reynobond® aluminum composite material

Alcoa Cladding Systems
R E Y N O B O N D® A L U M I N U M
COMPOSITE MATERIAL
Reynobond.® The advantages of metal. The strength of Alcoa.
W
here in the world will you find
sheets of corrosion-resistant aluminum
Reynobond® Aluminum Composite Material
permanently bonded to a thermoplastic core,
(ACM) from Alcoa Cladding Systems?
Reynobond is lightweight, yet exceptionally
strong. Its strength to weight ratio is nearly
You’ll discover it on the sun-drenched
double that of steel.
beaches of Dubai. Or nestled in the blue hills
of Kentucky. Or towering above a crowded
The panels fabricate easily to accommodate
street in Shanghai or Sao Paulo, Brazil.
the most challenging interior and exterior
You’ll even find it on such legendary land-
design applications—from dramatic curves
marks as the Eiffel Tower.
and sharp angles to unique trapezoidal shapes.
Architects, builders, designers, owners and
So before you begin your next new design or
specifiers from around the world have
retro-fit project, we invite you to take a closer
discovered that Reynobond composite panels
look at Reynobond ACM—just one of the many
are the cladding material of choice.
world-class architectural products from Alcoa
Cladding Systems.
Over the past decade, Reynobond ACM has
set the standard for quality and performance
We think you’ll find that nothing bonds better
in the cladding industry. Made of two strong
with your imagination.
Project on front cover and at left: Medical College of Georgia, Children’s Medical Center, Augusta, GA
Architect: Stanley, Beamon & Sears
Alcoa. A passion for quality.
Alcoa’s philosophy of providing total solutions
is best illustrated by many of the innovative
products we offer: fire-resistant (FR) core
material, continuous coil paint systems,
architectural and specialty coatings and integrated
curtain wall systems.
We have enhanced our ACM manufacturing
facilities as well as our continuous coil paint
lines to serve our global market even more
efficiently.
C.R. Smith Aviation Museum, Fort Worth, TX
Architect: The Haskell Company
Alcoa Cladding Systems provides a full range
of Design Assistance Services including
architectural
detail
manuals,
Reynobond.
An exce ptional product.
samples,
fabrication instructions, certified test results
Alcoa Cladding Systems is committed to
and engineering data.
providing only the strongest, most innovative
architectural products.
And we are proud to have a global distributor and
fabricator network that shares our commitment
Reynobond ACM is no exception. The quality
to quality.
begins with our continuous manufacturing
Beijing Airport, Beijing, China
Architect: Beijing Design Institute
process. This allows us to meticulously
control the tolerances, flatness and thickness
of each panel.
The bonding of the aluminum and core is
achieved by both chemical and mechanical
action, giving Reynobond extraordinary
bond integrity.
The result is that our panels are superior in
flatness
and
bond
strength
to
many
competing materials, making them ideal for
creating smooth, monolithic surfaces that
virtually eliminate dimpling, buckling and
oil canning.
Project at left: California State University, Office of the Chancellor, Long Beach, CA
Architect: LPA Architects
Reynobond.
The shape of things to come.
What makes Reynobond ACM the ideal
medium for discriminating architects,
designers and fabricators is its remarkable
formability. Available in a variety of
lengths, widths and thicknesses, Reynobond
can be easily formed into small radius
curves, reverse curves and angles.
Reynobond ACM can be roll-formed to
curved configurations for column covers,
architectural bullnoses, rounded edges,
A vast palette
building corners and other applications
of colors and finishes.
requiring radius forming.
Other fabrication techniques include routing,
From earth tones to metallics Reynobond
drilling, punching, shearing, brake-forming,
panels are available in so many vibrant
cutting, hot-air welding, bolting and riveting.
color
Shop forming opens up dramatic design
coil application of a standard or custom
possibilities at relatively low cost using
color assures color uniformity, consistency
common wood and metalworking tools.
and performance.
SunTrust Riverview Center, Richmond, VA
Architect: TBA2 Architects
and
finish
options.
Continuous
Our premium Colorweld® 300 finishes
feature 70% KYNAR 500®/HYLAR 5000®
polyvinylidene fluoride (PVDF) resins for
outstanding color uniformity, UV fade
resistance and gloss retention.
The 2-coat DURAGLOSS ® 5000 finishes
offer the best balance between high
performance and lower cost while still
providing excellent UV resistance and
overall performance.
DURAGLOSS ® 3000
specialty
finishes
come in bright, bold colors for canopies,
signage, columns, fascia, trim and accents
that are formulated for extended high
gloss retention.
Project at left: Cleveland Browns Stadium Architects: HOK Sport Kansas City, Missouri, Robert P. Madison, Cleveland, Ohio
Project on next spread: Staples Center, Los Angeles, CA Architect: NBBJ
Reynobond. The inside story.
Reynobond Aluminum Composite Material
is as ideally suited for interior and specialty
applications as it is for exterior designs.
Available in a wide range of thicknesses and
sizes, Reynobond panels have been used
successfully throughout the world for such
applications as beam wraps, ceilings, interior
walls, partitions, elevators, fascia, clean
rooms, canopies, kiosks and signage.
