Runabout - Land Pride
Transcription
Runabout - Land Pride
Table of Contents Part Number Index Runabout 4200ATR Light Utility Vehicle 20920 710-040P Parts Manual Read the Operator's manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! © Copyright 2009 Printed 02/19/09 Cover photo may show optional equipment not supplied with standard unit. Table of Contents Part Number Index Table of Contents Section 1: Introduction.................................................4 Using This Manual...............................................................4 Manual Replacement Information.......................................4 Manual Revisions................................................................4 Touch-up Paint....................................................................4 Hardware Legend................................................................5 Replacement Hardware......................................................5 Serial Numbers...................................................................5 Part Number Service Coding..............................................5 RUNABOUT Section 2: Body, Frame and Suspension....................6 Body....................................................................................6 Body Accessories................................................................8 Four-Post Accessory Bar..................................................10 Front Guards.....................................................................12 Main Frame.......................................................................14 Seats.................................................................................16 Suspension.......................................................................18 Section 3: Brake System.............................................20 Brake Drum Components..................................................20 Brake System, Front End..................................................22 Brake System, Rear End...................................................24 Section 4: Controls......................................................26 Center Console Components............................................26 Steering Components.......................................................28 Throttle Components.........................................................30 Section 5: Electrical System.......................................32 Electrical Components......................................................32 Electrical Schematic..........................................................34 Section 6: Drive Train..................................................36 Belt Drive...........................................................................36 Engine With Mounts..........................................................38 Trans-axle..........................................................................40 Transfer Case Components...............................................42 Section 7: Tires............................................................44 Front Tires.........................................................................44 Rear Tires..........................................................................46 Section 8: Decals.........................................................48 Decals...............................................................................48 Part Number Index.......................................................50 © Copyright 2009. All rights reserved. Land Pride provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Land Pride assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Land Pride reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future. The illustrations in this manual are not intended for safe and proper assembly or disassembly of equipment. The illustrations are intended for ordering parts only. Land Pride is registered trademark. All other brands and product names are trademarks or registered trademarks of their respective holders. Printed in the United States of America. 2 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Table of Contents Part Number Index Alphabetized Table of Contents RUNABOUT B Belt Drive......................................................................36 Body...............................................................................6 Body Accessories...........................................................8 Brake Drum Components.............................................20 Brake System, Front End.............................................22 Brake System, Rear End..............................................24 C Center Console Components.......................................26 D Decals..........................................................................48 E Electrical Components.................................................32 Electrical Schematic.....................................................34 Engine With Mounts.....................................................38 F Four-Post Accessory Bar.............................................10 Front Guards................................................................12 Front Tires....................................................................44 M Main Frame..................................................................14 