2.1.3 Advanced Entry Calibration ....................................................................... 5
2.2
Printhead Adjustments ....................................................................................... 10
2.2.1 Leveling Cam Adjustment ........................................................................ 10
2.2.2 Pressure Adjustment ............................................................................... 12
2.2.3 Burn Line Adjustment............................................................................... 13
2.2.4 Voltage Adjustment.................................................................................. 15
2.3
Ribbon Shield Adjustment .................................................................................. 18
2.4
Maintenance ....................................................................................................... 20
2.4.1 Cleaning the Printhead ............................................................................ 21
2.4.1.1
Cotton Swab Procedure ............................................................ 22
2.4.1.2
Cleaning Card Procedure.......................................................... 23
2.4.1.3
Cleaning Film Procedure........................................................... 24
2.4.2 Cleaning the Platen Roller ....................................................................... 26
2.4.3 Cleaning the Media Sensor & the Media Path ......................................... 27
2.4.4 Cleaning the Exterior Surfaces ................................................................ 28
i
2.4.5 Cleaning the Cutter .................................................................................. 29
2.4.5.1
Light-Duty Cutter...................................................................... 29
2.4.5.2
Standard Cutter ....................................................................... 31
2.4.6 Cleaning the Fan Filter............................................................................. 33
2.5
Application Version Updates............................................................................... 35
2.5.1 Updating from Ready Mode ..................................................................... 35
2.5.2 Updating from Download Mode ............................................................... 36
2.5.3 Possible Problems during an Update....................................................... 37
2.6
Boot Loader Program Updates ........................................................................... 38
2.7
Resetting the Printer........................................................................................... 39
2.7.1 Soft Reset ................................................................................................ 39
2.7.2 Level One Reset ...................................................................................... 39
2.7.3 Level Two Reset ...................................................................................... 39
ii
2.0
Introduction
This section covers the necessary maintenance and alignment procedures for the printer.
2.1
Media Sensor Calibration
This printer can use many different media compositions, configurations and colors. In addition to
adjusting the Media Sensor and selecting the ‘SENSOR TYPE,’ to ensure that each label is detected
correctly and reliably, calibration is required. There are three different calibration methods.
2.1.1
Quick Calibration
This is the easiest calibration method and should work for most die-cut and reflective media types.

This procedure is not required for continuous media. If ‘Uncalibrated’ is displayed, follow the Standard
Calibration procedure in Section 2.1.2.
Perform a Quick Calibration as follows:
 Ensure that media is loaded, that the Media Sensor is adjusted, and that the printer is idle.
 Press and hold the
Key. The printer will begin advancing media; allow at least one label
gap or mark to pass through the sensor.
Upon successful completion, ‘CALIBRATION COMPLETE’ will be displayed, the printer will feed to the
next label TOF and ‘READY’ will be displayed. (A ‘WARNING LOW BACKING’ message may appear if
using notched media or media on a transparent liner; however, the calibration was successful).
 Note: Die-cut media containing large gaps may require a change in the ‘PAPER OUT DISTANCE’ setting; see
the Operator’s Manual for details.
Calibration Hints: In certain cases, the printer may have trouble differentiating between the label and
liner.
If ‘CANNOT CALIBRATE’ is displayed, or if the printer stops feeding mid-label then try the following:
 Press and hold the
Key to allow two gaps (or marks) to pass through under the sensor.
If ‘CANNOT CALIBRATE’ is displayed again, or if the printer stops feeding mid-label then try the
following:
Key to allow three or more gaps (or marks) to pass through the sensor.
 Press and hold the
If this method fails, use the Standard Calibration method described in Section 2.1.2.
2-1
2.1.2 Standard Calibration
During the Standard Calibration process, the printhead assembly can be raised for visual access to the
media and media sensor. In addition, displayed sensor readings can be used to indicate the best position
over the media. These features are helpful when using small, position-critical TOF notches or marks.
Three readings are required:

Empty: No media in the sensor.

Gap (or Mark): Only the backing, notch, or reflective mark in the sensor.

Paper: The label (with the liner attached) in the sensor.
Make sure media is loaded and that the appropriate Sensor Type has been selected, then perform the
Standard Calibration as follows:
Step
Action
Displayed Message
1
Turn ‘On’ the printer.
2
Press the
Key.




Raise the printhead
assembly.
3
4
Press the
Key to
enter the Media Settings
menu.
Press the
Key and
scroll to ‘SENSOR
CALIBRATION’.
5
Press the
Key.
6
Press the
Key.
Comment
Wait for the printer to initialize
(about six seconds) before
proceeding.
You are entering Menu Mode.



See the Operator’s Manual for
menu layout details.



Press the
procedure.
Key to abort this



You are beginning the standard
calibration procedure.

Remove the media from the
Media Sensor then press
any key.


This sets the parameter for the
‘empty’ value.
Where ‘yyy’ is a numerical value
representing the current sensor
reading.
2-2
Standard Calibration (continued)
Step
Action
7
Proceed according to media
type:
Die-cut media: Peel media
from the backing and then
reinsert the backing into
the sensor; adjust the
Sensor Eye Mark near the
center of the backing
material. Press any key to
continue.
Displayed Message


Or, for reflective media:


Comment
‘gap’ or ‘mark’ value.
reading: useful in locating the best
sensor position.
 Note: Never position the sensor
over a perforation when recording a
sensor reading.
Notched media: Adjust the
Sensor Eye Mark over the
center of the notch. Press
any key to continue.
Reflective media: Adjust
the Sensor Eye Mark over
the center of the facedown
black mark. Press any key
to continue.
Continuous media: Go to
Step 8.
 Note: Do not move the position of the Media Sensor after it has been adjusted.
8
Position a label (and
backing, if any) under the
Sensor Eye Mark. Press any
key to continue.


‘paper’ value.
reading.
 Note: If using preprinted
media, ensure the label area
under the sensor is free of
preprinted text, graphics or
borders.
2-3
Standard Calibration (continued)
Step
Action
9
Observe the message on the
display.
Displayed Message


Comment
The calibration was successful. If
another message was displayed,
see the note below.


Or, for continuous media:



10
Exit the menu tree by
repeatedly pressing the
Key.
The printer is now ready to begin
printing.


If this calibration was not
successful, go to Section 2.1.3.
If using gap or reflective
media, press and hold the
Key and allow
at least one label gap (or
mark) to advance under the
sensor.
 Note: A ‘WARNING LOW BACKING’ message indicates that the calibration was successful with notched media or
media on a transparent liner; for all possible messages, see Section 3.1.
2-4
2.1.3
Advanced Entry Calibration
Advanced Entry Calibration is an alternate calibration method for special-case media types only. This
procedure has two parts: (1) recording sensor readings using differing algorithms and, (2) selecting, resampling, and manually entering calibration values.

Advanced Entry Calibration will override all previous calibration settings; use this method only when
Standard Calibration has failed.
Make sure media is loaded and that the appropriate Sensor Type has been selected, then perform
the Advanced Entry Calibration as follows:
Step
Action
Displayed Message
1
Turn ‘On’ the printer.
2
Press the
Key.




Raise the printhead
assembly.
3
4
Press the
Key to
enter the Media Settings
menu.
Press the
Key and
scroll to ‘SENSOR
CALIBRATION’.
5
Press the
Key.
6
Press the
Key to
scroll to ‘ADVANCED
ENTRY’.
7
Press the
Key.
Comment
Wait until the printer initializes
(about six seconds).
You are entering Menu Mode.



See the Operator’s Manual for
menu layout details.



Press the
this procedure.
Key to abort



You are entering the calibration
submenu.


You are entering Advanced Entry
Calibration.


Press the
this procedure.

2-5
Key to abort
Advanced Entry Calibration (continued)
Step
8
Action
Press the
Displayed Message
Key.


Comment
You are beginning the Advanced
Entry Calibration.

9
Press the
Key.
Place the label under the
Sensor Eye Mark and
lower the printhead
assembly.
 Note:
10


-Or-
If using preprinted media, ensure
the label area under the sensor is
free of preprinted text, graphics,
borders or perforations.


Do NOT move the position of the Media Sensor after it has been adjusted.
Press the
Key to
select the setting (denoted
by an ‘*’). Record this
sensor reading (the ‘yyy’
value) as a Label Value in
a table similar to the one
shown below.


-OR

reading: useful in locating the best
sensor position.
 Note: Never position the sensor
over a perforation when recording a
sensor reading.
Next, press the
Key to increment the Gain
Number.
Repeat this step for each
of the Gain Numbers (0032).
Sample table:
Use a list similar to
the one shown right,
with enough rows to
record the data for
each of the 33 Gain
Numbers.
Gain
Number
00
01
02
…
32
Label
Value
255
2-6
TOF
Value
Difference
Value
Step
Action
11
Proceed according to your
media type:
Die-cut stock: strip the
media from the backing and
then reinsert it into the
sensor; adjust the Sensor
Eye Mark over the center
of the backing.
Displayed Message


Comment
reading.


Notched stock: adjust the
Sensor Eye Mark over the
center of the notch.
Reflective stock: Adjust
the Sensor Eye Mark over
the center of the facedown
black mark.
Press the
Key to
select the setting and then
record the sensor reading in
your table as a TOF Value.
Next, press the
Key to increment the Gain
Number.
Repeat for each of the Gain
Numbers (00-32).
12
From the data collected in
Steps 10 and 11, where
both the sensor readings
are above 20, subtract each
Label Value from the
corresponding TOF Value.
Record these as Difference
Values.




From the resulting list, find
the largest Difference
Value (see example
below). Its associated Gain
Number is the best
algorithm for your media.
2-7
Both sensor readings must be
above 20.
For example, if your
compiled data had
the values shown in
this table, Gain
Number 8 would be
chosen because it
has the highest
Difference Value
(146), where both
the Label Value and
the TOF Value are
above 20.
Step
13
14
Action
Gain
Number
00
01
02
03
04
05
06
07
08
09
10
…
Label
Value
255
251
241
231
219
212
200
189
178
167
156
…
TOF
Value
254
240
213
182
150
119
88
58
32
19
17
…
Difference
Value
1
11
28
49
69
93
112
131
146
N/A
N/A
…
31
32
116
112
14
14
N/A
N/A
Displayed Message
Using the
Key,
select the Gain Number
determined in Step 12.
Key to
Press the
select the setting.
Place the media in the
Media Sensor. Record the
sensor reading and label it
‘P’ (paper).
Place the backing, mark, or
notch in the sensor. Record
the reading and label it ‘G’
or ‘M’ (Gap or Mark).


Comment
This example uses Gain Number
8.
Selection is denoted with an ‘*’.




reading.


Remove all media. Record
the reading and label it ‘E’
(Empty).
15
Press the
Then press the
Key.
Key.


2-8
The sensor readings must be
manually entered into the printer
now.
For example, at Gain Number 8,
these were the sensor readings for
each of the media conditions.
(Actual readings will vary.)
Step
16
Action
Press the
Paper
Gap (or Mark)
Empty
198
084
014
Displayed Message
Key.
Using the
or the
Key, set the
‘Paper’ level to the value
determined in the previous
Key
step. Press the
to set the entry (indicated
by the ‘*’) and advance the
menu.
Repeat for the ‘Gap’ (or
‘Mark’) and ‘Empty’
levels.



Comment
The selection will flash and the
display heading will change to
indicate the item for entry.













17
After all entries have been
made, press the
Key to back out of the
menu and then press the
Key to save the
settings and return to the
Ready Mode.


From ‘READY’, press the
Key to advance to the
next label TOF.
 Note: If the Advanced Entry Calibration fails, try the following procedure:
Re-enter the menu system. Go to Media Settings  Calibration  Advanced Entry 
Sensor Gain and lower the selected Gain Setting number by one (to make the sensor less sensitive).
Select the new Gain Setting, save the changes, exit the menu, and then test your media. Repeat the
procedure until a usable media setting is obtained.
2-9
2.2
2.2.1
Printhead Adjustments
Leveling Cam Adjustment
To maintain even print pressure across a wide range of media widths, the printer features a Printhead
Leveling Cam. This cam offsets the right side of the Printhead Assembly. It is numbered for your
reference. However, these numbers do not correspond to specific media widths: one is the highest setting,
while nine is the lowest. Make this adjustment when using media that is less than the full width of the
Platen Roller, as follows:
 With the printer ‘On’, and media loaded (including ribbon, if transfer printing), download a label
format or use one of the resident formats
 Begin printing the batch of labels. Examine the right side of the printed labels.
 Rotate the Printhead Leveling Cam until even print is achieved (see examples next page).
2-10
Example 1 – Over adjustment of the cam:
Too much adjustment produces an image that fades across the label. To
correct this, decrease the setting of the Leveling Cam.
Example 2 – Correct adjustment of the cam:
Proper adjustment produces a complete image, with even print contrast across
the label (see note below).
 Note: Under-adjustment of the Leveling Cam can cause ribbon wrinkling, lateral
label movement, and excessive wear on the printhead and platen roller.
2-11
2.2.2
Pressure Adjustment
To accommodate a wide variety of media types the Printhead Pressure Adjustment is factory set for most
media types, so this adjustment should only be made after attempting to improve print quality through the
use of the heat and/or print speed settings (see the Operator’s Manual for details.). When adjusting, use
only the minimum pressure necessary for imaging. To increase the pressure, turn the Adjustment Screws
clockwise; to decrease the pressure, turn the screws counterclockwise. Adjustments should be made
equally for even pressure across the media.
 Notes:
(1) Excessive pressure can reduce the service life of the printhead and platen roller.
(2) Unequal pressure may cause ribbon wrinkle and label tracking problems.
2-12
2.2.3

