Putzmeister Concrete Technology

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Putzmeister
Concrete Technology
Our solutions for
economic concrete placing
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Putzmeister
Concrete Technology
innovative
We offer a broad range of pumps and
placing booms to optimise your fleet
We are specialists in
pumping and placing
of concrete – worldwide
Whether in construction, underground
work or civil engineering projects, on a
small building site or as part of a large
project – Putzmeister concrete pumps
and placing systems can be found on
construction sites throughout the world.
Truck-mounted concrete pumps with flexible booms and a wide range of equipment options, high-pressure concrete
pumps for extreme applications conveying to great heights and over long distances, as well as placing booms and
system accessories are able to cope with
every kind of demand.
Technical innovations and the very highest quality standards in manufacturing
and service are at the heart of what we
do.
We lead the way in innovation
We use the highest quality materials
and specially designed components
Today, Putzmeister offers a broad product range across the world, featuring
machines innovative functions. And, with
more than five decades of experience in
conveying and placing concrete, our customers can rely on us as experts for assistance with their challenging projects.
qualitative
We implement strict quality assurance,
from development right through to production
Our machines undergo the harshest tests and
fulfil the high statutory safety standards
economic
We supply a comprehensive range of equipment
and options for practical operations
Our service network is very accessible to customers – worldwide
future-oriented
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Our machine technology pays for itself
We provide systems engineering and
advice for economical complete solutions
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Machines and service…
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„Because I don’t want any
unpleasant surprises on the construction site, I have taken precautions: with Putzmeister.“
„I must be able to work
efficiently and safely.“
„My job is to place concrete,
quickly and to the satisfaction of
my customers. That’s why I use a
Putzmeister pump.“
The Ergonic® Pump System (EPS) provides optimum control for pumping
operations. The Ergonic® Boom Control (EBC) provides, among other things,
for the precise, easy control of the
end hose. The Ergonic® Graphic Display (EGD) shows the current information about the machine.
„The operating costs must be
low and readily calculated.“
Assistance systems for supporting the
truck-mounted concrete pump, such as
OSS (One-Side Support) ensure greater safety during operations and take
up less space on the construction site.
The variable-position telescopic support
(on large booms) greatly increases its
useful working range.
Practical equipment and a comprehensive range of accessories, e.g. a powerful high-pressure cleaner helps with
work on the construction site.
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Putzmeister has well-conceived solutions
for minimising operating costs: The
EPS intelligent pump control system,
and components that reduce wear
and fuel consumption, such as the
HLS core pump or a weight-optimised
design.
A range of packages through to a full
service contract ensure that costs can
be readily calculated. Competent
advice, planning and training are
important for successful projects. The
i-Daisy fleet management system ensures transparency and keeps costs
to a minimum.
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„Burj Khalifa, Dubai 2007: A
new high-rise world record with a
pumping height of 606 m. 165,000
cubic metres of high-performance
concrete. 400 bar concrete pressure with an average pumping output of 40 cubic metres per hour.“
„What makes good service?
Competent, fast help without the
need to go far. Full stop.“
A project like this demands a truly reliable technology: high-quality system
components, made by leading manufacturers to the high Putzmeister quality standards. Extensive tests to which
Putzmeister machines are subjected
beforehand. Top quality parts reduce
wear and increase the service life.
Good accessibility, e.g. of cylinders, and
functions such as the centralized gauge
ports make maintenance and servicing easier.
Putzmeister has a comprehensive
service network, with qualified service technicians in over 150 countries all
over the world. Tested spare parts are
used, even in machines that have been
used for 20 years.
Comprehensive machine documentation
means that the correct spare part can
be located quickly. Fault diagnosis
on the machine provides rapid assistance
during servicing. Manufacturer inspections increase the service life. Certified training and further education at the Putzmeister Academy ensures
greater competence and safety.
