Chapter 10 - Goodheart
Transcription
Chapter 10 - Goodheart
This sample chapter is for review purposes only. Copyright © The Goodheart-Willcox Co., Inc. All rights reserved. 154 Part 2 Upholstering Processes Chapter 10 Channeling and Tufting Objectives Important Terms After studying this chapter, you will be able to: H Explain different methods and processes for making channels, including laying out, assembling, stuffing, and installing procedures. H Identify the tufting patterns and describe procedures for diamond tufting. H Recall two basic tufting methods and explain procedures for each. biscuit tufting diamond tufting fluting piping Of all the upholstering techniques, the two demanding the most skill are channeling and tufting. Channeling (sometimes called fluting or piping) is a series of padded, usually parallel ridges seen as part of the design of a chair back, Figure 10-1. The technique is normally done only on the backs of chairs and sofas but may appear on arms. Tufting involves pulling patterns into the padding, usually by tugging covered buttons to a desired depth, which creates a series of raised and depressed sections. Repeated diamond shaped or square tufts are the design effect, Figure 10-2. Tufting is a technique used on the backs, seats, and arms of upholstered furniture. Channeling Channels look like a series of straight, parallel ribs running up and down the back or arms of a chair, Figure 10-3. The channel might be fan shaped with the tops of the ribs wider than the bottoms (tapered). Some upholsterers prefer to work directly on the pieces of furniture when making channels. Others prefer the ease of constructing the channels before attaching them to the furniture piece. Laying Out the Channel as a Separate Unit The following procedures are for channeling the back of a chair when the channels are constructed before they are attached. The first step is preparing the surface to receive the channels. Fanback style Top view Tapered channeled arms and back Horizontal channels on lounger Straight vertical channeled back and arms Vertical channel plain arms Figure 10-1. Channeling, which resembles a padded tube, is often found on the backs of furniture, especially where the back is curved. Horizontal channeling is rarely done. Lexington Home Brands courtesy of American Furniture Manufacturers Association Chapter 10 Channeling and Tufting 155 Figure 10-3. Although less common, channels can be designed on the arms of couches or chairs. (Thomasville, courtesy of American Furniture Manufacturers Association) Preparing the Surface A (Smithsonian Institution Photo No. 76-9294) B C Figure 10-2. Three examples of tufted furniture are shown. A⎯Diamond tufted Victorian Rococo-style chair. B⎯Leather recliner with square tufts. C⎯Sofa with combination tufts and channels. 1) Measure the surface to be covered by channeling. 2) Decide on the desired width and number of channels. (Note: If the old cover is available as a pattern, go on to Step 3.) Divide the area being covered by the number of channels you plan to have. If fan shaped channels are preferred, be sure to measure both the top and the bottom of the area. Divide each measurement by the number of channels. Set the figures aside. You will use them in Step 5. 3) Find the center of the chair back. Mark it with a soft lead marker, top and bottom. These marks will help you center the channels when they are attached to the chair. 4) Cut a piece of muslin slightly larger than the inside back. This will become the underside of the channels. Mark the center top and bottom on the muslin so you will have a means of centering the finished channeling on the chair. Draw a line connecting the marks. 5) Indicate the width of the channels that you determined in Step 2 by marking the muslin top and bottom, Figure 10-4. (Note: If you are using an even number of channels, lay out an even number on each side of the centerline. If you are using an odd number, measure off half the width of a channel on either side of the centerline.) 6) Using a straightedge as a guide, draw lines to connect the marks made on the muslin, Figure 10-5. These will be the stitching lines between the individual channels. 7) Cut away excess material around the edges of the pattern. 156 Part 2 Upholstering Processes Figure 10-4. Mark top and bottom of muslin for divisions between channels. For an even number of channels, arrange them on either side of centerline. If there is an odd number, center one channel on the centerline. The muslin is marked for six channels. After marking the material to which the channels will be attached, you must determine the depth (thickness of padding) of the channel. This is your choice to make and is important to know at this point. The depth determines the width of each channel section of the top cover (and, of course, the total width of the top cover). Determining the Depth 1) Experiment with a wide strip of cardboard, bending it until you have the shape and size of channel preferred, Figure 10-6. Trim off the edge of the cardboard when you have found a shape the right height and width. 