Hella HID xenon and halogen- work lamps turn night into day!

Transcription

Hella HID xenon and halogenwork lamps
turn night into day!
Table of contents
Page
Why work lamps? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Headlamp systems used for Hella work lamps . . . . . . .
5
Bulbs: halogen bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Innovative (HID) xenon technology . . . . . . . . . . . . . . . . .
7
Bulbs
Oval 100 Xenon Integral . . . . . . . . . . . . . . . . . . . . . . . . .
8 -
9
Xenon
Oval 100 FF (H3) and Oval 100 H9 . . . . . . . . . . . . . . . .
10 - 11
Mega Beam Xenon . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 - 13
Mega Beam FF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 - 15
Ultra Beam Xenon . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16 - 17
Ultra Beam H9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18 - 19
Ultra Beam FF (H3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20 - 21
Module 6213 Xenon . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22 - 23
Module 6213 / Module 6213 Double Beam FF . . . . . . .
24 - 25
H3 / H9
Xenon
H3
Xenon
H9
H3
Xenon
H3
2
Table of contents
Bulbs
Page
Double Beam FF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26 - 27
AS 200 Xenon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28 - 29
AS 200 FF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30 - 31
Picador FF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
Master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
Torero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34 - 35
Proflex Gladiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
Matador . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
W 131 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
Universal radio remote control . . . . . . . . . . . . . . . . . . . .
38
When and where work lamps may be used . . . . . . . . . . . . . . .
39
What does IP degree of protection mean? What does GGVS / ADR mean?
39
H3
Xenon
H3
H3
H3
H3
H3
H3
H3
Summary of Isolux diagrams . . . . . . . . . . . . . . . . . . . . .
40 - 41
Mounting examples for work lamps . . . . . . . . . . . . . . . .
42 - 43
3
Why work lamps?
Working in the dark at night – that’s no problem as long as you have the right lamps!
Special headlamp types have been developed for vehicle lighting:
■ Dipped beam and main beam headlamps: for illuminating the road in road traffic
■ Fog lamps: for poor visibility conditions in road traffic
Work lamps: for the illumination of a working area near the vehicle away from public road traffic
Dipped beam
Main beam
Fog light
Working light
At the mounting height typical for work lamps (2.50 m), the only lamps which provide sufficient illumination of the working area are
special work lamps. Standard vehicle lighting is nowhere near good enough! Good work lamps stand out thanks to their homogeneous
illumination of as large an area as possible and a soft transition at the edge.
Active safety through proper illumination!
It's not only the selection of the correct type of headlamp that's decisive for the choice of optimum working light but its correct positioning on the vehicle, too. Work lamps shine at an angle to the surface they are illuminating. This means that even small changes in the
angle of inclination and the mounting height have a great influence on the illumination of the working area. For large-surface illumination,
the higher the mounting position the better:
low mounting position
high mounting position
At different angles of inclination at a constant mounting height, the illumination provided by the work lamp changes (e.g. Mega Beam
Xenon at a mounting height of 2.50 m):
Angle of inclination 4°
The optimum angle of inclination of any type of work lamp depends on the basic characteristics of its beam pattern, e.g. for close-range,
near-ground, off-road or long-range illumination (for a summary of Isolux diagrams see pages 40-41 and for mounting examples for different vehicle types see page 43).
4
The headlamp systems of Hella work lamps
The classical paraboloid headlamp
This has a light reflector in the mathematically defined shape of a
paraboloid. The reflector captures the light of the bulb and reflects
it initially focussed parallel in the form of long-range main beam
light.
The specific pattern of light distribution is then produced by the
optical lenses and prisms in the profiled cover lens which achieve
limited scattering of the beam of light. Effective paraboloid headlamps need a large reflector in order to be able to capture a large
amount of light from the bulb.
Paraboloid reflector with
profiled cover lens
The modern FF (free-form) headlamp
In contrast to the paraboloid headlamp, the task of the cover lens
of distributing and scattering the light is already integrated in this
case into the surface of the reflector which is shaped as a free form
(i.e. mathematically not defined). The computer-calculated FF
reflector produces the required beam pattern.
The optical pattern still partly present in the cover lens is for the fine
distribution of the light beam.
The advantages of FF technology:
■ Even only small FF-reflectors capture more light from the bulb
and achieve a considerably larger degree of effectiveness.
■ Much larger beam scattering can be realised for extremely wide
beam patterns.
■ The more homogeneous illumination means pleasanter working
light with soft transitions at the edges without harsh contrasts.
■ Reduced self-dazzling and scatter loss.
FF reflector without cover lens
5
Bulbs: Halogen bulbs
H3 and since just recently H9 bulbs are used for Hella work lamps.
Halogen bulbs usually contain a gas mixture including halogen
compounds (usually iodine or bromine compounds).
These make sure that the filament is "regenerated" by means of
complicated transport processes. This keeps the light output of the
bulbs more or less constant over the whole service life.
Hella is the first supplier worldwide to use H9 bulbs not exclusively for the automotive sector but for work lamps, too.
The use of H9 bulbs results in important advantages for customers:
■ H9 bulbs offer better light output than H3 bulbs, they supply
45% more luminous flux.
■ This means that H9 bulbs have 1.5 times more light output available than work lamps using H3 bulbs.
■ The bulb is accessible from the outside, which means direct
access for a direct electrical contact.
■ The bulb can be replaced easily without the lamp housing
having to be opened.
H9 bulbs are only available as 12 V versions.
