Voortman product range overview
Transcription
Voortman product range overview
Voortman product range overview > Optimisation of structural steel fabrication production processes Voortman Introduction Voortman understands your company requirements! Since our inception we have been active in the steel construction industry. As a result we have unrivalled knowledge of the industry, understanding all the needs and requirements of you as customers. For more than 40 years we have been constantly developing the design and delivery of our machinery range for the structural steel fabricator and the steel processing industry alike. Voortman’s background is not only in the design and delivery of machinery but also in the steel construction industry, having our own structural steel fabrication companies within the group. Due to our in depth knowledge of both sides of the industry, knowing what is important for the structural steel industry has enabled us to design and develop our equipment range to suit many requirements of fabricators and stockholders alike. Furthermore, we have not just focused on the machinery, but on the total concept, including the control and handling of the material. The result is that our clients are more able to control their production process, increasing output, improving quality and reducing costs. Our close involvement with the steel processing sector is very important for us, not only this we constantly strive to provide products of the highest technology and quality. To achieve this, we make use of latest manufacturing techniques and the sole use of components of well-established brands, which can be acquired throughout the world. Thanks to our close links with the steel processing industry coupled with our innovative policy of constant and new developments inextricably linked with our excellent service, we have been, nationally as well as internationally, been very successful for nearly forty years. Also for the future it will be very important for us to keep innovating and at the leading edge of technology, and literally as well as figuratively be close to our customers. 2 3 Voortman Table of contents page Introduction 3 Why choose Voortman 6 Beams Drilling system V600 11 Drilling system V613 and V630 13 Band saws VB-range 21 Beam coping system V806M 27 Cambering machine V2000 29 Flat steel > Thanks to Voortman our production has increased by 50% in less than 12 months! Punching and shearing V550 33 Loading and sorting 37 Stock systems V3000 and V3100 38 Angles Punching and shearing V505 43 Plates Plate punching system V250 49 Drilling system V200 50 Numbering unit V70 51 Shot blasters 4 Shot blasters VSB1500 and VSB2500 53 Parts and consumables 57 5 Voortman Online service Voortman is the best choice A remarkable aspect of our service is our online service applications; by Why choose for Voortman? There are many different reasons why our customers choose Voortman, but most of the time our state- applying modern communication technologies we are capable of locating a failure and eventually remedy it from our service department remotely. of-the-art innovation and our excellent service are two of the main reasons. Contact will be made with the machine control with the help of an Internet connection, for a visual connection a web cam will be provided with the Constant innovation To remain as one of the major suppliers in our market it is necessary to innovate constantly. Only with this innovative approach it is possible to develop the best techniques and produce machines of the highest quality. Innovation comes by way of listening carefully to our customers and by following the machine for interfacing with the operator. If the problem cannot be solved by telephone or online a service engineer will arrive at the customers site within 24 hours to solve the problem. latest developments in the steel construction industry as well as in the machine building industry. In this way we are able to introduce revolutionary ideas on a regular basis, this innovation also shows up by our Worldwide Voortman machinery can be found throughout the world, in order to constant improvements to our existing systems. deliver these optimum service levels we have subsidiaries in: United Kingdom, Australia, USA, The Netherlands, Germany and Russia. Due to Outstanding service Apart from the high innovation level of our machines, Voortman is also characterized by our outstanding service recognising that the sale of a machine is only the start of our customer relationship. This this we are always close to our customers and when a fast response is required we are able to take action immediately. service starts with a detailed operator training and maintenance techniques. Reliability, speed and