2) Lay the cardboard pattern flat and measure its width. This dimension represents the amount of final covering it takes to stretch over the bulge of the padding to form one channel. Now that you have determined the width and height of the channels and developed a cardboard pattern, the next step is marking the final cover. Measuring and Marking the Final Cover 1) Find the width of material needed for all of the channels. To do this, multiply the cardboard pattern’s width by the number of channels. 2) Working from the center of a piece of final covering large enough to cover the chair back, lay out the channels as you did on the muslin underside. Use chalk and work on the underside of the upholstery material. (Note: The channels will be Figure 10-5. Lay a rule over marks and draw stitching lines between channels. Assembling Channels At this point, the channels can be assembled. Follow these steps for assembling the channels after completing all of the previously stated procedures. Assembling Channels 1) Place the final cover on top of the muslin underside previously marked and cut. The right side of the cover should face up. 2) In preparation for sewing, match up the lines chalked on the wrong side of the final cover with the lines on the muslin underside. Uneven channels result if matching is careless and exact alignment is not performed. 3) Sew in the channel seams, Figure 10-7. Use pins or a basting stitch to hold the pieces in alignment and to guide the machine stitching along the lines. 4) Most upholsterers do not sew in the last seam on each side. This is sewn in by hand or tacked to the frame after the end channels are stuffed. several inches wider than the corresponding channels on the muslin underside. This is to cover the bulge of the padding.) 3) Allow enough extra material at the top and sides so the upholstery material can be wrapped over the edges and tacked to the chair. A tack strip or stretcher is attached to the bottom for tacking. 4) Draw lines by following the same techniques shown in Figure 10-4 and Figure 10-5. Chapter 10 Cardboard Height Width Figure 10-6. Bend fairly stiff cardboard by hand until it has the height and width of the channel you want. Trim the cardboard to width, and use it as a guide for the width of channels on top muslin or final cover. Channeling and Tufting 157 Some possible channel stuffing includes foam padding, cotton padding, kapok, or other loose stuffing. Beginners should avoid loose stuffing materials because they are difficult to handle. White wadding, cotton mat, foam rubber, foam plastic, or polyurethane foam are best for stuffing channels. Thin slabs are preferred (especially with foamed products) since they are easier to shape into rolls. Make the rolls slightly longer than the length of the channels. Padding can be trimmed off later as the cover is being tacked to the chair back. If you have difficulty sliding the rolled padding into the channel pockets, cut two pieces of cardboard or thin plywood as long and wide as the roll. “Sandwich” the roll between the pieces of cardboard or plywood, compress the roll, and slide it into the channel, Figure 10-8. Stuff all channels except the two end ones, which are not sewn. These will be stuffed as the cover is installed on the chair back. Before installation of the channels, sew a stretcher to the bottom of the final cover for tacking purposes. This can be done any time after the final cover is cut out. Stuffing Channels Installing Channeled Cover Stuffing the channels might be difficult, depending on the stuffing materials used. Now that the channels are assembled and stuffed, they can be attached to the chair. 158 Part 2 Upholstering Processes Installing Channeled Cover to a Chair Back Tapered Channel Construction 1) Lay the completed cover on the chair seat with the wrong side up and push the stretcher strip down between the seat and the bottom of the chair back, Figure 10-9. 2) Align the center of the cover with the center mark already indicated on the chair back. Sometimes it is necessary to construct the channeled covering by cutting out and sewing on each channel covering separately. An example is the tapered channel-backed chair shown in Figure 10-11. 3) Tack the cover down temporarily to the rear seat rail. Make sure the channels are not too low. 4) Lay the cover over the top of the back and adjust its position, if necessary. Then recheck for center alignment. If it is satisfactory, tack the bottom permanently. 