Singapore Airlines Cargo Building, Los Angeles, CA
Architect: Nadel Architects
You can depend on Reynobond for consistent
high quality, superior dimensional tolerance
control and bond strength. As you can see
from this gallery of innovative projects, the
creative possibilities of Reynobond have only
begun to be explored.
Medical College of Georgia, Children’s Medical Center, Augusta, GA
Architect: Stanley, Beamon & Sears
Harley-Davidson Cafe, New Castle, DE
Architect: Design Collaborative, Inc.
Safety. One of our core values.
When we designed Reynobond panels, we
made sure they could take the heat. That’s
why they are also available with a fireresistant (FR) core that meets or exceeds
international building code requirements.
FR material has been proven no more toxic
than wood as evaluated by the University of
Pittsburgh Test Method in accordance with
New Code Provisions.
Project at left: Jumeirah Beach Hotel, Dubai, UAE Architect: W.S. Atkins, LTD.
Project on following page: Capital Records, Nashville, TN Architect: Bulla & Associates
F lexibility doesn’t
end with the design.
Reynobond panels can be easily installed
by a variety of different methods such as
rout and return and continuous edge grip.
Both wet and dry-seal systems are available from our global network of Qualified
Architectural
Dealers
(QADs).
The
following illustrations provide an overview
of the most common attachment methods.
All illustrations and details are for illustrative purposes only.
Continuous Edge Grip
Joint Intersection
Continuous Edge Grip
Ver tical Joint
Rout and Retur n
Clip Attachment
Rout and Retur n
Joint Intersection
Continuous Edge Grip (CEG)
Horizontal Joint
The perfect material
for architecture.
No other architectural product offers you
as much flexibility, creativity and strength
as
Reynobond
Aluminum
Composite
Material from Alcoa Cladding Systems.
With so many options to choose from—all
backed by Alcoa’s global reputation for
quality—Reynobond is the perfect choice
for your architectural needs. For more
information about our full line of products,
visit www.alcoacladdingsystems.com.
Exxon Tiger Mart
Bond Integrity
Reynobond Technical Overview
Property
Units
RB120
RB160
RB240
RB160FR
RB200FR(2)
Thickness
Inches
mm
0.118
3.0
0.157
4.0
0.236
6.0
0.157
4.0
0.197
5.0
Weight
lb/Ft2
Kg/m2
0.94
4.59
1.12
5.47
1.51
7.37
1.63
7.96
2.02
9.86
Min. Bond Strength
ASTM D-1781-76
in-lb/in
Nm/m
40
178
40
178
40
178
(1)
(1)
(1)
(1)
Flatwise Shear
ASTM D-1002--72 (83)
lb/in2
Mpa
1,297
8.94
1,221
8.42
2,055
14.17
1,128
7.78
1,170
8.07
Allowable
Bending Stress (3)
lb/in2
Mpa
11,500
79.3
11,500
79.3
11,500
79.3
11,500
79.3
11,500
79.3
Coefficient of Expansion
ASTM E228
in/in/0F
mm/mm/0C
Stiffness (El)
lb in2/in
Mpa cm4/m
807
9.1x103
1,140
12.8x103
1,896
21.4x103
1,262
14.3x103
3,346
37.8x103
Flexural Modulus
Aged per ASTM C393
lb/in2
Mpa
8.3x106
57.2x103
6.0x106
41.4x103
4.0x106
27.6x103
6.7x106
46.2x103
6.9x106
47.6x103
Moment of Inertia
in4/in
cm4/m
0.97x10-4
0.159
1.89x10-4
0.310
4.58x10-4
0.751
1.89x10-4
0.310
4.04x10-4
0.661
Section Modulus
in3/in
cm3/m
1.65x10-3
1.065
2.41x10-3
1.555
3.88x10-3
2.503
2.41x10-3
1.560
4.1x10-3
2.642
Tensile Yield
ASTM D-638-82a
lb/in2
Mpa
8,300
57.23
6,405
44.16
5,314
36.64
6,367
43.90
5,720
39.44
Flatwise Tensile
ASTM C-297-61 (80)
lb/in2
Mpa
1,483
10.22
1,371
9.45
1,099
7.58
869
5.99
722
4.98
0.034
6.0x10-3
0.051
9.0x10-3
0.086
15.1x10-3
0.026
0.031
5.4x10-3
“R” Thermal Resistance
(core only)
STC Sound Transmission
Coefficient ASTM E90
Ft2hr0F
BTU
m 2K
w
1.31x10-5
2.36x10-5
26
29
(1) For RB200 FR and RB160 FR, minimum value of 20 lbs/in 35 Newtons/Linear centimeter (N/Linear cm) per ASTM D903.
(2) RB200 FR has a fire resistant polymeric compound core with 0.7mm thick aluminum skins.
LDPE and RB160 FR core panels have aluminum skins 0.5mm thick.
(3) Allowable stress may be increased by 33% for wind load.