„I want good service
when it’s needed.“
„I expect reliability. At all times.“
…from Putzmeister
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Truck-mounted
concrete pumps
Putzmeister offers one of the
widest ranges of truck-mounted
concrete pumps in the world
Putzmeister truck-mounted concrete
pumps are available for diverse applications and feature placing booms with a
vertical reach from 20 m to 70 m, deliv­
ery rates of up to 200 m3/h and concrete
pressures of up to 130 bar.
Our pumps have proven to be resilient
and reliable workhorses in long-term
usage throughout the world. This is
based on 50 years of experience in the
development of pumps, booms and
base structures. Only through the optimum combination of boom length (load
torque), boom kinematics, standing
weight and support measures is it possible to contin­uously create successful concrete pumps such as the almost
legendary Putzmeister M 36.
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Stay ahead of the game with
Putzmeister truck-mounted
concrete pumps
n The type of folding, number of boom
arms and joint angles are optimally
aligned for specific applications
n Our comprehensive product range includes suitable machines for meeting
country-specific licensing regulations
(permitted total weight, axle loads,
safety regulations, etc.)
n Maximum stability and net reach with
flexible supports
n Low operating costs due to low-wear
materials and intelligent control sys­
tems for reducing fuel consumption
n User-friendly and safe due to ergonomic design and assistance systems
for individual functions
n Highest quality thanks to profession­
al processing of the best available
materials and high-strength steel up
to S 960
n CE marking: more than just a label!
At Putzmeister, EU Directives and
harmonised standards such as EN
12001 form the basis of development
and are applied right the way through
to commissioning.
Used on construction sites all over the world: Putzmeister truck-mounted concrete pumps with a vertical reach from 20 to 70 m
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Stationary concrete pumps
and booms
For the highest demands
and economic solutions
Stationary concrete pumps of different
output classes get the work done economically and reliably. They are equally at home with world record projects
– such as the Burj Khalifa – and normal
construction and civil engineering projects, or as specialists in tunnelling or
power plant construction.
Putzmeister pumps, placing booms, sys­
tems engineering and service combine to
give an economic, comprehensive solution.
n High-output concrete pumps for a variety of applications – from compact
trailer concrete pumps for e.g. fine
concrete, liquid screed or shotcrete,
through to super-high pressure
pumps for extreme delivery rates and
distances
n Optimised pump control – Ergonic®
Pump System fitted as standard – for
economic operation
q A compact stationary concrete pump at work
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n Modern placing booms on freestanding or auto-climbing tubular
columns or on lattice towers, together
with proven systems engineering,
accessories and components for
efficient concrete distribution
n Comprehensive advice, economic
design and capacity advice, planning
and assistance
q Last but not least, our reliable systems
engineering with delivery lines, transfer tubes and
cleaning gallows, guaranteed record high-rise
pumping at the Burj Khalifa site, Dubai
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u Large Putzmeister placing booms with
reaches of 38 – 50 m
t A BSA 1408 pumps concrete over 150 m to
a stationary boom during the construction of
the KOPS II pumped storage power plant in the
Montafon, Austria
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PUMI®
truck-mixer concrete pumps
„Eine Betonpumpe sollte meine
tägliche Arbeit erleichtern“
The PUMI® –
the original by Putzmeister
Flexibility with a capital F: Transporting,
pumping, placing – all with one machine
and just one machine operator. This saves
time and money.
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Since 1976, increasing numbers of cus­
tomers have been satisfied with the advantages offered by a PUMI®. It is an addition to the fleet of truck-mixers held by
service and customer-oriented suppliers
of ready-mixed concrete and significantly
extends the range of jobs they can take
on. In particular, it can be operated efficiently and quickly in small construction sites up to approximately 20 m3.
And wherever there is not much space, it
comes into its own due to its narrow setup dimensions. That is, it can be used on
cramped construction sites, in cities and
in crowded residential areas.
n PUMI®s come with flexible placing
booms from 21 to 31 m vertical reach
n Three different pumping systems
for every requirement: rotor pump,
CS piston pump and S transfer tube
piston pump
Economic concreting on small construction sites
– with the PUMI®
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Rotor pump
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CS
piston pump
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S transfer tube
piston pump
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Economic solutions for the
precast parts industry
„Eine Betonpumpe sollte meine
tägliche Arbeit erleichtern“
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Autocor® – quick, clean and fullyautomatic concrete placement
Autocor® covers systems for the pump­
ing and distribution of concrete in precast parts works. Autocor® is particularly
useful in works which use pumpable or
self-compacting concrete to produce
precast parts.
