MarSurf. Surface Texture Measuring Instruments and

MarSurf. Surface Texture Measuring Instruments and Systems
Perthometer M1. The Basic Model for Roughness Measurements
Features
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Measuring range of up to 150 µm (6000 µin)
Units µm/µin selectable
Standards: DIN/ISO/JIS
Tracing lengths 1.75 mm, 5.6 mm, 17.5 mm (.7 in, .22 in, 0.7 in)
Cutoff 0.25 mm/0.80 mm/2.5 mm (.010 in/.032 in/.100 in)
Number of sampling lengths selectable from 1 to 5
Automatic selection of filter and tracing length conforming
to standards
Phase-corrected profile filter as per DIN EN ISO 11562
Parameters as per DIN/ISO/SEP: Ra, Rz, Rmax, RPc and JIS:
Ra, Rz
Automatic scaling according to the profile amplitude
Printing of roughness profile and measuring record
Dynamic pick-up calibration
Blocking of instrument settings for preventing unintentional
modifications
For further features of the Perthometer M1, see page 7–4.
Description
This instrument serves for determining and documenting the
most common parameters as per DIN EN ISO/AMSE/prEN 10049
(Ra, Rz, Rmax, and RPc) and according to the JIS Japanese
standard (Rz, Ra).
With a minimum of keys, the Perthometer M1 is characterized by
a multitude of functions. After carrying out a test measurement,
periodic and aperiodic profiles can be identified and the cutoff
set according to standards automatically, such that unintentional
non-standard measurements are excluded.
In mobile use, the measuring record can be output on the builtin thermal printer automatically or simply by pressing a key.
Stationary operation offers the possibility of connecting the
Perthometer directly to a PC via the serial interface.
Delivery as a set in a handy carrying case,
Perthometer M1 set
Order No. 6910134, see page 7–15.
Traceable calibration
Order No. 9963102
For accessories, see from page 7–13 on.
For technical data of the Perthometer M1, see page 7–8.
7-5
MarSurf. Surface Texture Measuring Instruments and Systems
Perthometer M2. The Universal Standard Instrument. . .
Features
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Measuring range of up to 150 µm (6000 µin)
Units µm/µin selectable
Standards: DIN/ISO/JIS and CNOMO (Motif) selectable
Tracing lengths as per DIN EN ISO 4288/ASME B461: 1.75 mm,
5.6 mm, 17.5 mm (.07 in, .22 in, .7 in); as per EN ISO 12085: 1
mm, 2 mm, 4 mm, 8 mm, 12 mm, 16 mm
Number of sampling lengths selectable from 1 to 5
Automatic selection of filter and tracing length conforming to
standards
Phase-corrected profile filter as per DIN EN ISO 11562
Cutoff 0.25 mm/0.80 mm/2.50 mm (.010 in/.032 in/.100 in)
Short cutoff selectable
Parameters as per DIN/ISO/SEP: Ra, Rz, Rmax, Rp, Rq, Rt, R3z,
Rk, Rvk, Rpk, Mr1, Mr2, Mr, Sm, RPc; as per JIS: Ra, Rz, Ry, Sm, S,
tp; Motif parameters: R, Rx, Ar, W, CR, CF, CL (three-zone
measurement)
Tolerance monitoring in display and measuring record
Automatic or adjustable scaling
Printing of R-profile (ISO/JIS), P-profile (MOTIF), material ratio
curve, measuring record
Output of date and/or time of the measurements
Integrated memory for the results of up to 200 measurements
Dynamic pick-up calibration
Blocking of instrument settings for preventing unintentional
modifications plus possibility of password protection
For further features of the Perthometer M2, see page 7–4.
7-6
Description
The operation of this instrument is based on the well-proved
catalog of functions which enables instrument settings such as
measuring conditions, language, and record contents to be
selected very easily. The Perthometer M2 thus offers a maximum
of comfort and flexibility.
Compared with the Perthometer M1, this instrument not only
meets the requirements for determination and documentation
of selected parameters, but also makes most of the parameters
and characteristic curves stipulated in DIN/ISO/JIS available for
the evaluation of the profile assessed.
Moreover, the Perthometer M2 offers an integrated memory for
the results of up to 200 measurements and enables, among
other things, tolerance monitoring, vertical scale selection, and
the setting of unsymmetric intersection lines for peak count
calculation.
Delivery as a set in a handy carrying case,
Perthometer M2 set
Order No. 6910135, see page 7–15.
Traceable calibration
Order No. 9963102
For accessories, see from page 7–9 on.
For technical data of the Perthometer M2, see page 7–8.
MarSurf. Surface Texture Measuring Instruments and Systems
Perthometer M3. Utmost Versatile. . .
Features
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Measuring range of up to 150 µm (6000 µin)
Units µm/µin selectable
Standards: DIN/ISO/JIS and CNOMO (Motif) selectable
Tracing lengths as per DIN EN ISO 4288/ASME: 1.75 mm,
5.6 mm, 17.5 mm (.07 in, .22 in, .7 in); as per EN ISO 12085:
1 mm, 2 mm, 4 mm, 8 mm, 12 mm, 16 mm
• Number of sampling lengths selectable from 1 to 5
• Automatic selection of filter and tracing length conforming to
standards
• Phase-corrected profile filter as per DIN EN ISO 11562
• Cutoff 0.25 mm/0.80 mm/2.50 mm (.010 in/.032 in/.100 in)
• Short cutoff selectable
• Parameters as per DIN/ISO/SEP: Ra, Rz, Rmax, Rp, Rq, Rt, R3z,
Rk, Rvk, Rpk, Mr1, Mr2, Mr, Sm, RPc; as per JIS: Ra, Rz, Ry, Sm,
S, tp; Motif parameters: R, Rx, Ar, W, CR, CF, CL (three zone
measurement)
• Tolerance monitoring in display and measuring record
• Automatic or selectable scaling
• Printing of R-profile (ISO/JIS), P-profile (MOTIF), material ratio
curve, measuring record
• Output of date and/or time of the measurements
• Integrated memory for the results of approx. 200 measurements
• Storage facility on PCMCIA memory card for results, profiles,
and measuring programs
• Dynamic pick-up calibration
• Blocking of instrument settings for preventing unintentional
modifications plus possibility of password protection
For further features of the Perthometer M3, see page 7–4.
