General Presentation

General Presentation
April 2015
KCA Deutag is a leading international
drilling and engineering company working
onshore and offshore with a focus on
.
safety, quality and operational performance
www.kcadeutag.com
KCA Deutag – Contents of our presentation
1 Global Operations
2 Corporate Overview
3 HSE + Operational Performance
4 Our Rigs in Europe and Kazakhstan
5 Others
6 Summary
1
1
www.kcadeutag.com
Global Operations
KCA Deutag Vision & Business Overview
To be recognised as the world’s most successful
drilling and engineering contractor through
measurable performance improvement, delivering
safe, effective, trouble-free operations
•
•
•
•
•
•
•
3
2014 group turnover above US$2 billion
More than 9,300 staff in 21 countries
Onshore fleet of 60 rigs
41 offshore platform drilling contracts
Owner and operator of 2 jack-ups
Engineering division of 900+ drilling facilities
design professionals (RDS)
Leading land rig builder and equipment
manufacturer (Bentec)
Onshore and Offshore Locations
UK
Norway
16 Platforms
10 Platforms
2 O&M JUs
Germany
Netherlands
Azerbaijan
7 Platforms
Kazakhstan
5 Land Rigs
2 Land Rigs
1 Land Rig
Russia
Canada
17 Land Rigs
1 Platform
Sakhalin
3 Platforms
Pakistan
Libya
2 Land Rigs
1 Land Rig
Mexico
Algeria
JU Ben Loyal
Myanmar
7 Land Rigs
1 Platform
Nigeria
6 Land Rigs
Gabon
1 Land Rig
Angola
3 Platforms
JU Ben Rinnes
Onshore - existing
operations and rigs under
construction
4
Offshore - existing
operations and rigs under
construction
Oman
Brunei
11 Land Rigs
2 Land Rigs
Iraq
UAE
4 Land Rigs
1 Land Rig
RDS – a rig design engineering specialist
RDS core business is to deliver a comprehensive
engineering service at every stage in the design,
construction or modification of drilling facilities
 Conceptual Engineering and Consultancy
 Engineering Design for new-builds
 Rig Reactivation and Modification
 Construction and Commissioning Support
 Technical Integrity Assurance
CONCEPT • FEED • DETAIL DESIGN
CONSTRUCTION & COMMISSIONING SUPPORT
5
Bentec – Manufacture of Drilling Rigs & Equipment
•
Design and construction of onshore rigs
•
Manufacture of major drilling equipment
(drawworks, mud pumps, top drives)
•
Manufacture of electrical control systems
(e.g. SCR, VFD, drillers control systems,
soft torque rotary system, anti-collision
system, feed-off control etc.)
•
Rig upgrades, refurbishments and
overhaul of major drilling equipment
•
Extensive experience of “Arctic“ operating
conditions (e.g. Kazakhstan, Siberia)
•
Manufacturing facilities in Bad Bentheim,
Germany, Oman and Tyumen, Russia
Bentec facilities in Bad Bentheim, Germany
Bentec facilities in Tyumen, Russia, opened Nov 2008
6
Website: www.bentec.com
2
www.kcadeutag.com
Corporate Overview
125 years supporting the Drilling Industry globally
1888
1905
1953
Onshore
Russia
The
Beginning
Drilled 1st
well in
Germany
8
1927
1958
Onshore
Libya
Onshore
Yemen
1974
1987
Onshore Western
Siberia
Offshore
North Sea
2001
1997
2003
2013
Onshore
Iraq
Offshore
Sakhalin
Offshore
Caspian Sea
2011
Offshore
Angola
Offshore
Myanmar
KCA Deutag Corporate Structure
Onshore (ca.50% of EBITDA)
Offshore (ca.50% of EBITDA)
Land Drilling
Bentec
Platform Services
RDS
MODUs
 Leading international
premium drilling
contractor
 High end fleet of 60
Land Rigs
 Track record of
executing complex wells
in harsh environments
 Design and manufacture
of premium Land Rigs
and key components
 Capacity for 12-16 Rigs
and 50 Top Drives p.a.