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Autocor® solutions can be rail-mounted,
mobile or stationary within the factory
shed. Autocor® systems can be made
up of different combinations of placing
booms (16 – 28 m) and concrete pumps
(rotor and piston pumps) to suit your requirements.
Autocor® benefits at a glance:
n Ideal for precast concrete parts plants
which produce medium or large
structural parts and use pumpable
normal concrete or self-compacting
concrete
n Increases the production volume by
up to 60 %
n Higher quality of parts thanks to
continuous concrete placement
n Cleaner process thanks to closed
system
n No expensive and time-consuming
lining of the formwork thanks to
flexible boom
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n Formwork can be filled from top or
bottom
n Separates crane operation from the
concreting process
Autocor® system solutions are available as
mobile or stationary variants, for filling from top
or bottom, by placing boom, rotary distributor or
stationary delivery line.
Your individual requirements will determine
which proven Putzmeister components you will
use to make up your Autocor® system.
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Real concrete placement
specialists
Tunnel construction
Infrastructure projects
Large-scale projects
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Shotcrete in tunnel construction
with the high-output Putzmeister
pumps and manipulators
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Shotcreting is an indispensable process
for concreting in modern tunnel construction: with low spray mist, little rebound,
low energy consumption and comparably
low-cost installation.
n Shotcrete manipulators for concrete
application rates of up to 30 m3/h
with vertical and horizontal reaches of
up to 16 m
n Compact stationary concrete pumps
for manual wet spraying
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Concrete application in tunnel
construction
n Concrete pumps and distribution
systems for concreting floors, arches,
track bedding and intermediate levels
in tunnels, and for lining chambers
n Formwork distributor for continuous
backfilling
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n Complete concreting trains for
tunnelling
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1Tunnel stabilisation with the
Sika-PM500PC shotcrete manipulator
2 Slope reinforcement
3 Manual shotcrete application
4Concreting an inner formwork with
concrete pump and Twistip
5 Complete concreting trains for tunnelling
6 Concrete placing in formwork truck
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Telebelt® – the mobile belt distrib­
utor for the economic placement
of concretes and bulk materials
With its telescopic conveyor belt with a
horizontal reach of up to 39 m and output
of 275 m3/h, the Telebelt® is practically
unbeatable, for placing concrete quickly
and economically.
Suitable for all kinds of bulk materials
– e.g. gravel, sand, substrate, soil, and
of course, all kinds of concrete – it is the
real all-rounder of any construction site.
The Telebelt® is used, for example, in
dam construction, when infilling in pits
and track bedding, or constructing green
roofs.
With the Telebelt® TBS 130 as a semitrailer, the tractor unit is also available
for other transport operations, making it
even more economical.
Putzmeister offers efficient solutions for many other applications, e.g. bored pile
foundations with self-driving concrete pumps on a crawler chassis. Just ask us.
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The challenges of
a large project
World record delivery height at
Burj Khalifa, Dubai · 606 m
World record facts
n 165,000 m3 concrete pumped at
an output of 40 m3/h – even on
reaching the record height this
was still 30 m3/h!
n 400 bar maximum concrete
pressure!
n High-performance concrete
up to C100!
n Four stationary MX placing
booms in use!
Comprehensive planning
and preparation
n 3D site planning and new
delivery line concept
n Development of the
BSA 14000 SHPD superhigh pressure pump
n Pump tests
Concrete delivery at the limits
Ambitious construction projects are a
challenge for all those involved. Competent advice, economic arrangements and
capacity planning, general planning and
support during the actual concrete pump­
ing and placing are therefore critical factors.