continuity come to the forefront when a machine is well maintained. To achieve this we offer all our users preventative maintenance contracts for their machines, carried out and maintained by our own Continuity With our favourable price and quality Voortman has been able to grow very strong, and in a relatively short term on the international market with many customers in different continents of the world service engineers. selecting Voortman and our machinery. By putting our basic principles reliability, speed and continuity Quick delivery of tools and spare parts are also part of our extensive service. Due to the fact that we only use components of well-established suppliers in our machinery, these can be acquired very fast to the fore and by constant innovations Voortman continues the development of the last years and remains as the major supplier to the steel construction industry. throughout the world. The spare parts, consumables and tools can be delivered from stock from any of our subsidiaries. 6 7 Beams > Beams Drilling, sawing, Beams coping and For the processing of profiles Voortman has a large range of machines in the delivery program. For cambering steel construction companies, steel stockholders as well as other steel processing companies we can deliver the perfect processing machinery for your needs. The V600 drilling system has the drilling unit horizontally mounted in a drilling cabin, which is moved along the drilling table. With the V613 and V630 the drilling system is lined up at a fixed position and the beams are transported by feed conveyors into the drilling system. These drilling systems can be combined with a Voortman sawing machine, a Voortman beam coping system and a Voortman shot blaster. After the beam is provided with the desired hole pattern it can be cambered quickly and accurately on the Voortman V2000 cambering machine. 8 9 Voortman drilling systems V600 Drilling system V600 The V600 drilling system with a horizontal servo-controlled drilling unit that is suitable for structural steel fabricators with a limited floor space. The operator loads the drilling table with several profiles behind each other, after which the horizontal drilling unit provides one or more profiles with the programmed hole pattern. By drilling holes through both flanges/ sides or by rotating a profile it is possible to drill the material on all sides. Besides drilling the machine can also carry out thread tapping. A vertical hydraulic clamp, which clamps the product to the table during drilling, is fixed at the front of the drilling cabin. For tool changing, the drilling unit is provided with an automatic toolchanger. After replacing a drill the length of the new tool is automatically measured and before starting the drilling process the web and flange height will be measured automatically. The holes in the flanges can be positioned with regard to the centre of the measured flange height or the actual web height. Operating range Min./max. height 35 - 1.050 mm VDH 1000 Drilling unit 10 Drill diameter 8 - 40 mm Carbide tipped drills suitable Thread tapping M8 - M24 Feed servo motor Profile height measuring included Centre point marking included Spindle rpm (servo) stepless 100 - 2.500 rpm Lubrication internal cooling air/oil Holder SK40 Automatic tool changer VTC 5/40, 1 x 5 positions 11 Voortman drilling systems V613 and V630 Drilling systems V613 and V630 The V630M and V630T are fitted with one vertical and two horizontal servo-controlled drilling units. Therefore profiles can be drilled simultaneously in both flanges and in the web. With the rotating drilling unit of the V613M and V613T profiles can be drilled vertically as well as horizontally. The drilling systems can operate independently for long periods due to the automatic tool changers. For the V630M and the V613M drilling systems, the positioning of a profile is carried out, by a machine integrated feeder roll positioning system. The advantages of feeder rolls are high positioning speed, processing of unlimited starting lengths, easily integrated into an existing production line and feeder rolls require a minimum of floor space. For material positioning the V630T and the V613T are both fitted with a feeder truck with a hydraulic gripper. The Voortman gripper can clamp various types of profiles without manual setting. By adding an automatic unloading system for short products and off cuts a combined drilling & sawing system can produce automatically for longer periods. 