3cx eco and 4cx eco backhoe loader
Transcription
3cx eco and 4cx eco backhoe loader
EW N 3CX ECO AND 4CX ECO BACKHOE LOADER A Product of Hard Work The new 3CX ECO and 4CX ECO are the most efficient and productive backhoe loaders ever built. Through the use of innovative ECODIG, ECOLOAD and ECOROAD technologies, they offer fuel savings of up to £4,337 over three years. SAVE £4,337 WORTH OF FUEL OVER 3 YEARS A history of innovation The world’s first… and still the best In 1953, Joseph Cyril Bamford built the first Major Loader using his own concept as the basis for the design. That simple machine evolved into what we know today as the backhoe loader, and ever since then JCB’s machines have continued to revolutionise the construction job site. Having pioneered the backhoe loader, JCB continued to improve on its first concept design. By employing advanced engineering principles, we expanded the machine’s capabilities and many of our leading innovations have since become standard features on backhoe loaders throughout the industry. Four-wheel drive, extending dippers, torque converter drive, powershift transmissions, all-wheel steer, sideshift chassis, powerslide backhoe, skid steer backhoe: all JCB world firsts. JCB built its reputation as the world leader in backhoe loaders by making its machines increasingly productive, dependable and efficient on the job site, and by fostering a level of operator comfort unequalled by other manufacturers. As a result, the JCB backhoe loader has outsold all of its competitors globally. Efficient design Redesigning and refocusing the world’s number one backhoe loader was an opportunity to, yet again, lead the way in machine innovation and reset the standard for diggers the world over. With an ever-more competitive market and rising fuel prices, improving efficiency has also become a key factor to business success. JCB’s efficient design philosophy looks at every aspect of our machines, applying innovative technologies to squeeze the absolute maximum out of every drop of fuel and making the new 3CX ECO and 4CX ECO our most efficient backhoes ever. The result of these innovations is that in typical roading, loading, excavating and idle cycles our new backhoe loaders deliver an average fuel saving of up to 16%, plus lower emissions and noise levels. And with an extended period between fill ups you get a longer, more productive working day. These ECO models are without a doubt more efficient than any other backhoe loader on the market today – we are still the world’s best. The 3CX ECO and 4CX ECO are our most efficient backhoes ever BHL | INTRODUCTION 1953 JCB MK1 Major Loader 1957 JCB Hydra-Digga Loadall 1958 JCB Hydra-Digga Loadall 65 1960 JCB 4 1962 1961 JCB 4C JCB 3 1963 JCB 3C 1963 JCB 1 1967 JCB 3C MKII 1964 JCB 2 1980 JCB 3D 1994 JCB 1CX 1964 1967 1967 1967 1967 JCB 2B MKII 1968 JCB 3D MKII 1977 JCB 3D MKIII 1968 JCB 4D MKII 1970 JCB 3 MKIII 1984 1985 1990 1988 JCB 3CX (P7) 2004 JCB 2B 1981 JCB 3CX Sitemaster 1995 JCB 3CX Super JCB 3D JCB 4CN 2002 JCB 3CX (P21) 2009 JCB 3CX Contractor Pro JCB 4D 1970 1977 1980 1991 1991 1992 1995 JCB 2DX 1997 JCB 2CX Super 1997 JCB 3CX (P12) 1998 JCB 3CX Contractor 2002 JCB 4CX (P21) 2002 JCB 4CXM (2001 JCB 2CX MKIII) 2005 2007 2007 2010 JCB 3 MKII JCB 2D JCB 3C MKIII JCB 3CX (P200) 1971 JCB 2D MKII JCB 3CX Hammermaster JCB Mini CX JCB 2CX JCB 3C JCB 3CX Sitemaster (P8) JCB HMEE JCB 4CX Sitemaster JCB Midi CX JCB 2CX MKII 1992 JCB 2CX Streetmaster JCB 3CX NEW efficiencies improve profitability Reduced fuel, carbon and noise One of our most significant innovations on our ECO backhoe loaders is EcoDig; a three-pump hydraulic system that allows the same high hydraulic flow and pressure but at lower engine speeds, for up to 15% improvement in fuel economy when excavating. Plus, operating at lower engine revs reduces engine carbon emissions (by up to 15%) and engine wear, prolongs intervals between refuelling for better productivity and further lowers JCB’s already class-leading noise levels, improving the operator experience. This innovation is standard on all Manual Control and EasyControl machines; Advanced EasyControl machines have a variable displacement pump which already provides superb digging efficiency. Increased productivity The new high-performance three-pump hydraulic system also increases Extradig, extending dipper speed and boosting productivity without affecting any other hydraulic service performance. This makes it easier for the operator to combine excavator functions simultaneously, reducing cycle times and cutting operator effort for less fatigue throughout the working day The EcoDig system is controlled by a two-position rocker switch on the main console in the cab. This control offers the operator a choice between an ECO mode, maximum efficiency and digging potential mode, or Lo mode, an ultimate machine control for fine grading and delicate groundworks profiling applications. In an industry first, JCB has developed an Efficiency Calculator to help determine exactly the efficiency gains that are possible with the 3CX ECO and 4CX ECO backhoe loader. The innovative JCB Efficiency Calculator allows you to set your operating details and fuel costs demonstrating the possible ownership cost savings. Pump 3 The JCB Efficiency Calculator TANK Pump 1 View of transmission and pump from above Pump 2 Operator visibility when in ECO mode BHL | ECODIG HYDRAULIC FLOW (LPM) 160 140 120 100 400 RPM LESS 80 60 40 800 1000 1200 1400 1600 1800 2000 ENGINE SPEED (RPM) EcoDig achieves the same hydraulic flow at lower engine speeds when compared