XR1800,XR1850_ Balancer

®
XR 1800/1850
Wheel Balancer
Parts Identification
READ these instructions before placing unit in
service KEEP these and other materials delivered
with the unit in a binder near the machine for
ease of reference by supervisors and operators.
1601 J. P. Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688-6359
HENNESSY INDUSTRIES INC. Manufacturer of AMMCO®, COATS® and BADA® Automotive Service Equipment and Tools.
Manual Part No.: 8113553 18
Revision:
07/09
Parts Identification
Parts Identification
The following pages include parts breakdowns with
exploded view illustrations to help with ordering
replacement or spare kits. Assemblies are noted where
it is recommended that individual parts not be ordered
separately. These parts are available only as assemblies because some parts are staked, pinned, or press
fitted, then drilled, machined, or bored. Close tolerances must be maintained in assembly. Every effort is
made to supply accurate exploded views, however,
due to interim changes in manufacturing operations,
some units may not be exactly as illustrated.
Item
.
Description
P/N 8113881 Printer Kit
164
Printer, with Adapter, 115V
170
Loop Fabric †Velcro®
172
Hook Type †Velcro®
*
4" Nylon Cable Tie
*
Kit Instructions
P/N 8113883 Printer Bracket Kit
48
Printer Bracket
96
HWH Self Tapping Screw
157
5/8" Rubber Grommet
171
Loop Fabric †Velcro®
*
Printer Instructions Decal
*
5.5" Trim Edge “U” Channel
*
4" Nylon Cable Tie
*
Kit Instructions
P/N 8113887 1800 to 1850 Upgrade Kit, 115V
6
1/4-20 Nyloc Nut
16
115V Power Cord Assembly
165
Printer Cable
166
115V Female Duplex Receptacle
167
6 - 32 Patch Lock Screw
180
Duplex Receptacle Bracket
*
Caution 115V Duplex Receptacle Decal
*
Printer Kit
*
Printer Bracket Kit
*
Lateral Runout Kit
*
PCB, 16-bit ADC
*
1800/1850 Parts Manual
*
1800/1850 Operating Manual
*
Upgrade Instructions
2 • Ride Management System
Item
Qty. Description
P/N 8113893 Lateral Runout Kit
3
1/4-20 x 1-1/4" HHCS
6
1/4-20 Nyloc Nut
36
Lateral Runout Guard
158
Lateral Runout Assembly
181
11/16" Rubber Grommet
183
Lateral Runout Decal
*
Caution Laser Decal
*
Laser Conformance Decal
*
Laser Aperture Decal
*
Kit Instructions
P/N 80180001 Brake Lever Assembly
15
Brake Lever Assembly
P/N 80180104 Hood Switch Kit
64
Hood Switch Assembly
65
Hood Switch Washer
P/N 8114431 Radial Runout Sensor Kit
192
Radial Runout Sensor Kit
P/N 8114452 Motor & Mtg Hardware Kit, 115V
P/N 80180120 Motor & Mtg Hardware Kit, 230V
59
6M Hex Nut
95
Screw Plate
104
Spindle Drive Motor w/Pulley, 115V
Spindle Drive Motor w/Pulley, 230V
123
M6 Lock Washer
125
M6 Flat Washer
P/N 80180108 Stub Shaft Kit
*
Serrated M10 Washer
93
SHC M10 x 160 Screw, Gr. 8.8
116
Threaded Shaft 40MM
P/N 80180109 Piezo Kit
17
Piezo Dynamic Assembly
18
Piezo Static Assembly
60
Jam M10-1.5 Hex Nut
83
Static Piezo Rod
84
Dynamic Piezo Rod
109
Spring Piezo Washer
122
Large M10 Flat Washer
150
Small 10M Washer
Parts Identification
Item
Qty. Description
P/N 80180110 Brake Pad Kit
*
Brake Pad
*
Brake Pad Screw
P/N 80180111 Brake Kit Complete
57
Hair Pin Clip
58
Hair Pin Cotter
73
M8-1.25 Hex Nylock Nut
105
Brake Spring
117
Brake Tie Rod
120
Flat .360 ID x .932 OD x .080 Washer
126
M8 Flat Washer
P/N 80180113 Distance Rod Kit
30
Adhesive Back Cable Tie
55
Gauge Rod
100
Slide Bracket
190
M6 x 6 Set Screw
P/N 80180114 Pulley Kit
79
Distance Pot. Pulley
82
Return Pulley
98
Self Locking Ring
99
Collar Assembly
107
Distance Gauge Spring
111
Distance Gauge String - 22”
112
Distance Gauge, String Bracket
189
Distance Gauge, String - 13”
Item
Part
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
19
8301122
8113418
8120321
8000745
8109802
8181369
902189
8181984
8301032
8143044
8120325
8110957
8113360
8113272
80180001
80180051
80180050
8114465
80180117
80180059
8301019
8113863
8307014
8113532
8111030
8113537
8107635
8113297
8308535
8112351
8113267
8113232
8182044
8113536
8113251
8113869
8113927
8113557
8113747
8113541
8113667
8113419
8113401
8110241
80180068
8113853
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
*37
38
*39
40
41
43
46
47
48
Description
1/2-13 Hex Nylock Nut
1/2-13 x 1.00 SHCS
1/4-20 x 1-1/4" HHCS
1/4 Flat Washer
1/4-20 NC X 2.00 HHCS
1/4-20 UNC Nylok Nut
1/4-20 x .500 HHCS
1/4-20 x 1.00 HHCS
3/8” Flat Washer
3/8-16 Nut Tinnerman
5/16 x 1.00 Serrated
Accessory Peg Cover
Angle Sonar Target Rod
Assembly Panel, PCB
Brake Lever Complete
Piezo Dynamic Assembly
Piezo Static Assembly
Power Panel Assembly, 115V
Power Panel Assembly, 230V
Balancer Spindle
50 Lbs. Ballast
Front Cover Assembly
Flanged Nylon Bearing
Belt Tightening Plate Assem.