Information contained herein or related hereto is intended only for evaluation by technically skilled persons, with any use thereof to be
at their independent discretion and risk. Such information is believed to be reliable, but Alcoa Cladding Systems (“Alcoa”) shall have no
responsibility or liability for results obtained or damages resulting from such use. Alcoa grants no license under, and shall have no responsibility or liability for infringement of, any patent or other proprietary right. Nothing in this document should be construed as a warranty
or guarantee by Alcoa, and the only applicable warranties will be those set forth in Alcoa acknowledgement or in any printed warranty
documents issued by Alcoa. The foregoing may be waived or modified only in writing by an Alcoa officer.
Load Deflection Data for Stif fened Panels
Uniform Load
Panel Size
Recommended Max.
Design Pressure
(All values in inches)
Pounds per Square Foot
10
20
30
40
50
60
4' x 12' RB160 Rout & Return
0.076
0.152
0.231
0.311
0.385
0.460
59psf (2.82 kPa)
4' x 12' RB160 FR Rout & Return
0.072
0.147
0.223
0.305
0.382
0.460
63psf (3.02 kPa)
4' x 12' RB160 Continuous Edge Grip
0.091
0.180
0.275
0.367
0.466
0.558
63psf (3.02 kPa)
4' x 12' RB160FR Continuous Edge Grip
0.090
0.182
0.275
0.374
0.465
0.549
63psf (3.02 kPa)
5' x 15' RB160 Rout & Return
0.188
0.367
0.566
0.757
0.949
1.144
51psf (2.44 kPa)
5' x 15' RB160FR Rout & Return
0.175
0.351
0.522
0.703
0.904
1.096
52psf (2.49 kPa)
5' x 15' RB160 Continuous Edge Grip
0.231
0.453
0.675
0.880
1.142
1.384
43psf (2.06kPa)
5' x 15' RB160FR Continuous Edge Grip
0.227
0.440
0.645
0.860
1.104
1.322
45psf (2.15kPa)
Aluminum Extruded Stiffeners at 24 inches (610mm) on center across the short dimension of the panel.
All deflections are at the center of the panel.
Deflection values within shaded area exceed L/60 movement.
Maximum recommended design pressure is ultimate load divided by three.
Product Availability
Thickness
Standard Widths **
RB120PE*
3mm
(0.118”)
1000mm (39.37”)
1220mm (48”)
1524mm (60”)
RB160PE
4mm
(0.157”)
1067mm (42”)
1250mm (49.2”)
1270mm (50”)
1575mm (62”)
RB200PE
5mm
(0.197”)
RB240PE
Standard Lengths
Weight
4.59Kg/m2
(0.94psf)
1220mm (4’) to
6172mm (20’ 3”)
same
5.47Kg/m2
(1.12psf)
same
same
6.44Kg/m2
(1.32psf)
6mm
(0.236”)
same
same
7.37Kg/m2
(1.51psf)
RB160FR
(.020”skins)
4mm
(0.157”)
same
same
7.96Kg/m2
(1.63psf)
RB200FR
(.028”skins)
5mm
(0.197”)
consult for
availability
same
9.86Kg/m2
(2.02psf)
* RB120PE for fascia & interior applications only.
Safety/Class A Rating
Per ASTM E84
** Consult for color & finish availability.
Inter national Building Code
Reco gnition
Flame Spread
Smoke Developed
Reynobond PE
w/o Joint
0
0
Reynobond PE
w/Joint
15
120
Reynobond FR
w/Joint
10
0
FR Core Only
15
30
ICBO Evaluation Report
No. PFC-4909, PFC-5051
BOCA Research Report
No. 93-57
SBCCI PST & ESI Report
No. 9509
New York City M.E.A.
MEA 75-91-M, MEA 390-99-M
Los Angeles Research Report
No. RR 25121. RR25285
State of Wisconsin Approval
No. 990033-I
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www.alcoacladdingsystems.com
Alcoa Cladding Systems
Sales and Marketing Office
555 Guthridge Court
Norcross, GA 30092
Phone: 770-840-6456
Fax: 770-734-1581
Alcoa Cladding Systems
Manufacturing Plant
P.O. Box 4129
100 Industrial Boulevard
Eastman, GA 31023-4129
Phone: 478-374-4746
Fax: 478-374-7041
Toll-free: 800-841-7774
See SweetSource® for additional
product information.
Call 1-800-551-3796 to order SweetSource.
Information contained herein or related hereto is intended only for evaluation by technically skilled persons, with any use
thereof to be at their independent discretion and risk. Such information is believed to be reliable, but Alcoa Cladding
Systems and its affiliates ("Alcoa") shall have no responsibility or liability for results obtained or damages resulting from
such use. Alcoa grants no license under, and shall have no responsibility or liability for infringement of, any patent or other
proprietary right. Nothing in this document should be construed as a warranty or guarantee by Alcoa, and the only applicable
warranties will be those set forth in Alcoa acknowledgement or in any printed warranty documents issued by Alcoa. The
foregoing may be waived or modified only in writing signed by an Alcoa officer
This publication is based on the latest data available at the time of printing. Due to product changes, improvements and other
factors, Alcoa reserves the right to change or withdraw information contained herein without prior notice.
© Copyright 2001 Alcoa Cladding Systems
ACS042401/5
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