Putzmeister. Services and solutions.

Putzmeister.
Services
and solutions.
The power to get more done
Putzmeister is synonymous with effective problem solving anywhere that
concrete and other media need pumping, delivering or distributing.
Our innovative products and proven equipment have made us a worldwide leader in the following markets:
• construction industry
• mining and tunnelling
• major industrial projects such as
• nuclear power stations, effluent treatment plants and
refuse incineration facilities
We manufacture concrete pumps, tunnelling machinery, industrial pumps,
mortar machinery and, since 2001, high-pressure cleaners. We also provide our customers with sound advice, services and tailor-made solutions
for increased productivity.
Our customers rely on being able to meet the most exacting demands.
They know they can expect 100 % performance from us. And they can be
sure that we renew their faith in us every day – willingly.
We’d like to show you in the next few pages exactly how we do this and
what you can expect from us.
The M 63 large boom is the first choice for jobs requiring an extreme
vertical or horizontal reach
2
Mixokret M 760 floor screed
conveyor in use
Auto-climbing stationary boom on a high-rise
building concrete pour in Cologne
Land reclamation off the coast of Japan
Truck-mounted concrete pumps
Powerful delivery, strong on site
Putzmeister offers a wide range of truck-mounted concrete pumps worldwide: there’s one for every kind of application, with booms from 16 to
63 m vertical reach. Output up to 200 m3/h and concrete pressures up to
130 bar possible.
Whether underground or high-rise, at small sites or on large projects –
with their powerful delivery, Putzmeister truck-mounted concrete pumps
are the preferred option on construction sites throughout the world. They
are „the one“ under the most extreme conditions, and often over a decade
of use. It’s no wonder, then, that our truck-mounted concrete pumps are
often compared to elephants, incorporating strength, sturdiness, manoeuvrability and endurance.
M 20-4
M 36-4
M 6X
C-transfer tube
4
S-transfer tube
Ergonic® Systems
Placing efficiency increased through technical innovation
Mechydronic is the term for the ultimate combination of mechanical,
hydraulic and electronic systems. Putzmeister’s years of experience in
these areas have enabled to us to develop the innovative Ergonic® Boom
Control (EBC), a computer-based system for controlling booms. The
pump operator has an easier job and can service the construction site
more effectively. Boom arms are moved using an infinitely variable, remote-control joystick. The boom and end hose move smoothly, thanks to
EBC. This is a decided advantage for high output.
Smooth and accurate
raising and lowering of
the end hose speeds up
the concrete pour and
guarantees more efficient
performance from the
concrete pump.
EBC means more all-round comfort, safety and cost-savings because of
the high productivity of the concrete pump. All in all, it’s an innovation
from Putzmeister that sets industry standards. What more could you want
on a construction site?
Following on from EBC, there are further Ergonic® modules that facilitate
day-to-day work on the concrete pump and make its operation more
efficient. EOC, for example – the Ergonic® Output Control maintains the
engine's speed of rotation at an efficient rate. Or EPS – Ergonic® Pump
System undertakes the control of the concrete pump and ensures an
optimised pumping process.
Without EBC
with EBC
EBC reduces vertical movement of the boom by approximately one-third, while simultaneously limiting end
hose deflection in all directions
6
PUMI® truck mixer concrete pumps
The Original
The PUMI® pump and mixer has long been a part of the truck mixer fleet
of a service-orientated supplier of ready-mixed concrete. It has revolutionised work on small and narrow construction sites throughout Germany
since 1976.
The PUMI® is an especially economical solution where large truck-mounted concrete pumps would be too expensive or lack manoeuvrability, and
truck mixers are unable to reach with a conveyor belt. The new PUMI®s
offer features which increase their flexibility enormously: greater horizontal reach with reduced space requirements, improved delivery lines for
lower wear, plus continually improving booms for greater efficiency, easier
operation and a wider range of applications.
The PUMI® comes with booms with a 16 to 31 m vertical reach and two
pumping systems (rotor or piston) with outputs up to 60 m3/h.