to previous 3CX and 4CX models 2200 NEW efficiencies improve profitability EcoRoad fuel efficiency JCB EcoRoad technology is designed to provide the highest efficiency and productivity levels possible when roading. Featuring JCB’s patented TorqueLock technology (the world’s first lock-up torque converter fitted to a backhoe loader), EcoRoad actually reduces fuel consumption by up to 25% whilst increasing speed by up to 10%, and working area by up to 10%. In addition, the Hydraulic Speed Control (HSC) automatically disconnects the first hydraulic pump when in fourth gear, again with the result of reducing fuel consumption and increasing on-road efficiency. And of course, the entire JCB powertrain has been specifically designed for these machines, ensuring high efficiency and minimal losses for best tractive effort and low fuel consumption. All of this results in reduced cost of ownership, increased roading productivity, longer working operation and increased profitability. JCB powertrain Automotive-inspired power braking JCB’s already class-leading braking performance has now been further enhanced on our ECO machines through the introduction of power brakes, providing proportional braking throughout the pedal travel for improved braking effort and control. The design of our power brakes utilises the existing hydraulic supply removing the need for a separate brake reservoir, reducing operator costs and the number of daily service checks We have also redesigned and lowered the pedal position for improved ergonomics and operator comfort, and we have achieved full brake pad release, reducing drag, maintaining road speed for longer and improving fuel economy. JCB DIESELMAX engine BHL | ECOROAD NEW efficiencies improve profitability Load more, more quickly At the loader end of our new ECO machines, thanks to EcoLoad along with high lift capacities and breakout forces, and of course the outstanding DIESELMAX engine, you can count on lifting and shifting more, faster - these are the most efficient loaders in their class. First, our return to dig feature automatically resets the shovel into the digging position. Then the selectable transmission disconnect diverts maximum hydraulic power from the engine to the loader arms, so it’s quicker to lift the load. Incredible productivity EcoLoad also features a Hydraulic Speed Control (HSC) switch which – combined with high torque at low engine speed from our DIESELMAX engine – gives more tractive effort, faster cycle times, SRS features a nitrogen gas piston accumulator to cushion the load excellent pushing power and hill climbing performance. HSC also allows you to select one pump for finer, more precise grading, while in challenging conditions our LSD (limited slip differential) axles automatically kick in to provide additional traction. JCB’s 6-speed autoshift transmission features finer ratio gears for greater pushing power, whilst a floor-mounted transmission kickdown switch allows the operator to downshift to a lower gear on the move for an 18% increase in pushing power. And of course, we have also included our 4-ram parallel lift loader arms providing unhindered visibility to the front shovel, especially when loading at height, and Smooth Ride System (SRS) technologies, resulting in excellent load retention and operator comfort when travelling over rough ground and on the road. Floor-mounted transmission kick down switch BHL | ECOLOAD Remarkable versatility Innovations and options A combination of backhoe innovations and options allows the new ECO machines to set new, technologically advanced standards in performance and productivity. Combined hammer and bi-directional circuit Increasing attachment compatibility and versatility, this brand new option provides both low-flow and high-flow hydraulic power, with low back pressure maintaining optimum flow to the attachment. The circuit operates independently of the extending dipper and is capable of operating a wide range of single and double acting attachments. Hammer only, or hammer and bi-directional options are available. Handheld tool circuit This allows you to operate a wide range of handheld tools using the backhoe loader as a power source, for increased versatility. Handheld tool circuit Knuckleboom The 4CX ECO features a knuckleboom option (4CN) which has a 30º articulation angle between the boom and dipper giving a working envelope of 240º. This allows you to dig in areas simply not possible with a conventional backhoe, such as around objects like trees, telegraph poles or lamp posts; parallel alongside a road while keeping the machine on the road; or even towards the front of the machine. Front quickhitch with integrated pallet forks This allows the operator to remove the front shovel and fit a wide range of attachments. With a choice of mechanical or hydraulic locking, the integrated quickhitch gives best-in-class visibility and doubles the lift capacity to 2000kg. Customers operating JCB Loadall telescopic handlers who are used to the JCB Q-fit quickhitch can now also choose this option on the backhoe loader, allowing the same attachments to fit both Loadall and backhoe. Knuckleboom BHL | VERSATILITY Hose reel JCB already offers an industry exclusive independent hydraulic supply for operating handheld tools. A new 9m hose reel option increases working radius, reduces potential damage during use, protects the hose during storage and does away with the need for a separate powerpack, which can often be at risk of theft. Handheld tools and the excavator can operate at the same time, increasing productivity. The