DIESEL LIGHT TOWER - Generac Mobile Products

Transcription

DIESEL LIGHT TOWER
MLT4060K • MLT4060M
MLT4080K • MLT4080M
01447
PARTS MANUAL
13956 D 05/15
CALIFORNIA PROPOSITION 65 WARNING: Diesel engine exhaust and some of its
constituents are known to the state of California to cause cancer, birth defects, and
other reproductive harm.
CALIFORNIA PROPOSITION 65 WARNING: This product contains or emits chemicals
known to the state of California to cause cancer, birth defects, and other reproductive
harm.
ii
Introduction
This parts manual was prepared based on the information available at the time of publication and is subject to change
without notice. Generac Mobile Products reserves the right to change parts at any time. To check whether a revised
parts manual is available, contact Generac Mobile Products.
DO NOT MODIFY or use this equipment for any application other than which it was designed for. To keep your
equipment fully operational, it is suggested you maintain a stock of commonly used maintenance or service parts.
A recommended spare parts list can be found in the back of this manual. To order service parts, please go
www.generacmobile.com or call Generac Mobile Products.
WARNING
Before operating or servicing this equipment, read and understand the Generac
Mobile Products Operating Manual which was included with the unit when shipped
from the factory. Failure to do so increases the risk of injury to yourself or others.
GENERAC MOBILE PRODUCTS LLC
215 Power Drive • Berlin, WI 54923 U.S.A.
Phone: 920-361-4442
FAX: 920-361-4416
Toll Free: 1-800-926-9768
www.generacmobile.com
For technical or parts QUESTIONS, please contact the Generac Mobile Products Customer Support
or Technical Support team at 1-800-926-9768.
Engine Make:__________________________________________
Engine Serial Number:___________________________________
Engine Model Number: __________________________________
Generator Make: _______________________________________
Generator Model Number: ________________________________
Generator Serial Number: ________________________________
Unit Model Number:_____________________________________
Unit Serial Number: _____________________________________
iii
This Page Intentionally Left Blank
iv
Table of Contents
Introduction .............................................................................................................................................. iii
Parts Manual Instructions............................................................................................................ 1
Unit Decals - Front, Rear and Top........................................................................................ 2
Unit Decals - Left Side .......................................................................................................... 3
Unit Decals - Right Side ....................................................................................................... 4
Unit Decals - Inside Unit ....................................................................................................... 5
Mast, Junction Box and Lights to Unit .................................................................................. 6
Light Assembly ..................................................................................................................... 8
Mast Junction Box Assembly - Hard Wired Lights.............................................................. 10
Mast Junction Box Assembly - Quick Disconnect Lights Option ........................................ 12
Mast Assembly - Manual Winch ......................................................................................... 14
Mast Assembly - Electric Winch ......................................................................................... 16
Roof and Doors to Unit ....................................................................................................... 18
Front, Rear and Side Panels to Unit ................................................................................... 20
Control Box to Unit ............................................................................................................. 22
Control Box Assembly ........................................................................................................ 24
Control Panel Assembly - MLT4060K, MLT4060M ............................................................ 26
Control Panel Assembly - MLT4080K, MLT4080M ............................................................ 28
Cooling System Assembly .................................................................................................. 30
Engine and Generator to Unit............................................................................................. 32
Engine Assembly - Mitsubishi Left Side ............................................................................. 34
Engine Assembly - Mitsubishi Right Side ........................................................................... 36
Engine Assembly - Kubota Left Side .................................................................................. 38
Engine Assembly - Kubota Right Side................................................................................ 40
Generator Assembly ........................................................................................................... 42
Fuel Tank and Ballast Boxes to Unit .................................................................................. 44
Trailer Assembly ................................................................................................................. 46
Trailer - Jack and Hitch Options ......................................................................................... 48
Axle Assembly .................................................................................................................... 50
Recommended Spare Parts List (1 of 2) ............................................................................ 52
Recommended Spare Parts List (2 of 2) ............................................................................ 53
v
vi
Parts Manual Instructions
Product illustrations are only representations. Products supplied may vary from the illustrations in this parts manual.
Parts not shown in the illustration are indicated by a double dash (--) in the item column.
Please be prepared to provide the following information when ordering replacement parts: model number, serial
number (on unit serial tag), part number, purchase order number (if applicable), shipping address, shipping method.
Refer to the illustration below to locate the unit ID tag and Vehicle Identification Number (VIN) tag on the unit. Important
information, such as the unit serial number, model number, VIN and tire loading information are found on these tags.
Record the information from these tags so it is available if the tags are lost or damaged. When ordering parts or
requesting assistance, you may be asked to provide this information.
Unit ID Tag
Located on inside
of front panel
Manufactured by Generac Mobile Products, LLC
(920) 361-4442
(800) 926-9768
Country of Origin
Model
Serial Number
Manufacturing Code
Weight (lbs/kg)
RPM/Frequency
Rating
1 ph. 1.0PF
3 ph. .8PF
3 ph. 1.0PF
KW
KVA
V
VIN Tag
A
Form: SFC626B
MANUFACTURED BY/FABRIQUE PAR: Generac Mobile Products, LLC
GVWR/PNBV: 000KG (0000LBS)
GAWR / PNBE
TIRE / PNEU
Ins. Class
FOR ELECTRICAL EQUIPMENT
ONLY. POUR MATERIAL
ELECTRIQUE SEULEMENT.
209649
RIM / JANTE
DATE:
00/0000
COLD INF. PRESS./
PRESS. DE
TIRE AND LOADING INFORMATION
RENSEIGNEMENTS SUR LES
PNEUS ET LE CHARGEMENT
GONF A FROID - KPA(PSI/LPC) SGL / DUAL
The weight of cargo should never exceed 0000KG (0000LBS)
Le poids du chargement ne doit jamais depasser 0000KG (0000LBS)
EACH
AXLE
SEE OWNER’S
MANUAL FOR
ADDITIONAL
INFORMATION
THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS PRESCRIBED UNDER THE U.S. FEDERAL MOTOR VEHICLE SAFETY STANDARDS(FMVSS) AND CANADIAN
MOTOR VEHICLE SAFETY REGULATIONS IN EFFECT ON THE DATE OF MANUFACTURE.
CE VEHICULE EST CONFORME A TOUTES LES NORMES QUI LUI SONT APPLICABLES EN VERTU DU REGLEMENT SUR LA SECURITE DES VEHICULES AUTOMOBILES DU CANADA EN VIGUEUR A LA DATE SA
FABRICATION.
XXX000
TRAILER
MODEL:
V.I.N./N.I.V.:
00000000000000000
TYPE:
VOIR LE
MANUEL DE
L’USAGER
POUR
PLUS DE
RENSEIGNEMENTS
01451
13956 D
MLT4060-80K/M Parts Manual
1
UNIT DECALS - FRONT, REAR AND TOP
PN: 10539
Decal, Instruction
4000 Oval 4 Lang
(Manual Winch Units)
DANGER
DO NOT SET UP UNIT IN HIGH WIND OR
DURING ELECTRICAL STORMS!
CHECK FOR OVERHEAD OBSTRUCTIONS
BEFORE USING!
GEFHAR
STELLEN SIE NICHT MASSEINHEIT IM STARKEN
WIND ODER WÄHREND DER ELEKTRISCHEN
STÜRME AUF!
ÜBERPRÜFEN SIE AUF OBENLIEGENDE
HINDERNISSE, BEVOR SIE VERWENDEN!
PELIGRO
¡CNO INSTALE LA UNIDAD EN FUERTE VIENTO
O DURANTE TORMENTAS ELÉCTRICAS!
¡CCOMPRUEBE PARA SABER SI HAY
OBSTRUCCIONES DE ARRIBA ANTES DE USAR!
DANGER
N'INSTALLEZ PAS L'UNITÉ EN FORT VENT OU
PENDANT LES ORAGES ÉLECTRIQUES !
VÉRIFIEZ LES OBSTRUCTIONS AÉRIENNES
AVANT UTILISATION !
WARNING
WARNING
PN: 10540
Decal, Instruction
4000 Oval 4 Lang
(Electric Winch Units)
WARNUNG
ADVERTENCIA
ADVERTISSEMENT
STAND CLEAR OF FRONT AND REAR OF MACHINE
WHEN MAST IS BEING TILTED UP OR DOWN.
WARNUNG
AUFENTHALT INVORDERER ODER HINTERER UMGEBUNG
DES GERÄTES VERMEIDEN WÄHREND MAST HOCH ODER
NIEDER GESCHWENKT WIRD.
ADVERTENCIA
MANTENGASE ALEJADO DE LA PARTE DELANTERA O
TRASERA DE LA MAQUINA MIENTRAS QUE SE ESTA
PROCEDIENDO A LEVANTAR EL MASTIL A LA POSICION
VERTICAL O VOLCARLO A LA POSICION HORIZONTAL.
ADVERTISSEMENT
TENEZ-VOUS A DISTANCE DE L’AVANT ET DE
L’ARRIERE DE LA MACHINE PENDANT LE BASCULEMENT
DU MAT DANS UN SENS OU DANS L’AUTRE.