R Rear Tires.....................................................................46 S Seats............................................................................16 Steering Components..................................................28 Suspension..................................................................18 T Throttle Components....................................................30 Trans-axle.....................................................................40 Transfer Case Components..........................................42 02/19/09 4200ATR Light Utility Vehicle Runabout 710-040P 3 Table of Contents 4 4200ATR Light Utility Vehicle Runabout 710-040P Part Number Index 02/19/09 Table of Contents 02/19/09 Part Number Index 4200ATR Light Utility Vehicle Runabout 710-040P 5 Land Pride RUNABOUT Table of Contents Part Number Index Section 2: Body, Frame and Suspension Body Applies to 4200ATR 21166 6 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Table of Contents Section 2: Body, Frame and Suspension Part Number Index Land Pride RUNABOUT Body Applies to 4200ATR Ref. Part No. Part Description 1. 1. 1. 1. 2. dwg21166 710-027S 710-055S 710-056S 710-058S 710-059S 02/19/09 Drawing Image Number ATR BODY GREEN W/DECALS ATR BODY YELLOW W/DECALS ATR BODY RED W/DECALS ATR BODY CAMO W/DECALS ATR GRILL W/LANDPRIDE EMBLEM Comments Revision See Section 8 for decals included See Section 8 for decals included See Section 8 for decals included See Section 8 for decals included See Section 8 for decals included 4200ATR Light Utility Vehicle Runabout 710-040P 7 Land Pride RUNABOUT Table of Contents Part Number Index Section 2: Body, Frame and Suspension Body Accessories Applies to 4200ATR 21164 8 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Table of Contents Section 2: Body, Frame and Suspension Part Number Index Land Pride RUNABOUT Body Accessories Applies to 4200ATR Ref. Part No. Part Description 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. dwg21164 710-112D 710-113D 710-114D 710-121D 801-184C 803-177C 804-135C 817-527C 840-106C 840-107C 02/19/09 Drawing Image Number RUBBER BODY PAD SHORT RUBBER BODY PAD LONG RUBBER BODY PAD WITH HOLE BELLY PLATE PAN HD 5/16-18 1.25LG PHILLPS NUT HEX LOCK 5/16-18 FLG. WASHER FLAT 5/16 NEOPRENE PLT TREE RIVET STORAGE BOX FOR VEHICLES 3M CONFORM. ANTI-SLIP 10 X 5.0 Comments Revision S/N (391387+) 4200ATR Light Utility Vehicle Runabout 710-040P 9 Land Pride RUNABOUT Table of Contents Part Number Index Section 2: Body, Frame and Suspension Four-Post Accessory Bar Applies to 4200ATR 21154 10 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Table of Contents Section 2: Body, Frame and Suspension Part Number Index Land Pride RUNABOUT Four-Post Accessory Bar Applies to 4200ATR Ref. Part No. Part Description 1. 2. 3. 4. 5. 6. 7. dwg21154 710-006H 710-025H 710-052D 802-013C 802-138C 803-084C 817-525C 02/19/09 Comments Revision Drawing Image Number FRAME ACCESSORY MIDDLE WELDMENT FRAME ACCESSORY FRONT WLDT FRAME ACCESSORY REAR ATR4200 HHCS 5/16-18X1 3/4 GR5 HHCS 5/16-18X2 1/4 GR5 NUT HEX NYLOCK 5/16-18 PLT BUSHING 1 OD X .75ID X 1 4200ATR Light Utility Vehicle Runabout 710-040P 11 Land Pride RUNABOUT Table of Contents Part Number Index Section 2: Body, Frame and Suspension Front Guards Applies to 4200ATR 21165 12 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Table of Contents Section 2: Body, Frame and Suspension Part Number Index Land Pride RUNABOUT Front Guards Applies to 4200ATR Ref. Part No. Part Description 1. 2. 3. 4. 5. 6. dwg21165 710-046H 701-014A 802-573C 803-027C 804-023C 817-469C 02/19/09 Drawing Image Number FRONT BUMPER ATR WELDMEN BRUSH GUARD ATR HHCS 3/4-10X1 1/4 GR5 NUT HEX 3/4-10 PLT WASHER LOCK SPRING 3/4 PLT PLUG PLASTIC (1"SCHED. 40 PIPE) Comments Revision (STANDARD) (OPTIONAL) 4200ATR Light Utility Vehicle Runabout 710-040P 13 Land Pride RUNABOUT Table of Contents Part Number Index Section 2: Body, Frame and Suspension Main Frame Applies to 4200ATR 21259 14 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Table of Contents Section 2: Body, Frame and Suspension Part Number Index Land Pride RUNABOUT Main Frame Applies to 4200ATR Ref. Part No. Part Description 1. dwg21207 710-001H 02/19/09 Comments Revision Drawing Image Number FRAME, MAIN WELDMENT 4200ATR Light Utility Vehicle Runabout 710-040P 15 Land Pride RUNABOUT Table of Contents Part Number Index Section 2: Body, Frame and Suspension Seats Applies to 4200ATR 21013 16 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Table of Contents Section 2: Body, Frame and Suspension Part Number Index Land Pride RUNABOUT Seats Applies to 4200ATR Ref. Part No. Part Description 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 10. 11. dwg21013 710-108D 710-109D 802-227C 802-229C 802-735C 803-108C 803-333C 804-011C 804-201C 839-300C 839-303C 840-073C 02/19/09 Drawing Image Number SEAT RISER RH SEAT RISER LH HHCS 7/16-20X1 1/4 GR8 HHCS 7/16-20X1 1/2 GR8 HHCS 5/16-18X3/4 GR5 YELLOW DI NUT HEX 7/16-20 TOP STK GRBPLT NUT HEX NYLOCK 7/16-20 PLT WASHER FLAT 3/8 USS PLT WASHER LOCK SPRING 5/16 YELLOW BUCKET SEAT ATV BLACK BUCKET SEAT ATV TAN SEAT BELT KIT Comments Revision INCLUDES ITEMS 4, 7 & 8 4200ATR Light Utility Vehicle Runabout 710-040P 17 Land Pride RUNABOUT Table of Contents Part Number Index Section 2: Body, Frame and Suspension Suspension Applies to 4200ATR 20986 18 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Table of Contents Section 2: Body, Frame and Suspension Part Number Index Land Pride RUNABOUT Suspension Applies to 4200ATR Ref. Part No. Part Description 1. 