5) Center the top of the cover with the indicated center mark on the chair back and tack it. Stretch the material taut before tacking. Several styles that call for varied methods of attaching the top are shown in Figure 10-10. 6) Pin tack the top, starting with the center of the channeled unit. Stretch the cover tight before tacking. 7) Move from the center to either side, smoothing and pulling the cover tight as tacking progresses. 8) Examine the work done. If it is properly centered and straight, permanently tack it. Muslin Center Underside of formed channels Figure 10-9. When installing formed channel back covering, shove the stretcher between the seat and the back. Center channeled covering on the back. Reach hand in this end of pocket and pull roll of foam padding into pocket Stitching A Stretcher The two end channels have remained unstuffed intentionally until this point in the process, the actual cover installation. Lay padding materials in before the channel is closed. Installing End Channels 1) Lay the rolled padding into place. Use the same padding material as the other channels. 2) Wrap the final cover over the top of the padding and around the chair back. Stretch it taut and tack the edges to the tack rails. Top cover Center of chair back B Figure 10-7. How to form channel pockets with top cover and muslin underside is shown. A⎯Final cover is atop muslin and sewing is in progress. B⎯Pockets are formed after sewing is finished. A On weaker types of padding that cannot be pulled into channel pockets, make a "sandwich" of cardboard stuffers or thin plywood. Compress and slide sandwiched material into pocket. B Figure 10-8. Channel pockets are stuffed with padding. A⎯A roll of foam rubber, foam plastic, or polyurethane foam is pulled into a pocket. B⎯Lay cardboard or plywood stuffers on either side of a roll, which stiffens the pocket while cotton batting or polyester fiberfill is inserted. Allow stuffing to extend beyond each end. It can be adjusted later. Chapter 10 Channeling and Tufting 159 160 Part 2 Upholstering Processes Laying Out Tapered Channels The procedure for measuring and laying out a tapered channel is similar to that used for straight channels. Follow the following procedure. Centerline Sewing Measuring and Laying Out Tapered Channels e id of xt ne po rs Welt Front 3) Locate the centerline of the muslin at top and bottom. Working outward from the center in each direction, mark the widths of each pocket across the top. 4) Do the same on the bottom, again working outward from the center in each direction. (Note: The width of the pockets is narrower at the bottom.) Your layout will look similar to Figure 10-12. 5) Determine the dimensions of the top channel cover that will complete the pocket. The cover must be larger than the pattern just laid out on the muslin to accommodate the outward bulge created by the padding. If there is an old covering, take it apart and use it as a pattern. If there is no pattern, use the curved cardboard technique shown in Figure 10-6. As a rule, adding 2″ (51 mm) to each channel should be sufficient. 6) Lay out the pieces on the final covering. Do not attempt to save material by laying out some of the channels upside down. This causes pattern and nap to run in opposite directions, and the appearance of the back would be spoiled, Figure 10-13. et ck Channels carried over top 1) Measure the top and bottom of the chair back and divide each measurement by the number of pockets desired. 2) Lay out the pockets on a piece of muslin and use a marking pencil to mark the edges of each pocket. This will be used as a stitching guide and as the underside. Channel sections of final cover Back cover U e nd Rear Back cover Front Rear Figure 10-10. Several styles of channeling on chair backs are shown. Each requires varying the stuffing and tacking procedure. Cut back the padding as required. Sandwich Method of Channeling A third method of channeling eliminates the need for pockets and stuffing. The chair back shown in Figure 10-16 illustrates a channeled back produced by sewing two seams through the finished covering and backing material with a Figure 10-12. Muslin is marked for tapered channels. This will be the underside. The final cover or other pieces of muslin are sewn to it to form pockets. Method of sewing pockets to conceal stitching foam slab “sandwiched” in between. Figure 10-17 shows the backside of the channeled surface. Spray adhesive adheres the backing fabric to the foam padding, and the stitching lines are clearly visible. Figure 10-18 shows the original chair with channeled back. Reupholstering a chair with this type of channeling is much easier for a beginner Do not cut outside pieces until