Tool presetters

Tool
presetters
ı Measurably simpler
ı Measurably more precise
ı Measurably more economical
Performance demands quality
Success is all about the setting
Boost your productivity with the right settings
ATORN tool presetters save time and money, putting you a good step ahead of the
competition. Your tools are set and measured while your machine is producing metal chips –
so there’s no downtime.
Preparing tools correctly pays off
Precisely measured tools, optimised machine operating times and longer service life for tools increase
the output of your production facility by at least 15%. ATORN tool presetters pay for themselves
quickly and are easy to operate, gentle on your budget and big on performance.
Simple!
•
The ATORN concept: Efficient day-to-day operation starts with the user
•
The latest image processing technology makes tool presetting child’s play
•
Fast familiarisation thanks to the intuitive ATORN operating concept
Precise!
•
Image processing system with dynamic crosshair for contact-free and precise
tool measurement, independent of the operator
•
High-quality branded components including Bosch pneumatic systems, THK guides and
Heidenhain glass scales guarantee precision and a long, maintenance-free service life
•
SK50 tool holding spindle with high repeatability and integrated calibration edges
Economical!
2
•
Three-in-one: Tool measurement, setting and testing
•
Presetters include under-table, adapter and utensil shelf and label printer (from IC1)
•
"Made in Germany" quality at an unbeatable price
•
Worldwide service
Performance demands quality
Scratching
Scriber
Laser
Projector
Low purchasing
cost, but
unsuitable for tool
measurement and
setting
High purchasing
costs as each
machine requires a
separate laser
Outdated technology, a setting
device with image
processing is
required for new
purchases
ATORN
Investment
Machine operating time
Repeatability
Measurable parameters
Process reliability
Cost of measurements
Written measurement report
Tool inspection
Conclusion Uneconomical,
high risk of tool
damage
Increased profitability thanks to
reliable manufacturing quality,
longer machine
operating times,
optimised service
life and reduced
waste
What are the
benefits of setting
tools correctly using
ATORN presetters?
•
Higher production quality
•
Optimised machine operating time
•
Efficient tool processes
•
No waste
•
Longer tool service life
•
Can be used during production
3
ATORN tool presetters in detail
Simple and fast:
Time-consuming fine tuning is a thing of the past. The dynamic crosshair moves straight to the tool cutting edge and
measures automatically in the entire camera image.
Reliably accurate results:
With projector technology, the measurement results are dependent on the operator. Not with ATORN! The results are
accurate, reproducible and reliable, regardless of the user.
Effective and economical:
Three-in-one! Rapid tool measurement, setting and testing — right next to your CNC machines.
Transmitted light
SK50 tool holding spindle
Device tower with 3 guides
One-handed control button
ImageController
image processing
CCD camera with
integrated incident light power LEDs
Membrane keypad (360° brake,
4x90° indexing)
Label printer
Under-table
4
Basic body with 2 guides
Performance demands quality
ImageControllerbasic / ImageController1
EZclick: rotate – press – finished
The ICbasic/IC1 image processor features a unique click rotary/push button for easy
operation. Click to activate the menus on the 7" monitor, select the functions and
confirm at the touch of a button. Graphic symbols provide help in using the tool
presetter and a brief explanatory text is also displayed. Every function has a detailed
online help screen.
EZclick: fast, simple and reliable set-up!
ImageController2
EZtouch: touch – start – finished
The IC2 image processor features a 12.1" touchscreen monitor for convenient and
intuitive operation. Touchscreen monitor with simple content-based operation and
graphic support. Expanded functionality compared with the IC1.
EZtouch: fast and incredibly simple operation!
ImageController3
EZslide: Simple and convenient
touch and slide operation!
Modern, user-friendly and configurable IC3 image processor with EZslide 17"
touchscreen operation: similar to using a smartphone
All functions of the ATORN setters and measuring instruments, plus many other
features!
EZslide: fast and incredibly simple operation with
user-specific display.
5
ATORN puts you in the picture as quick as a flash
The ATORN tool presetter with image processing system measures, saves and records the lips of your tools
in a matter of seconds.
