Voortman product range overview

Transcription

Voortman product range overview
Voortman product range overview
> Optimisation of
structural steel
fabrication
production
processes
Voortman
Introduction
Voortman understands your company requirements! Since our inception we have been active in the
steel construction industry. As a result we have unrivalled knowledge of the industry, understanding all
the needs and requirements of you as customers. For more than 40 years we have been constantly
developing the design and delivery of our machinery range for the structural steel fabricator and the
steel processing industry alike. Voortman’s background is not only in the design and delivery of machinery
but also in the steel construction industry, having our own structural steel fabrication companies within
the group. Due to our in depth knowledge of both sides of the industry, knowing what is important for
the structural steel industry has enabled us to design and develop our equipment range to suit many
requirements of fabricators and stockholders alike. Furthermore, we have not just focused on the
machinery, but on the total concept, including the control and handling of the material. The result is that
our clients are more able to control their production process, increasing output, improving quality and
reducing costs.
Our close involvement with the steel processing sector is very important for us, not only this we
constantly strive to provide products of the highest technology and quality. To achieve this, we make use
of latest manufacturing techniques and the sole use of components of well-established brands, which
can be acquired throughout the world.
Thanks to our close links with the steel processing industry coupled with our innovative policy of constant
and new developments inextricably linked with our excellent service, we have been, nationally as well as
internationally, been very successful for nearly forty years. Also for the future it will be very important
for us to keep innovating and at the leading edge of technology, and literally as well as figuratively be
close to our customers.
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Voortman
Table of contents page
Introduction
3
Why choose Voortman
6
Beams
Drilling system V600
11
Drilling system V613 and V630
13
Band saws VB-range
21
Beam coping system V806M
27
Cambering machine V2000
29
Flat steel
> Thanks to Voortman
our production has
increased by 50%
in less than 12 months!
Punching and shearing V550
33
Loading and sorting
37
Stock systems V3000 and V3100
38
Angles
Punching and shearing V505
43
Plates
Plate punching system V250
49
Drilling system V200
50
Numbering unit V70
51
Shot blasters
4
Shot blasters VSB1500 and VSB2500
53
Parts and consumables
57
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Voortman
Online service
Voortman is the best choice
A remarkable aspect of our service is our online service applications; by
Why choose for Voortman?
There are many different reasons why our customers choose Voortman, but most of the time our state-
applying modern communication technologies we are capable of locating
a failure and eventually remedy it from our service department remotely.
of-the-art innovation and our excellent service are two of the main reasons.
Contact will be made with the machine control with the help of an Internet
connection, for a visual connection a web cam will be provided with the
Constant innovation
To remain as one of the major suppliers in our market it is necessary to innovate constantly. Only with
this innovative approach it is possible to develop the best techniques and produce machines of the
highest quality. Innovation comes by way of listening carefully to our customers and by following the
machine for interfacing with the operator. If the problem cannot be solved
by telephone or online a service engineer will arrive at the customers site
within 24 hours to solve the problem.
latest developments in the steel construction industry as well as in the machine building industry. In this
way we are able to introduce revolutionary ideas on a regular basis, this innovation also shows up by our
Worldwide
Voortman machinery can be found throughout the world, in order to
constant improvements to our existing systems.
deliver these optimum service levels we have subsidiaries in: United
Kingdom, Australia, USA, The Netherlands, Germany and Russia. Due to
Outstanding service
Apart from the high innovation level of our machines, Voortman is also characterized by our outstanding
service recognising that the sale of a machine is only the start of our customer relationship. This
this we are always close to our customers and when a fast response is
required we are able to take action immediately.
service starts with a detailed operator training and maintenance techniques. Reliability, speed and
continuity come to the forefront when a machine is well maintained. To achieve this we offer all our
users preventative maintenance contracts for their machines, carried out and maintained by our own
Continuity
With our favourable price and quality Voortman has been able to grow very strong, and in a relatively
short term on the international market with many customers in different continents of the world
service engineers.
selecting Voortman and our machinery. By putting our basic principles reliability, speed and continuity
Quick delivery of tools and spare parts are also part of our extensive service. Due to the fact that we
only use components of well-established suppliers in our machinery, these can be acquired very fast
to the fore and by constant innovations Voortman continues the development of the last years and
remains as the major supplier to the steel construction industry.
throughout the world. The spare parts, consumables and tools can be delivered from stock from any
of our subsidiaries.
