Automatic II Electronic tyre

Automatic II
Electronic tyre-filling gauge
Automatic II
The tyre-filling gauge with iSPIN-control
BLITZ Top-Design
Automatic
iSPIN Control Knob
The new electronic tyre-filling gauge Automatic II from
BLITZ stands out due to its
particularly simple operating concept. In the centre of
attention is the iSPIN control
knob, which sets the required
tyre pressure. A micro-controller measures the actual
tyre pressure and automatically ensures adjustment to
the preset index value.
Automatic II tyre-filling
gauges can be calibrated
and are approved by the PTB
(Physical-Technical Federal
Institute of Braunschweig).
Illuminated
The background-illuminated, alphanumeric LCD
display is particularly
strong in contrast and
therefore ensures good
legibility. It serves the
display of index- and actual
values as well as other diverse status information.
Due to the iSPIN control
knob the required index
value is simply and moreover quickly adjusted.
Robust
The Automatic II has a
sturdy stainless steel casing and vandalism-proof
controls. All electronic
components are compound-filled and therefore
unaffected by climate.
BLITZ Top-Design
Self-Diagnosis
An integrated microcontroller constantly monitors all components. Leakages or malfunctions are
thus instantly recognized
and indicated on the LCD
display.
BLITZ Top-Design
Service-friendly
Model
Max.
Pressure
filling pressure supply
min./max.
Tolerance
bar
bar
bar
Dimensions
T
H
Hose
length
Power
requirement
Voltage
B
mm
mm
mm
m
VA
V/Hz
12
12
12
12
230/50
230/50
12
12
12
12
230/50
230/50
Electronic tyre-filling gauge, Automatic II
Tyre filler for passenger cars, max. filling pressure 5,5 bar
Automatic II W 5,5
Automatic II S 5,5
5,5
5,5
Automatic II W 9,5
Automatic II S 9,5
9,5
9,5
7/16
7/16
< 0,08
< 0,08
200
200
320
350
540
1310
Tyre filler for trucks, max. filling pressure 9,5 bar
12/16
12/16
< 0,08
< 0,08
200
200
320
350
540
1310
OK
BlitzRotary GmbH
Hüfinger Straße 55
D-78199 Bräunlingen
Telefon +49.771.9233.0
Telefax +49.771.9233.99
[email protected]
http://blitz.rotarylift.com
1
Set required tyre
pressure with
the iSPIN control
knob.
2
Confirm the
index value by
pressing the OK
key.
3
Connect hose
to the tyre valve
– the filling
process starts
automatically.
4
A signal tone
sounds when the
index value has
been attained. For
following tyres,
the filling process
is automatically
repeated.
103334 Subject to change of technical data, figures given are exclusively for advertising. Automatic II_en_2003_10
During the development of
the Automatic II particular attention was paid to
accessibility. The modular
design of the tyre gauge
has taken this into account.
cDISK
Pressure plate assembly device for removal and installation of truck transmissions
cDISK
The simple solution for difficult tasks
Perfectly simple
Due to their extremely heavy
weight of up to 80 kg, truck
transmissions, in particular
their pressure plates, are
very difficult to install and/or
remove. With the new cDISK
from BLITZ this task has now
been simplified considerably.
!
BLITZ Top-Design
ROLLFIT-System
Different hole circles
The possibility of positioning the support rollers
at different points enables
the support of all common
pressure plates.
Due to the registered
ROLLFIT-System* the pressure plate can be turned to
any desired position on the
support. Important for
exact alignment of the
pressure plate with the
flywheel.
Together with existing equipment (pit lift, crane etc.) the
pressure plate and/or the flywheel can be mounted easily
by one person. The adjustable
tilting angle as well as the
registered ROLLFIT-System*
guarantee an ergonomic
workplace.
Flexibly applicable
As well as several exchangeable pegs, a mounting arm and a transporting
grip are all part of the
standard delivery. The
cDISK can thus be applied
either from under the vehicle carriage or from above.
cDISK Standard Equipment
Consisting of assembly device
,
mounting arm
, transporting grip
and exchangeable pegs (ø 35, 45 and
55 mm) .
BlitzRotary GmbH
Hüfinger Straße 55
D-78199 Bräunlingen
Telefon +49.771.9233.0
Telefax +49.771.9233.99
[email protected]
http://blitz.rotarylift.com
Order No.: 3745430
cDISK Adaption for flywheel
Positive locking of flywheel is guaranteed by spanner bolts.
Adjustable tilting angle
Complementing the ROLLFIT-System the pressure
plate adapter can be tilted
by ±10°. Should the transmission unit not be exactly
horizontal – for instance
whilst carrying out maintenance work on buses – then
the angle can be optimally
adapted.
Order No.: 100626
cDISK EvoBus Extra Kit
To support EvoBus pressure plates
the standard support rollers must be
exchanged for the rollers from the
Extra Kit.
Order No.: 101758
cDISK Die Cast Housing Adapter
For pressure plates with die cast
housing. The support takes place
within the cup washer by means of
revolving locking (necessary e.g. for
MB A0072501404/A0072505204).
102362 Subject to change of technical data, figures given are exclusively for advertising.
* Registered design Germany No. 20207841.8.
Order No.: 3745410
!
BLITZ Top-Design
Compressed Air Treatment
Convincing Quality
Refrigerated Compressed Air Dryers
HHD plus and HPRD Series
A well designed heat
exchanger allows efficient
heat transfer, with minimum pressure loss, while
resisting fouling.