H3 and H9 bulbs
Easy replacement of the H9 bulb without having to open the
headlamp
Some data for direct comparison
H3
H9
D1S
12 V
55 W
1450 lm
26 lm/W
450 h
12 V
65 W
2100 lm
30 lm/W
500 h
35 W
3200 lm
91 lm/W
> 2000 h
D2S
Nominal voltage in Volt
Nominal capacity in Watt
Luminous flux in Lumen
Light output in lm/W
Characteristic service life
6
Hints for the practical handling of bulbs
■ Never touch the glass bulb itself. Fingerprints burn in opaqueness and leave deposits on the bulb or the reflector. Early failure
of the bulb cannot be ruled out.
Innovative High Intensive Discharge (HID) xenon technology
Unlike conventional bulbs, xenon bulbs do not have a bulb
filament. Rather, the light is produced using the light arc principle.
Here, a mixture of the inert gas xenon and metallic salts is enclosed in a glass bulb the size of a matchstick head. The light arc is
ignited between two exactly positioned electrodes and kept alight.
A sophisticated electronic ballast is necessary for this process.
The high voltage necessary for the ignition of the light arc of 20,000 V
is produced by a 3rd generation ballast or in the base of the D1S
xenon bulb.
During continual use, more than twice the light is produced using
35 Watts of power than by using a 55 Watt halogen bulb.
FF reflector with xenon bulb
The advantages of work lamps using D2S / D1S xenon bulbs in
comparison with halogen bulbs:
■ 2.5 times the luminous flux (at the same time 35% less power
consumption).
■ Increased luminance results in a brighter and larger illumination
of the working area.
■ Light spectrum is similar to daylight – for natural colour reproduction of the environment.
■ Vibration-proof light arc instead of a sensitive breakable
filament.
■ Service life up to five times longer – reduced expenditure for
bulb replacement.
■ Constant brightness independent of fluctuations in the current
supply thanks to the electronic power control in the ballast.
■ Only 42 W power consumption – less strain on the vehicle
wiring system while at the same time producing more light.
Note: To achieve optimum service life of the xenon bulb (D1S /
D2S), the headlamp must not be operated inclined at an angle of
more than +/- 35 degrees from the horizontal position.
New 4th generation ballasts
Hella engineers have developed the tried-and-trusted (HID) xenon
ballasts even further: alongside 3rd generation ballasts Hella can
now supply 4th generation ballasts, too, which are used for (HID)
xenon work lamps.
The new features offer users some decisive advantages:
■ Cable length of up to 3,000 mm now possible
The longer cables offer the user a greater degree of flexibility.
Where with the 3rd generation ballasts users were forced to position the ballast directly near the work lamp, the ballast can now be
placed further away, in a possibly more favourable place.
■ No high-voltage cables necessary
In contrast to work lamps of the 3rd generation, the high-voltage is
produced directly in the protected bulb socket of the D1 bulb. The
complicated high-voltage plug-in connection on the xenon bulb
socket has been able to be eliminated. In place of the high-voltage
cable, a highly flexible connection cable with a small diameter is
now all that's needed.
■ Electronic ballast can be separated from the lamp
A plug-in connection on the 4th generation ballast makes it possible
to remove the connection cable to the headlamp. This means the
connection cable can be fed through an opening in the bodywork
and the ballast mounted inside the vehicle. This makes mounting
even easier.
3rd generation ballast firmly connected to the headlamp and xenon
D2S bulb
4th generation ballast can be separated from the headlamp and
xenon D1S bulb
7
Oval 100 Xenon Integral
The compact (HID) xenon work lamp with
integrated ballast
8
The most important features of the Oval 100 Xenon Integral
■
■
■
■
■
■
■
■
■
The 4th generation xenon 12 V ballast is integrated in the compact housing
No separate space requirements for mounting the (HID) xenon ballast and simpler handling
Headlamp base with sturdy four-point attachment
The oval shape is following the current trend in vehicle design towards round shapes
The xenon D1S lamp provides 2.5 times more light with 35 W power consumption when compared to a work lamp
using a 55 W halogen bulb, for excellent light output
Spectral range similar to that of daylight for natural colour reproduction
Service life of the D1S gas discharge lamp up to 5 times longer than that of a halogen bulb
Vibration-proof light arc instead of a sensitive breakable filament; no sudden light failure
Less strain on the vehicle wiring system thanks to power consumption of only 42 W on the ballast
Mounting height 2.5 m
Off-road illumination 3°
Off-road illumination
Gas discharge lamp XENON D1S 35 W
Glass cover lens
Surface-mounted housing
4-point attachment bracket
Upright surface-mounting
Internal 4th generation 12 V ballast
Connection cable 3.1 m with relay and fuse
Ventilated lamp system
Degree of protection IP 5K4K
Packaging unit
Work lamps
■
■
■
■
■
■
■
x1
■
■
1
■ included in the scope of supply
! can be used
x available as an accessory (see page 37)
*Available from 3rd quarter 2004
Part no.
Description
1GA 996 261-511*
Accessories:
x1 8KB 990 299-221 Connection cable 12V
9
Oval 100 FF H3 and H9
Powerful light in the current trendy oval design
H3 Near-ground illumination
10
H3 Long-range illumination
H3 Off-road illumination
The most important features of the Oval 100 FF H3 and H9
■ The H9 bulb provides 1.5 times more light output than the H3 bulb
■ The H9 bulb is accessible from the outside for direct electrical connection and easy replacement without
having to screw the housing open
■ For H3 bulbs in single and double reflectors using FF technology
■ The oval shape is following the current trend in vehicle design towards round shapes
■ Available as a surface-mounted version, H3 versions also available as flush-fit versions
■ Projecting housing rim – to protect the cover lens
■ Homogeneous illumination results in working light that goes easy on the eyes, without harsh contrasts
Note:
The H9 bulb is not available in 24 V.