ATORN with
ImageControllerbasic
ATORN with
ImageController1
The benefits:
The benefits over the ICbasic:
•
•
Simple operation and fast familiarisation with
minimum training
•
two cutting edge angles)
Fast measurement, setting and testing of tools (length and
•
diameter)
•
Fast measurement, setting and testing of tools (radius,
12x magnification of the cutting edge in incident light
for quality control
Various programs make it incredibly easy to measure
•
concentricity and axial runout at the tool cutting edge
(optional)
measuring set values on the tool
•
•
Fast and convenient printing of measurement results
•
EZmax software function for easy creation of tool contour
EZnavigator compass needle — simple camera positioning for
Power-operated tool clamp (optional)
Technical data
ATORN400 with ICbasic
ATORN600 with ICbasic
Technical data
ATORN400 with IC1
ATORN600 with IC1
Maximum tool length Z
400 mm
600 mm
Maximum tool length Z
400 mm
600 mm
Maximum tool diameter X
400 mm
400 mm
Maximum tool diameter X
400 mm
400 mm
Optional snap gauge*
100 mm
100 mm
Optional snap gauge*
100 mm
100 mm
6
*Note: Selecting the "Snap gauge" option reduces the maximum tool diameter X to 300 mm
Performance demands quality
ATORN with
ImageController2
ATORN with
ImageController3
The benefits over the IC1:
The benefits over the IC2:
•
•
•
Simple and µm-accurate measurement and saving of
multi-stage tools
and tolerances and creating tooling sheets for workpiece
Integrated tool management system for storing set values and
production, including graphics management and tool
tolerances and creating tooling sheets for workpiece
•
Integrated tool management system for storing set values
management
production
•
Auto focus of the tool cutting edge
Measurement results can be transmitted to labels, lists or to
•
40x magnification of the cutting edge in incident light
the CNC machine itself
for quality control
•
Rotation centre measurement with monochrome camera
•
20x magnification of the cutting edge in incident light
for quality control
Technical data
ATORN400 with IC2
ATORN600 with IC2
Technical data
ATORN400 with IC3
ATORN600 with IC3
Maximum tool length Z
400 mm
600 mm
Maximum tool length Z
400 mm
600 mm
Maximum tool diameter X
400 mm
400 mm
Maximum tool diameter X
400 mm
400 mm
Optional snap gauge*
100 mm
100 mm
Optional snap gauge*
100 mm
100 mm
*Note: Selecting the "Snap gauge" option reduces the maximum tool diameter X to 300 mm
7
ImageControllerbasic / ImageController1 software
•
Distances can be measured simply
•
by converting the counter into
automatic cutting edge
maximum tool contour
absolute dimensioning, differential
shape detection
•
Up to five measurement results:
Length, diameter, radius and two
angles
Software function for determining
oversize radii, angles, concentricity
•
Defined set value input
and much more
•
Number of cutting edge shapes: 104
Fast and convenient printing of
measurement results on labels
EZmax
Measurement programs
• Shank measurement
• Maximum contour measurement
• Label printing
• Cutting edge measurement
• Angle measurement
• Radius measurement
• Default measurement
• Projector mode
• Online help
Cutting edge inspection
• Incident light control
• Online help
Configuration
• System settings
• Print settings
• DNC settings
• Update/backup
• Language selection
• Registration
• Transmitted light setting
Switch off device
• Protected area
• Software info
• Online help
Online help
• Exit online help
8
EZmax software function for
determining and measuring the
sioning, for example
•
•
ment with dynamic crosshair and
dimensioning and chain dimen•
Operator-independent measure-
and accurately to the nearest µm
Performance demands quality
7" screen
•
Tool cutting edge in incident
•
ATORN zero point monitoring for
•
Compass needle — simple camera
light with 12x magnification for
100% accurate measurements
positioning for measuring set
inspecting the cutting edge and
after every adapter change
values on the tool
monitoring wear and breakage on
the tool
•
Brightness setting via 12 durable
power LEDs
Tool management
• Select tool
• Exit menu and do not
apply tool
Cutting edge shape
• Exit menu and
• Detected cutting edge shape
• Number of cutting edge shapes: 104
• Online help
• Edit tool
apply tool
• Delete tool
• Create new tool
Cutting edge measurement
• OK
• Print
• Online help
• Tool selection
• Playback
• Print tool
• Online help
• Scroll up
• Scroll down
Adapter management
• Select adapter
• Calibrate adapter
• Exit menu and
apply adapter
Counter mode,
transverse axis
Counter mode,
longitudinal axis
• Edit adapter
• Exit menu and do not apply
adapter
• Create adapter
• Delete adapter
• Online help
9
ImageController2 software
•
•
Operator-independent
•
Tool cutting edge in incident
•
The EZnavigator compass needle
