Guidebook on Technologies of Environment
Transcription
Guidebook on Technologies of Environment
Introduction In Fukuoka Prefecture, exchanges of human resources, technology, and industries are moving forward in the environmental sector with mainly regions in Asia with which we have amicable relations (Jiangsu, China; Hanoi, Vietnam; Bangkok, Thailand; Delhi, India). In order to further progress with exchanges of environmental technologies and industries in the future based on networks that Fukuoka Prefecture has built with local public bodies in partner regions, we have surveyed and organized the environmental technologies of each company that has a base in Fukuoka Prefecture possesses, and have created this guidebook as a PR material that introduces these companies to everyone within and outside of Japan. We hope that this guidebook is utilized broadly by everyone inside and outside of Japan, that the environmental technologies that companies with a base in this prefecture possess can be introduced to various Asian regions, and that these technologies can be of some help in improving local environmental issues. Fukuoka Prefecture’s mascot character “Ecoton” About Fukuoka Prefecture Fukuoka Prefecture has been opened and expanded to the world as the gateway to Asia since ancient times. Currently, the population exceeds 5 million people, and the GDP has climbed to 18 trillion yen. Fukuoka is also the center of West Japan’s industry and culture, with a market of 15 million people. <Location> Nanjing Fukuoka <Profile of Fukuoka Prefecture> ●Area: 4979km2 Delhi *As of October 2012 ●Population: 5,075,857 people *As of April 2013 ●Total production within prefecture 18.419 trillion yen *2010 1,000km Hanoi (Nominal) 180 billion USD *Converted at 100 yen/1 US dollar ●Regions with amicable relations ●Average annual temperature 17.0°C *2012 Bangkok 2,000km ●annual amount of rainfall 1,768.5mm *2012 ●Regions with amicable relations 3,000km 4,000km State of Hawaii (Concluded in 1981) Jiangsu Province (Concluded in 1992) City of Bangkok (Concluded in 2006) National Capital Territory of Delhi (Concluded in 2007) City of Hanoi (concluded in 2008) Table of contents Approaches in the environmental sector in Fukuoka Prefecture Ⅰ - Ⅱ Introduction of technologies and products by environment-related companies in Fukuoka Prefecture 1 ■ Asahi Pretec Corporation Precious metal recycling, environmental conservation business ■ Astec Irie Co., Ltd. 2 ■ Eco-Stage Engineering Co., Ltd. 3 ■ Kenki Co., Ltd. 4 ■ Koushin Industry Inc. 5 ■ Kyushumetal Industry Co., Ltd. 6 ■ Nippon Magnetic Dressing Co., Ltd. Iron and steel slag recycling, export of recycling plants 7 ■ Nishigen Co., Ltd. 8 ■ Otani Chemical Industries Co., Ltd. 9 Preventing agent for powdering of slag, slag cooling facility Oil temperature decompression drying technology (tempura method) Screw-type continuous low-pressure drying device Processing and recycling of construction waste Recycling of shredder dust Recycling of industrial waste Nickel recycling from electroless nickel plating waste solution ■Waste ■Water ■Atmosphere ■Energy ■Other ■ Kyowakiden Industry Co., Ltd. 26 ■ Maeda-Kougyou Co.,Ltd. 27 ■ Muromachi Chemicals Inc. 28 ■ Nature Co., Ltd. 29 ■ Nishihara Neo Co., Ltd. 30 ■ Sepa-Sigma Inc. 31 ■ Seibu Giken Co., Ltd. 32 ■ KUKEN KOGYO Co., Ltd. 33 ■ Kyushu Electric Power Co., Inc. 34 ■ Smart coat PRO Co., Ltd. 35 ■ Tire Supply Kyushu Ltd. 36 ■ West Japan Engineering Consultants, Inc. 37 ■ Yaskawa Electric Corporation 38 ■ ATGREEN Co., Ltd. 39 Desalination facilities Steatite ceramic rainwater purifier Water treatment plant using ion exchange resin/separation membranes Water quality conservation technology “Lake Controller” High-speed, ultrahigh load anaerobic drainage treatment equipment Next-generation membrane separation “hole diffusion” technology VOC concentrator “Sky Save” KUKEN cooling towers Energy-saving/CO2 reduction, water power generation technology ■ Rasa Industries, Ltd. 10 ■ Seiho Kiko Co., Ltd. 11 ■ Shibata Industry Co., Ltd. 12 ■ SUMIDA Co., Ltd. 13 ■ Tagawa Sangyo Co., Ltd. 14 ■ Taisei Kanri Kaihatsu Corporation 15 ■ Chugai Technos Corporation 40 ■ Tamatech Co., Ltd. 16 ■ Environmental Technology Service Co., Ltd. 41 ■ The Merry Corporation 17 ■ Kyudenko Corporation 42 ■ Total Care System Co., Ltd. 18 ■ Matsushima Measure Tech Co., Ltd. 43 ■ West-Japan Auto Recycle Co., Ltd. 19 ■ Murai Chemical Pack Co., Ltd. 44 ■ Aqua Environmental Solutions Co., Ltd. 20 ■ Nichiboh Environment Engineering Co., Ltd. 45 ■ 1st Solution Corporation 21 ■ Seiko Electric Co., Ltd. 46 ■ Fuji Clean Co., Ltd. 22 ■ Shabondama Soap Co., Ltd. 47 ■ Hitachi Zosen Corporation 23 ■ World Link Co., Ltd. 48 ■ Honda Kiko Co., Ltd. 24 ■ Yabegawa Electric Industries, Ltd. 49 ■ KOYOH Co.,Ltd. 25 Waste crusher/sorter, Drilling machines for sewer pipes Soft waste crusher/hulling equipment Recycling of used electrical and electronic devices Mobile pyrolysis carbonization device Recycled building materials using incineration ashes from sewage sludge Operation and maintenance/consulting for waste disposal sites Mobile recycling and crushing plant vehicle Local circulation service “Merry’s System” Recycling of paper diapers Automobile recycling Water treatment system that makes use of ozone oxidation technology Sludge dehydration technology “MC Construction Method” High-performance wastewater treatment system High-speed fibrous filtration device Large-capacity micronano bubble generator Eco Bio Block containing fluvic acid Conclusion Ⅲ (for people who have an interest in the environmental technologies mentioned) Heat shield coating “SmartCoat” for window glass Lead battery regeneration technology/equipment Geothermal development consulting Environmental energy business that applies inverter technology Environmental consulting Environmental survey/analysis/measurement Environmental analysis and measurement services Environmental analysis, facilities design and construction business Friction charge dust monitor “Chemical Cation Pack” heat insulating coating Bio-soil deodorizer Monitoring control systems for water treatment and electricity, etc. Additive-free soap, soap-type fire foam Mud solidification technology “Deisat Construction Method” High-purity aluminum control boards Approaches in the environmental sector in Fukuoka Prefecture Example of Omuta City ■ Experience in overcoming environmental pollution Fukuoka Prefecture has experience in being directly faced with and overcoming serious pollution problems associated with the development of industries during the period of rapid economic growth. In response to the voices of residents asking to prevent environmental pollution, residents, corporations and the government came together as one body and made approaches. As a result of these approaches, a comfortable environment has now been brought back to life. ■ Current approaches – Comprehensive Environ- In Omuta City, together with the prosperity of the coal industry, there was air pollution caused by soot and smoke generated by factories and business sites, such as heavy and chemical industry kombinat due to amassment of factories such as for chemicals, machinery and non-ferrous metals. This was a serious situation, where persons with health hazards came forward, such as due to water contamination of the rivers and oceans caused by factory effluent. During such times, approaches were made by the local region to eliminate environmental pollution, and environmental standards related to the air, rivers and ocean came to be gradually achieved. Currently, Omuta is progressing with new city development based on advanced environmental harmony. Omuta City in the 1950s (Dense smoke emissions in the air) Omuta City today (Restored to clean, blue skies) mental Vision 7 pillars in the Comprehensive Environmental Vision We are living in an era where the perspective of the environment is sought after in every kind of situation, whether it be our daily lives, business activities, or policy-planning by the government. The times are changing from one where the environment and growth conflict with each other, to an era where the perspective of sustainable social development where the environment and growth are harmonized is emphasized. With this kind of awareness, environmental policies are being promoted based on formulating a “Comprehensive Environmental Vision” and establishing 7 pillars, in an aim to pass down a Fukuoka Prefecture in which each resident can realize physical and mental happiness. ■ Environmental cooperation with various Asian regions In the future, such environmental cooperation will be promoted, and contributions will be made to environmental improvement in Asia. ■Contents: Waste processing, general environmental management such as conservation of the water and air environment, and training related to environmental education Construction of a network for fostering human resources Global Environmental Cooperation Projects Using the networks that are built up through training, environmental cooperation projects are implemented with regions in Asia with which Fukuoka has amicable relations [Examples] ■Technical assistance for construction of Fukuoka Method (semi-aerobic landfill) waste disposal facility in Hanoi In order to introduce the environment-friendly Fukuoka Method waste disposal facility in Hanoi for Waste disposal facility in Hanoi the first time, a memorandum specialized for cooperation between Fukuoka and Hanoi was concluded in August 2013, and cooperation toward technical guidance related to constructing the waste disposal facility and its operation and maintenance after completion is being implemented. Contribution to environmental improvement. Promotion of environmentrelated industries By utilizing these networks that we have created through such training, the prefecture is also moving forward with various environmental cooperation projects with regions in Asia with which we have amicable relations. ■Targets: Officers engaged in environmental administration in China, Thailand, Vietnam, and India Fostering of human resources Concretely, “Training to Foster Human Resources for the Global Environment” has been implemented since 2006, and administrative officers engaged in environmental policies are invited, mainly from regions with which Fukuoka has amicable relations. Construction of networks In Fukuoka Prefecture, environmental technologies and know-how that the prefecture has accumulated in the process of overcoming environmental pollution is utilized in order to contribute to the resolution of environmental problems in various Asian regions, and progress is being made with environmental cooperation with such regions. Training to Foster Human Resources for the Global Environment ■Regions where agreements specialized toward environmental cooperation with Fukuoka Prefecture have been concluded Hanoi, Vietnam (Concluded in 2010) Ⅰ Jiangsu, China (Concluded in 2011) Bangkok, Thailand (Concluded in 2012) Concrete examples of major environmental measures ■ Construction of a recycling-oriented society—research and development that aim for popularization of a recycling system In order to construct a recycling-oriented society, it is necessary to resolve issues related to the resource recovery system and market development, and to establish a new recycling system in society. To do so, Fukuoka Prefecture has established the Fukuoka Research Commercialization Center for Recycling Systems in 2001. At this Center, research and development by industry-academiagovernment, support for commercialization oriented toward regional development, and communication of environmental and recycling information are carried out. ■ Ensuring a living environment where people can and water environment Research and development scheme lead healthy and comfortable lives—conservation of the atmospheric In Fukuoka Prefecture, in addition to various laws, further strict environmental regulations were established based on prefectural ordinances; exhaust gas and drainage are measured and analyzed based on on-the-spot inspections at factories and workplaces, and confirmations are made regarding the promotion of appropriate environmental conservation measures at each workplace. Also, air and water are regularly monitored at many points within the prefecture, and data from this is utilized to judge suitability of environmental standards and as materials for assessment of environmental conservation measures. The Fukuoka Institute of Health and Environmental Sciences, which is a testing and research institute, plays an important role in this measurement analysis and monitoring. ↑ Collection of drainage in an on-the-spot inspection at a workplace ↑ Measurement of exhaust stack gas at a workplace ↑ Measurement analysis by the Institute of Health and Environmental Sciences ■ Construction of a low-carbon society—Promotion of the introduction of renewable energy There are expectations for renewable energy to serve as a pillar for diversification and decentralization of energy sources. In Fukuoka Prefecture, efforts are made to take the initiative to introduce renewable energy at facilities owned by the prefecture, and support is provided for the construction of a model for local production for local consumption of energy by municipalities, in order to broaden the introduction of renewable energy that makes use of the resources and characteristics of the region in various areas within the prefecture. In addition, efforts are also being made toward environmental development for promotion of introduction of renewable energy, such as by publishing basic information (amount of sunlight, etc.) necessary to examine the introduction of renewable energy. (http:// www.f-energy.jp/search/) ↑ Photovoltaic facility installed on the roof of the Fukuoka Communal Archives (40kW) ↑ Ofuchi Power Plant (Hydroelectric power generation 7,500kW) What supports these approaches by Fukuoka Prefecture in the environmental sector is the superior environmental technology that corporation with a base in Fukuoka Prefecture possess. What supports these approaches by Fukuoka Prefecture in the environmental sector is the superior environmental technology that corporation with a base in Fukuoka Prefecture possess. Ⅱ Waste Asahi Pretec Corporation Precious metals and rare metals, for which demand is broadening in various industrial sectors, is recycled based on our unique technology and know-how. We provide total solutions for recycling and proper disposal of various kinds of waste, including hazardous waste. 1. Overview of technology Our company’s “precious metal recycling business” recovers and recycles scraps containing precious metals and rare metals that are generated in various sectors such as the electronics, automotive catalysts, LCD panel displays, dentistry, jewelry, photography, etc. Our company carries out unique research and development and analysis related to recycling of precious metals and rare metals at our company, making reproduction into high-quality recycled precious metal and rare metal products possible. In addition, in our “environmental conservation business,” we construct structures where appropriate processing, including of hazardous waste which is difficult to process, is possible, in an aim to provide one-stop solutions. 2. Strengths of technology Electronics/dentistry “Precious metal recycling business” ●Wide variety of recovery sectors and recovery areas Making use of our sales bases and overseas network, we efficiently recover and recycle precious metals and rare metals that are generated in various sectors such as the electronics, catalyst, dentistry, and jewelry sector. Highquality recycling is made possible through our precious metal analysis technology, which is of the world’s top level, and our ground metal manufacturing technology, which is highly regarded by the global market. “Environmental conservation business” ●Provision of one-stop solutions Asahi Pretec Korea Electronics Asahi Pretec Usuda Seisakujo Cleaning business Shanghai Asahi Pretec Co., Ltd Asahi Pretec Taiwan Asahi Shin Her Technologies (joint company) Electronics/jewelry Vietnam Representative Office ASAHI G&S ↑ We have overseas bases in China, Korea, Taiwan, Malaysia, and Vietnam, and implement efficient recovery and recycling from various industrial sectors. Prompt and appropriate processing of most industrial waste and speciallymanaged industrial waste is possible. In addition, we possess the systems to gather/transport and store, and the technology to appropriately detoxify and process hazardous waste acid, waste alkali, and waste reagents in a safe manner. In addition, we also have unique facilities and technology to implement concrete solidification appropriately, so that hazardous substances are not eluted from waste, including combustion residue generated at incineration facilities, soot dust, sludge, and hazardous substances (heavy metals, dioxins, etc.). Packaging work Waste reagent processing facility ↑ With our know-how on careful gathering and transport that is suited to different types of waste, we are able to handle processing of even waste that is difficult to be processed. 3. Intended uses/Anticipated users ●We have overseas bases in China, Korea, Taiwan, Malaysia, and Vietnam, and are constructing systems where precious metals and rare metals that are generated in various sectors are efficiently recovered and re cycled. ●Recycling and appropriate processing of various kinds of waste, including hazardous waste such as heavy metals, lead, and arsenic, are possible. Company data Asahi Pretec Corporation Representative: President Tsutomu Sakurai Date of establishment: 1964/4 Capital: 448,000Ten Thousand/JPY Contact address: 3-81-5 Shinmoji, Moji-ku, Kitakyushu City, Fukuoka Prefecture Contact telephone number/E-mail: +81-93-481-6050/[email protected] Company HP: http://www.asahipretec.com/ Major overseas bases: Shanghai Asahi Pretec Co., Ltd. (+86-21-5744-8158), Asahi Pretec Korea Co., Ltd. (+82-43-723-2503), Vietnam Representative Office Etc. 1 Message Asahi Pretec Corp. Kitakyushu Office is an industrial waste treatment plant that houses an incineration plant and fracturing plant. We will resolve various concerns that you have about industrial waste. Please feel free to inquire. (Kitakyushu Office Director and Kitakyushu Plant Head Naoki Matsuyama) Naoki Matsuyama Waste Astec Irie Co., Ltd. Friendly to the environment through “preventing agent for powdering of slag” and “slag cooling facility” that was developed by making use of our performance in steelmaking slag treatment in Japan. Realizes safe slag treatment! 1. Overview of technology Making use of our ideas and technologies that were born from the iron-making process, we are expanding our “environment and recycling business.” The “preventing agent for powdering of slag” and “slag cooling facility” that we are introducing represent technologies that were developed by making use of our experience in business related to design, manufacturing, installation, operation, and maintenance of slag treatment facilities in the steelmaking process. The “KAILEX” preventing agent for powdering of slag prevents powdering of reduction slag, and exhibits effects in dust countermeasures. The slag cooling facility “ISC” can increase safety and environmental enhancement as compared to landing treatment. 2. Strengths of technology Effects of preventing agent for powdering of slag “KAILEX” preventing agent for powdering of slag ●Prevents powdering of slag, promotes effective use Preventing agent Not added Preventing agent Added This preventing agent for powdering of slag suppresses powdering of slag that occurs in the steelmaking process in electric furnaces, converter furnaces, etc. When slag is powdered, it has an adverse effect on the environment, and also hinders effective use of slag. By using this preventing agent for powdering of slag, it is linked to “environmental improvement” as well as “expansion of effective use of slag.” “ISC” slag cooling facility ●Rapid cooling fracturing ISC system process flow Slag (melting) transportation discharge Cooling (watering) Tilt and discharge transportation The largest characteristic of ISC is that slag in a melted state is discharged thinly and broadly on to a steel plate tray (ISCBox), air cooling and water cooling are carried out, and then the ISC-Box is tilted after coagulation to excrete the slag. The natural decay phenomenon of the slag cooling process is nurtured through forced cooling, and furthermore, fracturing effects are heightened based on falling and impact from the ISC-Box. ●Increased environmental performance and safety In terms of the environment, although water vapor is generated based on cooling in the ISC-Box, it is possible to minimize generation of dust. With regard to safety, the water on the ISC-Box is vaporized, and there is no danger of vapor explosion during slag discharge. 3. Intended uses/Anticipated users ●Slag treatment technology is used at iron mills such as shaft furnace and electric furnace manufacturers. ●It is possible to utilize the technology that makes use of our abundant record in slag treatment as slag dust and safety measures. Company data Astec Irie Co., Ltd. Representative: President Masayuki Takahashi Date of establishment: 1910/2 Capital: 10,000Ten Thousand/JPY Contact address: 3-1-1 Nishihonmachi, Yahatahigashi-ku, Kitakyushu City, Fukuoka Prefecture Contact telephone number/E-mail: +81-93-661-1223 / [email protected] Company HP: http://www.astec-irie.co.jp/ Message We were able to celebrate our 104th anniversary in February of this year. We believe that our mission is to provide technology that we have accumulated up to now and that is backed by our evidence in iron and steel sites to the world. We are also aiming to contribute to society through our environment and recycling business. (Machinery and Materials Department Head Kenji Aoyagi) Left: Yuka Sonoo, Right: Kenji Aoyagi 2 Waste Eco-Stage Engineering Co., Ltd . Based on our unique “Oil temperature decompression drying technology (tempura method),” various organic waste is recycled into valuable resources such as through conversion of sewage sludge to fuel and fortification of food residue! Systematic technology that enables for uniform drying in a short period of time. 1. Overview of technology The “oil temperature decompression drying technology (tempura method)” is unique patented technology that uses waste cooking oil as an indirect heating medium to mix and heat organic waste with dewatered sewage sludge and food waste, lower the boiling point by reducing the pressure inside the device to an atmospheric pressure of approximately 0.6, and vaporize the treated material at approximately 85°C to 110°C. As a result of the water vaporizing, the input waste is reduced to approximately 1/5 to 1/3 its original amount, and the water content falls to less than 5%. Although usage methods for the product material that underwent drying differ depending on the waste, the product material can be reused as valuable resources. In the case of sewage sludge, the product can be used as fuel for mixed combustion at thermal power plants, and in the case of food waste, the product can be used as feed and fertilizer. 2. Strengths of technology Decompression Decompression Decompression “Oil temperature decompression drying technology (tempura method)” ●Uniform drying is possible in short-term drying treatment Since drying is carried out under reduced pressure using oil as a drying heating medium, the oil and organic waste that is subject to treatment come in contact evenly, and the water content of the product material after drying is “uniform” everywhere. Heat Heat The oil and raw material are heated, and vaporization of water starts. In addition, by forcing the water to vaporize by reducing the pressure, highly-efficient and rapid vaporization is possible. The water on the surface of the raw material is vaporized, and the water in the core of the raw material is further vaporized upon decompressing Heat Drying is complete at a temperature of approximately 100° (Vacuum of approximately 700mmHg) ↑Outline of oil temperature decompression drying method technology ●Organic waste is reproduced into valuable resources and effectively used Since drying is carrying out based on “frying” using waste cooking oil, a certain amount of waste cooking is contained in the product material after processing. This gives new added value to the product material that is not possible with normal drying technology, enabling for valuable sale and reuse. For example, in the case of sewage sludge, the oil that is contained due to processing increases the caloric value, and becomes product material with an average particle radius of approximately 1mm, with a high lower heating value (about 25Mj/kg) that is approximately the same as that of coal. This can then be effectively used in fuel for mixed combustion at thermal power stations. In addition, in the case of food waste, most of the organic nutrients are recovered and sterilization is also carried out at the same time, enabling for product material with high added value as feed and fertilizer to be produced. (Comparison of solid fuel processing of sewage sludge) Carbonization Granular drying Oil temperature decompression drying 9.6~14.6 14.6~18.8 23.0~25.1 Water(%) ca. 5 ca. 6~10 ca. 3 Ash(%) ca. 50 ca. 30 ca. 20 Bulk specific gravity ca. 0.4 ca. 0.6 ca. 0.6 none strong weak Heat valueMJ/kg) Odor ↑Structure of oil temperature decompression dryer ↑ Oil temperature decompression dryer installed on truck 3. Intended uses/Anticipated users ●This technology is used in plants throughout Japan where food residue, sewage sludge, night soil, and residue from food processing plants are treated, and enables for various organic waste and unused biomass to be turned into feed, fertilizer, and fuel. ●This technology has been gaining attention overseas, as demonstrated by many inquiries from people in China and Korea who have difficulties processing food waste in particular. Company data Eco-Stage Engineering Co., Ltd. Representative: President Eiji Nakazono Date of establishment: 2000/8 Capital: 2,000Ten Thousand/JPY Contact address: B-Ace Bldg. Hakata 6F, 3-19-14 Hakata Ekimae, Hakata-ku, Fukuoka Prefecture Contact telephone number/E-mail: +81-92-409-5850 / [email protected] Company HP: http://www.eco-stage.com/index.html 3 Message Our company’s patented technology “oil temperature decompression drying device” dries various kinds of organic waste with high water content in a short period of time, and is technology that produces valuable resources. Currently, approximately 80,000 tons of food residue from business are processed at this plant annually in Japan, which is then distributed as a little less than 20,000 tons of blended feed materials. (President Eiji Nakazono) Eiji Nakazono Waste Kenki Co., Ltd. Screw-type continuous low-temperature drying device (SHTS) does not clog, even substances with strong adhesiveness! A dryer that enables for 24-hour, continuous operation of low-temperature drying. 1. Overview of technology Our company’s “continuous low-temperature drying device (SHTS)" is a screw-type dryer that can dry even highly adhesive, fixative, and sticky industrial slurry and food waste sludge without clogging. We propose this dryer to resolve problems that people at sites who have difficulty in drying due to “adhesion, stickiness, and clogging” in the recycling process of waste materials, drying process, manufacturing process, etc. Low-temperature drying is particularly effective for processing food products and residue that have components that change at high temperatures. Due to 24-hour continued drying, it is also linked to an increase in production efficiency. In addition, by using surplus steam, it is possible to curb running costs. 