hose reel meets the EHTMA class C tool operation standard and features: low back pressures,138 bar pressure and 20 lpm flow. Stabiliser street pads Another key feature for the utilities sector is the street pads option which, like the Powerslide system, also eliminates any possible damage to tarmac or paved surfaces caused by the stabiliser feet. Front bumper protection bars The 3CX ECO can be equipped with front bumper protection bars, protecting the bonnet and front grill from damage when loading into lorries and trailers. Three steer modes The 4CX ECO comes with three selectable steer modes - twowheel steer, four-wheel steer and crab steer. Two-wheel steer is designed for general everyday use in and around the building site; four-wheel steer for working where space is limited; and crab steer to position or manoeuvre the backhoe close to or away from a wall or building. 6-in-1 shovel Allows the ability to dig, doze, load, grab, grade and backfill all from one attachment increasing the machines versatility. Dozing Loading Grabbing Grading Digging Backfilling Hose reel Powerslide Another world first, JCB Powerslide hydraulically sideshifts the backhoe for less effort and reduces the chance of any site damage to tarmac or paved surfaces, making it ideal for the utilities sector. Four-wheel steer Two-wheel steer Crab-steer mode Excavator lifting kit The optional 5-tonne lifting kit further enhances machine versatility, allowing the excavator arm to become a crane for object handling. It also features a boom hose burst check valve (HBCV) and an audio warning alarm as standard. Powerslide Fatigue-free, productive working Operator comforts JCB backhoe loaders are designed around the operator to give fatigue-free, productive daylong working. Take a look at our luxury heated air suspension seat and you’ll see why cab comfort, ergonomics and styling are best-in-class. As are noise and vibration levels, thanks to the rubber-mounted, isolated cab. loaders, we have integrated a hot drinks machine option into the cab to provide you with a delicious cup of hot tea or coffee throughout the day; making a well-earned break even more relaxing. A cab pre-heating option (Eberspacher cold climate heater) can be set to warm the cab automatically without starting the engine, so you can benefit from extra time in bed! The optional heated windscreen speeds up defrosting too. In addition, and exclusive to JCB backhoe Clarity, inside and out The in-cab side console features laser-etched image switches backlit by a crisp white light. These turn to red when pressed, making it much clearer for the operator and giving a more modern in-cab feel. The side console also features an LCD (liquid crystal display) informing the operator of machine hours and time to next service interval, along with an audio alarm for when the fuel level is getting low or in emergencies, such as low oil pressure or a blocked air filter. Furthermore, the 360° view through the tinted windows is superb, enhancing on-site safety. In particular, the one-piece rear windscreen, with its innovative scoop design, lets you see right into the trench when excavating. BHL | COMFORT In-cab coolbox Keep all your essential refreshments cool and to hand, so you can stay in the field for elevenses, lunch, etc. Heated front screen An optional heated front screen removes any built-up frost and ice, so there is no need to climb across the machine on a cold, frosty morning to clear the windscreen, which means you can get to site a lot sooner and more safely. Keypad immobiliser and unique key An optional JCB keypad immobiliser adds to machine protection and allows the operator to key in a sequence of numbers to activate the starting of the machine. An alternative option to this is the unique JCB key featuring a built-in circuit chip – each backhoe loader can only be started by its’ own, unique key. Unique key Keypad immobiliser 08 02 06 14 05 11 01 07 03 09 10 04 13 12 Our most efficient backhoe loader ever BHL | WALKAROUND 01 08 JCB DIESELMAX Tier 3 compliant, 4.4-litre engine 06 Cab refresh New black interior reflects a more modern/stylish appearance 03 12 07 Powerslide 13 6-in-1 shovel Adds to machines versatility Hammer and bi-directional circuit Combined hammer and bi-directional circuit provides low-flow and high-flow circuits for operating the full range of attachments. Power brakes Industrial and traction tyres For greater machine performance in arduous applications Powerslide hydraulically sideshifts the backhoe for less effort and reduced site damage. 08 EcoLoad Features and options to increase productivity and maximise efficiency when loading Autoshift transmission Optimum performance on road and on site 04 11 Extradig and equal length boom and dipper enable digging further away and closer to the machine for longer trenches without repositioning. Fuel efficiency, reliability, low service intervals 02 Greater dig depths 14 In-cab servo controls Increased operator comfort and productivity Effortless, safe, controlled stopping 09 05 EcoDig EcoRoad TorqueLock transmission reducing fuel consumption Greater hydraulic flow rates at lower engine speeds 10 Heavy-duty chassis design Minimises driveline stresses JCB is the world’s number one backhoe loader manufacturer, with 58 years of experience and almost half a million machines produced – more than anyone else. But we never rest on our laurels. We’re constantly speaking to our customers, asking what they want, looking for that next pioneering innovation that will keep us at the forefront. You wanted better efficiency to