Rotary-PUMI®
CS-PUMI®
Unique to Putzmeister – the economical rotary
pump: smooth, quiet and leaves behind hardly any
residual concrete
The CS piston pump: compact, robust and
powerful
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Telebelt® –
the mobile telescopic belt conveyor
Feed and distribute the pour quickly and economically
On modern construction sites, it is increasingly important for a variety of
different, not necessarily pumpable, materials to be supplied economically
and easily – preferably using the same equipment.
This is where the Telebelt® comes into its own. It offers a new and economical solution for supplying and distributing materials of all kinds,
including gravel, sand, substrate, soil and all kinds of concrete.
Its range of application is huge: landscaping and agriculture, low buildings, embankments, tanks and pipelines, railway lines, and much more.
If the material placement site is closed to traffic or difficult to reach, the
Telebelt® is your first choice. With a telescopic conveyor belt reaching up
to 39 m and 275 m3/h delivery output, it is often the only economical
option.
The Telebelt® mobile telescopic conveyor belt has a reach of up to 39 m from a material
placement site
10
Telebelt® filling intermediate spaces during tunnel
construction
Telebelt® supplying substrate for interior and
rooftop landscaping
Stationary concrete pumps and booms
Who can transport one million buckets of concrete
to the 55th floor?
600 metres up? Or two kilometres away? It doesn’t really matter – our stationary concrete pumps and booms bring the concrete to wherever it’s
needed. And they continue to set records for height and reach.
We have a wide range of pump varieties: from compact
trailer concrete pumps with S transfer tubes used for
concrete spattering or to make work on small construction sites more efficient, to the high-performance 14000 HP-D compact trailer concrete pump with
S transfer tube with an output of 200 m3/h and
concrete pressures up to 260 bar.
Additional horsepower and sound advice are available for large projects, if needed. Everything to make machines, concrete distributors,
accessories and service a comprehensive and cost effective
solution.
P 715
BSA 14000 HP
Stationary concrete pumps and boom accessories on the new Rhein/Main ICE rail link
12
S-transfer tubes for outputs up to 200 m3/h and
concrete pressures up to 260 bar
Putzmeister equipment
for dense materials
Coal? Sludge? Special waste? We pump it!
Putzmeister systems for handling the most difficult dense materials are
today’s optimal solution for numerous industrial applications. We offer
turnkey systems for the storage, preparation and transport of many dense
materials.
Pumps operating at pressures up to 200 bar, with outputs of 500 m3/h are
used. Silo designs can involve storage capacities up to 1,000 m3.
Reliable continuous operation, economic considerations
and, not least of all, the materials to be pumped place high
demands of each system solution. However, our customers
have close to three decades of practical experience to rely
on. Comprehensive care and know-how from the same
source means operators are well equipped to handle even
complicated projects.
HSP
KOS
KOV
EKO
Pumping of screenings in New York/USA
Supply of sewage sludge for burning in coal-fired
power stations
The right pumping system for every application
15
Putzmeister systems for underground
applications
Supply and safety in tunnels and mines
Underground applications are a significant area of operation for
Putzmeister Industrial technology – with tailor-made solutions for earth
removal, and injection or supply and spattering of concrete.
Aside from the use of concrete injection systems and earth-removal
pumps, Putzmeister ring slot injection systems have long been an
integral part of modern full-width tunnelling machinery.
Putzmeister also supplies high-volume long-stroke pumps for backfilling
as part of continuing developments in mining engineering.
When it comes to the delivery of pit water, seat valve pumps are among
the equipment used.
Concrete spraying using wet-spray manipulators forms an essential part
of modern tunnelling and mining operations.
The common denominator of all Putzmeister machinery is its high
performance and reliability in hard use above and below ground. Not least
because Putzmeister engineers provide customers with advice based on
specialist know-how.