Burn Line Adjustment
This adjustment is NOT REQUIRED during a normal printhead replacement.
The Printhead Burn Line is the row of thermal elements that creates the image on the label. At the factory,
the Burn Line is adjusted to strict compliance using 6.5-mil (.0065 inch) media, enabling the printer to
maintain print quality across a majority of media types.
Depending upon the equipped printing option, the alignment is different. The position of the burn line on
direct thermal models is over the platen roller vertex for maximum heat transfer. Conversely, the position
of the burn line on thermal transfer models is slightly forward of the vertex to allow the wax/ink to
separate easily from the ribbon base film and adhere to the label while hot.
In extreme cases, when media with a different thickness or rigidity is used (heavy tag stock, for example),
this relationship can change. To compensate for the change, first try the suggestions in Section 1.5 of the
Operator’s Manual, and in Sections 2.2.1, and 2.2.2 of this manual. If the print quality remains
unacceptable, then an adjustment may be required. In most cases, the burn line requires a slight forward
adjustment for thicker media, while thinner media requires a slight backward adjustment. Adjust the Burn
Line as follows:
 With media installed (and ribbon, if thermal transfer printing), lower the printhead assembly and
rotate the Printhead Latch completely back, to the locked position. Disengage the Leveling Cam.
 Loosen the two Anchor Screws.
 Begin printing. Enter the Quick Test Mode then select 100 Print Quality Labels; see the Operator’s
Manual for details.
 Rotate the Burnpoint Adjustment Screws (making only small changes each time) adjusting for the
best print quality across the label.
 Note: When unevenly adjusted, the print will tend to fade on toward one side of the label.
 Tighten the Anchor Screws. Retest, and repeat if necessary.
2-13
NEVER force or over tighten the adjustment screws
CAUTION
2-14
2.2.4
Voltage Adjustment
This procedure requires voltage measurement: Use extreme caution.
CAUTION
The following conditions will require the adjustment of the printhead supply voltage:
(1) Replacement of the power supply;
(2) An inadvertent adjustment of the power supply’s factory setting; or,
(3) Replacement of the printhead in a W-8306 model printer.
 Note: This adjustment is not required during routine printhead replacements in W-6208 and W-6308 model
printers.
To adjust the printhead supply voltage perform the following procedure:
 Turn ‘Off’ and unplug the printer.
 Remove the Electronics Cover; see Section 4.1.
 Remove the Power Supply Cover; see Section 4.11.
 Using a DVM set to measure DC voltage, connect the positive lead to Power Supply Connector J2 pin 1 and the negative lead to J2 - pin 10.
2-15
 Raise the Printhead Assembly. Locate and note the Printhead Resistance Value (this location differs
slightly depending upon the printer model).
W-6208 and W-6308 models:
W-8306 models:
 After ensuring that media is loaded, latch the Printhead Assembly in the down position. Plug in and
turn ‘On’ the printer.
2-16
 Wait for the printer to initialize. After ‘Ready’ is displayed, press the FEED button (this will enable
the printhead voltage for approximately 30 seconds). While monitoring the DVM, adjust the voltage
using RP1 on the Power Supply PCB according to the resistance range listed in the appropriate table
below.
An over-voltage condition can permanently damage or shorten the life of the
printhead.
WARNING
Printhead Voltage Adjustment Table
Model
W6208
W6308
W8308
Printhead Resistance Range (in ohms)
Printhead Supply Voltage (in VDC)
808 – 843
844 – 879
880 – 914
915 – 950
951 – 985
986 – 1021
1022 – 1056
1057 – 1093
22.4
22.9
23.3
23.8
24.2
24.7
25.1
25.5
947 – 978
979 – 1012
1013 – 1049
1050 – 1088
1089 – 1130
1131 – 1176
1177 – 1226
1227 – 1281
22.4
22.7
23.1
23.5
24.0
24.4
24.9
25.4
1250 – 1300
1350 – 1400
1450 – 1500
1550 – 1600
1650 – 1700
1750 – 1800
23.8
24.0
24.4
25.0
26.2
26.6
 Turn ‘Off’ and unplug the printer. Remove the DVM leads. Reinstall the Power Supply Cover.
Reinstall the Electronics Cover.
2-17
2.3
Ribbon Shield Adjustment
Adjustments for ribbon alignment ensure smooth, taut ribbon flow during the print process. Irregular
voids that extend diagonally through the printed image may be due to ribbon overlap problems (i.e.,
wrinkling). When troubleshooting a wrinkling problem, always begin by checking the Leveling Cam
(Section 2.2.1), the Pressure Adjustment (Section 2.2.2), and the Burn Line Adjustment (Section 2.2.3). In
addition, examine the Platen Roller for signs of build-up or wear, correcting as necessary before
continuing. If the problem persists, perform the following adjustment:
 Load full width media and ribbon.
 Ensure the Leveling Cam is disengaged; see Section 2.2.1.
 Press the FEED Button several times to normalize the tracking of the ribbon and media. (If label
tracking is a problem it must be corrected before proceeding, typical causes include uneven printhead
pressure or a worn platen roller.)
 Enter the Quick Test Mode and select 100 Quick Ribbon Test Labels.
2-18
 Press the
key to begin printing. Observe the ribbon for rippling or bagging as it travels
from the Ribbon Shield to the Upper Ribbon Idlers. If the travel is smooth and the printed labels show
no evidence of ribbon wrinkling, proceed to Step 6. If wrinkling is evident, loosen the Ribbon Shield
Adjustment Screws and move the either side of the Ribbon Shield ‘up’ or ‘down’ until the ribbon is
taken up smoothly (without any rippling or bagging) and the printed labels are free of voids due to
ribbon wrinkle. Without moving the position of the Ribbon Shield, tighten the Ribbon Shield
Adjustment Screws. Print several labels, repeat if necessary.
 Press the
key to stop printing.
 Install your normal media and ribbon. Adjust the Printhead Leveling Cam as necessary for narrow
media. Send your label format to the printer. Examine the printed labels; readjust the Ribbon Shield
slightly if needed.
2-19
2.4
Maintenance
The following list and table detail the recommended items, techniques and schedules to help you safely
and effectively maintain the printer. No other regular maintenance is required.

Isopropyl alcohol

Cotton swabs

A clean, lint-free cloth

Soft-bristle brush

Soapy water/mild detergent

Compressed air

Printhead Cleaning Cards and/or Printhead Cleaning Film
For your safety and to avoid damaging the printer, turn ‘Off’ and unplug the printer before cleaning.
Always take proper precautions when using isopropyl alcohol, a flammable liquid.
CAUTION
Recommended Maintenance Schedule
Component / Area
Printhead
Cleaning Interval *
Thermal transfer media – after each roll of
ribbon.
Direct thermal media – after each roll of
media, or as needed.
Method / Supplies
Isopropyl alcohol; and, if
necessary, Printhead Cleaning
Cards and / or Printhead Cleaning
Film. See Section 2.4.1.
Platen
Roller
After each roll of labels, after each roll of
ribbon, or as needed.
Cotton swab or cloth dampened
with isopropyl alcohol. See
Section 2.4.2.
Media Sensor /
Media Path /
Interior
Compressed air or a soft brush. Isopropyl
alcohol, as needed. Remove all build-up.
Clean as needed, based on a
weekly visual inspection. See
Section 2.4.3.
As needed, based on a weekly visual
inspection.
Mild detergent. See Section 2.4.4.
After each roll of labels, after each roll of
ribbon, or as needed.
Compressed air and isopropyl
alcohol dampened cotton swabs.
See Section 2.4.5.
Clean as needed, depending upon
environmental conditions.
Mild detergent. Remove all buildup. See Section 2.4.6.
Exterior Surfaces
Cutter
Option
Power Supply Fan
Filter
*Whichever occurs first.
2-20
2.4.1
Cleaning the Printhead
NEVER use a sharp object to clean the Printhead.
CAUTION
If print quality declines (symptoms can include unreadable bar codes, or streaks through the text and
graphics), the typical cause is debris build-up on the printhead. Furthermore, if not removed, this build-up
may lead to premature dot failure. Clean the printhead every time a roll of ribbon has been used. If using
direct thermal stock, clean the printhead every time a roll of labels has been used, or as needed. To help
you remember this important maintenance procedure, the printer can be programmed to prompt you for
cleaning; see the Operator’s Manual for details.
Faulty Label:
Instead of consistent patterns, streaks in the direction
of print indicate a dirty or faulty printhead.
According to the media, ribbon, and printing parameters used, different methods are recommended for
cleaning the printhead. In all cases, perform the following preliminary operations before cleaning the
printhead:
Preliminary Cleaning Steps:
 Stop printing. Raise the cover, unlock the Printhead Latch and raise the Printhead Assembly. Wait
for the printhead to cool.
 Remove media and ribbon from the printer.
Proceed according to your cleaning requirements.
2-21
2.4.1.1
Cotton Swab Procedure
This procedure is recommended for printers using direct thermal media, or thermal transfer media with a
wax ribbon.
 Perform the Preliminary Cleaning Steps, as described in Section 2.4.1.
 Turn ‘Off’ and unplug the printer. Using a Cotton Swab moistened (not soaked) with isopropyl
alcohol, gently clean the entire Printhead surface, paying special attention to the Burn Line, until all
build-up is removed.
Printhead Assembly
Printhead
Cotton Swab
Debris Build-Up
Burn Line
 Allow the printhead to dry.
 Reinstall media (and ribbon, if needed). Lower the Printhead Assembly and rotate the Printhead Latch
to the locked position. (If necessary, adjust the Leveling Cam.) Close the cover. Plug in and turn ‘On’
the printer. Run several sample labels and examine the print quality. If streaks are still present, go to
Section 2.4.1.2; otherwise, this completes the procedure.
2-22
2.4.1.2
Cleaning Card Procedure
This procedure is recommended for printers using direct thermal media, or thermal transfer media with a
wax ribbon. Also use this procedure if symptoms continue after the Cotton Swab Procedure (see Section
2.4.1.1) has been tried.
 Place a Cleaning Card (use part number 70-2014-01 for 6-inch model printers; and, use part number
70-2013-01 for 8-inch models but insert the cleaning card sideways) under the printhead.
 Lower the Printhead Assembly and lock the Printhead Latch. Disengage the Leveling Cam; see
Section 2.2.1.
Printhead Assembly
Cleaning Card
Printhead Latch
 Close the cover. Press and hold the
Key for approximately four seconds. (As an alternate,
‘CLEAN HEAD NOW’ can be selected in the menu system.)
 Reinstall media (and ribbon, if necessary). Lock the Printhead Latch. If necessary, adjust the Leveling
Cam. Close the cover. Run a few sample labels and examine them. If streaking is still present, go to
Section 2.4.1.3; otherwise, this completes the procedure.
2-23
2.4.1.3
Cleaning Film Procedure
This procedure is recommended for printers using a resin ribbon with thermal transfer media, or for
printers that typically use a Heat Value of 22 or higher. Also use this procedure if symptoms continue
after the previous cleaning methods have been tried.
 Place a sheet of Cleaning Film (part number 70-2087-02 for 6-inch model printers; and, use part
number 70-2087-03 for 8-inch models) under the printhead.
 Lower the Printhead Assembly and lock the Printhead Latch. Disengage the Leveling Cam; see
Section 2.2.1.
Printhead Assembly
Cleaning Film
Printhead Latch
 Close the cover. Press and hold the
Key for approximately four seconds. (As an alternate,
‘CLEAN HEAD NOW’ can be selected in the menu system.)
2-24
 Turn ‘Off’ and unplug the printer. Open the cover, unlock the Printhead Latch, and raise the
Printhead Assembly. Using a cotton swab moistened (not soaked) with isopropyl alcohol, gently
clean the entire Printhead surface. Allow the printhead to dry.
Printhead Assembly
Printhead
Cotton Swab
 Reinstall media and ribbon. Lower the Printhead Assembly and rotate the Printhead Latch to the
locked position. If necessary, adjust the Leveling Cam. Close the cover. Plug in and turn ‘On’ the
printer. Run a few sample labels and examine them; if streaking is still present, see Section 3.2.3.
2-25
2.4.2
Cleaning the Platen Roller
NEVER use a sharp object to clean the Platen Roller.
CAUTION
A platen roller contaminated with grit, label adhesive, or ink can cause a decline in print quality and, in
extreme cases, can cause labels to stick and wrap around the roller. Clean the platen roller as follows:
 Open the access cover. Remove the Tear-Bar, Arc Plate or peel mechanism, if attached.
 Unlock the Printhead Latch and raise the Printhead Assembly. Remove media and ribbon.
 Using a clean, lint-free cloth dampened with isopropyl alcohol wipe the Platen Roller clean. Manually
rotate the roller to clean the entire surface. Allow the roller to dry.
 Replace the Tear-Bar, Arc Plate or peel mechanism.
 Replace ribbon and media.
 Lower the Printhead Assembly and lock the Printhead Latch.
 Close the access cover. Plug in and turn ‘On’ the printer. Feed several labels to normalize tracking.
2-26
2.4.3
Cleaning the Media Sensor & the Media Path
When particles such as paper dust accumulate in the Media Sensor, it can affect the printer’s ability to
detect labels. If this dust accumulates along the media path, small voids in the text, graphics and bar codes
can result. A build-up of debris on the Tear Bar or Rewind Plate can impair the movement of media. To
prevent problems, clean these areas as follows:
 Turn ‘Off’ and unplug the printer. Raise the cover.
 Unlock the Printhead Latch and raise the Printhead Assembly. Remove media and ribbon.
Ribbon Sheild
Tear Bar /
Rewind Plate
Media Path
Media Sensor
Media Guide
Baseplate
 Using compressed air or a soft brush, clean the Media Path and Baseplate. Also clean the Media
Sensor, and Tear Bar or Rewind Plate. Use a cotton swab dampened with isopropyl alcohol as needed
to remove adhesive accumulations. If equipped with the thermal transfer option, clean the Ribbon
Shield.
 After allowing all of the components to dry, replace ribbon and media. Lower the Printhead Assembly
and lock the Printhead Latch and close the cover.
2-27
2.4.4
Cleaning the Exterior Surfaces
To clean the outside of the printer, never use abrasive cleansers or solvents. The outer surfaces of the
printer should be cleaned using a general-purpose cleanser.
Turn ‘Off’ and unplug the printer. Then use a soft cloth or sponge dampened with a general-purpose
cleanser to wipe the exterior surfaces clean.
2-28
2.4.5
Cleaning the Cutter
CAUTION
Always turn off and unplug the printer when connecting or disconnecting the cutter. Use WD-40
sparingly. Never spray directly into the cutter or get this solvent in the printer; severe damage may
result. The cutter blades are SHARP: to avoid injury, keep fingers and other body parts away from
the cutting surfaces; and to avoid damage, never touch metal objects against the blade surfaces.
The optional cutter should be cleaned every time a roll of labels has been used. In addition, if the
performance of the cutter becomes sluggish, cleaning is recommended. Proceed according to the type of
cutter being cleaned.
2.4.5.1
Light-Duty Cutter
Complete the following steps to clean the Light-Duty Cutter:
 Turn ‘Off’ and unplug the printer. If attached, remove the cutter tray. Raise the cover of the printer.
 Rotate the Latch and lower the cutter mechanism.
 Remove the Cover Screw and then carefully remove the Top Cover.
 Using compressed air, remove any debris from the interior cavity.
 Using a cotton swab soaked with WD-40™ (or similar product), wipe the exposed blade until clean.
2-29
 Insert a 3mm Hex Key into the cutter, as shown. Using this Hex Key, rotate the mechanism to the
next blade position and repeat Step 5 until all blade surfaces are clean.
 Clean all areas where the media enters and exits the cutter.
 Replace the Top Cover then replace the Cover Screw and tighten.
 Return the cutter mechanism to an upright position and rotate the Latch to secure it in place.
 Lower the cover of the printer. Reattach the cutter tray. Plug in and turn ‘On’ the printer.
2-30
2.4.5.2
Standard Cutter
Complete the following steps to clean the Standard Cutter:
 Turn ‘Off’ and unplug the printer. If attached, remove the cutter tray. Raise the cover of the printer.
 Disconnect the Cutter Cable from inside the printer.
 Swing the cutter open and lift it off the Mounting Pins.
 Remove the Cover of the cutter by removing the four screws, which also secure the Left and Right
Shields to the cutter.
 Using compressed air, remove any debris from the interior cavity of the cutter.
2-31
 Press on the Lever to gain access to the Cutter Blades. Wipe the blade surfaces clean using a cotton
swab dampened with WD-40™ (or similar product). Close the blades.
 Replace the Cover and Left and Right Shields to the cutter using the previously removed screws.
 Mount the cutter onto the Mounting Pins and reconnect the Cutter Cable to the inside port. Close the
cutter. Lower the cover of the printer. Reattach the cutter tray. Plug in and turn ‘On’ the printer.
2-32
2.4.6
Cleaning the Fan Filter
The power supply fan filter should be cleaned as needed to prevent printer overheating. The cleaning
interval will depend upon the environment the printer is in. Clean the fan filter as follows:
 Loosen the Tabs and remove the Fan Guard and Filter from the printer.
Fan Guard
Tabs
(4 places)
 Dust off the filter. Or, if needed, using a mild detergent, wash the filter – If washed, allow the filter
to dry thoroughly. (As an alternative, replace the filter, P/N 17-2432-01).
2-33
Fan Housing
Filter
Fan Guard
 Install a clean dry Filter and Fan Guard onto the Fan Housing.
 Plug in and turn ‘On’ the printer.
2-34
2.5
Application Version Updates
The printer’s application program is stored in Flash memory on the Main PCB. A feature is included that
allows updates to this program. Updates can be found at ftp://ftp.datamax-oneil.com/. There are two
modes in which the firmware of the printer can be updated: (1) the Ready Mode, or (2) the Download
Mode. Before beginning an update, identify the current version of the printer’s application program by
printing a Configuration Label. Compare that version string to those filenames available from our FTP
site and then download the desired file onto your computer’s hard drive. Proceed with the printer update
accordingly:

If the current application version is 2.091 or greater, refer to either Section 2.5.1 or Section 2.5.2.