DANGER
DO NOT MOVE UNIT WITH TOWER UP!
UNIT MUST BE MOVED WITH MAST DOWN AND
SECURE IN CRADLE!
GEFHAR
BEWEGEN SIE EINHEIT MIT DEM TURM NICHT!
EINHEIT KANN NUR MIT DEM MAST BEWEGT
WERDEN UNTEN UND GESICHERT IN DER WIEGE!
PELIGRO
¡NO MUEVA UNIDAD CON TORRE!
UNIDAD PUEDE SER SÓLO MOVIDA CON MÁSTIL
¡ABAJO Y ASEGURADO EN CUNA!
DANGER
NE BOUGEZ PAS D'UNITÉ AVEC LA TOUR EN HAUT!
L'UNITÉ PEUT SEULEMENT ÊTRE BOUGÉE AVEC
LE MÂT EN BAS ET PROTÉGÉ DANS LE BERCEAU!
ALWAYS KEEP TENSION ON CABLES! SLACK MAY CAUSE CABLE
DAMAGE AND EXCESSIVE WEAR!
IMMER UNTERHALT-SPANNUNG AUF KABELN! LOCKERE MAI URSACHE
CABLEDAMAGE UND ÜBERMÄSSIGE ABNUTZUNG!
¡CSIEMPRE TENSIÓN DE LA SUBSISTENCIA EN LOS CABLES! ¡CCAUSA
FLOJA CABLEDAMAGE DE MAYO Y DESGASTE EXCESIVO!
TOUJOURS TENSION DE SUBSISTANCE SUR DES CÂBLES !
CAUSE LÂCHE CABLEDAMAGE DE MAI ET USAGE EXCESSIF !
WARNING
PN: 12140
Decal Set, Common
Mast 4 Lang
STAND CLEAR OF FRONT AND REAR OF MACHINE
WHEN MAST IS BEING TILTED UP OR DOWN.
WARNUNG
AUFENTHALT INVORDERER ODER HINTERER UMGEBUNG
DES GERÄTES VERMEIDEN WÄHREND MAST HOCH ODER
NIEDER GESCHWENKT WIRD.
ADVERTENCIA
MANTENGASE ALEJADO DE LA PARTE DELANTERA O
TRASERA DE LA MAQUINA MIENTRAS QUE SE ESTA
PROCEDIENDO A LEVANTAR EL MASTIL A LA POSICION
VERTICAL O VOLCARLO A LA POSICION HORIZONTAL.
Located on
bottom side
of mast
GEFAHR
ENTFERNEN SIE NICHT!
PELIGRO
NO QUITE!
DANGER
N'ENLEVEZ PAS !
ADVERTISSEMENT
DANGER
DANGER
DO NOT REMOVE!
GEFAHR
PELIGRO
DANGER
TENEZ-VOUS A DISTANCE DE L’AVANT ET DE
L’ARRIERE DE LA MACHINE PENDANT LE BASCULEMENT
DU MAT DANS UN SENS OU DANS L’AUTRE.
PN: 13614
Decal, Mast Junction
Box Wiring, 4 Light
Located on inside
cover of mast
junction box
TOWING INSTRUCTIONS
ABSCHLEPPINSTRUKTIONEN
INSTRUCCIONES DE REMOLQUE
INSTRUCTIONS DE REMORQUAGE
1. READ OPERATOR'S MANUAL.
2. USE HITCH RATER FOR TRAILER'S
"GROSS VEHICLE WEIGHT RATING".
3. SECURELY ATTACH TRAILER TO TOW VEHICLE.
4. ATTACH SAFETY CHAINS USING A CROSS
PATTERN.
5. ATTACH BREAKDOWN CHAIN TO VEHICLE.
6. CHECK TRAILER LIGHTS.
1. BETRIEBSVORSCHRIFT LESEN.
2. ANHÄNGEVORRICHTUNG VERWENDEN,
DIE DER GESAMTBETRIEBSGEWICHTSKLASSE
ENTSPRICHT .
3. ANHÄNGER SICHER AM ZUGFAHRZEUG
BEFESTIGEN.
4. SICHERHEITSKETTEN KREUZWEISE ANBRINGEN.
5. ABREISSKETTE AM FAHRZEUG ANBRINGEN.
6. ANHÄNGERLEUCHTEN PRÜFEN.
1. LEA EL MANUAL DEL OPERARIO.
2. UTILICE UN ACOPLE CORRECTAMENTE
CLASIFICADO PARA LA "CLASE DE PESO
BRUTO" DEL VEHICULO DE REMOLQUE
3. ASEGURESE DE ACOPLAR CORRECTAMENTE EL
REMOLQUE AL VEHICULO DE REMOLQUE.
4. FIJE EN CRUZ LAS CADENAS DE SEGURIDAD.
5. FIJE EN EL VEHICULO DE REMOLQUE
LA CADENA DE DESPRENDIMIENTO.
6. CONTROLE LAS LUCES DEL REMOLQUE.
1. LIRE LA NOTICE D’EMPLOI.
2. UTILISER UN CROCHET D’ATTELAGE CONFORME
AU DEBIT NOMINAL DU POIDS BRUT DE
VEHICULE DU VEHICULE TRACTEUR.
3. ATTACHER LA REMORQUE FERMEMENT AU
VEHICULE TRACTEUR.
4. ATTACHER LES CHAINES DE SURETE EN
UTILISANT UNE METHODE CROISEE.
5. ATTACHER LA CHAINE DE REMORQUAGE AU VEHICULE.
6. VERIFIER LES LAMPES DE LA REMORQUE.
PN: 50960
Decal, Mast Telescope/Control
Electric Winch
01452
Located by toggle switches
Note: All safety and operating decals are located on decal sheet 12141, unless otherwise noted.
2
13956 D
UNIT DECALS - LEFT SIDE
DANGER
COMPLETELY LOWER TOWER BEFORE TILTING MAST.
TILTING AN EXTENDED MAST COULD CAUSE SERIOUS
INJURY OR DEATH.
GEFAHR
VOR DEM EINSCHWENKEN DES MASTES,
BELEUCHTUNGSTURM GANZ NIEDERLASSEN.
EINSCHWENKUNG DES VERLÄNGERTEN MASTES KANN
SCHWERE VERLETZUNG ODER TOD HERVORRUFEN.
PELIGRO
BAJE EL MASTIL COMPLETAMENTE ANTES DE
VOLCARLO A LA POSICION HORIZONTAL. EL VOLCAR UN
MASTIL EXTENDIDO PUEDE LLEGAR A CAUSAR GRAVES
HERIDAS O MUERTE.
DANGER
RABAISSEZ COMPLETEMENT LE MAT AVANT DE LE
BASCULER. LE GASCULEMENT D’UN MAT DEPLOYE
PEUT PROVOQUER DE SERIEUSES BLESSURES ET MEME
LA MORT.
DANGER
PN: 12140
Decal Set, Common
Mast 4 Lang
CONTACT WITH OVERHEAD ELECTRICAL POWER
LINES WILL CAUSE SERIOUS INJURY OR DEATH.
DO NOT POSITION LIGHT TOWER UNDER ELECTRICAL
POWER LINES.
WARNING
SECURE MAST IN TRANSPORT
LOCK BEFORE LIFTING OR TOWING!
GEFAHR
WARNUNG
KONTAKT MIT OBERIRDISCHEN STROM
FREILEITUNGEN KANN ZU SCHWEREN VERLETZUNGEN
ODER TOD FÜHREN. NIEMALS BELEUTUNGSTURM
UNTER ELEKTRISCHEN LEITUNGEN AUFSTELLEN.
DEN MAST VOR DEM ANHEBEN ODER
ABSCHLEPPEN IN DER
TRANSPORTHALTERUNG SICHERN!
PELIGRO
ADVERTENCIA
EL CONTACTO CON CABLES ELECTRICOS DE
TENDIDO AEREO CONDUCIRA A GRAVES HERIDAS O
MUERTE. NUNCA UBIQUE LA TORRE DE LUZ DEBAJO
DE CABLES ELECTRICOS DE TENDIDO AEREO.
FIJE EL MASTIL EN LA TRABA DE
TRANSPORTE ANTES DE REMOLCAR
O LEVANTAR EL MISMO.
DANGER
ADVERTISSEMENT
TOUT CONTACT AVEC DES CABLES ELECTRIQUES
AERIENS PEUT PROVOQUER DE SERIEUSES
BLESSURES ET MEME LA MORT. NE POSITIONNEZ
PAS LE MAT DECLAIRAGE SOUS DES CABLES
ELECTRIQUES AERIENS.
VERROUILLEZ SOLIDEMENT LE MAT
POUR LE TRANSPORT AVANT DE
LE HISSER OU DE LE REMORQUER.