HSP 3080 seat valve pit water pump
in shaft at Vouteurs/France
16
Concrete spraying using Putzmeister Sika 500 wet spray
manipulators is a part of modern tunnel construction
PM mortar machines
The best mixing and pumping system for any application –
proven world-wide since 1959
SP 5, SP 11-series, SP 20 worm pumps: for onsite mixing and dry mortars
up to 6 mm granulation
Sprayboy: the ideal machine for fine mortars up to 3 mm – easy to handle
and to operate
MP 22, MP 25: universal mixing pumps for continuous preparation of dry
mortars up to 4 mm, from bag or silo. Patented in 1965 as the Gipsomat,
today’s mixing pumps can prepare all modern dry mortars based on gypsum, lime and cement. They can be dismantled into portable, easily managed assemblies for easy transport.
P 13: the twin piston pump with ball valves is very robust and pumps
smoothly with minimal wear, even at high pressures with more difficult
mortars with a granulation of up to 8 mm.
P 715 trailer concrete pump with S transfer tube: the fine concrete pump
with S transfer tube. Pumps and sprays fine concrete with up to 16 mm
granulation and liquid screed at rates up to 20 m3/h.
Mixokret: uses compressed air to deliver granular mixes such as screed,
fine concrete, and sand or gravel up to 16 mm, thick plastic or dampearth.
P 13 EMR
P 715 TD
Sprayboy P 12
S 5 EVTM
SP 11 BMR
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Mixokret M 760 DHBS
Dynajet
High pressure for cleaner solutions
The Dynajet professional high-pressure cleaners come in powerful „trollies“ with 150 – 500 bar pressures, in electric, petrol and diesel versions.
Single-axle „Dynajet Trailer“ hot-water cleaners operate at pressures of
350, 500 and 800 bar.
Used as cold-water cleaners, they can deliver pressures of 1,200 – 2,800
bar, intended mainly for cleaning and stripping concrete, and for special
industrial applications.
Then, there are versatile Dynajet accessories, including a variety of
nozzles and spray lances, plus wall, floor and roof cleaning systems.
In short: each Dynajet high-pressure cleaner offers almost unlimited
possibilities.
Cleaning of construction machines
Dynajet 150 to 2,800 bar high-pressure
cleaners for hot and cold water
Removal of latex paint
21
Research & Development
We never stop thinking. On principle.
Research to us means looking beyond the boundaries. Skywash is a good
example. Mobile aircraft washing robots contain a lot of know-how derived from concrete spraying booms and are, in turn, technology
carriers for new applications.
Putzmeister’s Data Information System (Daisy) fleet-management software
collects operating data, issues quotations, prepares invoices and monitors
machinery inspection intervals.
The Ergonic® remote control is the central interface between the concrete
pump operator and the machine. Two proportional joysticks control six
directions of boom movement without the operator having to intervene
once. Tangible innovation!
Skywash aircraft cleaner
Putzmeister Data Information System (Daisy) fleet
management software for economical management
of onsite applications
22
The Ergonic® Boom Control (EBC) revolutionised
the operation of concrete distribution booms
Putzmeister Services
Top service with all manufacturer benefits – world-wide
Even the most reliable machines can break down sometimes. Fast and
professional advice is needed to prevent all work coming to a halt at the
construction site. Putzmeister Services provides for the unexpected:
with a high-performance emergency breakdown service, with remote diagnosis technicians, 24-hour delivery service of original spare parts, plus
top-class training and education – to prevent the emergency occurring in
the first place.
All from the one source: Putzmeister and its partners throughout the world
know their products and solutions inside out and can provide first-rate
service.
Putzmeister Service sectors:
• Parts Service: Putzmeister supplies tested and guaranteed original
parts through their 24-hour delivery service directly to the site.
• Technical Support: Putzmeister support its customers in Germany
with a 24-hour emergency breakdown service which is being expanded
elsewhere in Europe and overseas.
• Knowledge Transfer: The Putzmeister Academy uses professional,
individual training and seminars to promote safety and economic
efficiency in the concrete pump profession.
