brochure: Wacker Concrete
Transcription
brochure: Wacker Concrete
Wacker Neuson is your partner for concrete solutions with a broad range of products for all concrete processes. All products are designed, manufactured, and serviced based on the principles of the Wacker Neuson company values. Therefore, our promise also applies to them: reliability, trustworthiness, quality, fast response times, flexibility, and innovation. 1 Wacker Neuson wet screeds - Move, screed and compact in one step. - Maximum surface performance due to profiles up to 5 meters long. - Low weight with a high degree of comfort during carrying and transportation. 2 Walk-behind trowels by Wacker Neuson - First-class finishing results. - Optimally balanced machines. - Finishing all the way up to the edges. 3 Ride-on trowels by Wacker Neuson - Extremely easy to operate. - Precise troweling and polishing results. - Even with the highest evenness requirements. 1 2 Please note: The product range of the Wacker Neuson Group comprises more than 300 different product groups in the light and compact equipment areas. In the light equipment area the product range comprises various device types – according to different voltage and frequency conditions, local regulations, market specifics and operating conditions. Not all Wacker Neuson products listed or shown here are therefore available or approved in all countries. Modifications reserved in the interest of continuous further development. The Wacker Neuson Group does not accept any liability whatsoever for the correctness and completeness of the data given in this brochure. Reprints permissible only with prior approval in writing by the Wacker Neuson Group, Munich. © Wacker Neuson SE 2010. All rights reserved. www.wackerneuson.com 3 0987956/01/2010/Heidlmair/Print Sta Concrete at the job site: Wacker Neuson always has an elegant solution. Reinforced concrete at the job site. Reinforcing and compacting. Optimal compaction is decisive for the quality of concrete. CONCRETE COMPACTION SYSTEMS Page 4 INTERNAL VIBRATORS - High-frequency High-frequency with integrated inverter With flexible shaft With combustion engine With compressed air Page 16 EXTERNAL VIBRATORS - For connection to an external converter - With integrated inverter Page 26 FREQUENCY AND VOLTAGE INVERTERS - Electrical - Mechanical - High-frequency Page 32 TIPS FOR USERS - Tips for correct use of equipment during concrete compaction Source: PERI GmbH Page 36 2_3 WACKER NEUSON REINFORCED CONCRETE REINFORCEMENT TECHNOLOGY REINFORCEMENT TECHNOLOGY - Rebar cutting and bending machines - Rebar tier Source: PERI GmbH Worldwide top seller. The original from the technology leader. Wacker Neuson internal vibrators have a lot to offer: • L ong service life. • H igh compaction performance. • Top quality. • C omprehensive safety standard. • S pecial solutions. Internal vibrators 4_5 WACKER NEUSON REINFORCED CONCRETE High frequency internal vibrators: IREN and IRSEN IRSEN IREN PIR Pneumatic internal vibrator for use with compressors. High-end equipment for industrial concrete compaction, where productivity and service life count: - R eliable concrete compaction through the stable-speed, high-power electric motor. - B uilt-in thermal overload protection. - M otor developed in-house with the highest quality standards. - I nduction-hardened vibrator heads for high wear resistance. - E asy maintenance due to fast replacement of vibrator heads without special tools. - I RSEN series with ergonomic, low-vibration LOW VIB handle. 6_7 WACKER NEUSON REINFORCED CONCRETE Head diameter of 30 to 65 mm for every application. All com pone nts are MADE GERM IN ANY! Length Internal vibrators High-frequency internal vibrators with integrated inverter: IRFU and IRSE-FU 1The Wacker Neuson Bodyguard™ Absolute safety for the operator from the Bodyguard to the vibrator head. The Bodyguard is a built-in personal protection switch that shuts down the machine within 3 milliseconds if needed. 