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Beams
> Beams
Drilling, sawing,
Beams
coping and
For the processing of profiles Voortman has a large range of machines in the delivery program. For
cambering
steel construction companies, steel stockholders as well as other steel processing companies we can
deliver the perfect processing machinery for your needs. The V600 drilling system has the drilling
unit horizontally mounted in a drilling cabin, which is moved along the drilling table. With the V613 and
V630 the drilling system is lined up at a fixed position and the beams are transported by feed conveyors
into the drilling system. These drilling systems can be combined with a Voortman sawing machine,
a Voortman beam coping system and a Voortman shot blaster. After the beam is provided with the
desired hole pattern it can be cambered quickly and accurately on the Voortman V2000 cambering
machine.
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Voortman
drilling systems
V600
Drilling system V600
The V600 drilling system with a horizontal servo-controlled drilling unit
that is suitable for structural steel fabricators with a limited floor space.
The operator loads the drilling table with several profiles behind each
other, after which the horizontal drilling unit provides one or more profiles
with the programmed hole pattern. By drilling holes through both flanges/
sides or by rotating a profile it is possible to drill the material on all sides.
Besides drilling the machine can also carry out thread tapping. A vertical
hydraulic clamp, which clamps the product to the table during drilling, is
fixed at the front of the drilling cabin. For tool changing, the drilling unit is
provided with an automatic toolchanger. After replacing a drill the length
of the new tool is automatically measured and before starting the drilling
process the web and flange height will be measured automatically. The
holes in the flanges can be positioned with regard to the centre of the
measured flange height or the actual web height.
Operating range
Min./max. height
35 - 1.050 mm
VDH 1000 Drilling unit
10
Drill diameter
8 - 40 mm
Carbide tipped drills
suitable
Thread tapping
M8 - M24
Feed
servo motor
Profile height measuring
included
Centre point marking
included
Spindle rpm (servo)
stepless 100 - 2.500 rpm
Lubrication
internal cooling air/oil
Holder
SK40
Automatic tool changer
VTC 5/40, 1 x 5 positions
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Voortman
drilling systems
V613 and V630
Drilling systems V613 and V630
The V630M and V630T are fitted with one vertical and two horizontal servo-controlled drilling units.
Therefore profiles can be drilled simultaneously in both flanges and in the web. With the rotating drilling
unit of the V613M and V613T profiles can be drilled vertically as well as horizontally. The drilling systems
can operate independently for long periods due to the automatic tool changers.
For the V630M and the V613M drilling systems, the positioning of a profile is carried out, by a machine
integrated feeder roll positioning system. The advantages of feeder rolls are high positioning speed,
processing of unlimited starting lengths, easily integrated into an existing production line and feeder
rolls require a minimum of floor space. For material positioning the V630T and the V613T are both
fitted with a feeder truck with a hydraulic gripper. The Voortman gripper can clamp various types of
profiles without manual setting. By adding an automatic unloading system for short products and off
cuts a combined drilling & sawing system can produce automatically for longer periods.
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Voortman
drilling systems
V613 and V630
Drilling systems V613 and V630
Combine with other systems for more production capacity
All drilling systems can be combined with a horizontal band sawing machine from the VB-range and
a hydraulic numbering machine. For an increased production capacity the sawing system and drilling
system can be split into separate connected lines. After sawing, the profiles will be transported with
cross transports into the drilling system automatically. For further automation of the pre-fabrication
process a Voortman shot blaster can be added to the production line. Therefore one operator can
centrally control all these machines for drilling, sawing and shot blasting.
Software
The software program “VACAM-Machine Edition” is installed on the control system. The control system
can be integrated in the company’s network, so that DSTV- and DSTV+-data can be directly downloaded,
from system files within the company database, to the drilling system.