A well designed refrigeration system provides
tight control of the cooling
temperature – ensuring a
consistent dew point without the danger of freezeups.
Models HHDP 380 and
larger include an emm
(Energy Management Monitor) automatically cycles
the dryer off when the air
system is not in use (e.g.
at the end of the work day,
weekends).
A well designed separator
removes liquid condensate
across a wide range of
flows.
A well designed automatic drain offers positive
discharge of condensate
without air loss. Models
HHD 10 to HHDP 300 use
pneumatically operated
drain. Models HHDP 380
and larger use electrically
operated drain.
A dryer and 3 micron
coalescing filter for the
price of a dryer removes all
solid and liquid particles 3
microns and larger.
HHDP 600
Refrigerated Compressed Air Dryers
with 3 micron filter and emm (Energy
Management Monitor).
Clean, dry air makes your
operation more productive
As long as the compressed
air is not exposed to temperatures below the temperature
the air was cooled to in
the dryer (this is called the
dew point temperature), no
troublesome liquid water will
form in downstream air lines
and equipment. Dry air keeps
pneumatic equipment running at peak efficiency and
extends the service life of air
tools, motors, and cylinders
allows pneumatic instruments, valves, and controls
to operate reliably and helps
ensure product and process
quality.
2
HHD 20
Refrigerated Compressed Air Dryer
without 3 micron filter.
HHDP 50
Refrigerated Compressed Air Dryer
with 3 micron filter.
Correction Factors for different operating conditions
Operating pressure
V [m³/h] multiplied by
3
4
5
6
7
0,81 0,88 0,93 0,96 1
Inlet Air Temperature
V [m³/h] multiplied byt
+30°C
1,25
Ambient Temperature
V [m³/h] multiplied by
+25°C
1
+35°C
1
8
10
1,04 1,12
+40°C
0,88
+30°C
0,94
12
1,17
14
1,21
+45°C
0,75
+50°C
0,6
+35°C
0,89
+45°C
0,8
16
1,2
Refrigerated Compressed Air Dryers
Technical Data
Model
Flow Capacity*
Pressure Dew Point**
3°C
7°C
10°C
m³/h
m³/h
m³/h
Operating
Power ConPressure max. sumption***
Voltage/Phases
Frequency
bar
V/Hz
kW
Connection
Dimensions
Weight
H
B
T
mm
mm
mm
kg
356
356
356
279
279
279
394
394
394
20
22
25
432
432
506
548
548
684
684
432
432
432
508
508
603
603
559
559
621
729
729
765
765
40
41
48
64
72
86
89
Refrigerated Compressed Air Dryers, HHD Series
For operating pressures up to 16 bar
HHD 10
HHD 20
HHD 30
10
20
30
12
24
36
HHDP 50
HHDP 70
HHDP 100
HHDP 150
HHDP 210
HHDP 260
HHDP 300
50
70
100
150
210
260
300
60
84
120
180
252
312
360
HHDP 380
HHDP 480
HHDP 600
HHDP 790
HHDP 950
HHDP 1450
380
480
600
790
950
1450
456
576
720
948
1140
1740
13
26
39
16
16
16
0,12
0,12
0,18
230/1/50
230/1/50
230/1/50
3/8“
3/8“
3/8“
For operating pressures up to 16 bar, with 3 micron filter
65
91
130
195
273
338
390
16
16
16
16
16
16
16
0,22
0,24
0,36
0,47
0,61
0,61
0,88
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
R 3/4“
R 3/4“
R 1“
R 1“
R 1“
R 1 1/2“
R 1 1/2“
For operating pressures up to 16 bar, with 3 micron filter and emm (Energy Management Monitor)
494
624
780
1027
1235
1885
16
16
16
16
16
16
1
1,46
1,46
1,97
1,97
2,87
400/3/50
400/3/50
400/3/50
400/3/50
400/3/50
400/3/50
R 2“
R 2“
R 2“
DN 80
DN 80
DN 80
1019
1019
1019
1324
1324
1459
552
552
552
699
699
699
1219
1219
1219
1295
1295
1651
161
166
175
185
204
261
*
Flow capacity m³/h based on +20°C and 1 bar absolute at inlet air temperature +35°C, working pressure 7 bar, pressure dew point +3°C.
Pressure drop: at standard conditions in dryer <0,2 bar, in filter <0,15 bar, pressure drop total: <0,35 bar
** Pressure dew point up to +3°C corresponds to ISO 8573-class 4; up to +7°C to class 5 and up to +10°C to class 6
*** Power consumption kW at 1,7°C evaporation of cooling agent and +25°C ambient temperature
Please observe: max. operating temperature: 49ºC
Other executions upon request.