Description
As to its performance, the Perthometer M3 corresponds to the
Perthometer M2.
In addition, a PCMCIA memory card offers a storage facility for
results, profiles, and measuring programs.
By means of a standard PCMCIA drive, as being found in laptops,
the measuring results saved by the Perthometer M3 can be read
by a PC and used for subsequent evaluation. In the same way,
measuring programs which have been created on a PC can be
saved on the memory card and transmitted to the Perthometer
M3.
Delivery as a set in a handy carrying case,
Perthometer M3 set
Order No. 6910136, see page 7–15.
Traceable calibration
Order No. 9963102
For accessories, see from page 7–9 on.
For technical data of the Perthometer M3, see page 7–8.
7-7
MarSurf. Surface Texture Measuring Instruments and Systems
Mobile Roughness Measuring Instruments: Technical Data
M1
Measuring principle
Tracing speed
Measuring ranges
stylus method
0.5 mm/s
100 µm (4000 µin)
150 µm (6000 µin)
Profile resolution
12 nm
Filter
Gaussian
Cutoffs
0.25/0.8/2.5 mm
(.010/.032/.100 in)
Short cutoff
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Tracing lengths as per DIN/ISO 1.75/5.6/17.5* mm
(.07/.22/.70* in)
as per EN ISO 12085
1/2/4/8*/12*/16* mm
Evaluation lengths
1.25/4/12.5* mm
(.05/.16/.05* in)
Number of sampling lengths
1 to 5, selectable
Standards
DIN/ISO/JIS/ASME
Parameters
DIN/ISO/ASME:
Ra, Rz, Rmax, RPc
JIS: Ra, Rz
Vertical scale
Horizontal scale
Record contents
Printing
Calibration function
Memory
Units µm/µin
Languages
Blocking for instrum. settings
Password protection
Membrane keypad
LCD
Printer
Printing speed
Thermal paper
Interface
Power supply
Power management
Connections
Slot for PCMCIA card
System of protection
Temperature range for
– storage
– operation
Relative humidity
Dimensions (L x W x H)
Mass
* only with PFM drive unit
7-8
M2
M3
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0.25, 0.8, 2.5 mm
(.010/.032/.100 in)
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1.75/5.6/17.5* mm
(.07/.22/.70* in)
1/2/4/8*/12*/16* mm
1.25/4/12.5* mm
(.05/.16/.05* in)
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DIN/ISO/JIS/ASME
DIN/ISO/ASME: Ra, Rz,
Rmax, Rp, Rq, Rt,
R3z, Rk, Rvk,
Rpk, Mr1, Mr2, RPc,
Mr, RSm.
JIS: Ra, Rz, Ry, Sm, S, tp.
MOTIF: R, Ar, Rx, W,
CR, CL, CF
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0.25, 0.8, 2.5 mm
(.010/.032/.100 in)
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1.75/5.6/17.5* mm
(.07/.22/.70* in)
1.25/4/12.5* mm
(.05/.16/.05* in)
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DIN/ISO/JIS/ASME
DIN/ISO/ASME: Ra, Rz,
Rmax, Rp, Rq, Rt,
R3z, Rk, Rvk,
Rpk, Mr1, Mr2, RPc,
Mr, RSm.
JIS: Ra, Rz, Ry, Sm, S, tp.
MOTIF: R, Ar, Rx, W,
CR, CL, CF
automatic
dep. on cutoff
R-profile,
results
automatic/manual
automatic/selectable
automatic/selectable
dep. on cutoff
dep. on cutoff
R-profile, MRC,
R-profile, MRC,
P-profile (MOTIF), results
P-profile (MOTIF), results
automatic/manual
automatic/manual
record with time
record with time
dynamic
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integrated memory
as for M2; in addition measuring
for results of up to
programs, profiles, and results
200 measurements
on PCMCIA memory card
selectable
selectable
selectable
selectable: Ger., Eng., Fr., Ital., Span., Port., Dutch, Swed., Russ., Pol., Czech., Jap., Chin., Kor.
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purposefully designed with graphics area
thermal printer, 384 points/horizontal line, 20 characters/line
approx. 6 lines/second corresponds to approx. 25 mm/s (1 in/s)
dia. 40.0 mm – 1.0 mm (1.575 in – .0394 in), width 57.5 mm ± 0.5 mm (2.263 in ± .0197 in), externally
coated
RS 232 C
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NiCd battery, capacity: approx. 1,000 measurements (dep. on number and length of record
printouts), plug-in power pack with three mains plugs, for input voltages from 90 V to 264 V
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drive unit, RS 232 C, power pack
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IP 50
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– 15 °C to + 55 °C
(5 °F to 131 °F)
+ 5 °C to + 40 °C
(41 °F to 104 °F)
30% to 85%
190 mm x 170 mm x 75 mm
(7.48 in x 6.69 in x 2.95 in)
approx. 900 g (1.984 lb)
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MarSurf. Surface Texture Measuring Instruments and Systems
Applications with PFM Drive Units
Drive unit for shop floor applications
The robust PFM drive unit with its slim,
cylindrical form is suited for measuring
even complex workpieces. It is easily
attached to mounting devices for
stationary operation, while for manual
operation, the hand-held support with its
multiple contact surfaces offers various
application possibilities. The optionally
available PFM 2 drive unit is suited for
transverse tracing, e.g. between lateral
shoulders on crankshafts.