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Product overview
drilling systems
V613/1000 (M or T)
Option
Operating range
VN 36 Numbering unit
Min./max. height
10 - 450 mm
Characters Min./max. width
60 - 1.050 mm
Capacity
400 kg/m
Max. positioning weight
9.000 kg
Machine weight
11.000 kg
1 x 36
V630/1000 (M or T)
Option
Operating range
VN 36 Numbering unit
Min./max. height
10 - 450 mm
Characters Character height x imprint 10 x 1 mm
Min./max. width
60 - 1.050 mm
Capacity
Capacity
400 kg/m
Max. positioning weight
9.000 kg
Machine weight
12.000 kg
10 ton
VD 40 Drilling unit
VD 40 Drilling units
V630/1250M
Option
Operating range
1 x 36
VN 36 Numbering unit
Min./max. height
10 - 600 mm
Characters Character height x imprint 10 x 1 mm
Min./max. width
60 - 1.250 mm
Character height x imprint 10 x 1 mm
Capacity
Capacity
1.100 kg/m
Capacity
Max. positioning weight
13.200 kg
Machine weight
14.000 kg
10 ton
VD 40 Drilling units
Drill diameter
8 - 40 mm
Drill diameter
8 - 40 mm
Drill diameter
8 - 40 mm
Carbide tipped drills
suitable
Carbide tipped drills
suitable
Carbide tipped drills
suitable
Thread tapping
M8 - M24
Thread tapping
M8 - M24
Thread tapping
M8 - M24
Feed and positioning
servo-motors
Feed and positioning
servo-motors
Feed and positioning
servo-motors
Profile height measuring
included
Profile height measuring
included
Profile height measuring
included
Profile width measuring
included
Profile width measuring
included
Profile width measuring
included
Centre point marking
included
Centre point marking
included
Centre point marking
included
Spindle rpm (servo)
stepless 100 - Spindle rpm (servo)
stepless 100 - Spindle rpm (servo)
stepless 100 - 2.500 rpm
2.500 rpm
2.500 rpm
Lubrication
internal cooling Lubrication
internal cooling Lubrication
internal cooling air/oil
air/oil
air/oil
Holder
SK40
Holder
SK40
Holder
SK40
Automatic tool changer
VTC 5/40,
Automatic tool changer
VTC 5/40,
Automatic tool changer
VTC 5/40,
2 x 5 positions
3 x 5 positions
3 x 5 positions
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1 x 36
10 ton
Voortman
band saws
VB-range
Band saws VB-range
Voortman has developed six models of band sawing machines. Five sawing machines are developed for
mitre cutting. The sixth is designed for straight cutting of profiles. The sawing machines are equipped
with a control system for the selection of the mitre angle and the automatic sawing cycle. The band
speed is frequency controlled and the feed rate is automatically controlled to suit the profile type and
size. Each sawing machine can also be combined with a drilling system for sawing and drilling in one
continuous process.
According to the steel fabricators needs Voortman can offer various positioning systems for the
transportation and measuring of the material. For example a length stop measuring system, a feeder
truck or feeder rolls positioning system. Each positioning system has its own specific characteristics.
A length stop measuring system is ideal for sawing a batch of profiles, a feeder truck enables the
system to operate independently for a considerable time and a system with feeder rolls is very fast and
> Voortman knows
flexible.
what the fabricator
Short product conveyor
wants, they have
This conveyor enables the system to run for a considerable time without operator. Short products and
off cuts are automatically removed by the system. As a result there is no need for the operator to take
not forgotten their
the short products manually from the saw.
grass roots as a
Software
fabricator
The control system can be integrated into the company’s network so that DSTV and DSTV+-data can
be directly downloaded to drive the sawing system, from system files within the company. The software
is also capable of the automatic control of the handling systems. Voortman handling systems are fitted
with several detectors enabling the automatic transport of beams from the infeed system through the
saw onto the outfeed cross transport.