channels are fitted to back and tacked 8″ plus 8″ 8″ 8″ 8″ plus 8″ 8″ Figure 10-14. Sew individual sections of the final cover to a muslin base marked for tapered channels. Lay edges of sections over stitch lines and sew each edge except the first and the last. These will be tacked down on the chair back. 8″ 8″ 8″ 8″ 6″ 8″ 6″ 8″ 7) Stitch each channel separately to the muslin, Figure 10-14. Leave the outside seam on the two outside channels open. These are stuffed and outside edges are tacked to the chair after the covering is installed. As an alternative, channeling may be constructed directly on the back of the piece of furniture. In this method, the base is laid out on muslin or burlap. It is usually attached to the chair back after marking, Figure 10-15. The channel covers are cut out and sewn individually to the back. They can be stuffed either before or after they are sewn in. However, if loose stuffing materials are used, it is better to stuff the channels before sewing. Figure 10-11. This upholstered chair has tapered channeling. The pockets are narrower at the bottom. The top cover must be made from individual pieces. 6″ 6″ 6″ 6″ 6″ Like this: Tapered panels cut straight with pattern and weave 6″ 6″ 6″ 6″ 6″ Not like this: Weave, nap, and pattern will lay on a bias, ruining job's appearance 6″ 8″ 6″ 8″ 6″ Not like this: Reversing taper on every other channel will reverse pattern and nap, spoiling appearance Figure 10-13. This is the proper cutting pattern for tapered channels when preparing the final cover. Mark off individual pieces and cut along the “straight” of the fabric. Be sure to include seam allowance on both sides. Chapter 10 Channeling and Tufting 161 Centerline 162 Part 2 Upholstering Processes Channeling with the Sandwich Method 1) Select a piece of fabric large enough to cover the surface to be channeled. Mark the centerline at the top and bottom. If the material has a nap, be sure that the nap is going down. 2) Pin or clamp the final covering material to the old chair back so the seams are straight, following the original channel. 3) Sew a seam through the new covering, old covering, padding material, and backing from top to bottom. 4) Complete the sewing for each channel. 5) Staple or tack the new fabric (right side) to the backside of the chair frame. Begin at the top, proceed to the bottom, and then go on to the sides. Figure 10-20 shows the fabric being attached to the back panel. Figure 10-21 shows the outside back being attached to the sides of the chair frame. A blind tacking strip was used to secure the outside covering at the top of the chair back. 6) If the chair back was removable, reattach it to the chair frame. Figure 10-22 shows the finished chair. Figure 10-15. A marked up chair back is ready for sewing channel pockets directly onto the back. The stitching must be done by hand with a large curved needle. Tufting Figure 10-18. This shows the original channel-backed chair. The back panel is removable. Tufts are added to furniture as a decoration. Because of the buttons used, they must be constructed directly on the piece of furniture. Tufts are used on seats as well as on backs. Figure 10-23 shows common tufting patterns. Figure 10-21. Attach the outside back fabric covering to the chair back frame. Figure 10-2B. In both designs, if pulled tufting is used, buttons form depressions in the padding. If an old piece of tufted furniture is being reupholstered, you can use the older underside and cover as patterns, Figure 10-25. Press them and lay them over the new pieces of material. Mark the button positions with a soft lead marker. Laying Out a Tufting Pattern Tufting that forms a pattern of diamonds is called diamond tufting, Figure 10-24. Tufting forming squares is called biscuit tufting, as in Figure 10-16. A profile of channels is shown on this channeled chair back. Figure 10-19. The channel-backed chair has received a new upholstery covering. Figure 10-17. The backside of this channeled surface shows backing and seam lines. if the original cover is left over the padding. This maintains the channeling in its proper location. Figure 10-19 shows this chair with a new final covering. The following procedure is recommended for sandwich method channeling. Figure 10-20. Attach front upholstery fabric to the back of the chair frame. Figure 10-22. The completed channel-backed chair project is shown. Chapter 10 Channeling and Tufting 163 164 Part 2 Upholstering Processes If no old pattern is available to follow, you must make one. It is best to work right on the piece of furniture. However, you can also make a pattern and then transfer it to the furniture. Just be careful that the pattern is the right size and proportion for the back or seat on which you are working. 