Exchangeable front-mounting devices
protect the pick-up and enable correct
positioning on the workpiece. The vee
pick-up protection, which is used when
working without the hand-held support,
is used for cylindrical workpieces.
Prismatic contact surfaces at the bottom
and the end faces of the hand-held
support also support the drive unit on
cylindrical workpieces. For large
workpieces, the drive unit is placed onto
the surface to be traced.
For small workpieces, the hand-held
support is placed upside down, thus
serving as workholding device.
The multiple contact surfaces, the vertical
adjusters, and the possibility of shifting
and turning the drive unit within the
hand-held support, make the PFM a
simple, but complete measuring station
of so far unequaled flexibility.
require particular devices for solving the
measuring task (e.g. transverse tracing on
crankshafts or camshafts). With the
Perthometer M1, M2, or M3, the PFM 2
drive unit for transverse tracing, a shaft
whipper, and the vee pick-up protection,
it is possible to perform such
measurements on site and with high
precision.
Roughness measurements on workpieces
which are still being manufactured
7-9
MarSurf. Surface Texture Measuring Instruments and Systems
Pick-Ups for Mobile Roughness Measuring Instruments
The pick-ups of type N are characterized
by special construction features:
• Stylus tip geometry as per EN ISO 3274,
standard 2 µm/90° (80 µin/90°)
• Measuring force of approx. 0.7 mN
(1.95 mozf) (as per EN ISO 3274)
• Reliable inductive converter
• Rugged, rigid housing
• Self-aligning, elastic bearings
• Reliable plug and socket connections
NHT 6-100 pick-up
Type
Skid radius
Order No. 6111501
single-skid pick-up with spherical skid
25 mm (.984 in) in tracing direction,
2.9 mm (.114 in) at right angles
0.8 mm (.0315 in) in front of the stylus
100 µm (.00394 in)
for plane surfaces, bores with a dia. larger than 6 mm
(.236 in) and a max. depth of 17 mm (.669 in), grooves with
a width larger than 3 mm (.118 in); min. workpiece
length = tracing length + 1 mm (.0394 in)
Contact point
Measuring range
Specification
23,5
17,6
1,2
ø 24
Pick-ups for multiple measuring tasks
for the use with PFM/PFM 2
7
for example, adapts to various surfaces to
be traced due to the special design of its
tracing arm and skid. Further pick-ups
such as the NHT 11 are suited for recessed
measuring points and grooves.
13,5
5,7
The standard NHT 6 pick-up
0,9
0,8
max 17
19,6
NHT 6-150 pick-up
Type
Skid radius
ø 24
Contact point
Measuring range
Specification
Order No. 6111504
single-skid pick-up with spherical skid
25 mm (.984 in) in tracing direction,
2.9 mm (.114 in) at right angles
0.8 mm (.0315 in) in front of the stylus
150 µm (.00591 in)
for plane surfaces, bores with a dia. larger than 6 mm
(.236 in) and a max. depth of 17 mm (.669 in), grooves with
a width larger than 3 mm (.118 in); min. workpiece
length = tracing length + 1 mm (.0394 in)
7,6
10,8
18,5
1,2
max 17
19,6
0,9
0,8
NHT 11-100 pick-up
Type
Skid radius
Contact point
Measuring range
Specification
Order No. 6111505
single-skid pick-up with spherical skid
25 mm (.984 in) in tracing direction,
2.9 mm (.114 in) at right angles
0.8 mm (.0315 in) in front of the stylus
100 µm (.00394 in)
for plane surfaces, bores with a dia. larger than 11 mm
(.433 in) and a max. depth of 14 mm (.551 in), grooves with
a width larger than 2.5 mm (.0984 in) and a max. depth of
7.5 mm (.295 in)
NHT pick-up extension (80 mm/3.15 in), Order No. 6850530
(for pick-ups of the ”N-series”)
7-10
MarSurf. Surface Texture Measuring Instruments and Systems
Pick-Ups for Mobile Roughness Measuring Instruments
The NHTF 0.5 for gear tooth flanks
ø 24
ø 2,9
10,7
enables roughness measurements even at
hardly accessible points.
0,9
max 17
19,6
1,3
NHT 3-100 pick-up
Type
Skid radius
Order No. 6111502
single-skid pick-up with spherical skid
25 mm (.984 in) in tracing direction,
1.45 mm (.0571 in) at right angles
0.9 mm (.0354 in) in front of the stylus
100 µm (.00394 in)
for bores with a dia. larger than 3 mm (.118 in) and a max.
depth of 17 mm (.669 in); min. workpiece length = tracing
length + 1 mm (.0394 in)
Contact point
Measuring range
Specification
ø 24
3,1
0,6
0,4
The NT-150 dual-skid pick-up is suited for
roughness measurements on plane surfaces and cylindrical surfaces in longitudinal direction, as well as inside bores with a
diameter larger than 12 mm (.472 in). The
skid design and the arrangement of stylus
and skids of the dual-skid pick-up are
recommended in the stipulations of the
Steel and Iron Test Record (“Stahl-EisenPrüfblatt”) published by the Association
of German Ironworkers (“Verein
Deutscher Eisenhüttenleute”).
NHTR-100
Order No. 6111508
Single-skid pick-up with lateral, spherical
skid, radius 0.3 mm in tracing direction,
stylus radius 5 µm (200 µin), 90° suitable
to measure inner radii in circumferential
direction with a diameter larger than 12
mm (.472 in).