Modell
Max. Flow Capacity at Operating Pressure*
Power
Voltage/Phases
Consumption Frequency
20 bar
28 bar
35 bar
42 bar
48 bar
58 bar
64 bar
m³/h
m³/h
m³/h
m³/h
m³/h
m³/h
m³/h
Connection
kW
Dimensions
Weight
H
B
T
mm
mm
mm
kg
474
474
641
895
895
895
895
381
381
406
495
495
495
495
26
30
48
94
85
107
95
813
813
1118
1118
1118
1219
965
965
965
965
965
1270
168
172
211
216
268
465
Refrigerated Compressed Air Dryers, HPRD Series
For operating pressures over 16 bar
HPRD 0,17-500
HPRD 0,20-500
HPRD 0,25-500
HPRD 0,50-500
HPRD 0,50-900
HPRD 0,75-500
HPRD 0,75-900
20
29
79
152
98
300
159
22
33
85
159
103
308
165
23
35
89
165
108
315
169
109
110
112
113
171
173
176
177
0,24
0,26
0,4
0,77
0,77
0,93
0,93
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
230/1/50
R 3/8“ a. 356
R 3/8“ a. 356
1/2“ NPT 432
1“ NPT
589
1“ NPT
589
1 1/2“ NPT 589
1“ NPT
589
Refrigerated Compressed Air Dryers, HPET Series
For operating pressures over 16 bar
HPET 1,00-700
HPET 1,50-700
HPET 2,00-700
HPET 3,00-700
HPET 4,00-700
HPET 6,00-700
470
784
1175
1567
1959
2742
480
800
1199
1599
1999
2798
490
816
1224
1632
2040
2855
*
500
833
1249
1665
2082
2914
510
850
1274
1699
2124
2973
1,05
1,46
1,97
2,93
4,48
5,18
400/3/50
400/3/50
400/3/50
400/3/50
400/3/50
400/3/50
R 1“
R 1“
R 1-1/2“
R 1-1/2“
R 1-1/2“
R 3“
1092
1092
1092
1092
1092
1279
Flow capacity m³/h based on+20ºC and 1 bar absolute at inlet air temperature +35ºC, working pressure vide technical
details, pressure dew point +3ºC.
3
Pressure Swing Desiccant Dryers
DK Series
The preliminary filter developed by BLITZ protects
the desiccant bed from contamination thereby helping
to extend the useful life of
the desiccant
The after filter effectively
protects down-line units
from desiccant dust.
The control air filter processes the compressed air
which is required for the
switching elements and
ensures trouble-free operation.
Generously dimensioned
sound absorbers (see illustration) not only reduce the
noise level to a minimum,
but are also fitted with
replaceable inserts to help
prolong service life, thereby
providing an even higher
level of economic efficiency
at the production works.
DK series
BLITZ Desiccant Dryer in vertical
execution.
4
Complete service for compressed air treatment at
dew points down to -70°C
SENSATHERM®-control
(Optional)
In particular demanding
applications (instrument
air, air for conveying dust,
such as cement or coal dust,
chemical or medical industry)
which require very low dew
points down to as low as
-70°C necessitate the use of
adsorption dryers.
The patented SENSATHERM®
control system controls both
the charging phase and the
regeneration process in a
safe and reliable manner.
SENSATHERM® measures
the temperature characteristic resulting from the
adsorption heat which is
produced and controls the
length of the charging phase
accordingly (up to max. 30
minutes). During the regeneration process the reverse
temperature characteristic in
the desiccant is determined
and stored, representing the
result of the regeneration
process.
Result: Savings of up to
85% in comparison with the
energy normally required
when operated at part load.
With the innovative SENSATHERM® control system,
which is available as an optional fitting, the dew points
can be programmed by the
user from -25° to -70° C (-40° C
max. with SENSATHERM®).
Simple temperature sensors
render calibration superfluous, and the load is indicated
on an LED display.
Pressure Swing Desiccant Dryers
Technical Data
Model
Air Flow* Press.
Dew Point 2°C
Operating Pressure Power
max.
Consumption
m³/h
bar
Connection
kW
Dimensions
Weight
H
B
T
mm
mm
mm
kg
157
157
157
208
208
25
41
46
69
79
600
620
620
750
800
800
930
1200
1250
1340
1340
1400
1450
1550
103
105
195
280
340
460
580
840
1170
1550
1750
1950
2100
3000
Pressure Swing Desiccant Dryer, DKC Series
Wall-mounted execution
DKC 9
DKC 17
DKC 25
DKC 35
DKC 45
9
17
25
35
45
10
10
10
10
10
0,05
0,05
0,05
0,05
0,05
1/2“ NPT
1/2“ NPT
1/2“ NPT
1/2“ NPT
1/2“ NPT
775
775
775
775
775
516
516
516
669
669
Pressure Swing Desiccant Dryer, DK Series
Standing execution
DK 70
DK 120
DK 160
DK 260
DK 420
DK 600
DK 750
DK 1000
DK 1250
DK 1600
DK 1900
DK 2250
DK 2700
DK 3600
70
120
160
260
420
600
750
1000
1250
1600
1900
2250
2700
3600
16
16
16
16
16
16
16
10
10
10
10
10
10
10
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
*
R 3/4“
R 1“
R 1“
R 1 1/2“
R 1 1/2“
R 1 1/2“
R 2“
DN 80
DN 80
DN 80
DN 80
DN 100
DN 100
DN 100
1950
1950
1950
2000
2000
2000
2030
2295
2640
2635
2480
2800
2857
2705
650
730
730
1000
1100
1150
1300
1500
1500
1600
1640
1900
1900
1900
Flow capacity m³/h based on +20ºC and 1 bar absolute, inlet air temperature +35ºC, working pressure 7 bar, pressure
dew point -40ºC.
Max. regeneration air at 7 bar,=14,4% of nominal load.
Data referring to units including preliminary and after filter.