Located on
manual holder
Located on inside of door
DANGER
ENGINE OPERATION / MOTORBETRIEB / FUNCIONAMIENTO
DEL MOTOR / FONCTIONNEMENT DU MOTEUR:
1
BEFORE STARTING THE ENGINE / VOR DEM STARTEN DES MOTORS /
ANTES DE ENCENDER EL MOTOR / AVANT DE FAIRE DÉMARRER LE MOTEUR:
1. CHECK FUEL LEVEL.
TREIBSTOFFSTAND PRÜFEN.
REVISE EL NIVEL DE COMBUSTIBLE.
VÉRIFIER LE NIVEAU D’ESSENCE.
GEFAHR
PELIGRO
DANGER
3. CHECK COOLANT LEVEL.
KÜHLMITTELSTAND PRÜFEN.
REVISE EL NIVEL DEL REFRIGERANTE.
VÉRIFIER LE NIVEAU DE LIQUIDE DE REFROIDISSEMENT.
2. CHECK ENGINE OIL LEVEL.
4. MAKE SURE MAIN CIRCUIT BREAKER IS OFF.
MOTORÖLSTAND PRÜFEN.
VERGEWISSERN SIE SICH, DASS DER HAUPTTRENNSCHALTER
REVISE EL NIVEL DE ACEITE DEL MOTOR.
AUSGESCHALTET IST.
VÉRIFIER LE NIVEAU D’HUILE DU MOTEUR.
ASEGÚRESE DE QUE EL CORTACIRCUITOS PRINCIPAL
ESTÉ APAGADO.
S’ASSURER QUE LE DISJONCTEUR DU CIRCUIT PRINCIPAL
EST DÉSACTIVÉ.
Located on
control box
2
3
ALL CIRCUIT BREAKERS OFF! /
ALLE TRENNSCHALTER SIND AUSGESCHALTET! /
¡TODOS LOS CORTACIRCUITOS ESTÁN
APAGADOS! /
TOUS LES DISJONCTEURS
DU CIRCUIT SONT DÉSACTIVÉS!
OFF
GLOW
PLUG
I
O
I
O
I
O
RELEASE KEY
OFF
OFF
RUN
GLOW
PLUG
GLOW
PLUG
RUN
START
GLÜHKERZEN AKTIVIEREN
ACTIVE LAS BUJÍAS DE CALEFACCIÓN
ACTIVER LES BOUGIES DE PRÉCHAUFFAGE
4
I
O
CRANK ENGINE TO START
ACTIVATE GLOW PLUGS
DANGER
I
O
START ENGINE / MOTOR STARTEN / ENCIENDA EL MOTOR /
FAIRE DÉMARRER LE MOTEUR
RUN
START
START
MOTOR ZUM STARTEN AUF VOLLEN TOUREN LAUFEN LASSEN
PONGA EN FUNCIONAMIENTO EL MOTOR PARA QUE ARRANQUE
ACTIONNER LE MOTEUR POUR LE FAIRE DÉMARRER
TURN CIRCUIT BREAKERS ON /
TRENNSCHALTER EINSCHALTEN /
ENCIENDA LOS CORTACIRCUITOS /
ACTIVER LES DISJONCTEURS
DU CIRCUIT
SCHLÜSSEL FREIGEBEN
SUELTE LA LLAVE
RELÂCHER LA CLÉ
I
O
I
I
I
I
O
O
O
O
I
O
I
O
SHUT DOWN / AUSSCHALTEN / APAGUE / ÉTEINDRE
5
A NON-SECURED, FALLING MAST WILL
CAUSE SERIOUS INJURY OR DEATH IF A
PERSON IS HIT. TO SECURE MAST, INSERT
THE LOCK BAR INTO MAST MOUNTED
BRACKET THEN INSERT PIN.
GEFAHR
6
EIN UNGESICHERTER HERABFALLENDER
MAST KANN SCHWERE, ODER
VERLETZUNGEN VERURSACHEN, WENN
ER AUF EINE PERSON FÄLLT. ZUM
SICHERN DES MASTES DIE
VERRIEGELUNGSSTANGE IN DIE
MASTMONTIERTE HALTERUNG STECKEN
UND DANN DEN SICHERUNGSSTIFT
EINSTECKEN.
PELIGRO
ALL CIRCUIT BREAKERS OFF! /
ALLE TRENNSCHALTER SIND AUSGESCHALTET! /
¡TODOS LOS CORTACIRCUITOS ESTÁN
APAGADOS! /
TOUS LES DISJONCTEURS DU CIRCUIT
SONT DÉSACTIVÉS!
STOP ENGINE /
MOTOR STOPPEN /
DETENGA EL MOTOR /
ÉTEINDRE LE MOTEUR
OFF
TURN
MAIN
BREAKER
OFF
OFF
I
O
I
O
I
O
RUN
START
WARNING
UN MASTIL INCORRECTAMENTE FIJADO
PODRIA CAUSAR LESIONES SEVERAS O
MUERTE AL CAER SOBRE UNA PERSONA.
PARA FIJAR EL MASTIL, INTRODUZCA
PRIMERO EL PERNO DE BLOQUEO
DENTRO DE LA PIEZA DE FIJACION
DEL MASTIL Y LUEGO COLOQUE EL
PASADOR DE SEGURIDAD.
I
O
OFF
GLOW
PLUG
WARNING
TURN
MAIN
BREAKER
OFF
Read and understand the supplied operator’s manual before
operating this machine. Failure to do so increases the risk
of injury to yourself or others.
DANGER
WARNUNG
Make sure main circuit breaker is off before starting engine.
LA CHUTE D’UN MAT MAL FIXE SUR
UNE PERSONNE PEUT ENTRAINER DES
BLESSURES GRAVES OU LA MORT.
POUR FIXER SOLIDEMENT LE MAT,
INSEREZ LA BARRE DE VERROUILLAGE
DANS LE SUPPORT DU MAT, PUIS
INSEREZ LA BROCHE.
WARNUNG
Vergewissern Sie sich, dass der Hauptunterbrecher
ausgeschaltet ist, bevor der Motor gestartet wird.
ADVERTENCIA
Asegúrese de que el cortacircuitos esté en la posición
“off” (apagado) antes de encender el motor.
Vor dem Betrieb dieser Maschine muss das Bedienerhandbuch
gelesen und verstanden worden sein. Ein Unterlassen erhöht
das eigene Verletzungsrisiko und das anderer.
ADVERTENCIA
Lea y asegúrese de comprender el manual del operador
proporcionado antes de operar esta máquina. De lo contrario,
aumenta el riesgo de lesiones a usted y a otras personas.
AVERTISSEMENT
AVERTISSEMENT
S’assurer que le disjoncteur du circuit principal est
désactivé avant de faire démarrer le moteur.
Lire et comprendre le manuel de l’utilisateur fourni avec
l’appareil avant de l’utiliser. L’omission de le faire augmente
le risque de blessure pour vous et pour les autres.
01453
13956 D
3
UNIT DECALS - RIGHT SIDE
PN: 12140
Decal Set, Common
Mast 4 Lang
WARNING
SECURE MAST IN TRANSPORT
LOCK BEFORE LIFTING OR TOWING!
WARNUNG
DEN MAST VOR DEM ANHEBEN ODER
ABSCHLEPPEN IN DER
TRANSPORTHALTERUNG SICHERN!
ADVERTENCIA
FIJE EL MASTIL EN LA TRABA DE
TRANSPORTE ANTES DE REMOLCAR
O LEVANTAR EL MISMO.
ADVERTISSEMENT
VERROUILLEZ SOLIDEMENT LE MAT
POUR LE TRANSPORT AVANT DE
LE HISSER OU DE LE REMORQUER.
WARNING
WARNUNG
ADVERTENCIA
ADVERTISSEMENT
ULTRA LOW
SULFUR
FUEL ONLY
S≤15 mg/kg
PN: 27433
Decal, Ultra Low Sulfur
Fuel Only
DANGER
GEFAHR
PELIGRO
Located inside
front panel
DANGER
DIESEL
Located inside
front panel
01454
4
13956 D
UNIT DECALS - INSIDE UNIT
WARNING
WARNUNG
ADVERTENCIA
ADVERTISSEMENT
WARNING
WARNUNG
ADVERTENCIA
ADVERTISSEMENT
PN: 12142
Decal, Ground
WARNING
WARNING
WARNUNG
ADVERTENCIA
ADVERTISSEMENT
WARNUNG
ADVERTENCIA
ADVERTISSEMENT
DANGER
WARNING
GEFAHR
PELIGRO
DANGER
WARNUNG
ADVERTENCIA
ADVERTISSEMENT
PN: 12142
Decal, Ground
WARNING
WARNUNG
ADVERTENCIA
ADVERTISSEMENT
00744
13956 D
5
MAST, JUNCTION BOX AND LIGHTS TO UNIT
4
5
3
2
5
6
1
8
7
9
10
5
16
11
12
13
17
14
15
32
18
19
15
31
20
29
13
21
25
30
23
24
28
27
23
22
25
26
25
26
6
01455
13956 D
MAST, JUNCTION BOX AND LIGHTS TO UNIT
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
13956 D
Part No.