12 13 Voortman drilling systems V613 and V630 Drilling systems V613 and V630 Combine with other systems for more production capacity All drilling systems can be combined with a horizontal band sawing machine from the VB-range and a hydraulic numbering machine. For an increased production capacity the sawing system and drilling system can be split into separate connected lines. After sawing, the profiles will be transported with cross transports into the drilling system automatically. For further automation of the pre-fabrication process a Voortman shot blaster can be added to the production line. Therefore one operator can centrally control all these machines for drilling, sawing and shot blasting. Software The software program “VACAM-Machine Edition” is installed on the control system. The control system can be integrated in the company’s network, so that DSTV- and DSTV+-data can be directly downloaded, from system files within the company database, to the drilling system. 14 15 Product overview drilling systems V613/1000 (M or T) Option Operating range VN 36 Numbering unit Min./max. height 10 - 450 mm Characters Min./max. width 60 - 1.050 mm Capacity 400 kg/m Max. positioning weight 9.000 kg Machine weight 11.000 kg 1 x 36 V630/1000 (M or T) Option Operating range VN 36 Numbering unit Min./max. height 10 - 450 mm Characters Character height x imprint 10 x 1 mm Min./max. width 60 - 1.050 mm Capacity Capacity 400 kg/m Max. positioning weight 9.000 kg Machine weight 12.000 kg 10 ton VD 40 Drilling unit VD 40 Drilling units V630/1250M Option Operating range 1 x 36 VN 36 Numbering unit Min./max. height 10 - 600 mm Characters Character height x imprint 10 x 1 mm Min./max. width 60 - 1.250 mm Character height x imprint 10 x 1 mm Capacity Capacity 1.100 kg/m Capacity Max. positioning weight 13.200 kg Machine weight 14.000 kg 10 ton VD 40 Drilling units Drill diameter 8 - 40 mm Drill diameter 8 - 40 mm Drill diameter 8 - 40 mm Carbide tipped drills suitable Carbide tipped drills suitable Carbide tipped drills suitable Thread tapping M8 - M24 Thread tapping M8 - M24 Thread tapping M8 - M24 Feed and positioning servo-motors Feed and positioning servo-motors Feed and positioning servo-motors Profile height measuring included Profile height measuring included Profile height measuring included Profile width measuring included Profile width measuring included Profile width measuring included Centre point marking included Centre point marking included Centre point marking included Spindle rpm (servo) stepless 100 - Spindle rpm (servo) stepless 100 - Spindle rpm (servo) stepless 100 - 2.500 rpm 2.500 rpm 2.500 rpm Lubrication internal cooling Lubrication internal cooling Lubrication internal cooling air/oil air/oil air/oil Holder SK40 Holder SK40 Holder SK40 Automatic tool changer VTC 5/40, Automatic tool changer VTC 5/40, Automatic tool changer VTC 5/40, 2 x 5 positions 3 x 5 positions 3 x 5 positions 16 17 18 1 x 36 10 ton Voortman band saws VB-range Band saws VB-range Voortman has developed six models of band sawing machines. Five sawing machines are developed for mitre cutting. The sixth is designed for straight cutting of profiles. The sawing machines are equipped with a control system for the selection of the mitre angle and the automatic sawing cycle. The band speed is frequency controlled and the feed rate is automatically controlled to suit the profile type and size. Each sawing machine can also be combined with a drilling system for sawing and drilling in one continuous process. According to the steel fabricators needs Voortman can offer various positioning systems for the transportation and measuring of the material. For example a length stop measuring system, a feeder truck or feeder rolls positioning system. Each positioning system has its own specific characteristics. A length stop measuring system is ideal for sawing a batch of profiles, a feeder truck enables the system to operate independently for a considerable time and a system with feeder rolls is very fast and > Voortman knows flexible. what the fabricator Short product conveyor wants, they have This conveyor enables the system to run for a considerable time without operator. Short products and off cuts are automatically removed by the system. As a result there is no need for the operator to take not forgotten their the short products manually from the saw. grass roots as a Software fabricator The control system can be integrated into the company’s network so that DSTV and DSTV+-data can be directly downloaded to drive the sawing system, from system files within the company. The software is also capable of the automatic control of the handling systems. Voortman handling systems are fitted with several detectors enabling the automatic transport of beams from the infeed system through the saw onto the outfeed cross transport. 