 Provision of after sales
services
 Leading global platform
service operator outside
of North America
 40 Platform Rigs under
management
 Operations in UK North
Sea, Norway, Russia,
Azerbaijan, Angola and
Myanmar
 Design and
refurbishment of offshore
drilling facilities and
MODUs
 Engineering from
concept to commission
 RDS has more than 900
engineers worldwide
 Owns and operates fleet
of 2 Jack-Ups
2014 EBITDA
2014 EBITDA
2014 EBITDA
45%
9
8%
2014 EBITDA
27%
16%
2014 EBITDA
4%
KCA Deutag & Bentec (Germany)
10
KCA Deutag yard in Coevorden (NL)
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3
www.kcadeutag.com
HSE + Operational
Performance
13
Safety - KCA Deutag Potential Matrix Factor
•
KCA Deutag has used its potential matrix tool as a guide to possible incident
outcomes for 10 years
PMF is assigned to every incident no matter the outcome
Trending PMFR vs. TRIR lets management know if TRIR performance is fragile
PMFR comparison between operations highlights possible need for intervention
PMF determines required level of investigation.
•
•
•
•
Potential consequence Non injury
Number of People at Risk
0=A
Equip damage to $5k
Loss of containment to 1 bbl
Gas release up to 0.1kg
Smoke
1
2
Up
2-4=C 5-10=D 11+=E
A1
B1
C1
D1
E1
10 pts
20 pts
50 pts
100 pts
200 pts
A2
B2
C2
D2
E2
50 pts
100 pts
250 pts
500 pts
1,000 pts
1 First aid case (FAC)
Medical treatment (MTC) or restricted work
2 case (RWC)
to
3
Equip damage to >$500k
Loss of containment >50 bbls
Gas release >5.0kg
Major fire/explosion
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1=B
Potential consequence Injury
4
A3
B3
C3
D3
E3
100 pts
200 pts
500 pts
1,000 pts
2,000 pts
D4
E4
A4
B4
C4
500 pts
1,000 pts
2,500 pts
5,000 pts 10,000 pts
Lost time injury (LTI) / Hospitalisation up to
3 disabling injury
4 Fatality (FAT)
Safety Statistics – KCA Deutag vs. IADC
Total Recordable Incident Rate (TRIR)
2,5
Lost Time Injury Rate (LTIR)
0,7
2,26
2,17
0,6
2,05
2
0,6
0,56
0,53
1,82
0,49
0,5
1,5
1,06
1
0,4
1,33
1,23
0,89
1,23
1,05
0,95
0,3
0,91
0,81
0,75
0,7
0,6
0,51
0,59
0,36
0,3
0,25
0,27
0,26
0,23
0,26
0,23
0,23
0,17
0,13
0,35
0
0,1
0,1
0,11
0,1
0
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
KCA Deutag
TRIR and LTIR figures are calculated per 200,000 man-hours
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0,39
0,2
0,52
0,5
0,37
2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
IADC Total
Recent Safety Milestones
Crew T-47 – 8 years without Lost Time Incident
Crew T-700 – 3 years without a recordable incident
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KCA Deutag – Non-Productive Time Performance
(2010-2014)
5
4,68
4,52
4,5
4
3,5
3,07
NPT %
3
2,5
2,86
2,57
2,46
2,35
2,29
2,07
2
2,33
2,13
1,85
1,87
1,69
1,59
1,5
1
0,5
0
2010
2011
MODU
17
2012
Platform
2013
Land
2014
Performance Improvement Process
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4
www.kcadeutag.com
Our Rigs in Europe
and Kazakhstan
Onshore – Europe & Kazakhstan
•
Currently operating in the Netherlands and
Kazakhstan
•
Previously worked in:
-
Albania
Austria
Belgium
Denmark
France
Germany
Greece
-
Poland
Portugal
Spain
Sweden
Switzerland
Turkey
UK
•
European new-builds include:
Bentec 1,500 HP EuroRigs T-207 and T-208 and
the highly automated T-700 rig which started
operating in 1Q 2012 for NAM
•
Market opportunities: Shale Gas (UK, Poland,
Ukraine), Geothermal (Netherlands, Germany,
France) and conventional oil and gas
20
Major Clients in Europe
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Working in sensitive areas (1)
The Netherlands
Noise reduction in urban area
Germany – Bavaria
(The Alpes)
Touristically high influenced region
Poland
Coastline of the Baltic Sea
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Working in sensitive areas (2)
The Netherlands
Minimise noise at source (T-46)