2The rubber cap leaves no traces on the formwork during compaction. By req ues t als o CUS MANU TOM F AND S ACTURE P SOLU ECIAL TIONS A sk us. IRFU Convincing patented technology from Wacker Neuson: -Independent use due to integrated inverter: for connection to a single-phase power supply. -The moulded electronic components make the inverter wear-free. -Functional housing design with rounded corners for easy handling without jamming. -Reliable operation, even with generators and fluctuating input voltage. -With Wacker Neuson Bodyguard TM: The Bodyguard TM is a built-in personal protection switch that shuts down the machine within 3 milliseconds if necessary. It provides absolute safety for the operator – all the way from the Bodyguard TM to the vibrator head. -The vibrator heads are also available with rubber caps to protect the formwork. 8_9 WACKER NEUSON REINFORCED CONCRETE IRSE-FU 1 2 Internal vibrators Internal vibrators with flexible shaft: HMS with internal combustion engine or electric motor. Fast and easy replacement of the flexible shaft through the practical quick-connect coupling. Slide dish accessory HMS with electric motor M 2000 HMS with gasoline engine A 5000/160 HMS with gasoline engine A 1500/035 A system that is convincing because it is flexible and economical. - I ndividually configurable, various flexible shafts, vibrator heads, and motors or engines can be combined in various ways. - Q uick disconnect coupling for ease of handling. - F lexible drive: internal combustion engines and electric motors in various performance ranges. -HMS with combustion engine: different performance ranges with optimized power-to-weight ratio. -Slide dish accessory for improved maneuverability on the reinforcement: for A 5000/160 and L 5000/225 - I nduction-hardened vibrator heads for high wear resistance. 10 _ 11 WACKER NEUSON REINFORCED CONCRETE Internal vibrators All HMS combinations at a glance. Whether it's an electric motor or gasoline engine, we have the right combination of internal vibrator and flexible shaft for you. Internal vibrator, flexible shaft and electric motor SM 0-S SM 1-S SM 2-S SM 3-S SM 4-S SM 5-S SM 7-S SM 9-S H 25 SM 1-E SM 2-E SM 4-E XXX XXX XXX XXX XXX XXX XXX XXX H 25S XXX XXX XXX XXX XXX XXX XXX XXX H 25HA XXX XXX XXX XXX XXX XXX XXX XXX H 35 XXX XXX XXX H 35S XXX XXX XXX H 35HA XXX XXX XXX H 45 XXX XXX XXX H 45S XXX XXX XXX H 45HA XXX XXX XXX H 50HA XXX XXX XXX H 55 XXX XXX XXX XXX H 65 XXX XXX S = Short standard vibrator head HA = Hybrid vibrator head with high amplitude = M 1000 = M 2000 = M 3000 = Not recommended X = Not permissible STANDARD WACKER NEUSON Internal vibrator, flexible shaft and gasoline engine H 25 H 25S H 25HA H 35 H 35S H 35HA H 45 H 45S H 45HA H 50HA H 55 H 65 A 1500/035 A 5000/160 L 5000/225 A 1500/035 A 5000/160 L 5000/225 A 1500/035 A 5000/160 L 5000/225 A 1500/035 A 5000/160 L 5000/225 A 1500/035 A 5000/160 L 5000/225 A 1500/035 A 5000/160 L 5000/225 SM 1-E SM 2-E SM 4-E X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X S = Short standard vibrator head HA = Hybrid vibrator head with high amplitude 12 _ 13 _ 14 WACKER NEUSON REINFORCED CONCRETE SM 0-S X X X SM 1-S X X X SM 2-S X X X SM 3-S X X X SM 4-S X X X SM 5-S X X X SM 7-S X X X SM 9-S X X X TECHNICAL DATA IREN 30 IREN 38 IREN 45 IREN 57* IREN 65 VIBRATOR HEAD H 25 H 25S H 25HA H 35 H 35S H 35HA Head diameter mm 30 38 45 58 65 Diameter mm 25 25 26 35 35 36 Head length (L) mm 353 345 382 400 590 Length mm 440 295 380 410 310 405 Protective hose m 5 5 5 5 5 Weight kg 1.3 0.8 1.3 2.1 1.6 2.3 Operating weight kg 8.9 10.5 11.8 16.2 22.5 Head weight kg 1.4 2.2 3.5 5.8 9.2 Effective diameter** cm 40 50 60 85 100 VIBRATOR HEAD H 45 H 45S H 45HA H 