2. Strengths of technology Screw-type continuous low-temperature drying device (SHTS) ●Reliably dries various industrial slurries and food waste sludge By being creative in the shape of the blades, we have developed a screw-type dryer that does not clog, regardless of how adhesive, fixative, or viscous the material is, as the blades rotate while peeling away the materials that have adhered onto them. Reliable drying in accordance with the properties of each material is possible, from solid wood matter to sludge, and various industrial slurries to food waste sludge are also supported. ●Prevents component change through low-temperature drying Low-temperature drying is particularly effective in processing food products and residue, of which the components change at high temperatures. It is possible to prevent component change of materials targeted for drying, and to significantly broaden their effective utilization after drying. ↑Blades that were developed with ingenuity into a shape so that they do not clog ●Increased production efficiency based on 24-hour continuous operation In addition to being a continuous-type, and not a batch-type dryer, it is possible to dry materials without clogging, even if they are very adhesive, and 24-hour continuous operation is possible. Bottlenecks do not occur with this dryer, contributing to increased production efficiency. ↑Screw-type continuous low-temperature drying device (SHTS) 3. Intended uses/Anticipated users ●In Japan, this device is used for sludge treatment at chemical plants, and for sludge and food residue at food processing plants. It can be applied to various drying processes at manufacturing and processing sites. ●We are also moving forward with overseas expansion, such as by concluding an agency agreement with a technical trading company in France, and progressing with introduction of this device in Europe. Company data Message Our company’s drying equipment dries raw materials in a sludge or slurry state with high adhesiveness, which is tradiRepresentative: President Hideyuki Moriyama tionally difficult to dry, and can be used for raw materials, Date of establishment: 1973/1 fuel, ingredients, foodstuff, fertilizer, etc. This dryer has Capital: 1,000Ten Thousand/JPY attracted lots of attention both within and outside of Japan, Contact address: 3-9-7 Kamimuta, Hakata-ku, Fukuoka City, Fukuoka Prefecture and we are looking for companies that would like to cooperContact telephone number/E-mail: +81-92-411-1203/[email protected] ate together with us in business expansion overseas. Company HP: http://www.kenmori.biz (President Hideyuki Moriyama) Kenki Co., Ltd. Everyone at Kenki Co., Ltd. 4 Waste Koushin Industry Inc. Realization of housing demolition consisting of 100% recycling, where no waste is generated at all. Even in concentrated residential areas, careful consideration is given to the surroundings, and we have a high reputation among many of our customers for satisfaction that exceeds costs. 1. Overview of technology Our company mainly carries out demolition of homes, sorting and recycling of construction waste generated from demolition (wood chips, glass chips, concrete chips, plaster chips, etc.), recycling of other ceramic chips, etc. generated at factories, and processing of rubble. The biggest difference between us and other demolition companies is that we eliminate landfilling, which was linked to an increase in disposal costs, sort the recovered waste, and recycle it into products that can be sold at value. In principle, all of the waste that is generated at demolition sites is brought back to our plant, and reborn into new raw materials for products. We are making approaches toward encouraging awarenessraising, and originality and ingenuity among our employees, such as by selecting an “Eco Slogan Award” within our company. 2. Strengths of technology Before After “Demolition Hikaru-kun (Nickname for our demolition service)” ●No waste is generated at all Waste that is generated when demolishing a home, such as wood chips, concrete chips, etc. are finely sorted by type, and are processed at our plant into products that can be sold at value. Although labor increases due to detailed sorting, we achieve 100% recycling. The costs for landfill disposal are cut down, making this a superior demolition method in terms of both economic performance and resources utilization. Scaffolding Destruction ●Detailed considerations to neighbors In addition to adopting a demolition method that takes considerations to suppress noise and the generation of dust, we make sure to greet neighboring residents before and after starting demolition work, and are highly regarded by our clients for our smooth demolition work. ●Active welcoming of human resources from emerging countries to popularize our work methods Due to a shortage of human resources in carpentry engaged in demolition work, and in order to aim to popularize our demolition method in emerging Asian countries, we are moving in the direction of active approaches to fostering human resources from emerging Asian countries, etc. ↑ Flow of demolition of concrete building. Consideration is given to suppressing noise and generation of dust. (Example of Kitakyushu City, Fukuoka Prefecture) I解体工事をする人たちって悪い感じの人たちなんだろうな was wondering why all of the people in the demolition business gave off bad vibes. The morning that the demolition was ~って思っていました。着工日の朝、少し憂鬱になりなが going to start, I visited the site, even though we were feeling ら、古巣に行ってみると、工事をされる皆さんは私たちが来 gloomy, and all of the construction people were waiting for us るのを待っていてくれました。そして、工事の進め方など解 to show up. There, they explained how they were going to proりやすく説明をしてくださり、お仕事に取りかかっていまし ceed with the work in an easily understandable manner, and then started their work. Every day before they started work, they た。毎朝お仕事始めの前に、ご近所にお声掛けをして、今か would let the neighbors know that they were going to start. In ら作業することを伝え、夕方は道路を掃除してご近所に作業 the evening, they cleaned the roads and told the neighbors that が終了したことを伝え、本当に廻りの方へ気を配ってくれて they had finished work, and I was very happy that were truly いることが嬉しかったです。 attentive of the people living nearby. ↑ Voices of customers who have used our housing services (from our corporate pamphlet) ↑ Our mascot character "Hikaru-kun" 3. Intended uses/Anticipated users ●We provide demolition services as well as rubble recovery and recycling services for general households and companies that require demolition, as well as for factories that generate ceramic chips, glass chips, etc. ●We have expectations for popularization of our technique in Asian regions where economic development is prioritized and not much consideration is given to recycling of construction waste. Company data Message Koushin Industry Inc. Representative: President Tadahiro Hosokawa Date of establishment: 1971/2 Capital: 2,000Ten Thousand/JPY Contact address: 125-8 Nishiminatomachi, Kokurakita-ku, Kitakyushu City, Fukuoka Prefecture Contact telephone number/E-mail: +81-93-581-7046 / [email protected] Company HP: http://www.k-recycle.com/index.html 5 Based on the motto of enjoying work, all of the employees in our company are making approaches to work. We are not comfortable with the concept that “the customer is always right,” as we prefer to think of our customers as part of the Koushin Kogyo family. Similarly, we prohibit the use of the word “subcontract” when referring to our cooperating companies. Together with showing appreciation for encounters, we look forward every day to developing relations where we can share good times. (President Tadahiro Hosokawa) Left: Chinami Hosokawa, Right: Tadahiro Hosokawa Waste Kyushumetal Industry Co., Ltd. Approaches have been made to materials recycling of shredder dust, achieving 100% recycling of end-of-life vehicles! In particular, we have strength in sorting techniques of non-ferrous metals. 1. Overview of technology This company is a company that recycles metal wastes, mainly of automobiles. The shredder dust that is generated after crushing metal waste is recycled into cement material, but when a minute amount of metal becomes mixed in, it becomes difficult to use this as cement material. In addition, since it is possible that metals with high value such as precious metals, rare metals, copper, etc. can be contained in the metal that mixes into the dust, technology that recovers metal from dust has been sought after. Our company can recycle high-value precious metals, rare metals, copper, etc. from dust at a high recovery rate based on various recycling techniques that we have developed on our own. 2. Strengths of technology “Recycling of shredder dust” ●Shredder plant with one of the foremost processing capacities in Japan Kyushumetal Industry owns multiple recycling facilities, including a 2000 -horsepower shredder plant, for producing metal scraps. With an annual processing capacity of end-of-life vehicles is 100,000 vehicles, and we have one of Japan’s leading end-of-life vehicle processing capacities. With regard to ferrous and nonferrous scraps, we are making active approaches toward increasing their added value as recycled products. ↑2000-horsepower shredder plant owned by Kyushumetal Industry ●Strength in sorting techniques of nonferrous metals We are also vigorously moving forward with recovering various valuable metals from not only shredders of metal wastes, but the shredder dust that is discharged from the shredders as well. The shredder dust of metal waste contains many resources of high value, including valuable metals such as platinum and palladium, as well as copper and rare metals. Our company has succeeded in achieving a high recovery rate of these metals based on a unique sorting process that combines a sorter/sensing separator, such as an eddy current separator or specific gravity sorter, with hand-sorting, and we have realized a 100% recycling rate of automobiles. Currently, we are planning on introducing the latest sorting equipment to actively promote thorough recovery of resources from urban mines and domestic recycling in Japan in the future. ↑ Kyushumental Industry’s dry-type fluidized-bed specific gravity sorter. By sending air from the bottom of the filled powder section, powder is fluidized, and metals with different specific gravities are separated. 3. Intended uses/Anticipated users ●We recycling various metal wastes such as end-of-life vehicles and household waste, and conduct materials recycling. ●We are progressing with approaches oriented toward appropriate treatment and recycling in emerging countries as well. Large shredder plants and advanced sorting techniques for nonferrous metals are strongly desired in these countries. Company data Kyushumetal Industry Co., Ltd. Representative: President Masanobu Gondo Date of establishment: 1972/5 Capital: 45,000Ten Thousand/JPY Contact address: 62-4 Nishiminatomachi, Kokurakita-ku, Kitakyushu City, Fukuoka Prefecture Contact telephone number/E-mail: +81-93-582-6143 / [email protected] Company HP: http://www.nishitetsu.ne.jp/kyusyumetal/ Message “We aim to become Japan’s top resources recycling company.” Our company is continuing approaches oriented toward improving recycling technology, in an aim for complete resources recycling. We deliver treatment and products that meet your satisfaction, by asking the opinions of sites where waste products are emitted from, and of supply destinations for resources that have been recycled and recovered. (President Masanobu Gondo) Masanobu Gondo 6 Waste Nippon Magnetic Dressing Co., Ltd. Japan’s leading shares established through recycling of iron and steel slag! Making use of our sorting technology that we have accumulated since we have been in business, we are looking to expand the recycling business in Japan and overseas, and expand sales channels for various sorters. 1. Overview of technology We have a track record of 65 years of recycling iron and steel slag (particularly steelmaking slag) that is generated at steel plants, and have established leading shares in Japan. Our recycling technology, which is effective in improving the yield rate of steelmaking, has been appraised highly both within and outside of Japan, and our technology has been introduced mainly in major steel plants in China and Korea, where iron and steel production is robust. The “Harada-style alternating magnetic separator” that our founder developed triggered our superior sorting techniques to be put out into the world, and based on this technique, we are expanding our non-ferrous recycling business and sales of various sorters inside and outside of Japan. 2. Strengths of technology Iron and steel slag recycling business/Recycle plant export business ●History of 65 years of sorting techniques Flow of slag recycling at our company Raw materials Slag Briquette Flux Ever since receiving a request to manufacture iron scrap separation equipment in 1949, we have a history of research sorting technologies for a period of 65 years. In addition to our slag recycling business and non-ferrous recycling business, we have come to sell these technologies (plants) within and outside of Japan. ●Technical cooperation from multiple iron-making countries such as Japan, China and Korea To support the effective use of slag that is produced at steel plants, we have an actual record of technological cooperation at steel plants in countries such as China, Korea, Ukraine, and Russia up to now. Used Particulate metal (+0.5mm) Steelmaking slag Electric furnace slag Stainless slag weld flux Process Slag Briquette Flux ●Actual performance of numerous sales in various Asian regions We have an actual record of exporting recycling plants to the Philippines, Sri Lanka, Korea, China, and India. In recent years, we have been expanding our sales channels to various ASEAN countries. Crushing/magnetic sorting/ Kneading/briquetting Crushing/magnetic grinding/sieve analysis sorting/sieve analysis Welding/crushing/magnetic sorting/sieve analysis Grained iron Product Grained iron (cooling material) Briquette (alternative scrap material) Reproduced flux Grained iron (alternative scrap material) Slag (Raw material for cement, construction materials) ↑ “Hanging-type iron scrap separator” that is adapted to sorting of construction waste, crushing waste, etc. ↑ “Non-ferrous metal sorter” that is adapted to sorting non-ferrous metals and aluminum cans ↑ “Magnet filter” that separates magnetic matters in liquid 3. Intended uses/Anticipated users ●We are expanding our slag recycling business among steel plants inside and outside of Japan where there is not enough effective use of slag. ●We have numerous actual results of sales of recycling plants to local public bodies within and outside of Japan, as well as to intermediate processing operators. Company data Nippon Magnetic Dressing Co., Ltd. Representative: President Mitsuhisa Harada Date of establishment: 1949/2 Capital: 44,860Ten Thousand/JPY Contact address: 3-6-42 Bashaku, Kokurakita-ku, Kitakyushu City, Fukuoka Prefecture Contact telephone number/E-mail: +81-93-521-4400 / [email protected] Company HP: http://www.nmd.co.jp/ Major overseas bases: China: Shanghai Kaituo Magnetic Dressing Metal Co. Ltd. Korea: Han Kook Metics Co., Ltd 7 Message Since our establishment 65 years ago, Nippon Magnetic Dressing Co., Ltd. has been involved in natural resources development, the recycling business, and development of artificial resources. Based on the motto of using these technologies to “aim to become a comprehensive recycling company that creates a global environment protection/resources recycling-oriented society and make global contributions!” we will provide services to the national government and society in the future. (Nippon Magnetic Dressing Co., Ltd. General Planning Headquarters) (Photo: Director Yoshimi Wasai / Deputy General Manager Hiroyuki Jogo) Left: Hiroyuki Jogo, Right: Yoshimi Wasai Waste Nishigen Co., Ltd. Recycling of waste based on careful intermediate processing Intermediate processing operator with abundant know-how on separation of various kinds of waste. In China, we are expanding recycling of plastic wastes through our group companies. 1. Overview of technology In addition to carrying out gathering/transport and intermediate processing of plastic waste, wood chips, paper waste, old paper, oil waste, and glass waste from business operators throughout the Kyushu region, it is possible to gather and transport various kinds of waste such as sludge, cinder ,concrete residue, etc. The collected waste is turned into valuable resources and sold, or recycled and appropriately processed. As intermediate processing, we carry out fracturing, compression, and packaging, and by carrying out thorough separation, waste can be regenerated as recycled materials. In China, our group company Daito Shokai Kyushu recycles plastic waste into recycled plastic pellets. 2. Strengths of technology Nishigen’s “recycling business” ●Comprehensiveness of effective use of various resources Our group companies consist of Daito Shokai Kyushu, which collects various plastic wastes and recycles them into recycled plastic pellets in China, as well as Nishinkin, which handles ferrous and nonferrous metals, enabling us to comprehensively recycle various resources. ●Thorough separation and recycling of resources for recycling Collected waste is carefully sorted by hand for the recycling destination. Recycled resources collected based on a sorting manual that is suited to the destination where recycled resources will be sold have a higher added value. We ship waste to cement plants, and have abundant know-how on blending of wastes that is suited to the characteristics of various cement plants. ●Reliability of carrying out work with sincerity and care ↑ Various wastes are carefully sorted and turned into As a company, we are thorough in observing the principles of conducting resources. clean work, conducting careful, and not doing anything dishonest. We have received the Ministry of the Environment Award, 3Rs Promotion Council President's Prize, and the Fukuoka Prefecture Governor’s Award. 3. Intended uses/Anticipated users ●We carry out processing of various kinds of industrial waste in the entire Kyushu region. ●Our group companies consist of bases in China and Singapore, and in developing countries, our group companies assist in transforming resources such as plastic waste and paper scraps that are seen in the landfill process and incineration process into recycled resources based on intermediate processing. Company data Nishigen Co., Ltd. Representative: President Motoyuki Sato Date of establishment: 1988/6 Capital: 1,000Ten Thousand/JPY Contact address: 1924-1 Oaza-Shimoshinnyu, Nogata City, Fukuoka Prefecture Contact telephone number/E-mail: +81-949-22-5566 / [email protected] Company HP: http://www.nisigen.co.jp/index.html Message “Please feel free to consult with us if you have any troubles regarding processing of industrial waste. We can handle even waste that we cannot process at our company, by gathering the strengths of our group companies. (President Motoyuki Sato) Left: Motoyuki Sato, Right: Tadaomi Morinaga 8 Waste Otani Chemical Industries Co., Ltd. Recycling process where nickel compounds can be obtained at a high recovery rate from electroless nickel plating waste solution established! Recovery of phosphorous fertilizer material from waste solution also being reviewed for practical use. 1. Overview of technology Otani Chemical Industries Co., Ltd. is a company where recycling of rare metals such as nickel and noble metals is one of the main businesses. Since 2009, we have received support from the Fukuoka Research Commercialization Center for Recycling Systems, and have progressed with research and development of highly-efficient nickel recovery methods from electroless nickel plating waste solution, together with Kansai University. In general, the recovery rate of metals extracted through a single operation based on the solvent extraction method for metal waste solution is 30 to 80%, but the extraction material that our company has succeeded in developing extracts nickel at a rate of more than 98% in a single operation, enabling for highly-efficient recovery in a short period of time. Our company is also carrying out recovery of phosphorous compounds in waste solution, and is reviewing its use as fertilizer material. 2. Strengths of technology “Nickel recycling from electroless nickel plating waste solution” ●High recovery rate in a single extraction process Electroless nickel plating has the characteristic of enabling for uniform film pressure using technology where plating processing onto non-conductors is possible, and is used in a broad array of sectors such as electric and electronic equipment, automobile industry, and precision machinery. Since nickel, which is a rare metal, is contained in the waste solution that is generated, highly-efficient recycling has been sought after. By using the “nickel extracting agent” that our company developed jointly with Kansai University, it is possible to obtain nickel from waste solution at a high recovery rate of more than 98% based on a single extraction process. This technology is patented as “Method for recovering nickel from electroless nickel plating waste solution, and nickel ion extracting material used in this method (Patent No. 5360483).” ●Fertilizer material is obtained from waste solution after nickel recovery During electroless nickel plating, phosphorous compounds are used as a component for reducing nickel ions, and thus, a large amount of phosphorous compounds is contained in waste solution. These compounds are useful as fertilizer material, and if it is possible to reduce the content of hazardous heavy metals, it is possible to reuse the phosphorous compounds that were recovered after plating waste solution treatment as fertilizer. The key points of our company’s nickel recycling are that it has a high nickel recovery rate, and that the phosphorous compounds recovered from waste solution can be used as raw materials for fertilizer. Currently, approaches oriented toward practical use are being promoted. ↑ (Top) Mixer-settler extractor, (Bottom) Recovered sludge containing highly-concentrated nickel. More than 98% of Ni was recovered in a single extraction! 3. Intended uses/Anticipated users ●Electroless nickel plating is used even in emerging countries, and large amounts of waste solution are being discharged. ●Otani Chemical Industries Co., Ltd.’s technology for nickel recycling from nickel plating waste solution has a high recovery rate and short processing time, enabling for efficient recycling. Company data Otani Chemical Industries Co., Ltd. Representative: President Katsumi Otani Date of establishment: 1965/1 Capital: 1,000Ten Thousand/JPY Contact address: 2567 Oaza-Nakabaru, Kasuya-cho, Kasuya-gun, Fukuoka Prefecture Contact telephone number/E-mail: +81-92-621-7855 / [email protected] Company HP: http://www.7855.jp/ 9 Message As “environmental conservation” professionals, we aim to contribute to society and become a company that continues to grow, by promoting “environment-conscious” recycling of resources that does not generate any new environmental burdens in the recycling process, in addition to recycling effective resources. (President Katsumi Otani) Katsumi Otani Waste Water Rasa Industries, Ltd. We provide small- and medium-diameter drilling propulsion machines for sewers, etc. that are of the world’s top class. We have various environmental equipment that can support the crushing, volume reduction, sorting, etc. of waste. 1. Overview of technology Making use of our technology for manufacturing industrial machinery that we have accumulated since before the war at the Hainuzuka Factory (Fukuoka Prefecture), we manufacture and sell crushing machines and sorting machines for recycling, as well as small-and medium-diameter drilling propulsion machines (shield machines) for laying down sewage pipes. Since we are a company that was originally focused on the chemical products business, we have strength in the water treatment sector, and possess technical standards and actual performance of the world’s top class in small- and medium-diameter drilling propulsion machines. Even with regard to crushing machines and sorting machines for recycling, we make individual changes to basic specifications in accordance with our customers’ needs, enabling for customization that is adapted to the types and usage conditions of waste that is subject to treatment. 2. Strengths of technology Small- and medium-diameter drilling machines (shield machines) ●Leading use in the world among shield machines for sewage pipes, etc. In contrast to large shield machines for subways and railway/road tunnels, there are not many other examples of small-diameter drilling shield machines (diameter of less than 3.5m) for sewers in the world, and we have an actual record of our machines being used in various parts of the world, mainly in countries and regions where open-cut construction is difficult. ↑ Among our small- and medium-diameter shield machines, a type that is used for rock beds. Used in laying down sewage pipes, etc. ●Drilling is possible even in various rock and soil textures Even when drilling is difficult, such as in hard rock, our shield machines make drilling possible in any kind of rock or soil. Our machines have been used in laying out sewage pipes in major cities in Asia. Crushing machines and sorting machines for recycling ↑ Model shield machine. Supports various bed rocks and soil textures. ●Customization adapted to the matter subject to treatment Rather than simply providing general-purpose machines, customization is possible according to the type, contents, and usage conditions of the matter subject to processing. It is also possible to conduct a crushing test at our factory if requested. We have developed a mechanism where we can provide detailed support for our customers’ needs. Our machines are also being used to crush the rubble generated in the Great East Japan Earthquake. ↑ Crushing machines that can be customized in accordance with the matter subject to treatment (Left: Uniaxial crusher, Right: Biaxial crusher) 3. Intended uses/Anticipated users ●Our crushing machines and sorting machines for recycling have been sold to local public bodies (garbage disposal facilities) as well as intermediate processing operators for waste. ●Our small- and medium-diameter shield machines for laying down sewage pipes are used in general construction inside and outside of Japan (machines can also be leased within Japan). They have been well-received in particular by countries and regions with hard rock and soil texture. Company data Message Rasa Industries, Ltd. Representative: President Takahide Shoji Date of establishment: 1918/6 Capital: 844,000Ten Thousand/JPY Contact address: 1-1-1 Kyobashi, Chuo-ku, Tokyo (Yaesu Dai Bldg. 9F) Contact telephone number/E-mail: +81-3-3278-3851 / doboku@rasa.co.jp Company HP: http://www.rasa.co.jp/ Major overseas bases: Taiwan: Rasa Technology Taiwan Ltd. We have prepared machines with specifications that match any kind of soil texture, from soft soil to sand, gravel, and hard bedrock. We customize our machines according to our customers’ requests, using our abundant experience and actual performance, and accurate technology. Please feel free to contact us with any inquiries. (Hainuzuka Factor Manager Hiroshi Sakata) Hiroshi Sakata 10 Waste Seiho Kiko Co., Ltd. Any kind of soft waste including futon beds, carpeting, flexible container bags, vinyl, fishing nets, bamboo, and wood materials can be crushed and pulverized! Universal crusher equipped with functions to prevent jamming and entangling of crushing blades. 1. Overview of technology We have developed a universal uniaxial crusher that can continue to crush material without having to stop operations due to entangling of soft waste, regardless of what kind it is. We have received high recognition for crushing and volume reduction of hardly crushable material, as well as crushing of waste tires and their conversion to fuel, and we have actual performance in numerous installations of our equipment in China and Japan. In addition, our huller “Rub Machine” that we developed uniquely grinds down biomass such as bamboo and wood materials to fine and flocculent pieces, enabling them to be used as primary materials for livestock feed such as for cows, compost feedstock, and raw materials for soil improvement materials. Value can be newly added to large quantities of biomass, which had to inevitably be incinerated in the past, making them able to be reborn again as various raw materials. 2. Strengths of technology SEIHO KIKO’s crusher and huller ●No entangling/jamming of soft waste (operation does not need to be halted) Since these machines come with an automatic inverting function, it is not necessary to stop operation due to entangling or jamming, which can occur frequently with soft waste, and it is also possible to continuously and cleanly crush soft waste. ●Can support crushing of various wastes, from waste tire to biomass Our universal uniaxial crusher has a vast amount of actual performance in pulverizing waste tires, and converting them into fuel in China as well as Japan. Our “Rub Machine,” which has hulling functions, enables for grinding of biomass such as bamboo and wood materials, and we have received many inquiries from Taiwan and Indonesia. ●Feeding, composing, and converting crushed waste into fuel are easy ↑ Universal uniaxial crusher that can crush any kind of soft waste, with which entangling can easily become a problem, without having to stop operation. As the huller finely grinds bamboo and grass, it is possible to turn such biomass into raw ingredients for livestock feed, or to use it as raw materials for compost and as soil improvement materials. As the crusher processes waste tires, it is possible to convert waste tires into fuel. ↑“Rub Machine” that compresses bamboo, pruned branches and grass, tree bark, etc. and hulls them. In addition to having superior energysaving performance through our unique control technology, the yielded products can be used as feed for cattle, and as soil improving material and raw material for compost. 