Germany
Operations at the Wadden Sea
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Working in Kazakhstan – land drilling, offshore environment
KCA Deutag entered the country in 2001 to
provide Engineering and Drilling Services
for the north west basin of the Caspian
shallow waters on behalf of NCOC
Scope of work
–
–
–
–
Engineering of surface infrastructure
Provision of heavy arctic drilling rig (T-47)
Provision of Accommodation for 120 PoB
Operation and management of artificial
island
Setup
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–
–
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Local branch office in Atyrau
Operation, maintenance & warehousing on
site offshore
Logistic hub in Bautino / Aktau
Working in remote & harsh environments
Platform drilling in
Sakhalin Island
Rig modifications to drill on a on a manmade Island in Kazakhstan
Operating three arctic conditions platforms
since 2001 for Shell
More than 13 years working on the
Kashagan project
Onshore drilling in
Western Siberia
16 rig operation on rigs design for arctic
conditions
Offshore Engineering Design for Harsh Environments Conditions
Examples of Projects Delivered
Projects Ongoing
Orlan
Drilling facility on gravity based structure (GBS). Conducted FEED and Basic Design
(BOD), followed by detailed design.
Statoil,
CAT-J
Engineering and drilling operations
personnel at the shipyard
Arkutun
Dagi
In-depth concept study for a large, mechanized drilling rig for arctic conditions.
Included review of options for concurrent well intervention
Exxon/
Kvaerner
GBS to be used for exploratory drilling in
Russia Kara Sea
Polar Star
West Riger
Design of ultra deep water, harsh environment semi-submersible with NOV drilling
package. (-30 C)
Shell
Production
GBS to be used in Alaska – concept
study
Hibernia &
Hebron
Drilling facility on GBS for ExxonMobil. Conducted detail design, procurement,
construction management for Hibernia. Conducted FEED and detail design for
Hebron
Sakhalin
Piltun South project Molikpaq upgrade
Exxon
Barents S
Engineering study for drilling facility on gravity based structure
Geothermal project in The Netherlands
• Project description
Drilling a geothermal doublet (LIR-GT-01 + -02) for V.O.F. Geothermie De Lier
Target depth: 2,341 m; max. inclination of 40 degree
Reservoir pressure: 243 bar; mid aquifer level temperature: 82º C
• Commencement / duration
1st well: start: 19.05.2014; end: 30.06.2014 (planned: 37.5 days; actual: 42 days)
2nd well: start: 07.07.2014; end: 05.08.2014 (planned: 36.5 days; actual: 29 days)
• Highlights
Skidding of T-49 within 21 hrs. (from rig release to spud); planned for 1-2 days
Good lessons learned from 1st well to drill 2nd well faster
Well LIR-GT-02 was drilled in a 7 days shorter period than planned
• Lowlights
Rig up took longer than expected due to small location (planned: 9 days; actual: 11 days)
Well LIR-GT-01 took 4.5 days longer due to pull out of 9-5/8” casing again (resistance during RIH)
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www.kcadeutag.com
Others
KCA Deutag – Certificates (1 / 2)
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KCA Deutag – Certificates (2 / 2)
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Enhanced Drilling Reporting System (EDRS)
•
Web-based reporting systems introduced
2004
•
Systems provide tools necessary to enhance
KCA Deutag operations performance
•
Operational in more than 90% of KCA
Deutag locations
•
All KCA Deutag operational
completed using this system
•
Ease of input and review by wellsite and
base personnel
reporting
•
Data input on a daily basis at rig-site and
final report approved at the rig for issue
•
Flexible query system allows a large range of
on-line performance graphs
•
Raises awareness, e.g. Traffic Light NPT
Table.