If the current application version is 2.08 or earlier, refer only to Section 2.5.2.
WARNING
Should an error occur during the download (see Section 2.5.3), the update is aborted. If this process
did not reach ‘Erasing Flash’ or ‘ Updating Software’, the previous program is left intact; otherwise, a
successful download must be completed before the printer is operable.
 Note: Foreign language menu users: If updating from 2.xx to 3.xx firmware for the first time, you must also
download the EFIGS menu language file. Go to the EFIGS ftp directory and copy 832296.01C (or most current
version) to lpt1: /b (the DOS Copy command requires the /b parameter because this file contains binary code).
2.5.1
Updating from Ready Mode
Update Procedure for Application Version 2.091 or greater
Step
1
Displayed Message


Operator Action
Using the DOS copy
command (where
‘filename’ is the
program to be loaded
and ‘lpt1’ is the
selected interface
port), enter the
following:
copy filename lpt1:
Comment(s)
For example, this would be entered as:
copy 6208tb~1.zs lpt1
(Where ‘lpt1’ is the host computer’s port;
however, this selection can differ to
include a serial or other port, as the printer
is equipped.)
The Ready Indicator will flash as data is
received.
2


No action required.
The new application program is being
stored and verified.
3


No action required.
The printer has reset automatically and is
now displaying the new firmware version.
4

No action required.
The new application is now running.

 Note: If ‘Uncalibrated’ or ‘Position Fault’ is
displayed see Section 2.1.
2-35
2.5.2
Updating from Download Mode
Required Update Procedure for Application Version 2.08 or earlier*
Step
1
2
Displayed Message




Operator Action
Press and hold the
PAUSE and TEST
Keys while turning
‘On’ the printer to
enter the Download
Mode.
Using the DOS copy
command, (where
‘filename’ is the
program to be loaded
and ‘lpt1’ is the
parallel port), enter the
following:
Comment(s)
The Boot Loader version is displayed.
 Note: This information will vary with the
printer model and Boot Loader version.
The printer is ready to accept the new
application version.
 Note: The parallel port must be used to
write to the printer.
copy 6208tb~1.zs lpt1
copy filename lpt1:
3


No action required.
The printer is receiving the new image
(program).
4


No action required.
The program has been received and
verified; now memory is being cleared of
the previous application.
5


No action required.
The new program is being written into
Flash memory. Upon completion, the
printer will automatically reset, starting the
new application; however, before
continuing, the printer must be calibrated;
see Section 2.1.
*This can also be used as an alternate download method for all other version levels.
2-36
2.5.3
Possible Problems during an Update
If experiencing trouble when attempting to download the file to the printer, try the following alternate
methods:
 Use Download Mode (see Section 2.5.2).
 Windows users – try restarting the computer in MS-DOS mode.
 Use the Datamax-O’Neil Printer Driver to send the file.
The following is a list of possible error messages when downloading:
Application Update Error Messages
Displayed Message











Descriptions / Causes / Solutions
The printer detected an error during the decompression and transfer of file
data from cache storage into the Flash memory. Confirm the version and
retry in Download Mode; however, if the problem continues call for
service.
The printer could not successfully erase Flash memory. The possible cause
is defective Flash memory. Try the download again; however, if the
problem continues call for service.
The printer could not successfully write the program into Flash memory. A
possible cause is defective Flash memory. Try the download again;
however, if the problem continues call for service.
Application Firmware downloaded was not compatible with the printer’s
Main PCB. The firmware used was for a different class model and not
supported by this boot loader version. See System Settings / Configuration
Level in the Operator’s Manual details.
The printer detected an error in the download. The possible causes include:
 An invalid or corrupted file was downloading. Try saving the file to the
host and then download again.
 A communications error. Recheck cabling and port setting.
Software level not authorized for this printer (See System Settings /
Configuration Level / Printer Key in the Operator’s Manual details.).
2-37
2.6
Boot Loader Program Updates
The Boot Loader is stored in Flash memory on the Main Logic Card. Updates to this program can be
made through any of the printer’s communication interfaces. Updates can be found at ftp://ftp.datamaxoneil.com/
 Note: Only printers with an Application Version of 2.09 or greater can update the Boot Loader Program.
If power is lost while ‘Upgrading Software’ is displayed, the printer will become non-functional; in this
case the main logic board must be replaced with a programmed board or returned to the factory for
programming.
WARNING
Before beginning the Boot Loader update, identify the printer’s current version by printing a
Configuration Label and comparing its version string to those available from our FTP site. Download the
desired version onto your computer’s hard drive. To update the Boot Loader Program:
Boot Loader Update Procedure
Step
1
Displayed Message


Operator Action
Using the DOS copy
command (where
‘filename’ is the program
to be loaded and ‘lpt1’ is
the selected interface
port), enter the following:
copy filename lpt1:
2
3
4






Comment(s)
copy boottb~1.bs lpt1
(Where ‘lpt1’ is the host computer’s output
port; however, your selection can differ to
include a serial or other port, as the printer is
equipped).
The Ready Indicator will flash as data is
received.
No action required.
The new program is being stored and
verified.
No action required.
The printer has reset automatically.
No action required.
The new application is now running.
 Note: If ‘Uncalibrated’ or ‘Position Fault’ is
displayed see Section 2.1.
2-38
2.7
Resetting the Printer
Depending upon the method used, there are three reset levels possible:
2.7.1
Soft Reset
To reset the printer and clear any temporary host settings:
With the printer ‘On’, press and hold the CANCEL Key for approximately four seconds.
2.7.2
Level One Reset
To return the printer to the factory default settings or, if saved, to restore the Factory Setting File:
 Turn ‘Off’ the printer.
 Press and hold the PAUSE and CANCEL Keys while turning ‘On’ the printer; continue to depress the
keys until the ‘SYSTEM RESET’ message flashes.
 Note: This reset has the same effect as the System Settings / Set Factory Defaults selection in the menu
system. (See the Operators Manual for details.)
2.7.3
Level Two Reset
To return the printer to the factory default settings, and clear all the calibration and adjustment
parameters:
 Turn ‘Off’ the printer.
 Press and hold the PAUSE, FEED, and CANCEL Keys while turning ‘On’ the printer; continue to
depress the keys until the ‘SYSTEM RESET’ message flashes.
 Note: After executing a Level 2 Reset, media calibration must be performed; see Section 2.1. A listing of
the factory default settings can be found in the Operators Manual.
2-39
2-40
3
Troubleshooting
3.0
Overview .............................................................................................................. 1
3.1
Fault and Warning Messages ............................................................................... 1
3.1.1 Warning Messages .................................................................................... 1
3.1.2 Fault Messages ......................................................................................... 3
3.2
Using the Troubleshooting Flowcharts ................................................................. 8
3.2.1 Problem Isolation Checklist........................................................................ 8
3.2.2 No Power ................................................................................................. 10
3.2.3 No Print.................................................................................................... 11
3.2.4 Parallel Communication Faults ................................................................ 13
3.2.5 Serial Communication Faults ................................................................... 14
3.3
Hex Dump Mode................................................................................................. 15
i
ii
Troubleshooting
3.0
Overview
This chapter discusses troubleshooting the printer. Depending upon the malfunction, use a procedure(s)
listed below to diagnose and correct the problem:
 When a displayed message is generated, use Fault and Warning Messages, Section 3.1.
 When no message is generated, use the Troubleshooting Flowchart, Section 3.2.
 When label formatting problems occur, use the Hex Dump mode, Section 3.3.
If faults are localized to a Printed Circuit Board, replacement is recommended. Due to the complexity of
the PCBs, it is not feasible to do component level repair in the field. A defective PCB can be returned to
the factory for service.
3.1
Fault and Warning Messages
All printer functions are monitored. During operation, when a potential problem (a Warning) or problem
(a Fault) is detected, the printer will display a corresponding message. Message types, along with the
possible solutions, are described below.
 Note: Warning and Fault Messages are not displayed when the printer is in Menu or Test Mode.
3.1.1
Warning Messages
Warning Messages have a medium display priority and are shown for a period of five seconds. If multiple
Warning conditions are detected, the display will reflect the highest priority message.
Displayed Message




Warning Messages
Description
The printer has detected
burned-out printhead
elements.
The printer measured only a
small difference between
the ‘empty’ and ‘gap’
sensor readings.
Power has been removed
and shutdown is in
progress.
3-1
Possible Solution(s)
Replace the printhead when the print
quality becomes unacceptable; see Section
4.2.
Transparent backing or notched media
typically gives this indication. In this case,
there may be a slight delay in the ‘Out of
Stock’ indication, after the media supply is
emptied; no action is required.
The printer power switch was turned ‘Off’,
the line fuse has blown, or the AC line
voltage has been lost.
Troubleshooting
Displayed Message
Warning Messages
Description
The scheduled printhead
cleaning distance has been
reached.
Press and hold the TEST Key, or select
‘CLEAN HEAD NOW’. See Section 2.4.1
for details.
The host has pending
configuration changes that
will not take effect until a
‘host reset command’ is
issued.
To save the changes, send a host reset
command (in DPL). To discard the changes,
perform a soft reset; see Section 2.7 for
details.

The 24 VDC line has
dipped below the
threshold value.
Possible low or fluctuating line voltage
level. Verify this condition with a voltage
measurement. If this condition persists, try
moving the printer to another outlet circuit.
Other possible causes include a faulty
power supply, main logic board, or
printhead.

The printer was unable to
save settings in permanent
memory.
If the condition persists, possible faulty
main logic board; see Section 4.10.
A high printhead
temperature has been
detected.
Allow the printhead time to cool.



3-2
Troubleshooting
3.1.2
Fault Messages
Fault Messages receive the highest display priority. If more than one fault is detected the display will
cycle between messages.
 Note:
To return to normal operation after the printer enters a fault condition, the fault must be corrected and
then the FEED key pressed to clear the condition.
Displayed Message

Fault Messages
Description
A drop in the 24 volt power 1) Try cycling the printer power ‘Off’ and
supply has been detected.
‘On’ to clear the fault.
2) Possible defective power supply board.
Verify the 24 VDC supply voltage. For
replacement see Section 4.11.
WARNING! Use extreme caution
when measuring printer voltages.


An analog to digital
converter failure has been
detected.
1) Try cycling the printer power ‘Off’ and
A blade-positioning fault
has been detected.
2) Replace the main logic board; see
Section 4.10.
2) Ensure the thickness of the media being
cut is within specification for the cutter;
see the Operator’s Manual for details.
WARNING! Turn ‘Off’ the printer and
unplug the power cord before examining
the cutter.
3) Ensure the cutter and cable are properly
installed, and that the cutter cable is free
of damage.
4) Examine and clear any obstructions
from the cutter. See Section 2.4.5.
5) The cutter may be defective. Replace it.
6) The main logic board may be defective.
Replace the board; see Section 4.10.
3-3
Troubleshooting
Displayed Message



Fault Messages (continued)
Description
The printer has detected a
Direct Memory Access
failure.
Consistently low sensor
readings were detected.
Section 4.10.
Press any key to continue.
1) Ensure that media was inserted in the
media sensor during the appropriate
calibration step.
2) Ensure that the sensor is free of debris.
Retry the calibration. If the problem persists,
try ‘Advanced Entry Calibration’; see
Section 2.1.3.


Consistently high sensor
1) Ensure that the media was removed from
the media sensor during the appropriate
calibration step.
2) Ensure that no labels are stuck in the
media sensor.
Retry the calibration. If the problem persists:
1) Possible loose Media Sensor cable.
2) The media sensor may be defective.
Replace the sensor; see Section 4.9.




The scheduled printhead
cleaning has been exceeded
by an amount equal to three
times the pre-programmed
distance.
Press and hold the TEST Key, or select
‘CLEAN HEAD NOW’. See Section 2.4.1
for details.
The optical sensor cannot
detect the position of the
printhead assembly.
1) Ensure that the printhead assembly is
locked in the down position.
2) The Head-Up Sensor may be defective.
Replace the sensor.
3-4
Troubleshooting
Displayed Message
Description
Media cannot be detected.

1) Ensure that the media is properly loaded
and, if using media with a clear liner or
large notches between labels, ensure that
the ‘Paper Out Distance’ has been set.
2) Adjust the position of the media sensor.
3) Perform a calibration; see Section 2.1.
4) Examine the media sensor and clear any
obstructions (e.g., paper dust, adhesive,
etc).
5) Possible faulty media sensor cabling
connection.
6) The media sensor may be defective.
Replace the sensor; see Section 4.9.


Three possible causes:
Depending upon the cause:
(1) An update was made to
the Application Version of
the firmware; (2) the
printer was powered-off or
reset during a ribbon, out
of stock or TOF fault; or
(3) the printer was unable
to complete the Media
Calibration.
(1) Press the FEED key in an attempt to
identify and then clear the related fault
condition; or (2) If necessary, calibrate the
printer; see Section 2.1.
A problem has been
detected in the print logic.
Section 4.10.

A RAM error has been
detected.
Section 4.10.
3-5
Troubleshooting
Displayed Message


Description
Consistently low sensor
1) Ensure that the reflective mark was
inserted facedown in the media sensor
during the appropriate calibration step.
2) Ensure that the reflective mark is made
of carbon-based ink.
4) Retry calibration. If the problem
persists, try ‘Advanced Entry
Calibration’; see Section 2.1.3.


Consistently high sensor

1) Ensure that the reflective mark was
inserted facedown in the media sensor
during the appropriate calibration step.
2) Ensure that the reflective mark is made
of carbon-based ink.
4) Retry calibration. If the problem
persists, replace the media sensor; see
Section 4.9.

Thermal transfer printing
is enabled, but no or only
sporadic movement of the
ribbon supply hub has
been detected.
1) Ensure that ribbon is correctly loaded
and that the printhead is locked down.
2) Check the ribbon supply and take-up
hubs for obstructions that could inhibit
movement.
3) Ensure that the core of the ribbon supply
fits snugly onto the ribbon supply hub.
4) Ensure the media/paper combination is
correct.
5) Possible defective timing disk, light pipe
or ribbon sensor (on the Backplane
Board).
6) Possible defective main logic board; see
Section 4.10.
3-6
Troubleshooting
Displayed Message

Description
A printhead strobing
problem has been detected.
Section 4.10.