The advantages at a glance
DKC Series
The capacity giant in compact, wallmounted execution
Everything under control
Moisture indicator available as of
model DK 1000.
• Generously dimensioned
desiccant vessels enable
low air speeds
• The long contact times
between compressed air
and desiccant ensure
constant dew points, even
when extreme levels of
water vapour apply
• The natural aging of the
desiccant amounts up to
30% within the first year.
Due account has been
taken of this capacity loss
in calculating the amount
of desiccant in the vessels!
• Constant dew point
throughout the effective
life of the desiccant
• Especially maintenance
friendly (maintenance
works can be carried out
without removing desiccant agent).
• Moisture indicator with
colour change for possible
increase of pressure dew
point at outlet.
5
Compressed Air Filters
HF and HP Series
Differential pressure indicators – easy to be read,
indicate optimum time for
element investment.
Optimised flow paths for
save filtration and little
pressure drop.
1/8 turn, self locking bayonet head to bowl connections.
Modular connections
– allow housings to be
connected in series easily,
while saving space.
Large, effective surface
area – improves capture
rate – ensures high efficiencies.
Epoxy powder coated housings for added durability.
Integrated condensate
drain for reliable discharge
of collected liquids – prevents air loss.
Corrosion resistant cores
manufactured from aluminium, zinc and steel.
BLITZ Filter HF 9
For bulk liquid removal plus a 3 micron coalescer (5 ppm w/w maximum
remaining oil content).
BLITZ Filter HF 7
For removal of liquid water and oil;
removes solid particles to 1 micron
(1.0 ppm w/w maximum remaining oil
content).
BLITZ Filter HF 5
For coalescing fine water and oil
aerosols; removes solid particles to
0.01 micron (0.01 ppm w/w maximum
remaining oil content).
BLITZ Filter HF 1
For removal of oil and hydrocarbon vapors normally adsorbable by activated
carbon; removes solid particles to
0,01micron (0,003 ppm w/w maximum
remaining oil content (as a vapor)).
The two stage filtration:
1st stage: Two stainless steel orifice
tubes provide 10 micron
mechanical separation.
2nd stage: In depth fiber media
captures solid and liquid
particles to 3 microns.
The two stage filtration:
1st stage: Captures larger particles
with alternate layers of
fiber media and media
screen.
2nd stage: Coalesces aerosols and
captures solid particles
with multiple layers of
epoxy bonded, blended
fiber media.
The two stage filtration:
1st stage: Multiple layers of fiber
media and media screen
remove larger particles,
prefiltering the air for the
second stage.
2nd stage: Multiple layers of bonded,
blended fiber media for fine
coalescence Outer coated,
open cell foam sleeve.
The two stage filtration:
1st stage: A stabilized bed of finely
divided carbon particles
removes the majority of the
oil vapour.
2nd stage: Multiple layers of fiber
media with bonded microfine carbon particles
remove the remaining oil
vapour. Outer coated, open
cell foam sleeve prevents
fiber migration designed
for 1000 hour life at rated
conditions.
6
Compressed Air Filters
Technical Data
Model
Flow capacity*
Operating pressure
max.
m³/h
bar
Connection
Dimensions
Weight
H
B
mm
mm
kg
Compressed Air Filters, HF Series
For op. press. up to 16 bar, Separator/Filters, < 3 micron, remaining oil contents < 5 ppm
HF 9
-12
-16
-20
-24
-28
-32
-36
-40
-44
-48
-52
-54
-56
35
60
105
170
290
425
640
825
1060
1325
1110
1700
2125
16
16
16
16
16
16
16
16
16
16
16
16
16
3/8“
1/2“
1/2“
3/4“
1“
1 1/2“
1 1/2“
2“
2 1/2“
2 1/2“
DN 80
DN 80
DN 80
281
281
340
389
497
579
693
789
935
1091
1038
1219
1219
105
105
105
133
133
164
164
194
194
194
260
406
406
3,6
3,7
3,9
4,4
4,8
4,6
5,1
11,9
13,7
15,5
16,3
41,3
41,3
For op. press. up to 16 bar, Fine Filters, < 1 micron, remaining oil contents < 1 ppm
HF 7
variants: vide HF 9
For op. press. up to 16 bar, Oil Removal Filters, < 0,01 micron, rem. oil contents < 0,01 ppm
HF 5
variants: vide HF 9
For op. press. up to 16 bar, Activated Carbon Filters, < 0,01 micron, rem. oil cont. < 0,003 ppm
HF 1
variants: vide HF 9
*
Flow capacity m³/h based on +20ºC and 1 bar abolute, at inlet air temperature +35ºC, working pressure 7 bar.
Filters up to HFx-48 incl. condensate drain.
Correction Factors for different operating conditions
Operating pressure
V [m³/h] multiplied by
Model
3
4
5
6
7
0,81 0,88 0,93 0,96 1
8
10
1,04 1,12
Connection
Dimensions
Max. Flow Capacity at Pressure Dew Point*
12
1,17
14
1,21
16
1,2
Weight
7 bar
25 bar
40 bar
62 bar
H
B
m³/h
m³/h
m³/h
m³/h
mm
mm
kg
Compressed Air Filters, HP Series
For op. press. over 16 bar, Separator/Filters, < 3 micron, remaining oil contents < 5 ppm
HF 9-20-HP 62
105
315
525
840
1/2“
371
146
7,2
For op. press. over 16 bar, Fine Filters, < 1 micron, remaining oil contents < 1 ppm
HF 9-20-HP 62
105
315
525
840
1/2““
371
146
7,2
For op. press. over 16 bar, Oil Removal Filters, < 0,01 micron, rem. oil contents < 0,01 ppm
HF 5-20-HP 62
105
315
525
840
1/2“
371
146
7,2
For op. press. over 16 bar, Activated Carbon Filters, < 0,01 micron, rem. oil cont. < 0,003 ppm
HF 5-20-HP 62
105
*
315
525
840
1/2“
371
146
7
Flow capacity m³/h based on +20ºC and 1 bar abolute, at inlet air temperature +35ºC, working pressure 7 bar.