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Product overview
band saws
VB600
VB750
Technical specifications
VB1050
Technical specifications
VB1050S
Technical specifications
VB1250
Technical specifications
VB1550
Technical specifications
Technical specifications
Saw capacity (h x w) 0°
450 x 620 mm
Saw capacity (h x w) 0°
450 x 750 mm
Saw capacity (h x w) 0°
500 x 1.130 mm
Saw capacity (h x w) 0°
500 x 1.130 mm
Saw capacity (h x w) 0°
600 x 1.250 mm
Saw capacity (h x w) 0°
600 x 1.550 mm
Saw capacity +/- 30°
450 x 500 mm
Saw capacity +/- 30°
450 x 620 mm
Saw capacity +/- 30°
500 x 925 mm
Blade size
67 x 1,6 mm
Saw capacity +/- 30°
600 x 1.000 mm
Saw capacity +/- 15°
600 x 1.470 mm
Saw capacity +/- 45°
450 x 380 mm
Saw capacity +/- 45°
450 x 480 mm
Saw capacity +/- 45°
500 x 725 mm
Machine weight
6.000 kg
Saw capacity +/- 45°
600 x 850 mm
Saw capacity +/- 30°
600 x 1.300 mm
Saw capacity +/- 60°
450 x 240 mm
Saw capacity +/- 60°
450 x 300 mm
Saw capacity +/- 60°
500 x 470 mm
Saw capacity +/- 60°
600 x 500 mm
Saw capacity +/- 45°
600 x 1.020 mm
Blade size
41 x 1,3 mm
Blade size
41 x 1,3 mm
Blade size
54 x 1,6 mm
Blade size
67 x 1,6 mm
Blade size
67 x 1,6 mm
Machine weight
5.500 kg
Machine weight
6.000 kg
Machine weight
8.500 kg
Machine weight
10.000 kg
Machine weight
11.000 kg
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Voortman
beam coping system
V806M
Beam coping system V806M
The V806M is a beam coping system with an universal six axis industrial
robot especially designed for cutting I-beams, H-beams, channels,
angles, rectangular tubes and flat-bars. The system is capable of
cutting in both flanges (from left and right side) and the web (from
above) of beams and can also carry out web and flange bevels.
For the automatic positioning of the profiles feeder rolls are fitted. The
V806M is equipped with a coping robot with an oxygen cutting unit. While
each beam deviates from his ideal dimensions the robot first performs
an automatic measurement cycle to measure the real beam dimensions.
The V806M coping system can be used as a single machine or can also
be integrated in a split system for sawing, drilling and coping.
> Voortman has the best Operating range
price and quality in
comparison with other
manufacturers’ systems
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Min./max. height
10 - 600 mm
Min./max. width
60 - 1.250 mm
Capacity
400 kg/m
Max. positioning weight
9.000 kg
Oxygen cutting unit
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Gas
acetylene/propane
Ignition
automatic
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Voortman
cambering machine
V2000
Cambering machine V2000
The V2000 is a horizontal cambering machine developed for cambering
steel profiles. The reaction beam of the cambering machine is provided
with two adjustable reaction points. Two motor-driven transport rolls carry
the profiles in the machine. The cambering machine is available in three
different sizes, an overview of each machine with their specifications are
displayed in the table below.
Technical specifications
V2000/800-5
Capacity
2.000 kN
Stroke
50 - 850 mm
Max. profile
UB 838 x 292 x 176
HEB600
Length reaction beam
5.000 mm
V2000/800-8
Capacity
2.000 kN
Stroke
50 - 850 mm
Max. profile
UB 914 x 305 x 253
HEB800
Length reaction beam
8.000 mm
V2000/1000-8
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Capacity
4.000 kN
Stroke
50 - 1.050 mm
Max. profile
UB 914 x 419 x 343
HEM1000
Length reaction beam
8.000 mm
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Flat steel
Flat steel
For the production of connection plates, braces and diagonal trusses Voortman has developed three
types of punching & shearing systems. Each of these machines is fitted with as standard an automatic
material infeed system, a hydraulic punching machine, a numbering unit and a mitre cutting flat steel
shear. This basic configuration can be extended with several modules such as an infeed cross transport,
an angle steel shear, a horizontal punching machine, a drilling unit, an automatic loading system and a
product sorting system.
The computer control of the V550-series is suitable to import DSTV-data. After this the program
carries out bar nesting. The computer control of the V550-series can be connected directly with the
company’s computer network.