The temperature range of
the printhead has been
exceeded, resulting in a
print shutdown.
Allow the printhead to cool. Ensure that the
printer has been installed under acceptable
environmental
conditions;
see
the
Operator’s Manual for details.
The TOF mark could not
be found within the
maximum label length
setting; or, the TOF was
found in an unexpected
place.
Proceed according to the symptom:
If the media is moving –
1) Adjust the media guide, the media
sensor and calibrate the printer; see
Section 2.1.
2) The leveling cam may be improperly
adjusted; see Section 2.2.1.
3) The label length or maximum label
length setting may need to be increased.
4) The media sensor may be occluded or
defective. Try cleaning and then
recalibrate; otherwise replace it. See
Section 4.9.
5) The printhead pressure may need to be
increased; see Section 2.2.2.
6) The printhead may be out of alignment;
see Section 2.2.3.
7) The platen roller or another drive
component may be worn.
8) The media / ribbon combination may be
incorrect, allowing slippage.
If the media is not moving –
1) Ensure that the printhead is latched.
2) Possible cabling problem from card
cage, power supply or stepper motor.
3) Possible defective drive component.
4) Possible defective power supply board.
5) Possible defective main logic board.
6) Possible defective stepper motor.
3-7
Troubleshooting
Using the Troubleshooting Flowcharts
3.2
Begin with Step 1 of the Problem Isolation Checklist to locate the appropriate troubleshooting routine for
the symptoms exhibited. From the corresponding routine, follow all instructions to determine the answers
to the questions posed; then the flowchart will direct you to the another step, procedure or replacement
suggestion.
3.2.1
1
Problem Isolation Checklist
Ensure that AC line voltage is within the operating range
tolerance for the printer, and that the unit is installed within an
acceptable environment. Turn ‘On’ the Power Switch.
Go to Step 2
Did the printer power up?
Go to Section 3.2.2: ‘No Power’
2
Ensure that the printer has been correctly loaded with media,
(and ribbon where applicable) of an acceptable type. Press the
key, scroll to ‘Print Quality
key. Using the
Label’. Press the
key.
Go to Step 3
Was a Print Quality Label produced?
3
Was a fault message generated?
Go to Section 3.1.
Go to Section 3.2.3: ‘No Print’
4
Examine the label.
Go to Step 5
Is the print quality satisfactory?
Go to Section 3.2.3: ‘No Print’
3-8
Troubleshooting
5
With the printer at ‘Ready’ and connected to a host computer,
send a label format with a batch count of at least ten to the
printer.
Go to Step 6.
Did the format print?
Depending upon the failed
communication method, go to Section
3.2.4, ‘Parallel Communication
Faults’; or Section 3.2.5, ‘Serial
Communication Faults’.
6
 Calibration may
Examine the printed batch.
be needed, see
Section 2.1.
Were any labels skipped during the batch?
 The media
sensor may need
an adjustment.
Tests complete.
3-9
Troubleshooting
3.2.2
No Power
 Notes: (1) Ensure the AC outlet is functioning properly; also, that the power cord is securely connected to the
outlet and printer. (2) Some circuits are protected by resettable fuses; if tripped, cycling printer power
will reset those fuses.
1
Turn the printer off for 30 seconds.
Turn the printer back on.
Return to Section 3.2.1 and complete
the Problem Isolation Checklist.
Does the printer power up?
2
Turn the Printer off and unplug the
power cord from the AC outlet.
Remove the Cover and the Power
Supply Shield.
Replace the fuse(s). If the fuse(s)
continue(s) to fail, the Power Supply
Board is probably defective.
Check the Power Supply fuses; is
there a blown fuse?
3
Turn off and unplug the printer.
Disconnect the following cables
from the Power Supply Board:
Turn ‘Off’ the power switch.
Reconnect the cables one at a time.
Power the printer ‘On’ following each
connection. When the printer fails to
power-up, turn ‘Off’ the power switch
then inspect and replace the
components associated with that
voltage branch.
Printhead Power Cable (J2)
Stepper Motor Cable (J6)
Plug in and turn on the printer. Does
the printer power up?
4
Look at the Power Supply Board.
Are the two green LEDs on?
Possible defective Main Board and/or
Front Panel.
Defective Power Supply
3-10
Troubleshooting
3.2.3
1
No Print
 Make sure the printhead is locked in the
Press the
button. Using the
button scroll to ‘Print
Configuration’. Press the
button again.
down position.
 If using the direct thermal print method,
ensure the media is thermally sensitive; if
Is the label blank?
using the thermal transfer print method,
ensure that ribbon is correctly loaded.
 Printhead Cable may be damaged or not
properly connected.
 Possible misaligned Printhead (see
Section 2.2.3).
 Possible defective Printhead, Main Board,
or Power Supply.
2
 Incorrectly set Heat value.
Does the label show streaks or
missing dots in the print?
 Dirty or defective printhead.
 Damaged or improperly connected
Printhead Cable.
 An incorrectly set Leveling Cam (see
Section 2.2.1.), or the ribbon shield may
be causing ribbon wrinkle (see Section
2.3).
 Defective Main Board.
 Worn platen roller.
(continued next page)
3-11
Troubleshooting
3
 Incorrectly set Leveling Cam; see Section
Does the print fade across the width
of the label?
3.2.1.
 Incorrectly set Heat value.
 Printhead may be out of alignment; see
Section 2.2.3.
 Worn platen roller.
 Try a different ribbon/media combination.
 Adjust the Heat, Print Speed and/or the Darkness
setting to a higher value.
3-12
Troubleshooting
3.2.4
1
Parallel Communication Faults
With the Printer on and properly
connected to the host, send a label to
the printer.
Parallel communications test
complete. If the label format does not
appear as expected, check the label
programming commands.
Did the label print?
2
Press the
button. Using the
button again.
Reconfigure the printer’s
communication settings to match the
host’s; or, try changing the ‘Port
Direction’ to Uni-Directional. This
menu setting can be found under
Communications / Parallel Port. Note
that some host computers are not bidirectional compatible.
Compare the ‘Communications’
section on the Configuration Label
to the host computer settings.
Did the Configuration Label and the
host communication settings differ?
3
Place the printer into ‘Hex Dump
Mode’ in the Diagnostics menu.
Send a label format to the printer
from the host.
Check the label programming
commands (see the Programmer’s
Manual for details).
Does a Hex/ASCII Label print?
Incorrect or defective Interface Cable
3-13
Troubleshooting
3.2.5
1
Serial Communication Faults
With the printer on and properly
connected to the host, send a label to
the printer.
Serial communications test complete.
If the label format does not appear as
expected check the label
programming.
Did the label print?
2
Press the
button. Using the
button again.
Reconfigure the printer’s
communication settings to match the
host’s.
Compare the ‘Communications’
section on the Configuration Label
with the host computer settings.
Do the Printer’s Configuration Label
and the host communication settings
differ?
3
Place the printer into ‘Hex Dump
Mode’ in the Diagnostics menu.
Send a label format to the printer
from the host.
Check the label programming
commands (see the Programmer’s
Manual for details).
Does a Hex/ASCII Label print?
Incorrect or defective Interface Cable
3-14
Troubleshooting
3.3
Hex Dump Mode
The hex dump mode is a useful tool for diagnosing problems, including communication and DPL
syntax errors, allowing a comparison of input strings (sent by host) to output data (received by printer).
To decode this information, the Class Series Programmer’s Manual is an essential reference. This output
can be used for debugging the label format. And, by repeatedly sending a format, this mode can uncover
handshaking problems (if they exist). Handshaking problems are identified by sections of missing data in
the character string.
To begin, go to the Diagnostics menu and enable Hex Dump Mode; see the Operator’s Manual for details.
Exit the menu, save changes and returning to the ‘READY’ mode. Now all data sent to the printer will
now be output in hexadecimal code, along with the printable ASCII equivalents.
The figure below is a sample Hex Dump Label. After sending a label format to the printer, the hex code
output will be immediate. As a final note, many of today’s software programs use bit mapping to
construct the label, making diagnosis difficult. Contact Datamax-O’Neil Technical Support with any
questions.
 Note:
To exit the hex dump mode, re-enter the Diagnostics menu / Hex Dump Mode and select ‘Disable’. Exit
the menu, save changes and return to the ‘READY’ mode.
3-15
Troubleshooting
3-16
4
4.0
Overview .............................................................................................................. 1
4.1
Covers .................................................................................................................. 1
4.2
Printhead .............................................................................................................. 3
4.3
Head-Up Sensor................................................................................................... 5
4.4
Drive Motor ........................................................................................................... 6
4.4.1
Belts ....................................................................................................... 11
4.5
Internal Rewind Option ....................................................................................... 14
4.6
Media Hub Assembly.......................................................................................... 18
4.7
Ribbon Spool Assembly...................................................................................... 20
4.8
Platen Roller ....................................................................................................... 23
4.9
Media Sensor ..................................................................................................... 25
4.10
Main Logic Board................................................................................................ 27
4.11
Power Supply Board........................................................................................... 28
4.12
Fuse Replacement ............................................................................................. 30
i
ii
4.0
Overview
This section details removal and replacement procedures for the various printer parts.
Wear a wrist strap and follow standard ESD prevention measures.
Use extreme care when near the printhead; never use a sharp object on the printhead.
CAUTION
4.1
Never use a sharp object on the platen roller.
Covers
Removal:
1. Turn ‘Off’ and unplug the printer.
2. Raise the Access Cover to an upright position.
4-1
3. Remove the four screws securing the Hinges.
4. Remove the Access Cover.
5. Remove the three screws located near the Hinges.
6. Remove the seven screws along the outside of the Electronics Cover and lift off the Electronics
Cover.
Replacement:
With the printer turned ‘Off’ and unplugged, reverse previous steps to reinstall the covers.
4-2
4.2
Printhead
Wear a wrist strap and follow standard ESD prevention measures.
Use extreme care when handling the printhead.
CAUTION
If the power supply is suspected in causing the failure of the printhead, check the +24 VDC supply
voltage before proceeding (see Section 2.2.4).
Removal:
2. Open the access cover to the upright position.
3. Unlock and raise the Printhead Assembly.
4. Remove ribbon, if installed.
5. Lower the Printhead Assembly and remove the two Printhead Screws.
4-3
6. Disconnect the two cables from the Printhead and remove the Printhead from the printer.
Replacement:
1. While holding the new Printhead under the Printhead Assembly, carefully reconnect the two cables to
the Printhead, ensuring both cables are properly seated in the connectors.
2. Insert the Printhead Screws and secure the Printhead.
3. Clean the Printhead; see Section 2.4.1.
4. If removed, reinstall the ribbon. Lower and lock the Printhead Assembly.
If replacing the printhead in a W-8306 model, see Section 2.2.4 and adjust the printhead supply
voltage before proceeding.
CAUTION
.
4-4
4.3
Head-Up Sensor
Removal:
2. Remove the covers; see Section 4.1.
3. Unlock and raise the printhead assembly.
4. Remove the cable clamp securing the Sensor Harness, and then disconnect the harness from
connector J5 on the back plane.
5. Remove the Bracket Mounting Screw, and then the Mounting Bracket.
6. Remove the Screw that secures the Head-Up Sensor to the Sensor Mounting Bracket.
Replacement:
1. Align the new Head-Up Sensor with the Mounting Bracket and secure with the removed Screw.