7
Oil Water Separators
Öwamat Series
Optional fault message
transmission to a control
system by an electrical
alarm sensor on the level
indicator.
Integrated level indicator and optical reference
turbidity for comparison of
samples.
In case of utilisation in
frost- hazard areas, a separate heating unit assures
problem- free processing.
The ÖWAMAT® is available
in 6 sizes, ready-to-connect,
and is designed space saving and user friendly.
Öwamat 4
Oil-Water Separator for flow capacities up to 8,5 m³/min.
Why you, too, need a
processing system!
Frequently, condensate consists of 99% of water and only
1% oil. Therefore, processing
the oil emulsive condensate
on site is always more economical than cost intensive
disposal by specialist companies. An important point
is, that your system complies
with the applicable laws and
regulations. Contained within
the Water Resources Act, the
legislation stipulates water
processing according to the ”
generally accepted engineering Standards ”. It is prohibited to discharge waste
8
water containing more than
20 mg/l mineral oil into the
sewage system. The solution:
ÖWAMAT®
ÖWAMAT® is an oil-water
separation system for dispersed condensates, proven
for many years and continually further developed. Since
it fulfils the applicable lawful
regulations, safe processing
is guaranteed and discharge
of the processed water into
the sewage system is possible without any problems.
Oil Water Separators
Technical Data
Model
Container
Contents
Oleophile
Prefilter
Adsorption
filter
l
l
l
Condensate
Inlet
Water
Outlet
Oil Outlet
Dimensions
Weight
H
B
T
mm
mm
mm
kg
525
755
1000
1245
200
360
540
670
200
445
665
920
4
10
24
4
Oil Water Separators, Öwamat Series
For compressor capacities up to 33 m³/h
Öwamat 1
Öwamat 2
Öwamat 4
Öwamat 6
9
55
110
250
1x2
1x2
1 x 4,5
1x9
1x3
1x3
1x8
2 x 17
G 1/2“
DN 13
DN 25
DN 25
G 1/2“
DN 13
DN 32
DN 32
Model
max. Flow Capacity
Screw Compressors
Turbine Oil
VDL-Oil
VCL-Oil
Synthetic-Oil
Piston Compressors
Turbine Oil
VDL-Oil/Synthetic-Oil
m³/min
m³/min
m³/min
m³/min
m³/min
m³/mi
1,2
2
4,4
22
0,5-0,9
0,7-1,4
1,4-3,3
6,5-16
ø 20 mm
DN 32
DN 32
Flow Capacity, Öwamat Series
Depending on compressor type and type of oil used
Öwamat 1
Öwamat 2
Öwamat 4
Öwamat 6
1,5
4
8,5
33
1,3
3,5
7
30
1
2,5
5,5
22
0,5-1,5
1,2-2,5
2,3-5,5
11,0-22,0
Compatible
Mulitple inlet to connect up to 4 condensate feeding lines
Family circle
All models at a glance: Öwamat 1,
Öwamat 2, Öwamat 6 and Öwamat 4.
9
Condensate Drains
Bekomat Series
Constant self-monitoring guarantees maximum
reliability. The current
operating state is indicated
by an LED display. All the
operator’s elements and
the electronic control are
splash-proof and comply
with IP65 protection rating.
The intelligent control
avoids unnecessary loss
of compressed air, thus
permitting considerable
energy savings.
The electronic system consists of an integrated power
unit and a control with
accessible 24 VDC direct
current.
The connection to the
compressed-air system is
quite simple, because the
inlet and outlet of the Bekomat unit are in alignment.
Discharge can be arranged
either through a hose or
piping.
The non-wearing capacitive
sensor registers every type
of condensate – including
pure oil. Condensate discharge is no problem even
with heavily contaminated
condensate.
Bekomat 21
Condensate drain with system. The
advantages at a glance.
For the efficiency of your
compressed air system
No matter for what purpose
you are using compressed air,
it must always be of high and
unvarying quality. This quality
can be impaired by compressed air condensate.
10
Why you need an intelligent
condensate drain
Compressed-air condensate
is unavoidable during the production of compressed air. It
is often highly contaminated
with oil and usually also
contains dirt particles (such
as rust) and other harmful substances. ”Oil-free”
condensate is particularly aggressive. Your primary target:
removing and treating the
condensate to ensure high
quality compressed air.
Condensate does not occur in
consistent quantities. A reliable and efficient condensate
drain removes condensate
from the compressed-air system wherever and whenever
it accumulates, and without
increasing costs. Many drain
types do not meet these
requirements.
Condensate Drains
Technical Data
Model
max.
Flow
Capacity
max.
max.