1 x H3, long-range illumination 3°
1 x H3, near-ground illumination 12°
1 x H9, off-road illumination 3°
2 x H3, long-range illumination 3°
2 x H3, near-ground illumination 12°
Work lamps
Oval 100 FF H3 and H9
Protective cap for plug connection
Cable 2,000 mm with plug
Packaging unit
1
■
1
1GA 996 161-121
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!
!
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x1
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!
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x1
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1
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1
H9 plug connection
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AMP plug connection
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x1
Pendant surface-mounting
x1
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■
Flush-fit housing
■
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■
Glass cover lens
■
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Double reflector
■
!
Single reflector
Halogen bulb H3 24 V/70 W
!
!
Description
!
■
Part no.
■
1GA 996 161-111
*Available from 1st quarter 2004
Near-ground illumination
Long-range illumination
! can be used
Oval 100 FF (H3)
1GA 996 161-101
■
1GA 996 161-131
Oval 100 H9
1GA 996 161-391*
■
■
■
■
Accessories:
x1 8KB 990 299-001 Cable 2,000 mm with AMP plug
11
Mega Beam Xenon
Round shape with excellent light output
Mega Beam Xenon firmly connected to the 3rd generation ballast
3rd generation ballast
12
Mega Beam Xenon can be separated from the 4th generation ballast
4th generation ballast
The most important features of the Mega Beam Xenon
■
■
■
■
■
■
■
■
■
■
■
■
2.5 times more illuminance than a work lamp using a 55 W halogen bulb
Service life of the gas discharge lamp 5 times that of a halogen bulb
Vibration-proof light arc instead of a sensitive breakable filament; no sudden light failure
Spectral range is similar to that of daylight for natural colour reproduction
Mega Beam Xenon with 3rd generation ballast is firmly connected to the work lamp via a
high-voltage cable 300 mm long
Alternatively, the 4th generation ballast offers a plug-in connection for a 3,000 mm cable from the lamp
Less strain on the vehicle wiring system thanks to only 42 W power consumption at the ballast
With specially developed FF reflector for extremely large-surface and homogeneous illumination
Choose between a large-surface near-ground beam pattern with intensive close-range illumination or a
powerful long-range beam pattern
Sturdy housing made of glass-fibre-reinforced plastic, thus suitable for heavy-duty use
Projecting housing rim – to protect the cover lens
With pivoting base with shock absorber and 4-point attachment bracket made
of stainless steel
Long-range illumination 4°
Xenon lamp
Die-cast aluminium reflector
Glass cover lens
Housing made of glass-fibre-reinforced plastic
Shock absorption in the base
Stainless steel parts (salt spray resistant)
Magnetic bracket
External ballast, firmly connected
Packaging unit
Work lamps
Mega Beam Xenon
D2S
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x
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!
12V
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1
■ D2S ■
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12V
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24V
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■ D2S ■
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x
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24V
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1
Part no.
Description
! can be used
External ballast, can be separated
Near-ground illumination 10°
with 3rd generation ballast, firmly connected
■
1GM 996 135-001
1GM 999 135-031
■
1GM 996 135-041
1GM 996 135-051
D2S
with 4th generation ballast, can be separated
1GM 996 135-141*
■
D1S
■
■
■
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x
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12V
x1
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1
1GM 996 135-151*
■
D1S
■
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x
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24V
x2
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1
Accessories:
x1 8KB 990 299-221 Connection cable 3.1 m with relay and fuse 12 V
13
Mega Beam FF
Round shape – also with clear-glass look
Housing with rubber grommet
14
Plug connection AMP
The most important features of the Mega Beam FF
■ With FF reflectors for wide near-ground illumination or for large-surface,
long-range illumination
■ Brilliant finish thanks to the clear-glass cover lens with long-range illumination – prevents scatter losses,
avoids light reflection outside the illuminated area
■ Shock-proof, sturdy housing made of glass-fibre-reinforced plastic for heavy-duty use
■ Grey, clip-on cover ring in the housing frame conceals the housing screws
■ Available with a handle
■ Version with rotating joint suitable for lateral surface-mounting on vertical surfaces
■ Versions with cable entry through grommet or with 2-pole AMP plug connection
■ Approved acc. to GGVS / ADR
Glass cover lens
Magnetic bracket
AMP plug connection
Protective cap for AMP plug connection
Approved acc. to GGVS / ADR
Packaging unit
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1
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1
Cable entry with grommet
!
■
Description
Lateral surface-mounting
■
1GM 996 134-071
Part no.
Rotating joint for lateral mounting
1GM 996 134-051
! can be used
Handle
Work lamps
Mega Beam FF
Degree of protection IP X9K (resistant to high-pressure water jet)
Flush-mounted version
■
1GM 996 134-171
■
!
!
!
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x
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!
1GM 996 134-321
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1GM 996 134-241
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1
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1GM 996 134-271
left
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1
1GM 996 134-371
right
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1
15
Ultra Beam Xenon
The work lamp with extremely wide illumination
Ultra Beam Xenon firmly connected to the 3rd generation ballast
3rd generation ballast
16
Ultra Beam Xenon can be separated from the 4th generation ballast
4th generation ballast
The most important features of the Ultra Beam Xenon
■
■
■
■
■
■
■
■
■
■
■
2.5 times more illuminance when compared with a work lamp using a 55 W halogen bulb
Service life of the gas discharge lamp is 5 times longer than that of a halogen bulb
Shock-proof light arc instead of a sensitive filament; no sudden light failure
Ultra Beam with 3rd generation ballast is firmly connected to the work lamp via a high-voltage cable
250 mm long
Alternatively, the 4th generation ballast offers a plug-in connection for a 3,000 mm cable from
the headlamp
Less strain on the vehicle wiring system thanks to power consumption of only 42 W on the ballast
With specially developed FF reflector for large-surface, extremely wide near-ground illumination
Sturdy housing made of glass-fibre-reinforced plastic makes it suitable for heavy-duty use
Projecting housing rim - to protect the cover lens
With pivoting base with shock absorber and 4-point attachment bracket made of stainless steel
Glass cover lens
Magnetic bracket
Additional housing for ballast
Packaging unit
1GA 998 534-001
■ D2S ■
■
■
■
■
■
■
x
■
!