19 20 21 Product overview band saws VB600 VB750 Technical specifications VB1050 Technical specifications VB1050S Technical specifications VB1250 Technical specifications VB1550 Technical specifications Technical specifications Saw capacity (h x w) 0° 450 x 620 mm Saw capacity (h x w) 0° 450 x 750 mm Saw capacity (h x w) 0° 500 x 1.130 mm Saw capacity (h x w) 0° 500 x 1.130 mm Saw capacity (h x w) 0° 600 x 1.250 mm Saw capacity (h x w) 0° 600 x 1.550 mm Saw capacity +/- 30° 450 x 500 mm Saw capacity +/- 30° 450 x 620 mm Saw capacity +/- 30° 500 x 925 mm Blade size 67 x 1,6 mm Saw capacity +/- 30° 600 x 1.000 mm Saw capacity +/- 15° 600 x 1.470 mm Saw capacity +/- 45° 450 x 380 mm Saw capacity +/- 45° 450 x 480 mm Saw capacity +/- 45° 500 x 725 mm Machine weight 6.000 kg Saw capacity +/- 45° 600 x 850 mm Saw capacity +/- 30° 600 x 1.300 mm Saw capacity +/- 60° 450 x 240 mm Saw capacity +/- 60° 450 x 300 mm Saw capacity +/- 60° 500 x 470 mm Saw capacity +/- 60° 600 x 500 mm Saw capacity +/- 45° 600 x 1.020 mm Blade size 41 x 1,3 mm Blade size 41 x 1,3 mm Blade size 54 x 1,6 mm Blade size 67 x 1,6 mm Blade size 67 x 1,6 mm Machine weight 5.500 kg Machine weight 6.000 kg Machine weight 8.500 kg Machine weight 10.000 kg Machine weight 11.000 kg 22 23 24 Voortman beam coping system V806M Beam coping system V806M The V806M is a beam coping system with an universal six axis industrial robot especially designed for cutting I-beams, H-beams, channels, angles, rectangular tubes and flat-bars. The system is capable of cutting in both flanges (from left and right side) and the web (from above) of beams and can also carry out web and flange bevels. For the automatic positioning of the profiles feeder rolls are fitted. The V806M is equipped with a coping robot with an oxygen cutting unit. While each beam deviates from his ideal dimensions the robot first performs an automatic measurement cycle to measure the real beam dimensions. The V806M coping system can be used as a single machine or can also be integrated in a split system for sawing, drilling and coping. > Voortman has the best Operating range price and quality in comparison with other manufacturers’ systems 25 Min./max. height 10 - 600 mm Min./max. width 60 - 1.250 mm Capacity 400 kg/m Max. positioning weight 9.000 kg Oxygen cutting unit 26 Gas acetylene/propane Ignition automatic 27 Voortman cambering machine V2000 Cambering machine V2000 The V2000 is a horizontal cambering machine developed for cambering steel profiles. The reaction beam of the cambering machine is provided with two adjustable reaction points. Two motor-driven transport rolls carry the profiles in the machine. The cambering machine is available in three different sizes, an overview of each machine with their specifications are displayed in the table below. Technical specifications V2000/800-5 Capacity 2.000 kN Stroke 50 - 850 mm Max. profile UB 838 x 292 x 176 HEB600 Length reaction beam 5.000 mm V2000/800-8 Capacity 2.000 kN Stroke 50 - 850 mm Max. profile UB 914 x 305 x 253 HEB800 Length reaction beam 8.000 mm V2000/1000-8 28 Capacity 4.000 kN Stroke 50 - 1.050 mm Max. profile UB 914 x 419 x 343 HEM1000 Length reaction beam 8.000 mm 29 Flat steel Flat steel For the production of connection plates, braces and diagonal trusses Voortman has developed three types of punching & shearing systems. Each of these machines is fitted with as standard an automatic material infeed system, a hydraulic punching machine, a numbering unit and a mitre cutting flat steel shear. This basic configuration can be extended with several modules such as an infeed cross transport, an angle steel shear, a horizontal punching machine, a drilling unit, an automatic loading system and a product sorting system. The computer control of the V550-series is suitable to import DSTV-data. After this the program carries out bar nesting. The computer control of the V550-series can be connected directly with the company’s computer network. Loading system and product sorting system > Flat steel A loading crane, with independently operated electro magnets, is used to place flat steel from stock Punching, shearing, onto the drag-chain transverse transport. The crane also has the possibility to return off cuts back to stock. Using the loading system, the punching and shearing system can operate independently for a loading, sorting and considerable time. A product sorting system can be used to divide products beforehand into different selected material bins. storing Stock systems The Voortman stock systems are developed for storing long materials in storage bins. Directly at the outfeed station of the stock system, a processing machine can be placed typically a punch/shear line or a sawing system. So when material is required a bin can be automatically taken from the stock system and will be available at the right position adjacent to the infeed of the processing machine. 