2. 3. 4. 5. 5. 6. 7. 8. 8. 9. 10. 11. 12. 13. 14. 14. 15. 16. 17. 18. 19. 20. 21. 22. 22. 23. 24. 25. dwg20986 700-018D 700-045D 710-007S 710-008S 710-023H 710-024H 710-032S 710-033S 710-038H 710-039H 710-094D 710-095D 802-053C 802-080C 802-162C 802-257C 801-174C 802-723C 802-726C 803-078C 803-094C 803-255C 803-281C 803-319C 816-444C 816-432C 817-517C 840-067C 840-068C 02/19/09 Drawing Image Number TRAILING ARM BUSHING SHAFT TRAILING ARM PIVOT CONTROL ARM RH ASSEMBLY CONTROL ARM LH ASSEMBLY TRAILING ARM LH WELDMENT TRAILING ARM RH WELDMENT TRAILING ARM LH ASSEMBLY TRAILING ARM RH ASSEMBLY CONTROL ARM WELDMENT LH CONTROL ARM WELDMENT RH KEEPER BOLT TUBE SHOCK SPACER HHCS 5/8-11X1 3/4 GR5 HHCS 7/16-14X1 GR5 HHCS 5/8-11X3 1/2 GR5 HFSS 1/4-20X3/4 GR5 HH DRILL SCREW 1/4 X 3/4LG HHCS M12X1.75X45 G8.8 PLT HHCS 9/16-12X2 3/4 GR5 YLW PLT NUT LOCK 3/8-16 NYLON INSERT NUT 5/8-11 NYLON COLLAR THIN NUT HEX NYLOCK 1/4-20 NUT HEX NYLOCK M12X1.75 PLT NUT HEX TOP LOCK 9/16-12 YLW RUBBER STOP 1 1/2"OD 1 1/2THK RUBBER STOP 1 1/2"OD 3/4THK BUSHING IDLER ARM RUBBER SHOCK FRONT SHOCK REAR Comments Revision LH SHOWN LH SHOWN S/N (384290+) S/N (384289-) Rev. 2 Rev. 1 S/N (391392+) Rev. 1 S/N (384290+) S/N(409641+) S/N (391392 to 409640) Rev. 1 Rev. 2 Rev. 1 4200ATR Light Utility Vehicle Runabout 710-040P 19 Land Pride RUNABOUT Table of Contents Part Number Index Section 3: Brake System Brake Drum Components Applies to 4200ATR 21159 20 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Section 3: Brake System Table of Contents Part Number Index Land Pride RUNABOUT Brake Drum Components Applies to 4200ATR Ref. Part No. Part Description 1. 2. 3. 4. 5. 5. 6. 7. 8. 8. 9. 10. 11. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. dwg21159 815-145C 815-146C F136 F137 F777 F855 F179 F178 F827 F622 F792 F793 F261 F908 F176 F177 F852 F175 F258 F610 F621 F609 F909 803-329C F828 02/19/09 Drawing Image Number RH DRUM ASM 180mm 4 ON 4" BC LH DRUM ASM 180mm 4 ON 4" BC LEFT SHOE RIGHT SHOE BALL BEARING BEARING HOLDER HUB BRAKE SHOE DISC RH BRAKE SHOE DISC LH BLEEDER SCREW SHOES LOCKING SPRING RIGHT SPRING/HAND BRAKE LV LEFT SPRING/HAND BRAKE LV WHEEL CYLINDER DRUM RIGHT LEVERS SET LEFT LEVERS SET CMX SPACER BRAKE FLANGE HUB W/STUDS SCREW M6X40 UPPER RETURN SPRING SPRING PIN LOWER RETURN SPRING STUD NUT LUG 1/2-20X60DEG PLT(.81AF BOOT Comments Revision RH SHOWN RH SHOWN RH SHOWN 1/2"-20 4200ATR Light Utility Vehicle Runabout 710-040P 21 Land Pride RUNABOUT Table of Contents Part Number Index Section 3: Brake System Brake System, Front End Applies to 4200ATR 21009 22 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Section 3: Brake System Table of Contents Part Number Index Land Pride RUNABOUT Brake System, Front End Applies to 4200ATR Ref. Part No. Part Description 1. 2. 3. 4. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. dwg21009 710-021H 710-022H 710-052H 710-061S 710-020H 710-096D 800-128C 800-347C 800-356C 801-174C 802-159C 802-732C 803-084C 805-063C 805-066C 807-230C 815-148C 815-149C 815-152C 815-161C 815-166C 815-167C 815-168C 815-169C 817-526C 840-104C 840-134C 02/19/09 Drawing Image Number BRAKE RELAY WELDMENT BRAKE PIN WELDMENT BRAKE PEDAL WELDMENT BRAKE PEDAL W/PAD ASSEMBLY RPBY 710-061S MASTER CYLINDER PUSHROD RIVET POP 3/16 .375 SSD66BS WIRING/TUBE CLIP FOR 1/4 OD CLAMP PINCH FOR .50 OD HOSE HH DRILL SCREW 1/4 X 3/4LG HHCS 5/16-18X1 GR5 HFS 3/8-16X5/8 GR5 YELLOW DIE NUT HEX NYLOCK 5/16-18 PLT PIN COTTER 3/32 X 1 LONG PIN CLEVIS 5/16 X 1 LONG SPRING TORSION .070 WIRE SINGLE RESEVOIR BRAKE FLUID BOTTLE SINGLE MASTER CYLINDER MASTER CYLINDER BOOT BRACKET MOUNTING SINGLE 4200ATR 61" STEEL BRAKE LINE BULK HEAD FLOW THROUGH COPPER PRESSURE WASHER FLOW THROUGH BOLT COPPER BUSHING 3/4ODX5/8IDX3/4 FLG HD 11.5" FUEL LINE/HYD FLUID RESERVIOR. BRAKE/ACCELERATOR PEDAL RUBBER Comments Revision S/N (391431+) Includes Master Cylinder Boot 4200ATR Light Utility Vehicle Runabout 710-040P 23 Land Pride RUNABOUT Table of Contents Part Number Index Section 3: Brake System Brake System, Rear End Applies to 4200ATR 21010 24 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Section 3: Brake System Table of Contents Part Number Index Land Pride RUNABOUT Brake System, Rear End Applies to 4200ATR Ref. Part No. Part Description 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. dwg21010 710-042H 800-347C 800-351C 801-174C 801-175C 802-731C 802-735C 803-084C 803-255C 803-329C 804-046C 804-157C 805-063C 805-066C 805-336C 805-342C 815-145C 815-146C 815-153C 815-165C 815-166C 815-170C 23. 24. 