3. Intended uses/Anticipated users ●End users and intermediate processing operators who need to process hardly crushable waste such as paper, cloth, plastics, flexible container bags, fishing nets, and tires. ●Business operators who are the source of generation of various biomass such as farmers, wood-working factories, local public bodies (waste incineration plants), etc. Company data Seiho Kiko Co., Ltd. Representative: President Akira Kadota Date of establishment: 1988/10 Capital: 1,000Ten Thousand/JPY Contact address: 1-14-14 Nakahata, Onojo City, Fukuoka Prefecture Contact telephone number/E-mail: +81-92-588-6216 / [email protected] Company HP: http://www.seiho-kiko.co.jp/ 11 Message Based on the technologies that we have developed uniquely, we at SEIHO KIKO Co., Ltd. want to contribute to our customers through creating machines with superior durability and no problems, that can perform large amounts of work with little power. (President Akira Kadota) From left, Ryuji Yamashita, Akira Kadota, and Kanji Araki Waste Shibata Industry Co., Ltd. We implement recycling of valuable metals from used electrical and electronic devices, etc. by introducing our unique disassembly, crushing, and sorting process. We are aiming for meticulous and stable “high grade recycling” of high quality. 1. Overview of technology We recover various kinds of used electrical and electronic devices (industrial electrical and electronic devices such as servers, as well as computers, mobile phones, printers, etc.) that are thrown out by factories, offices, and households, implement disassembly, crushing and sorting, and recycle noble materials, rare metals and base metals. Our strength is being able to carry out high-grade recovery of contained metals in accordance with the target used electrical and electronic devices, based on combining meticulous manual disassembly by seasoned staff and our unique machinery sorting line. We are taking on a challenge in advanced business oriented toward realizing a resources-recycling society, such as through recycling tantalum, which is a rare metal, and making approaches toward broad-area recovery of small household appliances, in coordination with the Fukuoka Research Commercialization Center for Recycling Systems and relevant business operators. 2. Strengths of technology Disassembly and sorting of used electrical and electronic devices at our company ●Manual disassembly techniques based on accumulated know-how Our staff, who are seasoned in knowing what kinds of metals are contained in what parts of devices, carry out meticulous disassembly and sorting based on manual work, by following a disassembly manual that was created based on data that we had accumulated on metal contained in devices. Based on this, detailed sorting in accordance with the contained metals is possible, and parts containing rare metals, which were generally not collected up to now, are also being recovered. Flow of recycling of small household appliances ↑ Small household appliances that have been recovered ↑ Removal of substrates through manual work ●Highly-efficient machinery sorting line based on unique technology In order to efficiently sort and enrich valuable metals, we have introduced a highly-efficient machinery sorting line based on our unique technology. For example, in the case of small household appliances, electronic substrates that are removed through meticulous manual work are crushed in a large shredder, processed using a sifting and sorting machine, and the rare metals, etc. contained in the substrates are concentrated in a high-grade manner efficiently. ↑ After crushing using a sifting and sorting machine, substrates are concentrated in a high-grade manner ↑ Crushed substrate, peeled part debris To refining process Based on combining this manual disassembly and machine sorting, we have achieved a recycling rate of more than 95%. 3. Intended uses/Anticipated users ●We take in used electrical and electronic devices from the manufacturing industry (factories, offices, etc.), which disposes of electrical and electronic devices for industrial use, various service industries (terminals, etc.), public offices, and the leasing industry (IT devices with expired leases, etc.), and disassemble and sort them. ●We also collect and disassemble small household appliances for local public bodies (accredited business operator as based on the Act on Promotion of Recycling Small Waste Electrical and Electronic Equipment). Company data Shibata Industry Co., Ltd. Representative: President Koji Shibata Date of establishment: 1971/3 Capital: 1,200Ten Thousand/JPY Contact address: 1246-1 Umemitsumachi, Kurume City, Fukuoka Prefecture Contact telephone number/E-mail: +81-944-41-1341 / [email protected] Company HP: http://shibata-3r.co.jp/index.htm Message Since our establishment 60 years ago, we have developed and practicalized various technologies by focusing on materials recycling, and as a culmination of this, we have developed the “high-grade recycling system,” and are making approaches toward recycling of industrial machinery, communications devices, small home appliances, etc. (President Koji Shibata) Koji Shibata 12 Waste SUMIDA Co., Ltd . On-site processing of any kind of organic matter possible with the “Carbo XII” mobile pyrolysis carbonization device that can carbonize and recycle in a short period of time and at low costs! Technology that is environmentally-friendly, as a bag filter is not required and soot dust is not generated. 1. Overview of technology The mobile pyrolysis carbonization device “Carbo X-11” is an all-in-one facility where the incidental facilities necessary for carbonization are all set on a trailer. Since it is possible to move this entire facility, carbonization anywhere, on site, is possible. In addition to carrying out heating using the “heat channel structure” that we have developed, and being able to reduce the processing time and cost based on highly-efficient operation, it is possible to curb manufacturing costs due to a simple structure. Also, based on circulated conversion of waste to fuel, and effectively using the dry distillation gas that is generated during carbonization, energy-saving is realized. 2. Strengths of technology Mobile pyrolysis carbonization device “Carbo X-ii” ●Carbonization and recycling of any kind of organic matter in a short period of time and at low costs Based on the carbonization chamber that is of a “heat channel structure” that we have developed for highly efficient carbonization, efficient maintenance of the heating/ carbonization temperature and cooling become possible, and the process of drying, pyrolysis, carbonization and cooling is completed in 3 to 4 hours, reducing the processing time and costs. In conjunction with this, based on the “dry distillation gas control device” that converts dry distillation gas that is generated during carbonization to fuel, energy is saved by using the dry distillation gas as supplementary fuel. Also, based on super airtightness of the carbonization chamber and completely oxygen free carbonization, it is possible to carbonize and recycle any kind of organic matter. ●Carbonization is possible on-site Since this is a mobile all-in-one facility, it is possible to carbonize generated organic waste and biomass on site. By processing them onsite, there are no costs in transporting the organic waste and biomass, and in addition, it is possible to implement processing of organic waste for which on-site processing is effective in a smooth manner, such as processing of domestic animal infectious diseases, processing of disaster waste, processing of infectious medical waste and processing of exterminated living organisms such as alien organisms. ↑ Carbonization of various organic matter is possible. The photos represent carbides of wood resources such as pine, pruned branches, bamboo, etc. as well as oyster shells, bony parts of fish, pulp sludge, etc. Carbo X-II ●Environment-friendly, with no generation of dust All-in-one facility Since carbonization is carried out in a stationary state using a batchtype combustion facility, a bag filter is not necessary, and as no dust is generated, it is also environment-friendly. 3. Intended uses/Anticipated users ●As carbonization of various organic matter is possible, effective carbonization of waste that requires prompt processing on-site, such as processing of domestic animal infectious diseases, processing of disaster waste, processing of infectious medical waste and processing of exterminated living organisms such as alien organisms, can be effectively carried out. ●Customization based on needs is also possible, without being limited to a vehicle-mounted type, in accordance with the scale of carbonization. Company data SUMIDA Co., Ltd. Representative: President Takeshi Fukumura Date of establishment: 1997/10 Capital: 8,100Ten Thousand/JPY Contact address: Kitakyushu Practical Research Area 10-21 Koyomachi, Wakamatsu-ku, Kitakyushu City, Fukuoka Prefecture Contact telephone number/E-mail: +81-93-701-8740 / [email protected] Company HP: http://sumida.main.jp/index.html 13 Message Waste is turned into treasure!! Contributes to the global environment and a recycling-oriented society! By carrying out carbonization of waste in a highly-efficient manner, added value is produced as new resources. This is unique equipment where the results of research conducted over many years is commercialized, in an aim for technology originating in Fukuoka that can be communicated to the world. (President Takeshi Fukumura) Left: Takeshi Fukumura, Right: Yoshikazu Himeno Waste Tagawa Sangyo Co., Ltd. Making use of molding technology for plaster, we have developed plaster ceramic that uses incinerated ash from sewage sludge and coal ash from power plants! Effective for recycling of toxic waste, as there is almost no elution of heavy metals 1. Overview of technology Since coal ash generated from power plants and sludge incineration ash derived from sewage treatment plants contain heavy metals and are highly toxic, large amounts of costs of incurred in their processing. As a method for effectively utilizing such waste, our company has developed plaster ceramic using sewage sludge incineration ash, based on joint research with the Fukuoka Research Commercialization Center for Recycling Systems. By mixing lime hydrate, which is a main component of plaster, and incineration ash, which is a waste product, and sending it through a high-pressure press, we have succeeded in obtaining compact that can be used as construction material. Even if the content of incineration ash is increased to 50%, humidity conditioning, sterilization, and odor eliminating actions, which are characteristic functions of plaster, are maintained, and there are expectations for waste as recycled construction materials that can be used effectively. 2. Strengths of technology “Recycled building materials using incineration ashes from sewage sludge, etc.” ●It is possible to increase the content of incineration ash by ultrahigh-pressure vacuum press molding Tagawa Sangyo is manufacturing plaster ceramic using incineration ash, by making use of our own technology where high-pressure molding of plaster is carried out. For this recycled building material, which is manufactured by mixing lime hydrate, which is raw material for plaster, and incineration ash, and pressing it using a large, special pressing machine, even if the amount of incineration ash is increased to 50%, it is possible to obtain building materials of a strength that is not a problem in terms of practical use. Since incineration ash can be utilized in large quantities, as more recycled building material is used, the more it is connected to reduction of toxic waste. ↑ Ultrahigh-pressure vacuum pressing machine owned by our company. By using this device, recycled building materials using processed ashes and “LIMIX,” which is plaster compact, is manufactured. ●Almost no elution of heavy metals Since various heavy metals are contained in incineration ash, it is regarded as hazardous waste, requiring a large amount of processing costs. When this is used as recycled building materials, it is possible to significantly reduce the amount of incineration ash, which had generated expensive processing costs, and since there is almost no elution of heavy metals as they are turned into building material, it is possible to eliminate the problem of heavy metal contamination in soil and groundwater. Of course, they can be used with ease of mind indoors and in offices as well. ●The intrinsic functions of plaster remain as is The humidity conditioning, sterilization, and odor eliminating actions of plaster, which are its characteristic functions, remain as is even after they are turned into recycled building materials. These building materials are adapted even to users who require a living space that makes use of the intrinsic functions of plaster. Plaster ceramic that makes use of incineration ash is also used for the office walls of our company. ↑ Plaster ceramic that uses incineration ash. Used on the wall surfaces of our office. 3. Intended uses/Anticipated users ●Plaster is highly-functional construction material, and needs for buildings that use plaster have been increasing, mainly in advanced countries that require better living environments. Even recycled building materials that contain a mix of approximately 50% of processed ashes exhibit the high humidity conditioning, sterilization, and odor eliminating actions of plaster. Recycled building materials represent environmentally-compatible plaster technology that can contribute to the problem of processing hazardous waste. Company data Tagawa Sangyo Co., Ltd. Representative: President Nobuyoshi Yukihira Date of establishment: 1946/10 Capital: 1,000Ten Thousand/JPY Contact address: 1924 Yugeta, Tagawa City, Fukuoka Prefecture Contact telephone number/E-mail: +81-947-44-2240 / [email protected] Company HP: http://www.shirokabe.co.jp/ Major overseas bases 中国上海壁公望贸易有限公司(China, Shanghai) Message Not only is it possible to recycle industrial waste using plaster ceramic, it is also new material that was the first to be developed in the world with the functionalities of humidity conditioning, odor elimination and sterilization of plaster. There are still many usage methods for plaster ceramic that we have not even begun to think of yet. (President Nobuyoshi Yukihira) Nobuyoshi Yukihira +86-21-6299-6195 14 Waste Taisei Kanri Kaihatsu Corporation Large track record of operation and maintenance of final disposal sites, starting with Fukuoka City! Implementing training and consulting in emerging countries by making use of high technological strength. Strength in licensing of technology that is suited to local needs. 1. Overview of technology The sophistication of facilities at final waste disposal sites is outstanding, and facility standards based on a semi-aerobic structure has come to be established. However, without appropriate operation and maintenance of final disposal sites, it is not possible to make use of functions to the fullest. This company has made its way as a company that supports public administration, centering on operation and maintenance and consulting operations at general final waste disposal sites. As we approach our 50th anniversary, we have established a track record of continued operation and maintenance of final waste disposal sites in Fukuoka City, and based on the operation and maintenance technology of final disposal sites that we have accumulated, we have established appropriate operation and maintenance methods for final disposal sites. Our operation and maintenance technology is utilized throughout Japan. We have progressed with licensing operations overseas, and are greatly contributing to environmental conservation. 2. Strengths of technology Management of measurements within site/ landfill height Leveling construction for gas collection system (vertical groove) “Operation/maintenance and consulting for final waste disposal sites” ●We possess unique operation and maintenance technology related to semi-aerobic final disposal sites “Semi-aerobic final disposal sites” represent technology where pipes are passed through the inside of landfill sites, making them favorable for taking in outside air, and where waste is fragmented aerobically based on the movement of microorganisms and early stabilization is promoted. It is adopted in many disposal sites throughout Japan. We devised the FSUP construction method that balances both functions and construction efficiency, and are implementing leveling construction for a hard-type gas collection system that features improvements. Lam’s-C (patented construction method) In order to manage the shape and landfill amount after landfilling, measurement of the area is implemented regularly, and results diagrams for calculating landfill amount and landfill history are created. Lam's-M 4 characteristics of operation and maintenance of final disposal sites developed by Taisei Kanri Construction of slope protective soil In order to prevent damages to the liner sheet, which is one of the most important structures at a final disposal site, we are implementing protective soil work for the liner sheet in sloping areas using our unique construction method. Lam’s-C Information management We carry out accumulation of records over long periods of time, storage management, additions to information, and analysis (3D topographical maps, chronograms, future design diagrams). LAM’s-I In order to realize this function, it is important not only to construct a “container” for disposal sites, but to implement continuous design and construction management to create a structure where a self-cleaning mechanism based on microorganisms is maintained when landfilling waste. We have the technology to construct landfills and to construct gas collection facilities, as well as information management systems that manage these in a uniform manner, making it possible to construct an early stabilization structure and to carry out management for long periods of time. The concept is “ construction of facilities do not end until the final disposal site is closed.” ●Operation and maintenance technology of disposal sites that correspond to local needs As there are numerous countries where final disposal sites are not appropriately operated and maintained, in order to improve the local environment, it is essential to upgrade the level of management technology of final disposal sites. Our ↑ Support of construction technology in Nepal. We carried out support for optimal waste company has carried out training and consulting related to treatment on-site, such as by implementing training related to rainwater drainage treatment, constructing circulation facilities for leachate, etc. operation and maintenance of final disposal sites in 8 countries up to now, as part of JICA projects. As the materials and human resources that can be used are limited, we propose appropriate construction methods that utilize locally-available materials. 3. Intended uses/Anticipated users ●Our technology is utilized in operation and maintenance of final waste disposal sites in Japan. ●There are still many countries where appropriate operation and maintenance of final waste disposal sites have not progress. In relation to these countries, it is possible to introduce optimal operation and maintenance technology that is adapted to local needs. Company data Taisei Kanri Kaihatsu Corporation Representative: President Seisuke Nakamura Date of establishment: 1967/2 Capital: 2,000Ten Thousand/JPY Contact address: 3-15-17 Nanotsu, Chuo-ku, Fukuoka City, Fukuoka Prefecture Contact telephone number/E-mail: +81-92-771-0598 / [email protected] Company HP: http://www.taiseikk.co.jp/ 15 Message "As we have nearly completed development of management facilities known as waste disposal sites, we are now placing focus on development of soft technology and cultivation of human resources to be able to sufficiently exhibit the capacities of such facilities, and will contribute to improving on-site strength to further increase safety and economic potential. (President Seisuke Nakamura) Seisuke Nakamura Waste Tamatech Co., Ltd. Movable mobile recycling and crushing plant vehicle! Intermediate processing is carried out at sites where waste is generated, and recycled to reproduced items such as subbase material on the spot! 1. Overview of technology The mobile recycling and crushing plant vehicle is driven to sites where concrete waste, asphalt waste, etc. are accumulated, such as sites where buildings are torn down, and recycling is implemented on site. By crushing concrete waste, etc. at the site where waste is generated, it is possible to recycle this waste into subbase material, etc. In addition having obtained mobile intermediate processing business permits from multiple local public bodies, we have an actual record of delivering a total of 45 of these machines to industrial waste service companies throughout Japan. 2. Strengths of technology “Mobile recycling and crushing plant vehicles” ●Mobility where they can be driven to sites where waste is generated Since the crushing machine is of a self-propelled type that is built onto a truck, it can move quickly along general roads. It is driven to sites where construction waste, such as those that are generated at construction sites, including raw concrete waste, concrete mass, solid rock, is generated, and recycling is possible with the crushing plant equipped on the truck. Input into the hopper is implemented based on a power shovel of a 0.4m3 class. ●After crushing, waste is recycled into base course material on site. ↑ 10t truck “TA50-2” As this is a 10t special truck, it can be easily driven on general roads and within work sites. Maximum processing capacity: 30t/hour It is possible to adjust the grain size of recycled products after crushing between 0 to 40mm. When base course material and asphalt are processed simultaneously, it is possible to use it as is as subbase material. Recycling of waste is possible on site, without having to move it from the site where it is generated. ●Lineup according to processing amount It is possible to select from mobile recycling and crushing plant vehicles of high mobility and work efficiency in accordance with the processing amount, such as a 4t truck, 10t truck, trailer, etc. We have developed a method for installing a recycling and crushing plant onto vehicles, taking into consideration the characteristics of trucks and properties of the loading platform, and by making use of the know-how that we have accumulated in the transportation business, which is our main business. We have also acquired patents. ↑ Recycled product after crushing. Grain size can be adjusted between 0 to 40mm. 3. Intended uses/Anticipated users ●We have an actual record of delivering a total of 45 vehicles to industrial waste service companies throughout Japan. ●Since crushing treatment is possible on site, efficient recycling at construction and demolition sites is possible. Company data Tamatech Co., Ltd. Representative: President Yasuhisa Tamamitsu Date of establishment: 1991/9 Capital: 1,000Ten Thousand/JPY Contact address: 1643-3 Oaza-Gotoku, Kotake, Kurate-gun, Fukuoka Prefecture Contact telephone number/E-mail: +81-9496-2-3936 / [email protected] Company HP: http://www.tamatec.jp/ Message We have been in the construction and transportation business since 1966, and have carried out demolition, removal, transport, processing, etc. of structures. If waste can be processed at the site where it is generated, it can become valuable resources/products. Thus, what was created based on combining the Road Traffic Act and Waste Disposal Law were “special vehicles” and “recycling trucks.” (President Yasuhisa Tamamitsu) Yasuhisa Tamamitsu 16 Waste The Merry Corporation Local circulation of food waste realized! “Merry’s System” local circulation service that combines both “the environment and the economy” Also expanding in Asia, such as through approaches toward experimental proof of this system in China, etc. 1. Overview of technology Our company’s “Merry’s System” is a local circulation service for food waste, etc. that realizes a small-scale, distributed resource circulation system that is space-saving and cost-saving. We have developed this service in an aim to construct a smalls-scale, distributed resource circulation system in regions where costs for waste treatment are relatively high, such as where there are small-scale local public bodies and minor islands, using composting technology of food residue fermentation and cracking unit that has been installed in more than 400 locations throughout Japan as the core. We provide local circulation services that are optimal for regional characteristics, by combining various technologies, rather than being limited to our own technology. In China, we have made approaches toward a model business where experimental proof of this system is carried out, and are planning on expanding in other Asian regions. 2. Strengths of technology Local circulation service “Merry’s System” ●Unique and advanced composting technology Food residue, etc. is biodegraded rapidly without generating any foul odors at the occurrence site using a food residue fermentation and cracking unit, and is reduced to approximately 1/20 its original amount. This is recovered at a frequency of approximately once every 6 months, after which secondary and tertiary fermentation are carried out using facilities at our company’s recycling center, and turned into com↑Food residue fermentation cracking unit and disassembly of post/soil improving agent. The reduction process is carried out on site, separate inside from the composting process, which allows for space-saving and costreduction. Install a food residue fermentation cracking unit ●Local contributions through organic vegetables/vegetables with reduced chemical use utilizing compost The compost/soil improving agent that is created at the recycling center is returned to farming lands at local farms, etc., and a system that utilizes biomass circulation is constructed within the region. When food residue is placed in the cracking unit, microorganisms are decomposed inside, and they change to fermented and cracked remains (temporary fermentation). This is recovered once every 6 months by Merry’s Group. Fermented and cracked remains Local public bodies Restaurant industry Food-related business operators, etc. ●Total recycling of plastic waste and combustible waste We provide a recycling system that organically combines composting technology, pyrolytic carbonization technology for combustible waste, biomass, etc. that was developed at Kitakyushu Eco Town, and catalytic cracking liquidation technology for plastic waste and waste cooking oil, etc. As it becomes possible to reuse approximately 90% of the waste produced in the region, this contributes to environmental conservation of small-scale local public bodies and minor islands. Fermented and cracked remains are collected once every 6 months Install a food residue fermentation cracking unit inside your facility. The amount of food residue is reduced through biodegradation, promptly and without generating any foul odors, at the site of occurrence of food residue. Since this unit is for rent, capital investment costs are reduced. (It is possible to purchase or lease this unit as well) Recycling center “Circle” of food residue and safe vegetables The fermented and cracked remains that were recovered using the facilities at Merry’s Group recycling center are complete composted, and regenerated as soil improving agents. “Circle” of safe vegetables and compost Vegetables Complete composting through secondary and tertiary fermenting Compost Delivery of safe and sound agricultural products Harvests of recycled agricultural products that were created using the compost created at the recycling center are purchased by Merry’s Group, and then resold to users of this service. Contracted farms, agricultural coops, agricultural corporations Provision of compost and soil improving agent The compost, liquid fertilizer, and soil improving agent (nitrate reducing agent) created at the recycling center are provided to contracted farms, agricultural co-ops, and agricultural corporations. ↑ Overview of “Food Residue Recycling System” that is part of Merry’s System. Realizes “food circulation” based on unique and advanced composting technology. 