6″ 3″ W = 6″ L = 8″ 4″ 8″ Diamond Tufting Follow these steps to place a diamond tuft pattern on a chair back. Barrel back chair with 5-6-5-4 button pattern forming diamond tufts Deep tufted antique chair with sag seat Modern three-pillow couch with square 3-3 tufting pattern on back cushions Bedroom chair with 4-3-4-5 tuft pattern Creating a Diamond Tufting Design 1) Find and mark the centerlines of the chair back for both height and width. 2) Draw a pattern of squares or rectangles on a grid. This requires determining the desired width and height of the diamond. The diamond size should be in proportion to the size of the chair back. 3) Make a grid large enough to contain the entire pattern. Space vertical lines of the grid at half the width of the diamond and space horizontal lines at half the height of the diamond, Figure 10-26. 4) Mark the position of the buttons, Figure 10-27. Begin to draw in the diagonal lines. Start from the centerline and work outward. 5) Draw in the diamond pattern as in Figure 10-28. 6) Using a marking pen, reproduce the pattern on the back of the chair. Only marking the button positions is necessary, but you may draw in the lines, too. Keep the points of the lowest part of the diamond pattern about 3″ (76 mm) above the seat. Be sure the pattern is carefully centered. Check to see that the lines of the button positions are running straight. Pin the pattern to the chair before marking. Dining chair with single row of tufts in 3-4-3 button pattern Figure 10-23. Various tufting patterns are possible on different types of furniture. To get a diamond pattern, use alternate rows of odd and even numbers of buttons. To get square or rectangular tufts, align buttons vertically. Tufting Methods Tufting falls into two basic methods: Tufting by making individual pockets. Tufting a single, integrated, padded surface. Most upholsterers prefer the second method since it is faster and less painstaking. Both methods will be shown. Either way, the pattern is transferred to a part of the upholstering material. When tufting by building individual pockets, the pattern is placed on a piece of muslin that becomes the underside • • Figure 10-24. Diamond tufting on the back and seat cushions dominates the design of this couch. (Ferguson Copeland courtesy of American Furniture Manufacturers Association) Figure 10-25. Use the original fabric covering to locate tufts on this barrel chair. Figure 10-26. A design of diamond tufting pattern begins with the layout of a full size grid. of the casing. When tufting on a single padded surface (usually foam), the pattern is traced onto the foam pad. Tufting Individual Pockets In this type of tufting, work is done directly on the muslin or burlap covering the back or seat of the furniture piece. Tufting Individual Pockets 1) Locate and mark the centerline of the top and bottom (for a seat) or front and back (for a back). 2) Establish position of the pattern on the surface. As a general guide, the bottom of the design (that is, the first row of buttons) is 1–3″ (25–76 mm) further away from the edge of the surface than the distance between the first and second horizontal line. 3) Draw the pattern of the pockets, working outward from the center. 4) Locate and mark the position of each button. 5) Lay out the same pattern (but enlarge it) on a piece of muslin big enough to cover the back or seat. The pattern area must be larger than that in the previous steps because it must hold the padding for the tufts. Usually an additional 2″ (51 mm) on each dimension of the diamond or square should be enough, Figure 10-29. Chapter 10 Tacking and Stuffing Channeling and Tufting 165 4) When the first row is stuffed, immediately tack the covering down to the tack rail. 5) Pack the second row of tufts with stuffing. This forms the bottom half of the first row of diamondshaped tufts. You may have to fold some of the material under in pleats, Figure 10-31. Tack down the next row of button positions and stuff the top half of the tuft pockets. Then stuff the lower half of the next row of tufts. Continuing in the same manner, complete tacking and stuffing the entire back. 6) Pull loose edges of the muslin tight and tack them down to their tack rails. Be sure edges are adequately padded. 1) Lay the piece of muslin over the design created on the piece of furniture. Line up the first row. Use strong stitching twine, and tack the muslin down at the location of each button on the first row. Take the twine all the way through to the springs and webbing. Use a knot to secure each tack. Place a wad of cotton under the twine to prevent the knot from pulling through. 2) Tack the button positions on the second row, Figure 10-30. This forms the pockets for the first row of half diamonds and the lower half of the second row, which will be full diamonds. 