Operating
Dryer
Filter
Pressure
Performance Performance min./max
Temperature*
min./max.
m³/min
m³/min
°C
Connection
Inlet
m³/min
bar
Dimensions
Outlet
Weight
H
mm
B
mm
T
mm
kg
115
69
134
0,7
141
65
150
0,8
162
93
190
2
180
120
224
2,9
Condensate Drains, Bekomat Series
For compressor capacities up to 90 m³/min
Bekomat 21
4
8
40
0,8/16
+1/+60
G 1/2
Bekomat 12
6,5
13
65
0,8/16
+1/+60
G 1/2
Bekomat 13
30
60
300
0,8/16
+1/+60
G 1/2
Bekomat 14
130
260
1300
0,8/16
+1/+60
G 1/2
*
**
Bekomat 12
For flow capacities up to 4,5 m³/h.
G 1/4 / **
di=
10 mm
G 3/8 / **
di=
13mm
G 1/2 / **
di=
13mm
G 3/4 / **
di=
13mm
With heating and appropriate insulation application up to -25°C is possible.
Hose connection
Bekomat 13
For flow capacities up to 20 m³/h.
Bekomat 14
For flow capacities up to 90 m³/h.
11
Compressed Air Treatment
The components at a glance
Air quality:
Recommended use:
moisture saturated, solid
particles 3 micron absolute,
remaining oil contents
0,005 ppm
Compressed air class*: 3.7.4
blowing air (only for applications insensitive to oil,
solid particles and water)
pressure dew point 3°C, fitration of all solid particles,
3 micron absolute
Compressed air class*:
3.4.4
general workshop air
pressure dew point
3°C,separation degree
99,999%, for solid particles
0,01 micron, remaining oil
contents 0,01 ppm
Compressed air class*:
1.4.2
compressed air tools ,
pneumatics, control and
instrumental technique,
surface technique, powder
coating, packing technique
pressure dew point 3°C, free
from aerosoles, oil smell and
oil taste, solid particles 0,01
micron absolute, remaining
oil contents 0,003 ppm
Compressed air class*: 1.4.1
foods and semi-luxury
foods, chemical and pharmaceutical industry, breathing air, production air,
photographic laboratories
+ 100% sterile filter Compressed air class*: 1.4.1
vide above + sterile air
requirement
pressure dew point –40°C,
separation degree 99,999%,
solid particles 0,01 micron,
remaining oil contents
0,01 ppm
Compressed air class*: 1.1.2
outlying lines, pneumatics, compressed air tools,
control and instrumental
technique, surface technique, powder coating
pressure dew point –40°C
free from aerosoles, oil
smell and oil damps as well
as solid particles, remaining oil contents 0,003 ppm
Compressed air class*: 1.1.1
production air for highly
hygroscopic substances in
dairy, breweries, breathing
air, chemical and pharmaceutical industry, outlying
lines.
HF 9
Cyclone
separator
Refrigerated
compressed
air dryer
HF 5
HF 5 +
HF 1
HF 5 +
HF 1 +
Sterile filter
Air
receiver
Condensate
drain
HF 7 + HF 5
HF 7
HF 1
Oil water
separator
Oil
Water
Pressure swing
desiccant dryer
*
BlitzRotary GmbH
Hüfinger Straße 55
D-78199 Bräunlingen
Telefon +49.771.9233.0
Telefax +49.771.9233.99
[email protected]
http://blitz.rotarylift.com
according to DIN ISO 8573-1: 1995
725514 Subject to change of technical data, figures given are exclusively for advertising. Druckluftaufbereitung_en_2003_11
Compressor
In Ground Truck Lifts
DUPLEX Series
Double Safety
The Integrated Safety Device ISA-Duplex¹
The Quantum Leap
The concept of the integrated safety
device ISA-Duplex. Two cylinders with
different functions but with a common
goal: maximum safety.
Safety
The outer cylinder serves
exclusively for lifting and
lowering. The inner-lying second cylinder cares
exclusively for safety.
Safety
The independence of the
lifting and safety systems
are guaranteed by two
separate hydraulic circuits.
Safety
The multi-cylinder as an
integral component of the
integrated safety device
ISA-Duplex.
Safety
The inner-lying
safety cylinder is
completely protected from external
influences (corrosion, pollution and
mechanical damage
etc.).
Safety
The lifting cylinder being forced to ascend and
descend together with the
safety cylinder guarantees
maximum operating safety
all the time.
Hermetic Separation
Two separate hydraulic circuits, in
connection with the safety device ISADuplex, guarantee double safety.
Two Functions – One Goal
The truck lifts of the DUPLEX
series have been developed
from a completely new standpoint. Special attention has
been devoted to the safety
factor.
The outstanding features of
the integrated safety device ISA-Duplex represent
a quantum leap in modern
lifting technology. That which
has been tried and tested for
decades is now doubled.
2
Two cylinders adopt the task
earlier carried out by one. The
outer cylinder serves exclusively for lifting and lowering. The inner-lying, second
cylinder cares exclusively for
safety. Both cylinders are hermetically separated from one
another by two independent
hydraulic circuits. Furthermore, the integrated construction of the safety device
has the enormous advantage
of being
completely protected against
external influences. Neither
corrosion nor other dirt particles can damage the integrated safety device ISA-Duplex.
The New Surface Generation
DUPLEX Lifting Cylinder with Nitro-Diffusion
Technology²
Transformed Surface
As elementary components of
truck lifts the lifting cylinders
in workshop surroundings are
exposed to most unfavourable environmental influences.