measurement with dynamic
light with 20x magnification for
guides the operator to the
crosshair and automatic cutting
monitoring wear and breakage on
reference position to be measured
edge shape detection
the tool
(stepped tools for example)
Up to five measurement results:
•
Brightness setting via
Length, diameter, radius and two
angles at the tool cutting edge
•
12.1" screen
•
Set values and tolerances can
•
The tool cutting edge and its
12 durable power LEDs
measurement parameters are
Conversion to a manually
assigned to a tool created in the
positionable crosshair
tool management system
be defined
•
Number of cutting edge shapes: 104
•
Simple printing of measurement
results onto labels
•
Control-specific data output
•
Standard programs for special
EZmax for determining and
measuring tasks and clearly
measuring the maximum tool
format generator for creating post
arranged display of tool
contour, which the cutting tool
processors/output formats (ATORN
parameters and input fields
maps in the workpiece
DOP library contains over 100
•
output formats)
•
Measuring programs for
•
Set values with tolerances can be
determining oversize radii and
stored; green and red markings
angles, concentricity, largest and
show whether the actual values of
smallest cutting edge and much
the tool cutting edge are inside/
more
outside the tolerance
Operator guidance for mandatory
inputs
10
•
(DOP) to machine tool, including
ImageController3 software
•
Operator-independent
•
light with 40x magnification for
The operator can assign a graphic
monitoring wear and breakage on
from the integrated standard
the tool
library to the tool or to the
Brightness setting via
machine tool
Up to five measurement results:
•
12 durable power LEDs
angles at the tool cutting edge
•
Set values and tolerances can
•
Conversion to a manually
positionable crosshair
Safe operation and fast tool
selection
•
be defined
•
Graphic management system:
crosshair and automatic cutting
Length, diameter, radius and two
•
•
measurement with dynamic
edge shape detection
•
Tool cutting edge in incident
17" screen
Standard graphic formats, such as
jpeg, bmp, dxf and dwg can be
Number of cutting edge shapes: 112
loaded
•
Tool management: Tool
management system for complete
tools, including measuring
sequence, set values, tolerances
and extensive image information
•
Control-specific data output
•
Standard programs for special
•
EZmax for determining and
(DOP) to machine tool, including
measuring tasks and clearly
measuring the maximum tool
format generator for creating post
arranged display of
contour, which the cutting tool
processors/output formats (ATORN
tool parameters and input fields
maps in the workpiece
DOP library contains over
100 output formats)
•
Set values with tolerances can be
stored; green and red markings
show whether the actual values of
the tool cutting edge are inside/
outside the tolerance
11
The ATORN hardware
Long service life thanks to
branded products such as
Bosch pneumatic systems, five
THK guides, CCD camera and
Heidenhain glass scales — all
guaranteeing optimum quality
Durable LED cold light source
for cutting edge inspection
is standard on ATORN tool
presetters.
and precision.
Integrated recirculating
Label printout: In a matter of
ball bearings on the guides
seconds, you get five precise
guarantee quiet, smooth
and reliable measurement
movement of the lens carrier
results, with length, diameter,
for repeatable measurement
radius and angles 1
results.
and 2 of the tool cutting edge.
Ergonomic and user-friendly
operation — ATORN
one-handed control button
for simple positioning of the
measuring slide in relation to
SK50 tool holding spindle with
high concentricity accuracy and
integrated calibration edge.
the tool cutting edge.
Membrane keyboard for
pneumatic actuation of 4 x 90°
indexing and brake of the SK50
tool holding spindle.
Adapter and utensil shelf for
professional and safe storage
(included from IC1).
Robust, workshop-compliant,
ergonomic and space-saving
Label printer for printing out
under-table for installation right
measurement results.
next to the CNC machine.
12
Performance demands quality
Options & other accessories
SK / HSK / VDI adapters
Standard adapter with calibration edges (calibration balls),
additional calibration gauges
are not generally required with
ATORN.
Adapter for power-operated
tool clamp
Universal, power-operated tool
clamp for steep tapers DIN
69872-1 and HSK DIN 69893 —
tool clamp activated via membrane keypad.
Tool holding spindle
SK50 vacuum
Vacuum clamp, in addition to
the 360° spindle brake and
4 x 90° spindle indexing —
pneumatic activation via membrane keypad.
Universal spindle for poweroperated tool clamp
Power-operated tool clamp
with direct and universal
adapter mount in the holding
spindle.