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UK Operations - Monthly NPT %
BOL
BP
Mar-05
Apr-05
May-05
Jun-05
Jul-05
Aug-05
Sep-05
Oct-05
Nov-05
Dec-05
Jan-06
Feb-06
Mar-06
Apr-06
May-06
Jun-06
Jul-06
Aug-06
Britannia
Andrew
Harding
NA
0
1.48
1.32
4.22
5.41
0.22
0.15
26.74
0.81
40.54
NA
1.48
1.54
1.96
2.37
0.4
0.54
2.69
0.07
1.45
0
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
9.27
5.26
1.72
3.72
1.18
2.84
3.03
0.04
CNR International
Magnus
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
9.91
13.35
3.14
2.09
1.39
0.72
0.13
Murchison N.Central
NA
NA
NA
NA
9.36
2.25
7.75
0
NA
NA
NA
NA
0
0.87
7.17
3.26
2.95
10.57
18.31
0.66
0.24
0
10.93
1.68
4.73
0.63
14.49
2.53
6.51
1.12
1.33
NA
NA
NA
0.2
8.48
Exxo
N.North
N.South
Tiffany
B.Alp
NA
2.21
4.35
6.18
5.99
2.1
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
7.5
0.35
0
NA
NA
NA
0.09
0.74
0.69
0.13
0.13
0.45
0.14
0.35
0
0
0
0
NA
32.11
27.57
4.02
5.67
10.12
4.52
2.74
0.83
1.95
1.7
2.12
6.66
11.81
0.07
0.18
0.21
NA
N
N
N
N
N
N
6
6
17
6
N
N
N
N
0
0
N
DART ® - Drilling and Advanced Rig Training Services
• Internationally certified drilling operations
training
• Training on a drilling simulator by experienced
instructors allows people to learn without risk
to people, equipment or the environment
• DART® Services are setting the standards for
drilling equipment, operations and well control
training
• Ability to drill a well in the full size simulator
using the actual rig crew  highly effective
way to reduce unplanned events
• Largest DART facilities are in Aberdeen,
Russia and Norway; other locations include
Oman and Nigeria
• Alliance with Robert Gordon University which
established a DART facility at the university in
order to foster professional and academic
drilling operations training established in 2013
31
Personnel – our key asset for success
Training scheme
–
–
–
–
–
Safe2Lead
Qualification Improvement Programs
ACCA (Association for chartered certified Accountant)
NEBOSH (National Examination Board in Occupational Safety and Health)
IWCF (International Well Control Forum)
Developing People
–
–
–
–
Promotion through training and mentoring
Motivation through engagement
Loyalty through trust and team building
“We do not distinguish between expat and local
employees!”
Team building
–
–
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Company events
Celebrating success
Personnel
•
SCC certified
•
Apprenticeship
Technologist)
•
Toolpushers and Drillers educated at
the „German Drilling School“ (1 year
full-time course)
•
Well experienced staff with low turnover
•
Training Matrix (see on the right)
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Programme
(Mining
Competence Assurance
• System to ensure all rig based
employees are deemed competent
• Put together the most important
tasks and responsibilities for each
role (about 20)
• Focus on safety critical elements of
each job
• Assessment carried out by trained
supervisors
• Applied in all of KCA Deutag‘s global
operations
• IADC approval in process
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www.kcadeutag.com
Summary
What differentiates KCA Deutag?
• The KCA Deutag Way
HSE: Superior culture and performance, Safe2Lead programme
Drilling Performance: Non-Productive Time of 1.9% in 2014 across more than 100
onshore/offshore rigs
Corporate Operations Function: Accountability for global operations as per KCAD worldwide
standard, policies, procedures and technical integrity
Performance Services: Commitment to performance improvement
• International Experience: Worked in more than 30 countries in last 10 years
• Drilling and Advance Rig Training: Surface equipment and down-hole drilling operations
training services worldwide
• Drilling Facilities Engineering Design: 900+ professionals, 60+ major drilling facility projects,
conceptual studies etc.
• Rig Building and Drilling Equipment Manufacturing: Bentec, German engineering for
world class drilling equipment
36
Thanks for your attention!
Oliver Nuffer
Business Development Manager Africa, Europe,
Kazakhstan
Mobile:
Office:
Fax:
+49 151 589 54 289
+49 5922 72 609
+49 5922 72 333
KCA Deutag Drilling GmbH
Deilmannstrasse 1
48455 Bad Bentheim
Germany
www.kcadeutag.com