For this reason, the lifting cylinders of the truck lifts in the
new DUPLEX series are available as an option with the
new Nitro-Diffusion Technology. Unlike the classic hard
chromium plating, with the
Nitro-Diffusion Technology a
surface transformation takes
place, which not only makes
the lifting cylinder resistant
to external influences but
also increases the resistance
to wear.
With Nitro-Diffusion Technology, damaged chromium
layers which can lead to seal
ring damage and corrosion
are a thing of the past. Maintenance intervals are longer
and durability increases.
Nitro-Diffusion
Transformed surface
Hard chromium plating
Applied layer
The Profit
High durability and operating safety:
two factors achieved by the Nitro-Diffusion Technology.
Corrosion Resistance
Nitro-Diffusion in comparison to hard
chromium plating, salt spray test
CASS according to DIN 50021.
¹
²
³
4
Depth of Wear
Nitro-Diffusion in comparison with
hard chromium plating , depth of wear
caused by seal rings on a shaft which
runs 70 hours in water and then 24
hours without lubrication.4
Patent No. 198 41 894.9-14
Registered design No. 201 02 352.0
Registered design No. 298 16 307.1
Wahl, G., Sharon, A., Improved Corrosion Resistance Obtained Through Replacement of Chromium with
Nitrocarburizing, 6
3
Completely Even
The FLEXCOVER Pit Cover from BLITZ³
Drive Over It!
Modern truck workshops
have to optimise their work
routine. In order to do this,
it is important to have a safe
and above all useable covering of the truck lift pit.
These requirements can
be more than met with the
FLEXCOVER pit cover from
BLITZ. The innovative design
providing a flat workshop
floor enables gearbox lifts, for
example, to be used directly
on top of the pit cover. The
very high load-bearing capacity (4 metric tonnes wheel
load) means
that commercial vehicles
can drive directly over the pit
cover.
The flexible, joint-free connection of the individual
FLEXCOVER segments provides easy-running movement. Furthermore, complete
galvanisation as a standard
provides additional protection
against corrosion.
Submerged
DUPLEX lifting units have an integrated motor immersed in oil for even
quieter running and optimal thermal
conditions. The hot galvanised oil
container cares for an especially high
operating safety. Thus corrosive dirt
particles in the check valve do not
have a chance.
Floor-level installation of
the FLEXCOVER segments
which can be completely
driven over.
Flexible, joint-free connection of the segments allow
easy running.
Capable of bearing 4 t
wheel load.
Complete galvanisation of
the individual segments.
The Details
The FLEXCOVER pit cover from BLITZ.
Tough and Universal
The tough standard traverse of the
DUPLEX lifting post, with exchangeable slides and plug type connections
can be universally applied.
4
One Unit
All oil-leading parts are directly
flanged or tubed on the DUPLEX
lifting post.
Maintenance-Friendly in Detail
Easy servicing counts. A small example: DUPLEX rollers with integrated
lubricating nipple.
4
Technical Data
Details for Exact Planning
Model
Stroke
Capacity per Lifting Cylinder
cylinder
Total
Moveable
Standard Length of Frame
FLEXCOVER Slide cover
Installation Depth*
Frame
Cassette
Lifting Time
Lowering
Time
Oil filling
per lifting
unit
mm
t
mm
mm
mm
s
s
l
7,29
7,29
14,58
14,58
20,74
20,74
27,00
27,00
7,00
7,00
14,14
14,14
20,52
20,52
27,00
27,00
1400
85
85
85
85
85
85
85
85
72
72
72
72
72
72
72
72
55
55
55
55
55
55
55
55
mm
Truck Lift
Telescopic execution
T 2-15-1900 R
T 2-15-1900 W
T 3-15-1900 R
T 3-15-1900 W
T 4-15-1900 R
T 4-15-1900 W
T 5-15-1900 R
T 5-15-1900 W
1900
1900
1900
1900
1900
1900
1900
1900
2 x 15
2 x 15
3 x 15
3 x 15
4 x 15
4 x 15
5 x 15
5 x 15
2
2
3
3
4
4
5
5
1
1
2
2
3
3
4
4
Standard adjusting range for
each moveable lifting unit is
3,6 m. Other adjusting ranges
can be offered upon request.
*
1450
1400
1450
1400
1450
1400
1450
In connection with the slide cover
All dimensions in metres
Measurements and Details
Truck lifts of the DUPLEX series at a
glance.
5
5
The Large Variety
DUPLEX Truck Lifts at a Glance
Mobility
With the hand-held control panel the lifting and
lowering movements, as
well as the adjustment of
the lifting units, can be
sensitively controlled. The
lifting units can be controlled separately as well as
together. Integrated into the
control panel is a dead-man
control, as well as an emergency stop button.
Comfort
The IP 54 protected control
unit is the heart of each
DUPLEX truck lift. The
integrated synchronisation control as a standard
avoids unintentional height
differences. A programmable automatic axle distance
pre-selection is also
available as an option.
At a safe distance
Emergency lowering is
carried out by the central
control unit. The load
can be lowered from
a safe distance using an external 24 V
power supply (e.g.
lorry or fork-lift
truck battery).
DUPLEX 2-Posts
The 2-post execution as the smallest
DUPLEX type is the
ideal choice for lifting
trucks and busses.