2. Secure the Mounting Bracket in place with the Bracket Mounting Screw.
3. Connect the Sensor Harness to backplane connector J5 and replace the cable clamp.
4. Replace the covers; see Section 4.1.
4-5
4.4
Drive Motor
Removal:
2. Remove the Electronics Cover; see Section 4.1.
3. Unplug the Drive Motor harness from connector J6 of the power supply board.
4. Loosen the two screws on the Upper Belt Tensioner then unhook and remove the Tensioner Spring.
5. Remove the Lower Belt Tensioner Screw then unhook and remove the Tensioner Spring.
4-6
6. First loosen the two Motor Bracket Mounting Screws, and then free the Timing Belts from their
pulleys within the printer.
7. Remove the two Motor Bracket Mounting Screws that secure the Drive Motor Bracket to the chassis
of the printer and carefully remove the entire assembly.
8. Remove the two Drive Motor Mounting Screws that the secure the Drive Motor to the Drive Motor
Bracket.
4-7
9. Slip off the Drive Belt.
10. Remove the Drive Motor from the Drive Motor Bracket.
4-8
Replacement:
1. Place the Drive Motor into the correct 203 DPI or 300 DPI position on the Drive Motor Bracket and
start, but do not tighten both Drive Motor Mounting Screws.
2. Pull the Drive Motor slightly within the Drive Motor Bracket to slip the Drive Belt over the Drive
Gear.
3. After allowing the Tensioner Spring to set the Drive Belt tension, tighten the Drive Motor Mounting
Screws.
4-9
4. Position the Drive Motor Assembly for mounting in the printer and re-route the Timing Belts around
the proper pulleys.
5. Start, but do not tighten both Motor Bracket Mounting Screws and the Lower Belt Tensioner Screw.
6. Reattach the Tensioner Springs to both the Upper and Lower Tensioner assemblies.
7. After ensuring that the Timing Belts are properly placed, tighten both Motor Bracket Mounting
Screws and the Lower Belt Tensioner Screw.
8. Tighten the screws on the Upper Belt Tensioner.
9. Reconnect the Drive Motor harness to connector J6 on the power supply board.
10. Replace the Electronics Cover; see Section 4.1.
4-10
4.4.1
Belts
Removal:
1. Remove the Drive Motor assembly from the printer as described in Section 4.4.
2. Loosen the two Drive Motor Mounting Screws.
3. Loosen the two Set Screws in the Compound Timing Pulley and carefully slide the Pulley Mounting
Shaft out of the assembly.
4. Examine all belts for wear; replace if necessary.
4-11
Replacement:
1. Slide the Pulley Mounting Shaft ‘flats’ first through the Bearing opposite the Drive Motor to a
position that extends the shaft approximately ½ inch past the bearing: continue to move the shaft
further in as additional parts are added.
2. With the ‘embossed end’ of the Clutch Assembly facing toward the Drive Motor, slide the Clutch
Assembly onto the Pulley Mounting Shaft.
 Note: The orientation of the Clutch Assembly is critical for correct function of the ribbon and media rewinders.
3. Slide the Washer, both Timing Belts, and Drive Belt onto the Pulley Mounting Shaft.
4. Insert the Compound Timing Pulley with the ‘set screw end’ facing toward the Drive Motor onto the
Pulley Mounting Shaft.
5. Slide the Spacer onto the Pulley Mounting Shaft.
6. Center the Pulley Mounting Shaft between the Bearings, align the setscrews in the pulley to the flats
in the shaft; and then tighten the setscrews.
7. Arrange the belts on the assembly.
4-12
8. Pull the Drive Motor slightly within the Drive Motor Bracket to slip the Drive Belt over the Drive
Gear.
9. After allowing the Tensioner Spring to set the Drive Belt tension, tighten the Drive Motor Mounting
Screws.
10. Referring back to Section 4.4, position the Drive Motor Assembly for mounting in the printer and reroute the Timing Belts around the proper pulleys.
11. Start, but do not tighten both Motor Bracket Mounting Screws and the Lower Belt Tensioner Screw.
12. Reattach the Tensioner Springs to both the Upper and Lower Tensioner assemblies.
13. Allow the Tensioner Springs to adjust the belts.
14. After ensuring that the Timing Belts are properly placed, tighten both Motor Bracket Mounting
Screws, both Upper Belt Tensioner screws, and the Lower Belt Tensioner Screw.
15. Reconnect the Drive Motor harness to connector J6 on the power supply board.
16. Plug in and turn ‘On’ the printer. With media loaded, press the FEED key several times. Recheck the
belt tension. If necessary, repeat beginning with Step 13; otherwise continue.
4-13
4.5
Internal Rewind Option
Removal:
2. Remove the covers, see Section 4.1, and remove any media from the Rewind Hub.
3. Disengage the Timing Belt by loosening the two screws on the Upper Belt Tensioner and removing
the Tensioner Spring.
4-14
4. While rotating the hub for access, remove the Screws securing the Rewind Hub Assembly to the
chassis.
5. Carefully remove the Internal Rewind Hub Assembly from the printer.
4-15
8. Loosen the setscrews securing the Clutch Pulley Assembly to the shaft. Remove the E-Clip to
separate the Internal Rewind Hub, Front and Rear Bearings, Clutch Pulley, and Spacer from the
Internal Rewind Housing.
Replacement:
1. Slide the Front Bearing and Spacer onto the Internal Rewind Hub Shaft.
2. Insert the Internal Rewind Hub partially into the Internal Rewind Housing and slide on the Clutch
Pulley Assembly.
3. Slide the Internal Rewind Hub on through the Internal Rewind Housing, replace the Rear Bearing and
secure in place with the E-Clip.
4. Position the Clutch Pulley Assembly set screws over the flats in the shaft and tighten to secure.
5. Reposition the Internal Rewind Hub in the chassis.
6. While holding the Internal Rewind Hub in place, rotate and replace each of the three Screws (the
longer screw goes in the lower left hole), and tighten to secure.
4-16
7. Reattach the Tensioner Spring to the Upper Belt Tensioner.
8. Route the Timing Belt under the Pulley Clutch Assembly.
9. Allow the Tensioner Spring to adjust the belt; then tighten both Upper Belt Tensioner screws.
10. Plug in and turn ‘On’ the printer. With media loaded, press the FEED key several times. Recheck the
belt tension. If necessary, repeat beginning with Step 9; otherwise continue.
4-17
4.6
Media Hub Assembly
Removal:
1. Turn ‘Off’ and unplug the printer. Raise the access cover. Remove media.
2. Remove the Socket Head Screw from the end of the Media Hub Shaft.
3. Carefully slide the Media Hub off the Media Hub shaft.
4. Remove the four screws securing the Guide Plate and remove it from the printer.
5. Remove the Power Supply Board.
6. Remove the three screws securing the Media Hub Shaft to the chassis.
4-18
Replacement:
1. Position the Media Hub Shaft in the printer and secure using the three screws
2. Replace the Power Supply Board and the Guide Plate.
3. Slide the Media Hub and its internal parts on to the Media Hub Shaft in the order shown.
4. Reinstall the Spring, Washers and Socket Head Screw into the end of the Media Hub Shaft, as shown.
Tightening the screw increases the torque (the amount of drag) of the Media Hub; loosening the
screw decreases the torque.
4-19
4.7
Ribbon Spool Assembly
Removal:
2. Remove the covers, see Section 4.1, and remove the ribbon from the printer.
3. Disengage the Timing Belt by loosening the two screws on the Upper Belt Tensioner and removing
the Tensioner Spring.
4-20
4. Remove the Ribbon Guide Cover by removing the three screws.
5. Remove the E-Clip from the end of the Ribbon Take-Up Hub shaft.
6. Loosen the two setscrews on the Clutch Pulley, slide the Ribbon Take-Up Hub out of the printer
approximately 2 inches and remove the Pulley Clutch. Remove the Ribbon Take-Up Hub.
7. Moving to the Ribbon Supply Hub, unhook the Clutch Spring from the Clutch Assembly; then
remove the E-Clip from the end of the Ribbon Supply Hub shaft.
4-21
8. Slide the Ribbon Supply Hub approximately 2 inches out of the printer and remove the Spacer and
Clutch Assembly from the shaft.
9. Remove the Ribbon Supply Hub from the printer.
 Note: There is a small Pin that locates the Clutch Assembly on the Ribbon Supply Hub shaft. Use special care
when removing the Clutch Assembly.
Replacement:
1. Slide the Ribbon Supply Hub partially into the printer and install the Clutch Assembly making sure
that it is located with the Pin), Spacer, and Bearing.
2. Slide the Ribbon Supply Hub completely through the housing and install the E-Clip onto the end of
the shaft. Reconnect the Clutch Spring to the Clutch Assembly.
3. Slide the Ribbon Take-up Hub partially into the printer and insert the Clutch Pulley onto the shaft.
4. Install the E-Clip.
5. Align the Clutch Pulley setscrews to the flats of the Ribbon Take-up Hub shaft and tighten.
6. Route the Timing Belt over the Clutch Pulley and reconnect the Tensioner Spring to the Upper
Tensioner. Allow the Tensioner Spring to adjust the belt; then tighten both Upper Belt Tensioner
screws.
4-22
4.8
Platen Roller
Removal:
3. Unlatch and raise the Printhead Assembly. Remove media from the printer.
4. Loosen the three screws securing the Drive Motor Bracket. Unhook and remove the Lower Tensioner
Spring.
5. Slip the Timing Belt off the Platen Pulley.
6. Remove the Platen Pulley and bearing (not shown) from the Platen Shaft.
4-23
7. From the Side Plate, remove the E-Clip and Bearing from the Platen Roller shaft.
8. Slide the Platen Roller into the Center Plate as far as possible; then raise the free end and remove the
Platen Roller.
Replacement:
1. Insert one end of the Platen Roller into the Center Plate as far as possible.
2. Lower the other end and place it into the Side Plate.
3. Install the Bearing and E-Clip to captivate the Platen Roller shaft in the Side Plate.
4. On the other end, slide the Bearing onto the shaft and into the Center Plate.
5. Align the Platen Pulley flat to the shaft flat and slide it firmly into position.
6. Install the E-Clip to secure it in place.
7. Loop the Timing Belt over the Platen Pulley.
8. Reinstall the Lower Tensioner Spring and allow it to set the belt tension.
9. Tighten the three Drive Motor Bracket Mounting Screws.
4-24
4.9
Media Sensor
Removal:
3. Unlatch and raise the Printhead Assembly. Remove media and ribbon from the printer.
4. Remove the two E-Clips from the Media Sensor Shaft.
5. On the electronics side of the printer, remove the E-Clip from the Media Sensor Shaft.
6. Disconnect the Media Sensor from the back plane board connector J9 and the remove the cable clamp
securing the sensor harness to the printer.
7. Rotate the Media Sensor Shaft counterclockwise until the Media Sensor Housing is free; then remove
the housing from the printer.
4-25
Replacement:
1. If removed, ensure the nylon Washer is on the Media Sensor Shaft; then slide the shaft through the
Side Plate, approximately one inch into the printer.
2. First, slide the Long Spacer and then the Short Spacer onto the Media Sensor Shaft.
3. Thread the Media Sensor Shaft through the Media Sensor Housing.
4. On the media side of the printer, slide the Short Spacer toward the inner wall and the Long Spacer
toward the Side Plate; then install two E-Clips onto the Media Sensor Shaft.
5. On the electronics side of the printer, install the E-clip onto the shaft, connect the Media Sensor to J9
on the backplane board, dress the wiring and install the Cable Clamp.
7. Plug in and turn ‘On’ the printer. Calibrate the ‘empty’ sensor value by simultaneously pressing and
and
Keys.
holding (about four seconds) the
4-26
4.10 Main Logic Board
Removal:
1. Turn ‘Off’ and unplug the power.
2. Remove any data cables connected to the Main Logic Board.
3. Touch a metal area of the printer’s frame to discharge any static electricity potential that you may be
carrying.
4. On the rear of the printer, remove the two Screws securing the Main Logic Board in the card cage.
5. Slide the Main Logic Board out of the card cage.
 Note: To avoid damage to the Main Logic Board, store it in anti-static material and always use a ground strap
or similar device during handling.
Replacement:
1. Slide the Main Logic Board into the printer, pushing firmly to seat it into the backplane.
2. Reinstall the two previously removed screws.
3. Reconnect the data cables to the printer.
4-27
4.11 Power Supply Board
Removal:
2. Remove the Electronics Cover; see Section 4.1.
3. Remove the two top screws on the Power Supply Cover. Carefully pull the Power Supply Cover
outward slightly to access and remove the two bottom screws. Remove the cover.
4. Disconnect all cabling to the Power Supply Board and also remove the screw securing the Ground
Wire from the AC Input Connector to the chassis.
5. Remove the four Power Supply Board Mounting Screws and the two AC Input Connector Screws.
6. Remove the two Screws securing the Heatsink and carefully remove the Power Supply Board
4-28
Replacement:
1. Carefully position the Power Supply Board in the printer. Install the four Power Supply Board