60584
13536
13020
60753
60698
60358
Page 8
15292
60690
60703
14229
60702
60699
14459B
60744
15165
11215
14663Z
60706
60707
14403
14275
15380
35655
60309
62221
60683
14261
60659
60732
14845B
11554Z
Qty
1
1
1
2
6
2
4
1
2
2
2
2
4
1
2
1
1
1
1
.58 ft
1
1
2
1
10
8
6
1
2
2
1
1
Description
Nut, .750-10 nylock, G5
Assembly, mast
Assembly, mast junction box
Screw, .375-16 x 3.50 std hex, G5
Washer, .375 flat .875/.040, SS
Assembly, light
Screw, .750-10 x 6.50 std hex, SS
Washer, .375 split lock, SS
Nut, .500-13 hex, G2
Washer, .500 flat 1.070/.080 SS
Bracket, door adjustment
Washer, .750 flat 1.25/.060
Pin, roll - .250 x 1.25
Assembly, latch bar
Bar, latch
Ring, split - 1.0, SS
Chain, sash, SS
Pin, cotterless - .312 x 1.0
Spring, compression - .60 OD x 2.75 x .054
Pin, cotter - .125 x 1.250
Pin, clevis - .500 dia x 1.75
Washer, .500 flat .875/.063, SS
Sheave - 2 in
Screw, .500-13 x 5.0 std hex, G5
Spring, kickback - 50 lb
Spacer plate - kick-back spring
Notes
7
LIGHT ASSEMBLY
35
1
34
2
3
4
2
33
5
32
31
A
6
7
8
30
9
10
27 29
12
28
27
26
15
2
2
11
5
14
13
17
16
18
19
20
15
10
25
24
B
9
8
21
D
7
23
C
22
01154
8
13956 D
LIGHT ASSEMBLY
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
--
Part No.
13399
13371
13372
13370
13395
13438
62221
60247
13392
13390
13374
13393
13381
13396
13378
13366
15861
13386
13387
15864
13403
61174
13368
13380
13375
13377
13388
13394
13376
11391
13373
13369
13367
13398
13397
13311
OPTIONAL FEATURES
Quick Disconnect Light:
A
13383
B
60398
C
19041
D
60061
-13601
13956 D
Qty
1
4
2
1
2
1
2
2
2
4
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
10
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Screw, M4 x 18 pan phil
Washer, #4
Washer, #4 nylon
Assembly, tether
Nut, M4 nylock
Cord, power - hard wired
Washer, .750 flat 2.020/.090
Stud, trunnion mounting
Washer, .500 nylon
Support, housing/trunnion w/out cord
Screw, M5 x 12 phillips green
Socket, bulb w/out threaded insert
Screw, pan phillips
Gasket, silicone
Assembly, housing
Nut, special, .500NPT lock
Fitting, nipple - .500
Connector, weathertight - .500
Strain relief, .500NPT watertight, .270/.464 ID
Handle, T - wing nut
Washer, .750 external star
Trunnion
Bracket, bulb support
Support, housing/trunnion w/cord
Bracket, non socket end plate
Screw, M5 x 12 flg hex, slotted
Screw, M4 x 10 pan phil
Bracket, socket end plate
Bulb, 1000W MH short length
Gasket, lens
Lens, glass
Assembly, aluminum ring
Screw, ground
Nut, nylock
Assembly, light - hard wired
Cord, power quick disconnect
Screw, 10-32 x .500 pan phil, SS
Clip, spring holder
Nut, 10-32 nylock
Assembly, light - quick disconnect, cord clip
Notes
Items 1 - 35
Replaces item 6
9
MAST JUNCTION BOX ASSEMBLY - HARD WIRED LIGHTS
1
2
3
4
5
6
10
8
8
9
7
14
8
9
8
10
13
11
12
12
01155
10
13956 D
MAST JUNCTION BOX ASSEMBLY - HARD WIRED LIGHTS
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
--
13956 D
Part No.
12109
60424
13749
66100
66101
66102
15864
14656
60755
60062
16143
60415
12095B
12094
11789
Qty
1
4
1
4
2
1
4
1
2
5
1
5
1
1
1
Description
Cover, box, 2 gang plastic
Screw, 6-32 x .750 pan phil, G2
Gasket, junction box
Connector, 2 position
Strain relief - .500NPT watertight, .270/.464
Strain relief - .750NPT watertight, .545/.709
Fitting, strt - .750MNPT x .500FNPT, nylon
Clamp, tubing - .500
Nut, 10-32 nylock, SS
Bracket, junction box
Box, junction
Assembly, mast junction box - hard wired
Notes
Items 1 - 14
11
MAST JUNCTION BOX ASSEMBLY - QUICK DISCONNECT LIGHTS OPTION
1
16
2
3
4
10
5
9
6
11
7
12
8
9
11
10
12
13
15
14
14
01540
12
13956 D
MAST JUNCTION BOX ASSEMBLY - QUICK DISCONNECT LIGHTS OPTION
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
--
13956 D
Part No.
60424
66100
66101
66102
13749
12094
12713
14656
15403
12410
60755
60062
16143
60415
12095B
12109
11957
Qty
4
4
2
1
1
1
1
1
4
4
2
5
1
5
1
1
1
Description
Screw, 6-32 x .750 pan phil, G2, self thread
Gasket, junction box
Box, junction
Fitting, strt - .500MNPT x .500FNPT, steel
Strain relief, .750NPT, watertight
Connector, quick disconnect - female
Assembly, quick disconnect receptacle cap w/chain
Fitting, strt - .750MNPT x .500FNPT, nylon
Nut, 10-32 nylock, SS
Bracket, junction box - black
Cover, box, 2 gang plastic
Assembly, mast junction box - quick disconnect
Notes
Items 1 - 16
13
MAST ASSEMBLY - MANUAL WINCH
B
A
25
C
6
D
24
7
E
23
26
8
4
25
1
24
5
9
2
23
10
5
4
29
26
27
28
3
2
12
1
30
2
7
27
19
22
6
11
21
19
9
6
20
9
17
18
9
12
13
14
15
16
01369
14
13956 D
MAST ASSEMBLY - MANUAL WINCH
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
-------
Part No.
60268
16143
11933B
60168
60271
14262
32569
13790
63325
14871
13789
60062
15829
60061
13527B
16257B
11934B
60584
60658
11649Z
60247
11902B
60698
60206
60140
16600
15623
15627
60195
60415
15006
14151
14798
11954
15002
15003
OPTIONAL FEATURES
Mast Light Storage:
A
60780
B
13869B
C
13870B
D
60679
E
60703
Drape Cord:
-14128
13956 D
Qty
2
3
1
2
2
3
15
1
5
1
1
3
1
2
1
1
1
1
6
1
1
1
6
6
6
2
2
1
1
1
1
1
1
1
2
1
Description
Rivet, .188 dia x .126 to .250 grip
Weldment, mast - 4.0
Screw, .312 x 18 x .750 std hex, G5
Washer, .312 split lock
Sheave - 3 in
Shim - 4x4 tube
Strain relief, .500NPT, .500 cord
Shim - 3x3 tube
Reflector - red
Nut, 10-32 nylock
Weldment, mast crossbar
Screw, .375-16 x 1.0 carr sqr, G5
Weldment, T-bolt
Washer, .750 flat 2.020/.130
Weldment, mast tube
Washer, .375 flat .875/.040 18-8, SS
Nut, .375-16 hex, G5
Winch, manual - 1500 lb
Winch handle - 9.0 in
Clamp, tubing - .625 heavy duty
Rivet, .188 dia x .375 to .500 grip large flange S
Nut, 10-32 nylock 18-8, SS
Cable - .188 in. x 27 ft. steel w/ball swedge
Cable - .188 in. x 11 ft. steel w/ball swedge
Cable - .188 in. x 16 ft. steel w/teardrop
Cord, coil
Clip, wire rope .188, single saddle
Thimble, cable - .188
4
1
1
4
4
Weldment, oval light storage - RH
Weldment, oval light storage - LH
Nut, .375-16 hex, SS
1
Cord, drape - 33 ft
Notes
Nut included
Attaches to item 3
Attaches to item 17
Attaches to item 22
Replaces coil cord
15
MAST ASSEMBLY - ELECTRIC WINCH
40
38
39
4
17
21
17
5
41
36
37
6
34
10
9
21
33
35
36
34
11
7
1
34
2
8
3
12
14
32
31
8
8
7
4
13
7
15
2
3
5
21
3
17
6
16
18
28
9
10
30
15
26
26
25
19
9
29
12
27
20
21
2
22
2
23
12
17
24
01404
16
13956 D
MAST ASSEMBLY - ELECTRIC WINCH
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
----------
13956 D
Part No.