(without figure)
3,2
10,8
NT-150 sheet metal measuring pick-up
25°
0,25
2,5
max 17
19,6
NHTF 0.5-100 pick-up
Type
Skid radius
Order No. 6111503
single-skid pick-up with spherical skid
25 mm (.984 in) in tracing direction,
1.45 mm (.0571 in) at right angles
0.6 mm (.0236 in) beside the stylus
100 µm (.00394 in)
e.g. for gear tooth flanks with a modulus larger than 0.8
Contact point
Measuring range
Specification
38,5
ø8
2,3
1,2
ø 24
ø8
19,3
12
14,2
NT-150 pick-up
Type
Skids
Contact point
Measuring range
Specification
Order No. 6111506
dual-skid pick-up
two cylindrical skids,
skid radius 5.8 mm (.228 in) at right angles
with the tracing direction, skid separation 12 mm (.472 in)
1.2 mm (.0472 in) in front of the stylus
150 µm (.00591 in)
min. workpiece length = tracing length + 15.4 mm (.606 in)
7-11
MarSurf. Surface Texture Measuring Instruments and Systems
Drive Units for Mobile Roughness Measuring Instruments
PFM Drive Unit
PFM 2 Drive Unit
Description
Technical Data
The PFM drive unit can be connected to the Perthometers M1,
M2, and M3. It forms part of the Perthometer sets.
The drive unit can be used with the well-proved NHT skidded
pick-ups.
For special measuring tasks, e.g. on crankshafts, the PFM 2 drive
unit with transverse tracing is available. This is connected as the
standard PFM drive unit. If both drive units are used, the range
of applications of the mobile Perthometers M1, M2, and M3 is
considerably raised.
For the scope of delivery of the Perthometer sets, practical
examples, and the corresponding accessories, see pages 7–9 to
7–15.
PFM 2 drive unit
Tracing direction
Tracing lengths
as per DIN/ISO
as per EN ISO 12085
transverse
set on the Perthometer
1.75 mm, 5.6 mm (.07 in, .22 in)
1 mm, 2 mm, 4 mm
(.0394 in, .0787 in, .157 in)
Tracing speed
0.5 mm/s (.0197 in/s)
Dimensions
dia. 24 mm (.945 in), L = 112 mm (4.41 in)
(w/o pick-up protection)
PFM 2 set
Order No. 6720909
consisting of:
Technical Data
PFM drive unit Order No. 6720907
Tracing direction longitudinal
Tracing lengths set on the Perthometer
as per DIN/ISO 1.75 mm, 5.6 mm, 17.5 mm
(.07 in, .22 in, .7 in)
as per EN ISO
1 mm, 2 mm, 4 mm, 8 mm, 12 mm, 16 mm
(.0394 in, .0787 in, .157 in, .315 in, .472 in, .63 in)
Tracing speed
0.5 mm/s (.0197 in/s)
Dimensions
dia. 24 mm (.945 in), L = 112 mm (4.41 in)
(w/o pick-up protection)
7-12
PFM 2 drive unit
Vee pick-up protection
Pick-up protection
Screwdriver
MarSurf. Surface Texture Measuring Instruments and Systems
Accessories
Measuring Stands
Accessories
PST-D measuring stand
Order No. 6710803
Height adjustment
of PFM mounting device
Triangular foot
Dimensions
(L x W x H) in mm (in)
Mass
0 mm to 300 mm (0 in to 11.81 in),
by means of a handwheel
PST-F measuring stand
Order No. 6710801
Height adjustment
of PFM mounting device
Table surface
0 mm to 300 mm (0 in to 11.81 in),
by means of a handwheel
400 mm x 250 mm
(15.75 in x 9.84 in), granite
Dimensions
(L x W x H) in mm (in)
Mass
175 x 190 x 385 (6.89 x 7.48 x 15.16)
approx. 3 kg (6.61 lb)
400 x 250 x 422 (15.75 x 9.84 x 16.61)
approx. 24 kg (52.91 lb)
PST-F measuring stand
Order No. 6710802
as detailed for Order No. 6710801, but with an 8 mm (.315 in)
T-slot (DIN 650) for mounting workpiece clamping and aligning
devices.
Perthometer Concept for WIN 95/98
Roughness Evaluation program package
Order No. 6299004
Perthometer Concept for WIN 95/98
for Workstations to evaluate measured profiles
Order No. 6299006
For the features of the Perthometer Concept Roughness
program package, see page 7–27.
Measuring stand accessories (not included in the scope of
delivery of the measurings stands):
PFM/PFM 2 mounting device
Order No. 6851304
The drive unit can be swiveled and aligned in a range of ± 15° by
means of this mounting device.
M1/M2/M3 support plate
Order No. 6851332
with shoulder strap, for mobile use and for fixing the
Perthometer to a PST-F, PST-D or PST-G measuring stand by
means of the mounting device (Order No. 6851333).
M1/M2/M3 mounting device
Order No. 6851333
for fixing the Perthometer to a PST-F, PST-D or PST-G measuring
stand by means of the support plate (Order No. 6851332).
PST-G measuring stand
Order No. 6710804
Granite plate with an 8 mm (.315 in) T-slot for mounting workholding devices. Handwheel height adjustment for simply and
exactly adjusting the drive unit to the required measuring height.
Height adjustment
of PFM mounting device
Dimensions
(L x W x H) in mm (in)
Mass
0 mm to 300 mm (0 in to 11.81 in),
by means of a handwheel
500 x 300 x 415 (19.69 x 11.81 x 16.34)
approx. 35 kg (77.16 lb)
7-13
MarSurf. Surface Texture Measuring Instruments and Systems
Accessories
PP vee-block
Order No. 6710401
with four different prisms for mounting
axis-symmetrical workpieces with
diameters from 1 mm to 160 mm (.0394
in to 6.30 in). Dimensions (L x W x H) 100
mm x 80 mm x 40 mm (3.91 in x 3.15 in x
1.58 in). Mass 1.5 kg (3.31 lb). Including
clamping springs for holding light
workpieces in the prism.