50HA H 55 H 65 Vibrations 1/min 12,000 12,000 12,000 12,000 12,000 Diameter mm 45 45 45 50 57 65 Drive High-frequency squirrel-cage motor for connection to Wacker Neuson frequency and voltage inverters Length mm 385 305 390 395 410 385 Weight kg 3.4 2.8 3.3 3.9 5.4 6.8 Voltage V 42 / 250 42 / 250 42 / 250 42 / 250 42 / 250 Current A 3.5 / 0.6 7.0 / 1.4 10.0 / 1.85 17.3 / 3.0 25.0 / 4.2 Frequency Hz 200 200 200 200 200 Power cable m 15 15 15 15 15 IRSEN 57* X = Permissible combination X = Not permissible X X X X X X A 1500/35 A 5000/160 L 5000/225 Drive Air-cooled single cylinder four-cycle gasoline engine Honda Air-cooled single cylinder four-cycle gasoline engine Honda Universal motor, Universal motor, Universal motor, Air-cooled double-insulated double-insulated double-insulated single cylinder Lombardini diesel engine M 1000 M 2000 M 3000 TECHNICAL DATA IRSEN 30 IRSEN 38 IRSEN 45 Head diameter mm 30 38 45 58 Head length (L) mm 353 345 382 400 Voltage V – – – 230 1˜ 230 1˜ 230 1˜ Protective hose m 0.8 0.8 0.8 0.8 Current A – – – 4.5 6.5 10.0 Head weight kg 1.4 2.2 3.5 5.8 Frequency Hz – – – 50 - 60 50 - 60 50 - 60 Operating weight kg 5.1 5.9 7.2 11.2 16,000 11,000 10,000 15,500 17,500 16,500 Effective diameter** cm 40 50 60 85 Idling speed, motor without load rpm Vibrations 1/min 12,000 12,000 12,000 12,000 Cable length m – – – 4.7 4.7 4.7 Drive High-frequency squirrel-cage motor for connection to Wacker Neuson frequency and voltage inverters Power kW (HP) 1.0 (1.36) 4.0 (5.4) 3.3 (4.5) 1.0 (1.3) 1.5 (2.0) 2.3 (3.1) Fuel type Normal gasoline Normal gasoline Diesel – – – Voltage V 42 / 250 42 / 250 42 / 250 42 / 250 Fuel consumption l/h 0.8 1.0 1.0 – – – Current A 3.5 / 0.6 7.0 / 1.4 10.0 / 1.85 17.3 / 3.0 Tank capacity l 0.55 3.6 3.0 – – – Frequency Hz 200 200 200 200 L x W x H mm 424 x 274 x 403 567 x 421 x 387 567 x 421 x 469 350 x 160 x 200 350 x 160 x 200 350 x 160 x 200 Power cable m 15 15 15 15 Weight kg 10.6 23.6 35.6 5.7 TECHNICAL DATA IRFU 30 IRFU 38 IRFU 45 IRFU 57 IRFU 65 Head diameter mm 30 38 45 58 65 FLEXIBLE SHAFT SM1-E SM2-E SM4-E SM0-S SM1-S SM2-S Head length (L) mm 353 345 382 400 490 Length m 1 2 4 0.5 1 2 Protective hose m 5.0 5.0 5.0 5.0 5.0 Weight kg 1.5 2.5 4.3 1.3 2.7 4.3 Head weight kg 1.4 2.2 3.5 5.8 9.2 Operating weight kg 11.5 13.6 14.6 19.8 25.5 Effective diameter** cm 40 50 60 85 100 FLEXIBLE SHAFT SM3-S SM4-S SM5-S SM7-S SM9-S Vibrations 1/min 12,000 12,000 12,000 12,000 12,000 Length m 3 4 5 7 9 Drive High-frequency squirrel-cage motor with integrated frequency inverter in the switch housing for direct connection to 220-240 V 50 / 60 Hz 1˜ Weight kg 5.9 7.1 9.3 12.9 15.1 Voltage V Current A 220 - 240 1˜ 2.2 220 - 240 1˜ 3.5 220 - 240 1˜ 4.8 220 - 240 1˜ 6.0 220 - 240 1˜ 10.0 Frequency Hz 50 - 60 50 - 60 50 - 60 50 - 60 50 - 60 TECHNICAL DATA PIR 35 PIR 55 PIR 75 15 + 0.5 Head diameter mm 35 55 75 Head length (L) mm 245 260 302 Protective hose m 2 2 2 Operating weight kg 3.6 6.3 11.0 Effective diameter** cm 40 65 90 Vibrations 1/min 19,700 18,200 16,500 Drive Compressed air Compressed air Compressed air Operating pressure bar 6 6 6 Air consumption m3/min 0.85 1.4 1.7 Power cable m Power cable m X TECHNICAL DATA 15 + 0.5 15 + 0.5 15 + 0.5 15 + 0.5 TECHNICAL DATA IRSE-FU 30 IRSE-FU 38 IRSE-FU 45 IRSE-FU 57 Head diameter mm 30 38 45 58 Head length (L) mm 353 345 382 400 Protective hose m 0.8 0.8 0.8 0.8 Head weight*** kg 1.4 2.2 3.5 5.8 Operating weight kg 11.2 12 13 16 Effective diameter** cm 40 50 60 85 Vibrations 1/min 12,000 12,000 12,000 12,000 Drive High-frequency squirrel-cage motor with integrated frequency inverter in the switch housing for direct connection to 220-240 V 50 / 60 Hz 1˜ Voltage V 220 - 240 1~ 220 - 240 1~ 220 - 240 1~ 220 - 240 1~ Current A 2.2 3.5 4.8 6.0 Frequency Hz 50 - 60 50 - 60 50 - 60 50 - 60 Power cable m Power cable m 15 + 0.5 15 + 0.5 15 + 0.5 15 + 0.5 * Also available in short head design. ** This is a non-binding statement based on the practical experiences of our customers under certain operating conditions. This may vary under special circumstances. We recommend always doing a test run under operating conditions. *** All IRSE-FU models are also available with a 0.3 m protective hose. Modifications reserved in the interest of continuous further development. 