3. Intended uses/Anticipated users ● Eating and drinking establishments, hospitals, food service centers, local public bodies, etc located in more than 400 places throughout Japan have introduced “Merry’s System”. Recycled compost is also effectively used in farming lands. ●At Wuxi City in China, a model project for producing organic vegetables with compost using large amounts of blue- green algae that occur in Lake Tai is being implemented. Plans are being made for commercialization after April 2014. Company data Message The Merry Corporation Representative: President Yasushi Matsuo Date of establishment: 2001/6 Capital: 3,500Ten Thousand/JPY Contact address: Inside the Kitakyushu Eco Town Practical Research Area 10-1 Koyomachi, Wakamtsu-ku, Kitakyushu City, Fukuoka Prefecture Contact telephone number/E-mail: +81-93-752-5300 / [email protected] Company HP: http://www.fun-c.jp/index.html 17 We started expanding technology for composting, effluent treatment, and plastic liquidation to Southeast Asia starting in 2011, centering on the composting technology for organic substances that has currently been expanded to 400 locations in Japan over the last 15 years. Starting in 2012, we will implement a model business in China’s Wuxi City and Nanjing City. Other Asian regions are also under review. (President Yasushi Matsuo) Left: Takaki Matsuo, Right: Yasushi Matsuo Waste Total Care System Co., Ltd We have succeeded in being the only company in the world to commercialize paper diaper materials recycling. We have been receiving an increasing number of inquiries from various places as a trump card for the “elderly welfare care society” that is approaching as well as protection of forest resources. 1. Overview of technology In our company’s recycling of paper diapers, we are involved in recycling used paper diapers collected from mainly hospitals and welfare facilities (offices), as a business that does not exist anywhere else in the world. In addition, we coordinate with some local public bodies to recycle used paper diapers generated from households. By developing technologies and mechanisms for effectively using what used to be incinerated and processed up to now as pulp resources instead, jointly with the Fukuoka Research Commercialization Center for Recycling Systems, we are able to respond to the problems of the aging society, and not only recycling. 2. Strengths of technology Paper diaper recycling business ●Simultaneously supports the problems of the aging welfare society and global environmental problems We have presented to society the fact that it is possible to respond simultaneously to the problem of protecting forest resources (global environmental problem), which is a worldwide problem, as well as the increase in the number of elderly people and enhancement of welfare in Japan (aging welfare society problem). Through processing and recycling paper diapers, which are essential to the aging welfare society, we are contributing to the formulation of a recycling-based society. ●System where collection of paper diapers, water solubilization, and recycling are integrated and function as one Paper diapers that are collected from hospitals and welfare facilities un↑ From carrying in of used paper diapers to production of regenerated dergo water solubilization at our company’s recycling facility located in pulp (Top: Full view of Omuta Recycling Plant Bottom left: Carrying in of diapers Bottom right: Shaping of regenerated pulp) Omuta City, Fukuoka Prefecture, and are separated and recovered to various materials. Materials recycling where the recovered pulp is reused as construction materials, plastic waste is reused as solid fuel, and sludge is reused as soil improving agent is realized. Starting in 2011, we will be the first to start recycling of paper diapers from households in the nation at Oki Town in Fukuoka Prefecture. ●Success in reducing CO2 output based on “anti-incineration” of paper diapers Currently, used paper diapers are mostly incinerated, but in addition to this placing enormous burdens on incinerators due to a large amount of paper, valuable pulp resources are burned. Our company realizes recycling based on water solubilization, rather than incineration, and have succeeded in securing pulp resources as well as reducing CO 2 emissions by approximately 40%. ↑ Collection box for used paper diapers that is used in Oki Town in Fukuoka Prefecture. The display board introduces the names of cooperating companies. 3. Intended uses/Anticipated users ●Hospitals and welfare facilities where large amounts of used paper diapers are produced ●Local public bodies that aim to reduce the amount of incinerated waste Company data Message Total Care System Co., Ltd. Representative: President Takeshi Naga Date of establishment: 2001/11 Capital: 11,700Ten Thousand/JPY Contact address: 3-9-26 Hakataeki Higashi, Hakata-ku, Fukuoka City Contact telephone number/E-mail: +81-92-433-1033 / [email protected] Company HP: http://www.totalcare-system.co.jp/ As an aging society progresses, the discharge amount of paper diapers associated with this is increasing every year as well. Our company considers these used diapers as “valuable resources,” and have made approaches toward the recycling of such materials. In the future, we will make efforts to popularize recycling of paper diapers across the nation. (Sales Planning Section Head Hitofumi Kazoe) Left: Hitofumi Kazoe, Right: Syunji Masuda 18 Waste West-Japan Auto Recycle Co., Ltd. Thorough disassembly, sorting, and recycling of used vehicles implemented by realizing a process where shredder dust is not produced! Abundant lineup of recycled part. 1. Overview of technology We carry out disassembly and recycling of used automobiles that does not generate shredder dust and that is environment-friendly. After recovering parts that can be used, they are thoroughly separated and recovered as precious metals, rare metals, nonferrous metals, glass, resin, etc. in the disassembly process. The remaining vehicle body is pressed, and used in high-grade raw steel materials as iron scrap with little impurities. With the recovered parts, we support the demand for repair parts both inside and outside of Japan with a full lineup. Based on such detailed dismantling, it is possible to reuse and recycle 99% of the resources used in vehicles; we are contributing to environmental conservation through circulation of resources. 2. Strengths of technology “Vehicle recycling” ●Thorough resources recycling based on careful manual disassembly of used vehicles is sought after Parts that can be reused and recycled are thoroughly recovered based on careful disassembly by hand. We have achieved a high recycling efficiency of approximately 99%. ●Shredderless disassembly process The body after dismantling is pressed into dice, without having to put it through a crushing machine, and turned into raw iron manufacturing materials. Since there is no fracturing process, shredder dust is not generated. ●Abundant lineup of recycled parts ↑ Disassembly process based on disassembly by hand ↑ An array of various recycled parts In our warehouse, we have approximately 20,000 used vehicle parts from various manufacturers and of various models, spanning over a broad time frame. Only recycled parts that have passed a quality inspection are commercialized, and each part is managed by computer. ●Vast experience in exporting recycled parts overseas We have actual performance in exporting recycled parts to various countries such as Russia, Dubai, Malaysia, Thailand, Australia, and the United States, and overseas transactions are also implemented smoothly. ●Vehicle repair and maintenance using recycled parts We have acquired certification as a vehicle maintenance plant, and are implementing repairs and maintenance of vehicles using recycled parts. 3. Intended uses/Anticipated users ●We are able to ship recycled parts from vehicles in accordance with the needs of the demand side. ●As we have abundant experience in exporting recycled parts overseas, we respond to inquiries from overseas as well. ●Low-cost automobile repairs and maintenance is possible by using recycled parts. Company data Message West-Japan Auto Recycle Co., Ltd. Representative: President Hironori Takano Date of establishment: 1999/1 Capital: 10,000Ten Thousand/JPY Contact address: 1-62 Hibikimachi, Wakamatsu-ku, Kitakyushu City, Fukuoka Prefecture Contact telephone number: +81-93-752-5090 Company HP: http://www.warc.co.jp/ 19 In Japan, which lacks resources, environment-friendly recycling of automobiles is sought after based on elaborate dismantling, in an aim to circulate resources in the country. In the future, we will expand our technology together with the evolution of vehicles, and will contribute to environmental conservation and social development. (President Hironori Takano) Hironori Takano Water Aqua Environmental Solutions Co., Ltd. “NAC system○R ” decomposes, and discolors/deodorizes/sterilizes organic matter in drainage water using ozone oxidation technology! Effective for measures against blue-green algae in dams, lakes, and rivers. 1. Overview of technology “NAC system○R ” is patented technology that efficiently dissolves and reacts gas into liquid. The technology of this “NAC system○R ” and ozone gas, which has strong oxidative power, is used, and organic matter is oxidized and decomposed based on this unique technology that dissolves and reflects this gas efficiently into liquid. “NAC system○R ” is effective for treating organic factory effluent and livestock effluent, as well as for measures against blue-green algae in lakes, and is a system that can be used to conduct discoloration, deodorization, and sterilization, in addition to decomposition and elimination of pollution loads. 2. Strengths of technology Water treatment system “NAC system○R ” that makes use of ozone oxidation technology ●Decomposes and discolors/deodorizes/sterilizes organic matter in drainage using ozone oxidation Through ozone oxidation of organic factory effluent and livestock effluent, safe and efficient decomposition and discoloration/deodorization/ sterilization of organic matter is implemented. ↑ Drainage treatment equipment at a plant for chemical agents ↑ Sterilization/ deodorization equipment for shochu distillery by-product for manure at a pig farm The load of organic matter decreases through ozone oxidation, and at the same time, oxygen increases. As a result, the issues of overload and oxygen shortage in biological treatment tanks are resolved. A reducEffects of blue-green algae treatment based on tion in the sludge that is generated is linked to a decrease in running “NAC system○R ” costs. As almost no waste ozone gas is generated with the NAC system , operation based on low running costs as compared to conventional ozone treatment methods is possible. R ○ ●Decomposition and elimination of blue-green algae based on floatation separation treatment As measure against blue-green algae in lakes and dams, the bluegreen algae floating on the water surface is killed through ozone oxidation, and eliminated based on floatation separation together with other suspended solids and floating matter. Since highconcentration oxygen dissolution water is supplied, this is linked to resolving dysoxic areas, and deodorization of slime is also possible. Before cleaning After cleaning 3. Intended uses/Anticipated users ●We have a track record of our system being implemented in approximately 100 organic factory effluent/livestock effluent treatments in Japan. ●We also have experience decomposition/elimination of blue-green algae at dams in Japan as well. Company data Message Aqua Environmental Solutions Co., Ltd. Representative: President Yasuhiro Haraguchi Date of establishment: 2011/9 Capital: 2,000Ten Thousand/JPY Contact address: 2-21-20 Sharyo, Higashi-ku, Fukuoka City, Fukuoka Prefecture Contact telephone number/E-mail: +81-92-622-1238 / [email protected] We provide technology that aids everyone in processing and water cleaning through our company’s NAC system. We play a role in keeping an eye of the natural environment of the future. (Planning and Management Division Head Tatsuyoshi Matsumoto) Our employees 20 1st Solution Corporation Water “MC Construction Method” is sludge dehydration technology that has small initial costs and running costs, and that can be transported and operated easily. By introducing "Eco Pouch" that we developed, this technology realizes significant cost reductions as compared to mechanical dehydration equipment. 1. Overview of technology “MC Construction Method” is a one-stop, on-site treatment system for sewage and sludge that is specialized for smallscale business sites, and is comprised of transportable sedimentation/separation equipment, "Eco Pouch", which is a flexible container bag that can be dehydrated, and flocculent, all of which has been developed by our company. This technology was also selected as a "New Partnership Program" by the Ministry of Economy, Trade and Industry in 2009. It is also registered in the Ministry of Land, Infrastructure, Transport and Tourism's NETIS (New Technology Information System), and there are expectations for its use in water quality purification and dredging sites in closed water areas (lakes and ponds), as a measure against muddy waters that arise at construction and civil engineering sites where both budget and space are limited. In addition, there have been an increasing number of inquiries regarding "Eco Pouch" after the nuclear plant accident, from regions that are concerned about treatment of contaminated water. 2. Strengths of technology “MC (Mesh Cut) Construction Method” ●Uses “Eco Pouch” and the flocculent “Floccman” that we have developed By using our own flocculent, it is possible to flocculate and precipitate particles inside muddy water in a short period of time. It is also highly safe and has no impact on the natural environment. “Eco Pouch” enables for efficient dehydration based on a fiber with an infinite number of small holes (mesh) and a special donut-like structure. In addition, since this structure is strong, long-term storage as a flexible container bag is also possible. ●Energy-saving and easy movement. Significant reduction of sludge treatment costs What is necessary on-site is only sludge reaction equipment that makes muddy water react with the flocculent (flocculent is added and agitated) and the “Eco Pouch”, which dehydrates sediment immediately. Utilizing only a small amount of power, transportation is possible by simply using a 2t truck. In addition, since dehydration (volume reduction) is completed on site, it is possible to reduce sludge treatment costs. ↑ Photo of construction site as part of the MLIT project. Compact, high-speed sludge reaction equipment “SR3000.” Can be carried in and out easily for turbid water treatment at small-scale construction sites as well as dredging of rivers and lakes. Comparison with other technologies Vacuum truck Turbid water treatment equipment + dehydrator "MC Construction Method" 3.8 times 4.6 times 1 time Size - Carried in using large vehicles Can be carried in using 2t truck Noise Yes Low noise Ultralow noise Power source - 57kW 2.45kW Costs (if renting equipment) ↑ Inside of “Eco Pouch” when taken out. Became a dehydrated cake after approximately 24 hours after dehydration started. ← “Eco Pouch” developed by 1st Solution Corporation. 3. Intended uses/Anticipated users ●In addition to measures against muddy water at small-scale construction and civil engineering sites, it is possible to use this technology at sites where there is limited space for water quality purification of closed water regions (lakes and ponds) and as measures against dredging and sludge. ●Since operation is easy and there are no malfunctions, this technology, which also does not require huge facilities, can be easily introduced in emerging Asian countries. Company data Message 1st Solution Corporation Representative: President Masafumi Takada Date of establishment: 2005/6 Capital: 300Ten Thousand/JPY Contact address: 2-5-13 Matsuyama, Jonan-ku, Fukuoka City Contact telephone number/E-mail: +81-92-981-2631 / [email protected] Company HP: http://www.1st-solution.jp/ 21 Our company’s technology is new environmental conservation technology that we can recommend with confidence. In order to leave the natural environment of today to later generations, we want to contribute to the realization of a sound and recycling-oriented society through our new environmental conservation technology. (President Masafumi Takada) Left:Hiroyuki Maeda, Center:Masafumi Takada, Right:Chie Takada Water Fuji Clean Co., Ltd. CRX wastewater treatment system that enables for removal of nitrogen and phosphorous in drainage water, registered as an advanced treatment type (N/P) of the Zenjokyo! Wastewater treatment system that achieves compact size, advanced treatment, and energy-saving! 1. Overview of technology The phosphorous in drainage water significantly worsens water environments, such as by eutrophicating closed water areas and causing red tide. Appropriate treatment is strongly desired for phosphorous, which is considered as being contained in great amounts in human sewage from households. However, the majority of traditional phosphorous removal systems are oriented toward large processing facilities, and there were not many compact and low-maintenance systems that were adapted to household wastewater treatment systems. Fuji Clean Co., Ltd. has succeeded in developing phosphorous removal equipment for household septic tanks that applies the iron electrolysis process. The high-performance wastewater treatment system CRX, which incorporates this equipment, can eliminate more than 80% of phosphorous in drainage, and has received numerous awards, such as the Environment Minister’s Award at the 31st Environment Awards. We have progressed with in-house development of various kinds of FRP wastewater treatment systems and blowers, and are making vigorous approaches toward making our systems compact, energy-saving, and low-cost. 2. Strengths of technology “Wastewater treatment system CRX” ●Advanced nitrogen and phosphorous treatment is possible → Structural diagram of compact wastewater treatment system CRX equipped with a phosphorous/nitrogen removal function. The iron electrolysis process is used as the phosphorous removal method in the highperformance wastewater treatment system CRX. This is a method where iron and phosphorous are joined together and removed as FePO4. The wastewater treatment system CRX enables for significant reduction of phosphorous, which is known to be a substance that causes red tide, etc., and can improve water environments of closed water areas. ●Utilization of FRP molding/processing technique that enables for high strength and high performance High strength is desired for the chassis of the wastewater treatment system. Our company is the only one in the industry that utilizes the MMD method (preform matched metal die method) and manufactures chassis for wastewater treatment systems. We are actively researching and developing not only manufacturing methods but processing methods as well, and have succeeded in developing strong and high-quality wastewater treatment tanks. ↓ Water purification performance of CRX BOD ≦ 10 mg/L SS ≦ 10 mg/L T-N ≦ 10 mg/L T-P ≦ 1 mg/L ●Strength as a system Circulating water Air lift Flow adjustment section Discharge Disinfection tank Meter Treated water tank Carrier fluid organism filtration tank (phosphorus removal device) Anaerobic filter tank 2 Anaerobic filter tank 1 Inflow In order to ensure stable water quality, the CRX wastewater treatment system is an advanced wastewater treatment system that brings together our company’s technologies. Its unique flow control function makes adjustment of the effluent amount easy, and enables for stable circulation, and individual adjustment of discharge and circulatOvering water volume. In addition, by using a “carrier fluid organism filtration method” flow that uses fluid carriers of a hollow cylindrical shape that have a specific surface of Backwash water approximately 10 times that of sheet-like contact media, high-efficiency water treatment has become possible. Furthermore, as this system has an automatic backwash ↑ Flow sheet of wastewater treatment system CRX function, it is possible control clogging of the carrier. A blower that we have uniquely developed is also built in, contributing to reduction in consumption energy when the wastewater treatment system is in operation. 3. Intended uses/Anticipated users ●Fuji Clean’s wastewater treatment systems that “protect clean water” possess the top shares in Japan, and are used in various countries around the world. Japanese wastewater treatment systems are gaining attention from all around the world. ●Demands for advanced water treatment have been increasing throughout the world. Our company’s wastewater treatment systems carry out advanced treatment, of course, but also satisfy the diverse needs of users with its compact design and energy-saving performance. Company data Fuji Clean Co., Ltd. Representative: President Kaichi Watanabe Date of establishment: 1961/2 Capital: 30,000Ten Thousand/JPY Contact address: 2-4-15 Enokida, Hakata-ku, Fukuoka City, Fukuoka Prefecture (Fukuoka Branch) Contact telephone number/E-mail: +81-92-441-0222 / [email protected] Company HP: http://www.fujiclean.co.jp/fujiclean/index.php Major overseas bases: Australia: Fuji Clean Australia Pty Ltd. +61-7-4033-7742 Message Our mission is to bring back brooks and waterfront areas that are full of living things, where children can play, covered in water and mud. To realize this, we are aiming to be number one in the world in terms of technical strength and product strength, by focusing our energy on development technology to reproduce water that people have used and tainted into clean water on-site. (Fukuoka Branch Sales Section Head Shigeru Masuda) Shigeru Masuda 22 Hitachi Zosen Corporation Water Realization of accelerated filtration processing speed to 3 to 6 times its traditional speed, using fibrous filtering media! Our high-speed fibrous filtration device that is energy-saving and low maintenance is used for various purposes, starting with advanced wastewater treatment and industrial water treatment. 1. Overview of technology The high-speed fibrous filtration device “Marimo” that makes use of the technology that we had accumulated through fiber manufacturing is a filtration device that is filled with fibrous filter media. Since the porosity of the filter media layer is large, a high filtration speed is possible, and as the device is compact, a small installation area is also enabled. This technology has obtained a Construction Technology Review and Certification Certificate from the Japan Institute of Wastewater Engineering and Technology in March 2005, and is used in dead end filtration at sewage treatment plants, industrial water filtration, and tertiary treatment filtration after biological treatment. Up to now, we have delivered this device to may private-sector and government clients. 2. Strengths of technology “High-speed fibrous filtration device (Marimo)” ●3 to 6 times the filtration speed of rapid filtration systems Since the porosity of the filter material layer is large, treatment at a speed of more than 1,000 m/day is possible, at a filtration speed that is 3 to 6 times faster than that of conventional rapid filtration systems. In addition, treatment of suspended solids (SS) inside the filtered water is possible in an equal or surpassing manner as conventional rapid filtration methods. ↑Columnar fibrous filter media that takes filterability, cleaning performance, and manufacturing performance into consideration ●Space-saving and low maintenance Since the filtration speed is fast, the filtration area is reduced, and an installation space of 1/2 that of that used for the rapid filtration method is possible. As a cleaning system that uses water and air is used, the amount of cleaning water that is used is small, and compared to replacement of sand for rapid filtration methods, little maintenance and low costs are incurred. Cleaning process Filtration process ↑Example of introduction of “Marimo” actured from steel plates Rapid filtration systems “Marimo” filtration systems 150~300m/day 1,000m/day Approx. 10% Less than 2%/time Raw water process Filtration speed Drainage Suspended solids in filtrate water 50~80% 50 - 80% Site area (per filtrate water volume) - 1/2 to 2/3 of rapid filtration methods Operation and maintenance costs (per filtrate water volume) - Same extent as rapid filtration methods SS elimination rate Treated water Drainage Cleaning (Drainage) water Air ↑ Making use of the characteristics of filter media, water and air are used to reduce the amount of cleaning water used and enable for easy cleaning 3. Intended uses/Anticipated users ●This is a filtration device that can be used when carrying out industrial water treatment and dead end filtration at sewage treatment plants. We provide our technology by customizing it in accordance with local needs. ●We are also moving forward with overseas expansion, as exemplified by the introduction of our company’s oxidation ditch aeration mixing apparatuses (DTA) in Shenyang, China. Company data Hitachi Zosen Corporation Representative: Chairman & CEO Minoru Furukawa Date of establishment: 1934/5 Capital: 4,544,236Ten Thousand/JPY Contact address: Nihon Seimei Hakata Ekimae Bldg. 7F 3-2-1 Hakata Ekimae, Hakata-ku, Fukuoka City, Fukuoka Prefecture Contact telephone number: +81-6-6468-9650 Company HP: http://www.hitachizosen.co.jp/ Major overseas bases: Shanghai Office (+86-21-6887-2525) Beijing Office (+86-10-6590-8481) Ho Chi Minh Office (+84-8-3822-8636) Bangkok Office (+66-2259-4831)Etc. 23 Message Daiki Ataka Engineering Co., Ltd. has been making approaches in the water and wastewater treatment and the night soil treatment businesses as a member of the Hitachi Zosen Group, but as of April 1, 2014, they will merge with Hitachi Zosen Corporation. Based on merging with Hitachi Zosen, growth in the green energy sector will be dramatically accelerated (Overseas Sales Technology Department Director and Shenyang Office Representative Mitsuhiro Kaminaga) Everyone at the Kyushu branch Water Honda Kiko Co., Ltd. “Large-Capacity Micronano Bubble Generator” was born by making use of our manufacturing technology for special-use pumps. By generating a large amount of minute bubbles, it is possible to easily and promptly clean various kinds of wastewater. 1. Overview of technology This company is a company that is involved in the development, design, manufacturing and sale of special pumps for industrial use, and has given birth to many unique products with high added value. Among these, “Large-Capacity Micronano Bubble Generator” is a device that we developed by amassing our technical strength, and its forte is that it can produce a large amount of minute air bubbles of 1 to 50μm in a stable manner. Use of microbubbles is progressing in various industries, such as in oil separation of oily wastewater, flotation cleaning of industrial wastewater, etc. We are also making active approaches toward overseas expansion of “Large-Capacity Micronano Bubble Generator" by making use of our network with overseas partners. 2. Strengths of technology “Large-Capacity Micronano Bubble Generator” ●Generates large amounts of microbubbles in a stable manner We have succeeded in generating micronano bubbles, which was difficult to produce in large quantities in the past, in a stable manner, We have been carrying out research and development and manufacturing that is specialized to special pumps for industrial use since the past, and are making use of technology that we have accumulated while responding to customers’ difficult needs. ●Cleaning of various kinds of wastewater is possible using minute bubbles The surface of minute bubbles that is generated using this device consists of negative electrical charges, and adsorbs suspended solids in water. Furthermore, based on floating of the air bubbles, the oily substances and various dirty components in water are efficiently separated. Bubbles generated by “Large-Capacity Micronano Bubble Generator” are extremely minute, around 1 to 50μm, allowing them to adsorb and separate small dirty components in the water. Furthermore, by mixing the bubbles with ozone gas, we have succeeded in efficiently separating, sterilizing, deodorizing, and decolorizing the contaminated substances that are dissolved in the water. ↑ Example of delivery to an oil separating system. Succeeded in 100% separation and collection of oil. ●Realizes low cost and space-saving “Large-Capacity Micronano Bubble Generator”, which integrates the pump and bubble generator, is extremely compact and can be installed anywhere, regardless of the location. In addition, due to a simple design, it also realizes low cost. Efficient water quality purification with limited space and budget has become possible. ↑ Example of delivery to a flotation separation device. Succeeded in reducing 90% of chemicals used. 3. Intended uses/Anticipated users ●This device is used for treatment of oily wastewater and cleaning of dye wastewater in Japan, mainly in factories. Since the large amount of chemicals that are normally required for water quality purification are reduced, this is a product that is friendly to the earth. ●This technology, which has high processing capacity and which is made up of a simple and low-cost device, is technology that can be used in a variety of countries. Company data Honda Kiko Co., Ltd. Representative: President Ryuzoji Kensuke Date of establishment 1951/9 Capital: 9,000Ten Thousand/JPY Contact address: 2055 Yamano, Kama City, Fukuoka Prefecture Contact telephone number/E-mail: +81-948-42-3111 / [email protected] Company HP: http://www.hondakiko.co.jp/ Message Large-Capacity Micronano Bubble Generator is gaining attention as a breakthrough next-generation purification unit that can contribute to the global environment. By building up successful case examples in our local area of Fukuoka, we are aiming to make global contributions. (President Ryuzoji Kensuke) Ryuzoji Kensuke 24 Water KOYOH Co., Ltd. Fulvic acid, which exhibits large effects in sludge elimination and soil. improvement, is blended into Bacillus subtilis purification material to form the more powerful “Eco Bio Block”! Attention is being gathered on water purification blocks that are fast-acting and persistent. 