3) Stuff the row of half diamonds first. Installing Top Cover 1) Lay a thin layer of padding over the entire tufted surface. Although this step is optional, it is often preferred because it softens and improves the appearance of the tufting. 2) Position the final cover. Line up the button positions with the tacked button positions underneath. 3) Tie off the bottom row of buttons. 4) Pin tack adjacent edge of final cover to its tack rail. 5) Position and tie buttons for the rest of the tufted area. 6) Pull edges tight and pin tack them. 7) Check covering for appearance and adjust, if necessary. Permanently tack all edges. Figure 10-27. Working from the centerline of the grid, mark button positions at the intersection of grid lines. Begin to connect button positions with diagonal lines. Lines are not necessary to the pattern but show if the pattern is straight or lopsided. Tufting a Completely Padded Surface For the beginner, tufting a surface already padded is much easier than tufting pockets. The job is made even simpler with the use of foamed materials. Other patterns 6″ 3″ 4″ 8″ 166 Part 2 Upholstering Processes Muslin or final cover wrong side up Wad of cotton Top cover of tufting pocket Twine tied off first row Bottom cover of tufting pocket Figure 10-29. This is an enlarged grid pattern for a diamond tuft. The top covering is larger over the tufting to accommodate the bulge of the padding. Prepare the foam pad in the regular way as described in Chapter 7. Then, to prepare the pad for tufting, use the following procedure. Preparing Foam Pad for Tufting 1) Lay out the tufting pattern lines on the foam pad, Figure 10-32. 2) With a sharp knife, cut along the diagonal lines from button position to button position. Make the cuts about 1/2″ (25 mm) deep. 3) It may be desirable to cut or drill plugs at the button positions as shown in Figure 10-33. This accentuates the tufted appearance. 4) Position the pad on the piece of furniture. 5) Position the marked final cover over the pad and attach the buttons. 6) Pin tack, adjust, and permanently tack the final cover to tack rails. Tufting Vinyl Plastics Figure 10-28. This completed tuft pattern suggests contour of chair. Other patterns are possible for either horizontal or vertical treatment. Tuft pocket Tie down second row Tufting is often done using vinyl plastics such as Naugahyde. This material usually presents no special problem for the upholsterer. Figure 10-30. Cross-sectional view shows tufting pockets being formed. The first two rows are tied in place at points where the buttons are to be located. In the next step, V-shaped pockets formed by tying are stuffed with padding. Half stuffed pockets with pleats tucked under Tacked at point where button will be Stuff from underside Figure 10-31. Partial view shows pockets tacked and partially stuffed. Note how folding excess material under creates pleats. Many of these materials are capable of two-way stretch. Figure 10-34 shows how tufting on vinyl plastic is done. Chapter 10 Figure 10-32. Draw a tufting pattern on foam pad trimmed to size for the chair back. The cutting lines are shown in color. A B Make shallow cuts along all marks to make tufting pockets Channeling and Tufting Punch or drill shallow holes for buttons 167 Tufting pattern drawn on foam pad Figure 10-33. Make shallow cuts with a sharp utility knife along all pattern lines so the upholstery cover sinks into them and the foam fills pockets in the cover. C Figure 10-34. A⎯Mark off button positions on the vinyl plastic material using chalk and a ruler. Work on the wrong side of the fabric. B⎯Stretch and fold the fabric between the button points for smooth-fitting pockets. Folds should face downward on the backs so they will not collect dirt. C⎯ Buttons help to preserve folds. Be sure to use heavy twine to hold buttons in place. Review Questions—Chapter 10 Do not write in this text. Answer the following questions on a separate sheet of paper. 1 Channeling is sometimes called _____ or piping. 2. Define channeling. 3. Describe how the width of a channel is determined. 4. In laying out channels on the final cover, why is the width of the channel allowance wider than the width allowed for the underside? 5. When are channels padded? 6. Why are thin slabs of foam often preferred as stuffing for channels? 7. What precaution should be observed in laying out a tapered channel or a napped or patterned cover fabric? 8. Describe the channeling method that eliminates the need for creating pockets and stuffing them? 9. What is tufting? 10. Tufting that forms squares is called _____ tufting. 11. What are the two basic methods of tufting? 12. Why is a grid pattern used in laying out a tufting pattern?