30 31 Voortman punching and shearing V550 Punching and shearing For the infeed of different types of steel bars the V550 systems are provided with a roller conveyer with drag-chain cross transverse transport (option) and a bar positioning system. The cross transport can be used as a buffer zone for trade lengths. This material is traversed onto the roller conveyor one at a time. The positioning system accurately positions the material into the system by using a pneumatic material gripper and a detector. The punching tools have a long life as a result of the design of the very stiff O-frame, which is used as the basis of the vertical hydraulic punching machine. The hydraulic clamping unit mounted on the punch, clamps the top of the material to avoid bending. To mark every single product each punching & shearing system is provided with a hydraulic numbering unit, which is fitted with either one or four discs. For cutting the products to length the V550 is fitted with a flat steel shear and an angle steel shear (option). The shears are provided with a hydraulic clamping unit, which results in a good quality cut. For cutting mitre angles the flat steel shear is mounted on a rotating frame. To punch holes in both flanges a hydraulic horizontal punching machine can also be added to the system. 32 33 Product overview punching and shearing V550-1 Options Operating range V550-4 Options VHS 2400 Angle steel shear Operating range Flat steel 50 x 5 - 500 x Capacity 2.400 kN Flat steel 50 x 5 - 500 x VHS 2400 Angle steel shear Capacity 2.400 kN 25 mm Width / material 200 x 200 mm / 25 mm Width / material 200 x 200 mm / Angle steel 50 x 50 x 5 - 200 thickness 16 mm Angle steel 50 x 50 x 5 - 200 thickness 16 mm x 200 x 16 mm x 200 x 16 mm VPH 600 Horizontal punching machine VPE 1000 Punching machine VPO 1000 Punching machine Capacity 1.000 kN Capacity 1.000 kN Punch Ø / material 31 mm / 25 mm Punch Ø / material 57 mm / 15 mm thickness 31 mm / 25 mm Number of punches 4 thickness Number of punches 1 Capacity 600 kN Punch Ø / material 31 mm / 16 mm thickness Number of punches 1 VD 40 Vertical drilling unit VPS 2200 Flat steel shear Capacity VPS 2200 Flat steel shear 2.200 kN Capacity 2.200 kN Drill diameter 8 - 40 mm Carbide tipped drills suitable Thread tapping M8 - M24 Width / material thickness 500 mm / 25 mm Width / material thickness 500 mm / 25 mm Feed and positioning servo-motors Mitre shearing Mitre shearing Centre point marking included Spindle rpm (servo) stepless 100 - 2.500 rpm Lubrication internal cooling air/oil Holder SK40 Automatic tool changer VTC 5/40, 2 x 5 positions +/- 45° VNI 1/36 Numbering unit Characters +/- 45° VNI 1/36 Numbering unit 1 x 36 Characters Character height x imprint 10 x 1 mm 1 x 36 Character height x imprint 10 x 1 mm 34 35 Product overview punching and shearing V550-10 Product overview loading and sorting Options Operating range VHS 2400 Angle steel shear Flat steel 50 x 5 - 500 x Capacity 2.400 kN 25 mm Width / material 200 x 200 mm / Angle steel 50 x 50 x 5 - 200 thickness 16 mm x 200 x 16 mm VPH 600 Horizontal punching machine VP 10 Punching machine Capacity 1.000 kN Punch Ø / material 57 mm / 15 mm thickness 31 mm / 25 mm Number of punches 10 Number of dies 20 Capacity 600 kN Punch Ø / material 31 mm / 16 mm thickness Number of punches 1 VD 40 Vertical drilling unit Drill diameter 8 - 40 mm Carbide tipped drills suitable Thread tapping Product overview stock systems Loading crane Product sorting system Stock system V3000 Stock system V3100 With the automatic loading system the V550 To automate the production of connection plates The V3000 is a stock system that is provided The V3100 is a semi automatic stock system can be feed automatically for a considerable a product sorting system can be positioned at with several material bins, each bin has a that is provided with seven bins each with a time. This loading system is suitable for the outfeed side of the V550. After cutting the capacity of 3.000 kg. By using the maximum capacity of 10.000 kg. Each bin is motor driven automatic loading of the infeed cross transport plates are transported in the length direction on available building height, it is possible to store to transport the bin out of the base frame. with flat steel. Flat steel will be placed side by side a belt conveyor and then pushed to the right or large quantity of material on a small floor in a flat steel stock on the floor or in the stock left side by pneumatic pushers into a selected space. The bins are placed automatically on system. Above this stock runs a crane provided product bin. The operator can select the required outfeed stations, so that the material can with several electrically operated magnets. This bin based on phase, project