reduce cost and environmental impact. You wanted improved productivity to enhance your earning power. You wanted even more comfort to keep you alert, fresh and safe. And you wanted striking design and aesthetics to maximise residual value. Welcome to the new JCB 3CX ECO and 4CX ECO backhoe loaders. JCB attachments help you get even more from your machine When every part of your machine works in harmony, the result is superlative performance. JCB attachments are all designed and manufactured to be perfectly matched to your machine. We use only the finest raw materials combined with engineering expertise and exhaustive testing to ensure quality, reliability and durability. GENERAL PURPOSE Shovel 6-in-1 Shovel QUICKHITCH WITH INTEGRATED FORKS Drilled to accept toeplate or teeth Comprehensive range of sizes up to 1.3m³ Total versatility in all material handling duties from simple loading to precision grading Mechanical or hydraulic quickhitch speeds up attachment changeover times and increases productivity Direct mount or JCB quickhitch compatible Wide range of sizes up to 1.3m³ Direct mount or JCB quickhitch compatible Flip-over integrated fork design increases fork lift capacity to 2000kg Drilled to accept toeplate or teeth Exceptional visibility of the forks when materials handling Optional flip-over forks The breadth of our attachment range is also unrivalled. From buckets in every size and style, to speciality hydraulic attachments which can be speedily interchanged using the hydraulic quick couplers. We offer real solutions to specific customer needs, maximising the versatility and profitability of your JCB backhoe loader. Side-Tip ShovelS SWEEPER COLLECTORS FORK-MOUNTED CRANE HOOK For use in areas where space prevents turning the machine Heavy-duty one-piece canopy for maximum durability For use with bucket-mounted forklift Class-leading visibility Designed to lift and carry awkward objects or bulky loads Available in left or right configurations Floating mounting frame for increased sweeper output SWL: 1016kg (2240lb) Operated from loader auxiliary circuit Combination steel and polypropylene brush Optional water sprinkler for dust suppression BHL | ATTACHMENTS INDUSTRIAL FORKS SNOW BLADE EARTH DRILL Standard AND DEEP PROFILE Buckets Forks enable the machine to be used for loading and stacking 2290mm (90") blade with rubber edge Augers up to 900mm in diameter Heavy-duty design maximises machine performance Can be angled left or right hydraulically Various fork lengths available to reduce damage when stacking Rides on joystick wheel to follow road contours Just one example of the speciality backhoe attachments offered by JCB All buckets are quickhitch compatible allowing rapid changeover Available in a variety of sizes ranging from 150mm to 1100mm Deep profile buckets allow up to 0.48m³ capacity for increased bulk muck shifting CONCRETE SKIP Loader QuickHITCH Excavator Quickhitch HAMMERS Specially designed for easy handling of concrete Hydraulic or mechanical options available Enable quick interchange between backhoe attachments Ensures accurate placement, e.g. in footings, foundations, bases etc Speeds up attachment changeover time JCB Hammermaster series incorporates high power ratings to ensure greater work speed Constant blow energy is maintained irrespective of hydraulic oil flow Quiet version available for work in urban areas Compactors Patch Planers Ditching bucket HyDRAULIC TOOLS All hydraulic components are protected within the high sides of the base plate Variable wheel configuration enables planing right up to the kerb or wall Specially profiled for waterway silt and weed removal A range of powerful hydraulic hammers Optional bolt-on extension leg available for use in deep trenches Variable depth control gives consistent planing Hydraulic drills feature independent power which allows excavator and breakers to be used simultaneously Fast pick changeover from concrete to asphalt planing Optional bolt-on toeplate is available to extend service life, and quickhitch compatibility enables rapid changeover of attachments An in-line protection valve eliminates damaging pressure surges Quickhitch compatibility ensures fast changeover Available in various widths to suit the application Quiet and economical, they eliminate the need for separate compressors, transport and manpower TRAPEZOIDAL BUCKET KERBMASTER TIPPING LINK/LIFTING HOOK RIPPER TOOTH Designed to form clean, taper-sided drainage ditches Enabling machine to crane or lift materials, such as piping and girders Designed to break through road surfaces Available with either 30° or 60° taper. A dipper-mounted kerbmaster incorporating hose-burst check valves for failsafe operation Replaceable wear parts extend service life Enables a safe, simple way of positioning kerbstones 1-tonne or 5-tonne lifting hooks available Tooth is replaceable to extend service life Available with either hydraulic or manual rotation Available as a cast or fabricated option BHL | ATTACHMENTS BHL tyre options Choosing the correct type of tyre to suit your JCB backhoe loader largely depends on the ground conditions you intend to use it on. When the machine is working on soft ground, i.e. fields or muddy conditions, a traction pattern should be considered. For hard ground, i.e. concrete or asphalt, opt for an industrial tyre. Another factor to consider is the tyre structure: we offer two varieties, either radial or cross ply. Soft ground Hard ground Traction Industrial Radial Cross ply Radial Cross ply •Goodyear IT520 •JCB Sitemaster •Goodyear IT530 •JCB Sitemaster •Michelin