Monitoring of condition data
through Ergonic® Tele Service (ETS)
Manufacturer inspections
increase work safety
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Electronic spare parts list
Individual training on site and in the
Putzmeister Academy
The latest training modules
Set-up sites: soon to be world-wide
If you want to be successful globally, you have to be at home in the world.
In addition to our headquarter in Aichtal near Stuttgart and our component-manufacturing plants in Althengstett and Gründau, we are also represented by numerous subsidiaries and branches throughout the world.
That’s getting close to your customers! It’s only though them that we can
really stay in touch with the requirements of individual markets.
China: Putzmeister Shanghai, Machinery Shanghai Co. / Shanghai
Japan: Putzmeister Japan / Togane
Korea: Putzmeister Korea / Seoul
South Africa: Putzmeister South Africa / Johannesburg
USA: Putzmeister America / Racine, Milwaukee
UK: Putzmeister / Chesterfield
Russia: Putzmeister RUS / Moskau
India: Dynajet Machinery India / Panjim
Turkey: Tatmak Makina / Istanbul
Putzmeister Makina / Çerkezköy
Italy: Putzmeister Italia / San Clemente
Spain: Putzmeister Ibérica / Madrid
France: Putzmeister France / Epinay sous Sénart
Lancy Mixjet / Floirac
Denmark: Putzmeister Dynajet / Middlefart
Germany:
■ Putzmeister AG in Aichtal / Gründau / Althengstett
■ Branches in Berlin-Basdorf, Hamburg-Seevetal, Essen-Kettwig,
München-Eching, Gera-Korbußen, Frankfurt-Gründau
■ Putzmeister Mörtelmaschinen GmbH / Aichtal
■ Brinkmann Maschinenfabrik GmbH & Co. KG / Schloss Holte-Stukenbrock
■ Strobl Beschichtungstechnik GmbH / Biberach
Other international representatives in Algeria, Argentina, Australia,
Austria, Bahrain, Belgium, Bolivia, Brazil, Bulgaria, Canada, Chile, CIS,
Columbia, Costa Rica, Cuba, Cyprus, Czech Republic, Denmark, Ecuador,
Egypt, El Salvador, Finland, Ghana, Greece, Guatemala, Hong Kong, Hungary,
Indonesia, Iran, Jordan, Korea, Kuwait, Lebanon, Libya, Luxembourg,
Malaysia, Malta, Mauritius, Mexico, New Zealand, Netherlands, Norway,
Oman, Pakistan, Peru, Philippines, Poland, Portugal, Qatar, Romania, Saudi
Arabia, Singapore, Slovakia, Sweden, Switzerland, Syria, Taiwan, Thailand,
Tunisia, Ukraine, United Arab Emirates, Uruguay, Venezuela, Vietnam, Yemen,
Former Yugoslav Republic.
Putzmeister founded in Aichtal
27
The Putzmeister story
There is nothing which cannot be improved
1958
1961
1963
1964
1965
1966
1968
1971
1972
1974
1976
1978
1980
1982
1984
1985
1986
1987
Engineer Karl Schlecht founds KS-Maschinenbau to build roughcast
machinery.
First construction phase of Works I in Filderstadt near Stuttgart airport.
New name „Putzmeister“ - for professional roughcasting.
Establishment of Munich, Rhein-Ruhr, Hamburg branches.
Creation of the Gipsomat, the first automatic, continuous roughcasting
machine in the world for gypsum plaster – a revolution in casting
technology.
Mixokret screed machines go into production.
Start of manufacture of Putzmeister concrete pumps with 2 m concrete lift
for large, non-blocking outputs.
Aichtal Works established. 1000th concrete pump supplied.
Elephant series transfer tube pump patented world-wide.
20,000th roughcasting machine supplied.
Other subsidiaries (production/sales) in France, Italy, Spain, GB and Brazil.
High-rise pumping: 310 m to telecommunications tower in Frankfurt am
Main.