6.4 8.4 Technical Data. Quality exposed concrete surface is the ultimate test. A job for Wacker Neuson's external vibrators. • F or the production of high-quality concrete surfaces. • P articularly suited for highly reinforced and thin parts. • E asy handling. • L ow weight. • F lexible fastening on formwork. • R eliable operation. • L ong service life. • M aintenance-free. External vibrators 16 _ 17 WACKER NEUSON REINFORCED CONCRETE Quality exposed concrete surface external vibrators: AR 36 and ARFU 36 All com po nen M A D E ts are GERM IN ANY! AR 36 ARFU 36 Performance that's a sight to see: - R eliable operation through the stable-speed, high-power electric motor. - U ser-friendly fastening clamps for quick mounting on various formwork systems. - A vailable in all standard international voltages and frequencies. - T he ARFU model is available with an integrated inverter for connection to a single-phase power supply. 18 _ 19 WACKER NEUSON REINFORCED CONCRETE The AR 36 is also available with a practical on/off switch. External vibrators AR 36 with SV 51 fastening clamp Universal safe use: Fastening clamps for quality exposed concrete surface external vibrators by Wacker Neuson. SV 5 fastening clamp in use SV 4 fastening clamp S U I TA ALL S BLE FOR TA FORM NDARD W SYSTE ORK MS SV 41 SV 5 SV 6 SV 51 ANGLE SV 55 SV 52 SV 4 AV 6 SV 53 SV 6 + ANGLE = SV 46 SV 4 FIELD OF APPLICATION -Beam-type formwork -Formwork girder SV 5 APPLICATIONS -Frame-type formwork -Fixed attachment AV 6 / SV 6 / SV 46 APPLICATIONS -Beam-type formwork -Fixed attachment -Free fastening (welding, screwing) SV 41 APPLICATIONS -Beam-type formwork -Fixed attachment SV 52 APPLICATIONS -Frame-type formwork -Formwork girder SV 51 APPLICATIONS -Frame-type formwork -Anchor profile -Also frame-joint mountable SV 53 APPLICATIONS -Frame-type formwork -Beam-type formwork SV 55 APPLICATIONS -Frame-type formwork -Formwork girder FORMWORK MANUFACTURERS* Doka H 20, Top 50, FF 20 Peri VT 20K, GT 24, VARIO GT 24 Hünnebeck H 20, R 24, GF 24, ES 24 Meva H 20 Noe H 20 Paschal H 20 FORMWORK MANUFACTURERS* Doka Framax XLife, Alu Framax XLife Peri Trio Meva StarTec, Mammut Noe NOEtop FORMWORK MANUFACTURERS* Doka H 20, Top 50, FF 20 Peri VT 20K Hünnebeck H 20 Meva H 20 Noe H 20 Paschal H 20 FORMWORK MANUFACTURERS* Doka H 20, Top 50, FF 20 Peri VT 20K Hünnebeck H 20 Meva H 20 Noe H 20 Paschal H 20 FORMWORK MANUFACTURERS* Peri Trio FORMWORK MANUFACTURERS* Doka Framax XLife, Alu Framax XLife Paschal Logo, Athlet FORMWORK MANUFACTURER* Doka H 20, Framax XLife Frami Peri VT 20K, GT 24, Trio, Handset Paschal Universal formwork Modular/GE Hünnebeck Rasto Symons Steel-Ply FORMWORK MANUFACTURERS* Hünnebeck Manto * or similar 20 _ 21 WACKER NEUSON REINFORCED CONCRETE External vibrators The optimal use of external vibrators. WACKER NEUSON REINFORCED CONCRETE •F asten retaining system. •M aximum pouring depth: 50 cm. •C ompaction time: 3 to 5 minutes. ~100 cm ~30 cm clamps tightly and check regularly. ARFU 36/6/230 232 x 227 x 102.5 232 x 227 x 102.5 Bore pattern mm 90 x 125 90 x 125 Weight kg 5.8 5.8 (14.2 with inverter and cable) Standard centrifugal force kN 2.85 2.17 Max. centrifugal force kN 3.47 3.47 Vibrations 1/min 6,000 6,000 Power kW 0.4 1.1 Voltage V 42 Rated current A 9 220 - 240 1˜ 6 Frequency Hz 200 50 - 60 Power cable m 15 15 + 2 Total length with inverter power cable m – 17 Also available with built-in