1. Overview of technology Using Bacillus subtilis, which is known to have large effects in water purification, we have developed “Eco Bio Block” which incorporates Bacillus subtilis into materials, and is highly recognized both inside and outside of Japan. In an aim to further improve performance, we have focused on fluvic acid as a water purification material that is more fast-acting. Although a method to manufacture fluvic acid in a stable manner has not yet been found and it is a material that is difficult to produce in large quantities, we have established a manufacturing method for fluvic acid using waste materials such as wood chips. In April 2014, we are planning on starting mass production of fluvic acid, and we will start selling “Eco Bio Block” that is newly born and that contains fluvic acid. Even in short-term tests conducted in the Ariake Sea, high sludge dissolution effects have been confirmed, and there are large expectations towards improvement of water quality. 2. Strengths of technology “Eco Bio Block” containing fluvic acid ●Water purification material that is both fast-acting and persistent → Product lineup (excerpt). Development of a new plastic bag type The newly reborn “Eco Bio Block” contains Bacillus subtilis and fluvic acid. Since Bacillus subtilis repeatedly proliferates underwater and gradually dissolves organic substances in the water, it exhibits effects over a long period of time. Fluvic acid is activated based on sunlight, and creates active species known as hydroxyl radicals from oxygen in the water. These active species are extremely effective in dissolving organic compounds, which enable for high-speed purification of water. By combining Bacillus subtilis with fluvic acid, we have created the “Eco Bio Block” that is both fast-acting and persistent. ブロックタイプ(一例) Block type (example) 生分解性プラスチックバッグタイプ Biodegradable plastic bag type 300×300×60mm 約10kg 500×400×90mm 約15kg 干潟のヘドロ分解に最適 Optimal for sludge dissolu390×190×90mm 約9kg tion in tidal lands ●Fluvic acid can be produced in a stable manner Based on our company’s research results, we have succeeded in being the first in the world to produce fluvic acid with confirmed efficacy in a stable manner, using waste materials such as wood chips. We are planning on starting mass production of fluvic acid starting in April 2014, in aiming towards commercialization of the “Eco Bio Block” that contains fluvic acid. ●Effective in relation to soil that is contaminated with heavy metals Fluvic acid possesses a “chelate action” that makes it bond strongly with heavy metals such as arsenic and mercury. When “Eco Bio Block” that contains fluvic acid is mixed into soil, it becomes possible to control the absorption of heavy metals by plants based on the chelate action, as well as prevent elution of heavy metals into groundwater, contributing to the safety and security of water and vegetables. ↑ Example of installation of Eco Bio Block (Malaysia) 3. Intended uses/Anticipated users ●After announcing our new product, we received many inquiries from local public bodies and corporations that are troubled over water treatment, as well as fish workers in the aquaculture industry. In addition, since by incorporating fluvic acid materials into soil it is possible to control absorption of heavy metals by vegetation, there are expectations for use of this product as a fertilizer/soil improving agent; it represents technology that is gaining attention among agricultural corporations, etc. as well. ●We have a track record of introducing our product overseas, such as in China, Malaysia, and India, and are contributing to water purification in various countries. In India, our product has received certification from the government as a standard. Company data KOYOH Co., Ltd. Representative: President Daiki Koga Date of establishment: 1960/4 Capital: 1,200Ten Thousand/JPY Contact address: 169 Sakata, Setaka-cho, Miyama City, Fukuoka Prefecture Contact telephone number/E-mail: +81-944-63-3133 / [email protected] Company HP: http://koyoh.jp/ 25 Message Upon continuing development after having been successful in enclosing Bacillus subtilis in concrete, we achieved development of fluvic acid purification material with fast-acting purification properties last year. Based on combined use with Bacillus subitilis, which has high persistence in purification, we completed new, more powerful Eco Bio Block that realizes fast -acting and persistent properties. (Director Masayuki Koga) Masayuki Koga Water Kyowakiden Industry Co., Ltd. Using our core technology that we have accumulated in the “water” and “electrical energy” sectors, in which we have a track record in construction and operation management of Japan’s largest desalination plant, we are introducing facilities in China and Indonesia! Overseas business expansion will also be promoted in the future! 1. Overview of technology Kyowakiden Industry Co., Ltd., which orients water and energy as its core businesses, has been making approaches from an early point in time towards desalination, which is expected to have a market expansion. In particular, we have a track record in process design using high-pressure reverse osmosis (RO) membrane, and have accumulated vast amounts of techniques. While increasing the quality of our products, we have technical strength for consistently carrying out the entire process from construction to management. Our overseas expansion is also active, and we have established a water treatment company in China and are moving forward with employing local technicians. We also have actual performance of introducing small-scale desalination plants in Indonesia. In expanding overseas, we have progressed with localization, and one of our strengths is high cost competitiveness. 2. Strengths of technology → High-pressure RO unit “Desalination facilities” ●Process design strength that utilizes high-pressure reverse osmosis (RO) membranes It is possible to greatly reduce initial and running costs by making the reverse osmosis membrane process, which used to require two steps, into a single-step treatment. In addition, stable operation is now possible by using ultrafiltration (UF) membrane treatment before processing. ●Technical strength from development to construction and management Our company has been moving forward with small-scale examinations of desalination facilities from early on, and have steadily accumulated development techniques and management techniques for desalination facilities. We have a record of 8 years of operation and maintenance of facilities within Fukuoka Prefecture, which are the largest in Japan, and it is possible to consistently carry out the entire process from development to operation and maintenance. In addition, we are actively conducting overseas expansion, starting with China. As various difficulties hover in overseas business, such as differences in business customs, our company has moved forward with approaches with the best of intentions. Our stance has been recognized, and we are broadly expanding our overseas business network. Standard flow pH adjuster Raw water Raw water tank Cleaning process ↑ “Uminonakamichi Nata Sea Water Desalination Center” is Japan’s largest desalination facility. It boasts a production volume of 50,000m3 of water/ day. ↑ Pre-treatment unit UF membrane unit (standard) Pre-treatment Preadapted to raw treatment water conditions water tank Dispersant Disinfecting agent RO membrane unit pH adjuster Concentrated water Energy recovery RO equipment supply Security Highfilter pressure pump Concentrated RO pump water discharge Infused depending on raw water quality Cleaning filter Treated water tank Chemical cleaning Standard flow of our company’s desalination facilities 3. Intended uses/Anticipated users ●In Japan, we have introduced our technology in Fukuoka Prefecture, Nagasaki Prefecture, and Okinawa Prefecture. We have also introduced small-scale facilities in Indonesia. ●In addition to use in regions with little drinking water, among regions that are close to the ocean, there are some where salt becomes mixed into the groundwater and it is not possible to use this water as drinking water. There are expectations for use of our facilities in such regions. Company data Kyowakiden Industry Co., Ltd. Representative: President Hideyuki Sakai Date of establishment: 1948/6 Capital: 5,000Ten Thousand/JPY Contact address: Nishitetsu Hakata Ekimae Bldg. 7F 1-6-16 Hakata Ekimae, Hakata-ku, Fukuoka City, Fukuoka Prefecture Contact telephone number/E-mail: +81-92-292-0039 / [email protected] Company HP: http://www.kyowa-kk.co.jp/ Major overseas bases: China: Kyowa Environmental Consulting (Shenzhen) Ltd. http://www.xiehehb.cn/ Message The environmental creation company “KYOWA” is expanding business to realize protection of the social environment and a energy-saving society from “Fukuoka”, which is the gateway to Asia, with water and energy technology as the core, in order to realize a sustainable society. (Fukuoka Branch Director Hiroshi Takeichi) Hiroshi Takeichi 26 Water Maeda-Kougyou Co., Ltd. “Rainwater purifier” that utilizes the purification performance of steatite ceramics. Simple and low-cost equipment that enables for semipermanent continuation of the purification performance of ceramics. Gaining attention as purification technology that can aid the world’s water shortage! 1. Overview of technology As a company that originally started in the janitorial business, this company is currently examining diversification and overseas expansion of its business. One of our new businesses is the “Rainwater Purifier” that is being introduced at this time. We have focused on steatite ceramics, which possess the capability of adsorbing suspended particulates in rainwater as well as of neutralizing acid water, and have developed a rainwater purifier that uses this ceramic. Using ceramic, which is not toxic to living organisms, it is possible to obtain safe water since chemicals, etc. are not used at all in purification. Since the equipment is extremely simple, introduction costs are also low, maintenance is simple, and it can be wellreceived in emerging countries with serious water shortage. 2. Strengths of technology “Steatite Ceramic Rainwater Purifier” ●Semipermanent continuation of high purification capacity The ions contained in steatite ceramic adsorb suspended particulates in rainwater, and make the water clean. Ceramic also has a neutralizing function, and it is possible to neutralize acidic rainwater while eliminating suspended matter. Suspended matter that has adhered to the steatite ceramic can be easily eliminated based on washing with water, and it is possible to regenerate the purification capacity of rainwater. Since the rainwater purification capacity of steatite ceramic continues semipermanently, additional running costs are also low. ↑ Rainwater before purification and rainwater after purification using ceramic. Clean water where floating substances have been eliminated is obtained. ●Possible to create safe and sound water at low costs The steatite ceramic used in the rainwater purifier uses remnants produced in ceramics factories. As a result, the cost of primary materials is extremely low, enabling for rainwater purification at low costs. The cleanliness of water purified using steatite ceramic is high, and since it is possible to make acidic rainwater neutral based on the effects of the ceramic, it is not necessary to use any additional chemicals, enabling for safe water to be created at low costs. Maintenance consists only of rinsing off debris that has adhered to the steatite ceramic, and is extremely simple. → Actual installation of rainwater purifier 3. Intended uses/Anticipated users ●In inland areas where there is serious water shortage and in countries with vulnerable water infrastructures, there is believed to be a high need for this technology. Since the equipment itself is compact and low-cost, it is a product that can be broadly received even in emerging countries. ●This technology has generated a great amount of interest overseas, as exemplified by inquiries from China and Vietnam. Company data Maeda-Kougyou Co., Ltd. Representative: President Yukihiro Maeda Date of establishment: 1966/11 Capital: 1,000Ten Thousand/JPY Contact address: 5-1-16 Minamifutajima, Wakamatsu-ku, Kitakyushu City, Fukuoka Prefecture Contact telephone number/E-mail: 093-791-1803 / [email protected] Company HP: http://www.maeda-kougyou.co.jp/ 27 Message As there are concerns about toxic substances mixing into rainwater due to some reason or another, rainwater that is purified using this product is recommended to be used as “clean general service water” as of the current point in time. Based on equipment to verify that the “post-treatment, cleaned rainwater” obtained in (1) does not contain any toxic substances, and the installation of a (2) "mineral addition device,” the clean water obtained using “Rainwater Purifier” can be used as “drinking water.” (President Yukihiro Maeda) Yukihiro Maeda Water Muromachi Chemicals Inc. Our strength is being able to optimize everything from ion exchange resin and separation membrane (RO membrane/UF membrane) to water treatment plant design and manufacture! We also sell small lots of a variety of products in accordance with customers’ needs. 1. Overview of technology In addition to implementing application development and sales of ion exchange resin and separation membranes (RO membrane/UF membrane), etc. for drainage treatment, we also design, construct, and maintain water treatment plants (water supply and drainage treatment equipment, etc.) that take advantage of these technologies. Since technical development and processing of exchange resin and separation membranes, and furthermore, production of water treatment plants can be conducted within the same company, we make use of opportunities where plant design can be optimized in-house, enabling for exhibition of high cost-performance even for small-scale plants. We carry out analysis and simulations based on samples obtained from customers, and carry out plant introduction after conducting concrete processing methods, lab tests, and pilot tests. 2. Strengths of technology Muromachi Chemicals’ water treatment technology ●Know-how on application development obtained from many years of analysis and testing experience, as well as strength in plant design performance Based on the know-how of our analysis/testing facilities and specialized staff, we have accumulated experience in analysis and testing related to water treatment over a long period of time, and our strength is application development of ion exchange resin and various separation membranes. In addition, we also have strength in plant design performance that makes use of our know-how on application development. ↑ (Right) Special ion exchange resin developed and manufactured by Muromachi Chemicals. (Left) Equipment for separation of valuable materials that applies membrane separation (membrane separation equipment). ●Processing of ion exchange resin, etc. adapted to matter subject to treatment is also possible We propose the optimal treatment method based on our past experience by obtaining samples of the matter subject to treatment from our customer, and conducting analysis and simulations. It is also possible to process ion exchange resin in accordance with the treatment method. ●Small lots of a variety of products also possible Many chemicals manufacturers and water treatment plant manufacturers specialize in specified uses, and take pride in handling large lots. Our company, however, makes use of our strength in being able to complete everything from procurement of ion exchange resin and separation membranes ↑ to plant design, and are able to handle small lots of a variety of products We perform regeneration treatment of ion exchange resin with decreased capacity and clogged separation membranes. At the top, separation capacity is restored (right side) to separation membrane (right) before cleaning. 3. Intended uses/Anticipated users ●Sale of ion exchange resin and separation membranes to plant engineering companies that produce and sell water treatment plants. ●Sale of plants to manufacturers that require treatment of drinking water, industrial water, and industrial wastewater (In various Asian countries such as China, ion exchange resin, etc. manufactured by our country is used and design and production are implemented with cooperation from local plant companies). Company data Muromachi Chemicals Inc. Representative: President Tetsuro Murayama Date of establishment: 1947/7 Capital: 6,000Ten Thousand/JPY Contact address: 1-38-5 Shinkatsudachimachi, Omuta City, Fukuoka Prefecture Contact telephone number/E-mail: +81-944-41-2131 / [email protected] Company HP: http://www.muro-chem.co.jp/ Major overseas bases: China: Muromachi (Shanghai) Trading Co., Ltd. Message Our company has more than 50 years of knowledge in Japan, and we provide liquid separation services in a variety of sectors including pure water production, wastewater treatment, recovery of valuable materials, recycling, etc. We make optimal proposals from the standpoint of the customer. (President Tetsuro Murayama) Tetsuro Murayama 28 Water Nature Co., Ltd. Water quality conservation technology “Lake Controller” that possesses the functions of supply of oxygen to deep parts of lakes, measures against bluegreen algae, and discharge of deep water. Realizes energy-saving without requiring large-scale engineering works. 1. Overview of technology The idea of “securing an environment (water) that can be left for the future and creating technology that does not require much energy” became connected to the realization of compact lake water quality conservation technology that is superior in energy-saving as compared to the past and that can combat both eutrophication and blue-green algae. Our company's "Lake Controller" is technology that is also registered in the Ministry of Land, Infrastructure, Transport and Tourism's NETIS (New Technology Information System) as technology that prevents eutrophication in dam lakes, etc., and that kills blue-green algae. There are examples of this technology being introduced at dam lakes, etc. in Japan, and there are expectations for this to be low-cost and easily-installable water quality conservation technology at lakes both inside and outside of Japan where eutrophication is a problem. 2. Strengths of technology “Lake Controller” ●Possesses the 3 functions of deep-layer aeration, countermeasures against blue-green algae, and discharge of deep water Eutrophication is prevented by pumping deep water, and sending water that contains dissolved oxygen to the deep layer using a microbubble generation nozzle. In addition, it is possible to kill and dissolve bluegreen algae by sucking in the blue-green algae on the surface layer and sending it to the deep layer. Material balance is also improved by discharging deep water that contains nutrients in abundant amounts. ↑ Lake Controller installed in a dam lake (Motobe Dam, Saga Prefecture). The features are that it is compact and of a floating type. ●Low initial costs and running costs Buoyancy body Since a floating structure is used, construction costs are cut back significantly, By applying the principle of siphoning, the pump capacity is also minimized. In addition to miniaturizing equipment (4m x 4m), this also contributes to energy-saving ●Survey and consulting of the lake environment are also implemented as a set Intake chamber Automatic intake-type microbubble generation nozzle Outtake chamber Water surface Changes in volume due to water pressure from microbubbles Float Underwater pump Heat exchanger Raw water Intake pipe Dysoxic water in deep layer Water pipe Water containing dissolved oxygen To ensure optimal operation conditions for the equipment, our company conducts surveys on water quality and bottom sedi↑ There is a pump and automatic intake-type microbubble generation equipment on the ment beforehand, and proposes technology designs and water. Air bubbles are infused into the pumped deep water, and is sent to the deep layer operation methods for effective operation. as water that contains dissolved oxygen. Eutrophication is prevented with this. Anchor 3. Intended uses/Anticipated users ●In closed waters (particularly lakes with a water depth of at least 10m) such as dam lakes, etc. where water is retained, this technology exhibits effects on measures against eutrophication in deep water as well as against blue-green algae. This technology has actually been introduced to lake managers (local public bodies, etc.) that are concerned about foul odors and worsening of water quality. ●Lake purification measures in emerging countries where eutrophication is progressing due to inflow of surplus fertilizer and human sewage from agricultural areas are also anticipated. Company data Nature Co., Ltd. Representative: President Toru Mikoda Date of establishment: 2003/4 Capital: 1,000Ten Thousand/JPY Contact address: TO Bldg., 4-71-1 Imamitsu, Nakagawa-cho, Chikushi-gun, Fukuoka Prefecture Contact telephone number/E-mail: +81-92-951-1053 / [email protected] Company HP: http://nature.ne.jp/ Message In order to leave beautiful water, clean air, abundant nature to the future as infrastructures for living organisms, Nature Co., Ltd. is making approaches toward research and development of environmental technology. (President Toru Mikoda/Joint Developer Satoru Takamori) Left:Satoru Takamori, Right: Toru Mikoda 29 Water Nishihara Neo Co., Ltd. Low-cost and space-saving food wastewater treatment device “N-UASB” implements an efficient anaerobic drainage treatment process that utilizes granule bacteria. The methane gas that is produced can be used as boiler fuel inside the treatment device. 1. Overview of technology Nishihara Neo Co., Ltd. has progressed with the wastewater treatment business such as wastewater treatment systems and sewage treatment, with making “water,” which is essential for people to live, clean as its corporate mission. We manufacture and sell “N-UASB” anaerobic discharge treatment equipment that uses granule bacteria, as equipment for treating organic drainage that is discharged from food factories. This equipment differs from the activated sludge process in that the equipment is extremely compact since bacterial can be densified, and operation at electricity charges of approximately 1/5 those of the aerobic treatment method is possible. The methane gas that is produced based on processing organic matter can be used as boiler fuel for the equipment, thus reducing fuel costs. This equipment has already been introduced in food factories, etc., and has been highly appraised. 2. Strengths of technology High-speed, ultrahigh load anaerobic drainage treatment equipment “N-UASB” ●High-speed processing of organic drainage is possible in a limited space The granule bacteria that carry out drainage processing in the N-UASB system is bacteria that is capable of densifying. Compared to the activated sludge method, high-concentration drainage can also be treated, enabling for shortening of the treatment time. Since densification is possible, the reaction tank space is compact, taking up 1/10 of that used in the activated sludge method. ●Low-cost operation is possible Since the bacteria has activity even in anaerobic conditions, it is not necessary to supply oxygen such as by using a blower, and power costs can be cut. Since the amount of sludge that is generated is also small, it is possible to reduce sludge treatment costs. Steam Comparison with activated sludge method (comparison under given conditions) High load activated sludge method Reaction tank capacity 300 m3 Anaerobic + aerobic treatment Biogas Electricity costs 16,300yen/day 3,000yen/day Cost of dehydrating 6,100yen/day 400yen/day Sludge treatment 20,400yen/day 1,900yen/day Total operation 42,800yen/day 5,300yen/day (Note) There may be changes depending on the design conditions Desulfurizing tower Boiler Anaerobic treatment 25m2 Aerobic treatment 60m3 Option Gas dome Generator Steam Steam Neutralizer To aerobic treatment From regulating tank pH regulating tank Discharge of sewage Acid formation tank Neutralizing tank N-UASB reaction tank Treated water tank ↑ System flow for N-UASB 3. Intended uses/Anticipated users ●As this is a system that specializes in treatment of organic drainage, its use at food factories, etc. is expected. ●This is an optimal process for food business operators who want to carry out drainage treatment at lower costs, and whose space for installing drainage treatment equipment is limited. Since activity is barely lowered even if the system is suspended, this can be utilized at batch-type factories as well. Company data Nishihara Neo Co., Ltd. Representative: President Toru Kukihara Date of establishment: 1962/7 Capital: 20,000Ten Thousand/JPY Contact address: 2-2-3 Isoda, Hakata-ku, Fukuoka City, Fukuoka Prefecture Contact telephone number/E-mail: +81-92-586-1601 / http://nishihara-neo-co-jp.nolosi. com/contact Company HP: http://www.nishihara-neo.co.jp/ Major overseas bases: Thailand: Aqua Nishihara Corp., Ltd (+66-2-589-9717) Message Drainage treatment facility for factories and research institutes where cutting drainage treatment costs is a large theme. Nishihara Neo provides the most efficient and latest treatment methods and facilities based on abundant experience and data that we have accumulated up to now. (Kyushu Branch Director Masayuki Hayashi) Masayuki Hayashi 30 Water Sepa-Sigma Inc. We uniquely developed next-generation membrane separation “hole diffusion” technology. New membrane separation technology that replaces filtration, characterized by “non-clogging” and “no need for filtration pressure.” We provide maintenance-saving and energy-saving membrane separation technology! 1. Overview of technology Our hole diffusion technology that we developed uniquely is an efficient membrane separation method that uses the thermal motion of particles (Brownian motion) and the conductance separation effects that occur inside the flow channel, and has obtained an international patent. The hole diffusion separation membrane that is used in separation technology has the characteristics of “no clogging” and “no need for filtration pressure.” It consists of a flat membrane made of pure cellulose, and a porous multi-layered structure. In addition, as adjustments between an average pore diameter of 5 to 1,500nm are possible, it is possible to apply this to various uses, from solid-liquid separation to elimination of viruses. In addition to manufacturing and selling these separation membranes, we are carrying out water treatment process development and technological advice such as for filtration plants in developing countries. 2. Strengths of technology Principle of "hole diffusion" technology Next-generation membrane separation “hole diffusion” technology ●Low maintenance, energy-saving membrane separation technology Membrane separation based on hole diffusion technology that our company has developed uniquely reduces the frequency of maintenance, as it makes clogging hard to occur. In addition, even when the amount of processing has decreased, regeneration to a state that is nearly the same as the initial state is possible through disassembly based on simple cleaning and chemicals. Since ultralowpressure processing (less than 0.15atm) that does not require filtration pressure is carried out, it is possible to “separate” using minute power consumption. As it is low maintenance and energy-saving, this is linked to reduction of running costs as well. Water treatment process development/technological advice business <Brownian motion> 【ブラウン運動】 In the case of hole diffusion 孔拡散の場合 In the ろ過の場合 case of filtration In一般的に膜分離の手法として用いられる“ろ過”の場合、膜に the case of “filtration” that is generally used as a membrane separation method, this is a method where pressure is applied in the perpendicular direction in relation 対し垂直方向に圧力をかけ、膜の孔径より大きな粒子(汚染 to the membrane, and as particles (contaminated matter, etc.) that are larger than 物質等)は膜を通過することができず、孔径より小さな粒子 the pore diameter of the membrane cannot be filtered through the membrane, only particles that are smaller than the pore diameter (water particles, etc.) are collected. (水粒子等)のみを回収する手法です。 