Black Hose
Bottom Cover, Hood Bracket
5/16' Std. Flat Washer
Width Sonar Bracket
Stop Bushing
Adhesive Backed Cable Tie
Channel Monitor Tilt
Chassis - Weld Comp.
Neoprene Cushion Clamp
Bottom Cover, Tower
Assess Holes Cover
Lateral R.O. Guard
Caution/Patent Decal
Switch Panel Assembly, 115V
Switch Panel Assembly, 230V
Faceplate Arrow Decal
Pictorial Wiring Diagram
Main XR1800 Decal
Sonar Target Decal
Weight Position Decal
Drive Belt
Printer Bracket
Ride Management System • 3
Parts Identification
Item
Part
50
53
54
55
56
57
58
61
62
63
66
67
69
70
74
73
75
76
78
79
80
81
82
85
87
*88
85606464
8113925
8114366
8114361
8113534
8120469
80180010
8107407
8112724
8113296
8111021
8110817
8309008
8113815
8301084
89
90
92
94
96
97
98
99
100
101
102
103
104
106
107
108
109
110
8113348
8110818
8114137
80180017
8109945
8143956
8114365
8113264
7110208
8113726
8113755
8114360
8110560
8182149
80180020
8106301
2189
8114372
8114402
8114371
8113372
80180133
8183638
8114452
8308023
80180023
8308062
80180057
8180103
Description
Encoder Assembly
Metal Arm Assembly
Gauge Bracket Comp.
Gauge Rod
Glide Plate
Hair Pin Clip
Hair Pin Cotter
Hitch Pin Retainer
Hood Bar W/C
Hood Pivot Sleeve
Caliper Storage Hook
Control Pod Knob
Hood Molding Stop
Balance First Tire Decal
#8-32 Kep Nut
M8-1.25 Hex Nylock Nut
Brake Pedal
Peg Bracket Weldment Assy.
Distance Potentiometer
Distance Gauge Pulley
Washer 1 1/2" Retainer
Circular Push-On Retaining Ring
Small Return Pulley
Sonar Target Rod
Rub Button Carriage
Caution Fuse Decal, 115V
Caution Fuse Decal, 230V
SHC Screw M6 x 16
8/32 x .75" Lg. Screw (Green)
SHC 5/16-18 x 3/4 Screw
String Bracket Screw
HWH Self Tapping Screw
Hex Cap 1/4-20 x 1/2 Screw
Self Locking Ring
Collar & Screw Assembly
Slide Bracket
Sliding Tray Assembly
Sonar Sensor w/Cable & Screws
Stand Off Spacer
Motor w/Pulley
Compression Spring, Dim. Arm
Distance Gauge Spring
Hood Spring, Extension
Spring Washer
Standard Clevis Pin
* Not Shown
4 • Ride Management System
Item
Part
111
112
114
115
118
119
8114363
80180019
8113844
8113358
80180079
8113736
121
124
127
129
130
131
132
133
134
8109944
80180021
904379
8301121
903214
8113531
8113620
8113256
8114460
80180119
8112120
8113569
8113566
8113568
8113567
811885
8111840
8113570
8113609
85606467
85606469
8111542
8301142
8113473
8111032
8113725
903912
80180126
135
*136
*137
*138
*139
*140
141
142
143
144
146
147
149
151
153
154
157
158
159
164
165
166
167
85009152
8113848
8113896
80180125
8113870
8113897
8301063
Description
Distance Gauge String - 23”
Distance Gauge String Bracket
Main XR1850 Decal
Target W/C, Sonar Cal.
Touch Panel Assembly
Tree Assembly w/Sleeves &
Bumpers
Hood Bar Washer
Lock Washer, String Bracket
Pl. Stl. Washer
Plain Washer
Flat Washer, Std, 1/2" S.A.E.