XMCL •Goodyear Sure Grip Implement & Industrial Sure Grip •Michelin XMCL •Goodyear Industrial Sure Grip, Sure Grip Industrial & Sure Grip Lug •Michelin Power CL Cross-ply construction Radial-ply construction Footprint comparison The benefits of a radial tyre compared to a cross ply are: • Lower fuel consumption • Increased service life • Greater productivity • Longer, wider footprint which gives: – Less rutting – Less soil compaction • Flexible casing of the tyre construction gives: – Better absorption of vibrations on/off road – More steering comfort – Better self cleaning • Increased comfort • Increased traction • More tread lugs on the ground Cross ply Radial ply BHL | OPTIONS Cross-ply options Radial-ply options JCB Sitemaster The JCB Sitemaster tyre range of cross ply traction and industrial tyres has been specifically designed for the JCB machine range. Now available in various sizes with tread patterns to suit most applications and ground conditions, delivering unrivalled performance, traction and stability. Michelin power CL Michelin XMCL Machine Front Rear Pattern Machine Front Rear Pattern 3CX 340/80-18 480/80-26 Industrial/Traction 3CX 340/80 R18 440/80 R28 Industrial/Traction 3CX 340/80-18 440/80-28 Industrial/Traction 3CX 400/70 R20 440/80 R28 Industrial/Traction 3CX 400/70-20 480/80-26 Industrial/Traction 4CX 440/80 R28 440/80 R28 Industrial/Traction 3CX 400/70-20 440/80-28 Industrial/Traction 3CX 340/80-20 480/80-26 Industrial/Traction 3CX 340/80-20 440/80-28 Industrial/Traction 4CX 440/80-28 440/80-28 Industrial/Traction Industrial/ Traction Industrial/ Traction Goodyear Goodyear Machine Front Rear Pattern 3CX 12.5/80-18-14 16.9/28-12 Industrial/ Traction Machine Front Rear Pattern 3CX 12.5/80-18-14 18.4/26-12 Industrial/ Traction 3CX 400/70 R18 480/80 R28 Industrial 3CX 16/70-20-10 18.4/26-12 Industrial/ Traction 3CX 400/70 R20 480/80 R26 Industrial 3CX 16/70-20-10 18.4/26-12 Industrial 3CX 400/70 R20 480/80 R26 Traction Machine Front Rear Pattern 3CX 12.5/18-10 18.4/26-12 Industrial/Traction 3CX Super 16.9/24-12 16.9/24-12 Industrial 3CX 400/70 R20 500/70 R28 Traction 3CX 12.5/18-10 18.4/26-12 Industrial 3CX Super / 4CX 17.5/25-12 17.5/25-12 Industrial 3CX Super 460/70 R24 460/70 R24 Traction 3CX 12.5/18-10 18.4/28-12 Industrial 4CX 16.9/28-12 16.9/28-12 Industrial/Traction 4CX 440/80 R28 440/80 R28 Industrial 4CX 16.9/28-12 16.9/28-12 Industrial 4CX 16.9/28-12 16.9/28-12 Industrial 4CX 500/70 R28 500/70 R28 Traction Industrial Traction Sure Grip Industrial Sure Grip Lug Industrial Industrial Industrial Sure Grip Sure Grip Implement Industrial/Traction Traction Traction IT520 Industrial IT530 A commitment to excellence Quality and reliability We have spent over three years developing the JCB 3CX ECO and 4CX ECO. During this time, development has gone hand-in-hand with the most demanding tests imaginable, putting the machines through every thinkable exercise in all climates, including arctic conditions. We’ve assessed many prototypes, pre-builds and pre-production models, all of which have had to confirm their metal in rigorous bench testing, vehicle lab and track testing, and field testing. We also carried out extensive EMC (Electromagnetic Compatibility) testing to ensure that signals from mobile phones and radio don’t affect the machine in any way, and additional testing to standards far higher than competitor machines. The culture of testing to maintain excellence continues through to the production line, with every new backhoe loader being put through around 600 performance checks before we’re satisfied. And if it meets JCB standards, you know it’s a machine to rely on. Cold climate testing Proving their worth • Rig testing of components to accurately simulate working situations – Hydraulic hoses are approved to work down to -40°C – All materials are tested to extreme temperatures and exposed to chemical, salt, oil and sunlight to ensure maximum protection in the most hostile conditions • Testing beyond the expected lifetime of a backhoe loader – 100,000 loading cycles – 500,000 excavating cycles – 360,000 gearchange cycles • Extensive bump track testing to validate structural integrity of the machine • 1000s of hours of endurance testing • Tested across the globe in every conceivable application Water test BHL | RELIABILITY Meticulous quality control of every machine Thorough checks, conducted throughout the entire build process, are complemented by: • Gruelling hot test analysing the whole vehicle including engine, transmission, hydraulics and brakes • Paint quality testing to highlight defects and blemishes • Intensive PDI process to ensure impeccable quality control Cold climate testing Thorough testing in Arctic conditions, both in the cold cell and in the Arctic Circle, included everything from engine starting, transmission and hydraulic performance to door seals, locks and de-icing. The cooling system was extensively tested in extreme temperatures to ensure the optimum operating temperatures are maintained in the engine, transmission and hydraulic systems. Built-in quality and protection The heavy-duty chassis construction at the heart of the new backhoe loader ECO has been designed to house all the major features, making it capable of withstanding the day-to-day abuse of working in tough applications. Meanwhile the narrow boom and dipper design gives the operator maximum visibility down both sides of the excavator arm and into the trench, and the hydraulic hoses run within the fabrication for maximum protection. Putting you in complete control At JCB, when we design any