11967B
60268
16143
10649
60358
60386
60168
60271
14262
32569
13790
35655
14871
13796B
65511
60991
60061
12085B
13789
12084B
60062
15829
13527B
16257B
60584
60375
11649Z
60658
12876B
60247
15627
60195
12872B
12874
60281
60243
65049
65707
11293
12875B
60144
35845
66819
12922
15006
14798
14151
15003
15002
11954
Qty
1
5
3
2
4
4
5
5
3
15
1
5
1
1
2
2
5
1
1
1
9
1
1
1
1
3
1
2
1
1
1
1
2
2
8
16
2
2
2
2
8
1
1
4
1
1
1
1
1
1
Description
Tube, mount
Rivet, .188 dia x .126 to .250 grip, SS
Assy, electric winch
Washer, .375 flat .993/.064
Screw, .312-18 x 7.50 std hex, G5
Sheave - 3 in
Screw, 8-16 x .375 pan phil, SS, rolled screw
Shim - 4x4 tube
Strain relief - .50NPT, .50 cord
Weldment, proximity sensor bracket
Sensor, proximity
Nut, 10-32 nylock
Shim - 3x3 tube
Reflector, red
Weldment, mast crossbar
Weldment, T-bolt
Weldment, mast tube
Washer, .750 flat 2.020/.130
Rivet, .188 dia x .375 to .500 grip large flange
Bracket, winch mounting
Winch, electric - 770 lb hoist
Screw, .250-20 x .750 std hex, G5
Washer, .250 flat .735/.060
Relay, 12V 30/40A NO w/diode
Switch, toggle - SPDT, spring weatherproof
Contactor, 12V
Cover, winch contactor
Wire group, electric winch
Wire group, electric winch cables
Boot, battery cable
Cable - .188 in. x 27 ft steel w/ball swedge
Cable - .188 in. x 16 ft steel w/teardrop
Cable - .188 in. x 11 ft steel w/ball swedge
Thimble, cable - .188
Clip, wire rope - .188, single saddle
Cord, coil
Notes
Hardware included
Attaches to item 18
Attaches to item 29
Attaches to item 20
17
ROOF AND DOORS TO UNIT
A
F
5
B
7
1
C
4
12
15
6
2
8
3
16
8
9
B
11
12
10
D
12
11
13
13
14
12
15
12
E
01485
18
13956 D
ROOF AND DOORS TO UNIT
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part No.
60690
60703
60698
12344ZN
11935
16099
60683
60699
60702
14229
16598
60268
16591W
15123
12605
16538W
OPTIONAL FEATURES
Telemetry:
A
61180
B
60067
C
37731
D
60061
E
61055
-37785
Level Indicator:
F
14433
13956 D
Qty
4
4
4
1
1
1
2
4
2
2
2
48
2
2
2
1
Description
Washer, .375 flat .875/.040, SS
Weldment, cradle
Pad, rubber
Assembly, cradle pin
Washer, .500 flat 1.070/.080, SS
Nut, .500-13 hex, G2
Hinge, door - .188 pin, 48.5 in. long
Rivet, .188 dia. x .126 to .250 grip, SS
Panel, door
Latch, paddle - 7 lb spring
Door latch SS - T-style
Panel, top
2
4
1
2
1
1
Screw, 10-32 x .750 pan phil
Washer, flat .435/.060
Telemetry, ZTR M6H
Nut, 10-32 nylock
Clip, rod hold
Harness, ZTR M6H
1
Level, eye
Notes
19
FRONT, REAR AND SIDE PANELS TO UNIT
4
3
1
2
A
6
41
12
11
5
8
10
9
13
14
18
16
15
38
33
16
7
19
27
39
40
14
20
15
14
2
23
21
24
16
32
6
22
17
16
25
15
15
37
26
15
2
15
26
26
36
35
29
30
27
28
31
32
15
16
34
33
B
E
F
G
C
D
20
01465
13956 D
FRONT, REAR AND SIDE PANELS TO UNIT
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Part No.
35500W
60657
10223
60423
60457
60067
10219
10221
60268
11222
60089
60540
15628
60140
60698
60703
60649
19714
20287
60061
60696
60144
60414
19726
22419B
60689
66372
60694
60730
15215
60267
66373
16560
60690
35501W
33746W
66425
60295
60729
12025W
11121
OPTIONAL FEATURES
Silent Pack:
A
12189W
B
15425
C
34744W
D
34783W
E
60507
F
60701
G
60340
13956 D
Qty
1
26
1
2
2
2
2
2
2
1
2
2
2
10
38
36
1
1
1
1
1
1
1
1
1
10
2
8
8
6
6
2
2
22
1
1
1
8
8
1
1
Description
Panel, rear
Nut, .375-16 cage, G5, 12 GA
Assembly, license plate holder
Rivet, .188 dia x .250 to .375 grip
Nut, 10-24 nylock, G2
Washer, #10 flat .435/.060, SS
Assembly, rear tail/turn light, 3-wire w/plug
Grommet, rear light, rubber
Rivet, .188 dia x .126 to .250 grip, SS
Bracket, manual holder
Washer, .265 fender 1.25/.060
Clamp, wire - .38
Nut, .375-16 hex, G5
Washer, .375 flat .875/.040, SS
Cap, overflow jug
Jug, overflow
Nut, 10-32 nylock
Washer, .250 flat .625/.050, SS
Screw, .250-12 x 1.50 std hex, G5
Clamp, overflow jug
Bracket, overflow jug
Light, clearance marker - red
Nut, 8-32 U-clip
Rubber bumper
Rivet, .125 dia. x .191 to .271 grip, alum
Light, clearance marker - amber
Fender, plastic - 13 in. tire
Panel, left side
Panel, front
Strain relief, 1.25 Romex, w/nut
Screw, .375-16 x .750 std hex, SS
Washer, .375 fender 1.50/.090
Panel, right side
Manual holder tube
1
16
1
2
16
16
16
Duct, radiator guard
Nut, .312-18 cage
Panel, front
Duct, front
Washer, .312 flat .875/.040, SS
Notes
21
CONTROL BOX TO UNIT
3
2
1
4
3
2
5
6
7
8
9
A
B
C
E
F
2
H
G
10
J
D
2
N
10
K
L
M
G
R
Q
P
01466
22
13956 D
CONTROL BOX TO UNIT
Item
1
2
3
4
5
6
7
8
9
10
Part No.
60649
60340
60303
Page 24
11543B
60090
60089
12924B
14146
62043
OPTIONAL FEATURES
Battery Charger:
A
60694
B
60067
C
65326
D
60270
-21259
Battery Disconnect:
E
60028
F
60271
G
60119
H
60277
J
65499
K
13654B
L
60067
M
60061
N
65498
P
10699
Q
10698
R
60303
13956 D
Qty
1
12
6
1
2
2
2
1
2
6
Description
Washer, .312 flat .875/.040, SS
Control box
Spacer, control box
Nut, wing - .250 x 20
Washer, .250 flat
Angle, battery hold down
Bolt, J - .250-20 x 10.0
2
2
1
2
1
Charger, battery - 2A
Nut, 8-32 nylock
Decal, battery charger
2
2
2
2
1
1
2
2
1
1
1
2
Washer, .312 flat .875/.070
Assembly, switch lockout lever
Bracket, battery disconnect
Nut, 10-32 nylock
Switch, disconnect
Cable, battery - 24 in. 4GA black, .375 lug
Cable, battery - 21 in. 4GA black, .375 lug
Notes
Included w/item 9
Included w/item 9
23
CONTROL BOX ASSEMBLY
2
3
1
20
19
18
7
17
15
14
16
8
5
14
4
6
13
A
7
12
9
8
7
7
9
B
C
10
11
01467
24
13956 D
CONTROL BOX ASSEMBLY
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
----------
Part No.
13690B
60148
60398
65959
60397
60396
14219
60252
60061
14201
Page 26
Page 28
60526
15125
14231
14203
14139
61045
63105
13666B
60062
35270
35271
68441
35310
10438
17790
17789
35089
32984
OPTIONAL FEATURES
Interior Light:
A
19163
B
11947
C
60364
13956 D
Qty
2
2
4
2
1
1
5
3
2
1
1
1
6
1
3
1
1
4
6
1
3
1
1
1
1
1
1
1
1
1
1
1
4
Description
Bracket, capacitor
Nut, M12-1.75 sflg, G8.8
Capacitor, dual 24μF sealed, stud mount
Screw, 10-32 x 1.0 pan phil, G2
Screw, 10-32 x 1.25 pan phil, G2
Strain relief - .750 Romex w/nut
Washer, #10 split lock
Nut, 10-32 nylock
Relay, 10A SPDT 12VDC, time delay - 15 second
Assembly, control panel
Assembly, control panel
Jumper
Nut, 10-32 hex, G2
Block, terminal - 10 position, 30A, 600V
Block, terminal - 12 position, 30A, 600V
Nut, 10-32 sflg
Nut, 8-32 U-clip, G5
Box, control
Wire group - 6kW control box
Assembly, control box - Kubota, 6kW
Assembly, control box - Mitsubishi, 6kW
Assembly, control box - Kubota, 8kW
Assembly, control box - Mitsubishi, 8kW
Notes
MLT4060K/M only
MLT4080K/M only
MLT4060K only
MLT4060M only
MLT4060K/M only
MLT4080K only
MLT4080M only
MLT4060K only
MLT4060M only
MLT4080K only
MLT4080M only
Fitting, bushing - .500 x .375
Light, interior with switch
Screw, 10-16 x .500 std hex, G2, self-drilling
25
CONTROL PANEL ASSEMBLY - MLT4060K, MLT4060M
1
2
3
23
24
22
21
6
4
5
7
19
8
18
9
20
10
17
19
18
12
11
14
16
14
15
26
13
01164
13956 D
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
-------
13956 D
Part No.