12V
■
■
■
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1
1GA 998 534-011
■ D2S ■
■
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x
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!
24V
■
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1
1GA 998 534-221*
■ D1S ■
■
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x
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12V
x1
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1
1GA 998 534-231*
■ D1S ■
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x
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24V
x2
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1
Part no.
Description
Xenon lamp
! can be used
External ballast, can be separated
Work lamps
Ultra Beam Xenon
with 3rd generation ballast, firmly connected
with 4th generation ballast, can be separated
Accessories:
17
Ultra Beam H9
The sturdy work lamp with a powerful H9
halogen bulb
AMP plug connection
18
H9 plug connection (bulb accessible)
The most important features of the Ultra Beam H9
■ With FF reflectors for large-surface, homogeneous illumination
■ The H9 bulb provides 1.5 times more light output than a H3 bulb
■ Versions with H9 bulb accessible from the outside – for direct electrical connection and simple
replacement
■ The homogeneous illumination results in working light that goes easy on the eyes, without harsh contrasts
■ Projecting housing rim - to protect the cover lens
■ Version with and without handle
■ With pivoting base with shock absorption and bracket for 4-point attachment
■ Developed for use under heavy-duty conditions
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x
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x1
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Packaging unit
■
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Cable 2,000 mm
1GA 996 150-081
Protective cap for H9 plug connection
■
H9 plug connection
■
■
■
■
AMP plug connection
■
■
Glass cover lens
■
■
■
■
Magnetic bracket
Bulb accessible from the outside
■
1GA 996 150-071
Description
1GA 996 150-021
Part no.
! can be used
Handle
Work lamps
Ultra Beam H9
Surface-mounted version
■
■
■
1
1
■
1
Accessories:
19
Ultra Beam FF
The sturdy work lamp for use
under tough conditions
20
The most important features of the Ultra Beam FF
■ With FF reflector for extremely wide near-ground illumination or for large-surface long-range illumination
■ Twice the light output of conventional work lamps despite compact design
■ Brilliant finish thanks to the clear-glass cover lens with long-range illumination – prevents scatter losses, avoids light
reflection outside the illuminated area
■ Shock-proof, sturdy housing made of glass-fibre-reinforced plastic
■ Versions with and without handle
■ Available as heavy-duty version with pivoting base with shock absorption and bracket for 4-point attachment
■ Surface-mounted version with rotating joint suitable for upright or pendant mounting to horizontal and vertical surfaces
■ Version with rotating joint suitable for lateral surface-mounting on vertical surfaces
■ Removable version with pipe socket attachment can be mounted on the same fitting as a rotating beacon
Ø24 mm with integrated current feed, acc. to DIN ISO 4165
■ Versions for cable entry through grommet or with 2-pole AMP plug connection
■ Versions with approval acc. to GGVS and ADR
Glass cover lens
Magnetic bracket
AMP plug connection
Cable 2,000 mm
Sealed lamp
!
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x
x
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x1
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!
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x
x
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x1
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1
1GA 007 506-011
■
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!
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x
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x1
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1
1GA 007 506-021
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x
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x1
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1
1GA 007 506-081
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x
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1
1GA 007 506-091
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1
1GA 007 506-101
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!
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x
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!
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1
Pipe socket mounting
Handle
Description
Part no.
only versions with AMP plug connection
Packaging unit
!
■
! can be used
!
1GA 007 506-001
Work lamps
Ultra Beam FF
Surface-mounted version with pivoting base
■
1GA 997 506-021
■
■
1
Surface-mounted version with rotating joint at the side
1GA 996 083-001
■
!
!
!
■
■
■
1GA 996 083-011
■
!
!
!
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!
!
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x1
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1
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1
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1
Surface-mounted version with pipe socket mounting
1GA 007 506-681
■
■
■
Accessories:
21
Module 6213 Xenon
For easy conversion to (HID) xenon technology
more ts
–
n
o
xen
men
e
o
r
t
i
u
n
q
t re
ersio
Conv ss curren
le
light,
22
The most important features of the Module 6213 Xenon
■ The front view matches the design of the main headlamps and work lamps of the model series 1AB / 1LB / 1GB
006 213 and 1AB / 1LD / 1GD 996 018, as well as the Double Beam FF 1GB 996 080
■ Ideal for the replacement of existing halogen work lamps of these model series – to increase
the illuminance
■ Flush-fit version - with attachment screws
■ With FF reflectors for close-range or long-range illumination
■ External ballast – high-voltage cable 440 mm long, firmly attached to the lamp
■ 2.5 times more illuminance than a work lamp using a 55 W halogen bulb for
excellent light output
■ Spectral range similar to that of daylight for natural colour reproduction
■ Service life of the gas discharge lamp is 5 times longer than that of a halogen bulb
■ Shock-proof light arc instead of a sensitive filament; no sudden light failure
■ Less strain on the vehicle wiring system thanks to power consumption of only 42 W on the ballast
Flush-fit housing
Rubber housing to seal off the installation opening
Attachment screws
Angle inclination of the reflector can be adjusted by 7°
Packaging unit
■
■
■
■
■
■
■ 12V ■
■
■
■
1
■
■
■
■
■
■
■ 12V ■
■
■
■
1
Work lamps
Module 6213 Xenon
Description
Part no.