machine we put ourselves in the position of the operator to ensure unsurpassed levels of productivity. With our new ECO backhoes, this means offering a choice of three control types to suit every possible requirement, allowing everyone from the most experienced backhoe operator to the excavatortrained novice to achieve the very highest levels of productivity and profitability, Manual control For many operators, Manual Control remains the standard for operating a backhoe loader. On this system, both the excavator and loader controls are manual floor-mounted levers. At JCB we recognise that some more traditional operators still prefer this way of working and indeed, can use it to achieve superb levels of productivity. So we continue to offer this system that so many know and love. Manual Control offers a choice of three control patterns to help you achieve exactly the digging position and control you’re used to and prefer: JCB X (Diagonal); SAE+ (boom left, dipper right) and ISO+ (dipper left, boom right), the last of which is based on excavator and mini excavator control patterns. EasyControl More of today’s operators are opting for servo controls because of the ergonomic benefits of fingertip control, a more comfortable digging position, and greater visibility when excavating. In addition, many operators learn on excavators and minis which tend to offer servo controls as standard. For these reasons, we have introduced EasyControl, a system which moves excavator controls from floor to seat, significantly improving visibility and comfort, and features servos for a light touch. EasyControl gives similar hydraulic feel and feedback to the Manual Control system. There’s a choice of SAE+ and ISO+ control patterns (including an option to switch between the two), and the seatmounted controls allow you to operate the excavator while facing to the side, giving you the benefit of greater comfort and visibility. Advanced EasyControl Advanced EasyControl is the ultimate in backhoe loader controls, with the same excavator operation as EasyControl. The main difference is that Advanced EasyControl also offers servo controls for the loader, via the right-hand seat-mounted joystick rather than a floor-mounted control lever. SAE+ or ISO+ control patterns are available, or there is the option to switch between the two to tailor the machine for different operator preferences. High output variable flow hydraulics provide full flow on demand for increased fuel efficiency, faster digging cycles and maximum productivity. Combined with flowsharing which proportions the hydraulic flow to give exceptionally smooth operation, this system is most similar to excavators and minis. In addition the seat-mounted controls allow you to operate the excavator while facing to the side, giving you the benefit of greater comfort and visibility. BHL | CONTROL Manual Control EasyControl EasyControl Advanced How it works • Two floor-mounted levers control the excavator operations, providing excellent feel and feedback of the hydraulics, while the loader is operated via a manual floor-mounted control lever to the right hand. How it works • The excavator is operated using the two seat-mounted, servocontrol joysticks while the loader is operated via a manual floormounted control lever to the right hand. How it works • The seat-mounted servo joysticks control all major machine operations, with left and right levers for the excavator, and right hand only for the loader. To select between loader or excavator operation, use the rocker switch below the right-hand joystick. • To operate the excavator auxiliary circuit (e.g. hammer) the left foot pushes the floor button, and lifts off to stop. • To operate the Extradig the right foot pushes a rocker pedal – forwards out, backwards in. • To operate the excavator bi-directional auxiliary circuit, use the left-hand lever proportional roller switch. • To operate the 6-in-1, use the shadow lever next to the loader control lever. • To operate the excavator auxiliary circuit (e.g. hammer) the left foot pushes the floor button, and lifts off to stop. • To operate the Extradig the right-hand thumb uses the joystick-mounted proportional roller switch – left in, right out. • To operate the excavator bi-directional auxiliary circuit, use the left-hand joystick-mounted proportional roller switch. • To operate the 6-in-1 use the proportional rocker switch on the loader control lever. • To operate the excavator auxiliary circuit (e.g. hammer), there is a thumb-operated button on the left joystick. • To operate the Extradig the right-hand thumb uses the joystick-mounted proportional roller switch – left in, right out. • To operate the excavator bi-directional auxiliary circuit, use the left-hand joystick-mounted roller switch. • To operate the 6-in-1 use the same roller switch on the righthand joystick. Control options summary Manual Control EasyControl Advanced EasyControl Traditional backhoe operator Operators who want the same Typical operator Traditional backhoe operator wanting better ergonomics full flow sharing, smooth operation Operators who are unfamiliar and hydraulic performance with manual backhoe controls as an excavator or mini Excavator controls Manual Servo Servo Loader controls Manual Manual Servo JCB X (Diagonal) ISO+ ISO+ Control patterns ISO+ SAE+ SAE+ SAE+ Optional switch between both Optional switch between both Gear pump Gear pump Variable flow piston pump 136 (92hp), 143 (100hp)* 143 (92hp), 154 (100hp)* 165 No No Yes Rocker pedal by right foot Proportional switch on right joystick Proportional switch