66423
60061
66257
14249
14137
14130
60318
14204
15195
16694
65850
14231
15085
60252
60277
60406
13677
60405
60058
60062
10441
10444
65388
65963
65849
10440
10443
35267
35268
35269
35266
Qty
1
3
3
4
1
1
2
1
1
1
1
2
1
4
2
2
1
16
16
3
1
1
1
1
1
1
1
1
1
1
1
Description
PCB, LED lights w/connector
Nut, 10-32 nylock
Spacer, .2 ID x .375 OD x .25 long, plastic
Breaker, 15A, 120V, 1-pole
Receptacle, 240V/30A twist-lock
Receptacle, 120V/20A GFI
Nut, 8-32 hex, G5
Kit, ground bar
Switch, key
Glow plug indicator
Breaker, 10A, 240V, 1-pole, push button
Nut, 10-32 hex, G2
Gauge, hour meter
Screw, 8-32 x 1.0 pan phil, SS
Hinge, continuous - 11 in
Panel, control - Kubota, 6kW
Panel, control - Mitsubishi, 6kW
Light, indicator red, 12VDC
Breaker, 30A, 250V, 2-pole, stud terminal w/aux
Assembly, control panel - Kubota
Assembly, control panel - Mitsubishi
Wire group - 20A GFCI
Wire group - 30A twist-lock
Wire group - light switches
Wire group - LED light board
Notes
MLT4060M only
MLT4060K only
MLT4060M only
Items 1 - 9 & 11 - 24
Items 1 - 24
27
25
24
1
2
23
3
22
21
4
5
7
19
8
18
6
9
20
10
19
17
19
18
18
12
11
14
16
14
15
28
13
01468
13956 D
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
---------
13956 D
Part No.
66423
60061
66257
14249
14137
65963
60318
14204
15195
16694
65850
14231
15085
60252
60277
60406
13677
60405
60058
60062
13675
10437
65388
65864
65849
14130
13884
10436
10458
35309
35267
35269
35266
68271
Qty
1
3
3
4
1
1
2
1
1
1
1
2
1
4
2
2
1
22
22
3
1
1
1
1
1
2
1
1
1
1
1
1
1
1
Description
PCB, LED lights w/connector
Nut, 10-32 nylock
Spacer, .2 ID x .375 OD x .25 long, plastic
Breaker, 15A, 120V, 1-pole
Receptacle, 240V/30A twist-lock
Breaker, 30A, 250V, 2-pole, stud terminal w/aux
Nut, 8-32 hex, G5
Kit, ground bar
Switch, key
Glow plug indicator
Nut, 10-32 hex, G2
Gauge, hour meter
Hinge, continuous - 11 in
Panel, control - Kubota, 8kW
Panel, control - Mitsubishi, 8kW
Light, indicator red, 12VDC
Breaker, 40A, 250V, 2-pole, screw terminal w/aux
Receptacle, 120V/20A GFI
Assembly, control panel - Kubota
Assembly, control panel - Mitsubishi
Wire group - control panel wiring 8kW
Wire group - 20A GFCI, red
Wire group - 20A GFCI, black
Wire group - light switches
Wire group - LED light board
Wire group - 30A L6-30R
Notes
MLT4080M only
MLT4080K only
MLT4080M only
MLT4080K only
MLT4080M only
29
COOLING SYSTEM ASSEMBLY
1
5
8
7
2
6
17
2
3
5
11
12
4
14
15
10
16
6
7
8
13
9
B
A
01166
30
13956 D
COOLING SYSTEM ASSEMBLY
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part No.
60690
60698
60703
60140
11683B
15627
60119
60271
60032
11413B
60364
16687
32383
15422
15422
12350
16688
60716
15422
15422
13924
OPTIONAL FEATURES
Engine Heater:
A
15422
B
65649
13956 D
Qty
6
12
6
6
2
2
4
4
4
1
9
1
1
3
2
1
1
1
3
2
1
2
1
Description
Washer, .375 flat .875/.040, SS
Nut, .375-16 hex, G5
Bracket, radiator
Washer, .312 flat .875/.070
Nut, M8-1.25 hex, G8.8
Guard, fan
Screw, 10-16 x .500 std hex, G2, self-drilling
Hose, radiator - upper
Hose, radiator - upper
Clamp, hose - SAE 020 (.75-1.75)
Clamp, hose - SAE 020 (.75-1.75)
Hose, radiator - lower
Hose, radiator - lower
Clamp, tubing - 1.50 light duty
Clamp, hose - SAE 020 (.75-1.75)
Clamp, hose - SAE 020 (.75-1.75)
Radiator, w/fan guard - welded
Notes
MLT4060/80K only
MLT4060/80M only
MLT4060/80K only
MLT4060/80M only
MLT4060/80K only
MLT4060/80M only
MLT4060/80K only
MLT4060/80K only
MLT4060/80M only
Clamp, hose - SAE 020 (.75-1.75)
Heater, engine - lower radiator hose
31
ENGINE AND GENERATOR TO UNIT
8
7
1
A
To
control
box
B
2
3
C
4
5
1
E
G
D
F
5
1
7
6
5
32
F
H
01470
13956 D
ENGINE AND GENERATOR TO UNIT
Item
1
2
3
4
5
6
7
8
Part No.
60747
16155
60026
60495
60140
60206
60698
60205
OPTIONAL FEATURES
Drain Valve:
A
60774
60766
B
60365
60777
C
68327
50051
D
60205
E
60698
F
60206
G
60716
H
60144
Silent Pack:
-18496
-50709
-60498
-60774
-60365
-28213
-62076
13956 D
Qty
3
1
1
1
10
8
16
8
Description
Washer, .375 internal star
Assembly, wire - 4000 engine/chassis ground
Washer, M10 - split lock
Screw, M10 - 1.25 x 16, std hex, G8.8
Nut, .375-16 hex, G5
Washer, .375 flat .875/.040, SS
Notes
1
1
1
1
1
1.67 ft
1
2
1
1
1
Valve, drain 22mm - 1.5 with nipple
Clamp, hose - SAE 010 (.56-1.06)
Clamp, hose - .312, crimp style
Hose, .625 horizon 200 psi (22 in)
Hose, fuel - .375 ID, 50 psi
Washer, .375 flat .875/.040, SS
Clamp, tubing - 1.50 light duty
MLT4060/80K only
MLT4060/80M only
MLT4060/80K only
MLT4060/80M only
MLT4060/80K only
MLT4060/80M only
MLT4060/80K only
MLT4060/80K only
MLT4060/80K only
MLT4060/80K only
MLT4060/80K only
1
3 ft
1
1
2
1
1
Fitting, bushing - 2.5 OD x 2.0 ID
Hose, .625 in., 300 psi
Fitting, plug - .750NPT square drive
Clamp, hose - SAE 010 (.56-1.06)
Fitting, .750NPT street elbow
Fitting, strt - .750MNPT x .625 barb
33
ENGINE ASSEMBLY - MITSUBISHI LEFT SIDE
1
2
31
4
3
4
35
5
36
34
6
6
8
7
9
10
11
12
33
13
14
32
29
15
3
31
30
19
4
18
16
16
16
21
22
1
2
20
16
17
20
A
23
4
24
29
28
20
34
25
20
27
26
01170
13956 D
ENGINE ASSEMBLY - MITSUBISHI LEFT SIDE
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
--
Part No.
60422
60026
60285
60119
16551B
60316
16589
16742
63288
60286
16692
13513
11691
11148
16691
60778
14211
14211
17145
60777
50018
60649
12838B
60256
17641
17647
50018
60144
60243
13278
60271
60393
32885
34066
61061
16444
16677
OPTIONAL FEATURES
Heated Fuel Filter:
A
13876
Cold Weather Belt:
-10386
Qty
4
4
6
8
1
2
1
1
4
4
1
2
1
1
1
4
1.04 ft
.16 ft
1
4
1 ft
1
1
2
1
1
1.04 ft
2
4
1
4
2
1
1
2
1
1
Description
Screw, M10-1.25 x 25 std hex, G8.8
Washer, M10 split lock
Nut, .312-18 hex, G2
Washer, .312 flat .875/.070
Bracket, air cleaner - black
Clamp, hose - SAE 032 (1.56-2.50)
Hose, air cleaner
Fan, Mitsubishi
Screw, M6-1.0 x 12 pan head, G8.8
V-belt, Mitsubishi
Bolt w/washer
Bracket, lower radiator hose guard
Dipstick, oil
Filter, oil - Mitsubishi
Hose, fuel - .188 ID, 50 psi, SAE 30R7
Fitting, T - .188 x .188 x .188 barb, nylon
Bracket, fuel filter/pump, black
Screw, .312-18 x 1.50 std hex, G5, fully threaded
Filter, fuel
Filter, fuel, element
Washer, .250 flat .735/.060
Fuel pump, electric
Engine - Mitsubishi LE3
Filter, air, w/bracket
Screw, .312-18 x .875 std hex, G5
Element, air filter
Switch, oil pressure
1
Kit, heater - fuel filter, Mitsubishi
1
Belt, cold weather - Mitsubishi, 6kW & 8kW
Notes
Note: Engine and generator parts used in all Generac Mobile Products equipment carry the Original Equipment
Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM
dealer. Please contact Generac Mobile Products with questions.