Close-range illumination
! can be used
Glass cover lens
Xenon lamp D2S 35 W
Close-range illumination 10°
Flush-fit version
1GB 996 147-011
1GB 996 147-021
■
■
23
Module 6213/Module 6213 Double Beam FF
The modular series in the widespread classic design
Module 6213
24
Module 6213 Double Beam
With housing as accessory
The most important features of the Module 6213
■ The front view matches the design of the main headlamps and work lamps of the model series 1AB / 1LB / 1GB
006 213 and 1AB / 1LD / 1GD 996 018, as well as the Double Beam FF 1GB 996 080
■ Flush-fit version - with attachment screws; there are rubber housings available as accessories to seal off the
installation opening
■ Can be converted to a surface-mounted version –with accessory housing made of glass-fibre-reinforced plastic
with and without handle, with grommet or AMP plug connection
■ Angle of inclination of the reflector can be adjusted by 7° in the retainer frame
■ Reflector made of plastic (for 1 H3 bulb 12 V) or sheet steel (for 1 H3 bulb 12 V or 24 V)
■ For close-range or long-range illumination
The additional features of Module 6213 Double Beam FF
■ With double FF reflectors made of die-cast aluminium (for 2 x H3 bulbs 12 V or 24 V)
■ Three times the light output of conventional work lamps of the same size
■ Ideal for the replacement of existing conventional halogen work lamps –
to increase illuminance
■ With different beam patterns – the right illumination for every application
■ Pre-fitted with a silicone-insulated connection cable, length 250 mm
Module 6213
Module 6213
Module 6213
Module 6213
■
■
■
1
!
!
!
■
■
■
x
■
■
■
■
■
1
!
!
!
■
■
■
x
■
■
■
■
■
1
Sealed lamp
■
AMP plug connection
x
■
!
!
Attachment screw(s)
■
Magnetic bracket
1GD 996 018-541
1
Handle
■
■
Flush-fit housing
■
■
Sheet steel reflector
x
Plastic reflector
■
■
Glass cover lens
x
■
■
■
■
!
■
!
!
!
!
■
Description
!
1GB 006 213-111
Part no.
Packaging unit
■
Connection cable 250 mm
■
! can be used
Rubber housing to seal off the installation opening
Work lamps
Module 6213/
Module 6213 Double Beam FF
Flush-fit version Module 6213
■
1GB 006 213-101
■
■
1
Flush-fit version Module 6213 Double Beam FF
■
1GB 996 080-001
■
1GB 996 080-031
Housing as accessory for Module 6213
9BG 990 178-001
(not for 1GB 996 080)
9BG 990 178-011
9BG 990 042-001
9BG 990 042-061
9BG 993 345-001
(only for 1GB 996 018-541)
■
■
x
x
■
!
!
■
■
x
x
■
!
!
■
■
1
■
■
x
x
■
!
!
■
■
1
■
1
■
1
■
■
■
■
■
■
1
25
Double Beam FF
The powerful work lamp with double reflector
26
The most important features of the Double Beam FF
■ With double FF reflectors made of die-cast aluminium for two halogen bulbs – for extremely large-surface and
homogeneous illumination
■ Three times the light output of conventional work lamps of the same size
■ With different beam patterns – the right illumination for every application
■ Shock-proof housing made of glass-fibre-reinforced plastic
■ Versions with or without handle
■ Suitable for upright and pendant surface-mounting on horizontal and vertical surfaces
■ Pre-fitted with a silicone-insulated connection cable, length 250 mm
For flush-fit versions see Module 6213 Double Beam FF (page 25)
Glass cover lens
Handle
Magnetic bracket
Connection cable 250mm
Sealed lamp
Packaging unit
Work lamps
Double Beam FF
1GA 006 991-031
■
!
!
!
■
■
■
■
■
■
x
■
!
■
■
■
■
1
1GA 006 991-041
■
!
!
!
■
■
■
■
■
x
■
!
■
■
■
■
1
■
x
■
!
■
■
■
■
1
■
x
■
!
■
■
■
■
1
Description
Part no.
! can be used
1GA 006 991-051
■
!
!
!
■
■
■
■
1GA 006 991-061
■
!
!
!
■
■
■
■
■
27
AS 200 Xenon
The powerful (HID) xenon work lamp with
integrated ballast
Switch versions with integrated
relay and fuse
28
The most important features of the AS 200 Xenon
■
■
■
■
■
■
■
■
■
Xenon electronics integrated in the housing, connection via AMP external plug
Integrated handle at the top of the housing
Available with four-point attachment or with magnetic base
Choose between a large-surface near-ground beam pattern with intensive close-range illumination
or a powerful long-range beam pattern
2.5 times more illuminance than a work lamp using a 55 W halogen bulb, for excellent light output
Service life of the gas discharge lamp is 5 times longer than that of a halogen bulb
Shock-proof light arc instead of a sensitive filament; no sudden light failure
Less strain on the vehicle wiring system thanks to power consumption of only 42 W
on the ballast
Magnetic bracket
AMP plug connection
Packaging unit
■
■
■
■
x
■
■
■ 12V ■
■
■
■
1
■
■
■
■
■
x
■
■
■ 24V ■
■
■
■
1
1
Description
Connection cable 2.5 m
■
■
Part no.