on right joystick Floor button by left foot Floor button by left foot Thumb switch on left joystick Roller switch on left control lever Roller switch on left hand joystick Roller switch on left hand joystick Pump type Optimum hydraulic flow (l/min) Flow sharing Extradig operation Auxiliary (e.g. hammer) operation Bi-directional operation 6-in-1 operation Shadow lever next to loader lever Available on All 3CX and 4CX machines Proportional switch on loader control lever 3CX (92 or 100hp) 3CX Super, 4CX 3CX Contractor Proportional switch on right joystick 3CX (92 or 100hp), 3CX Super, 4CX 3CX Contractor JCB X (Diagonal) Slew left Boom lower Dipper out Bucket dump Boom raise Slew right Bucket crowd Dipper in ISO + Boom lower Dipper out Slew left Slew right Bucket crowd Bucket dump Dipper in Boom raise Boom lower Dipper out SAE + Slew left Slew right Boom raise Bucket crowd Bucket dump Dipper in BHL | RANGE Operating weight Gross engine power Dig depth ret/ext kg hp (kW) m 3CX 3CX SM 3CX SUPER 3CX SUPER SM 3CX CONTRACTOR 7370 8070 7725 8425 85 (63) 92 (68.6) 92 (68.6) 92 (68.6) 100 (74.2) 4.24 4.25 / 5.46 4.37 4.37 / 5.58 4.24 / 5.46 8070 Steer mode 2WS 2WS WS 4WS 2WS Loader shovel breakout kgf 6170 6531 6227 6590 6531 Loader shovel capacity m³ 1.0 1.0 1.0 1.0 1.0 Maximum dipper tearout kgf 3217 2255 / 3225 3217 2255 / 3225 2729 / 3903 kgf 6324 6228 6324 6228 6228 l/min 154 154 154 154 165 4CX 4CX SM 4CX SUPER 4CX SUPER SM 7950 8660 8130 8880 8660 100 (74.2) 100 (74.2) 100 (74.2) 100 (74.2) 100 (74.2) 4.32 4.32 / 5.53 4.98 4.98 / 6.14 5.191 Maximum bucket tearout Optimum pump flow* * Pump size may vary by territory Operating weight kg Gross engine power hp (kW) Dig depth ret/ext m 4CN Steer mode 4WS 4WS 4WS 4WS 4WS Loader shovel breakout kgf 6227 6590 6590 6590 6590 Loader shovel capacity m³ 1.1 1.2 1.3 1.3 1.3 Maximum dipper tearout kgf 3893 2729 / 3903 3713 2675 / 3722 3893 Maximum bucket tearout kgf 6228 6228 6228 6228 6929 Optimum pump flow* l/min 165 165 165 165 165 JCB | LIVELINK Your machine – working efficiently, secure and in good health JCB LiveLink and Guardian are the key to all three As part of our dedication to looking at new, innovative ways to help you get the most out of your machine, our latest development is JCB LiveLink: an advanced machine monitoring system that enables you to better protect your investment and accurately monitor and improve machine performance. JCB LiveLink is a software system that enables JCB owners to monitor and manage their machines remotely. All you need is a PC connected to the internet. The LiveLink computer is built into the machine where it collects information from a number of sensors. This information is sent, using mobile communications technology, to JCB’s secure data centre. Machine management information is then displayed to users via the LiveLink website, by email or via mobile phone. By providing you with information on the usage and productivity of your fleet, JCB LiveLink enables you to keep track of each machine’s efficiency, ensuring that you get the best value for money possible. By providing information on the location, movement and activity of machines, the system can also assist in ensuring machines are operated at the correct times and helps to protect them from theft. And, JCB LiveLink helps machine owners to confirm that their machines are well maintained and in good health without having to travel around work sites inspecting machines. In response to increasing concerns regarding machine security, we now also offer JCB Guardian as an option on every new JCB machine. JCB Guardian is a package of theft protection and monitoring systems that includes LiveLink telemetry along with *CESAR identification, immobiliser technology and a host of optional locks and guards. It’s your peace of mind solution that can also result in considerable insurance premium savings. *Territory specific JCB | ASSETCARE Flexible aftercare solutions from JCB Assetcare JCB Assetcare is a range of flexible service options designed to ensure you get the very highest standards of machine servicing, no matter what your budget. It guarantees you the optimum level of aftersales support, with highly skilled, factory-trained engineers using genuine JCB parts and lubricants to maintain maximum machine performance. This allows your machine to be covered to maximise uptime and profitability throughout its operating life. JCB Assetcare offers you the following options, which can be tailor-made to meet your specific requirements including excellence as standard: For complete peace of mind and total budget predictability, your JCB dealer can offer a Full Repair and Maintenance package, with a fixed monthly sum covering all regular maintenance and necessary repairs including Flexicare for excavators and wheeled loading shovels, to give a pay by the hour alternative. A JCB Service Agreement allows you to plan and manage your maintenance budget over a period of hours, or years of machine use, as determined by you. The price is maintained for the duration of the agreement and includes all parts, lubricants, labour and travel to maximise your machine performance. JCB Sure Price Service (pay as you go) includes all genuine JCB lubricants, filters, greases and other parts and is carried out as you require it. The all-inclusive price also covers labour, 100 point check and any travel. Service intervals are hours based (usually every 500 hours) and no prior agreement is required; simply advise your dealer when the machine reaches the recommended service interval for great value for money. JCB