815-171C 840-003C 02/19/09 Comments Revision Drawing Image Number EQUALIZER PARK BRAKE WELDMENT WIRING/TUBE CLIP FOR 1/4 OD E RETAINING RING EXTERNAL HH DRILL SCREW 1/4 X 3/4LG FSHCS 1/4-20X1 1/2 YELLOW DIE HHCS M8X1.25X30 GR10.9 YLW PLT HHCS 5/16-18X3/4 GR5 YELLOW DI NUT HEX NYLOCK 5/16-18 PLT NUT HEX NYLOCK 1/4-20 NUT LUG 1/2-20X60DEG PLT(.81AF WASHER FLAT #10 SAE PLT WASHER SPRING LOCK M8 PLT PIN COTTER 3/32 X 1 LONG PIN CLEVIS 5/16 X 1 LONG CLEVIS PIN 6MMX16MM USEABLE LNGTH PIN CLEVIS 1/4 X 3/4 RH DRUM ASM 180mm 4 ON 4" BC LH DRUM ASM 180mm 4 ON 4" BC PARK BRAKE LEVER REAR BRAKE LINE 28.3 4200ATR 61" STEEL BRAKE LINE 3 WAY HYDRAULIC FITTING WITH ACTUATOR BRAKE-LIGHT ACTUATOR PARK BRAKE CABLE 31"LG 4200ATR Light Utility Vehicle Runabout 710-040P 25 Land Pride RUNABOUT Table of Contents Part Number Index Section 4: Controls Center Console Components Applies to 4200ATR 21011 26 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Section 4: Controls Table of Contents Part Number Index Land Pride RUNABOUT Center Console Components Applies to 4200ATR Ref. Part No. Part Description 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 11. 12. 12. 13. 14. 15. 16. 17. 18. 19. 20. dwg21011 710-028H 801-184C 802-551C 803-084C 803-255C 804-084C 833-267C 833-268C 833-269C 833-271C 833-336C 833-270C 833-342C 833-325C 833-343C 840-001C 840-112C IC-3586 IC-3180 IC-3514 807-235C 803-154C 02/19/09 Drawing Image Number SHIFTER CONSOLE WELDMENT PAN HD 5/16-18 1.25LG PHILLPS HHCS 1/4-20X2 1/4 GR5 NUT HEX NYLOCK 5/16-18 PLT NUT HEX NYLOCK 1/4-20 WASHER FLAT 5/16 HARD ASTMF436 SWITCH MOUNT END PANEL PLUG SWITCH ROCKER SPST SWITCH ACTUATOR IGNITION SWITCH W/2 KEYS(6PIN) IGNITION SWITCH W/2 KEYS KEY W/SHIELD (RP FOR 833-336C) KEY IGNITION (RP KEY 833-270C) HARNESS ADAPTER IGNITION/HOBBS CHOKE CABLE 4200ATR SHIFT CABLEASSEMBLY KIT MICRO SWITCH W/WIRES RUBBER SHIELD/SELECTOR CONROL KNOB, SELCECTOR CONTROL SPRING COMP.5DX.406IDX1.5L.04W NUT HEX LOCK M6 PLT Comments Revision S/N (418339+) S/N (418338-) S/N (418339+) S/N (418338-) S/N (418339+) 4200ATR Light Utility Vehicle Runabout 710-040P 27 Land Pride RUNABOUT Table of Contents Part Number Index Section 4: Controls Steering Components Applies to 4200ATR 21004 28 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Section 4: Controls Table of Contents Part Number Index Land Pride RUNABOUT Steering Components Applies to 4200ATR Ref. Part No. Part Description 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 24. 25. 26. 26. 27. 28. 28. 29. 29. 30. 30. 31. 32. 33. 34. 35. dwg21004 710-026S 800-088C 822-201C 710-090D 710-005H 802-725C 890-799C 710-009H 710-010H 710-011H 800-080C 802-005C 802-727C 803-255C 803-271C 803-278C 803-283C 804-021C 804-196C 827-060C TS0061 0880001 804-157C 840-113C 840-064C 802-731C 803-280C 803-273C 840-083C 840-109C 840-016C 840-111C 840-082C 840-127C 840-145C 802-434C 06709600 817-523C 817-524C 817-527C 02/19/09 Drawing Image Number HUB WHEEL FRONT ASSY 4 ON 4"BC SNAP RING INT 2.000 BRG BALL R16RS 2OD 1ID SEALED WHEEL HUB BEARING SPACER HUB WHEEL FRONT WLDT 4 ON 4"BC HUB STUD 1/2-20X1 1/4 GR5 DUST CAP (FITS 1.982 ID) WHEEL YOKE RH WELDMENT WHEEL YOKE LH WELDMENT KING PIN WELDMENT GREASE ZERK 1/4-28 THD FORMING HHCS 1/4-20X1 GR5 HHCS M8X1.25X90 GR8.8 YLW PLT NUT HEX NYLOCK 1/4-20 NUT HEX TOP LOCK 5/8-11 PLT NUT HEX NYLOCK M8X1.25 PLT NUT HEX M16X2.00 PLT WASHER FLAT 5/8 SAE PLT WASHER WAVE DISC 1ID 1.31OD PL BUSHING FLANGED BRONZE OUTER TIE ROD END BOOT KIT WASHER SPRING LOCK M8 PLT STEERING WHEEL STEERING WHEEL HHCS M8X1.25X30 GR10.9 YLW PLT NUT HEX NYLOCK M10X1.5 PLT NUT HEX NYLOCK 7/16-14 PLT UPPER SHAFT RACK & PINION STEERING SPLINED RACK & PINION STEERING LOWER STEERING SHAFT SPLINED LOWER SHAFT STEERING WHEEL CAP FOR 840-113C STEERING WHEEL CAP HHCS M10X1.5X40 GR8.8 INNER TIE ROD END 4200ATR UPPER STEERING COVER 4200ATR LOWER STEERING COVER TREE RIVET Comments Revision S/N (391387+ S/N (391386-) Rev. 2 Rev. 1 S/N (391387+) S/N (391386-) Rev. 2 Rev. 1 S/N (391387+) S/N (391386-) S/N (391387+) S/N (391386-) S/N (391387+) S/N (391386-) Rev. 2 Rev. 1 Rev. 2 Rev. 1 Rev. 2 Rev. 1 4200ATR Light Utility Vehicle Runabout 710-040P 29 Land Pride RUNABOUT Table of Contents Part Number Index Section 4: Controls Throttle Components Applies to 4200ATR 21012 30 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Section 4: Controls Table of Contents Part Number Index Land Pride RUNABOUT Throttle Components Applies to 4200ATR Ref. Part No. Part Description 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. dwg21012 710-029H 710-041H 710-086D 710-087D 802-078C 802-115C 802-733C 802-734C 803-255C 804-198C 804-199C 807-209C 815-152C 827-061C 827-062C 827-063C 827-065C 840-002C 840-084C 02/19/09 Comments Revision Drawing Image Number GAS PEDAL WELDMENT GAS RELAY PUSH WELDMENT STRAP GAS RELAY HINGE 2 HOLE STRAP GAS RELAY HINGE 3 HOLE HHCS 1/4-20X5/8 GR5 HHCS 5/16-18X2 GR5 SHOULDER BOLT 1/4" 10-24NC SHOULDER BOLT 5/16" 1/4-20NC NUT HEX NYLOCK 1/4-20 WASHER DISC SPRING 1/4 WASHER DISC SPRING 5/16 SPRING EXT. 3/8OD .045W 2.5LG MASTER CYLINDER BOOT BUSHING FLANGED BRONZE 5/16 ID BUSHING SLEEVE BRONZE 1/4" ID BUSHING FLANGED BRONZE 5/16 ID BUSHING .377ODX.314IDX.375BRNZ THROTTLE CABLE COVER THROTTLE RELAY PLASTIC 4200ATR Light Utility Vehicle Runabout 710-040P 31 Land Pride RUNABOUT Table of Contents Part Number Index Section 5: Electrical System Electrical Components Applies to 4200ATR 21155 32 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Section 5: Electrical System Table of Contents Part Number Index Land Pride RUNABOUT Electrical Components Applies to 4200ATR Ref. Part No. Part Description 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. dwg21155 710-093D 710-106D 710-107D 800-347C 801-174C 801-175C 802-004C 802-005C 802-493C 803-255C 803-269C 803-293C 804-046C 804-049C 804-054C 815-170C 815-171C 840-144C N/A 20. 21. 22. 23. 24. 25. 26. 27. 