Industrial concrete processing.

Transcription

The industrial production of concrete requires security, repeatability,
calculable expense and reliable long-term partners. Wacker Neuson has
the best company values: reliability, trustworthiness, quality, short
reaction times, flexibility and innovation.
1Compacting and reinforcing directly at the job site:
With top-class products and comprehensive advice, Wacker Neuson
is a specialist in this area. Your partner at the job site.
2Surface finishing:
Wacker Neuson's walk-behind and ride-on trowels provide first-class
surface finishing results. Contact us about it.
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Please note: The product range of the Wacker Neuson Group comprises more than 300 different product groups in the
light and compact equipment areas. In the light equipment area the product range comprises various device types –
according to different voltage and frequency conditions, local regulations, market specifics and operating conditions. Not all
Wacker Neuson products listed or shown here are therefore available or approved in all countries. Modifications reserved in
the interest of continuous further development. The Wacker Neuson Group does not accept any liability whatsoever for the
correctness and completeness of the data given in this brochure. Reprints permissible only with prior approval in writing by
the Wacker Neuson Group, Munich. © Wacker Neuson SE 2009. All rights reserved.
www.wackerneuson.com
0988076/10/2009/Heidlmair/Print Sta
Industrial quality concrete:
Secure processes, consistent
results, smooth solutions.
Industrial
concrete processing.
Custom-made concrete compaction.
Intelligent Technology
for the precast concrete element industry.
Page 4
WACKER NEUSON CONCRETE SOLUTIONS
- The industrial concrete compaction specialists
Page 6
INDUSTRIAL
CONCRETE
PROCESSING
SYSTEMS
CONCRETE COMPACTION
-
Internal vibrators
External vibrators
Low-noise vibratory table
Electric power supply and control technology
Page 32
SURFACE FINISHING
- Walk-behind trowels
Page 40
REINFORCEMENT TECHNOLOGY
- Rebar cutting and bending machines
- Rebar tier
Page 48
LOOSENING TIPS
-
HI 29
BTS 1035
EHB 11
PS 2203
CRT 48
2_3
WACKER NEUSON INDUSTRIAL CONCRETE PROCESSING
Silo
Conveyor channels
Filling and compaction
Sieving
Page 52
MORE EQUIPMENT FROM WACKER NEUSON
- Heaters, cut-off saws, hammers, pumps, ride-on concrete trowels
Your advice and solution
specialists in the precast
concrete part industry:
Wacker Neuson concrete solutions.
We provide comprehensive advice.
We focus on the following areas:
•Mobile
or fixed vibration machinery.
•Noise reduction measures.
•Correct dimensioning and attachment of external vibrators.
•Switching and control technology for optimal production
process integration.
Let us plan for you.
•We
develop plans for complete vibration installations,
taking existing equipment into account as much as
possible. Because a good solution is an economic
solution.
•Our experience contributes to the development of new
equipment as well as customer-specific solutions.
Please contact us for personalized advice:
[email protected]
www.wackerneuson-concretesolutions.com
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Wacker Neuson concrete solutions concentrates the
competence of the Wacker Neuson Group in the area of
industrial concrete processing.
As advice and solution specialists for the precast concrete part
industry, Wacker Neuson concrete solutions has been the
contact for precast concrete part manufacturers and plant
manufacturers in over 150 countries for more than 50 years.
Wacker Neuson concrete solutions draws on its world-beating
technical experience to advise a committed team of experts –
not merely in product-related questions, but also in the planning
of technically and economically optimal precast concrete part
manufacturing solutions.
4_5
For us, service is part of the package.
•We
will take care of assembly and installation by request.
•We also provide you with support during
commissioning and production.
•We will support you in word and deed flexibly and quickly.
Wacker Neuson
concrete solutions
The best equipment
for the best result:
Concrete compaction
with Wacker Neuson
machines.
Wacker Neuson provides you with everything
you need for concrete compaction from a
single source:
•
Internal vibrators
•
External vibrators
•
Low-noise vibratory tables
•
Electric power supply and control technology
INTERNAL VIBRATORS
EXTERNAL VIBRATORS
LOW-NOISE VIBRATORY TABLE
6_7
ELECTRIC POWER SUPPLY AND
CONTROL TECHNOLOGY
Concrete
compaction
Powerful, reliable
and user-friendly:
Wacker Neuson’s
internal vibrators.
IRFU
Advantages of high frequency internal vibrators:
•Quality
products manufactured in-house ensure long
service life and reliable operation.
•Stable speed for optimum productivity – even for
stiff concrete consistencies.
•Internal vibrators for attachment to frequency inverters
– the economic solution when using multiple machines.
•Internal vibrators with integrated inverters in the power
cable. The flexible solution with connection to the
single-phase power supply.
•Internal vibrators with low-vib handle for
fatigue-free work.
T
APPR HE
OPR
M A C H I AT E
INE
FOR
A P P L I E V E RY
C AT I O
N.
IREN
HMS
with electric motor
IRSE-FU
IRSEN
High frequency internal vibrators
High frequency internal vibrators provide excellent compaction performance for every
type of concrete currently in use through stable-speed, high-power three-phase motors.
Wacker Neuson provides two configurations suitable for any application.
IREN
The IREN series is the basic version of Wacker Neuson's high frequency internal vibrators –
for reliable concrete compaction.
IRSEN
The IRSEN series has a low-vib handle for long stretches of use e.g. in precast construction
or for concrete floors and ceilings.
All Wacker Neuson high frequency internal vibrators are available for attachment to
frequency inverters or with an integrated frequency inverter. We also offer optional rubber
caps to protect the formwork for all machines in the IREN and IRSEN series.