Machinery Protection Plan protects you against any unexpected failure for up to 2, 3, 4 or 5 years or up to 10,000 hours depending on machine type. You can take up a Machinery Protection Plan at any time during the first three months of ownership, and the package is transferable on the initial machine sale. Coverage options are 500, 1000, 1500 or 2000 hours per year (model dependent). “For complete peace of mind and cost predictability choose JCB Assetcare.” JCB Driveline Protection Plan – sign up to a Service Agreement on backhoe or Loadall mechanical transmission machines and get FREE Driveline Protection for every 1,000 hours you commit to (covers engine, transmission and axle). For the full terms and conditions of the above programmes please speak to your local dealer. A few words about JCB A family company on a global scale. JCB is no ordinary company. From the dreams of one man, Joseph Cyril Bamford, A groundbreaking, world class family business with a commitment to supporting our customers and protecting the environment we have grown into the world’s largest privately owned construction equipment company. Since 1945, the same attention to detail, passion for progress and family spirit has taken us from strength to strength. Nowadays JCB operates across six continents, manufacturing at 18 factories in the UK, Brazil, Germany, China, North America and India. With 1,500 dealer depots selling and supporting our products in over 150 countries, we are the global market leader for backhoe loaders and telescopic handlers. Doing things more efficiently, more sustainably. Since 2007 A history of world-class innovation. Our business has we have reduced our carbon emissions by 20%. We are continually always been driven by innovation, using only the most advanced working to further reduce the carbon footprint of our operations technology, meticulous design, precision engineering and rigorous and, in partnership with our suppliers, our whole supply chain. testing. Evidence of this commitment to innovation is illustrated in We are also committed to designing our products to be sustainable our revolutionary JCB DIESELMAX engine. Having grabbed the during manufacturing, over the life of the machine and through end- headlines when it smashed the world diesel land speed record at of-life recycling. Our new ECO machines, for example, offer significant 350.092mph, it is now providing our customers with tomorrow’s fuel and carbon savings; an average of 16% on the ECOs, ECO skid performance today. steers and ECO compact track loaders, and 22% on the 8085 ECO. JCB | A FEW WORDS The best back-up in the business Whether we’re providing you with support, parts or finance, we aim for 100% satisfaction. It’s all part of our promise to put you, the customer, first Wherever you are, we are. Our mission to provide world-class Maximising earning potential. We grow as our customers grow. support and deliver 100% satisfaction reaches into more than 1,500 That’s why, at JCB, we are committed to offering expert financial dealer depots, spanning 150 countries across six continents. The aim? advice and support to help customers maximise their earning potential. To bring you global expertise at a local level. We truly believe no other manufacturer does more to understand the subtle differences between one region of the world and another. It’s a degree of attention that we maintain at every level of the company and an Finance options* are available for new and used machinery, all part of our dedication to helping customers preserve their working capital while spreading costs in the most effective and tax-efficient way. assurance to our customers that wherever they are in the world, And as well as financial help, we are also happy to offer JCB Insurance.* JCB will fulfil their needs. We specialise in construction and industrial insurance and in offering Insurance Premium Finance facilities. * Please check individual countries for available services. Trust the genuine article. At the heart of the support network is our impressive World Parts Centre, a state-of-the-art facility operating 24/7 to dispatch more than a million genuine parts and attachments every week to our dealers and international distribution centres. Because we understand the need to minimise downtime, we utilise the latest logistics and warehouse management systems and have committed to an ‘Anywhere in 24 hours’ strategy. Keeping you up and running. Just as important as genuine JCB parts are the people who fit and maintain them. Our JCB-trained technicians in all of those 1,500-plus dealer depots provide excellent, expert customer care, whether it’s routine servicing or something more urgent. If there is an emergency breakdown situation, we need Manufacturing Facilities Dealers Parts Distribution Centres to act fast. This is why all our dealers operate their own fleets of support vehicles, enabling parts to be delivered quickly and fitted expertly, and fulfilling our promise to keep our customers working. JCB | BACK-UP 9999/5064 05/11 Issue 7 JCB Sales Limited, Rocester, Staffordshire, United Kingdom ST14 5JP. Tel: +44 (0)1889 590312 Email: [email protected] Download the very latest information on this product range at: www.jcb.com ©2009 JCB Sales. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB Sales. JCB reserves the right to change specifications without notice. Illustrations and specifications shown may include optional equipment and accessories. The JCB logo is a registered trademark of J C Bamford Excavators Ltd. www.carbonbalancedpaper.com unique print number