Weight Tray Assembly
Wheel Hood Guard
Wire Tray
Capacitor 60MF/400V, US
Capacitor 14MF/400V, Australia
Worm Hose Clamp
Ground Location Decal
Infla/Release Valve Decal
On/Off Decal
Piezo Assy. Instr. Decal
Plug Grounding Decal
Warning Decal
Warning Decal
Warning Inflation Decal
Hub Nut
No-Mar Ring
8-32 x 5/8 Lg. Screw
1/4" Spring Lock Washer
1-oz. Tape-A-Weight™
1/4" Fender Washer
Radial Runout Decal
Rubber Grommet, 5/8"
Lateral R.O. Unit w/Sonar &
Cables
17" Black Monitor
Printer w/115V Adapter
Printer w/230V Adapter
Printer Cable Assembly
Receptacle, Duplex, 115V
Receptacle, 250V, ISA. Austr.
#632 x 1/2" Screw
Parts Identification
Item
Part
168
180
181
182
183
184
186
905659
8113877
8113931
8113930
8113874
80180115
85606473
185
187
80180121
85606470
8114450
188
80180133
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
*
*
*
*
*
*
*
*
8114364
8114408
8114425
8114424
8114426
8114432
8183961
8114241
902308
903094
8114429
8114427
902322
8114428
8181984
8113921
8112029
8112179
8114431
8114446
8114467
8113922
8112317
85606465
85606466
8113558
80180122
8000378
8000461
8005696
8101428
Description
1/2-13 x 1 1/2 HHCS
Duplex Receptacle Bracket
Rubber Grommet 11/16"
Plug - Domed, 11/16"
Lateral R.O. Decal
Hub Nut
Braking Transformer, 115V with
conn.
Braking Transformer, 230V
Cup - Hub Nut
Control Transformer, 115V with
conn.
EMS Sonar Sensor w/Cable &
Screws
Distance Gauge String - 13”
M6 x 6 Set Screw
Runout Sensor Slide Block
Adjustment Block
Adjustment Screw
Sensor Mounting Bracket
1/4-20x1/2 FSHCS Screw
Knob
Set Screw
Socket Cap Screw
Adjustment Rail
Runout Mounting Tube
10-32x1/2 Screw
Runout Sensor Rail Spacer
1/4-20x1 HHCS
1/4-inch Flat Washer
1 1/2-inch Clamp
1/4-20x3 HHCS Screw
Radial Runout Sensor Kit
24 mm ø Pulley
Hood Switch Adj. Bracket
10-32x3/4 BHSCS
10-32 Keps Nut
Encoder Cable
Encoder Spring
Circuit Breaker
Control Transformer, 230V
Straight Fitting
1/4" ID x 12" Black Hose
0.688 x 1.75 x 0.125 Thk Washer
Worm Hose Clamp
Item
Part
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
8105822
8107983
8113370
8113416
8113417
8113810
8113862
8120264
8182047
8183502
8410419
80180038
80180039
80180040
80180044
80180058
*
*
*
80180083
80180085
80180129
Description
9/16 ID Hose Clamp
Plastic Fastener
2-way Valve Assy. w/Fittings
0.25 ID x 8" Blk Rubber Hose
0.25 ID x 120" Blk Rubber Hose
Power Cord Assembly, Printer
Monitor Tower Front
1/4" ID x 44" Black Hose
3-way Push Button Valve
Bleed Valve Manifold
Doyfe Air Chuck
Main Switch
Strain Relief
Cable & Strain Relief
PC Power Cable
Piezo Pickup Cable w/Terminal
Block
Panel/Keyboard Conn. Cable
Sonar Power Board
Computer PCB
* Not Shown
Ride Management System • 5
101
159
131
168
179
118
For XR 1850 Balancer
only
165
164
22
172 87
119
9
173
31
2
25
67
38
48
14
12
76
5
103
10
130
171 180
157
167
19
34
1
90
74
161 52
26
166
86
21
56
127
8
40
133
35
96
32
3
158 157
98
82
94
124
189
78
99
79
41
187
78
111
188
112
107
6 • Ride Management System
100
30
151
55
168
132
R 1850 Balancer
165
164
172 87
119
9
31
102
80
67
121
64
38
147
28
6
23
4
10
130
34
5
1
42
90
129
74
69
26
4
1
66
62
33
108
149
134
27
106
11
50
85
24
169
32
20
98
94
124
189
116
17
7
79
78
36
83
58
84
105
18
111
188
112
107
115
177
78
99
187
81
47
35
82
29
104
135
158 157
13
57
122
100
30
151
15
55
93
174 175 176
146
185
144
109
54
153
89
60
126
150
61
117
75
120
110
73
Ride Management System • 7
8113553 18 07/09
© Copyright 2002 Hennessy Industries and COATS®
All Rights Reserved
Printed in USA