Loading system and product sorting system
> Flat steel
A loading crane, with independently operated electro magnets, is used to place flat steel from stock
Punching, shearing,
onto the drag-chain transverse transport. The crane also has the possibility to return off cuts back to
stock. Using the loading system, the punching and shearing system can operate independently for a
loading, sorting and
considerable time. A product sorting system can be used to divide products beforehand into different
selected material bins.
storing
Stock systems
The Voortman stock systems are developed for storing long materials in storage bins. Directly at the
outfeed station of the stock system, a processing machine can be placed typically a punch/shear line or
a sawing system. So when material is required a bin can be automatically taken from the stock system
and will be available at the right position adjacent to the infeed of the processing machine.
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Voortman
punching and shearing
V550
Punching and shearing
For the infeed of different types of steel bars the V550 systems are
provided with a roller conveyer with drag-chain cross transverse transport
(option) and a bar positioning system. The cross transport can be used
as a buffer zone for trade lengths. This material is traversed onto the
roller conveyor one at a time. The positioning system accurately positions
the material into the system by using a pneumatic material gripper and
a detector.
The punching tools have a long life as a result of the design of the very
stiff O-frame, which is used as the basis of the vertical hydraulic punching
machine. The hydraulic clamping unit mounted on the punch, clamps the
top of the material to avoid bending.
To mark every single product each punching & shearing system is
provided with a hydraulic numbering unit, which is fitted with either one
or four discs.
For cutting the products to length the V550 is fitted with a flat steel shear and an angle steel shear
(option). The shears are provided with a hydraulic clamping unit, which results in a good quality cut. For
cutting mitre angles the flat steel shear is mounted on a rotating frame. To punch holes in both flanges
a hydraulic horizontal punching machine can also be added to the system.
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Product overview
punching and shearing
V550-1
Options
Operating range
V550-4
Options
VHS 2400 Angle steel shear
Operating range
Flat steel
50 x 5 - 500 x
Capacity
2.400 kN
Flat steel
50 x 5 - 500 x
VHS 2400 Angle steel shear
Capacity
2.400 kN
25 mm
Width / material
200 x 200 mm / 25 mm
Width / material
200 x 200 mm / Angle steel
50 x 50 x 5 - 200
thickness
16 mm
Angle steel
50 x 50 x 5 - 200
thickness
16 mm
x 200 x 16 mm
x 200 x 16 mm
VPH 600 Horizontal punching machine
VPE 1000 Punching machine
VPO 1000 Punching machine
Capacity
1.000 kN
Capacity
1.000 kN
Punch Ø / material
31 mm / 25 mm Punch Ø / material
57 mm / 15 mm thickness
31 mm / 25 mm
Number of punches
4
thickness
Number of punches
1
Capacity
600 kN
Punch Ø / material
31 mm / 16 mm
thickness
Number of punches
1
VD 40 Vertical drilling unit
VPS 2200 Flat steel shear
Capacity
VPS 2200 Flat steel shear
2.200 kN
Capacity
2.200 kN
Drill diameter
8 - 40 mm
Carbide tipped drills
suitable
Thread tapping
M8 - M24
Width / material thickness 500 mm / 25 mm
Width / material thickness 500 mm / 25 mm
Feed and positioning
servo-motors
Mitre shearing
Mitre shearing
Centre point marking
included
Spindle rpm (servo)
stepless 100 - 2.500 rpm
Lubrication
internal cooling air/oil
Holder
SK40
Automatic tool changer
VTC 5/40,
2 x 5 positions
+/- 45°
VNI 1/36 Numbering unit
Characters
+/- 45°
VNI 1/36 Numbering unit
1 x 36
Characters
Character height x imprint 10 x 1 mm
1 x 36
Character height x imprint 10 x 1 mm
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Product overview
punching and shearing
V550-10
Product overview
loading and sorting
Options
Operating range
VHS 2400 Angle steel shear
Flat steel
50 x 5 - 500 x
Capacity
2.400 kN
25 mm
Width / material
200 x 200 mm / Angle steel
50 x 50 x 5 - 200
thickness
16 mm
x 200 x 16 mm
VPH 600 Horizontal punching machine
VP 10 Punching machine
Capacity
1.000 kN
Punch Ø / material
57 mm / 15 mm thickness
31 mm / 25 mm
Number of punches
10
Number of dies
20
Capacity
600 kN
Punch Ø / material
31 mm / 16 mm
thickness
Number of punches
1
VD 40 Vertical drilling unit
Drill diameter
8 - 40 mm
Carbide tipped drills
suitable
Thread tapping
Product overview
stock systems
Loading crane
Product sorting system
Stock system V3000
Stock system V3100
With the automatic loading system the V550
To automate the production of connection plates
The V3000 is a stock system that is provided
The V3100 is a semi automatic stock system
can be feed automatically for a considerable
a product sorting system can be positioned at
with several material bins, each bin has a
that is provided with seven bins each with a
time. This loading system is suitable for
the outfeed side of the V550. After cutting the
capacity of 3.000 kg. By using the maximum
capacity of 10.000 kg. Each bin is motor driven
automatic loading of the infeed cross transport
plates are transported in the length direction on
available building height, it is possible to store
to transport the bin out of the base frame.