on/off switch in the power cable. Yes No TECHNICAL DATA SV 4 SV 5 LxWxH (with saddle clamp) mm 325 x 195 x 121 386 x 195 x 121 250 x 140 x 172 260 x 222 x 53 250 x 140 x 232 Weight (mass) kg 4.32 5.5 6.64 2.1 7.8 TECHNICAL DATA SV 41 SV 51 SV 52 SV 53 LxWxH (with saddle clamp) mm 191 x 133 x 54 410 x 205 x 130 233 x 125 x 252 389 x 206 x 100 Weight (mass) (without saddle clamp) kg 3.2 4.8 Beam-type formwork equipment •O nly turn on the lower row of external vibrators once the first layer of fresh concrete has been poured. ~100 cm •T he ~100 cm formwork can be completely equipped with external vibrators. Alternatively, the external vibrators can also be moved upwards row by row as concreting progresses. ~100 cm ~100 cm Reinforced concrete with external vibrators from Wacker Neuson: Choose visibly higher quality. The concrete surface is increasing in importance as a sign of quality. Because the entire formwork vibrates when external vibrators are used, the vibrations evenly enter the fresh concrete via the surface. A favorable condition for homogeneous, non-porous concrete surfaces. It often becomes clear that the fresh concrete is inaccessible to internal vibrators only minutes before the concrete pour. Flexible external vibrators should therefore always be available. •F asten AR 36/6/042 L x W x H mm ~30 cm 50 cm 50 cm 50 cm 50 cm 50 cm 50 cm 50 cm 50 cm 50 cm 50 cm 50 cm 50 cm 50 cm Formwork equipment and effective depth of quality exposed concrete surface external vibrators (lateral view) 22 _ 23 _ 24 > 100 cm 50 cm Up 100cm cm bisto100 50 cm Up to 50cm cm bis 50 Checklist for the use of external vibrators: ~100 cm ~100 cm ~100 cm TECHNICAL DATA Frame-type formwork equipment Modifications reserved in the interest of continuous further development. SV 6 4.3 AV 6 5.3 SV 46 Technical Data. High reliability and performance for concrete compaction. • R obust device design with protective frame. • W ide spectrum of products in all performance ranges. • H ighest safety standards, protective low voltage (42 V 3~) on the output side. • C ompact, handy machines. • S teady output voltage - even at high load. • C onstant operation without restrictions. • O verload shutdown and short-circuit protection. • A ll electronic models maintenance-free. • A vailable for all standard input and output voltage variants. Frequency inverters 26 _ 27 WACKER NEUSON REINFORCED CONCRETE Mechanical and electronic frequency and voltage converters and generators. IMPO R TA NOTE NT ! The of the rated current loads sum the outp must not exc eed ut curr ent of the inv erter. GH 3500 RATED CURRENT (A) FUE 6/042/200W FUE 2/042/200W FU 1,5/200W W 25 m ith cable KTU 2/042/200W 28 _ 29 WACKER NEUSON REINFORCED CONCRETE ! Can operate also be d with ca a rolled -up co ble in ndition . FU 1,8/200 27.0 FU 4/200 52.0 FU 5z/200 69.0 FUE 1/042/ 200W 25.0 FUE 2/042/ 200W 35.0 FUE 6/042/ 200W* 52.0 FUEM/S 75A 75.0 KTU 2/042/ 200W 35.0 GH 3500 41.2 IREN 30 3.5 2 2 3 4 1 2 3 4 2 2 IREN 38 7.0 2 2 3 4 1 2 3 4 2 2 IREN 45 10.0 2 2 3 4 1 2 3 4 2 2 IREN 57 17.3 1 1 3 4 1 2 3 4 2 2 IREN 65 25.0 – 1 2 2 1 1 2 3 1 1 9.0 2 2 3 4 1 2 3 4 2 2 AR 36/6/042 FU 4/200 FU 1,5/200W 20.6 FU 1,5/200W FU 1,8/200 FU 4/200 FU 5z/200 FUE 1/042/200W FUE 2/042/200W FUE 6/042/200W* FUEM/S 75A KTU 2/042/200W GH 3500 Input voltage 230 V 1~ 400 V 3~ 400 V 3~ 400 V 3~ 230 V 1~ 230 V 1~ 230 V 1~ 400 V 3~ 230 V 1~ – All current sensitive protection switch necessary No No No No No No No Yes No – Rated current at output (A) 20.6 27.0 52 69 25 35 52 75 35 41.2 Number of sockets 2 2 3 4 1 2 3 4 2 2 Adjustable output frequencies for use of quality exposed concrete surface external vibrators No No No No No No Yes Yes No No Mode of operation Mech. Mech. Mech. Mech. Electr. Electr. Electr. Electr. Electr. Combustion engine FUE M/S 75A * Also available as frequency-adjustable