For “filtration,” although the collection speed during the initial stage is fast, clogging occurs easily, and many issues remain in terms of cost and comprehensive “ろ過”は初期の回収速度は速いものの、目づまりを起こしや processing efficiency. すく総合的な処理効率やコスト面で多くの課題を残しています。 当社の孔拡散法©は、膜に平行に処理液を流し、粒子の持 Our company’s hole diffusion method uses diffusion based on the thermal mobility つ熱運動性(ブラウン運動)による拡散を利用します。膜間 of particles (Brownian motion), as treatment liquid is introduced in a parallel mannerの濃度差により運動量の大きな小粒子(水粒子・タンパク成 to the membrane. Due to concentration differences between the membranes, only small particles with a large exercise volume (water particles and protein分など)のみが膜を透過し、運動量の小さな大粒子(細菌・ウ components, etc.) permeate through the membrane, and large particles with a smallイルスなど)は膜に近づかないため、目詰まりを起こすことな exercise volume (bacteria, viruses, etc.) do not come near the membrane, thus allowing for efficient separation without clogging. く効率的な分離が可能です。 ●Realizes effective water treatment through improvement proposals for existing facilities Based on the analytical devices that we possess and the advanced analytical technology and specialized knowledge relating to water treatment of our technicians, we propose improvement methods for operation of existing ↑ Industrial waste landfill treatment site where facilities. By carrying out consulting in terms of soft astechnological support was provided pects, which is not the selling of devices and packages, (Malaysia) this is linked to realization of effective water treatment. For example, we are implementing advice related to leachate treatment at industrial waste landfill processing sites in Malaysia. ↑ Hole diffusion membrane (microscopic photo) 3. Intended uses/Anticipated users ●Hole diffusion membrane separation is used in eliminating bacteria and viruses, such as in foods, cosmetics, health foods, and medical care products. In addition, it can be applied to drainage and waste fluid treatment, in which clogging occurs easily and for which filtration used to be difficult. ●Technical advice on water treatment can be provided to various water treatment facilities where there are concerns in terms of operation in developing countries. Company data Sepa-Sigma Inc. Representative: President Seiichi Manabe Date of establishment: 2006/8 Capital: 26,175Ten Thousand/JPY Contact address: 1-2-43 Katayama, Wakamatsu-ku, Kitakyushu City, Fukuoka Prefecture Contact telephone number/E-mail: +81-93-791-6875 / [email protected] Company HP: http://www.sepa-sigma.com/ Message Our company’s separation products are unique separation products that replace the traditional “filtration” technology. In addition to sales of filters, we also handle joint development of equipment and devices, as well as technological support. Please feel free to contact us. (Controlling Director Satoshi Takeshita) Satoshi Takeshita 31 Atmosphere Seibu Giken Co., Ltd. VOC concentrator “Sky Save” that makes use of supported technology of hydrophobic zeolite and honeycomb manufacturing technology that Seibu Giken has accumulated over a long period of time. Realizes highly-efficient and low-cost VOC treatment, and contributes to measures against air pollution. 1. Overview of technology The VOC concentrator “Sky Save” that Seibu Giken manufactures and sells is a product that brings together the honeycomb manufacturing technology that we have amassed for over 30 years and the support technology (attachment onto carrier) of functional substances. Hydrophobic zeolite, which can adsorb various VOCs, attaches onto the surface of inorganic fiber paper that is formed into a honeycomb shape. When exhaust that contains VOCs is passed through Sky Save, the hydrophobic zeolite selectively adsorbs only VOCs, making it possible to concentrate VOCs on the surface. The adsorbed VOC is desorbed based on heat, and as a result, by passing a small amount of hot air through Sky Save after exhaust treatment, it is possible to create gas containing highly-concentrated VOC, thus enabling for efficient combustion of VOCs afterwards. Through this, it has become possible to lower the cost of VOC treatment that is part of measures against air pollution. 2. Strengths of technology → Actual honeycomb rotor. Hydrophobic zeolite is supported on the fine honeycomb surface. VOC concentrator “Sky Save” ●Concentrates and recovers VOC in exhaust gas in high concentrations, and significantly reduces processing costs. Although recovered VOC is combusted using fossil fuels, when the VOC concentration in emissions is low, it is inefficient as large amounts of fuel is used, and space for combusting large amounts of gas is required. After VOC is highly concentrated using “Sky Save,” it becomes possible to create gas containing highly-concentrated VOC by passing hot air through Sky Save, enabling for consumption of fuel to be curbed to the minimum. In addition, it also becomes to design the combustion equipment so that it is compact, allowing for effective use of limited space. Regeneration heater Cooling zone Regeneration fan Regeneration zone ●Can be applied to a wide variety of VOCs Since the types of VOCs that are used vary depending on the factory, a concentrator that can be adapted to various VOCs has been desired. By changing the type and structure of hydrophobic zeolite that is supported to the surface, it is possible to manufacture a concentrator that can adapt to various VOCs. Since heat resistance is also high as compared to activated charcoal that was used in the past as an adsorption agent, it is possible to adsorb VOCs with a high boiling point as well. We have a product lineup that supports various zeolites, and our products are used at many plants, such as coating booths at automobile plants, semiconductor production plants, printing plants, etc. Processing fan VOC concentration rotor Geared motor Processing zone Press filter ↑ Basic principle of VOC concentrator. When exhaust that contains VOC is passed through Sky Save, VOC is concentrated on the Sky Save surface. By passing a small amount of hot air through it, it can be recovered as highly-concentrated VOC gas. 3. Intended uses/Anticipated users ●Introduced at plants where a large amount of VOCs occur, such as at coating booths at automobile plants, semiconductor plants, etc. There is a manufacturing plant for our company’s products in Changshu City, Jiangsu Province of China, enabling for China’s needs to be supported smoothly. ●In emerging countries, awareness of air pollution and the working environment has been increasing. “Sky Save” is equipment that allows for efficient VOC treatment in a limited space, and its use in various countries and regions is anticipated. Company data Seibu Giken Co., Ltd. Representative: President Fumio Kuma Date of establishment: 1965/7 Capital: 10,000Ten Thousand/JPY Contact address: 3108-3 Aoyagi, Koga City, Fukuoka Prefecture Contact telephone number/E-mail: +81-92-942-5711 / [email protected] Company HP: http://seibu-giken.com/index.php Major overseas bases: China: Seibu Giken (Changshu) Co., Ltd. 8th Jin Lin Road, Changshu Southeast Development Zone http://www.seibu-giken.net.cn Message Starting with VOC concentrators, our company’s products process air, humidity, and pollutant gases, and help eliminate problems such as those related to energy conservation, energy-saving, and increase in production efficiency. In addition, we are constantly carrying out research and development on new issues such as processing of greenhouse gases. Please feel free to inquire if you have any questions. (Overseas Sales Department Yasutaka Ota) Yasutaka Ota 32 Energy KUKEN KOGYO Co., Ltd. Compact and energy-saving cooling towers with high durability and cooling capacities contribute to energy-saving and higher efficiency of ventilation systems! We have acquired trust abroad, by responding to needs of Southeast Asia and China. 1. Overview of technology Our “cooling towers,” which is our staple product, is a type of heat exchanger that makes a heat catalyst such as water directly or indirectly come in contact with air, and cool the air. They are used in cooling the coolant in freezers, which are local heating/cooling facilities, and in air ventilation of large-scale buildings and factories. When the coolant in a freezer is used, the temperature rises. By cooling the coolant with increased temperature using the “cooling tower” and resending it to the freezer, it is possible to use the freezer with high efficiency and in an energy-saving manner. Our company also manufactures and sells open-type cooling towers and closed-type cooling towers for ventilation such as of buildings, and large-capacity cooling towers for local cooling and heating facilities and industrial use. In addition, overseas, we have expanded our products from an early point in time, mainly in Southeast Asia, and our “KUKEN” brand has acquired trust based on our products’ performance and enhanced after-services. 2. Strengths of technology Mechanism of cooling towers “KUKEN cooling tower” Cooling tower ●Compact and energy-saving, with high durability and cooling capacity Cooled coolant Coolant with increased temperature Kuken Kogyo’s cooling towers possess the top shares in Japan. In particular, our closed cooling towers that were developed through advanced technical strength are compact, with high durability and cooling capacity, and have acquired high recognition in plants that handle the most advanced equipment, such as in the semiconductor sector. Example of system Outside air Air conditioner Cold air Indoor temperature decreases based on drawing heat Indoors Evaporator ●Possible to respond to various needs by making use of more than 60 years of experience Expansion valve Condenser Compressor Freezer ↑ Cooling towers contribute to energy-saving and higher efficiency of air conditioning systems as a whole, by cooling coolant as an We have a great deal of experience in installing our cooling towers in various auxiliary equipment to freezers. buildings and conditions, including large-scale buildings and commercial faciliCooling Tower ties such as Toyo Skytree and Roppongi Hills Mori Tower, as well as many plants, airports, and government buildings. Making use of our approach policies and know-how that we accumulated through these experiences, we can provide flexible support in accordance with the needs and installation locations of cooling towers. In addition, we also have a long track record overseas, as we have delivered our products to mainly Singapore and Indonesian, as well as Malaysia, Vietnam, Pakistan, Thailand, and Taiwan. In China, our local partner companies are manufacturing and selling cooling towers under the “KUKEN” brand. → We deliver products that are customized according to various needs. In addition to air conditioning of buildings, we also design and manufacturing cooling towers for industrial use such as for factories. ●Meticulous after-service Even after we deliver a product, we practice meticulous after-service such as support for troubles and maintenance. In addition, we practice ingenuity in the structure of our products so that maintenance can be conducted easily. 3. Intended uses/Anticipated users ●When constructing facilities where there is a freezer for air conditioning, such as large-scale buildings, commercial complexes, plants, and public facilities, the introduction of “KUKEN cooling tower” is linked to energy-saving and higher efficiency. ●We propose cooling towers that meet the needs of different regions, such as Southeast Asia and China, and not only Japan. Company data KUKEN KOGYO Co., Ltd. Representative: President Takashi Naraki Date of establishment: 1956/6 Capital: 10,000Ten Thousand/JPY Contact address: 2-39 Ohorikoen, Chuo-ku, Fukuoka City, Fukuoka Prefecture Contact telephone number/E-mail: +81-92-741-5031 / [email protected] Company HP: http://www.kuken.com/ Major overseas bases: Affiliate: Kuken (China) Co., Ltd. ((+86)769-8372-9282)) 33 Message It is anticipated that many air conditioning systems that contain cooling towers, which is also effective for alleviating the heat island phenomenon, will be used broadly in the future. Based on the technology and experience that we have accumulated over a long period of time as a manufacturer specializing in cooling towers, “KUKEN” will continue to propose new technologies. (Head of Sales Management Department Noriyoshi Yokoyama) Left: Shigenobu Narikiyo, Right: Noriyoshi Yokoyama Energy Kyushu Electric Power Co., Inc. Making use of our technology and experience related to the environment that we have accumulated in our electrical power business that supports Kyushu’s infrastructure, as our expanding support towards power generation and energy -saving overseas, starting with China and Vietnam. 1. Overview of technology Making use of our environment-related technology and experience that we have accumulated through our electric power business in Japan, we are expanding the power business (IPP) overseas, as well as overseas consulting. In overseas consulting, we are contributing to stable supply of energy and reduction of CO2 through ESCO projects for private-sector companies and support for popularization of energy-saving devices in the spinning and weaving industry in China, as well as technological support for small- and medium-sized water-power development in Vietnam. In addition, we are carrying out projects to support development of the power infrastructure in Asia and Africa. In our IPP business, we are making approaches toward environment-friendly gas combined cycle power generation in various countries around the world, as well as toward natural energy projects such as of geothermal heat and wind power. 2. Strengths of technology “Approaches oriented toward energy-saving/CO2 reduction in China” ●Utilization of know-how on energy-saving in the civil engineering and construction technology sector Using our energy-saving technology in Japan, we are supporting the construction of business schemes and consulting to promote energy-saving by Chinese corporations. For example, in our activities to popularize energy-saving activities in the spinning and weaving industry, we measure the amount of energy consumption of existing equipment and conduct energy-saving diagnosis of plants, and create a simulation of effects comparing them to energy-saving devices. By doing so, we are supporting approaches oriented toward commercialization of Japanese companies that have energy-saving technologies in China. Making use of our know-how on energy-saving in the civil engineering and construction sector, we are implementing support for energy-saving on the demand site of plants, buildings, etc. our approaches have earned high recognition from persons in both China and Japan. ↑ High-efficiency tenter that was proposed as an energy-saving measure at a spinning and weaving plant in China (stentering ↑ Our approaches were designated as machine) a model project at the signing ceremony for the 6th Japan-China Energy Conservation Forum (at the Great Hall of the People) “Technological support for water-power development in Vietnam ●Use of technology that we have accumulated through hydroelectric generation in Japan We are providing the technology related to survey and planning, design and construction, and operation and maintenance of hydropower plants that we had accumulated through hydro power technology in Japan to private power producers in Vietnam, and are providing various technological support in the stages of designing and construction of power plants, including CDM projects. For example, we provide proposals for reexamination of plans in order to shorten processes and change the design, taking into consideration the ground conditions during the ↑ Training for dam operators design stage, as well as proposals for countermeasure work , etc. for collapsed areas, etc. inside headface tunnels during the execution stage. In addition, we also provide technical guidance related to dam operation after start of operations. In promoting technological support, we have earned a high reputation among relevant people in Vietnam. 3. Intended uses/Anticipated users ●When conducting power generation and energy-saving projects mainly in Asia, we are able to provide support by making use of the technology and experience that we have accumulated in our power generation business in Japan. Company data Kyushu Electric Power Co., Inc. Representative: President Michiaki Uriu Date of establishment: 1951/5 Capital: 23,730,000Ten Thousand/JPY Contact address: 2-1-82 Watanabe-dori, Chuo-ku, Fukuoka City, Fukuoka Prefecture Contact telephone number/E-mail: +81-92-726-2911 / [email protected] Company HP: http://www.kyuden.co.jp/ Major overseas bases: Joint office managed together with Fukuoka Prefecture in Shanghai Message Our company makes use of the technology and know-how that we have accumulated in our power business in Japan, and are contributing to stable supply of power mainly in Asia through our overseas consulting and IPP business related to the environment and energy-saving. (International Business Division, Overseas Project Planning Group Section Head Fujiyuki Takada) Everyone in the overseas business department 34 Energy Smart coat PRO Co., Ltd. Power in reduction of electricity costs and CO2 through energy-saving exhibited! Superior in fire resistance and durability, heat shield coating “Smart Coat○R ” for window glass significantly cuts ultraviolet rays and infrared rays. 1. Overview of technology By coating the surface of window glass, etc. with “Smart Coat○R ”, ultraviolet rays and infrared rays are blocked significantly, allowing for a cool indoor space. During the summer, when air-conditioning is essential, this coating suppresses heat from flowing in from the outside, and controls the rise in indoor temperature. In addition, it also curbs the power consumption of air conditioners as well as electricity costs. Although there is heat shield film, which is a similar product, issues with this film consisted of low durability and its susceptibility to scratches and tears. "Smart Coat○R " is an improvement of this film, and it was first installed on the window glasses of telephone boxes. In Southeast Asia, etc., since the burden of air-conditioning is large, there have been an increasing number of inquiries regarding this technology recently. 2. Strengths of technology Ultraviolet rays and infrared rays are absorbed by the Smart Coat film, and the indoors is kept cool by allowing the heat to escape outside. “SmartCoat○R ” ●Cuts out more than 95% of ultraviolet rays and 30 to 99% of near-infrared rays Cutting of solar radiation heat Exhibits prevention of deterioration of the product and protection against insects by cutting out ultraviolet rays, and demonstrates further heat barrier effects, by cutting out infrared rays ●Since this is directly coated onto the window glass surface, durability is high, and the service life is approximately 20 years Since coating that has the same major component of silica as glass is directly coated onto glass, characteristics include good adhesiveness and resistance against peeling. In order to eliminate difference in performance based on different contractors, a manual and inspection structure have been established More than 95% of ultraviolet rays cut 30 to 99% of nearinfrared rays cut Discharge of solar radiation heat ↑ Based on a film of coating on window glass, ultraviolet and infrared rays are absorbed, and their heat is allowed to escape outside. ●Abundant variation as a coating manufacturer Where necessary, it is possible to change the raw material and make adjustments based on the customer's needs. ●New product for toplight countermeasures "Cool Shade○R " (patent pending) New type of heat barrier coating that has shatterproof and antiglare functions. We are planning on introducing this coating to large shopping malls, etc. ↑ Before construction of Cool Shade ○R ↑ After construction of Cool Shade ○R . The shatterproof and anti-glare functions of light are improved. 3. Intended uses/Anticipated users ●This coating is used for large buildings with large window surface areas and large air-conditioning burdens, as well as commercial facilities and heavy machinery operating rooms with early product deterioration due to exposure to sunlight. ●In tropical regions where there is strong direct sunlight such as in Southeast Asia in particular, the large effects of the heat barrier performance of SmartCoat○R are exhibited. Company data Smart coat PRO Co., Ltd. Representative: President Yasumasa Oshima Date of establishment: 2009/7 Capital: 500Ten Thousand/JPY Contact address: Creation Core Fukuoka No. 211, 3-2-16 Kamikoga, Chikushino City, Fukuoka Prefecture Contact telephone number/E-mail: +81-92-922-5602 / [email protected] Company HP: http://www.eco.mu/ 35 Message We are requesting sales of our company's product to mainly large companies. Please feel free to contact your nearest inquiry counter. (President Yasumasa Oshima) Yasumase Oshima Energy Tire Supply Kyushu Ltd. Lead batteries that can be regenerated and restored, without having to dispose of them! Through combined use of the “discharge curve diagnosis system” that is developmental technology related to regeneration of lead batteries and “refresh equipment”, regeneration quality is significantly increased. 1. Overview of technology The technology developed by Tire Supply Kyushu is a series of new techniques for “regenerating” used lead batteries “without having to dispose of them.” The important point in refreshing (regenerating) lead batteries is being able to accurately comprehend the state of deterioration of used lead batteries. By using the “diagnosis system” that we have developed uniquely, it is possible to obtain further accurate data related to the state of degradation of lead batteries. Based on this data, accurate refresh processing that uses feeble currents (pulse current) is utilized to provide regenerated lead batteries of a high quality of 85% as compared to new products to the market. 2. Strengths of technology → The latest automatic lead regeneration equipment ●Discharge curve diagnosis system developed uniquely by Tire Supply Kyushu In order to regenerate used batteries, first of all, it is important to accurately comprehend the variations in voltage and the voltage level of each cell. The diagnosis system that we developed emphasizes the voltage curve, and compared to traditional methods where only discharge voltage is comprehended, it is possible to capture the state of degradation in a more detailed manner, as well as variations among cells in a timely manner. Of course, it is also useful in checking quality after refreshing the batteries. ●Enhanced refreshing equipment By applying a feeble current (pulse current) to the deteriorated cell, the deterioration components that have adhered to the electrodes (sulfation) can be separated from the electrodes and dissolved in electrolyte solution. Currently we have 5 refreshing devices that make use of pulse currents, and have systems that can support various voltages and amperes. ●Highly proficient technicians ↑ Lead battery (upper left) and refreshing of used lead batteries based on automatic regeneration equipment (bottom right). Technicians with advanced technical skills are essential in diagnosing and regenerating lead batteries. We currently have several technicians on staff who possess superior battery regeneration techniques. In addition, we are actively progressing with research and development, and are improving our technical skills on a daily basis. We are also conducting research and development based on cooperation with external doctors of engineering. 3. Intended uses/Anticipated users ●Up to now, our company has progressed with focused business expansion for electrical forklift truck users, such as at logistics warehouses, major automobile plants, major precision machinery plants, and in the food industry. ●In the future, we are planning on actively moving forward with market development of lead batteries that are used in golf carts and inside factories. We are also bringing overseas expansion in this market sector into view, and are promoting business expansion. Company data Tire Supply Kyushu Ltd. Representative: President Noriyuki Harada Date of establishment: 1994/8 Capital: 300Ten Thousand/JPY Contact address: 1423-39 Arakimachi Fujita, Kurume City, Fukuoka Prefecture Contact telephone number/E-mail: +81-942-22-3133 / [email protected] Company HP: http://www.tsk-tts.jp/ Message While continuing step-by-step research and development based on the catchphrase of “lead batteries that can be regenerated and restored, without having to dispose of them,” we are making daily efforts toward quality control so that they can be highly recognized by users. We believe that lead battery regeneration can be popularized as technology that is common to the world, across national boundaries, and will continue devoting ourselves to its development.(President Noriyuki Harada) Noriyuki Harada 36 Energy West Japan Engineering Consultants, Inc. We make use of comprehensive technical strength for developing electricity and social infrastructures, and are promoting the geothermal development consulting business, for which there are expectations as a promising energy source. We provide technical consulting, consistently from resource exploration to power-generating technology. 1. Overview of technology At this company, which has achieved growth as a comprehensive construction consultant company associated with the development of electricity/energy, environmental and social infrastructures, one of our main businesses is the geothermal development consulting business. Our competitive strength in geothermal development and evaluation technology is of the world’s top class, and we have participated in many large geothermal development projects both inside and outside of Japan. Our strength in geothermal development consulting is consistent technology related to geothermal power generation, from resources exploration to power generation. Our high technical strength has not only been appreciated; we have also conducted geothermal power generation projects overseas as well as local training. In overseas expansion, we will promote geothermal development overseas in the future while providing support for both hard and soft aspects, including the transfer of technology to local companies. 2. Strengths of technology → Geothermal survey in fumarolic area in Indonesia “Geothermal development consulting” ●We provide consistent technology, from resources exploration to power generation/transmission Even among companies that carry out geothermal development consulting, we are the only company in the world that can consistently implement consulting from resources exploration to power generation and transmission. As a member of the Kyushu Electric Power Group, our strength is that we can provide technology at a high level from geothermal development to power generation and transmission, based on technological cooperation with other group companies. We have actual performance as a consultant for geothermal development in more than 20 countries across the world. ●Possession of various human resources and technical strength Geothermal power generation has been actively moving forward overseas, and many of the members in our Geothermal Department have abundant work experience overseas. In addition to survey development and construction works supervision overseas, many have undergone local training, etc. related to geothermal development through JICA (Japan International Cooperation Agency). Our basic principle is social contribution through the development of energy and social infrastructure, and we are actively providing support in the soft sense, such as through technology transfer to local companies. Kamchatka Turkey Japan Guatemala Philippines Djibouti Kenya El Salvador Nicaragua Costa Rica Indonesia Peru New Zealand Venezuela Colombia Panama ↑ Geothermal well drilling management and geological analysis that was implemented in Oita Prefecture by our company ← Countries in which our company's major geothermal projects were implemented. Our company's advanced technologies are utilized in various countries around the world. 