13956 D
35
ENGINE ASSEMBLY - MITSUBISHI RIGHT SIDE
19
18
17
1
6
2
7
4
16
15
3
5
14
8
1
2
11
12
4
3
13
10
9
8
01171
36
13956 D
ENGINE ASSEMBLY - MITSUBISHI RIGHT SIDE
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
--
Part No.
60275
60702
60422
60026
70130B
11147
16833
15241
15074
15073
60747
60495
16554B
16743
60032
60029
16678
11042
13710
10457
OPTIONAL FEATURES
Silent Pack:
-34776
Qty
2
2
8
8
1
1
1
2
1
1
1
1
1
1
4
4
1
1
1
1
1
Description
Weldment, engine mount - right, black
Cap, oil filler
Starter
Isolator, rubber - 80-200 lbs, 2 in. wide
Cable, battery - 38 in., 4GA red, .438 lug
Cable, battery - 24 in., 4GA black, .438 lug
Weldment, engine mount - left, black
Alternator
Nut, M8-1.25 hex, G8.8
Switch, temperature sensor
Gasket, muffler
Muffler, 30 degree flare
Harness, engine - Mitsubishi
Notes
Muffler, Mitsubishi modified
13956 D
37
ENGINE ASSEMBLY - KUBOTA LEFT SIDE
29
2
23
1
28
19
27
30
25
3
27
26
4
24
5
15
22
6
23
19
21
20
8
7
6
9
19
18
10
17
19
A
18
17
11
11
12
11
13
16
B
C
D
15
14
38
01168
13956 D
ENGINE ASSEMBLY - KUBOTA LEFT SIDE
Item
1
2
3
4
5
6
7
8
9
10
--
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Part No.
15495
60087
11628
14099
10775
60778
14211
14211
17145
13481
13515
60777
50018
13278
60393
60243
50018
62001
60271
60119
61082
60029
13483B
60285
60144
41235ZY
16589
60316
34066
16444
13310
13281
OPTIONAL FEATURES
Heated Fuel Filter:
A
13834
B
13682
C
10407
-10662
-13684
Qty
1
4
1
1
1
4
1.3 ft
.17 ft
1
1
1
4
1.5 ft
1
2
4
1 ft
4
4
8
2
2
1
4
2
2
1
2
1
1
1
1
1
1
1
1
1
Description
Fan, engine
Screw, M6-1.0 x 16 sflg hex, G8.8
Belt, V
Switch, coolant temperature
Filter, oil
Fitting, T - .188 x .188 x .188 barb, nylon
Filter, fuel
Element, fuel filter
Pump, fuel
Washer, .250 flat .735/.060
Screw, .312-18 x 1.25 std hex, G5
Washer, .312 flat .875/.070
Screw, M8-1.25 x 20 std hex, G8
Weldment, filter bracket
Nut, .312-18 hex, G2
Spacer, .75 OD x .44 ID x 1.0 long
Hose, air cleaner
Clamp, hose - SAE 032 (1.56-2.50)
Filter, air, assembly
Element, air filter
Engine, Kubota - D1005-E3BG1-MGM-1
Engine, Kubota - D1105BG
Notes
Gasket, heated fuel filter
Heater, fuel filter
Adapter, heated fuel filter
Harness, fuel filter heater - outside
Harness, fuel filter heater - inside
dealer. Some Kubota engine parts are serial number specific. Please contact Kubota Engine America Corp. or the
Generac Mobile Products Technical Service Department for information regarding engine parts.
13956 D
39
ENGINE ASSEMBLY - KUBOTA RIGHT SIDE
1
17
18
16
2
14
3
15
4
13
12
10
9
11
5
2
7
1
6
8
3
4
40
01169
13956 D
ENGINE ASSEMBLY - KUBOTA RIGHT SIDE
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
--
Part No.
60422
60026
12338B
15241
15074
15073
60747
60495
63168
60029
60702
60275
13709
11042
14099
12486
12484
30582
13298
10461
OPTIONAL FEATURES
Silent Pack:
-36391
Qty
8
8
2
2
1
1
1
1
4
4
2
2
1
1
1
1
1
1
1
1
1
Description
Weldment, engine mount
Cable, battery - 38 in., 4GA red, .438 in. lug
Cable, battery - 24 in., 4GA black, .438 in. lug
Screw, M8-1.25 x 30 std hex
Muffler, 30 degree flare
Gasket, muffler
Switch, coolant temperature
Alternator
Cap, oil filler
Starter
Starter
Harness, engine - Kubota
Notes
MLT4060K only
MLT4080K only
Muffler, Kubota modified
dealer. Some Kubota engine parts are serial number specific. Please contact Kubota Engine America Corp. or the
Generac Mobile Products Technical Service Department for information regarding engine parts.
13956 D
41
GENERATOR ASSEMBLY
2
1
22
5
4
3
20
21
20
2
6
7
19
8
18
To Engine
9
17
16
15
10
14
11
12
13
42
01172
13956 D
GENERATOR ASSEMBLY
Item
1
Part No.
12736
11338
60398
60168
Qty
1
1
6
6
Description
Cover, generator - 6kW
Cover, generator - 8kW
Screw, .312-18 x .750 std hex, G5
60165
6
Screw, M8-1.25 x 16 std hex, G10
4
60166
18
Washer, M8 flat
5
6
7
8
--
11336
16123
11339
12527
12329
6
1
1
1
1
Screw, .375-24 x 1.75
Plate, drive - SAE 6.5
Spacer, generator drive plate
Fan, generator
Seal, pancake bearing - 6kW
--
11337
1
O-ring, pancake bearing - 8kW
--
12328
1
Bearing, pancake - 6kW
--
16134
1
Bearing, pancake - 8kW
9
16556
10486
15045
60206
60205
15241
60702
60275
60352
1
1
1
2
2
2
2
2
8
Generator, Marathon - 6kW
Generator, Marathon - 8kW
Bracket, generator
Screw, .375-16 x 1.25 std hex, G5
60494
8
60206
8
60026
8
12327
14219
16395
61045
35132
35406
16153
16216
1
1
2
2
1
1
1
1
Cover, pancake case
Strain relief - .75 Romex w/nut
Clamp, capacitor
Nut, 10-32 sflg
Capacitor, 25μF 440V - 6kW
Capacitor, 25μF 550V - 8kW
Harness, generator - 6kW
Harness, generator - 8kW
2
3
10
11
12
13
14
15
16
17
18
19
20
21
22
---
Notes
MLT4060K/M only
MLT4080K/M only
MLT4060/80K
only
MLT4060/80M
only
MLT4060/80M
only
(qty 12 only)
Included w/item 9,
MLT4060K/M only
Included w/item 9,
MLT4080K/M only
Included w/item 9,
MLT4060K/M only
Included w/item 9,
MLT4080K/M only
MLT4060K/M only
MLT4080K/M only
MLT4060/80K
only
MLT4060/80M
only
MLT4060/80K
only
MLT4060/80M
only
MLT4060K/M only
MLT4080K/M only
MLT4060K/M only
MLT4080K/M only
13956 D
43
FUEL TANK AND BALLAST BOXES TO UNIT
3
4
H
1
D
5
B
1
E
C
15
2
16
F
14
15
6
17
D
7
7
8
9
A
10
G
11
3
4
5
12
13
44
01480
13956 D
FUEL TANK AND BALLAST BOXES TO UNIT
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part No.