version. Frequency and voltage inverters Technical Data. TECHNICAL DATA FU 1,5/200W FU 1,8/200 FU 4/200 FU 5z/200 Housing size (L x W x H) mm 495 x 220 x 340 495 x 220 x 340 790 x 350 x 495 800 x 350 x 495 26 64 75 Weight kg 27 Drive Three-phase squirrel-cage motor for direct connection to the power supply Input/output voltage V 230 1˜ / 42 3˜ 400 3˜ / 42 3˜ Input/output frequency Hz 50 - 60 / 200 50 - 60 / 200 400 3˜ / 42 3˜ 50 - 60 / 200 400 3˜ / 42 3˜ 50 - 60 / 200 Input/output current A 9 / 20.6 5 / 27.0 10.0 / 52 13.2 / 69 Input/output performance kVA 2.1 / 1.5 3.5 / 1.9 6.9 / 3.8 9.2 / 5.0 Power cable m 2 2 2 2 Protection class IP 44 IP 44 IP 44 IP 44 Number of sockets 2 2 3 4 TECHNICAL DATA FUE 1/042/200W FUE 2/042/200W FUE 6/042/200W FUE-M/S 75A Housing size (L x W x H) mm 420 x 325 x 325 420 x 325 x 325 524 x 325 x 325 520 x 310 x 493.5 Weight kg 25.0 25.7 32.5 29.5 Input/output voltage V 230 1˜ / 42 3˜ 230 1˜ / 42 3˜ 220 - 240 1˜ / 42 3˜ Input/output frequency Hz 50 - 60 / 200 50 - 60 / 200 50 - 60 / 200 400 - 415 3˜ / 42 3˜ 50 - 60 / 0–200 Input/output current A 9.6 / 25 13.0 / 35 14.8 / 52 13.0 / 75 Input/output performance kVA 2.2 / 1.8 3.0 / 2.6 3.4 / 3.7 9 / 5.45 Frequency inverter Wacker Neuson Wacker Neuson Wacker Neuson Mitsubishi inverter Frequency adjustment range Hz – – – 0 - 200 Power cable m 2.5 2.5 2.5 2.5 Protection class IP 44 IP 44 IP 44 IP 44 Number of sockets 1 2 3 4 TECHNICAL DATA KTU 2/042/200W TECHNICAL DATA GH 3500 Housing size (L x W x H) mm 387 x 395 x 446 Housing size (L x W x H) mm 540 x 440 x 521 Weight kg 33.2 Weight kg 39.0 Input/output voltage V 230 1˜ / 250 3˜ Maximum output kVA 4.2 Input/output frequency Hz 50 - 60 / 200 Continuous output kVA 3.0 Input/output current A 13.0 / 6 Rated current A 41.2 Input/output performance kVA 3.0 / 2.6 Rated voltage V Power cable m 25 Frequency Hz 42 3˜ 200 Protection class IP 44 Power factor cos 0.8 Number of sockets 2 Engine manufacturer Wacker Neuson Type WM 210 Displacement cm3 211 Max. operating performance at 3,500 rpm (DIN ISO 3046) kW (HP) 5.1 (7.0) Fuel consumption l/h 2.5 Tank capacity (fuel) l 3.6 Outlets 2 x 42 V, 32 A 1 x 42 V, 63 A 3˜ All Wacker Neuson inverters are available in all standard voltages. Because we are constantly developing our products, we reserve the right to change this information. Source: PERI GmbH For systematic high-frequency concrete compaction. on r Neus n Wacke o re t h a m n o k ac e in the looks b erienc p x e f c re t e rs o ed con c r o 70 yea f in f re ts. c t u re o ete par r c n o manufa c ecast and pr 1 Tips for users 2 AR 36/6/042 ARFU 36/6/230 Anwendungstipps Sichtbetonrüttler Hinweise zur Befestigung der Sichtbetonrüttler: - Befestigungssystem fest anziehen. - Absturzsicherung befestigen. - Sichtbetonrüttler regelmäßig auf ordentlichen Sitz überprüfen. Laufzeit der Sichtbetonrüttler an der Schalung :* - Verdichtungsdauer: ca. 3-5 Min. pro neu eingebauter Betonlage. - Sichtbetonrüttler erst einschalten, wenn mit dem Befüllen der Schalung begonnen wurde. - Schüttlagenhöhe: maximal 50 cm. Bestückung der Schalung mit Sichtbetonrüttler:* - Es wird empfohlen, die Schalung in horizontalen Reihen zu bestücken. - Zum Verdichten wird die Reihe eingeschaltet, die der zu verdichtenden Schüttlage am nächsten ist. - Die Schalung kann entweder vollständig mit Sichtbetonrüttlern bestückt werden, oder die Sichtbetonrüttler können je nach dem Betonierfortschritt von unten nach oben umgesetzt werden – dafür werden zwei Bestückungsreihen empfohlen. ARFU 36 mit integriertem Umformer und AR 36 mit separatem Umformer FUE 6/042/200. * Diese Angaben sind Erfahrungswerte aus der Praxis. Bei besonderen Randbedingungen und Betonsorten können diese Angaben variieren. Grundsätzlich wird empfohlen, eine Probebetonage durchzuführen. WACKER NEUSON REINFORCED CONCRETE ~100 cm ~100 cm ~100 