with flat steel. Flat steel will be placed side by side
a belt conveyor and then pushed to the right or
large quantity of material on a small floor
in a flat steel stock on the floor or in the stock
left side by pneumatic pushers into a selected
space. The bins are placed automatically on
system. Above this stock runs a crane provided
product bin. The operator can select the required
outfeed stations, so that the material can
with several electrically operated magnets. This
bin based on phase, project or product. Or simply
be taken out at ergonomic working height.
crane is used to place the flat steel onto the
use the system as high outfeed capacity during
drag-chain transverse transport.
an automatic run.
Specifications
Height
6.250 mm *
M8 - M24
(with 30 bins)
Feed and positioning
servo-motors
Length
7.700 mm
Width / material thickness 500 mm / 25 mm
Centre point marking
included
Width
4.100 mm
Mitre shearing
Spindle rpm (servo)
stepless 100 - 2.500 rpm
Lubrication
internal cooling Bins
air/oil
Number
30
Holder
SK40
Capacity
3.000 kg / bin
Automatic tool changer
VTC 5/40,
Length inside
6.500 mm
2 x 5 positions
Width inside
520 mm
Height inside
240 mm
VPS 2200 Flat steel shear
Capacity
2.200 kN
+/- 45°
VN 4/36 Numbering unit
Characters
4 x 36
Character height x imprint 10 x 1 mm
* Depending on number of bins
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Specifications
Height
2.600 mm
Length
7.200 mm
Width
5.500 mm
Bins
Number
7
Capacity
10.000 kg / bin
Length inside
6.300 mm
Width inside
2.320 mm
Height inside
170 mm
Angle steel
Angle steel
The V505 has two variations available and is normally used for the manufacture of diagonal trusses,
braces and clip angles.
The machine is fitted with a feeder roll positioning system. The input of products can be carried out
manually or imported (DSTV-files) on the computer control system of the machine and nested into
bars. During this bar nesting, the program carries out a length optimization. It is also possible to read
in optimized nested bars. The computer control of the V505 can be connected with the company’s
network.
> With Voortman our
> Angle steel
production costs
Punching and
are reduced by 75% and shearing
our productivity is
increased by 50%
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Voortman
punching and shearing
V505
Punching and shearing
V505-1
The V505-1 is the basic execution of the V505-series. For automatically positioning of angle profiles the
machine is equipped with feeder rolls. The features of this measuring system include a high positioning
speed and an unlimited processed length. The machine is fitted with a pair of punching units, one for
each leg of the angle, each with a single punch. The punching units are provided with a quick-change
adapter, so the punch tools can be changed quickly.
V505-3
Due to both punching units of the V505-3 being fitted with a triple punch station this angle line is a very
flexible system. For the positioning of angle steel the V505-3 is, just like the V505-1, executed with a
measuring system with feeder rolls. The features of this measuring system include a high positioning
speed and an unlimited processed length.