13616B
50197
60028
60271
60119
16271
60778
14211
16326
12646
60505
62086
10656
13500
60777
15142
50018
OPTIONAL FEATURES
Lanyard Fuel Cap:
A
12137
56 Gallon Fuel Tank:
B
12361B
C
50187
D
60358
E
12359B
F
60698
G
39998
H
12259
13956 D
Qty
2
1 ft
16
16
16
1
2
2.5 ft
1
1
4
12
4
1
2
1
2.5 ft
Description
Strap, fuel tank - 30 gallon tank w/sump
Weatherstripping - .06 x 1.0
Washer, .312 flat .875/.070
Fitting, 90° - .250NPT x .188 barb
Cap, fuel tank, vent, 3.5 dia, grain diesel w/tether
Tank, fuel - 30 gallon poly
Nut, .312-18 U-clip - long type
Nut, .312-18 U-clip - short type
Assembly, transformer
Fuel pick-up tube - 14.0 in
Fitting, strt - .250NPT x .312 barb
Notes
Four 3 in. strips
1
Cap, fuel tank, with lanyard
Replaces item 9
1
2
2
1
1
1
1
Weldment, fuel tank strap
Seal, D-shaped
Weldment, fuel tank strap, large
Washer, .375 flat .875/.040, SS
Tank, fuel - 56 gallon
Fuel pick-up tube - 24 in
Replaces item 1
Replaces item 2
Replaces item 11
Replaces item 1
Replaces item 11
Replaces item 10
Replaces item 14
45
TRAILER ASSEMBLY
1
2
3
2
4
5
7
7
10
9
24
6
25
8
27
18
28
25
21
20
26
21
19
17
9
21
24
25
7
25
10
22
24
11
23
12
13
16
11
13
15
14
01174
46
13956 D
TRAILER ASSEMBLY
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Part No.
60690
60698
12358B
60703
60140
11681
14326
13335B
12408Z
11682
60503
19637
60504
60096
15976
Page 50
35275
35274
35273
35272
62221
13051
23367
50215
60309
60416
16830
12420B
OPTIONAL FEATURES
Silent Pack:
-10496B
Trailer Plug Adapters:
-65463
-65464
-65465
13956 D
Qty
3
6
1
3
3
1
3
1
2
3
6
4
6
10
2
1
2
2
2
2
4
1
2
4
3
8
1
1
Description
Washer, .375 flat .875/.040, SS
Pan, fuel tank
Nut, .375-16 hex, G5
Jack, side wind
Ring, retaining
Weldment, chassis
Weldment, outrigger
Jack, top wind
Screw, shackle, .562-18 x 3.0 std hex, G5
Plate, shackle bracket
Nut, .562-18 lock, G5
Nut, .500-20 lug, G5
Wheel, ST175/80D13, 1360 lb
Assembly, axle
Washer, .375 flat .416 x .820 x .057
Cotter pin - .078 x 1.0
Spring, compression, .562 x 1.5
Pin, plunger - .375
Jack, top wind, tube mount
Chain, safety
Washer, flat 1.060/.090
Washer, .500 flat 1.375/.090
Coupler, 2.0 ball/2.5 channel
Weldment, removable tongue
1
Weldment, chassis, containment
1
1
1
Adapter, trailer wiring - flat 4 to round 6 pin
Adapter, trailer wiring - flat 4 to round 7 pin
Adapter, trailer wiring - flat 4 to round 7 blade
Notes
47
TRAILER - JACK AND HITCH OPTIONS
1
6
2
5
2
4
3
3
4
5
19
5
18
4
3
2
18
9
17
16
7
8
6
15
14
13
9
12
11
10
01175
48
13956 D
TRAILER - JACK AND HITCH OPTIONS
Item
Part No.
Tube Mount Jacks:
1
11978
2
61036
3
11965Z
4
60698
5
60358
6
23254
7
23256
8
12647
Hitches:
9
12155B
10
60376
11
13003B
12
11672B
13
16835B
14
16999B
15
16741ZC
16
12229
17
50215
Qty
Description
1
12
3
36
12
2
4
4
Jack, side wind - 2000 lb, tube mount
Weldment, jack adapter
Washer, .375 flat .875/.040, SS
Jack, top wind - 2000 lb, tube mount
Pin, jack - 2000 lb, tube mount
Cable, tether - jack pin and ground rod cover
4
2
1
1
1
1
1
1
2
Spacer, coupler
Screw, .500-13 x 4.50 std hex, G5
Weldment, hitch - 3.0 x 1.625 ring/2.50 tube
Weldment, lunette ring - 3.0 x 1.0 ring/2.50 tongue
Weldment, lunette ring - 2.5 x 1.0 ring/2.50 tongue
Weldment, combo hitch - 2.50 tongue
18
60309
4
Washer, .500 flat 1.060/.090
19
62221
2
13956 D
Notes
Attaches items
11 - 15
Attaches items
11 - 15
Attaches items
10 - 15
49
AXLE ASSEMBLY
1
3
2
8
7
6
5
4
01401
50
13956 D
AXLE ASSEMBLY
Item
1
2
3
4
5
6
7
8
Part No.
11206
60674
11201
12460
11203
11202
13000
11511
Qty
2
10
4
2
8
2
2
4
--
16593
1
13956 D
Description
Axle hub w/studs and outer races
Stud, wheel, .500-20 wheel, G8
Bolt, U - 2200 lb
Cap, wheel bearing
Nut, U-bolt, 2200 lb
Tie-plate, 2200 lb
Seal - 2200 lb
Bearing, roller
Assembly, axle
Notes
Includes bearing
races
Items 1 - 8
51
RECOMMENDED SPARE PARTS LIST (1 OF 2)
ENGINE - COMMON
Cap, radiator..................................................................................................... 19219
Element, air filter............................................................................................... 16444
Fuel pump......................................................................................................... 13278
ENGINE - KUBOTA
Alternator .......................................................................................................... 12486
Belt, fan ............................................................................................................ 11628
Dipstick ............................................................................................................. 12483
Element, fuel filter ............................................................................................. 13515
Element, oil filter ............................................................................................... 10775
Fan, engine....................................................................................................... 15495
Fuel shutdown solenoid.................................................................................... 13018
Hose, radiator - lower ....................................................................................... 12350
Hose, radiator - upper....................................................................................... 16687
Kubota, thermostat assy D905 ......................................................................... 12488
Kubota, thermostat gasket D905 ...................................................................... 12489
Oil fill cap .......................................................................................................... 12484
Starter - MLT4060K .......................................................................................... 30582
Starter - MLT4080K .......................................................................................... 13298
Switch, coolant temperature ............................................................................ 14099
Switch, oil pressure .......................................................................................... 15375
ENGINE - MITSUBISHI
Alternator .......................................................................................................... 16743
Belt, fan ............................................................................................................ 16692
Dipstick ............................................................................................................. 11148
Element, fuel filter ............................................................................................. 17647
Element, oil filter ............................................................................................... 16691
Fan, engine....................................................................................................... 16742
Fuel shutdown solenoid.................................................................................... 16683
Hose, radiator - lower ....................................................................................... 16688
Hose, radiator - upper....................................................................................... 32383
Mitsubishi, thermostat assy L3E ....................................................................... 16745
Mitsubishi, thermostat gasket L3E.................................................................... 12214
Oil fill cap .......................................................................................................... 11147
Starter............................................................................................................... 16833
Switch, coolant temperature ............................................................................ 16678
Switch, oil pressure .......................................................................................... 16677
ELECTRICAL
Assembly, light fixture - hard wired ................................................................... 13311
Assembly, light fixture - quick disconnect w/cord clip ....................................... 13601
Breaker, main - MLT4060K/M ........................................................................... 65963
Breaker, main - MLT4080K/M ........................................................................... 65864
Breaker, lights ................................................................................................... 14249
Bulb - 1000W MH short length ......................................................................... 11391
Capacitor .......................................................................................................... 65959
Capacitor, generator 6kW ................................................................................. 35132
52
13956 D
RECOMMENDED SPARE PARTS LIST (2 OF 2)
Capacitor, generator 8kW ................................................................................. 35406
Coil cord ........................................................................................................... 13397
Contactor - electric winch ................................................................................. 11293
GFI.................................................................................................................... 14130
Hour meter........................................................................................................ 15085
Key ................................................................................................................... 15309
Key switch ........................................................................................................ 15195
LED board w/wires ........................................................................................... 17647
Light, indicator red - w/wire 12 volt DC ............................................................. 65388
Relay, electric winch ......................................................................................... 65049
Sensor, proximity .............................................................................................. 65511
Transformer and cover ..................................................................................... 10656
MAINTENANCE KITS
Kubota 250 hour service kit .............................................................................. SK151
Kubota 2000 hour service kit ............................................................................ SK152
Mitsubishi 250 hour service kit ......................................................................... SK170
Mitsubishi 2000 hour service kit ....................................................................... SK171
MAST
Cable, .188 in. x 27 ft. steel w/ball swedge ...................................................... 15009
Cable, .188 in. x 16 ft. steel w/ball swedge ...................................................... 14798
Cable, .188 in. x 11 ft. steel w/ball swedge....................................................... 14151
Handle, winch ................................................................................................... 15623
Winch, manual - no handle ............................................................................... 16600
TRAILER
Jack, side wind (rear) ....................................................................................... 11681
Jack, top wind (outrigger) ................................................................................. 11682
Ring, retaining .................................................................................................. 14326
54
13956 D
NOTES
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
55
NOTES
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
56

DIESEL LIGHT TOWER - Generac Mobile Products

Transcription

Similar documents

DIESEL GENERATOR MLG8 • MLG15 • MLG20 PARTS MANUAL

Éclairage général / General lighting

Niagara Parks Gruppenplaner 2016

imperial camping