cm ~30 cm ~100 cm ~30 cm SYSTEMATISCHE BESTÜCKUNG TRÄGERSCHALUNG 32 _ 33 ~100 cm ~100 cm ~100 cm ~100 cm SYSTEMATISCHE BESTÜCKUNG RAHMENSCHALUNG 1The new Concrete Book by practicing experts for expert practice is available at your Wacker Neuson branch. Come and see us! 2Clear instructions for the proper use of the quality exposed concrete surface external vibrators are also available at your Wacker Neuson branch. The use of internal vibrators. The use of external vibrators. TIP 1 Choose the right vibration and effective diameter: The effective diameter of a high-quality internal vibrator is approximately ten times the diameter of the vibrator head. With low-performance internal vibrators, the operating speed decreases upon immersion in the concrete, and the effective diameter decreases. Neither time nor quality goals are achieved. The immersion intervals should be chosen so that the compaction diameters overlap. 1 ø Internal vibrator head ø Internal vibrator effective compaction diameter TIP 1 Determine whether the formwork is suitable for applications with external vibrators. TIP 2 Maintain the benchmark mounting distance between the AR 36: horizontal and vertical distance of approx. 100 cm. TIP 2 TIP 3 "Sewing together" several poured concrete layers: the internal vibrator connects the layers. If several layers are poured "fresh on fresh" (as when concreting walls), the internal vibrator must be immersed at least 10 cm deep into the lower layer. Observe the maximum pouring depth of 50 cm. TIP 3 Proper compaction with the internal vibrator: immerse quickly, withdraw slowly: First, always remove the air pockets at the lowest level. Therefore: 1.Q uickly immerse the internal vibrator into the fresh concrete down to the lower edge of the pouring depth. 2.H old the internal vibrator in this position for a sufficient period of time. 3.P ull the internal vibrator out slowly and steadily at a rate of approximately 3 - 5 cm/sec. IMPORTANT: Do not let the internal vibrator run too long in the air in order to avoid overheating. TIP 4 Vibrating along the formwork with the internal vibrator: - A void touching the formwork with the internal vibrator in order to avoid damaging the formwork. If necessary, use the internal vibrator and the rubber cap. TIP 4 2 Correct Formwork Be sure to fasten the retaining system. TIP 5 Do not turn on the external vibrators, until the first pouring depth has been reached. TIP 6 Select immersion intervals so that the effective ranges overlap Observe the compaction times: approx. 3 to 5 minutes per new layer of concrete. Incorrect External vibrators are used in the following cases: Insert least 10 cm deep into the fresh concrete. 3 •H igh surface quality required. •H igh, heavily reinforced components with thin walls. •S loping components. •S ensitive components such as electrical installations. •L imited access from above. •L arge recessed elements (e.g. windows). - M aintain a sufficient distance of approx. 10 cm between vibrator and formwork to avoid sand streaking. 34 _ 35 WACKER NEUSON REINFORCED CONCRETE Tips for users Increased comfort at work and greater productivity when laying reinforcing steel. • Innovative device concepts for tying, cutting, and bending. • S aves time and money. • E fficient. • S afe. • R obust. • H andy. • T he ideal alternative to earlier solutions. Reinforcement technology 36 _ 37 WACKER NEUSON REINFORCED CONCRETE Cutting and bending reinforcing steel: RCP and RCE. Shear cutting head RCP 20 with relief valve Wedge cutting head RCP16 Bending head RCP 20 RCP 16 RCP 20 Two machine lines for individual needs: RCE16 SAF EFFIC E, C O S T I E N T, -S L O W N AV I N G , OISE. RCP Line: •H igh cutting performance. •Interchangeable head system for cutting and bending. •Two cutting head systems: wedge-shaped and shear cutting head. •Various handle