■
1GA 999 142-011
! can be used
Integrated ballast
1GA 996 142-001
Work lamps
AS 200 Xenon
On/off switch (relay and fuse integrated)
Glass cover lens
Xenon lamp D2S 35 W
1GA 996 142-061
■
■
■
■
■
■
x
■
■
■ 12V ■
■
■
■
1GA 996 142-071
■
■
■
■
■
■
x
■
■
■ 24V ■
■
■
■
1GA 996 142-081
■
■
■
■
■
■
■
x
■
■
■ 12V
■
■
■
1
■
■
■
■
■
■
■
x
■
■
■ 24V
■
■
■
1
■
■
■
■
■
■
■
■ 12V
■
■
■
1
1GA 996 142-091
1
Mobile version with magnetic base
1GA 996 142-041
■
29
AS 200 FF
The sturdy large work lamp
30
The most important features of the AS 200 FF
■ Versions with FF reflector for extremely large-surface and homogeneous near-ground illumination or for
long-range illumination
■ Twice the light output of conventional work lamps
■ Shock-proof, sturdy housing made of glass-fibre-reinforced plastic with AMP plug connection
■ Suitable for upright and pendant surface-mounting to horizontal and vertical surfaces
■ In heavy-duty version with shock absorption in the pivoting base and bracket for four-point attachment
Glass cover lens
Magnetic bracket
AMP plug connection
Cable 2,000 mm
Sealed lamp
Packaging unit
!
!
!
■
■
■
■
■
x
■
!
■
■
x1
■
■
■
■
1
!
!
!
■
■
■
■
■
x
■
!
■
■
x1
■
■
■
■
1
Work lamps
AS 200 FF
Description
Part no.
! can be used
1GA 998 532-011
1GA 998 532-081
■
■
Accessories:
x1 8KB 990 299-001 Cable 2,000 mm with AMP-plug
31
Picador FF and Master
Picador – The versatile work lamp with FF reflector
1GB 996 102-101
1GA 998 522-011
32
1GA 006 876-001
1GA 006 875-001
1GA 996 082-001
Master – Hella's tried-and-trusted work lamp
1GA 005 060-001/-041
The most important features of the Picador FF and Master
■
■
■
■
■
With reflector for large-surface and homogeneous near-ground illumination (Picador with FF technology)
Available as surface-mounted and flush-fit (only Picador)
Picador surface-mounted versions with various bracket systems for all sorts of different attachment possibilities
With sturdy and sealed housing made of glass-fibre-reinforced plastic
Projecting housing rim - to protect the cover lens
Magnetic bracket
Sealed lamp (only Picador)
Packaging unit
1
■
■
1
■
■
!
■
x
x
■
■
■
1
■
■
■
!
■
x
x
■
■
■
1
■
■
■
■
■
1
■
■
■
■
!
!
!
■
!
!
!
!
!
!
Rotating base
■
!
Pivoting base
!
!
!
!
!
■
Part no. Master
■
■
■
1GA 006 876-001
Description
■
x
1GA 006 875-001
Part no. Picador FF
■
x
Glass cover lens
x
■
x
!
■
■
! can be used
Work lamps
1GA 998 522-011
1GA 005 060-041
1GB 996 102-101
1GA 005 060-001
■
■
Flush-fit version
1GA 996 082-001
■
■
33
Torero
The round work lamp for every application
34
The most important features of the Torero
■
■
■
■
■
■
With paraboloid reflector for close-range or long-range illumination
Projecting housing rim - to protect the cover lens, special version with additional protective grid also available
Shock-proof housing made of black plastic with and without handle
For upright, pendant or lateral mounting or mounting at an angle of 45°
Versions with and without switch
Special version with approval according to GGVS / ADR
!
!
!
■
■
■
■
1G3 005 760-031
■
!
!
!
■
■
■
■
!
!
!
■
■
■
■
■
x
x
■
■
!
!
■
■
■
1
x
x
■
■
!
!
■
■
■
1
x
x
■
■
!
!
■
■
■
x
x
■
■
!
!
■
■
■
x
x
■
■
!
!
■
■
■
1
x
x
■
■
!
!
■
■
■
1
x
x
■
■
!
!
■
■
■
1
x
x
■
■
!
!
■
■
■
1
Packaging unit
■
1G3 005 760-021
■
■
■
■
■
Handle
■
■
Housing made of black plastic
■
!
!
!
Attachment screws
Glass cover lens
!
!
Magnetic bracket
!
■
Description
■
1G3 005 760-011
Part no.
On/off switch
1G3 005 760-001
only for 1G3 005 760-031
! can be used
Protective grid
Work lamps
Torero
■
1G3 005 760-041
1G3 005 760-201
■
!
!
!
■
■
■
1G3 005 760-211
■
!
!
!
■
■
■
■
!
!
!
■
■
■
1G3 005 760-221
Short clip, mounting height 186 mm
■
■
■
■
1
■
1
35
Handle
■
■
■
■
!
■
■
■
■
1G4 003 470-031
■
!
!
!
■
■
■
■
■
1G4 003 470-051
■
!
!
!
■
■
■
■
■
!
!
Bulb F2 24 V/35 W
!
!
Bulb F2 12 V/35 W
Glass cover lens
Part no.
!
!
Glass cover lens
all versions
without switch with approval according to GGVS / ADR
! can be used
!
■
Work lamp
W 131
The successful pioneer
W 131
■
1G4 003 470-011
Part no.
! can be used
1G4 003 470-001
36
1G3 996 001-001
■
!
!
1G3 996 001-041
■
1G3 996 001-081
■
!
1G3 996 001-131
■
!
1G3 996 001-271
■
!
!
!
1G3 996 001-301
■
!
!
1G3 996 001-331
■
!
1G3 996 001-351
■
1G3 996 001-391
■
■
1
■
■
1
!
■
■
■
■
x
■
!
■
■
1
!
■
■
■
■
■
x
■
!
■
■
■
■
■
■
x
■
!
■
■
1
!
■
■
■
■
■
x
■
!
■
■
1
!
!