or product. Or simply be taken out at ergonomic working height. crane is used to place the flat steel onto the use the system as high outfeed capacity during drag-chain transverse transport. an automatic run. Specifications Height 6.250 mm * M8 - M24 (with 30 bins) Feed and positioning servo-motors Length 7.700 mm Width / material thickness 500 mm / 25 mm Centre point marking included Width 4.100 mm Mitre shearing Spindle rpm (servo) stepless 100 - 2.500 rpm Lubrication internal cooling Bins air/oil Number 30 Holder SK40 Capacity 3.000 kg / bin Automatic tool changer VTC 5/40, Length inside 6.500 mm 2 x 5 positions Width inside 520 mm Height inside 240 mm VPS 2200 Flat steel shear Capacity 2.200 kN +/- 45° VN 4/36 Numbering unit Characters 4 x 36 Character height x imprint 10 x 1 mm * Depending on number of bins 36 37 38 Specifications Height 2.600 mm Length 7.200 mm Width 5.500 mm Bins Number 7 Capacity 10.000 kg / bin Length inside 6.300 mm Width inside 2.320 mm Height inside 170 mm Angle steel Angle steel The V505 has two variations available and is normally used for the manufacture of diagonal trusses, braces and clip angles. The machine is fitted with a feeder roll positioning system. The input of products can be carried out manually or imported (DSTV-files) on the computer control system of the machine and nested into bars. During this bar nesting, the program carries out a length optimization. It is also possible to read in optimized nested bars. The computer control of the V505 can be connected with the company’s network. > With Voortman our > Angle steel production costs Punching and are reduced by 75% and shearing our productivity is increased by 50% 39 40 41 Voortman punching and shearing V505 Punching and shearing V505-1 The V505-1 is the basic execution of the V505-series. For automatically positioning of angle profiles the machine is equipped with feeder rolls. The features of this measuring system include a high positioning speed and an unlimited processed length. The machine is fitted with a pair of punching units, one for each leg of the angle, each with a single punch. The punching units are provided with a quick-change adapter, so the punch tools can be changed quickly. V505-3 Due to both punching units of the V505-3 being fitted with a triple punch station this angle line is a very flexible system. For the positioning of angle steel the V505-3 is, just like the V505-1, executed with a measuring system with feeder rolls. The features of this measuring system include a high positioning speed and an unlimited processed length. 42 43 Product overview punching and shearing V505-2 V505-3 Operating range Operating range Angle steel min. 50 x 50 x 4 mm Angle steel min. 50 x 50 x 4 mm max. 150 x 150 x 16 mm max. 200 x 200 x 16 mm Flat steel min. 80 x 8 mm Flat steel min. 80 x 8 mm max. 150 x 15 mm max. 200 x 15 mm VPC 650/1 Punching machine VPC 800/3 Punching machine Capacity 650 kN Capacity 800 kN Number of punching machines 2 Number of punching machines 2 Number of punch tools each machine1 / 2 Number of punch tools each machine3 Punch Ø / material thickness Punch Ø / material thickness 31 mm / 16 mm VHS 2400 Angle steel shear 31 mm / 16 mm VHS 2400 Angle steel shear Capacity 2.400 kN Capacity 2.400 kN Width / material thickness 150 x 150 mm / 16 mm Width / material thickness 200 x 200 mm / 16 mm Options Options VN 1/36 Numbering unit VN 1/36 Numbering unit Characters 1 x 36 Characters 1 x 36 Character height x imprint 10 x 1 mm Character height x imprint 10 x 1 mm 44 45 Plates Plates For the fabrication of steel plates Voortman offers three types of machines. The V70 for stamping marks or codes in steel plates and fittings and the V200 and V250 to provide heavy steel plates automatically with drilled or punched holes, thread tapping and marking. V250 The V250 plate punching system is a CNC-controlled processing machine consisting of a hydraulic triple punching machine and a X-Y table with hydraulic material clamping. A vertical servo-controlled drilling unit, an automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the drilling unit, steel plates can be provided with holes, which cannot be punched, due to the material thickness restrictions. The computer control is suitable for the import of DSTV-data. > Plates Punching, drilling V200 The V200 plate drilling system consists of a vertical servo-controlled drilling unit and a X-Y table. With and numbering the V200, steel plates, pre-cut to a certain dimension, are automatically provided with holes, thread taps and countre sinking. The X-Y table has a double hydraulic material clamping system. Automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the deburring unit the drilled holes will be deburred automatically