Mounting Screws and the two longer AC Input Connector Screws.
2. Install the screw to secure the Ground Wire and the two Screws to secure the Heatsink.
3. Reconnect all cabling.
4. Adjust the printhead supply voltage; see Section 2.2.4.
5. Reinstall the Power Supply Cover.
6. Reinstall the Electronics Cover; see Section 4.1.
4-29
4.12 Fuse Replacement
Only use a replacement fuse with the rating and type as the original fuse; failure to comply could
cause serious damage, including fire.
CAUTION
Removal:
2. Remove the Electronics Cover from the printer; see Section 4.1.
3. Remove the two top screws on the Power Supply Cover.
4. Carefully pull the Power Supply Cover outward slightly to access and remove the two bottom screws,
then remove the cover.
5. Locate the open fuse and remove it using a Fuse Puller.
4-30
Replacement:
1. Replace according to fuse type and rating:
 Fuse F1: 5A/250V Fast Acting (P/N 42-2141-01)
 Fuse F2: 3A/250V Fast Acting (P/N 42-2179-01)
Note:
Use caution when replacing Fuse ‘F1’. Fuse F1 will only blow during a failure in the primary
switching circuit, which may indicate a more serious electrical problem.
2. Replace the Power Supply Cover.
4-31
4-32
5
Printer Assemblies
W-6208
A. Covers .................................................................................................................. 2
B. Front Panel ........................................................................................................... 4
C. Printer Assemblies................................................................................................ 6
D. Card Cage and Cable Assemblies...................................................................... 15
E. Media Hub Assembly, 3-Inch.............................................................................. 17
F. Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter ................................... 19
G. Main Logic Card ................................................................................................ 21
W-6308
A. Covers ................................................................................................................ 24
B. Front Panel ......................................................................................................... 26
C. Printer Assemblies.............................................................................................. 28
G. Main Logic Card ................................................................................................ 43
W-8306
A. Covers ................................................................................................................ 46
B. Front Panel ......................................................................................................... 48
C. Printer Assemblies.............................................................................................. 50
i
G. Main Logic Card ................................................................................................. 65
Options
A. Cover Dampener ................................................................................................ 68
B. Standard Cutter, W-6208 and W-6308 ............................................................... 70
C. HD Cutter, W-6208 and W-6308......................................................................... 72
D. HD Cutter, W-8306 ............................................................................................. 75
E. Font Expansion Card.......................................................................................... 78
F. Internal Rewind, W-6208 and W-6308................................................................ 80
G. Internal Rewind, W-8306 .................................................................................... 82
H. I/O Expansion Card ............................................................................................ 84
I. LAN Interfaces.................................................................................................... 86
J. Peel Mechanism, W-6208 and W-6308 .............................................................. 88
K. Peel Mechanism, W-8306 .................................................................................. 90
L. Present Sensor................................................................................................... 92
M. Twinax / Coax Interfaces .................................................................................... 94
N. USB Interface ..................................................................................................... 96
O. Ribbon Saver...................................................................................................... 98
P. Fan-Fold Media Guide ...................................................................................... 100
Q. HD Cutter Tray, W-6208 and W-6308 .............................................................. 102
R. HD Cutter Tray, W-8306................................................................................... 104
S. Standard Cutter Tray, W-6208 and W-6308 ..................................................... 106
ii
W-6208 Printer Assemblies
I. W-6208
5-1
A.
Covers
5-2
Covers
ITEM NUMBER
1
2
3
4
5
6
7
8
9
10
PART NUMBER
10-2840-01
11-5027-01
11-5028-05
11-4387-01
15-2812-01
16-2585-01
16-2479-01
10-2258-01
16-2474-01
10-2973-01
DESCRIPTION
SCREW, SEMS, PHILLIPS HEAD, M3 X 6, BZ
PLATE, SUPPORT COVER
SIDE COVER
HINGE
ACCESS COVER
WINDOW, COVER
BLOCK, FILLER
SCREW, PPH HILO, 4-24 X 3.75
FASCIA, TOP COVER
PUSH NUT
5-3
B.
Front Panel
5-4
Front Panel
ITEM NUMBER
1
2
3
4
5
6
PART NUMBER
16-2582-01
10-2258-01
16-2578-01
16-2579-01
10-2903-03
45-2013-01
DESCRIPTION
FRONT PANEL
FRONT BEZEL
CONTROL PANEL BUTTONS
SCREW TRILOBULAR M4 PHILIPS HEAD 10
LCD MODULE, CHAR. 2X20
5-5
C.
Printer Assembly 1 of 7
5-6
5-7
5-8
5-9
5-10
5-11
5-12
Printer Assembly (P/N 53-2148-01)
ITEM
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
15
16
17
18
21
22
24
25
26
27
28
31
32
34
35
36
37
38
39
40
41
42
43
44
45
48
PART
NUMBER
10-2832-04
10-0252-01
15-2757-01
10-2830-01
10-2834-01
11-5027-01
15-2706-01
11-5301-01
12-2447-01
11-4470-01
15-2828-02
11-4158-01
10-2830-02
11-5300-01
11-5302-01
11-4387-01
10-2584-01
12-2768-01
17-2442-01
17-2448-01
13-2273-01
10-2913-01
24-2568-01
12-3342-01
16-2516-01
12-2448-01
10-2840-01
Option Dependent
17-3103-01
17-3103-02
10-2560-01
150128
17-2317-08
17-2318-01
17-2637-01
897144
24-2523-01
10-0534-01
10-2444-01
15-2779-05
10-2531-01
ITEM
NUMBER
49
50
53
54
57
58
60
61
63
66
67
68
69
70
71
72
73
75
76
79
87
88
89
90
92
101
102
103
104
105
108
109
110
111
112
113
114
115
118
119
120
DESCRIPTION
SCREW SEMS PHP HEAD M5X12 BZ
E-RING 5/16 TRUARC X 5133-31
ASSY SIDE PLATE
SCREW PHILLIPS HEAD M3 X 6
PLATE SUPPORT COVER
TEAR PLATE ASSY 6"
GUIDE MEDIA
BLOCK ALIGNMENT 600
GUIDE MEDIA ADJUSTABLE
S/A TENSIONER PLATE
BRACKET ADJUSTMENT
SCREW SEMS PHP HEAD M3X 8 BZ
GUIDE MEDIA LOWER
PLATE GUIDE FRONT
HINGE
PAN PHIL TYPE F 4-40 X .25 LG
SHAFT IDLER RIBBON
SPRING TORSION
BUMPER SELF STICK
ROLLER DRIVE
FOOT STICK-ON
CARD CAGE ASSEMBLY W-6208
PLATE MOUNTING REAR
PULLEY TIMING PLATEN
BLOCK SPACER
SCREW FREE-DRIVE M4 X 6
Thermal Transfer ribbon type used, where:
SPRING, TORSION – CSI (Coated Side In ribbon)
SPRING, TORSION – CSO (Coated Side Out ribbon)
WASHER FLAT NYLON
BEARING BALL 6MM X 13MM
WASHER SPRING WAVE
BUSHING
SPRING TORSION
RETAINER - CLIP
MEDIA SENSOR ASSY
NUT HEX #8-32
RING RETAINING 5/32
ASSY SENSOR SHAFT W-CLASS 6XXX
C-TYPE RETAINING RING 6MM
5-13
PART
NUMBER
10-2515-01
899210
10-2094-01
10-2518-01
12-3056-01
12-3057-01
15-2720-01
12-2733-01
17-2314-02
11-5081-01
11-5068-01
11-4145-01
11-5067-01
12-3053-01
12-2411-01
16-2183-01
10-2823-01
17-2782-01
20-2164-01
24-2521-01
10-2514-03
10-2515-03
10-2515-05
10-2446-01
10-2856-01
17-2449-01
32-2219-01
895504
15-2485-01
17-2968-01
10-2258-01
10-2541-01
10-0559-01
12-2734-01
12-2738-01
11-4882-01
899325
10-2123-01
12-2795-01
11-5007-01
16-2751-01
DESCRIPTION
SCREW SOCHD M3 X 6
SPACER - PIVOT SHAFT
WASHER FLT #8 X .048 THK
WASHER FLAT SS
RETAINER SPRING
SCREW ADJ. PRINTHEAD PRESSURE
LATCH ASSY - PRINTHEAD
HEATSINK - PRINTHEAD
SPRING COMPRESSION LC-026C-5-MW
ADJ PLATE-PRINTHEAD
BRACKET MOUNTING HEATSINK
PLATE RIBBON
PLATE PRINTHEAD UPPER
SHAFT PRINTHEAD MOUNTING
SPACER HEAD CAM
CAM PRINTHEAD
SPACER .484 OD .343 ID X .188LG
SPRING COMPRESSION
PRINTHEAD THERMAL
ASSY DRIVE MOTOR
SCREW FLTHD M3 X 10
SCREW SOCHD M3 X 10
SCREW SOCHD M3 X 14
RING RETAINING 7/32
SCREW M3 X .5 X 5 LG BUT HD CAP
EXTERNAL RETAINING RING
ASSY PRINTHEAD POWER CABLE
LABEL - TRANSPORT WARNING
ASSY IDLER ROLLER
KNOB ASSY KNURLED M5 X 12
SCREW 4-24 X .375 PPH HILO
SCREW THREAD FORMING M2.5 X 6
SCREW THD FORM #6 X 1/2 LG
PLATE CENTER
SPACER MEDIA SENSOR
PLATE DETENT HEAD CAM
SPACER
WASHER NYLON
HUB RIBBON
CLIP RIBBON
GEAR FLANGED
Printer Assembly (P/N 53-2148-01) continued
ITEM
NUMBER
121
122
123
125
126
132
134
138
139
140
142
144
145
146
147
148
153
154
157
160
164
165
166
167
168
169
170
172
173
174
300
301
303
304
305
306
307
309
310
312
313
PART
NUMBER
16-2754-01
16-2754-02
16-2754-03
15-2486-02
17-2885-01
10-2832-06
10-2831-02
11-5005-01
12-2436-01
12-2437-01
16-2489-01
15-2548-02
12-3125-01
17-2786-01
17-2786-02
17-2766-05
17-2402-01
11-5123-01
17-2403-01
899190
12-2492-01
11-4469-01
12-2650-01
17-2557-01
17-2447-01
13-2256-01
10-0447-01
12-2491-01
10-2151-01
16-2310-01
45-2013-01
10-2626-01
16-3106-01
17-3028-01
10-0009-01
14-2726-01
17-2426-01
10-2515-02
10-2514-01
17-2746-01
10-0563-01
DESCRIPTION
DISK FRICTION
DISK FRICTION
DISK FRICTION
ASSY RIBBON REWIND HUB
SPRING COMPRESSION
PLATE NUT
SHAFT MOUTING CLUTCH
SHAFT MOUNTING PULLEY
BUSHING IDLER
CLUTCH ASSY 2MM GT
PULLEY TIMING COMPOUND
BELT TIMING 57 T 3MM-HTD
BELT TIMING 83T 3MM-HTD
BELT TIMING348T 2MM-GT
SPRING COMPRESSION
BRACKET MOUNTING MOTOR
WASHER FENDER
PULLEY - TENSION
SHAFT PIVOT
BRACKET - ROLLER
COVER THREADED
SPRING COMPRESSION .240 OD X .035
WASHER NYLON
WEAR STRIP
E RING .188 DIA SHAFT
SHAFT ROLLER
RETAINING RING-3/16 X .015THK
ROLLER BOUNCER
LCD MODULE CHAR. 2X20
SCRW JACK .19 HEX X .19LG 4-40THD
HUB, CLUTCH OUTER
BEARING FLANGED 440C 3/8 X 7/8
WASHER LOCK #4 SPLIT RING
LABEL - RIBBON SENSOR
PIN STRAIGHT .094 DIA X .437 LG
SCREW SOCHD M3 X 8
SCREW FLTHD M3 X 6
SLIP CLUTCH ASSY
E-RING 3/8 TRUARC 5133-37
5-14
ITEM
NUMBER
314
315
317
319
321
322
324
326
327
334
335
336
339
340
341
345
350
351
352
356
357
365
366
370
377
378
379
380
383
390
391
392
393
394
396
398
399
PART
NUMBER
17-2749-01
24-2369-01
15-2835-01
12-2530-02
12-2788-01
12-2528-01
10-2378-02
899144
10-2571-01
32-2335-01
10-2832-01
10-0074-01
10-2830-08
10-2550-01
10-2675-01
10-2830-05
17-2753-01
17-2750-01
17-2763-01
10-2582-01
10-2565-01
10-2831-04
17-2762-01
17-2432-01
12-3008-01
130944
13-2398-01
10-2514-06
10-0030-01
10-2830-03
10-2666-01
17-0168-01
17-0170-01
17-2715-01
51-2307-00
11-5329-01
11-5277-01
SPACER NYLON .380 X .500 X 27/64
ASSY FAN 24VDC
FRAME ASSY W-CLASS
J HOOK RIBBON REWIND
SHAFT RIBBON SUPPLY HUB
SHAFT RIBBON REWIND
SCREW SOCK SET M4 X 6
CLAMP - SPRING
SCREW BUTTONHD SOCKCAP 4-40 X .12LG
STRAP GROUND
WASHER LOCK #10 EXTERNAL TOOTH SZ
SCREW SEMS PHP HEAD M3 X 25BZ
SPACER NYLON 3/16" LONG
LOCTITE 242
BUSHING SLEEVE .377 X .502 X 1/4
PLUG BUTTON 1/2 INCH
SPRING COMP .480 X .045 X 1.75
WASHER NYLON .375 X .242 X .144
SPACER
SPRING EXTENSION
FAN GUARD WITH FILTER
COVER HUB
NUT M3 X .5 KEPS YELLOW ZINC
COVER POWER SUPPLY
SCREW FLTHD M3 X 16
WASHER SPLIT LOCK #10
FLAT CABLE CLAMP-1"W SELF ADHES
CABLE CLAMP
CLAMP CABLE
BRUSH-STATIC 6.5"
CCA W-CLASS POWER SUPPLY BD
BRACKET CUTTER CONNECTION
PLATE NUT
400
401
402
403
11-5243-01
10-2903-03
15-2915-01
13-0002-01
PLATE COVER
PRINTHEAD ASSY - W62XX W63XX
TYWRAP 4"
DESCRIPTION
D.
Card Cage and Cable Assemblies
5-15
Card Cage and Cable Assemblies (24-2568-01)
ITEM NUMBER
1
2
4
5
6
7
8
9
10
11
12
PART NUMBER
11-5253-01
51-2375-02
32-2466-01
24-2537-01
32-2473-01
32-2443-01
32-2442-01
32-2444-01
32-2456-01
51-2312-00
10-3044-04
DESCRIPTION
CARD CAGE
CCA RIBBON SENSOR W-CLASS
CABLE ASSY CUTTER
ASSY SENSOR HEAD UP
ASSY PRINTHEAD DATA CABLE
ASSY MAIN CCA POWER CABLE
ASSY MOTOR CONTROL CABLE
FRONT PANEL FLEX CABLE
CABLE FLEX MEDIA SENSOR
BACKPLANE W-6XXX
SCREW SEMS #2 PHILLIPS M4 X 12
5-16
CABLE ROUTING (FROM / TO)
N/A
Back Plane, J8 / Ribbon Sensor
Back Plane, J10 / Cutter PCB, J2
Back Plane, J5 / Head Up Sensor
Back Plane, J4 / Printhead
Back Plane, J13 / Power Supply PCB, J4
Back Plane, J7 / Front Panel PCB
Back Plane, J9 / Media Sensor
N/A
N/A
E.
Media Hub Assembly, 3-Inch
5-17
Media Hub Assembly, 3-Inch (P/N 15-2696-01)
ITEM NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NUMBER
15-2638-01
17-2543-01
17-2759-01
17-2449-01