Start of production of industrial pumps as 3rd sector.
New world record with 340 m high-rise concrete pump from distance of
600 m in St. Gotthard Tunnel.
Foundation of 4th sector: tunnel concreting machines.
Delivery of the largest concrete pump in the world – close to 50 m boom
height and 150 m3/h output.
Take-over of Thomsen (USA) as Putzmeister America.
Another pioneering effort: the „Spritzbüffel“, the largest wet-spray concrete
pump in the world with two huge spray arms.
High-rise pumping: 432 m pump height in power station in Spain.
Supply of largest truck-mounted concrete pump in the world with 62 m
boom. Putzmeister concrete pumps with special spray protection for securing Chernobyl reactor.
Delivery of 5000th Putzmeister Elephant.
1958 – Engineer Karl Schlecht founds KSMaschinenbau to build roughcast machinery
1986 – Supply of largest truck-mounted concrete
pump in the world with 62 m boom
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1988
1989
1990
1992
1993
1994
1995
1996
1997
1998
2001
2003
2004
2005
2006
Construction of Eurotunnel with PM concrete, injection and waste-removal
pumps.
Take-over of Wibau/Scheele in Rothenbergen.
Establishment of Putzmeister Halle.
Putzmeister Japan founded.
Foundation of Putzmeister Racine near Chicago, headquarters in the USA.
World record: 532 m concrete lift at Riva del Garda power station in Italy.
Formation of Putzmeister Berlin branch in Berlin/Basdorf.
Putzmeister Mörtelmaschinen becomes a limited company (GmbH)
Founding of subsidiary in Shanghai/China and Putzmeister Gera branch,
new service support point for the new German states.
Putzmeister becomes an AG (public limited company).
New world record for remote supply with 2,015 m in Le Refrain, France
First Skywash equipment goes into operation at DLH.
Founding of Putzmeister Korea.
The computer-controlled Ergonic® Boom Control revolutionises control of
booms. The world’s largest KOS 25200 S piston pump transfer tube delivers up to 550 m3/h.
Co-operation with Swiss company SIKA AG and development of
SIKA Putzmeister 500 as tunnel spraying machine.
Introduction of the M 6X large boom as part of a new generation able to
reach a distance of more than 60 m. The Ergonic® family grows, with the
addition of further systems, e.g. EPS (Ergonic® Pump System).
Contract for the delivery of concrete pumps, booms and pipelines to the
Burj Dubai. The BSA 14000 SHPD super high pressure pump is developed, for concrete pressures of over 300 bar.
Introduction of the PUMI 31.89 S.
Putzmeister Russia Moscow is established. The representative office in
Dubai is established. Acquisition of Strobl Beschichtungstechnik GmbH in
Biberach, to complete the product range with paint pumps and small
machines for painters and refurbishers.
2001 – The world’s largest KOS 25200 S piston
pump transfer tube (delivery 550 m3/h)
2006 – Putzmeister super high pressure concrete
pumps participate in building the Burj Dubai
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Facts & Figures
Turnover growth
h
1000
900*
553
600
400
200
PM Group total
731
800
393
407
440
131
151
163
‘99
‘00
‘01
445
427
210
192
218
‘02
‘03
‘04
241
317*
‘05
‘06
PM Group in
Germany
0
‘98
3200*
Employee growth
3000
PM Group total
2800
2775
2600
2400
2357
2200
2001
2000
2019
1934
1822
1800
1784
1700*
1556
1600
PM Group in
Germany
1405
1400
1200
1109
1160
1295
1301
‘02
‘03
1193
1000
* 12/2006
0
‘98
‘99
‘00
‘01
30
‘04
‘05
‘06
PM 3617-1 GB
Putzmeister AG
Max-Eyth-Str. 10 · D-72631 Aichtal
P.O.Box 21 52 · D-72629 Aichtal
Tel. +49 (71 27) 599-0 · Fax +49 (71 27) 599-520
www.putzmeister.com
E-mail: [email protected]