positions. •F or reinforcing steel diameters up to 32 mm. •T he relief valve can be opened without tools. RCE Line: •H igh-quality shear head with high cutting performance. •F or reinforcing steel diameters of 16 to 25 mm. •T he relief valve can be opened with tools. Cutting and bending heads can be changed in 5 easy steps: Bend and cut reinforcing steel economically: - E lectro-hydraulic machines for efficient severing of reinforcing steel. - F ast, clean cuts of various rod diameters. - L ow cutting costs compared to other cutting methods. - S afe, very quiet operation. - H andy, robust machines for flexible use. 1Release the cutting head fastening clamp. 38 _ 39 WACKER NEUSON REINFORCED CONCRETE 2Remove the cutting block on the cutting piston by loosening the screws. 3Replace the cutting head with the bending head. 4Replace the fastening clamp. 5Fasten the fastening clamp. Reinforcement technology Binding reinforcing steel: DF 16 UP 1,000 TO K PER H NOTS OUR! Ideal for fastening plastic pipes on the reinforcement for concrete core tempering. DF 16 The DF 16 tying technology: Efficient to use, first-class results: - M echanical machine with automatic binder feed. - S imple, fast, and economical – up to 1,000 knots twisted per hour. - C an be operated with one hand. - E rgonomical operation while standing upright. - E venly strong knots through the two-wire design. - R obust mechanism with high service life. - N o battery needed. - N o falling wire scrap. 40 _ 41 WACKER NEUSON REINFORCED CONCRETE 1 Position machine vertically. 2 Press without effort: the tie wire surrounds the reinforcement. 3 Pull evenly: the tie wire is twisted. 4 Keep pulling until the automatic trigger releases: the tie achieves maximum strength. 5 Finished tie. Reinforcement technology Technical Data. TECHNICAL DATA RCP 12 RCP 16 RCP 20 RCP 25 RCP 32 Machine size (L x W x H) mm 510 x 110 x 135 520 x 130 x 120 385 x 180 x 240 405 x 170 x 250 560 x 180 x 335 Operating weight kg 6.7 9.1 13.7 13.9 27.0 Cutting diameter, max. mm 12.0 16.0 20.0 25.0 32.0 Cutting speed, max. sec 5.0 4.0 5.0 5.5 6.0 Hydraulic cutting force t 7 10 30 40 50 Drive Electrohydraulic Electrohydraulic Electrohydraulic Electrohydraulic Electrohydraulic Power kW / voltage V 1.2 / 230 1˜ 5.8 1.1 / 230 1˜ 5.3 1.4 / 230 1˜ 6.8 1.4 / 230 1˜ 6.8 1.4 / 230 1˜ 6.8 Cutting head Wedge cutting head Wedge cutting head Shear cutting head Shear cutting head Shear cutting head Interchangeable head system No No Yes Yes No Cutting blade usability Frequency 1 2 2 2 2 Reinforcing steel quality N/mm2 750 750 750 750 750 TECHNICAL DATA RCE 16 RCE 20 RCE 25 Machine size (L x W x H) mm 420 x 110 x 215 420 x 110 x 230 475 x 140 x 235 Operating weight kg 7.1 10.0 13.8 Cutting diameter, max. mm 16.0 20.0 25.0 Cutting speed, max. sec 5.0 5.0 5.0 Hydraulic cutting force t 11 14 31 Drive Electrohydraulic Electrohydraulic Electrohydraulic Power kW / voltage V 1.2 / 230 1˜ 5.8 1.1 / 230 1˜ 5.3 1.1 / 230 1˜ 5.3 Cutting head Shear cutting head Shear cutting head Shear cutting head Interchangeable head system No No No Cutting blade usability Frequency 2 2 2 Reinforcing steel quality N/mm2 750 750 750 TECHNICAL DATA DF 16 Device size (L x W x H) mm (with handle retracted) 656 x 164 x 118 Device size (L x W x H) mm (with handle extended) 883 x 118 x 164 Operating weight kg 2.2 Number of tie wires per tie strip (magazine) pieces 77 Tie wire material Copper-plated wire Tie wire ø mm 1.1 Tying speed knots/h Approx. 1,000 Time required per knot sec/knot Approx. 0.8 Field of application: external diameter of the round materials to be connected mm Minimum 6 + 6 / maximum 16 + 16 Rated current at 230 V A Rated current at 230 V A Tie wire order quantities Box: content 7,700 tie wires Pallet: content 138,600 tie wires Modifications reserved in the interest of continuous further development.