3. Intended uses/Anticipated users ●As needs related to geothermal power generation overseas are high, development is moving forward in Asian regions such as Indonesia, Philippines, China, etc., as well as Latin America and Africa. As there are also needs such as for technical training, our company makes use of our comprehensive technology to support various kinds of training related to geothermal power generation. ●Geothermal power generation has potential throughout the world, and there are expectations for it as stable and clean energy. Company data West Japan Engineering Consultants, Inc. Representative: President Masayasu Murashima Date of establishment: 1967/2 Capital: 4,000Ten Thousand/JPY Contact address: Denki Bldg. Sanselco Annex, 1-1-1 Watanabe-dori, Chuo-ku, Fukuoka City, Fukuoka Prefecture Contact telephone number/E-mail: +81-92-781-2831 Company HP: http://www.wjec.co.jp/ Major overseas bases: Indonesia: Jakarta Office +62-21-522-0701 37 Message Our company’s corporate principle is to “harmonize people and the environment, and contribute to creating an abundant society.” In Kyushu and even in overseas regions such as Southeast Asia, we are making active approaches toward projects that are environment-conscious, such as the development of clean geothermal energy. (President Masayasu Murashima) Masayasu Murashima Energy Yaskawa Electric Corporation Based on the world’s latest inverter technology in which we have leading shares, it is possible to efficiently control industrial motors and realize large energysaving effects. Making use of our comprehensive strength as a major electrical equipment manufacturer, we are also focusing on effective utilization of natural energy. 1. Overview of technology In many situations where energy is used, we have progressed with energy creation, energy storage, energy saving, and energy use based on optimal energy transformation technology that makes use of our inverter technology. In addition, by utilizing our leading inverter technology that makes use of the world’s most advanced techniques, we comprehensively propose “energy-saving” and “energy creation” techniques through our products. Use of our products is linked to streamlining of existing facilities and efficient use of natural energy. 2. Strengths of technology “Environmental energy business” that applies inverter technology ●Comprehensively exhibits energy creation, energy storage, energy saving, and energy utilization インバータ事業部が取り組む環境エネルギー事業 Solar power system/wind and water power 太陽光発電システム/風水力発電システム generation system 太陽光発電 充放電システム Charge-discharge system 電力変換 Solar power generation Power conversion 蓄電池cell Storage 太陽電池パネル Solar cell panel パワーコンディショナ Power conditioner Wind and water power generation 風・水力発電 Wind風車 Water水車 mill wheel 発電機 Generator エネルギーを創る Energy creation Generator 発電機制御 control コンバータ converter that creates energy Grid 系統連携 connection コンバータ converter エネルギーを蓄える Store energy Energy storage Charge-discharge 充放電 converter コンバータ EDLC EDLC (electrical double-layer capacitor) (電気二重層キャパシタ) We are focusing on the 2 technologies of power converエネルギーを sion technology that aims for effective use of natural en上手に使う Energy saving ergy and energy-saving technology that is based on inEnergy usage verter technology, and are promoting our business from both the aspects of “energy creation” and “energy saving.” In addition to this, we also have strength in expand電気自動車用 車載電池用 charging system Motor drive system for Rapid ing towards a comprehensive environmental energy busi- Highly-efficient 高効率ドライブ drive for急速充電システム vehicle batteries electric vehicles モータドライブシステム ness by combining “energy storage,” in which energy is U120502 1/57 stored using secondary cells, etc., and “energy utilization,” which uses energy related to electric drive systems such as vehicles in an efficient manner. We are also promoting our energy system services that comprehensively propose “energy saving” and “energy creation” that utilize our company’s products to manufacturing sites and various facilities of corporations. Inverter インバータ化 エネルギーを効率よく! Energy efficiency Use energy wisely Most 高効率モータ化 efficient motors Motor モータ Inverter インバータ Power equipment Charging 電源装置盤 充電スタンド panel stand Copyright © 2013 YASKAWA Electric Corporation ●Utilization of the world’s most advanced inverter shares, in which we have leading shares By constantly developing inverters that apply the world’s first and leading technology, we boast leading shares in the world. We utilize this latest technology and apply it to the environmental energy business. → We provide high-quality inverters with high reliability and safety that are built with “maximum efficiency control (energy-saving control)” and that have superior environmental performance. ter Inver 3. Intended uses/Anticipated users ●When introducing natural energy, effective use of natural energy is promoted by applying power conversion technology. ●Streamlining of existing facilities is encouraged based on introducing inverters and highly efficient motors, exhibiting large energy-saving effects. ●In China, we have major bases such as an inverter factory in Shanghai, and an industrial robot plant in the city of Changzhou in Jiangsu province. In addition, we have 28 business locations throughout the world, enabling us to provide detailed support for customers’ needs abroad. Company data Yaskawa Electric Corporation Representative: Representative Director, Chairman of the Board, and President Junji Tsuda Date of establishment: 1915/7 Capital: 2,306,200Ten Thousand/JPY Contact address2-1 Kurosakihiroishi, Yahatanishi-ku, Kitakyushu City, Fukuoka Prefecture Contact telephone number: 0120-114616(Inverter Call Center) Company HP: http://www.e-mechatronics.com(Product & Technologies) Major overseas bases: China: YASKAWA ELECTRIC (CHINA) CO.,LTD. http://www.yaskawa.com.cn/ Etc. Thailand: Yaskawa Electric (Thailand) CO.,LTD. http://www.yaskawa.com.sg/, and many other outlets Message In the environmental energy business, we are making approaches toward reducing electricity usage and reducing CO2, with energy-saving and energy creation as the key. We provide optimal solutions for our customers. (Inverter Business Division) Everyone at the Inverter Call Center 38 ATGREEN Co., Ltd. Other We provide locally-based environmental consulting services. Our strength lies in know-how and knowledge on waste processing that our group companies have accumulated, as well as support for overseas development of companies in coordination with local public bodies in the region. 1. Overview of technology We provide consulting services as well as survey support related to environmental protection for corporations and research institutes, in a form that is closely related to the local region. Our strengths are exhibited in “carbon consulting,” which visualizes approaches toward reducing greenhouse gas emissions by corporations, “LCA (life cycle assessment) consulting,” which visualizes environment burdens that can be reduced by introducing new technologies, and consulting services for corporations to encourage them to expand superior environmental technologies overseas. Making use of our strength in being able to come in contact with issues of local companies at an early point in time, our policy is not only to “think,” such as through surveys and consulting, but to “take action” together with our customers. 2. Strengths of technology The survey and analysis surveys that we provide ●”Accompanying” our customers by making use of closeness with local companies is possible In contrast to large consulting companies, etc., we have a base within Fukuoka Prefecture, allowing us to make close contact with our clients. We can dig deeper into the concerns that our clients have as well as their problem consciousness. Rather than being limited to surveys and recommendations, our company’s policy is to provide support up to commercialization and business operation afterwards as well. ●Abundant experience in surveys and consulting in coordination with local public bodies in the region In addition to consulting in which we have provided support for overseas expansion support of environmental technologies by the Kitakyushu Asian Center for Low Carbon Society, we also have experience as consultants who have conducted various surveys and analysis at the Institute for Global Environmental Strategies (IGES). We have a track record of consistently being at the frontline in the sector of environmental consulting. We make use of our numerous networks, and are familiar with trends in Tokyo and various Asian countries as well. Examples of main survey/analysis and consulting services that can be provided Carbon consulting Outline Activities for environmental protection by corporations are helpful in business Calculation of CO2 emissions of offices, factories, and facilities; calculation of Main services CO2 emissions emitted in the product life cycle (carbon footprint); reduction of provided CO2 used in emission rights; creation and transaction of emission rights LCA consulting Consulting for overseas expansion support of environmental technology Environmental lectures/education Creation of tools for strengthening corporate activities Support to expand superior environmental technologies overseas (sales, launching of factories, etc.) Support for consciousness development/education linked to the future LCA assessment of products and services (effects of reducing environmental burdens, etc.); LCA introduction seminar; sales of LCA support software Selection of countries subject to advancement; survey of local institutions, laws, etc.; local market survey; support for planning of public offering by public agencies; support for launch of local offices/corporations, etc. Selection of lecture and seminar contents, as well as targets; selection of lecturers; selection of venues; support for attracting guests and handling applications; support for various furnishings; creation of materials for distribution; implementation of questionnaire surveys; creation of contents reports 3. Intended uses/Anticipated users ●We provide survey and consulting services for research institutes, etc. that want to quantify the effects of decreasing environmental burdens, as well as companies that are making approaches toward reducing environmental burdens, starting with decreasing greenhouse gas emissions. ●We provide survey and consulting services to companies that are thinking of expanding in various Asian countries. Company data ATGREEN Co., Ltd. Representative: President Katsuko Kawazoe Date of establishment: 2010/8 Capital: 1,000Ten Thousand/JPY Contact address: ACT Matsunaga Bldg. 5F 2-1-7 Uomachi, Kokurakita-ku, Kitakyushu City, Fukuoka Prefecture Contact telephone number/E-mail: 0120-26-0589 / [email protected] Company HP: http://www.atgreen.jp 39 Message As a locally-based consulting company, we support the expansion of environment-related businesses within and outside of Japan, as well as the resolution of various issues related to the environment that everyone is faced with, including energy problems and measures against global warming. Please feel free to consult with use. (Chief Consultant Seiya Tominaga) Left: Seiya Tominaga Right: Makoto Iizuka Other Chugai Technos Corporation Extensive actual performance for over 40 years in the environmental analysis/ measurement sector Highly reliable environmental measurement and analysis that makes use of advanced survey techniques Establishment of local Vietnamese affiliate planned for April 2014 to promote expansion of overseas business 1. Overview of technology Chugai Technos is a comprehensive environmental consulting company that undertakes environmental surveys and nondestructive inspections. Originally, we started as a maintenance company for radiology equipment for industrial and medical use, but due to the pollution problems that succeeded one another during the mid-1960s to mid-1970s, there has been increased interest in the environment, and as environmental analysis was sought after in Japan, we changed our business to the environmental analysis sector. As more than 40 years have passed, we have enhanced our analytical equipment and personnel, and have improved our unique analytical technology and know-how. We receive many inquiries for measurement and analysis from major plant manufacturers representative of Japan, and have accumulated an enormous amount of actual results. Currently, we are moving forward with launching a local affiliate in Vietnam. 2. Strengths of technology “Environmental survey/analysis/measurement” ●Implemented using the latest high-performance analytical equipment Together with growing awareness of environmental problems, the samples that are subject to analysis have been diversifying, and infinitesimal analysis from the ppm order to ppb and ppt orders are desired of analytical levels. Our company has built an analysis implementation system that can support these kinds of demands. We have developed the latest environmental analysis devices and are supporting users’ needs in a detailed manner. ↑ Analysis room for dioxins. As demands for microanalysis continue to increase day by day, we introduce the latest equipment, place strength in fostering technicians, and possess technical strength to become one of the best in the industry. ●Top-level analysis/measuring technology and know-how It is not possible to conduct analysis simply by having a highperformance device; rather, analytical technicians who possess know-how and advanced techniques are also essential. For more than 40 years, our company has been carrying out analysis and measurement for major Japanese plant manufacturers, and have accumulated massive amounts of know-how. We have enabled for provision of highly reliable data in various environmental sectors, starting with soil, water quality, and atmosphere. ●Support is possible even up to cleaning and repair con- struction measurement at a plant facility. Another one of our strengths is As a designated soil contamination survey agency, our company provides ↑ Gas being able to support large plants overseas. not only analysis and measurement, but total solutions extending from survey planning and cleaning measures planning, to cleaning repair construction. We possess broad technological strength that can support users’ needs. 3. Intended uses/Anticipated users ●During test operation such as of large thermal power plants and chemical plants, we conduct various measurements and analysis (analysis of discharged gas and water, etc.). Our customers consist of many major plant manufacturers representative of Japan. ●In 2014, we will be launching a local affiliate in Vietnam, which will strongly back up our overseas expansion as a Japanese plant manufacturer Company data Chugai Technos Corporation Representative: President Katsuhiro Fukuma Date of establishment: 1953/9 Capital: 4,700Ten Thousand/JPY Contact address: 2-10-22 Oi, Hakata-ku, Fukuoka City Contact telephone number/E-mail: +81-92-624-7373 / [email protected] Company HP: http://www.chugai-tec.co.jp/ Message Our local affiliate that we will establish in Ho Chi Minh will start environmental measurement services for various plants, mainly in Southeast Asia. Locally, it is possible to prepare the EPS method, as well as validations based on JIS. We support overseas expansion of plant and facility manufacturers. (Kyushu Branch Director Shigeki Kamata) Shigeki Kamata 40 Other Environmental Technology Service Co., Ltd. Pursuit of quantification of various kinds of environmental information! In addition to having many years of experience in various environmentrelated analysis and measurement, we prepare standard specimens for analytical instruments that require advanced technology to the world. 1. Overview of technology In addition to various environmental analysis services related to water quality, atmosphere, soil, etc., we prepare standard specimens used in calibration of analytical instruments and provide support services for reduction calculation in greenhouse gas emissions reduction projects. Our founder Mr. Tsuruta has experience in making approaches toward environmental measurement ever since pollution problems were prominent in Japan, and our company policy is to foster researchers with advanced technical skills who can carry out analysis and measurement based on environmental laws and regulations, of course, as well as examinations and proposals of analysis methods that match customers’ needs, and support research and development such as of standard specimens. Based on our high reliability in analysis technology, we have received requests for analysis from Japanese companies that are expanding in China, as well as from public research agencies in China. 2. Strengths of technology Environmental analysis and measurement services provided by Environmental Technology Service ●Realizes quantification of environmental information by staff who possess advanced technical skills As our founder has carried out analysis and measurement based on originality and ingenuity, our researchers are engaged in work not simply by following the manual, but by thoroughly understanding the principles of analysis and measurement methods. As a result, we are able to provide broad support with high reproducibility as well as for matters for which approaches can be difficult if a manual is simply followed. ↑ We have analytical facilities and staff that support various kinds of analysis. ●Provision of analysis and measurement services that have earned external trust even overseas can be provided As gathering and securing of information by reliable analysis and measurement companies is difficult in relation to foreign environmental laws and regulations, there are cases where some companies are conducting their own environmental measurement. In our analysis and measurement services, we take heed to ensure reproducibility and objectivity, and have established high reliability even in emerging Asian countries. ●Strength of knowledge and networks obtained through secretariat work in the overseas exchange business ↑ Signing ceremony for technical cooperation with Fuji Kasui Kogyo and Dalian University of Technology (January 2010). Our company president Satoru Tsuruta is in the middle. As our company is the center of operation in the Kyushu ↑ Environmental monitoring in Dalian, China Recycle and Environmental Industry Plaza (K-RIP) and Kitakyushu Independent Business Consortium for Sustainable Development (KICS), we have points of contact with emerging Asian countries, starting with China and Southeast Asian, and are familiar with trends in environment-related laws and regulations overseas as well. Currently, we are receiving requests for analysis from local Japanese companies that are expanding in emerging Asian countries, as well as from public research agencies in China. 3. Intended uses/Anticipated users ●We provide analysis and measurement services for private companies that require environmental monitoring, as well as universities and research agencies that have a difficult time conducting sufficient analysis and research and development using only analytical and measurement facilities that they own. ●In cases where there are no analysis and measurement agencies that have obtained external reliability, we provide analysis and measurement services and advice. In China, we have acquired the analysis qualifications “CNAS (ISO/IEC 17025)” and “CMA (China Metrology Accreditation).” Company data Environmental Technology Service Co., Ltd. Message Our company’s corporate philosophy is to “provide valuable information and technology that is necessary for environmental conservation, resources recycling, and low carbonization.” To resolve these issues, it is first of all necessary to obtain accurate information. At the same time, we also offer planning, survey, analysis, measurement, assessment, and engineering services. Representative: President Akira Tsuruta Date of establishment: 1973/12 Capital: 4,000Ten Thousand/JPY Contact address: 2-4 Nakabarushinmachi, Tobata-ku, Kitakyushu City, Fukuoka Prefecture Contact telephone number/E-mail: +81-93-883-0150 / [email protected] Company HP: http://www.kan-tec.co.jp/ Major overseas bases: 上海九州环保设备有限公司(China, Shanghai),上海绿环商品检测 (President Satoru Tsuruta) 有限公司(China, Shanghai), 大连九州环境科技有限公司(China, Dalian) 41 Akira Tsuruta Other Kyudenko Corporation By making use of Kyudenko Corporation’s advanced technological strength, we are actively promoting overseas expansion. Our local affiliate in Taiwan (Kyulien Environmental Improving Co., Ltd.) already has 20 years of actual performance. We are aiming to expand our environmental analysis business and overseas business in the sectors of facility design and construction. 1. Overview of technology Kyudenko Corporation is a leading company in Fukuoka Prefecture in the comprehensive facilities business that undertakes electrical construction and telecommunication construction. Our company has technicians who have won the National Skills Competition (electrical construction) and we have an established reputation in our technical strength. This kind of advanced technical strength is what supports a multitude of business, from distribution of electricity to electricity, air conditioning, information communications, and eco. Currently, in addition to our base in Taiwan which has been in operation for approximately 30 years, we have established overseas bases in Malaysia, Vietnam, Singapore, and Thailand. We mainly carry out facilities design and construction of Japanese companies that have advanced to these local regions, and are planning on promoting business overseas in the future as well. 2. Strengths of technology Kyudenko’s “Facilities design and construction” ●Advanced technical strength in electrical construction → Kyudenko's overseas bases. We are promoting expansion towards Southeast Asia. It has been approximately 30 years since we established our Taiwanese affiliate. Our technology in electrical construction has been highly regarded. The advanced technical strength of our technicians was assessed in the electrical construction category of the National Skills Competition held in 2013, and won awards. Although high reliability is desired in electrical construction, the reason why our company has been able to build up actual performance and reliability as a total facilities business with our local area Kyushu as the foundation is because of our many high-level technicians. ●Strength in environmental analysis Our local affiliate in Taiwan, “Kyulien Environment Improving Co., Ltd.,” is a company that carries out analysis related to atmosphere and water quality/soil together with business expansion of facilities design and construction. In 1987, they were accredited for the first time in Taiwan as a testing agency in the environmental analysis sector. For approximately 30 years since then, they have expanded the environmental analysis business with respect to not only Japanese companies but local Taiwanese companies as well. With enhanced analytical devices and equipment, and local technicians who are of an extremely high level, they have received great trust from Japanese companies that have advanced locally. In the future, they are also planning on actively expanding business as a local partner such as by newly introducing facilities and by expanding laboratories where analytical work to enhance the support structure based on environmental analysis can be carried out. → Analysis by our local Taiwanese affiliate. From the right, waste analysis, river analysis, and groundwater survey 3. Intended uses/Anticipated users ●As a comprehensive facilities business that represents Kyushu, we have been involved in design and construction of facilities in various industry sectors. ●We have succeeded in local advancement, centering around Southeast Asia, and are actively progressing with business expansion overseas. We are providing support, mainly for local advancement of Japanese companies. Company data Kyudenko Corporation Representative: President Matsuji Nishimura Date of establishment: 1944/12 Capital: 790,188Ten Thousand/JPY Contact address: 1-23-35 Nanokawa, Minami-ku, Fukuoka City, Fukuoka Prefecture Contact telephone number/E-mail: +81-92-523-1691 / http://www.kyudenko.co.jp/contact/ Company HP: http://www.kyudenko.co.jp/ Major overseas bases: Taiwan: Kyulien Environment Improving Co., Ltd. http://kyulien.com.tw/ Vietnam: Kyudenko Vietnam Co., Ltd. +84-8-3911-0460 Etc. Message As our company’s vision of the future, we are aiming for growth, with overseas business as one of the main pillars. Based on the technology that we have accumulated in Japan, we will contribute to the development of emerging companies through infrastructure development as a total facilities business in the Asian region, and will also take on a challenge to establish the “Kyudenko Brand” that communicates this to the world, and mainly the Asian region. (International Business Office Michiru Hasegawa) Left: Yusuke Yokoo, Right: Mitsuru Hasegawa 42 Other Matsushima Measure Tech Co., Ltd. We provide various level measuring equipment that contribute to increased convenience of environment-related facilities such as for waste treatment and water treatment! Enhanced customization and after-service according to our customers’ needs. 1. Overview of technology We are Japan’s only company that has succeeded in domestic production of “Pulse radar type microwave level meter.” The “pulse radar type microwave level meter” is a type of contactless level meter that measures the inventory of contents stored in tanks and silos that enables for stable measurement; it can be used in various powder storage tanks such as mineral ore, fly ash, and cement silos, as well as high-temperature environments such as waste incinerators. In addition, we also manufacture a “friction charge type dust monitor” that detects breakage and leakage of powder from bag filters of environment-related facilities such as cement plants, milling plants, chemical plants, incineration plants, and iron mills. 2. Strengths of technology “Friction charge dust monitor” ●Low-cost and high-performance dust concentration meter Since the products that we have developed possess the technology to be able to manufacture products in a consistent manner, we have realized low-cost and stable performance with a short delivery time. We also have superior measuring performance, and have acquired high recognition from the industrial world. Our products do not require specialized knowledge, and adjustments are easy. Concentration measurement from 0 to 1,000 mg/m3 is possible. We provide our measurement technology in a wide array of places, from disposal sites to waste treatment plants, iron and steel plants, and cement plants. ↑The “friction charge dust monitor” enables for detection of all dust with a particle radius of 0.3 to 100µm. Standard support of up to 250°C and 200kPa. “Pulse radar type microwave level meter” ●Radar type level meter with enhanced customization and after-service We carefully customize each product in accordance with the country/ region and our customers. We have constructed a system where we can make various proposals in the sector of level meters, depending on our customers’ needs and issues. Overseas as well, we respond promptly to setting of parameters in remote operation and various after-services through the Internet. Measurement of up to 70m is possi→The “pulse radar type microwave level ble, and this meter is used in sectors meter” measures reflected waves from such as iron and steel, cement, minthe measured object of the radar wave ing, etc. pulse transmitted from the sensor, and then gauges the distance. 3. Intended uses/Anticipated users ●”Pulse radar type microwave level meter” enables for measurement of various powders and liquids, and is used in various powder storage tanks such as fly ash and small silos, as well as in waste incinerators and at mining-related sites. ●”Friction charge dust monitor” is helpful in atmospheric pollution and environmental management, such as at dustcollection facilities, etc. Company data Matsushima Measure Tech Co., Ltd. Representative: President Toru Matsushima Date of establishment: 1946/1 Capital: 3,500Ten Thousand/JPY Contact address: 1-8-18 Norimatsu-Higashi, Yahatanishi-ku, Kitakyushu City, Fukuoka Prefecture Contact telephone number/E-mail: +81-93-691-3731 / [email protected] Company HP: http://www.matsushima-m-tech.com/ Major overseas bases: Bangkok Representative Office (+66-2-656-1541), etc. Message We are actively expanding to overseas markets, including in ASEAN regions. Our main users come from a variety of industries, including the mining, cement, food, chemicals, and iron and steel sectors. As our service structure is also thorough, we are recruiting sales partners across a wide region. (Director in charge of sales Masahiko Yamada) Toru Matsushima 43 Other Murai Chemical Pack Co., Ltd. “Chemical Cation Pack” coating with a trilaminar structure and high heat insulating effects. By coating various roofs such as of factories, elementary and junior high schools, and trains, with this coating, large effects are exhibited in making indoor temperature comfortable as well as energy-saving! 