EZturn for IC2 and IC3
To achieve optimum machining
Auto focus for IC3
results, lathes must be set at
Automatic focus of the tool
centre height. ATORN offers an
cutting edge.
optional monochrome camera
for rotation centre setting of
tool cutting edges. The camera
crosshair can be rotated and
moved.
Data transfer with IC2 and
IC3 direct to the CNC machine
Conditioning unit
IC2 and IC3 enable you to
To effortlessly prepare the
transfer all tool data directly
supply for the compressed air
from the tool presetter to the
devices directly on the tool
CNC machine in a control-
presetter.
specific manner (available as an
option).
13
EZslide — simply individual
The EZslide menu guidance allows you to swipe a display dialogue into the main display for further use.
EZslide shows a user-specific view of the display
dialogues on the main screen quickly and easily.
ATORN tool inspection
Distance measurement accurate to the nearest µm in incident light, e.g. wear measurement or tool geometry measurement. IC3 and the
28 x magnification of the cutting pattern deliver reliable results very quickly.
Incredibly simple measurement of wear and cutting edge breaks.
14
Function
Description
ICbasic
IC1
IC2
IC3
7.0"
7.0"
12.1"
17.0"
12x
20x
40x
99
99
999
1000
3000
15,000
Fixed
Positionable
Positionable
1
4
4
Operation/features
EZclick
Menu operation via a rotary/push button
EZtouch
Menu operation via touchscreen
EZslide
Window areas moved via touchscreen
Monitor
TFT colour monitor
Device design
Spindle
SK50 tool holding spindle
Pneum. spindle functions
4 x 90° indexing, 360° spindle brake
Under-table
Under-table in sturdy industrial design
Label printer
Thermal label printer
Adapter shelf
For storing adapters
Storage shelf for utensils
For storing adjusting keys and other tools
Options
Vacuum spindle
SK50 vacuum tool holding spindle
Universal spindle for poweroperated tool clamp
Power-operated, universal tool holding spindle
Adapters
Standard selection, further adapters on request
Adapter shelf
Additional adapter shelves as required
EZprotection/EZspindleprotection
Cover hoods for protecting against dust and dirt
EZmaintain
Conditioning unit for preparing compressed air for the device
EZturn
Rotation centre measurement with monochrome camera
Autofocus
Automatic focus of the tool cutting edge
Snap gauge
Ø 100 mm; reduces the maximum tool diameter to 300 mm
Software functions
Dynamic crosshair
Dynamic crosshair for automatic measurement
Cutting edge shape detection
Automatic cutting edge shape detection
Cutting edge inspection
Magnification of the cutting edge in incident light for quality control
Multi-cutter SF
Software function for concentricity and axial runout for multi-cutting edge tools
Concentricity SF
Software function for concentricity on the tool shank
Oversized radii/angles SF
Software function for oversized radii and angles
EZmax SF
Software function for determining and measuring the tool contour
Zero point monitoring
Safety prompt for adapter zero points for preventing a machine crash
Adapter management
Saving and management of adapter zero points
Tool management
Saving tool data
Online help
Integrated help texts
EZnavigator
ompass needle — simple camera positioning for measuring
C
set values on the tool
Graphic library
Graphic display of the tools
Tooling sheets
Create and save tool lists
Projector function
Conversion to projector function with crosshair
99
Data output
Label printing
Output of thermal labels
List print
Output of e.g. A4 reports
USB
USB 2.0 interfaces, data output via USB
LAN/network
Data output via network connection
COM/serial
Data output via RS232 interface
Control-specific for
CNC machine
Machine/control-specific output of measured values and tool
data from the IC2/IC3 tool management system to the CNC machine
Control-specific data
transmission to the network
Software for tool management and for transmitting measured values to the network
via separate, customer PC
= standard
= optional
= not available
1
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Performance demands quality
ATORN offers a high-quality range of tools to meet the
toughest requirements. Among the range of approximately
13,000 items currently available, including power tools and
factory equipment for machining and clamping as well as
measuring and testing, professional users will find everything
they need for efficient production set for the future.
ATORN products are only stocked by selected vendors.
Precisely-set tools
perating time
Optimised machine o
No waste
HAHN+KOLB Werkzeuge GmbH
Schlieffenstraße 40 · 71636 Ludwigsburg
Postfach 06 60 · 71606 Ludwigsburg
Tel. +49 7141 498-40 · Fax +49 7141 498-4999
[email protected] · www.hahn-kolb.de
No. 6704/SAP 2631
Your ATORN stockist