11-4477-01
16-2447-01
10-2856-01
11-5098-01
10-2258-01
12-2784-01
16-2743-01
17-2450-01
17-2487-01
10-2586-01
10-2855-01
DESCRIPTION
ASSEMBLY, MEDIA HUB SHAFT
BEARING, .502 ID X .813 OD X .5
(5) SPACER, NYLON
RING, RETAINING
WASHER, KEYED
DISC, FRICTION
(3) SCREW, M3 X .5LG
(3) CLIP, MEDIA
SCREW, 4-24 X 3.75
HUB, MEDIA 3”
COVER, END
SPRING, COMPRESSION
WASHER, NYLON SHOULDER
WASHER, FLAT.250 ID X .687 OD
SCREW, 1/4-20 X 1 1/4
5-18
F.
Media Hub Assembly, 1.5-Inch with 3-Inch Hub Adapter
5-19
1.5-Inch Hub (P/N 15-2697-01)
3-Inch Hub Adapter Option (P/N 15-2698-01)
ITEM NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NUMBER
15-2638-01
17-2543-01
17-2759-01
17-2449-01
11-4477-01
16-2447-01
12-2782-01
10-2852-01
11-5007-01
10-2515-01
12-2751-01
17-2450-01
17-2487-01
10-2586-01
10-2855-01
12-2783-01
10-2603-01
10-2856-01
11-5098-01
10-2515-01
16-2470-01
DESCRIPTION
(5) SPACER, NYLON
RING, RETAINING
WASHER, KEYED
DISC, FRICTION
HUB, MEDIA 1.5”
(3) SCREW, M3 X .5 X 6
(3) CLIP, MEDIA (3)
SCREW, SOCHD M3 X 6
BEARING, MEDIA HUB
SPRING, COMPRESSION
SCREW, 1/4-20 X 1 1/4
HUB, ADAPTER CORE
CAP, PLASTIC #8
(3) CLIP, MEDIA
SCREW, SOCHD M3 X 6
COVER, END ADAPTER
5-20
G.
Main Logic Card
1
5-21
Main Logic Card
ITEM NUMBER
1
PART NUMBER
51-2301-03
DESCRIPTION
ASSEMBLY, MAIN LOGIC CCA
5-22
II. W-6308
5-23
A.
Covers
5-24
Covers
ITEM NUMBER
1
2
3
4
5
6
7
8
9
10
PART NUMBER
10-2840-01
11-5027-01
11-5028-05
11-4387-01
15-2812-01
16-2585-01
16-2479-01
10-2258-01
16-2474-01
10-2973-01
DESCRIPTION
SIDE COVER
HINGE
ACCESS COVER
WINDOW, COVER
BLOCK, FILLER
FASCIA, TOP COVER; W-6208, W-6308
PUSH NUT
5-25
B.
Front Panel
5-26
Front Panel
ITEM NUMBER
1
2
3
4
5
6
PART NUMBER
16-2582-01
10-2258-01
16-2578-01
16-2579-01
10-2903-03
45-2013-01
DESCRIPTION
FRONT PANEL
FRONT BEZEL
5-27
C.
5-28
5-29
5-30
5-31
5-32
5-33
5-34
ITEM
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
15
16
17
18
21
22
24
25
26
27
28
31
32
34
35
36
37
38
39
40
41
42
43
44
45
48
PART
NUMBER
10-2832-04
10-0252-01
15-2757-01
10-2830-01
10-2834-01
11-5027-01
15-2706-01
11-5301-01
12-2447-01
11-4470-01
15-2828-02
11-4158-01
10-2830-02
11-5300-01
11-5302-01
11-4387-01
10-2584-01
12-2768-01
17-2442-01
17-2448-01
13-2273-01
10-2913-01
24-2568-02
12-3342-01
16-2516-01
12-2448-01
10-2840-01
Option Dependent
17-3103-01
17-3103-02
10-2560-01
150128
17-2317-08
17-2318-01
17-2637-01
897144
24-2523-01
10-0534-01
10-2444-01
15-2779-05
10-2531-01
ITEM
NUMBER
49
50
53
54
57
58
60
61
63
66
67
68
69
70
71
72
73
75
76
79
87
88
89
90
92
101
102
103
104
105
108
109
110
111
112
113
114
115
118
119
120
121
DESCRIPTION
ASSY SIDE PLATE
PLATE SUPPORT COVER
TEAR PLATE ASSY 6"
GUIDE MEDIA
BLOCK ALIGNMENT 600
S/A TENSIONER PLATE
BRACKET ADJUSTMENT
GUIDE MEDIA LOWER
PLATE GUIDE FRONT
HINGE
SHAFT IDLER RIBBON
SPRING TORSION
BUMPER SELF STICK
ROLLER DRIVE
FOOT STICK-ON
PLATE MOUNTING REAR
BLOCK SPACER
WASHER FLAT NYLON
WASHER SPRING WAVE
BUSHING
SPRING TORSION
RETAINER - CLIP
MEDIA SENSOR ASSY
NUT HEX #8-32
RING RETAINING 5/32
5-35
PART
NUMBER
10-2515-01
899210
10-2094-01
10-2518-01
12-3056-01
12-3057-01
15-2720-01
12-2733-01
17-2314-02
11-5081-01
11-5068-01
11-4145-01
11-5067-01
12-3053-01
12-2411-01
16-2183-01
10-2823-01
17-2782-01
20-2195-01
24-2521-02
10-2514-03
10-2515-03
10-2515-05
10-2446-01
10-2856-01
17-2449-01
32-2219-01
895504
15-2485-01
17-2968-01
10-2258-01
10-2541-01
10-0559-01
12-2734-01
12-2738-01
11-4882-01
899325
10-2123-01
12-2795-01
11-5007-01
16-2751-01
16-2754-01
DESCRIPTION
SCREW SOCHD M3 X 6
WASHER FLAT SS
RETAINER SPRING
LATCH ASSY PRINTHEAD
ADJ PLATE-PRINTHEAD
BRACKET MOUNTING HEATSINK
PLATE RIBBON
SPACER HEAD CAM
CAM PRINTHEAD
SPRING COMPRESSION
KYOCERIA 6" 300DPI THIN GLAZE
ASSY DRIVE MOTOR
SCREW FLTHD M3 X 10
SCREW SOCHD M3 X 10
SCREW SOCHD M3 X 14
RING RETAINING 7/32
ASSY PRINTHEAD POWER CABLE
ASSY IDLER ROLLER
PLATE CENTER
SPACER MEDIA SENSOR
SPACER
WASHER NYLON
HUB RIBBON
CLIP RIBBON
GEAR FLANGED
DISK FRICTION
ITEM
NUMBER
122
123
125
126
132
134
138
139
140
142
144
145
146
147
148
153
154
157
160
164
165
166
167
168
169
170
172
173
174
300
301
303
304
305
306
307
309
310
312
313
314
PART
NUMBER
16-2754-02
16-2754-03
15-2486-02
17-2885-01
10-2832-06
10-2831-02
11-5005-01
12-2436-01
12-2437-01
16-2489-01
15-2548-02
12-3125-01
17-2786-01
17-2786-02
17-2766-05
17-2402-01
11-5123-01
17-2403-01
899190
12-2492-01
11-4469-01
12-2650-01
17-2557-01
17-2447-01
13-2256-01
10-0447-01
12-2491-01
10-2151-01
16-2310-01
45-2013-01
10-2626-01
16-3106-01
17-3028-01
10-0009-01
14-2726-01
17-2426-01
10-2515-02
10-2514-01
17-2746-01
10-0563-01
17-2749-01
ITEM
NUMBER
315
317
319
321
322
324
326
327
334
335
336
339
340
341
345
350
357
365
366
370
377
378
379
380
383
390
391
392
393
394
396
398
399
400
401
402
403
DESCRIPTION
DISK FRICTION
DISK FRICTION
SPRING COMPRESSION
PLATE NUT
BUSHING IDLER
CLUTCH ASSY 2MM GT
SPRING COMPRESSION
WASHER FENDER
PULLEY - TENSION
SHAFT PIVOT
BRACKET - ROLLER
COVER THREADED
WASHER NYLON
WEAR STRIP
SHAFT ROLLER
ROLLER BOUNCER
HUB, CLUTCH OUTER
SCREW SOCHD M3 X 8
SCREW FLTHD M3 X 6
SLIP CLUTCH ASSY
5-36
PART
NUMBER
24-2369-01
15-2835-01
12-2530-02
12-2788-01
12-2528-01
10-2378-02
899144
10-2571-01
32-2335-01
10-2832-01
10-0074-01
10-2830-08
10-2550-01
10-2675-01
10-2830-05
17-2753-01
10-2565-01
10-2831-04
17-2762-01
17-2432-01
12-3008-01
130944
13-2398-01
10-2514-06
10-0030-01
10-2830-03
10-2666-01
17-0168-01
17-0170-01
17-2715-01
51-2307-00
11-5329-01
11-5277-01
11-5243-01
10-2903-03
15-2915-01
13-0002-01
DESCRIPTION
ASSY FAN 24VDC
FRAME ASSY W-CLASS
J HOOK RIBBON REWIND
SHAFT RIBBON REWIND
CLAMP - SPRING
STRAP GROUND
LOCTITE 242
SPACER
SPRING EXTENSION
COVER HUB
COVER POWER SUPPLY
SCREW FLTHD M3 X 16
CABLE CLAMP
CLAMP CABLE
BRUSH-STATIC 6.5"
PLATE NUT
PLATE COVER
PRINTHEAD ASSY - W62XX W63XX
TYWRAP 4"
D.
5-37
ITEM NUMBER
1
2
4
5
6
7
8
9
10
11
12
PART NUMBER
11-5253-01
51-2375-02
32-2466-01
24-2537-01
32-2455-01
32-2443-01
32-2442-01
32-2444-01
32-2456-01
51-2312-00
10-3044-04
DESCRIPTION
CARD CAGE
CABLE ASSY CUTTER
ASSY SENSOR HEAD UP
ASSY CABLE PRINTHEAD DATA
BACKPLANE W-6XXX
5-38
N/A
Back Plane, J10 / Cutter PCB: J2
Back Plane, J13 / Power Supply PCB: J4
Back Plane, J12 / Power Supply PCB: J5
N/A
N/A
E.
5-39
ITEM NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NUMBER
15-2638-01
17-2543-01
17-2759-01
17-2449-01
11-4477-01
16-2447-01
10-2856-01
11-5098-01
10-2258-01
12-2784-01
16-2743-01
17-2450-01
17-2487-01
10-2586-01
10-2855-01
DESCRIPTION
(5) SPACER, NYLON
RING, RETAINING
WASHER, KEYED
DISC, FRICTION
(3) CLIP, MEDIA
SCREW, 4-24 X 3.75
HUB, MEDIA 3”; W-6208, W-6308
COVER, END
SPRING, COMPRESSION
SCREW, 1/4-20 X 1 1/4
5-40
F.
5-41
1.5-Inch Hub (P/N 15-2697-01)
ITEM NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NUMBER
15-2638-01
17-2543-01
17-2759-01
17-2449-01
11-4477-01
16-2447-01
12-2782-01
10-2852-01
11-5007-01
10-2515-01
12-2751-01
17-2450-01
17-2487-01
10-2586-01
10-2855-01
12-2783-01
10-2603-01
10-2856-01
11-5098-01
10-2515-01
16-2470-01
DESCRIPTION
(5) SPACER, NYLON
RING, RETAINING
WASHER, KEYED
DISC, FRICTION
HUB, MEDIA 1.5”
(3) SCREW, M3 X .5 X 6
(3) CLIP, MEDIA (3)
SCREW, SOCHD M3 X 6
BEARING, MEDIA HUB
SPRING, COMPRESSION
SCREW, 1/4-20 X 1 1/4
HUB, ADAPTER CORE
CAP, PLASTIC #8
(3) CLIP, MEDIA
SCREW, SOCHD M3 X 6
COVER, END ADAPTER
5-42
G.
Main Logic Card
1
5-43
Main Logic Card
ITEM NUMBER
1
PART NUMBER
51-2301-01
DESCRIPTION
5-44
III. W-8306
5-45
A.
Covers
5-46
Covers
ITEM NUMBER
1
2
3
4
5
6
7
8
9
10
PART NUMBER
10-2840-01
11-5027-01
11-5028-05
11-4387-01
15-2813-01
16-2585-01
16-2498-01
10-2258-01
16-2496-01
10-2973-01
DESCRIPTION
SIDE COVER
HINGE
ACCESS COVER
WINDOW, COVER
BLOCK, FILLER
FASCIA, TOP COVER
PUSH NUT
5-47
B.
Front Panel
5-48
Front Panel
ITEM NUMBER
1
2
3
4
5
6
PART NUMBER
16-2495-01
10-2258-01
16-2578-01
16-2579-01
10-2903-03
45-2013-01
DESCRIPTION
FRONT PANEL
FRONT BEZEL
5-49
C.
5-50
5-51
5-52
5-53
5-54
5-55
5-56
ITEM
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
15
16
17
18
21
22
24
25
26
27
28
31
32
34
36
37
38
39
40
PART
NUMBER
10-2832-04
10-0252-01
15-2757-01
10-2830-01
10-2834-01
11-5027-01
15-2706-02
11-5301-01
12-2464-01
11-4470-01
15-2828-02
11-4158-01
10-2830-02
11-5303-01
11-5305-01
11-4387-01
10-2584-01
12-2768-02
17-2442-01
17-2448-01
13-2246-01
10-2913-01
24-2568-03
12-3342-01
16-2516-01
12-2465-01
10-2840-01
Option Dependent
17-3103-01
17-3103-02
10-2560-01
150128
17-2317-08
17-2318-01
17-2637-01
41
42
43
44
45
48
897144
24-2523-01
10-0534-01
10-2444-01
15-2779-06
10-2531-01
35
DESCRIPTION
ASSY SIDE PLATE
PLATE SUPPORT COVER
TEAR PLATE ASSY 8"
GUIDE MEDIA
BLOCK ALIGNMENT 800
S/A TENSIONER PLATE
BRACKET ADJUSTMENT
GUIDE MEDIA LOWER
PLATE GUIDE FRONT
HINGE
SHAFT IDLER RIBBON
SPRING TORSION
BUMPER SELF STICK
ROLLER DRIVE
FOOT STICK-ON
PLATE MOUNTING REAR
BLOCK SPACER
WASHER FLAT NYLON
WASHER SPRING WAVE
BUSHING
SPRING TORSION
RETAINER - CLIP
MEDIA SENSOR ASSY
NUT HEX #8-32
RING RETAINING 5/32
5-57
ITEM
NUMBER
PART
NUMBER
49
50
10-2515-01
899210
SCREW SOCHD M3 X 6
53
54
57
58
60
61
63
66
67
68
69
70
71
72
73
75
76
79
87
88
89
90
92
101
102
103
104
105
108
109
110
111
112
113
114
115
118
119
120
10-2094-01
10-2518-01
12-3056-01
12-3057-01
15-2720-02
12-2745-01
17-2314-02
11-5092-01
11-5093-01
11-4362-01
11-5091-01
12-3054-01
12-2411-01
16-2183-01
10-2823-01
17-2782-01
20-2157-01
24-2521-02
10-2514-03
10-2515-03
10-2515-05
10-2446-01
10-2856-01
17-2449-01
32-2357-01
895504
15-2485-01
17-2968-01
10-2258-01
10-2541-01
10-0559-01
12-2734-01
12-2738-01
11-4882-01
899325
10-2123-01
12-2795-01
11-5007-01
16-2751-01
WASHER FLAT SS
RETAINER SPRING
LATCH ASSY PRINTHEAD
ADJ PLATE-PRINTHEAD
BRACKET MOUNTING HEADSINK
PLATE RIBBON
SPACER HEAD CAM
CAM PRINTHEAD
SPRING COMPRESSION
8" PRINTHEAD TDK
ASSY DRIVE MOTOR
SCREW FLTHD M3 X 10
SCREW SOCHD M3 X 10
SCREW SOCHD M3 X 14
RING RETAINING 7/32
PRINTHEAD POWER CABLE TDK
ASSY IDLER ROLLER
PLATE CENTER
SPACER MEDIA SENSOR
SPACER
WASHER NYLON
HUB RIBBON
CLIP RIBBON
GEAR FLANGED
121
16-2754-01
DISK FRICTION
DESCRIPTION
ITEM
NUMBER
PART
NUMBER
122
123
16-2754-02
16-2754-03
DISK FRICTION
DISK FRICTION
125
126
132
134
138
139
140
142
144
145
146
147
148
153
154
157
160
164
165
166
167
168
169
170
172
173
174
300
301
303
304
305
306
307
309
312
313
314
315
15-2499-02
17-2885-01
10-2832-06
10-2831-02
11-5005-01
12-2436-01
12-2437-01
16-2489-01
15-2548-02
12-3125-01
17-2786-01
17-2786-02
17-2766-05
17-2402-01
11-5123-01
17-2403-01
899190
12-2492-01
11-4469-01
12-2650-01
17-2557-01
17-2447-01
13-2256-01
10-0447-01
12-2553-01
10-2151-01
16-2310-01
45-2013-01
10-2626-01
16-3106-01
17-3028-01
10-0009-01
14-2726-01
17-2426-01
10-2515-02
17-2746-01
10-0563-01
17-2749-01
24-2369-01
SPRING COMPRESSION
PLATE NUT
BUSHING IDLER
CLUTCH ASSY 2MM GT
SPRING COMPRESSION
WASHER FENDER
PULLEY - TENSION
SHAFT PIVOT
BRACKET - ROLLER
COVER THREADED
WASHER NYLON
WEAR STRIP
SHAFT ROLLER
ROLLER BOUNCER
HUB, CLUTCH OUTER
SCREW SOCHD M3 X 8
SLIP CLUTCH ASSY
ASSY FAN 24VDC
ITEM
NUMBER
317
319
321
322
324
326
327
334
335
336
339
340
341
345
350
351
352
356
357
365
366
370
377
378
379
380
383
390
391
392
393
394
396
398
399
400
401
402
403
DESCRIPTION
5-58
PART
NUMBER
15-2835-02
12-2547-02
12-2788-02
12-2528-01
10-2378-02
899144
10-2571-01
32-2335-01
10-2832-01
10-0074-01
10-2830-08
10-2550-01
10-2675-01
10-2830-05
17-2753-01
17-2750-01
17-2763-01
10-2582-01
10-2565-01
10-2831-04
17-2762-01
17-2432-01
12-3008-01
130944
13-2398-01
10-2514-06
10-0030-01
10-2830-03
10-2666-01
17-0168-01
17-0170-01
17-2716-01
51-2307-00
11-5329-01
11-5277-01
11-5243-01
10-2903-03
15-2915-02
13-0002-01
DESCRIPTION
FRAME ASSY W-CLASS
J-HOOK RIBBON REWIND
SHAFT RIBBON SUPPLY
SHAFT RIBBON REWIND
CLAMP - SPRING
STRAP GROUND
LOCTITE 242
PLUG BUTTON 1/2 INCH
SPRING COMP .480 X .045 X 1.75
WASHER NYLON .375 X .242 X .144
SPACER
SPRING EXTENSION
COVER HUB
COVER POWER SUPPLY
SCREW FLTHD M3 X 16
CABLE CLAMP
CLAMP CABLE
BRUSH-STATIC 9.0"
PLATE NUT
PLATE COVER
PRINTHEAD ASSY - W83XX
TYWRAP 4"
D.
5-59
ITEM NUMBER
1
2
4
5
6
7
8
9
10
11
12
PART NUMBER
11-5253-01
51-2375-02
32-2466-01
24-2537-01
32-2467-01
32-2443-01
32-2442-01
32-2444-01
32-2456-01
51-2313-00
10-3044-04
DESCRIPTION
CARD CAGE
CABLE ASSY CUTTER
ASSY SENSOR HEAD UP
ASSY CABLE PRINTHEAD DATA
BACKPLANE BOARD W83XX
5-60
N/A
Back Plane, J10 / Cutter PCB, J2
N/A
N/A
E.
5-61
ITEM NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NUMBER
15-2639-01
17-2543-01
17-2759-01
17-2449-01
11-4477-01
16-2447-01
10-2856-01
11-5098-01
10-2258-01
12-2784-02
16-2743-01
17-2450-01
17-2487-01
10-2586-01
10-2855-01
DESCRIPTION
(7) SPACER, NYLON
RING, RETAINING
WASHER, KEYED
DISC, FRICTION
(4) CLIP, MEDIA
SCREW, 4-24 X 3.75
HUB, MEDIA 3”
COVER, END
SPRING, COMPRESSION
SCREW, 1/4-20 X 1 1/4
5-62
F.
5-63
1.5-Inch Hub (P/N 15-2697-02)
ITEM NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NUMBER
15-2639-01
17-2543-01