X/Y-table PKT
Order No. 6710522
for mounting and aligning workpieces
featuring a mass of up to 90 kg (198.4 lb).
Can be adjusted in two coordinates by
25 mm (.984 in) and swiveled by 5°. Table
surface 175 mm x 175 mm (6.89 in x 6.89
in), with two 6 mm (.236 in) T-slots.
Height 90 mm (3.54 in). With two 11 mm
(.433 in) mounting grooves. Accessories:
8 mm (.315 in) and 14 mm (.551 in) T-slot
nuts. Mass approx. 9.0 kg (19.84 lb).
PRN 10 roughness standard
Order No. 6820420
with Mahr calibration certificate. Roughness standard with turned profil,
chromed. Profile depth approx. 10 µm
(.394 µin). For checking the roughness
measuring station.
PGN 3 geometric standard
Order No. 6820601
(without figure) Surface roughness
standard with a sinusoidal groove profile.
Profile depth approx. 3 µm (120 µin),
groove spacing approx. 0.12 mm (.00472
in). For checking the roughness measuring
station.
Mahr or DKD calibration certificates are
available on request.
Front vee-block for PFM 2
Order No. 6850728
For diameters of up to 100 mm (3.94 in), a
front vee-block is available which enables
the drive unit to be positioned on
cylindrical workpieces. The tracing
direction is transverse to the PFM 2 drive
unit, i.e. parallel to the workpiece axis.
7-14
Shaft whippers for PFM 2
for diameters from 5 mm to 80 mm
(100 mm) (.197 in to 3.15 in/3.94 in)
Order No. 6850738
Roughness measurements on workpieces
which are still being manufactured require
particular devices for solving the
measuring task (e.g. transverse tracing on
crankshafts or camshafts).
With the Perthometer M1, M2, or M3, the
PFM 2 drive unit for transverse tracing, a
shaft whipper, and the vee pick-up
protection, it is possible to perform such
measurements on site and with high
precision.
MarSurf. Surface Texture Measuring Instruments and Systems
The Perthometer Sets for Mobile Operation
The Perthometers of the M series are delivered as a set in a
handy carrying case. The instrument is thus safely packed for
transport. The components included in the set can easily and
quickly be assembled to form a complete measuring station.
Scope of delivery
The illustrated accessories form part of the Perthometer sets.
Perthometer M1
Perthometer M2
The Perthometer sets:
Perthometer M1 set
Order No. 6910134
Perthometer M2 set
Order No. 6910135
Perthometer M3 set
Order No. 6910136
Calibration M-unit
Order No. 9963102
1 hand-held support
Order No. 6850736
1 PFM drive unit
Order No. 6720907
Perthometer M3
Merkmale
Beschreibung
1 carrying case
Order No. 7025343
1 screwdriver
Order No. 3903456
1 PCMCIA memory card
(only in M3 set)
Order No. 6840906
In addition, the following
accessories (that are not
included in the standard scope
of delivery) can be placed into
the carrying case:
• a second NHT pick-up
• support plate for M1/M2/M3
with shoulder strap
Order No. 6851332
• a PRN 10 roughness standard
Order No. 6820420
• two PCMCIA memory cards
1 NHT 6–100 pick-up
Order No. 6111501
1 vee pick-up protection for PFM
Order No. 6850715
1 pair of vertical adjusters
Order No. 6850720
1 power pack
with 3 mains plugs
Order No. 6840712
1 chart paper roll
Order No. 5450105
7-15
MarSurf. Surface Texture Measuring Instruments and Systems
Perthometer S2 Surface Texture Measuring Stations for Mobile or Stationary Use
Features
The Perthometer S2 evaluating instrument stands out for the
following features:
• Roughness and waviness measurements according to current
standards (DIN EN ISO 3274, e. g. band-pass filter)
• Its low weight (despite the included powerful rechargeable
battery)
• A large high-resolution graphics display to indicate results and
profiles
• Easy operation based on the automatic teller principle and
large operating elements
• Quick documentation onto the integrated high-resolution
thermal printer
• Storage facility on PCMCIA memory card for measuring
programs, results, and profiles
• Add-on program S2Prog for an easy creation of measuring
programs
• Extensive, easily applicable software functions, such as
– Automatic function for setting standardized filters and
tracing lengths
– Monitoring of calibration and maintenance intervals
– ARC function for ARC elimination
– Dynamic and static calibration routines
– Evaluation of 41 parameters according to DIN EN ISO, JIS,
ASME, MOTIF, R, W, P, and D profile as well as characteristic
curves MRK/ADK at different scalings
– Variable selection of filters and tracing lengths
– Tolerance monitoring with sound and optical signals
– Blocking of instrument settings for preventing unintentional
modifications plus possibility of password protection
– Integrated statistical functions
– Function keys for individual functions
– Easy call-up and printout of measuring records and individual
functions
• Software updates via PCMCIA memory card
• PLC interface for integrating the S2 into the production
processes
• RS 232 C interface to data transfer and remote control
For technical data of the Perthometer S2, see page 7–17.
7-16
MarSurf. Surface Texture Measuring Instruments and Systems
Perthometer S2. Technical data
Measurement
Measuring
ranges/resolution
Standards
Profile types
Vertical scale
Horizontal scale
for profile graph
Evaluation lengths lm
Tracing lengths Lt
Tracing lengths
(MOTIF)
Special tracing lengths
Number of sampling
lengths
Filter (as per ISO/JIS)
Special filters
Cutoff lc
by means of a stylus instrument
± 25 µm/0.8 nm
(± 1,000 µin/.032 µin)
± 250 µm/8 nm
(± 10,000 µin,/.315 µin)
± 2,500 µm/80 nm
(± 100,000 µin/3.15 µin)
65,536 steps/vertical range
11,200 measuring points/standard
tracing length
DIN EN IOS/JIS/ASME 46.B
R, D, P, W (profile inversion possible)
0.1 µm/div. ... 5,000 µm/div. or AUTO
(3.937 µin/div. ... .197 in/div.)