■
■
■
■
■
x
■
!
■
1
!
!
!
■
■
■
■
■
x
■
!
■
1
!
!
■
■
■
■
x
■
!
■
1
■
Protective grid
Packaging unit
Packaging unit
■
!
!
■
■
x
x
■
■
■
Magnetic bracket
■
■
Magnetic bracket
■
■
■
■
■
■
x
■
!
■
■
■
1
■
x
■
!
■
■
■
1
■
x
■
!
■
■
■
1
■
x
■
!
■
■
■
1
On/off switch
■
On/off switch
Handle
Glass cover lens
Flexible rubber housing
Magnetic bracket
Attachment screw
Packaging unit
1G3 003 710-021
Description
Protective grid
Description
Description
Plastic cover lens
Part no.
! can be used
Proflex Gladiator
With flexible rubber housing
Work lamp
Proflex Gladiator
■
!
!
!
■
■
■
x
x
■
!
!
!
■
■
■
1
Matador
The sturdy work lamp with handle
Work lamp
Matador
■
■
■
■
■
1
Accessories
For work lamps and search lamps
Bracket pipe socket fitting Ø 24 mm with integrated current feed, DIN ISO 4165
For combination with pipe sockets 8HG 002 365-001 and 8HG 006 294-...
Suitable for surface-mounted work lamps Ultra-Beam FF 1GA 007 506-..., 1GA 997 506-...,
Mega Beam FF 1GA 996 134-..., AS 200 FF 1GA 998 534-...,
AS 200 Xenon 1GA 996 142-..., Oval 100 FF 1GA 996 161-…
For housing with AMP plug connection or with grommet
8HG 990 320-001
Universal pipe fitting
for mounting work lamps on Ø 24 mm pipe socket, with attachment screws M12.
Can be turned through 360°.
9XD 990 097-007
Bracket for mirror rod
For mounting the work lamps Picador 1GA 006 875-001, 1GA 006 876-001,
1GB 996 102-101, 1GA 998 522-011, Ultra Beam FF 1GA 996 083-001 and -011,
Mega Beam FF 1GM 996 134-271; for mirror rods Ø 14 mm - Ø 25 mm,
torsion-resistant thanks to rubber inserts.
8HG 996 263-001
Accessories for work lamps
Magnetic bracket, for work lamps with U-clip
Comprising: 2 magnets and attachment material, magnetic bracket;
for attachment bracket 9XD 130 261-001
8HG 004 806-001
Attachment bracket for four-point attachment
For work lamps and flush-mounted lamps with attachment screw M10,
attachment bracket made of stainless steel 9XD 130 261-001
9XD 130 261-001
Attachment bracket
made of yellow-chromated steel
9XD 990 298-001
37
Universal radio remote control
Switch work lamps on and off using a radio remote control system
Part no.: 12 V 6ZN 160 157-001
24 V 6ZN 160 157-011
Scope of supply:
■ Mobile radio transmitter with control LED for on/off control
■ Central control unit with radio receiver module and central plug connection
■ Pre-assembled professional cable harness with fuse, for the connection of
two electrical consumers, with attachment and connection material
The most important features
■ Work lamps can be switched on and off conveniently from outside the vehicle using the handy radio remote control unit
■ Self-luminous operating buttons (thanks to storage of residual light) can be found easily in the dark
■ Central control unit with radio receiver module triggers the integrated switch relay (the electronics are sealed airtight)
■ Switches up to 2 headlamps or lamps with max. 100 W each, also suitable for xenon lamps
■ Changing code prevents external influence through other remote-controlled devices
■ CE mark and e 1 (ECE type approval for electronic components acc. to 72/245/EWG and 95/54/EG )
■ Type approval numbers 12 V e 1 021814 / 24 V e 1 022219
■ Radio disturbance suppression mark (approval for all EU countries; in addition Switzerland, Norway and Iceland)
■ The 12 V version also has the approval FCC P30K4678 for the USA
38
When and where work lamps may be used
■ Work lamps are used to illuminate working equipment or a work process.
■ Acc. to StVZO § 52 (7) [Germany] all multi-track vehicles may be equipped with one or more work lamps.
Work lamps must not be used when driving on public roads, only on stationary vehicles, e.g. for loading and unloading.
Exceptions to this regulation are vehicles working on construction, road maintenance or cleaning, or refuse collection vehicles,
if driving is part of the work process. Work lamps may only be switched on if they do not dazzle other road users.
■ Work lamps must be able to be switched on independently of all other headlamps or lamps, e.g. a joint electrical circuit with the
reversing light is not permitted.
■ Since work lamps may only be used when vehicles are driving away from public roads, there are no special regulations valid for their
approval e.g. according to ECE or EG.
What does IP degree of protection mean?
The IP degree of protections are defined by DIN 40 050 part 9. IP stands for International Protection. The purpose of the standard is to
exactly define the protection of electrical equipment in vehicles against penetration by foreign particles including dust, and against
ingress of water. The exact definition of the degree of protection is achieved by means of different tests. Hella work lamps fulfil at least
degree of protection IP 5K4K.
The different degree of protections of Hella work lamps are explained in the following text in more detail.
Dust may only penetrate in such small quantities that it has no detrimental effect on function and safety. Water splashing against the
housing from all directions at increased pressure must not have a harmful effect; water pressure approx. 4 bar.
Dust must not penetrate at all. Water splashing against the housing from all directions at increased pressure must not have a harmful
effect; water pressure approx. 4 bar.
Degree of protection IP X9K
Water which is directed against the housing during high-pressure / steam jet cleaning must not have a harmful effect; water pressure
approx. 80 bar.
The standard DIN 40 050 part 9 is based on the specifications of the new version of IEC 529, issue 1989, amended and made suitable
for the specific demands made on electrical equipment in road vehicles.