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Product overview
punching and shearing
V505-2
V505-3
Operating range
Operating range
Angle steel
min. 50 x 50 x 4 mm
Angle steel
min. 50 x 50 x 4 mm
max. 150 x 150 x 16 mm
max. 200 x 200 x 16 mm
Flat steel
min. 80 x 8 mm
Flat steel
min. 80 x 8 mm
max. 150 x 15 mm
max. 200 x 15 mm
VPC 650/1 Punching machine
VPC 800/3 Punching machine
Capacity
650 kN
Capacity
800 kN
Number of punching machines
2
Number of punching machines
2
Number of punch tools each machine1 / 2
Number of punch tools each machine3
Punch Ø / material thickness
Punch Ø / material thickness
31 mm / 16 mm
VHS 2400 Angle steel shear
31 mm / 16 mm
VHS 2400 Angle steel shear
Capacity
2.400 kN
Capacity
2.400 kN
Width / material thickness
150 x 150 mm / 16 mm
Width / material thickness
200 x 200 mm / 16 mm
Options
Options
VN 1/36 Numbering unit
VN 1/36 Numbering unit
Characters
1 x 36
Characters
1 x 36
Character height x imprint
10 x 1 mm
Character height x imprint
10 x 1 mm
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Plates
Plates
For the fabrication of steel plates Voortman offers three types of machines. The V70 for stamping
marks or codes in steel plates and fittings and the V200 and V250 to provide heavy steel plates
automatically with drilled or punched holes, thread tapping and marking.
V250
The V250 plate punching system is a CNC-controlled processing machine consisting of a hydraulic
triple punching machine and a X-Y table with hydraulic material clamping. A vertical servo-controlled
drilling unit, an automatic tool changer, a numbering unit and a deburring unit can be added to the
machine as an additional extra. With the drilling unit, steel plates can be provided with holes, which
cannot be punched, due to the material thickness restrictions. The computer control is suitable for the
import of DSTV-data.
> Plates
Punching, drilling
V200
The V200 plate drilling system consists of a vertical servo-controlled drilling unit and a X-Y table. With
and numbering
the V200, steel plates, pre-cut to a certain dimension, are automatically provided with holes, thread
taps and countre sinking. The X-Y table has a double hydraulic material clamping system. Automatic
tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra.
With the deburring unit the drilled holes will be deburred automatically from the bottom. The computer
control is suitable for the import of DSTV-data.
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Voortman
plate punching system
V250
Plate punching system V250
Operating range
Length
max. 1.400 mm *
Width
max. 1.000 mm
VPC 1000 Punching machine
Capacity
1.000 kN
Punch Ø / material thickness
31 mm / 25 mm
Number of punches
3
Options
VD 40 Drilling unit
Drill diameter
8 - 40 mm
Carbide tipped drills
suitable
Thread tapping
M8 - M24
Feed and positioning
servo-motors
Centre point marking
included
Spindle rpm (servo)
stepless 100 - 2.500 rpm
Lubrication
internal cooling air/oil
Holder
SK40
Automatic tool changer
VTC 8/40, 8 positions
VN 1/16 Numbering unit
Characters
1 x 16
Character height x imprint
10 x 1 mm
* Longer lengths possible by automatic repositioning
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Product overview
plates
Plate drilling system V200
Option
Operating range
VN 1/16 Numbering unit
Numbering unit V70
Machine to provide connection plates of steel
Length
max. 1.400 mm *
Characters
1 x 16
Width
max. 1.000 mm
Character height x imprint 10 x 1 mm
structures with identification numbers. The code
will be stamped hydraulically in the material in
one movement. Even after galvanizing or coating
VD 40 Drilling unit
of the steel the numbers are still visible.
Drill diameter
8 - 40 mm
Carbide tipped drills
suitable
Thread tapping
M8 - M24
Feed and positioning
servo-motors
Operating range
Centre point marking
included
Discs / characters
Spindle rpm (servo)
stepless 100 -
Character height x imprint 10 x 1 mm
2.500 rpm
Lubrication
internal cooling
air/oil
Holder
SK40
Automatic tool changer
VTC 8/40, 8
positions (option)
* Longer lengths possible by automatic repositioning
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4/6 x 10
Voortman
shot blasters
Shot blasters VSB1500 and VSB2500
The VSB1500 and VSB2500 are designed for the automatic surface preparation of beams, flat bars,
angles and plates.
The machines are suitable to work as a “stand alone” shot blasting machine with roller conveyors and
liftable cross transports on the infeed and outfeed side. The 15kW heavy duty shot blast turbines
guarantee a high throughput speed which means that the Voortman VSB blasters are perfectly suited
for integrating into a Voortman automated beam production line. One operator can control centrally this
pre-fabrication production line. The control is user friendly due the pre-programmed blasting programs,
automatic starting cycle and many automatic functions.