1 µm/div. ... 5,000 µm/div. or
AUTO (39.370 µin/div. ... .197 in/div.)
0.40/1.25/4.00/12.50/40.00 mm
(.015/.049/.157/.492/1.575 in)
0.56/1.75/5.6/17.5/56.00 mm
(.022/.070/.224/.700/2.240 in)
1/2/4/8/12/16 mm
(.040/.080/.160/.320/.480/.640 in)
0.56 ... 120.00 mm, adjustable
(.022 in ... 4.724 in)
1 ... 5, selectable
phase-correct filter (Gauss)
as per DIN EN ISO 11562
as per DIN EN ISO 13565-1, 1997;
lc/ls band-pass as per ISO 3274,
ARC function
0.08/0.25/0.8/2.5/8 mm
(.003/.010/.032/.100/.320 in)
yes
Shortened/variable
cutoff lc
Parameters
Ra, Rq; Rz, Rt, Rp, Rv, RSm, Rdq,
(41, with tolerance limits) Rsk, Rku, Rdc, Rmr, Pmr, Pt, Wt, Pdc
(DIN EN ISO 4287),
Rmax (DIN 4288),
Rpk, Rk, Rvk, Mr1, Mr2, Pdc, A1, A2
(DIN EN ISO 13565),
Rpc (prEN 10049),
R, Ar, W, Aw, Rx, Wx, Wte, Nr, Ncrx,
Nw, CP (ISO 12085), R3z (DB N
31007), RzJ, S (JIS B 601)
Parameter lists
Rmr; Pmr; Rdc, Pdc, Rk; Rz; Rp; Nf;
CR/CF/CL (profile type selectable,
reference line and lines of
intersection adjustable)
Characteristic curves
profile graph, material ratio
(Abbott curve), amplitude density;
(profile type selectable)
Calibration function
dynamic and static
Tolerance monitoring
yes, max./min.
Automatic function
yes, selection of standardized filter
and tracing length
Statistics
for 10 parameters per measuring
program
X, S, R; Max, Min, max. 200 meas.
No. of tolerance violations;
No. of invalid measurements
13 languages
Software
Block/code word
protection
Date/time
Units mm/inch
Memory
Display
Keyboard
Printer
Printing speed
Printing
Dimensions (HxWxD)
Type of protection,
device
Type of protection,
keypad
Temperature range
for storage
for operation/work
Relative humidity
Weight
Power supply
Charging state display
Power management
Connections
Pick-up, inductive
Pick-up types/
measuring range
(default 2 µm
(.00039 in)/90°)
English, German, French, Italian,
Portuguese, Spanish, Swedish,
Dutch, Czech, Polish, Chinese,
Korean, Japanese
S2Prog Windows program;
Perthometer Concept (optional)
yes
yes
selectable
PMCIA memory card for profiles,
results, measuring programs/
internal memory for results and
statistics
graphics LCD module with
background lighting, b/w, 480 x 320
pixels, profile presentation
membrane keypad
thermal graphics printer,
384 dots/horizontal line;
8 dots/mm (200 dots/in)
5 mm/s (1 in/s)
automatic/manual, log
with date and/or time
approx. 150 x 320 x 250 mm
(5.906 x 12.600 x 9.843 in)
IP40;
IP54;
–15 ... +55 °C (41°F ... 104°F)
+5 ... +40 °C (5°F ... 131°F)
30 % to 85 % (non-condensing)
< 3 kg (6.6 lbs)
plug-in power supply unit 9 V;
NiMH battery
yes, in display
yes
drive unit, RS 232 C and PLC
interface, plug-in power supply unit,
slot for PCMCIA card, fuse
carrier frequency
R-series (skid):
Drive units
Tracing speed
±50/250 µm (± 2000 µin/10,000 µin)
MFW (skidless): ±250 µm (10,000 µin)
FRW (skidless) (10 µm (400 µin), 90°):
± 750 µm (30,000 µin)
Focodyn, LS1/LS10 (optical):
± 250 µm (10,000 µin)
R-series: approx. 0.7 mN
MFW: 0.7 mN / FRW: 6 mN
Focodyn/LS1/LS10: laser
PZK, PGK 20/120; PRK via PAV 62
0.1 and 0.5 mm/s (.0394 and 0.197 in/s)
Perthometer S2
Order No. 6250803
Carrying case
Order No. 6851214
Tracing force
Additional accessories on request.
7-17
MarSurf. Surface Texture Measuring Instruments and Systems
Perthometer S2 Mobile Surface Texture Measuring Station with PZK
Example: Roughness and waviness measurements on large workpieces or on the shop-floor
Features
Measuring Station Components
Perthometer S2. Mobile surface texture measuring station
with PZK drive unit
• A special carrying case serves for safe storage and transport of
the measuring station
The characteristics of the Perthometer S2 evaluating instrument
are described on page 7-16.
The measuring station consists of the following components:
Of particular importance for mobile use:
• Perthometer S2
• PZK drive unit (set)
• Carrying case
Order No. 6250803
Order No. 6910301
Order No. 6851214
• Weight < 3 kg (6.6 lbs)
• Rechargeable battery for more than 1,000 measurements
• Memory card to store results, profiles, measuring programs
PZK Drive Unit
Options
PZK drive unit with integrated datum plane for precise
measurements up to 20 mm (.787 in) tracing length.