833-273C 833-274C 833-275C 833-277C 833-303C 833-309C 840-105C N/A Drawing Image Number STRAP BATTERY HOLD DOWN BRACKET HEADLIGHT MOUNTING LH BRACKET HEADLIGHT MOUNTING RH WIRING/TUBE CLIP FOR 1/4 O.D HEX DRILL SCREW 1/4 X 3/4 LG FSHCS 1/4-20X1 1/2 YELLOW DIE HHCS 1/4-20X3/4 GR5 HHCS 1/4-20X1 GR5 HHCS #10-32 X 1/2 NUT HEX NYLOCK 1/4-20 NUT HEX 10-32 PLT NUT HEX FLNG T-LOCK 1/4-20 WASHER FLAT #10 SAE PLT WASHER LOCK INTERNAL TOOTH 1/4 WASHER LOCK #10 3 WAY HYD FITTING WITH ACTUATOR BRAKE-LIGHT ACTUATOR VOLTAGE REGULATOR 826-408C BATTERY SIZE BCI, GROUP U1/U1R, MIN. 300CCA. 7' 4GA POSITIVE RED CABLE 10" x 6 GA NEGATIVE BLACK CABLE HEADLIGHT TAILLIGHT 20" 6GA NEGATIVE BLACK CABLE FUSE LINK 46273 PUSH RETAINERS 4 NON-THIRD SHIFT STOP LIGHT / TAIL LIGHT BULB 28. N/A HEAD LIGHT BULB 02/19/09 Comments Revision BULB #1157 (Available through your local auto parts store) BULB #H3 (Available through your local auto parts store) 4200ATR Light Utility Vehicle Runabout 710-040P 33 Land Pride RUNABOUT Table of Contents Part Number Index Section 5: Electrical System Electrical Schematic Applies to 4200ATR 21202 34 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Section 5: Electrical System Table of Contents Part Number Index Land Pride RUNABOUT Electrical Schematic Applies to 4200ATR Ref. Part No. Part Description dwg21202 833-276C 02/19/09 Comments Revision Drawing Image Number Wiring Harness, ATR 4200 4200ATR Light Utility Vehicle Runabout 710-040P 35 Land Pride RUNABOUT Table of Contents Part Number Index Section 6: Drive Train Belt Drive Applies to 4200ATR 21163 36 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Section 6: Drive Train Table of Contents Part Number Index Land Pride RUNABOUT Belt Drive Applies to 4200ATR Ref. Part No. Part Description 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 20. dwg21163 710-063S 710-097D 710-101D 710-102D 800-350C 802-004C 802-245C 802-314C 804-006C 804-013C 804-117C 816-410C D2016 D2015 D2020 D2018 826-411C 826-412C 840-075C 840-135C N/A Drawing Image Number TORQUE CONVT. COVER W/ NUTZERT KEY 3/16 X 3 SPACER TUBE 1/4"LG (UP CVT CVR SPACER TUBE 3/8"LG(LOWER CVT CVR KEY .187 X .247 X 2.5 LG HHCS 1/4-20X3/4 GR HHCS 3/8-24X3 GR5 HHCS M8X1.25X20 GR8.8 WASHER LOCK SPRING 1/4 PLT WASHER LOCK SPRING 3/8 PLT WASHER FLAT 1/4 HARD ASTMF436 BELT CVT 4200ATR SCREW M8X150 SCREW M8X160 WASHER LOCK 8MM NUT M8 CVT DRIVER 4200ATR CVT DRIVEN 4200 ATR COVER TORQUE CONVERTER FRONT ADAPTER CVT DRIVEN CAP WASHER & SPACER 21. 22. D2019 710-054A NUT M12X1.5 CVT SHIM KIT 02/19/09 Comments Revision SEE TRANSFER CASE SEE TRANSFER CASE SEE TRANSFER CASE SEE TRANSFER CASE INCLUDES ITEM #20 (S/N 391436+) (S/N 391435-)REPLACED BY 840-135C Rev. 2 Rev. 1 SEE TRANSFER CASE 4200ATR Light Utility Vehicle Runabout 710-040P 37 Land Pride RUNABOUT Table of Contents Part Number Index Section 6: Drive Train Engine With Mounts Applies to 4200ATR 21161 38 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Section 6: Drive Train Table of Contents Part Number Index Land Pride RUNABOUT Engine With Mounts Applies to 4200ATR Ref. Part No. Part Description 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. dwg21161 710-004H 710-049H 800-347C 802-005C 802-113C 802-143C 803-209C 803-229C 804-011C 826-408C Drawing Image Number MOUNT ENGINE & AXLE WELDMENT BODY MOUNT WELDMENT WIRING/TUBE CLIP FOR 1/4 O.D HHCS 1/4-20X1 GR5 HHCS 7/16-14X1 3/4 GR5 HHCS 3/8-16X2 GR5 NUT FLANGE LOCK 3/8-16 PLT NUT HEX FLANGE LOCK 7/16-14 PLT WASHER FLAT 3/8 USS PLT 13HP HONDA ENGINE W/ VOLT REG 11. 12. 13. 14. 15. 16. 840-144C 840-080C 840-108C 710-050S 710-127D 807-223C VOLTAGE REGULATOR MOUNT MOTOR H SYTLE WASHER FENDER 1.5OD X .4ID X .06T THROTTLE LEVER W/BEARING SPACER, THROTTLE LEVER SPRING EXT. .43OD .035W 1.0"LG HONDA ENGINE INFORMATION Honda Gas Cap Spark Plug Honda Spark Arrestor Honda Air filter (Paper & Foam Element) Honda Air Filter (Foam Element) Honda Snap Ring (Throttle Cable) Honda Jet Kit (Elevation 0-4,999 ft.) Honda Jet Kit (Elevation 5,000 - 7,999 ft.) Honda Jet Kit (Elevation 8,000 ft. and up) 02/19/09 Comments Revision #GX390K1QNE2 Non Warranty Replacement Part 17620-Zh7-023 BPR6ES / W20EPRV 18355-ZE2-W00 17210-ZE3-505 17218-ZE3-505 90605-230-000 99101-ZH8-0920 99101-ZH8-0900 99101-ZH8-0880 4200ATR Light Utility Vehicle Runabout 710-040P 39 Land Pride RUNABOUT Table of Contents Part Number Index Section 6: Drive Train Trans-axle Applies to 4200ATR 21162 40 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Section 6: Drive Train Table of Contents Part Number Index Land Pride RUNABOUT Trans-axle Applies to 4200ATR Ref. Part No. Part Description 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. dwg21162 710-081D 710-082D 710-098D 710-101D 710-102D 802-740C 803-088C 803-332C 804-021C 804-199C 826-394C 826-402C 5048 5051 827-065C 02/19/09 Comments Revision Drawing Image Number RELAY SHIFTER LINK SHIFTER GEARBOX ARM SHIFTER-LINK SPACER TUBE 1/4LG (UP CVT CVR) SPACER TUBE 3/8"LG(LWR CVT CVR SHOULDER BOLT 5/16X.50 1/4-20UNC NUT HEX LOCK 1/4-20 FLG NUT HEX M16X1.5 TOP LOCK PLT WASHER FLAT 5/8 SAE PLT WASHER DISC SPRING 5/16 GEARBOX D700 MODIFIED REAR AXLE SHAFT NARROW OUTER BOOT KIT W/ 2 CLAMPS INNER BOOT KIT W/2 CLAMPS BUSHING .377 OD X .314 ID X .375 BRONZE IMPORTANT NOTES 1. Use 80/90 gear lube when changing transfer case Oil. 2. Transfer case oil capacity = 20 