One for All
DUPLEX truck lifts emphasise the
variety of applications.
6
Outlook and Insight
The typical DUPLEX truck lift with its
components and possible types.
Linear
A special hydraulic pump
which is also suitable for
suction operation ensures
a constant lowering speed
– both with or without load.
The Large Variety
DUPLEX Truck Lifts at a Glance
Safety
The redundant design of
the central control unit
– consisting of two PL
controls (PLC’s) – provides
safety at the highest level.
Planning tip
Planning a water flume
is especially suitable for
washing bays.
Flexibility
The BLITZ standard
traverse, together with the
extensive programme of
accessories, allows the
easy and above all safe take
up of almost every type of
vehicle.
Precision
The adjusting drive, consisting of 2 kW gear motors
and guided link chain,
allows the precise positioning of the individual lifting
posts.
Load capacity up to 4
metric tonnes
There are two types of
permanent pit covering to
choose from. The sliding
covering and the roll covering, although different, are
in their effect comparable.
Note the lower capacity of
the sliding covering (ca.
600kg wheel load).
DUPLEX 4-Posts
The largest of all DUPLEX
lifts is also the most universal. With 4 posts and 2
hand-held control panels
it is also possible to lift 2
vehicles separately. Due to
synchronisation control as
standard, the full capacity of supply can be seen
clearly when truck and
trailer are lifted together.
DUPLEX 3-Posts
In addition to the application possibilities which the
2-post lifts already offer, the
3-post execution is necessary for semi-trailers and
articulated busses.
Exact
Wheel troughs care for
the safe positioning of the
vehicle before take up.
7
Installation and Advice
Important Information for Choosing a Truck Lift
Frame versus Cassette
The right choice beforehand
often avoids costs incurring
later. With the frame as one
option and the cassette as
the other, BLITZ offers two
possibilities, which take into
account the different requirements on site.
The cassette is ideal for the
later installation in workshops or pits which already
exist. Also in cases when the
project schedule only leaves
a short time available for
the installation of the truck
lift, the cassette is the right
choice.
The frame is especially interesting for new workshops.
The segment design guarantees low transport costs. By
means of the existing stone
anchors a stable and durable
connection is made with the
floor plate.
Typical Integration of a DUPLEX In
Ground Lift (top)
In addition to the option axle traverse
executed as wheel grip, a water flume
is integrated – ideal for washing bays.
8
Practical
A DUPLEX 2-15-1900 with particularly
small installation depth.
Ergnomic workplace
Vehicles can be lifted to any desired
height. Both accessinility and light
conditions are optimal.
DUPLEX Options
Special Accessories for Special Applications
The Right Solution for
Every Application
The variety of options fulfils
every wish. Here is a small
extract:
• Extended frame or cassette
• Hot galvanised frame
• Programmable and automatic axle distance preselection (AAV-Control)
110
G 210
• Automatic “run-into”
protection for areas with
overhead cranes
• Washing bay execution
incl. galvanised wheels,
axles, load carrying claws
and channel covering, as
well as a protection cover
against splash water for
hydraulic drive
Slider
210
110
75
Slider
S 10
150
G 185
30
185
245
150
G 145
DUPLEX options
Axle traverse executed as wheel grip,
lowered traverse in defined position or
moveable (from top).
40
Slider
S 12
40
245
145
170
Slider
S 14
D 60
60
40
D 100
110
Hinged
slide
100
220
D 200
200
700
Support
308
Standard
acceptance
197
Flat
traverse
Support stand
The ideal accessory: support stands of
particularly rugged design.
90
G 210
Load carrying device for rear axle with
differential.
G 185
Load carrying device for rear axle with
differential.
G 145
Load carrying device for rear axle with
differential.
D 60
60 mm spacer.
D 100
100 mm spacer.
D 200
200 mm spacer.
Standard acceptance
Standard Load carrying device.
Slider
Slides for mounting the various load
uptakes.
Slider S 10
For Rear Axle MAN Bus SL 240, Neoplan Bus and Daimler-Benz Bus.
Slider S 12
For DB Bus Rear Axle, MAN Bus SG
242 Middle Axle, Articulated Busses’
Middle and Trailer Axles.
Slider S 14
For Rear Axle Büssing Busses,
Daimler-Benz Truck (Model 2628, 2635,
3328, 3335, etc.).
Hinged slide
Hinged slide especially for forged
axles.
Support
Mounting for semi-trailers. Is slid
directly onto the traverse.
Flat traverse
With extendable support device
Support accessories
Maximum programme for maximum
lifting comfort.
9
Our Production Range
Experience put into Practise
In ground truck lifts
Mobile column lifts
Pit lifting systems
Segment pit covering
Pit lifts, suspended
Floor-running pit lifts
Gearbox lifts
Accessories & load carrying devices
Service Jacks
Workshop presses
In ground truck lifts
Mobile column lifts
Segment pit covering
Pit lifts, suspended
Floor-running pit lifts
Gearbox lifts
Accessories & load carrying devices
Service Jacks
BlitzRotary GmbH
Hüfinger Straße 55
D-78199 Bräunlingen
Telefon +49.771.9233.0
Telefax +49.771.9233.99
[email protected]
http://blitz.rotarylift.com
Workshop presses
7255351 Subject to change of technical data, figures given are exclusively for advertising. DUPLEX_en_2003_10
Pit lifting systems