The material detection device on the infeed side of the machine ensures that the abrasive dosage
valves are opened and closed at the right moment, which prevents unnecessary wear to the machine.
> Shot blasting
The blasting cabinet is composed of 8 mm thick manganese steel with 10 mm thick exchangeable wear
Automatic surface
strips of manganese steel. The shot blasting turbines are place perpendicular to the material to be
blasted and are fitted with a mechanical pre-acceleration of the abrasive.
preparation and
cleaning of beams,
flats and plates
The shot blasters are provided with a powered brush and a blow-off unit. The brush is automatically
adjusted to the height of the material being shot blasted and removes the abrasive immediately after
blasting.
The abrasive will be collected at the bottom of the blasting cabinet. The abrasive is returned to the
abrasive container via a screw conveyor and a bucket elevator. A central automatic extraction unit with
six ultra web filter cartridges to remove the dust from the extracted air are situated on top of the shot
blasting machine.
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Product overview
shot blasters
VSB1500 and VSB2500
VSB1500
VSB2500
Specifications
Specifications
Entrance dimension
1.600 x 600 mm
Entrance dimension
2.600 x 600 mm
Turbines
4
Turbines
6
Power per turbine
15 kW
Power per turbine
15 kW
Turbine diameter
380 mm
Turbine diameter
380 mm
Capacity
1.100 kg/m
Capacity
1.100 kg/m
Passage speed range
0,7 - 10 m/min.
Passage speed range
0,7 - 10 m/min.
Filter cartridges
6 pcs.
Filter cartridges
8 pcs.
Capacity abrasive container 800 litres
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Capacity abrasive container 1.000 litres
Voortman
Parts and consumables
> Voortman produces
the most modern
Parts and consumables
Using the correct tools and lubricants is of great importance for the lifetime of your machine and
and state-of-the-art
helps to maximize production and minimize downtimes.
equipment for the
In our large fully stocked warehouse we have all the consumables for our own build machines and
manufacturers of
steel constructions
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other brands in stock. In this way we can guarantee favourable prices and fast delivery.
An additional advantage is that we, thanks to our experience of many years, exactly know which tools
can be used best for each machine type.
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Voortman
Voortman United Kingdom Ltd.
P.O. Box 87
Unit 5 Mercian Park
7460 AB Rijssen
Felspar Road, Amington
Ozonstraat 1
Tamworth (Staffordshire)
7463 PK Rijssen
B77 4DP
The Netherlands
United Kingdom
(t) +31 (0)548 536 373
(t) +44 (0)1827 633 00
(f) +31 (0)548 536 374
(f) +44 (0)1827 655 65
(e) [email protected]
(e) [email protected]
(w) www.voortman.net
(w) www.voortman.co.uk
Voortman Deutschland GmbH
Voortman Russia Ro.
Tümplinger Straße
Office 309
Postfach 21
120 Moskovsky Prospect
07774 Camburg
Saint Petersburg, 196084
Deutschland
Russia
(t) +49 (0)36421 355 33
(t) +7 812 331 509 8
(f) +49 (0)36421 714 24
(f) +7 812 331 509 9
(e) [email protected]
(e) [email protected]
(w) www.voortman.net
(w) www.voortman.ru
Voortman USA Corporation
Voortman South East Asia
Unit F
58 Wuduru Road
450 South Spruce st.
4130 Cornubia, Queensland
Manteno IL-60950 USA
Australia
(t) +1 (0)815 468 6300
(t) +61 (0)7 320 667 28
(f) +1 (0)815 468 6333
(f) +61 (0)7 320 667 29
(e) [email protected]
(e) [email protected]
(w) www.voortmancorp.com
(w) www.voortman.net
Voortman de Portugal Lda.
Voortman Poland S.p. z o.o.
Avenida Severiano Falcão, S/N
Ul. Niepołomicka 37
P-2685-380 PRIOR VELHO
71-018 Szczecin
Portugal
Poland
(t) +351 (0)96 345 9009
(t) +48 (0)601 701 481
(f) +351 (0)21 941 5408
(f) -
(e) [email protected]
(e) [email protected]
(w) www.voortman.net
(w) www.voortman.net
a v o o r t m a n s t e e l g r o u p c o m pa n y