The Putzmeister Concrete Project Division (CPD) mechanical engineers and
construction engineers have specialist
knowledge of concrete pumping, the
pressure and flow behaviour of concrete,
and the calculation and configuration of
demanding concrete pumping systems.
Details of concrete installation quantities, execution and site plans and details
of the construction sequence (time sched­
ules, site logistics) enable mutually beneficial, optimised alternative solutions
to be developed.
n We plan construction site installations, the set-up sites for placing
booms, static specifications for the
concrete pumping and placing technology and much more.
n We reduce costs and ensure avail­
ability
n Benefit from our professional support
n We advise you on the composition
and mixture breakdown of your
pumping concrete
n We train your employees on site,
using the actual machines that they
will be operating
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Eagle’s nest tunnel, Hong Kong, China · Jumeirah Lake Towers, UAE · Arraya Tower, Kuwait
· Kárahnjúkar pumped-storage power station,
Iceland · Glendoe Water Power Plant, Scotland · Jordan Gate Project Amman, Jordan ·
City tunnel, Malmø, Sweden · Eureka Tower,
Australia · North-East MRT Line, Singapore ·
Limberg II Kaprun pumped-storage power sta-
tion, Austria · RWE Tower Dortmund, Germany · Kops II pumped-storage power station, Austria · Köröshegy motorway bridge, Hungar
· New York City Water Tunnel, USA · Doha City Center, Qatar · Twin Towers, Luxembourg · Strelasund crossing, Germany · The Fir
World, Korea · Montezic pumped-storage power station, France · Riva del Garda pumped-storage power station, Italy · Betzdorf tunne
Germany · Burj Khalifa, UAE · Montreal waste water collection system, Canada · Estangento Sallente pumped-storage power station
Spain · LNG Tanks, Mugardos, Spain · Tunnel, Bangkok, Thailand · Neurath coal-fired power station, Germany · Lainzer tunnel, Vien
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na, Austria · Dubai Pearl, UAE · OpernTurm, Frankfurt, Germany · Le Refrain pressure pipeline, France · New Street, Dublin, Irelan
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· Dubai Festival City, UAE · Western Trunk Sewer Project, Australia · Hilton Hotel, Manchester, UK · Upper Eastside, Berlin, German
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Outstanding technology
is our strength
Leading the way with innovation
– well-designed and thoroughly tested
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inside
For over 50 years, the user-friendly and
efficient pumping of concrete has been
closely linked to innovations and ideas
from Putzmeister.
The Ergonic® systems for the control of
placing booms and pumps offer increased
placing output, greater safety and easier
operation, as well as lower fuel and wear
costs.
And to ensure that these innovations also
function reliably in the long-term, components and new developments are subjected to numerous tests, such as
n Life cycle simulations for placing
booms
n Wear tests for delivery lines,
spectacle wear plates, etc.
n Pulse tests and burst pressure tests
for delivery and hydraulic hoses
n Climate, temperature and spray tests
for whole machines and components
– ensuring that a concrete pump can
be operated between – 15 °C and
+ 50 °C in accordance with standards.
n Performance tests and continuous
load tests, etc.
q Putzmeister machines and components are subjected to demanding tests
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t Test in the cold chamber: a BSF 20-4 was
operated in the climatic wind tunnel at minus
25 °C. The test clearly showed that Putzmeister
pumps can deliver concrete even at this low
temperature.
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Putzmeister Services
Readily-calculated operating
costs and high availability
Our aim is to reduce costs, whether for
a scheduled service or during ongoing
operation of your machine.
Whenever you need help and advice, we
are there for you in over 150 countries
worldwide, providing a professional and
reliable service. For example, Putzmeister
can deliver tested, guaranteed original
parts direct to your door, 24 hours a day.
With our high-performance original wear
parts you will ultimately save money. The
individual parts of a delivery line, for example, are matched with one another for
optimum replacement. There will be no
sudden unpleasant surprises.
An important aspect of economic operations is the oil management of the pump.
We help you on the technical side with
modern, long-lasting filters and training
of operatives in the correct servicing
procedures. Our own in-house academy
offers frequent seminars and courses, at
Putzmeister or on site at your premises,
teaching theory and practice. For greater
safety, competence and efficiency.