17-2759-01
17-2449-01
11-4477-01
16-2447-01
12-2782-02
10-2852-01
11-5007-01
10-2515-01
12-2751-01
17-2450-01
17-2487-01
10-2586-01
10-2855-01
12-2783-02
10-2603-01
10-2856-01
11-5098-01
10-2515-01
16-2470-01
DESCRIPTION
(7) SPACER, NYLON
RING, RETAINING
WASHER, KEYED
DISC, FRICTION
HUB, MEDIA 1.5”
(4) SCREW, M3 X .5 X 6
(4) CLIP, MEDIA (4)
SCREW, SOCHD M3 X 6
BEARING, MEDIA HUB
SPRING, COMPRESSION
SCREW, 1/4-20 X 1 1/4
HUB, ADAPTER CORE
CAP, PLASTIC #8
(4) CLIP, MEDIA
SCREW, SOCHD M3 X 6
COVER, END ADAPTER
5-64
G.
Main Logic Card
1
5-65
Main Logic Card
ITEM NUMBER
1
PART NUMBER
51-2301-02
DESCRIPTION
5-66
Options
IV. Options
5-67
Options
A.
Cover Dampener
5-68
Options
Cover Dampener (P/N 74-2394-01)
ITEM NUMBER
1
2
3
4
5
PART NUMBER
17-2699-01
11-4913-01
10-2761-01
11-4912-01
10-2762-01
DESCRIPTION
ASSEMBLY, DAMPENER
PLATE, LINKAGE MOUNT
SCREW, FLAT HEAD M4 X 10MM
MOUNT, DAMPENER
SCREW, PH M4 X 6MM
5-69
Options
B.
Standard Cutter, W-6208 and W-6308
5-70
Options
Standard Cutter, W-6208 and W-6308 (P/N 78-2014-01)
ITEM NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
15
16
17
18
21
22
PART NUMBER
11-4418-01
10-0346-01
10-2113-13
17-2469-01
11-4409-01
11-4411-01
10-2514-01
12-2493-01
10-0447-01
11-4410-01
24-2379-01
11-4419-01
15-2495-01
11-4412-01
10-2534-01
32-2276-01
12-2831-01
17-2314-02
DESCRIPTION
COVER - CUTTER UPPER
NUT #8 HEX THIN LOCKING
WASHER FLT ROUND STEEL METRIC
WASHER - BELLEVILLE
LATCH ROTARY
BRACKET-UPPER CUTTER MTG
SCREW FLTHD M3 X 6
PIVOT SHAFT - CUTTER BRACKET
BRACKET - LOWER CUTTER MTG
ASSY - CUTTER
COVER - CUTTER LOWER
ASSY - CATCH TRAY CUTTER
GUIDE MEDIA CUTTER
SCREW M3 X 6 PHILLIPS
ASSY CUTTER CONTROL CABLE (not shown in illustration)
HOUSING SPRING
5-71
Options
C.
HD Cutter, W-6208 and W-6308
5-72
Options
Mechanism (Item Number 1) Detail
5-73
Options
HD Cutter, W-6208 and W-6308 (P/N 24-2435-01)
ITEM NUMBER
1
2
3
4
5
7
8
9
11
12
13
14
15
16
17
18
19
20
PART NUMBER
17-3053-01
11-5568-01
17-3058-01
15-3003-01
15-3004-01
51-2374-00
11-5625-01
11-5629-01
10-2518-01
10-2534-07
24-2642-01
130919
10-2970-01
17-0168-01
10-3086-01
32-2276-01
10-2105-03
10-3120-01
DESCRIPTION
GUILLOTINE CUTTER MECHANISM
PLATE MOUNTING CUTTER
TENSION CATCH
COVER CUTTER (6INCH)
CUTTER HINGE
CCA CUTTER
COVER PLATE - SMALL
COVER PLATE
WASHER FLAT SS
SCREW PAN HD PH M3X.5X4MM
ASSY CUTTER MOTOR W-CLASS
SCREW 4-40 X 3/8 PHIL PH EXT/S
SCREW FL THD M3 X 6
CABLE CLAMP
NUT HEX SELF-LOCKING M3 CRES
ASSY CUTTER CONTROL CABLE (not shown in drawing)
SCREW M3X6 PAN HEAD
SCREW SET M3X3 CUP POINT
Mechanism Detail (Item Number 1, P/N 17-3053-01)
ITEM NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NUMBER
DPO17-2726-45
DPO17-2726-46
DPO17-2726-47
DPO17-2726-48
DPO17-2726-49
DPO17-2726-50
DPO17-2726-51
DPO17-2726-52
DPO17-2726-53
DPO17-2726-54
DPO17-2726-55
DPO17-2726-56
DPO10-2514-06
DPO10-2514-01
DESCRIPTION
MOVING BLADE
FIXED BLADE
ASSY, FRAME
ASSY, MOVING BRACKET
SHAFT
SHAFT, IDLER
GEAR, IDLER
DRIVE GEAR
LINK
ROLLER
SPRING
GEAR, PINION
SCREW FLTHD M3 X 16
SCREW FLTHD M3 X 6
5-74
Options
D.
HD Cutter, W-8306
5-75
Options
Mechanism (Item Number 1) Detail
5-76
Options
HD Cutter Option, W-8306 (P/N 24-2436-01)
ITEM NUMBER
1
2
3
4
5
7
8
9
11
12
13
14
15
16
17
18
19
20
PART NUMBER
17-3054-01
11-5568-02
17-3058-01
15-3003-02
15-3004-01
51-2374-00
11-5625-01
11-5629-01
10-2518-01
10-2534-07
24-2642-01
130919
10-2970-01
17-0168-01
10-3086-01
32-2276-01
10-2105-03
10-3120-01
DESCRIPTION
GUILLOTINE CUTTER MECHANISM
CUTTER MOUNTING BRACKET
TENSION CATCH
COVER CUTTER
CUTTER HINGE
CCA CUTTER
COVER PLATE - SMALL
COVER PLATE
WASHER FLAT SS
SCREW PAN HD PH M3X.5X4MM
ASSY CUTTER MOTOR W-CLASS
SCREW 4-40 X 3/8 PHIL PH EXT/S
SCREW FL THD M3 X 6
CABLE CLAMP
NUT HEX SELF-LOCKING M3 CRES
ASSY CUTTER CONTROL CABLE (not shown in drawing)
SCREW M3X6 PAN HEAD
SCREW SET M3X3 CUP POINT
Mechanism Detail (Item Number 1, P/N 17-3054-01)
ITEM NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NUMBER
DPO17-2726-40
DPO17-2726-41
DPO17-2726-42
DPO17-2726-43
DPO17-2726-44
DPO17-2726-50
DPO17-2726-51
DPO17-2726-52
DPO17-2726-53
DPO17-2726-54
DPO17-2726-55
DPO17-2726-56
DPO10-2514-06
DPO10-2514-01
DESCRIPTION
MOVING BLADE
FIXED BLADE
ASSY, FRAME
ASSY, MOVING BRACKET
SHAFT
SHAFT, IDLER
GEAR, IDLER
DRIVE GEAR
LINK
ROLLER
SPRING
GEAR, PINION
SCREW FLTHD M3 X 16
SCREW FLTHD M3 X 6
5-77
Options
E.
Font Expansion Card
5-78
Options
Font Expansion Card (P/N 78-2321-01)
ITEM NUMBER
1
2
3
PART NUMBER
51-2284-00
11-5279-01
10-2903-04
DESCRIPTION
ASSEMBLY, FONT EXPANSION BOARD
PLATE, REAR COVER
SCREW, M4 X 12
5-79
Options
F.
Internal Rewind, W-6208 and W-6308
5-80
Options
Internal Rewind, W-6208 and W-6308 (P/N 15-2694-03)
ITEM NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
17
18
19
20
21
22
PART NUMBER
10-0530-01
16-2269-01
11-4315-01
11-4386-01
17-2436-01
17-2907-01
12-2444-01
16-2283-01
17-2439-01
10-2514-03
17-2456-01
11-4343-01
16-2267-01
16-2268-01
15-2435-02
15-2435-01
10-0509-01
10-0563-01
17-3028-01
10-0273-01
11-4350-01
DESCRIPTION
NUT SQUARE 8-32
ADAPTER CORE
RETAINER CORE
RETAINER
SCR M3 X 8 THRD CUTTING OVAL
SLIP CLUTCH ASSY 3MM HTD 44 TEETH
HOUSING MEDIA SPOOL
HUB TAKE UP
COMPRESSION SPRING
SCREW FLTHD M3 X 10
.1875 DIA. CRES - 440C BALL
TENSION BAR
RETAINER MEDIA
PAD SCREW
ASSY KNURLED HEAD SCREW (.88 LG)
SCREW PHP 8-32 X 1/4
PIN-ROLL 3/32 X 9/16 STOCK DRIVE
PLATE REWIND
5-81
Options
G.
Internal Rewind, W-8306
5-82
Options
Internal Rewind, W-8306 (P/N 15-2695-02)
ITEM NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
17
18
19
20
21
22
23
24
25
26
PART NUMBER
10-0530-01
16-2269-01
11-4315-01
11-4341-01
130938
17-2747-01
12-2444-01
12-2561-01
17-2313-01
10-2514-03
17-2424-01
12-2406-01
16-2267-01
16-2268-01
15-2435-02
15-2435-01
10-0509-01
10-0563-01
17-3028-01
10-0273-01
16-2271-01
11-4585-01
10-2378-02
10-2565-01
11-4352-01
DESCRIPTION
NUT SQUARE 8-32
ADAPTER CORE
RETAINER CORE
DRIVER - CORE
SCREW M3X.5X6 PHIL EXT/SEM YZ
SLIP CLUTCH ASSY 65 TEETH 2 MM
HOUSING MEDIA SPOOL
TAKE UP HUB
SPRING EXTENSION
SCREW FLTHD M3 X 10
SPRING PIN CRES .062 DIA X 3/8 LG
SHAFT - MEDIA HUB
RETAINER MEDIA
PAD SCREW
SCREW PHP 8-32 X 1/4
PIN-ROLL 3/32 X 9/16 STOCK DRIVE
FLANGE - TAKE UP
TENSION BAR
SPACER
PLATE REWIND
5-83
Options
H.
I/O Expansion Card
5-84
Options
I/O Expansion Card
Without FLASH Memory (P/N 78-2256-01)
With FLASH Memory (P/N 78-2256-02)
ITEM NUMBER
1
2
3
PART NUMBER
51-2310-01
51-2310-11
11-5279-01
10-2903-04
DESCRIPTION
ASSEMBLY, I/O EXPANSION BOARD – WITHOUT FLASH MEMORY
ASSEMBLY, I/O EXPANSION BOARD – WITH FLASH MEMORY
PLATE, REAR COVER
SCREW, M4 X 12
5-85
Options
I.
LAN Interfaces
1
1
3
3
2
2
5-86
Options
DMXNet (P/N 78-2411-01)
ITEM NUMBER
1
2
3
PART NUMBER
15-2944-01
11-5206-01
10-2903-04
DESCRIPTION
DMXNet Card
PLATE, REAR COVER
SCREW, M4 X 12
DMXrfNet (P/N 78-2494-01)
ITEM NUMBER
1
2
3
PART NUMBER
24-2606-01
11-5206-01
10-2903-04
DESCRIPTION
DMXrfNet Card
PLATE, REAR COVER
SCREW, M4 X 12
5-87
Options
J.
Peel Mechanism, W-6208 and W-6308
5-88
Options
Peel Mechanism, W-6208 and W-6308 (P/N 78-2206-01)
ITEM NUMBER
1
3
4
8
9
10
11
12
13
15
16
17
18
19
20
21
PART NUMBER
10-0307-01
10-2889-01
10-0447-01
11-5024-01
11-5023-01
12-2797-01
12-2608-01
16-2277-01
13-2281-01
17-2459-01
16-2349-01
12-2564-01
12-2610-01
10-2259-01
16-2349-04
10-2820-01
DESCRIPTION
RETAINING RING .125D
SCREW 4-40X 1/4 PHIL FLT HD
BRACKET ROLLER FRONT
BRACKET ROLLER REAR
SHAFT ROLLER
SHAFT LATCH
BLOCK SLIDE
BLOCK LATCH
SPRING COMPRESSION .042 W.D.
ROLLER - CLAMP
SHAFT HINGE
BAR PEEL
SCREW PANHD 2-56 X .31 LG
ROLLER- CLAMP
WASHER LOCK #2
5-89
Options
K.
Peel Mechanism, W-8306
5-90
Options
Peel Mechanism, W-8306 (P/N 78-2207-01)
ITEM NUMBER
1
3
4
8
9
10
11
12
13
15
16
17
18
19
20
PART NUMBER
10-0307-01
10-2889-01
10-0447-01
11-5025-01
11-5026-01
12-2798-01
12-2453-01
16-2277-01
16-2278-01
17-2459-01
16-2349-01
12-2551-01
12-2610-02
10-2259-01
10-2820-01
DESCRIPTION
SCREW 4-40X 1/4 PHIL FLT HD
BRACKET ROLLER FRONT
BRACKET ROLLER REAR
SHAFT ROLLER
SHAFT LATCH
BLOCK SLIDE
BLOCK LATCH
SPRING COMPRESSION .042 W.D.
ROLLER - CLAMP
SHAFT HINGE
BAR PEEL
SCREW PANHD 2-56 X .31 LG
WASHER LOCK #2
5-91
Options
L.
Present Sensor
5-92
Options
Present Sensor (P/N 78-2333-01)
ITEM NUMBER
1
2
3
4
PART NUMBER
11-4185-01
24-2352-01
11-5169-01
17-2403-02
DESCRIPTION
BRACKET, SENSOR MOUNITING
ASSEMBLY, PRESENT SENSOR
SUPPORT, SENSOR
SCREW, PHILLIPS HEAD, M3 X .5 X 6
5-93
Options
M.
Twinax / Coax Interfaces
5-94
Options
Twinax Interface (P/N 78-2305-01)
ITEM NUMBER
1
2
3
4
5
6
PART NUMBER
11-5206-01
10-2930-04
24-2530-01
10-2520-01
11-5281-01
32-2328-01
DESCRIPTION
PLATE, COVER EXPANSION
SCREW, M4 X 12 PHILLIPS HEAD
CCA, TWINAX/COAX
SCREW, 4-40 X 2.5
BRACKET, COVER CONNECTOR
CABLE ASSEMBLY, TWINAX INTERFACE
Coax Interface (P/N 78-2305-02)
ITEM NUMBER
1
2
3
4
5
7
PART NUMBER
11-5206-01
10-2930-04
24-2530-01
10-2520-01
11-5281-01
32-2327-01
DESCRIPTION
PLATE, COVER EXPANSION
SCREW, M4 X 12 PHILLIPS HEAD
CCA, TWINAX/COAX
SCREW, 4-40 X 2.5
BRACKET, COVER CONNECTOR
CABLE ASSEMBLY, COAX INTERFACE
5-95
Options
N.
USB Interface
1
3
2
5-96
Options
USB Interface (P/N 78-2388-01)
ITEM NUMBER
1
2
3
PART NUMBER
51-2324-00
11-5206-01
10-2903-04
DESCRIPTION
USB INTERFACE CARD
PLATE, REAR COVER
SCREW, M4 X 12
5-97
Options
O.
Ribbon Saver
5-98
Options
Ribbon Saver (P/N 78-2237-01)
ITEM
NUMBER
1
2
4
5
6
7
9
10
11
12
13
14
15
16
17
18
19
20
21
22
24
25
26
27
28
29
30
31
32
33
34
35
36
37
PART
NUMBER
24-2353-01
10-0307-01
10-2514-01
12-2396-01
10-2531-01
10-2577-01
51-2340-01
24-2401-01
10-2578-01
16-2218-01
16-2219-01
16-2516-01
150128
17-2786-06
17-2314-06
11-4188-01
17-2796-01
17-2343-01
17-2376-01
15-2996-02
10-2446-01
899310
32-2270-01
11-4881-01
11-4880-01
11-4517-01
11-5515-01
12-2448-02
12-3207-01
15-2757-02
12-2791-01
10-2830-01
17-2592-01
13-2261-01
ITEM
NUMBER
38
39
40
42
43
45
46
47
48
49
51
52
53
54
55
56
57
58
60
61
DESCRIPTION
ASSY - HEAD LIFT SENSOR
SCREW FLTHD M3 X 6
CAM LIFTING
BUSHING FLANGED SELF-RETAINING
CCA RIBBON SAVER
MOTOR ASSY HEAD LIFTER
BUSHING FLANGED
CAM SENSOR
BLOCK BEARING
BELT TIMMING 3 MM HTD 88 T
SPRING COMPRESSION LC-026B-9MW
GUIDE MEDIA FRONT
GEAR SPUR 21 TEETH
GEAR SPUR 24 TEETH
PIN-RETAINING
BRAKE 24 VOLT (MOD)
RING RETAINING 7/32
BEARING - HEADLIFT
ASSY - RIBBON SAVE HARNESS
FOOT BRACKET OUTBOARD
FOOT BRACKET INBOARD
CAM IDLER LIFTING
BRACKET MOUNTING MOTOR RIBBON SAVER
BLOCK SPACER
SHAFT CAM RIBBON SAVER
ASSY SIDE PLATE
WASH FLT NYLON .192IDX.312ODX.110LG
ROLLER IDLER
5-99
PART
NUMBER
15-2500-01
15-2500-02
10-2830-05
11-5067-02
10-0557-01
13-2273-01
10-2831-04
10-2830-02
10-2675-01
10-2866-01
17-2744-01
17-2516-01
10-0252-01
899210
10-3040-01
16-2857-01
12-3184-01
32-2498-01
10-3041-01
10-0526-01
DESCRIPTION
ARM LIFTING
ARM LIFTING
PLATE UPPER-PRINTHEAD
SCREW SOC HD CAP 4-40 X 1/4
ROLLER DRIVE
LOCTITE 242
WASHER NYLON
GEAR 40 TEETH
BEARING BALL FLANGED .3125 ID
WASHER FLAT NYLON
IDLER RIBBON SAVER
SHAFT IDLER RIBBON SAVER
CABLE ASSY MOTOR DRV .1CTR. 6CKT
SCREW CAP M4 X 14
WASHER #8 SPLIT LOCK
Options
P.
Fan-Fold Media Guide
1
5-100
Options
Fan-Fold Media Guide (P/N 15-2786-01)
ITEM NUMBER
1
PART NUMBER
15-2786-01
DESCRIPTION
FANFOLD MEDIA GUIDE
5-101
Options
Q.
Heavy Duty Cutter Tray, W-6208 and W-6308
5-102
Options
Heavy Duty Cutter Tray, W-6208 & W-6308 (P/N 15-2625-01)
ITEM NUMBER
PART NUMBER
DESCRIPTION
1
11-4664-01
TRAY PAPER
2
11-4665-01
BRACKET BOTTOM TRAY
3
11-4666-01
ARM UPPER
4
11-4667-01
ARM LOWER
5
11-4668-01
BRACKET MOUNTING TRAY
6
11-4669-01
PLATE NUT
7
12-2660-01
BLOCK GUIDE
8
17-2654-01
WING NUT M5 X .8
9
17-2655-01
WING STUD M5 X .8
10
10-2519-02
SCREW PANHD SEMS M3 X 8
11
10-2227-05
WASHER - SHIM
13
17-2572-01
BUMPER BUTTON .62 0D X .125 THK
14
17-2669-01
BEARING SLEEVE .252OD .126ID .125
5-103
Options
R.
Heavy Duty Cutter Tray, W-8306
5-104
Options
Heavy Duty Cutter Tray, W-8306 (P/N 15-2626-01)
ITEM NUMBER
PART NUMBER
DESCRIPTION
1
11-4664-02
TRAY PAPER
2
11-4665-02
BRACKET BOTTOM TRAY
3
11-4666-02
ARM UPPER
4
11-4667-02
ARM LOWER
5
11-4668-02
BRACKET MOUNTING TRAY
6
11-4669-01
PLATE NUT
7
12-2660-01
BLOCK GUIDE
8
17-2654-01
WING NUT M5 X .8
9
17-2655-01
WING STUD M5 X .8
10
10-2519-02
SCREW PANHD SEMS M3 X 8
11
10-2227-05
WASHER - SHIM
13
17-2572-01
BUMPER BUTTON .62 0D X .125 THK
14
17-2669-01
BEARING SLEEVE .252OD .126ID .125
5-105
Options
S.
Standard Cutter Tray, W-6208 and W-6308
5-106
Options
Standard Cutter Tray, W-6208 and W-6308 (P/N 15-2495-01)
ITEM NUMBER
PART NUMBER
1
10-2113-01
WASHER, FEATHERED, STEEL
2
10-2356-01
SCREW, SLOT, 8-32 X 3/16
3
11-4422-02
BRACKET, CUTTER CATCH TRAY
4
11-4420-01
TRAY, CATCH, CUTTER
5
11-4422-01
BRACKET, CUTTER CATCH TRAY
6
11-4421-01
LEVER, CATCH TRAY
7
140093
8
11-4423-01
DESCRIPTION
KNOB, PLASTIC, 8/32 TAPPED
EXTENSION, CATCH TRAY
5-107

Maintenance Manual - Datamax

Transcription

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