1. Overview of technology “Chemical Cation Pack” coating with a trilaminar structure that was developed by Murai Chemical Pack Co., Ltd. is an acrylic coating that demonstrates high heat insulation effects. Although it was originally a product that was developed as a strengthening and protective coating for slate roofs that had become decrepit, we received opinions from users at construction sites that the indoor temperature in the summertime decreased greatly. Upon conducting detailed surveys, we found that the air space that exists in the middle layer of the trilaminar structure yields high heat insulation effects. Our product has been certified by the Ministry of Economy, Trade and Industry as a New Partnership Program as “nonconventional strengthening and heat insulation complex coating,” and has been used widely by major railway companies and factories in Japan, as well as elementary schools and junior high schools. 2. Strengths of technology “Chemical Cation Pack” ●Coating with superior heat insulation → Trilaminar structure of Chemical Cation Pack. The middle layer is the key point in heat insulation effects Reflects approximately 85% of sunrays! Uses: Heat shielding and heat insulation of slate, shingles, concrete, mortar, asphalt, ALC boards, etc. Top coat (reflecting effect) Chemical penetration primer Within the trilaminar structure, the one that yields heat insulation effects is the middle layer, or the “main chemical cation material.” In this main material, there are an infinite number of air layers, which control the conduction of heat that is absorbed from sunlight. The durability of the coating itself is high, and the heat insulation effects continue for a long period of time. It is also effective in energy-saving in cooling and heating environments. Main chemical cation material (heat insulation/protection effects) Protection/adhesive strengthening of foundation Heat insulation and strengthening/ protection of the foundation Rooftop slab, etc. ●Increased durability of slate roofs Decrepit slate roofs become brittle, and sometimes even become damaged by strong winds. The main chemical penetration primer + cation material that serves as the foundation layer of “Chemical Cation Pack” functions to strengthen slate, and can also dramatically increase durability (strength). In the case of slate roofs that contain asbestos, it can control scattering of asbestos through construction based on the nonwashing method. ●Expresses effects through accurate construction techniques In order to make maximum use of the heat insulation function of Chemical Cation Bag, accurate construction techniques are necessary. Our company has numerous workers who specialize in accurate construction technology, and we have a system where we can support construction of large-scale facilities as well as construction overseas. Oita plant Before construction Oita plant After construction ↑ Construction example (Nishi Nippon Electric Wire and Cable Co., Ltd.’s wire rod plant) High heat insulation effects of “Chemical Cation Pack” (outside temperature 33.6°C) Area with no construction Temperature of construction area Back surface of slate 56.5 ℃ 40.5 ℃ Indoor temperature 38.5 ℃ 34.0 ℃ 3. Intended uses/Anticipated users ●We have a track record of a large number of construction works of roofing material of local elementary and junior high schools, factories such as YKK AP, etc., as well as train compartments for JR Kyushu, etc. ●Overseas, we have carried out construction in Thailand, and we anticipate high demand in tropical regions where direct sunlight is strong. ●Old slate roofs contain a minute amount of hazardous asbestos. By coating these roofs with “Chemical Cation Pack,” it is possible to prevent scattering of asbestos. In addition, heat insulation effects are also achieved, and the work environment is dramatically improved. Company data Murai Chemical Pack Co., Ltd. Representative: President Masataka Murai Date of establishment: 1967/4 Capital: 29,300Ten Thousand/JPY Contact address: 696-5 Fujiyamamachi, Kurume City, Fukuoka Prefecture Contact telephone number/E-mail: +81-942-21-7667 / [email protected] Company HP: http://www.murai.co.jp/ Message The construction method for Chemical Cation Pack (strengthening/heat insulation complex coating) consists of coating decrepit slate and metal roofs and outer walls with the product; this product is high-performance coating that enables for strengthening, heat insulation, improved aesthetics, and life prolongation. It also contributes to reducing power consumption and CO2. As a safe construction method has been established, construction while plants, etc. are in operation is possible. (Executive Managing director Yoshimasa Masuda) Yoshimasa Masuda 44 Other Nichiboh Environment Engineering Co., Ltd. “Bio-soil deodorizer” uses a special mixed medium to dissolve and eliminate odors generated at sewage treatment facilities through the actions of microorganisms. Economic, with low running costs as compared to conventional soil deodorizers! 1. Overview of technology “Bio-soil” is a special mixed medium that uses a unique kneading machine where hard zeolite, activated carbon, bark compost, and starter culture are uniformly gauged and kneaded based on a given blend inside a plant. The strength of the microorganisms contained in “Bio-soil” is what dissolves and deodorizes mixed odors from water treatment and sludge. We have an abundant record of approximately 700 of these being used in Japan, and they are economical deodorization systems with low running costs. Currently, we are expanding our Bio-soil deodorizer, and are reviewing overseas expansion such as into China. 2. Strengths of technology Bio-soil deodorization mechanism “Bio-soil deodorizer” ●Foul odors are cleaned based on the strength of microorganisms No odor Bio-soil contains a kneaded blend of hard zeolite, activated carbon, bark compost, and starter culture, and in addition to a deodorizing reaction based on dissolution and physical adsorption, it carries out a deodorizing reaction based on anaerobic decomposition through microorganisms, making foul odors clean. Anaerobic decomposition Water ●Space-saving and low running costs as compared to traditional devices Compared to traditional soil deodorizers, the transit speed can be increased and construction costs are reduced by approximately 10%. Running costs are also reduced by approximately 40%, and installation space is a maximum of approximately 60%. ●Economical as compared to other deodorizing methods Dissolution Microbial decomposition Eluviation Bio-soil Physical adsorption Chemical adsorption Foul odor Compared to the three methods of adsorption, chemicals + adsorption, and biological scramber, although the installation area of the bio-soil method is wider, since running costs are lower, it is the most economic deodorizing method when taking into consideration economic performance, including construction costs and running costs. Installation of Bio-soil deodorizer (example) (Treated air volume Cost of equipment + operation expenses (millions of yen) Biological scramber Chemical cleaning + activated carbon Activated carbon Bio-soil (Year) Note) Year 0 consists of cost of equipment only (cost of equipment includes main equipment body, foundation base, operation, installation cost, apparatus cost for deodorizing fan) Operation expenses include electricity costs for deodorizing fan(24 hours x 365 days) 3. Intended uses/Anticipated users ●Approximately 700 units of “Bio-soil deodorizer” have been introduced in public sewerage systems, drainage facilities for settlements, etc. ●Even in small- and medium-scale public sewerage systems overseas, it is possible to introduce Bio-soil as an economic deodorizer. Company data Nichiboh Environment Engineering Co., Ltd. Representative: President Shoji Fujikake Date of establishment: 2009/12 Capital: 1,000Ten Thousand/JPY Contact address: 4-7-28 Itazuke, Hakata-ku, Fukuoka City, Fukuoka Prefecture Contact telephone number/FAX: +81-92-502-4013 / +81-92-581-2540 Company HP: http://www.nichiboh21.co.jp/nke/ 45 Message The Bio-soil deodorizer is a deodorization system that is friendly to the global environment and that applies and expands the knowledge of our forerunners that odors are eliminated based on the strength of soil microorganisms by burying matter with foul odor into the soil. The problems of foul odors at sewage treatment plants are resolved through our technology that we have cultivated over long periods of time based on enormous amounts of experience and actual performance. (President Shoji Fujikake) President Shoji Fujikake (right) et al. Other Seiko Electric Co., Ltd. Provides various monitoring control systems for the environmental energy sector. Realizes systems with high cost-performance that are suitably adapted to needs of customers, which are difficult to be handled by major corporations, such as water treatment and water quality monitoring, desulfurization of thermal power generation, and accumulation of electricity/megasolar electricity. 1. Overview of technology In addition to business in the electricity sector, including control systems that support stable supply at power generating plants and substations, digitization control systems, and power distribution equipment, by applying the know-how that our company has accumulated up to now, we are expanding business in the environment and energy sector such as with monitoring control systems at sewage plants and purification plants, and megasolar accumulation systems. For smalland medium-scale monitoring control systems, we are introducing creative technology and developing and delivering efficient systems, and the introduction of our company's technology is expanding among electrical companies and sewage treatment plants throughout Japan, as well as power companies in the northeastern region of China. 2. Strengths of technology Locations where our major products have been delivered Monitoring control systems for water treatment and electricity development by our company ●Utilization of original equipment and sequence control technology that we have developed Purification plant Sewage treatment plants In addition to "Water Quality Monitoring sensor (Organism Sensor) Using Medaka Fish" that was jointly developed with Kyushu University, sequence control programs that we have developed in-house have been introduced. Realization of low-cost and efficient monitoring control systems can be realized even on a scale that would otherwise be difficult to be handled by major global companies. Highway interchanges ●Know-how of monitoring control that we have accumulated in our power division Our experience in developing monitoring control systems at power generation plants and substations is applied at water treatment facilities, such as sewage treatment plants, as a water flow management system. ●Monitoring for solar power generation systems ▼Introduction of products Monitoring control system for sewage treatment plants Dams Container yards at ports and harbors ↑ Examples of introduction in the environmental energy (public) sector. (1) Monitoring control system for purification plant, (2) Water quality monitoring sensor (living organism sensor), (3) Monitoring control system for sewage treatment plant, (4) Emergency power generation facilities/substation for tunnel lighting Medaka fish sensor ↑ “Ene Back Plus”, an electricity storage system based on self-consumption of sunlight developed by our company. In addition to being able to store surplus electricity in the daytime and using it in the nighttime, reserve electricity can be used seamlessly during power outages and disasters. We also have a Web service that makes use of our data center as a monitoring system for solar power generation systems, and the state of power generation of solar cell panels and the state of operation of distribution facilities are communicated to our customers' mobile phones. ← Water quality monitoring using "Medaka Fish Sensor." Using 2 cameras, three-dimensional analysis of the behavioral changes of medaka fish was carried out for when they reacted to toxic chemical substances in the water, and judgments were made on water quality abnormalities. The medaka fish used in this inspection are designated as being fish subject to toxicity tests by the OECD (Organisation for Economic Co-operation and Development: International agency made up of 30 advanced nations) 3. Intended uses/Anticipated users ●In addition to monitoring control systems at power generation stations and substations of power companies, our technology has been introduced as monitoring control systems at water treatment facilities such as purification plants and sewage treatment plants. ●Even in countries and regions where power distribution facilities are insufficient, or even when the scale is small, system design that corresponds to local needs is possible. Company data Seiko Electric Co., Ltd. Representative: President Yasuyuki Fukushige Date of establishment: 1921/5 Capital: 232,300Ten Thousand/JPY Contact address: 2-7-25 Toko, Hakata-ku, Fukuoka City Contact telephone number/E-mail: +81-92-473-8892 / [email protected] Company HP: http://www.seiko-denki.co.jp/ Major overseas bases: China: DaLian Seiko http://www.cjdss.com/ Message Our company is making approaches toward creating new products and new businesses through creative technology for information and control, including the construction of advanced environmental and energysaving model business sites that lead in green innovation, where new energy/energy-saving facilities and monitoring technologies that our company's group is working on are introduced actively, and is contributing to the construction of safe and comfortable social infrastructures that are environment-friendly (Managing Executive Officer, Business Operation Overall Division Head Yu Takiguchi) Yu Takiguchi 46 Other Shabondama Soap Co., Ltd. “Promoting healthy bodies and clean water” as our principle. Providing additive-free soap-related products that are friendly to humans and the environment to the world. Contributing to environmental conservation overseas through our uniquely developed soap-type fire foam. 1. Overview of technology Based on the philosophy of “promoting healthy bodies and clean water,” we are manufacturing and selling various cleaning agents, centering on “additive-free soap” and environment-friendly fire foam. Our “additive-free soap” is purchased mainly by those who have a strong interest in “safety and security,” and is exported to Korea, China, Taiwan, Thailand, Malaysia, Russia, and the United States through distributors. As income rises in Southeast Asia, etc. there are expectations for expansion of the market due to stronger interest in “safety and security.” In addition, we are developing new environment-friendly products based on our soap-type fire foam, which is the first of its kind in the world. 2. Strengths of technology ●Product development that focuses on additive-free We are carrying out product development that focuses on the concept of additivefree, and are manufacturing and selling more than 100 types of products. In addition, we are also making approaches toward new product development of additive-free products, and over a development period of 7 years, we have developed a soap-type fire foam with extremely low toxicity as compared to traditional fire extinguishing agents that can extinguish fires with a small amount of water. We are also putting strength into manufacturing and selling environment-friendly products. Making use of our technology in fire extinguishing agents, we have also developed fire extinguishing agents exclusively for forest fires. We have made approaches toward a model business for disseminating technology to extinguish peat and forest fires in Indonesia, and are also contributing to environmental conservation overseas. ↑ Fire extinguishing agent with low environmental burdens that uses natural materials “Miracle Foam” ●Use of soap that is carefully made over the course of a week using the kettle-cooked manufacturing method Soap that is used in various products is manufactured based on a method where soap is cooked in a kettle for one week to 10 days, known as the saponification method. Proficient masters in kettle-cooking manufacture natural soap with a purity of 99% that uses natural oils and fats derived from flora and fauna, while checking reaction conditions not only with their eyes but their five senses. This meticulous soap-making process is one of the reasons why our soap-making is supported by our customers. ↑ We have a broad range of additive-free products, including bath soap, laundry soap, kitchen soap, soap toothpaste, shampoo, and foaming handsoap for medical use 3. Intended uses/Anticipated users ●It is anticipated that sales of products related to “natural soap” will increase among people who are interested in “safety and security” as income levels in Asian regions rise. ●Our fire extinguishing agent has been delivered to local public bodies throughout the country, including Kitakyushu City, Saitama City, and Nagoya City, and its effects are evident. Overseas, there are expectations for its use in Southeast Asia and Indonesia, where progress is being made with validations. Company data Shabondama Soap Co., Ltd. Representative: President and Representative Director Hayato Morita Date of establishment: 1949/5 Capital: 30,000Ten Thousand/JPY Contact address: 2-23-1 Minamifutashima, Wakamatsu-ku, Kitakyushu City, Fukuoka Prefecture Contact telephone number: 0120-4800-95 Company HP: http://www.shabon.com/ 47 Message We have heard from many customers who are pleased with using our products. Since we have received compliments from many people in such a way, we have continued to focus on “soap” for a long time. We will continue delivering products that are easy on your skin. (President and Representative Director Hayato Morita) Hayato Morita Other World Link Co., Ltd. High-performance and environment-friendly mud solidification technology “Deisat R Construction Method○ ”. The major component of the medicinal agent is a safe material derived from nature Treatment capacity with high-speed processing that is two times faster than in the past, hot technology that is gaining attention from overseas companies. 1. Overview of technology “Deisat Construction Method○R ” that our company, which has strengths in soil rehabilitation and water quality improvement technology, has uniquely developed enables for high-speed treatment of mud that is generated at construction sites, etc. while reducing environmental burdens, by making use of natural, inorganic soil conditioner. Based on this, the work efficiency of construction increases and cost-reduction effects can also be expected. By applying this technology, we are currently expanding heavy metal insoluble treatment of contaminated soil. We have made soil contamination countermeasures possible for various types of land, based on our technology in medicinal agent selection strength in developing construction methods. Our superior technology is also gaining attention from abroad, and we have concluded a memorandum of business cooperation with a company in Guizhou Province of China for environmental improvement in 2013. 2. Strengths of technology “Deisat Construction Method○” R → Soil improving agent used in the Deisat Construction Method ○R "Deisat" (left) "Deifloc" (right) ●Mud solidification technology that uses environment-friendly, inorganic improving agent Using an inorganic soil improving agent, the mud that is generated at construction sites, etc. is solidified, and instantaneously improved to a soil quality that is not liquid. When this soil improving agent and special chemical agent are used, heavy metals can be contained in a stable manner, and elution amounts minimized. In addition, the major components of this improving agent are natural materials such as volcanic ash (deposits of volcanic ash and sand) and clay material (bentonite), and thus is not necessary to worry about soil contamination ↓ (Left) Sludge after it has been granulated using our company’s soil improving agent by this chemical agent. (Right) Dredging soil improvement equipment. Our Deisat Construction Method ○ has a performance record R ●Chemical agent that can be applied to sludge with high water content at large-scale construction sites In the case of sludge with high water content, solidification is difficult using past techniques, and as time is also required for dehydration treatment, etc., there were problems such as the amount of treatment per day being limited. Our inorganic improving agent can granulate sludge with high water content rapidly, which enables for early carrying out of soil, which in turn allows for shortening of construction periods and cost reduction. There is data that the Deisat ity that is twice that of traditional conConstruction Method○R has soil treatment capacstruction methods. As the granulated improved soil can also be used in concrete, it will not flow again, enabling for reuse as embankment material. 3. Intended uses/Anticipated users ●Making use of high treatment capacity, our technology is used in various locations centering on large-scale construction sites in Fukuoka Prefecture (Kyushu University, etc.) and Miyagi Prefecture (Kessennuma region). ●By utilizing a chemical agent selection technique that is suited to the conditions of soil contamination, it is possible to promptly progress with soil contamination measures in various countries and regions. Company data World Link Co., Ltd. Representative: President Ryuichi Tou Date of establishment: 2007/4 Capital: 1,000Ten Thousand/JPY Contact address: 3-2-16-205 Kamikoga, Chikushino City, Fukuoka Prefecture Contact telephone number/E-mail: +81-92-918-5201/[email protected] Company HP: http://www.f-worldlink.com/ Message Our company is carrying out environment-friendly technological research. At Kyushu Sangyo University, joint research presentations are carried out by various associations. (President Ryuichi Tou) Left: Ryuichi Tou, Right: Masanori Okoshi 48 Other Yabegawa Electric Industries, Ltd. Development of process control panels for high-purity aluminum purification over long periods of time Our high technical strength and superior managerial power are recognized, and we received the FY2012 Excellent Manager Award. We also have strength in analysis equipment for environmental pollutants. 1. Overview of technology Purification of high-purity aluminum that is used in various fields including the automobile, train car, aircraft, pharmaceutical packaging, and electronics fields, requires detailed temperature and flow control. Yabegawa Electric Industries has made use of its technical strength in having delivered many control board devices to major local companies, and is currently developing high-purity aluminum control boards. Our equipment have been introduced in many factories not only in Japan but in the United States, Russia, Korea, Taiwan, and Thailand, and it is considered as being essential to high-purity purification of aluminum. We are also actively developing new businesses, such as by selling analysis equipment that we have developed jointly with Kyushu University, and are making use of our technological development strength that we have polished through our control boards. 2. Strengths of technology → High-purity aluminum purification control board. The photo is of a product that was delivered to a plant in the U.S. “High-purity aluminum control boards” ●Control device that is essential to high-purity aluminum purification High-purity aluminum of a level of 99.99 to 99.999% is manufactured by melting aluminum at a high temperature of approximately 800°C, and implementing a process where impurities are eliminated using a ceramic filter, etc. Uses for high-purity aluminum include electronic products such as semiconductors, and it is a field in which even a minute amount of impurities are impermissible. As a result, for the high-purity process, precise process control for eliminating impurities to the utmost extent possible is required. The high-purity aluminum control boards that we develop and manufacture are devices for temperature control and flow volume control of the purification process, and an important device in manufacturing high-purity aluminum. Our control boards are well-received, and are used widely not only in Japan but abroad as well. ●Development of control devices for analysis, by making use of our high technological development strength Our company has developed and manufactured many process control boards for major local companies up to now. This technological development strength is currently being applied to analytical devices. The flow controller and measurement devices that we have developed through joint research with Kyushu University are devices where the process from infusion of specimen to preparation/agitation of reagents and creation of standards curves can be all carried out automatically. Normally, preprocessing of chemical analysis requires troublesome work such as sample preparation, but by using this device, all work is automated, and it is possible to obtain highly reliable analysis data in a prompt manner. ↑ (Right) Flow controller for laboratory use “PRO6000Ver.2.00” (Left) Pocket pump for laboratory use “HPN200Ver.2.00” 3. Intended uses/Anticipated users ●Control boards are used in various sectors such as chemical plants, non-ferrous smelters, power generation plants, etc. throughout Japan. ●We have a large track record of introduction of our control boards overseas as well. Our control device for analysis has continuously been featured in exhibitions, and we are planning on broad business expansion of products other than control boards as well. Company data Message Since our establishment in 1969, over 50% of our total sales have been overseas. We are a company with a surplus and no debts Representative: President Kazuhira Sakamoto We are the world’s top company for ceramic-type aluminum Date of establishment: 1946/3 purification equipment, with 25 years of results Capital: 2,500Ten Thousand/JPY We are a company that has featured new products for seven years Contact address: 11 Joshinmachi, Omuta City, Fukuoka Prefecture Contact telephone number/E-mail: +81-944-53-7368 / [email protected] in a row at analysis exhibitions in the United States (Yabegawa Electric Industries, Ltd. President Kazuhira Sakamoto) Company HP: http://www.yabegawa.co.jp/ Yabegawa Electric Industries, Ltd. Kazuhira Sakamoto 49 Conclusion-To people who have an interest in the described environmental technologies ● Inquiries regarding the environmental technologies featured ・If you are interested in the environmental technologies featured, please make direct inquiries to the contact information of each vehicle. ・With regard to inquiries from people outside of Japan, please contact Fukuoka Prefecture’s Environmental Policy Section. We will connect you to each of the listed companies within a possible scope. <Contact information> Fukuoka Prefecture, Environment Department, Environmental Policy Division e-mail: [email protected] ・Fukuoka Prefecture has overseas offices in Shanghai, Hong Kong, Bangkok, and San Francisco. Upon receiving consultations at these offices, we will connect you to each of the listed companies within a possible scope. <Contact information> Shanghai Office (Rm C, 7/F, Bashi Century Bldg., 398 Huaihai Zhong Lu, Shanghai, China) e-mail:[email protected] TEL:+86-21-6385-5580 URL:http://www.fukuokash.com.cn/ Hong Kong Office (Rm2509, 25/F, Bank of America Tower 12 Harcourt Road, Hong Kong) e-mail:[email protected] TEL:+852-2869-9809 URL:http://www.fukuoka.com.hk/ Bangkok Office (9/F Sindhorn Bldg. Tower 2, 130-132 Witthayu Rd., Lumphini, Pathum Wan, Bangkok 10330, THAILAND) e-mail:[email protected] TEL:+66-2-689-6200 San Francisco Office (440 N. Wolfe Rd., Sunnyvale, CA 94085, USA) e-mail:[email protected] TEL:+1-408-524-4251 URL:http://www.myfukuoka.com/ ● Points of concern regarding this booklet -The companies listed in this booklet are selected based on the results of questionnaires, etc. conducted in relation to environment-related companies with bases in Fukuoka Prefecture. -The information listed in this guidebook is current as of March 2014. (Also includes some information that is current as of April 2014, such as company names, etc.) -The contents listed in this booklet are created based on hearings conducted with each company and materials provided by each company. Fukuoka Prefecture does not guarantee the results or effects of the contents listed herein. Please make judgments, etc. related to transactions, etc., based on your own responsibility. Guidebook on Technologies of Environment-Related Corporations in Fukuoka Prefecture Published in March 2014 Published by: Fukuoka Prefecture, Environment Department, Environmental Policy Division 7-7 Higashikoen, Hakata-ku, Fukuoka City, Fukuoka Prefecture 812-8577 TEL: +81-92-643-3352 FAX: +81-92-643-3357 E-mail: [email protected] URL: https://www.pref.fukuoka.lg.jp/ Consignee: Mitsubishi UFJ Research and Consulting Co., Ltd. Ⅲ