• Roughness evaluation program package
Order No. 6299004
• With integrated skidless pick-up MFW (low tracing force of
approx. 0.7 mN; stylus 2 µm (80 µin)/90°) for mobile roughness
and waviness measurements
• Cost-saving modular pick-up with exchangeable probe arms:
measuring range ± 250 µm (± 10,000 µin)
• PRN 10 roughness standard
with certificate
7-18
Order No. 6820420
For further information on the individual components, see from
page 7-36 on, following the chapter on measuring stations.
MarSurf. Surface Texture Measuring Instruments and Systems
Perthometer S2 Stationary Surface Texture Measuring Station with PZK
Example: Roughness and waviness measurements on small an medium-sized workpieces
Features
Perthometer S2. Stationary surface texture measuring station
with PZK drive unit
The characteristics of the Perthometer S2 evaluating instrument
are described on page 7-16.
Perthometer S2 also includes the following interesting features:
• Display of the pick-up signal on a bar graph
• Numerical input according to the “handy phone principle”
• Date and time of measurement
• Adjustable horizontal and vertical scale for the profile
• Attractive display of the results incl. parameter and profile
presentation
PZK Drive Unit
PZK drive unit with integrated datum plane for precise
measurements up to 20 mm (.787 in) tracing length.
• With integrated skidless pick-up MFW (low tracing force of
approx. 0.7 mN; stylus 2 µm (80 µin)/90°) for mobile roughness
and waviness measurements
• Cost-saving modular pick-up with exchangeable probe arms:
measuring range ± 250 µm (± 10,000 µin)
PST-F Measuring Stand
• With granite plate, 400 x 250 mm (15.75 in x 9.84 in) (L x W) and
T-slot in the center
• Column with height adjustment up to 300 mm (11.81 in) for the
drive unit
Measuring Station Components
The measuring station consists of the following components:
• Perthometer S2
Order No. 6250803
• PZK drive unit (set)
Order No. 6910301
• Measuring stand PST-F
Order No. 6710802
• PZK mounting device for
measuring stand
Order No. 6851328
Options as illustrated:
• X/Y-table PKT
Order No. 6710522
• Foil clamping device
Order No. 6710648
• Set of PKT-slot nuts for PST-F
Order No. 6710655
Options
• Roughness evaluation program package Order No. 6299004
• PRN 10 roughness standard with
certificate
Order No. 6820420
For further information on the individual components, see from
page 7-36 on, following the chapter on measuring stations.
7-19
MarSurf. Surface Texture Measuring Instruments and Systems
Perthometer S2 Mobile Surface Texture Measuring Station with PGK
Example: Roughness or waviness measurement on large workpieces or on the shop-floor
Features
Perthometer S2. Mobile surface texture measuring station
with PGK drive unit
The characteristics of the Perthometer S2 evaluating instrument
are described on page 7-16.
• In addition, the S2 controls the vertical axis of drive unit PGK
for an automatic positioning of the pick-up
• Motor-driven height adjustment range within a range of 4 mm
(.158 in)
• Motor-driven pick-up zero setting (patented) for an easy set-up
and start of measurement
PGK Drive Unit
• PGK drive unit with integrated datum plane for precise
measurements up to 20 mm (.787 in) tracing length.
• Residual Rz values < 30 nm (1.18 µin) at a tracing speed of 0.1
mm/s (.00394 in/s)
• Suitable for horizontal, vertical, and upside down measurements
MFW skidless pick-up set
• Measuring range ± 250 µm (± 10,000 µin) (with double length
tracing arm ± 500 µm (± 20,000 µin))
• Low measuring force approx. 0.7 mN
• Low linearity deviation < 1 %
• With 3 exchangeable standard tracing arms (stylus 2 µm (80 µin)
/90°) for the most frequent applications
• Tracing arm protection and skid
• Cost-saving modular pick-up for exchangeable tracing arms
Measuring Station Components
• A special carrying case serves for safe storage and transport of
the measuring station.
The measuring station consists of the following components:
• Perthometer S2
• PGK drive unit
• MFW skidless pick-up set
• Carrying case
Order No. 6250803
Order No. 6721002
Order No. 6111404
Order No. 6851214
Options
• Roughness evaluation program package Order No. 6299004
• PRN 10 roughness standard
with certificate
Order No. 6820420
7-20
For further information on the individual components, see from
page 7-36 on, following the chapter on measuring stations.
MarSurf. Surface Texture Measuring Instruments and Systems
Perthometer S2 Stationary Surface Texture Measuring Station with PGK
Example: Roughness or waviness measurement on small and medium-sized workpieces
Features
Perthometer S2. Stationary surface texture measuring station
with PGK drive unit
The characteristics of the Perthometer S2 evaluating instrument
are described on page 7-16.
• In addition, the S2 controls the vertical axis of drive unit PGK
for an automatic positioning of the pick-up
• Motor-driven height adjustment within a range of 4 mm (.158 in)
• Motor-driven pick-up zero setting (patented) for an easy set-up
and start of measurement
PGK Drive Unit
• PGK drive unit with integrated datum plane for precise
measurements up to 20 mm (.787 in) tracing length.