You have complete cost transparency and
the best possible availability with our full
service contracts, in which all maintenance work and spare parts are calculated
per cubic metre pumped. Alternatively,
we also offer service packages covering
certain aspects of maintenance and inspection. Just ask us!
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p High-quality wear parts: Putzmeister quality
adapted for all requirements
u Regular services and inspections increase
availability and minimise operating costs
t We offer training courses and instructions
worldwide for greater safety, competence and
economic efficiency
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We’re there, wherever
you are in the world
Paint centre
Parts warehouse
Purchasing/accounts
Goods in/dispatch
Hydraulic systems assembly
Stationary concrete pumps
Core pumps,
Solid pumps final assembly
Radio testing
Boom
assembly
Putzmeister products are used in
more than 150 countries worldwide
Boom test
area
If you want to be successful globally, you
have to be at home in the world. As well
as our headquarters in Aichtal near Stuttgart, we have numerous subsidiaries,
production facilities, branches and dealers all over the world.
That’s getting close to your customers!
It’s only though them that we can really
stay in touch with the requirements of individual markets.
Boom test
area
Truck-mounted concrete
pump and
PUMI
assembly
Administration
Parts sales
Technical
service
Testing
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China: Putzmeister Shanghai, Machinery Shanghai Co. / Shanghai · Japan: Putzmeister
Japan / Tokyo · Korea: Putzmeister Korea / Seoul · South Africa: Putzmeister South
Africa / Johannesburg · USA: Putzmeister America / Racine, Milwaukee · Tur-
Mortar
machines
assembly
Administration/technology
Mortar machines and
Solid pumps
Putzmeister Academy
key: Putzmeister Makina San / Cerkezköy · India: Putzmeister India / Goa · Italy:
Putzmeister Italia / San Clemente ·
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UK: Putzmeister UK / Chesterfield ·
Spain: Putzmeister Ibérica / Madrid · France: Putzmeister France / Vert Saint Denis ·
Russia: Putzmeister RUS / Moscow · Germany:
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Putzmeister Concrete Pumps GmbH in Aichtal
· Branches in Berlin-Basdorf, Hamburg-Seevetal, Essen-Kettwig, Munich-Eching, Gera-Kor-
bussen, Frankfurt-Gründau · Other international
representatives in Egypt, Algeria, Argenti-
na, Australia, Bahrain, Belgium, Brazil, Bolivia,
Bulgaria, Chile, China, Costa Rica, Denmark,
Ecuador, El Salvador, Finland, Ghana, Greece,
Guatemala, CIS, Hong Kong, India, Indonesia, Iran, Italy, Japan, Yemen, Jordan, former Yugoslavia, Canada, Qatar, Columbia, Korea, Cuba, Kuwait, Lebanon, Luxembourg, Malaysia, Malta, Mauritius, Mexico, New Zealand, Netherlands, Norway, Austria, Oman,
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Pakistan, BPPeru,
Philippines, Poland, Portugal, Romania, Saudi Arabia, Sweden, Switzerland, Singapore, Slovakia,23Spain, Syria,
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Taiwan, Thailand, Czech Republic, Turkey, Tunisia, Ukraine, Uruguay, USA, Venezuela, United Arab Emirates, Vietnam, Cyprus.
The Putzmeister Group
Concrete Technology PCT · Mortar Technology PMT
Pipe Technology PPT · Water Technology PWT
Industrial Technology PIT · Belt Technology PBT
Underground Technology PUC
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Right to make technical amendments reserved
© by Putzmeister Concrete Pumps GmbH 2010
All rights reserved
Printed in Germany (21007Sc)
Putzmeister Concrete Pumps GmbH
Max-Eyth-Str. 10 · 72631 Aichtal/Germany
P.O.Box 21 52 · 72629 Aichtal/Germany
Tel. +49 (71 27) 599-0 · Fax +49 (71 27) 599-520
E-mail: [email protected] · www.putzmeister.com