from the bottom. The computer control is suitable for the import of DSTV-data. 46 47 Voortman plate punching system V250 Plate punching system V250 Operating range Length max. 1.400 mm * Width max. 1.000 mm VPC 1000 Punching machine Capacity 1.000 kN Punch Ø / material thickness 31 mm / 25 mm Number of punches 3 Options VD 40 Drilling unit Drill diameter 8 - 40 mm Carbide tipped drills suitable Thread tapping M8 - M24 Feed and positioning servo-motors Centre point marking included Spindle rpm (servo) stepless 100 - 2.500 rpm Lubrication internal cooling air/oil Holder SK40 Automatic tool changer VTC 8/40, 8 positions VN 1/16 Numbering unit Characters 1 x 16 Character height x imprint 10 x 1 mm * Longer lengths possible by automatic repositioning 48 49 Product overview plates Plate drilling system V200 Option Operating range VN 1/16 Numbering unit Numbering unit V70 Machine to provide connection plates of steel Length max. 1.400 mm * Characters 1 x 16 Width max. 1.000 mm Character height x imprint 10 x 1 mm structures with identification numbers. The code will be stamped hydraulically in the material in one movement. Even after galvanizing or coating VD 40 Drilling unit of the steel the numbers are still visible. Drill diameter 8 - 40 mm Carbide tipped drills suitable Thread tapping M8 - M24 Feed and positioning servo-motors Operating range Centre point marking included Discs / characters Spindle rpm (servo) stepless 100 - Character height x imprint 10 x 1 mm 2.500 rpm Lubrication internal cooling air/oil Holder SK40 Automatic tool changer VTC 8/40, 8 positions (option) * Longer lengths possible by automatic repositioning 50 51 4/6 x 10 Voortman shot blasters Shot blasters VSB1500 and VSB2500 The VSB1500 and VSB2500 are designed for the automatic surface preparation of beams, flat bars, angles and plates. The machines are suitable to work as a “stand alone” shot blasting machine with roller conveyors and liftable cross transports on the infeed and outfeed side. The 15kW heavy duty shot blast turbines guarantee a high throughput speed which means that the Voortman VSB blasters are perfectly suited for integrating into a Voortman automated beam production line. One operator can control centrally this pre-fabrication production line. The control is user friendly due the pre-programmed blasting programs, automatic starting cycle and many automatic functions. The material detection device on the infeed side of the machine ensures that the abrasive dosage valves are opened and closed at the right moment, which prevents unnecessary wear to the machine. > Shot blasting The blasting cabinet is composed of 8 mm thick manganese steel with 10 mm thick exchangeable wear Automatic surface strips of manganese steel. The shot blasting turbines are place perpendicular to the material to be blasted and are fitted with a mechanical pre-acceleration of the abrasive. preparation and cleaning of beams, flats and plates The shot blasters are provided with a powered brush and a blow-off unit. The brush is automatically adjusted to the height of the material being shot blasted and removes the abrasive immediately after blasting. The abrasive will be collected at the bottom of the blasting cabinet. The abrasive is returned to the abrasive container via a screw conveyor and a bucket elevator. A central automatic extraction unit with six ultra web filter cartridges to remove the dust from the extracted air are situated on top of the shot blasting machine. 52 53 Product overview shot blasters VSB1500 and VSB2500 VSB1500 VSB2500 Specifications Specifications Entrance dimension 1.600 x 600 mm Entrance dimension 2.600 x 600 mm Turbines 4 Turbines 6 Power per turbine 15 kW Power per turbine 15 kW Turbine diameter 380 mm Turbine diameter 380 mm Capacity 1.100 kg/m Capacity 1.100 kg/m Passage speed range 0,7 - 10 m/min. Passage speed range 0,7 - 10 m/min. Filter cartridges 6 pcs. Filter cartridges 8 pcs. Capacity abrasive container 800 litres 54 55 Capacity abrasive container 1.000 litres Voortman Parts and consumables > Voortman produces the most modern Parts and consumables Using the correct tools and lubricants is of great importance for the lifetime of your machine and and state-of-the-art helps to maximize production and minimize downtimes. equipment for the In our large fully stocked warehouse we have all the consumables for our own build machines and manufacturers of steel constructions 56 other brands in stock. In this way we can guarantee favourable prices and fast delivery. An additional advantage is that we, thanks to our experience of many years, exactly know which tools can be used best for each machine type. 57 Voortman Voortman United Kingdom Ltd. P.O. 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