• Residual Rz values < 30 nm (1.18 µin) at a tracing speed of
0.1 mm/s (.00394 in/s)
• Suitable for horizontal, vertical, and upside down measurements
MFW skidless pick-up set
• Measuring range ± 250 µm (± 10,000 µin) (with double length
tracing arm ± 500 µm (± 20,000 µin))
• Low measuring force approx. 0.7 mN
• Low linearity deviation < 1 %
• Tracing arm protection and skid
• With 3 exchangeable standard tracing arms (stylus 2 µm
(80 µin)/90°) for the most frequent applications
• Cost-saving modular pick-up for exchangeable tracing arms
PST-F Measuring Stand
• With granite plate, 400 x 250 mm (15.75 in x 9.84 in) (L x W) and
T-slot in the center
• Column with height adjustment up to 300 mm (11.81 in) for the
drive unit
Measuring Station Components
The measuring station consists of the following components:
• Perthometer S2
Order No. 6250803
• PGK drive unit
Order No. 6721002
• MFW skidless pick-up set
Order No. 6111404
• PST-F measuring stand with T-slot
Order No. 6710802
• PGK mounting device for
measuring stand
Order No. 6851325
Option: PPS parallel vice
Order No. 6710604
Options
• Roughness evaluation program package Order No. 6299004
• PRN 10 roughness standard
with certificate
Order No. 6820420
For further information on the individual components, see from
page 7-36 on, following the chapter on measuring stations.
7-21
MarSurf. Surface Texture Measuring Instruments and Systems
Perthometer S2 Surface Texture Measuring Station with PGK 120
Example: Roughness and waviness measurements on small workpieces
Features
Perthometer S2. Stationary surface texture measuring station
with PGK 120 drive unit
The characteristics of the Perthometer S2 evaluating instrument
are described on page 7-16.
• In addition, the S2 controls the vertical axis of drive unit
PGK 120 for an automatic positioning of the pick-up
• Manual height adjustment within a range of 50 mm (1.969 in)
• Motor-driven pick-up zero setting within a range of 22 mm
(.866 in) (patented) for an easy set-up and start of measurement
PGK 120 Drive Unit
• PGK 120 drive unit with integrated datum plane for precise
measurements up to 120 mm (4.724 in) tracing length.
• Residual Rz values < 30 nm (1.18 µin) at a tracing speed of 0.1
mm/s (.00394 in/s)
• Low straightness deviation of the X-axis < 0.3 µm/120 mm
(12 µin/4.724 in)
MFW skidless pick-up set
• Measuring range ± 250 µm (± 10,000 µin) (with double length
tracing arm ± 500 µm (± 20,000 µin))
• Low measuring force approx. 0.7 mN
• Low linearity deviation < 1 %
• Tracing arm protection and skid
7-22
• With 3 exchangeable standard tracing arms (stylus 2 µm
(80 µin)/90°) for the most frequent applications
• Cost-saving modular pick-up for exchangeable tracing arms
Compact Measuring Station
• With small X/Y-table
• The designs provides for a small measuring circle so that
vibrations are reduced to a minimum
• Ideally designed for series measurements that require high
repeatability and reproducibility
Measuring Station Components
The measuring station consists of the following components:
• Perthometer S2
Order No. 6250803
• PGK 120 drive unit
Order No. 6721010
• MFW skidless pick-up set
Order No. 6111404
• Compact measuring station
Order No. 6851906
• Small X/Y-table
Order No. 6851909
Options
• Roughness evaluation program package Order No. 6299004
• PRN 10 roughness standard
with certificate
Order No. 6820420
For further information on the individual components, see from
page 7-36 on, following the chapter on measuring stations.
MarSurf. Surface Texture Measuring Instruments and Systems
Perthometer S2 Stationary Surface Texture Measuring Station with PGK 120
Example: Roughness or waviness measurement on large, complex workpieces
Features
Perthometer S2. Stationary surface texture measuring station
with PGK 120 drive unit
The characteristics of the Perthometer S2 evaluating instrument
are described on page 7-16.
• The PGK 120 drive unit can also be mounted on the measuring
stand. A control panel serves for motor-driven height
adjustment within a range of 25 ... 410 mm (.984 in ... 16.14 in)
(optionally up to 660 mm (26 in)). The mounting device enables
the drive unit to be swiveled so that measurements can be
carried out within a range of + 30° ... – 45°.
Measuring Station Components
The measuring station consists of the following components:
• Perthometer S2
Order No. 6250803
• PGK 120 drive unit
Order No. 6721010
• MFW skidless pick-up set
Order No. 6111404
• PST-Se measuring stand (410 mm/.984 in) Order No. 6710226
• PGK 120 mounting device for PST-Se
Order No. 6851335
• Control panel 230 V*
Order No. 6851322
Options
• Roughness evaluation program package Order No. 6299004
• PRN 10 roughness standard
with certificate
Order No. 6820420
For further information on the individual components, see from
page 7-36 on, following the chapter on measuring stations.
*115 V on request
7-23
MarSurf. Surface Texture Measuring Instruments and Systems
Perthometer Concept. Roughness, Contour, Topography, and More...
Features
• Expandable system, builds up to a complete roughness, contour
or topography measuring station
• Connection of mechanical and non-contact pick-ups
• Real-time profile representation during measurement, allowing
immediate visual assessment
• Menu-driven representation of the station's components
• Perthometer Concept runs under Windows*
• Toolbar can be customized by the user, enabling you to tailor
the system to your exact requirements
• Easy operation due to standard mouse and windows technique
• Automatic measuring and evaluation runs
• High memory capacity for measuring programs stored on hard
or floppy disk
• All common parameters according to DIN EN ISO including the
Motif method
• Parameters according to DIN EN ISO 13565: Rk, Rpk, Rvk, . . .
• Gaussian filter, RC-filter, and special filter
7-24
• All common characteristic curves and profile types
• Measuring programs may be password protected
• Tolerance monitoring
• Statistics, statistical list, histogram, primary list
• Free design of fully colored measuring records
• Pick-up calibration function
• Universal application with latest drive units. The PGK 20/
PGK 120 incorporate automatic pick-up lifting and zero setting,
resulting in fast setup times
• Various evaluation methods with the topography program
package
• Standard A4 format of hard copy, allows documents to be filed
or collected for presentation purposes easily and quickly
• Language versions: English, German, French; further languages
on request
• Contour measurements with PCV drive unit
• Check of internal cylinder faces with PMB measuring head