What does GGVS / ADR mean?
The product is approved for mounting on transport equipment which corresponds to the requirements of GGVS / ADR B Rn 10251
and Rn 11251 for electrical equipment.
GGVS
ADR
GefahrGutVerordnungStraße
Accord européen relatif au transport international des merchandises dangereuses par route
Symbol used in the brochure for work lamps with GGVS / ADR approval
39
Isolux diagrams
Work lamps are supplied in versions with different beam patterns:
■ Close-range illumination
■ Near-ground illumination
■ Off-road illumination
■ Long-range illumination
The Isolux diagrams illustrate the characteristics of the illumination for the optimum angle of inclination.
The diagrams will help you to choose the work lamp that best complies with your illumination and light output requirements. All Isolux
diagrams are valid for 12 V.
Oval 100 H9
Oval 100 FF, 2 x H3
Oval 100 FF, 1 x H3
Oval 100 FF, 2 x H3
Oval 100 FF, 1 x H3
Mega Beam Xenon
Mega Beam Xenon
Mega Beam FF
Mega Beam FF
Ultra Beam Xenon
Double Beam FF
Ultra Beam FF (H3)
Ultra Beam FF (H3)
Ultra Beam H9
40
Double Beam FF
Off-road illumination 5°°
Isolux diagrams
Luxchart
Module 6213
Module 6213
Module 6213 Xenon
Module 6213 Xenon
AS 200 Xenon
AS 200 Xenon
Picador FF
Picador FF
AS 200 H3
AS 200 H3
Master
Master
Torero
Torero
41
Mounting examples for work lamps
1
2
5
Farming tractor
3
4
6
2
Timber
harvester/
forwarder
1
2
7
6
7
1
Combine harvester
2
6
5
3
8
4
2
1
Wheel loader/
Digger
4
3
1
2
3
Fork-lift truck
42
Mounting examples for work lamps
Mounting position
on the vehicle
Orientation of the
work lamp
Suitable
illumination
Recommended range
of inclination
Farming tractor / timber clearer
1
Front or side of
cabin roof
forwards
for long-range orientation
for illumination of the area
directly in front of the vehicle
2
Rear of cabin roof
working area to the rear
close-range
near-ground
15° - 35°
10° - 25°
3
Rear mudguard
to the working implement
to the rear working area
near-ground
off-road
10° - 25°
5° - 15°
4
Front mudguard
forwards
close-range
10° - 20°
5
Mirror bracket
forwards as a trail following light
close-range
15° - 35°
6
iIn the bonnet
forwards and sideways
near-ground
off-road
10° - 15°
3° - 10°
7
In the pick-up arm
towards the saw / pick-up
close-range
0° - 10°
for long-range orientation
off-road
long-range
off-road
3° - 7°
5° - 10°
long-range
off-road
3° - 7°
5° - 10°
Combine harvester
1
Front roof
2
Front roof
downwards onto the
reciprocating finger bar
mover
close-range
50° - 70°
3
At the front
on the mirror
diagonally forwards to the
end of the reciprocating
finger bar mover
near-ground
15° - 20°
4
At the bottom
of the cabin
over the reciprocating
finger bar mover to the
material mown
long-range
5
Top side wall
for lateral orientation
near-ground
6
Rear wall
orientation to the rear
near-ground
10° - 20°
7
On the grain tank
illumination of the ejection shaft
close-range
10° - 20°
8
In the grain store
for interior lighting
near-ground
only AS 200 FF
with H3 12 V 35 W
3° -
7°
10° - 15°
Wheel loader / Digger
1
Front roof, top
to the front working area
near-ground
15° - 25°
2
Rear roof, top
to the rear working area
near-ground
close-range
10° - 25°
15° - 35°
3
Digger arm, front
illumination of the shovel
close-range
10° - 35°
4
Digger arm, rear
illumination of the shovel
close-range
10° - 35°
Fork-lift truck
1
Front roof, top
towards the goods loaded,
orientation to the front
long-range
close-range
near-ground
3° - 10°
15° - 35°
10° - 25°
2
Rear roof, top
orientation to the rear
near-ground
close-range
10° - 25°
15° - 35°
3
Fork
towards the goods loaded
long-range
3° - 10°
43
© Hella KG Hueck & Co., Lippstadt 9Z2 999 118-368 Fr/02.04/2.465 Printed in Germany
Hella KGaA Hueck & Co.
Rixbecker Straße 75
59552 Lippstadt/Germany
Tel.: +49 (0) 29 41/38-0
Fax: +49 (0) 29 41/38-79 64
Internet: www.hella.com
© Hella KG Hueck & Co., Lippstadt 9Z2 999 118-367 Fr/02.04/3.0 Printed in Germany
Hella Limited
Wildmere Industrial Estate
Banbury, Oxon OX16 3JU
Tel.:
(0 12 95) 27 22 33
Telefax: (0 12 95) 22 54 80
e-mail: [email protected]
Internet: www.hella.co.uk
Hella Ireland Limited
Woodford Business Park
Santry, Dublin 17
Republic of Ireland
Tel.:
+353 (1) 8 62 00 00
Telefax: +353 (1) 8 62 11 33
e-mail: [email protected]
Internet: www.hella.com
Fr/02.04/1.0 Printed in Germany
© Hella KG Hueck & Co., Lippstadt 9Z2 999 118-438
Hella, Inc.
201 Kelly Drive,
P.O. Box 2665
Peachtree City, GA 30269
Toll Free: 1-877-224-3552
Fax:
1-800-631-7575
www.hellausa.com

Hella HID xenon and halogen- work lamps turn night into day!

Transcription

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