fl. oz. U.S. 4200ATR Light Utility Vehicle Runabout 710-040P 41 Land Pride RUNABOUT Table of Contents Part Number Index Section 6: Drive Train Transfer Case Components Applies to 4200ATR 21170 42 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Section 6: Drive Train Table of Contents Part Number Index Land Pride RUNABOUT Transfer Case Components Applies to 4200ATR Ref. Part No. Part Description 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. dwg21170 D1017 D1018 D1029 D1131 D1178 D1382 D1383 D1386 D1387 D1388 D1397 D1401 CMX-D1402 D1470 D1505 D1509 D1547 D2000 D2003 D2004 D2005 D2008 D2010 D2012 D2013 D2014 D2015 D2016 D2018 D2019 D2020 D2021 D2022 D2039 D2040 D2041 CMX-D2047 D2058 D2059 D2073 D2081 D2085 D962 D963 02/19/09 Comments Revision Drawing Image Number GASKET SPRING SPRING HOLDER BUSH GEAR LEVER CONTROL DRAIN PLUG REVERSE GEAR COUPLING/ SLEAVE CLUTCH GEAR REDUCTION GEAR IDLE SHAFT REVERSE THRUST WASHER 18X30X1 SHAFT CMX THRUST WASHER 16X25.8 BUSHING SHAFT SECOND REDUCTION PIVOT ARM ASSY DIFFERENTIAL GASKET 12MM RING E/Z BEARING 20X47X14 BEARING, 30X55X13 SPHERE 8MM OIL SEAL 40MM OD X 20MM ID SCREW M8440 SCREW M10X10 STOPPER LEVEL OIL M8X10 SCREW M8X1.25-160 CDQ 8.8 SCREW M8X150 NUT M8 NUT M12X1.5 WASHER LOCK 8MM WASHER FLAT GUIDE PIN 12X9X12 INPUT SHAFT SEAL 25X40X7 BEARING 25X52X15 NUT M8 DISK ELASTIC 8.2X18X11.5 BEARING 17X47X14 RING SNAP E 15 RING SNAP STOPPER BEARING 30X62X16 RH BOX LH BOX IMPORTANT NOTES: 1. Use 80/90 gear lube when changing transfer case oil. 2. Transfer case oil capacity = 20 fl. oz. U.S. 4200ATR Light Utility Vehicle Runabout 710-040P 43 Land Pride RUNABOUT Table of Contents Part Number Index Section 7: Tires Front Tires Applies to 4200ATR 21158 44 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Section 7: Tires Table of Contents Part Number Index Land Pride RUNABOUT Front Tires Applies to 4200ATR Ref. Part No. Part Description 1. 1. 2. 3. 4. dwg21158 710-019S 710-036S 814-214C 814-216C 816-035C 02/19/09 Comments Revision Drawing Image Number TIRE & RIM FRONT RIGHT AT489 TIRE & RIM FRONT LEFT AT489 RIM 12 X 7 4 BOLT ON 4 B.C. TIRE 25 X 8 X 12 AT489 VALVE STEM TR415X.625X1 1/4 LG 4200ATR Light Utility Vehicle Runabout 710-040P 45 Land Pride RUNABOUT Table of Contents Part Number Index Section 7: Tires Rear Tires Applies to 4200ATR 21157 46 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Section 7: Tires Table of Contents Part Number Index Land Pride RUNABOUT Rear Tires Applies to 4200ATR Ref. Part No. Part Description 1. 1. 2. 3. 4. dwg21157 710-018S 710-035S 814-215C 814-217C 816-035C 02/19/09 Comments Revision Drawing Image Number TIRE & RIM REAR RIGHT AT489 TIRE & RIM REAR LEFT AT489 RIM 12 X 8.5 4 BOLT ON 4" B.C. TIRE 25 X 11 X 12 AT489 VALVE STEM TR415X.625X1 1/4 LG 4200ATR Light Utility Vehicle Runabout 710-040P 47 Land Pride RUNABOUT Table of Contents Part Number Index Section 8: Decals Decals Applies to 4200ATR 22444 48 4200ATR Light Utility Vehicle Runabout 710-040P 02/19/09 Section 8: Decals Table of Contents Part Number Index Land Pride RUNABOUT Decals Applies to 4200ATR Ref. Part No. Part Description 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 13. 14. 15. 16. 17. 18. 19. 20. dwg22444 818-042C 818-190C 818-543C 838-303C 838-486C 838-487C 838-488C 838-489C 838-490C 838-491C 838-493C 838-494C 838-495C 838-509C 838-507C 838-508C 838-510C 838-532C 838-553C 838-644C 838-645C 02/19/09 Drawing Image Number DECAL PATENT PENDING DECAL FLAG DECAL DANGER PD GUARD MISS SML DECAL DANGER BATTERY DECAL WARNING GNRAL UTLTY VHCL DECAL CONTROL PANEL/GEAR SHFT DECAL CONTROL PANEL/PARK BRAKE DECAL WARNING ROLLOVER HAZARD DECAL CAUTION STOP ENGINE DECAL WARNING IMPROPER USE DECAL TRAILER TOWING INFORMAT DECAL WARNING (GVW) LOAD RATE DECAL HONDA RPBY 838-495C DECAL LP FRONT EMBLEM DECAL WARNING ENG. COOL B4 GAS DECAL RUNABOUT LOGO LH DECAL WARNING VEHICLE ROLLOVER DECAL RUNABOUT LOGO RH DECAL LAND PRIDE GOLD 6.42X1.3 DECAL ATR SANDSTONE W/BLK BRDR Comments Revision S/N 407616+ S/N 407615- S/N 407616+ S/N 407616+ 4200ATR Light Utility Vehicle Runabout 710-040P 49 Table of Contents Part Number Index Part Number Index The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on. Part Number Page 06709600 ..................29 0880001 ....................29 5048 ..........................41 5051 ..........................41 700-018D ...................19 700-045D ...................19 701-014A ...................13 710-001H ...................15 710-004H ...................39 710-005H ...................29 710-006H ...................11 710-007S ...................19 710-008S ...................19 710-009H ...................29 710-010H ...................29 710-011H ...................29 710-018S ...................47 710-019S ...................45 710-020H ...................23 710-021H ...................23 710-022H ...................23 710-023H ...................19 710-024H ...................19 710-025H ...................11 710-026S ...................29 710-027S ...................7 710-028H ...................27 710-029H ...................31 710-032S ...................19 710-033S ...................19 710-035S ...................47 710-036S ...................45 710-038H ...................19 710-039H ...................19 710-041H ...................31 710-042H ...................25 710-046H ...................13 710-049H ...................39 710-050S ...................39 710-052D ...................11 710-052H ...................23 710-054A ...................37 710-055S ...................7 710-056S ...................7 710-058S ...................7 710-059S ...................7 710-061S ...................23 710-063S ...................37 710-081D ...................41 710-082D ...................41 710-086D ...................31 710-087D ...................31 710-090D ...................29 710-093D ...................33 710-094D ...................19 710-095D ...................19 710-096D ...................23 710-097D ...................37 710-098D ...................41 710-101D ...................37, 41 710-102D ...................37, 41 710-106D ...................33 710-107D ...................33 710-108D ...................17 710-109D ...................17 710-112D ...................9 710-113D ...................9 710-114D ...................9 710-121D ...................9 710-127D ...................39 50 Part Number 800-080C 800-088C 800-128C 800-347C 800-350C 800-351C 800-356C 801-174C 801-175C 801-184C 802-004C 802-005C 802-013C 802-053C 802-078C 802-080C 802-113C 802-115C 802-138C 802-143C 802-159C 802-162C 802-227C 802-229C 802-245C 802-257C 802-314C 802-434C 802-493C 802-551C 802-573C 802-723C 802-725C 802-726C 802-727C 802-731C 802-732C 802-733C 802-734C 802-735C 802-740C 803-027C 803-078C 803-084C 803-088C 803-094C 803-108C 803-154C 803-177C 803-209C 803-229C 803-255C 803-269C 803-271C 803-273C 803-278C 803-280C 803-281C 803-283C 803-293C 803-319C 803-329C 803-332C 803-333C 804-006C 804-011C 804-013C 804-021C 804-023C Page ...................29 ...................29 ...................23 ...................23, 25, 33, 39 ...................37 ...................25 ...................23 ...................19, 23, 25, 33 ...................25, 33 ...................9, 27 ...................33, 37 ...................29, 33, 39 ...................11 ...................19 ...................31 ...................19 ...................39 ...................31 ...................11 ...................39 ...................23 ...................19 ...................17 ...................17 ...................37 ...................19 ...................37 ...................29 ...................33 ...................27 ...................13 ...................19 ...................29 ...................19 ...................29 ...................25, 29 ...................23 ...................31 ...................31 ...................17, 25 ...................41 ...................13 ...................19 ...................11, 23, 25, 27 ...................41 ...................19 ...................17 ...................27 ...................9 ...................39 ...................39 ...................19, 25, 27, 29, 31, 33 ...................33 ...................29 ...................29 ...................29 ...................29 ...................19 ...................29 ...................33 ...................19 ...................21, 25 ...................41 ...................17 ...................37 ...................17, 39 ...................37 ...................29, 41 ...................13 4200ATR Light Utility Vehicle Runabout 710-040P Part Number 804-046C 804-049C 804-054C 804-084C 804-117C 804-135C 804-157C 804-196C 804-198C 804-199C 804-201C 805-063C 805-066C 805-336C 805-342C 807-209C 807-223C 807-230C 807-235C 814-214C 814-215C 814-216C 814-217C 815-145C 815-146C 815-148C 815-149C 815-152C 815-153C 815-161C 815-165C 815-166C 815-167C 815-168C 815-169C 815-170C 815-171C 816-035C 816-410C 816-432C 816-444C 817-469C 817-517C 817-523C 817-524C 817-525C 817-526C 817-527C 818-042C 818-190C 818-543C 822-201C 826-394C 826-402C 826-408C 826-411C 826-412C 827-060C 827-061C 827-062C 827-063C 827-065C 833-267C 833-268C 833-269C 833-270C 833-271C 833-273C 833-274C 833-275C Page ...................25, 33 ...................33 ...................33 ...................27 ...................37 ...................9 ...................25, 29 ...................29 ...................31 ...................31, 41 ...................17 ...................23, 25 ...................23, 25 ...................25 ...................25 ...................31 ...................39 ...................23 ...................27 ...................45 ...................47 ...................45 ...................47 ...................21, 25 ...................21, 25 ...................23 ...................23 ...................23, 31 ...................25 ...................23 ...................25 ...................23, 25 ...................23 ...................23 ...................23 ...................25, 33 ...................25, 33 ...................45, 47 ...................37 ...................19 ...................19 ...................13 ...................19 ...................29 ...................29 ...................11 ...................23 ...................9, 29 ...................49 ...................49 ...................49 ...................29 ...................41 ...................41 ...................39 ...................37 ...................37 ...................29 ...................31 ...................31 ...................31 ...................31, 41 ...................27 ...................27 ...................27 ...................27 ...................27 ...................33 ...................33 ...................33 Part Number Page 833-276C ...................35 833-277C ...................33 833-303C ...................33 833-309C ...................33 833-325C ...................27 833-336C ...................27 833-342C ...................27 833-343C ...................27 838-303C ...................49 838-486C ...................49 838-487C ...................49 838-488C ...................49 838-489C ...................49 838-490C ...................49 838-491C ...................49 838-493C ...................49 838-494C ...................49 838-495C ...................49 838-507C ...................49 838-508C ...................49 838-509C ...................49 838-510C ...................49 838-532C ...................49 838-553C ...................49 838-644C ...................49 838-645C ...................49 839-300C ...................17 839-303C ...................17 840-001C ...................27 840-002C ...................31 840-003C ...................25 840-016C ...................29 840-064C ...................29 840-067C ...................19 840-068C ...................19 840-073C ...................17 840-075C ...................37 840-080C ...................39 840-082C ...................29 840-083C ...................29 840-084C ...................31 840-104C ...................23 840-105C ...................33 840-106C ...................9 840-107C ...................9 840-108C ...................39 840-109C ...................29 840-111C ...................29 840-112C ...................27 840-113C ...................29 840-127C ...................29 840-134C ...................23 840-135C ...................37 840-144C ...................33, 39 840-145C ...................29 890-799C ...................29 CMX-D1402 ...............43 CMX-D2047 ...............43 D1017 ........................43 D1018 ........................43 D1029 ........................43 D1131 ........................43 D1178 ........................43 D1382 ........................43 D1383 ........................43 D1386 ........................43 D1387 ........................43 D1388 ........................43 D1397 ........................43 D1401 ........................43 02/19/09 Table of Contents Part Number Index Part Number Index (continued) Part Number Page D1470 ........................43 D1505 ........................43 D1509 ........................43 D1547 ........................43 D2000 ........................43 D2003 ........................43 D2004 ........................43 D2005 ........................43 D2008 ........................43 D2010 ........................43 D2012 ........................43 D2013 ........................43 D2014 ........................43 D2015 ........................37, 43 D2016 ........................37, 43 D2018 ........................37, 43 D2019 ........................37, 43 D2020 ........................37, 43 D2021 ........................43 D2022 ........................43 D2039 ........................43 D2040 ........................43 D2041 ........................43 D2058 ........................43 D2059 ........................43 D2073 ........................43 D2081 ........................43 D2085 ........................43 D962 ..........................43 D963 ..........................43 dwg20986 ..................19 dwg21004 ..................29 dwg21009 ..................23 dwg21010 ..................25 dwg21011 ..................27 dwg21012 ..................31 dwg21013 ..................17 dwg21154 ..................11 dwg21155 ..................33 dwg21157 ..................47 dwg21158 ..................45 dwg21159 ..................21 dwg21161 ..................39 dwg21162 ..................41 dwg21163 ..................37 dwg21164 ..................9 dwg21165 ..................13 dwg21166 ..................7 dwg21170 ..................43 dwg21202 ..................35 dwg21207 ..................15 dwg22444 ..................49 F136 ..........................21 F137 ..........................21 F175 ..........................21 F176 ..........................21 F177 ..........................21 F178 ..........................21 F179 ..........................21 F258 ..........................21 F261 ..........................21 F609 ..........................21 F610 ..........................21 F621 ..........................21 F622 ..........................21 F777 ..........................21 F792 ..........................21 F793 ..........................21 F827 ..........................21 F828 ..........................21 F852 ..........................21 02/19/09 Part Number Page F855 ..........................21 F908 ..........................21 F909 ..........................21 IC-3180 ......................27 IC-3514 ......................27 IC-3586 ......................27 N/A ............................33, 37 TS0061 ......................29 4200ATR Light Utility Vehicle Runabout 710-040P 51 Great Plains Manufacturing, Inc. Corporate Office: P.O. Box 5060 Salina, Kansas 67402-5060 USA www.landpride.com
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