8_9
PIR
HMS: Internal vibrators with flexible shaft
A system that is convincing because it is flexible and
economical: various flexible shafts, vibrator heads, and
motors or engines can be combined in various ways.
Wacker Neuson's catalogue has two drive types: with
electric motor or combustion engine. Detailed information
on the electric motors is available on the next page.
Contact your Wacker Neuson distributor if you are
interested in the type equipped with a combustion engine.
PIR: Pneumatic internal vibrator
The PIR series is ideal for use on
compressors.
Internal vibrators
The decisive factor in high quality
concrete products and profitability:
Choosing the right
head diameter.
Head diameter
IREN
IRSEN
IRFU
IRSE-FU
Head diameter
PIR
Length
Length
Head diameter
HMS
Length
Internal vibrators should always have the largest possible diameter.
This keeps concrete compaction times as short as possible. However,
reinforcement distances, vibration chutes and component dimensions
are limiting factors for head diameters. It must be possible to guide
internal vibrations through the reinforcement without them getting caught.
10 _ 11 _ 12
TECHNICAL DATA
IREN 30
IREN 38
IREN 45
IREN 57*
IREN 65
TECHNICAL DATA
M 1000
M 2000
M 3000
Head diameter mm
30
38
45
58
65
Drive
Head length (L) mm
353
345
382
400
490
Universal motor,
double-insulated
Universal motor,
double-insulated
Universal motor,
double-insulated
Protective hose m
5
5
5
5
5
Voltage V
Operating weight kg
8.9
10.5
11.8
16.2
22.5
Current A
230 ˜
4.5
230 ˜
6.5
230 ˜
10.0
Effective diameter** cm
40
50
60
85
100
Frequency Hz
50 - 60
50 - 60
50 - 60
Idling speed,
motor without load rpm
15,500
17,500
16,500
Cable length m
4.7
4.7
4.7
Power kW (HP)
1.0 (1.3)
1.5 (2.0)
2.3 (3.1)
L x W x H mm
350 x 160 x 200
350 x 160 x 200
350 x 160 x 200
Weight kg
5.7
6.4
8.4
FLEXIBLE SHAFT
SM1-E
SM2-E
SM4-E
SM0-S
SM1-S
SM2-S
Length m
1
2
4
0.5
1
2
Weight kg
1.5
2.5
4.3
1.3
2.7
4.3
Head weight kg
1.4
2.2
3.5
5.8
9.2
Vibrations 1/min
12,000
12,000
12,000
12,000
12,000
Drive
High-frequency squirrel-cage motor for connection to Wacker Neuson frequency and voltage inverters
Voltage V
42 / 250
42 / 250
42 / 250
42 / 250
42 / 250
Current A
3.5 / 0.6
7.0 / 1.4
10.0 / 1.85
17.3 / 3.0
25.0 / 4.2
Frequency Hz
200
200
200
200
200
Power cable m
15
15
15
15
15
TECHNICAL DATA
IRSEN 30
IRSEN 38
IRSEN 45
IRSEN 57*
Head diameter mm
30
38
45
58
Head length (L) mm
353
345
382
400
Protective hose m
0.8
0.8
0.8
0.8
Operating weight kg
5.1
5.9
7.2
11.2
40
50
60
85
Head weight kg
1.4
2.2
3.5
5.8
Vibrations 1/min
12,000
12,000
12,000
12,000
Drive
High-frequency squirrel-cage motor for connection to Wacker Neuson frequency and voltage inverters
Voltage V
42 / 250
42 / 250
42 / 250
42 / 250
Current A
3.5 / 0.6
7.0 / 1.4
10.0 / 1.85
17.3 / 3.0
Frequency Hz
200
200
200
200
Power cable m
15
15
15
15
TECHNICAL DATA
IRFU 30
IRFU 38
IRFU 45
IRFU 57
IRFU 65
Head diameter mm
30
38
45
58
65
Head length (L) mm
353
345
382
400
490
Protective hose m
5.0
5.0
5.0
5.0
5.0
Operating weight kg
11.5
13.6
14.6
19.8
25.5
40
50
60
85
100
Head weight kg
1.4
2.2
3.5
5.8
9.2
Vibrations 1/min
12,000
12,000
12,000
12,000
12,000
Drive
High-frequency squirrel-cage motor with built-in frequency inverter in the switch housing for direct
connection to 220-240 V 50 / 60 Hz 1˜
Voltage V
Current A
220 - 240 ˜
2.2
220 - 240 ˜
3.5
220 - 240 ˜
4.8
220 - 240 ˜
6.0
220 - 240 ˜
10.0
Frequency Hz
50 - 60
50 - 60
50 - 60
50 - 60
50 - 60
Power cable m
Power cable m
15
+0.5
15
+0.5
15
+0.5
15
+0.5
15
+0.5
FLEXIBLE SHAFT
SM3-S
SM4-S
SM5-S
SM7-S
SM9-S
Length m
3
4
5
7
9
Weight kg
5.9
7.1
9.3
12.9
15.1
VIBRATOR HEAD
H 25
H 25S
H 25HA
H 35
H 35S
H 35HA
Diameter mm
25
25
26
35
35
36
Length mm
440
295
380
410
310
405
Weight kg
1.3
0.8
1.3
2.1
1.6
2.3
VIBRATOR HEAD
H 45
H 45S
H 45HA
H 50HA
H 55
H 65
Diameter mm
45
45
45
50
57
65
Length mm
385
305
390
395
410
385
Weight kg
3.4
2.8
3.3
3.9
5.4
6.8
INTERNAL VIBRATOR, FLEXIBLE SHAFT AND ELECTRIC MOTOR
SM 1-E
SM 2-E
SM 4-E
SM 0-S
SM 1-S
SM 2-S
SM 3-S
SM 5-S
SM 7-S
SM 9-S
H 35
H 35S
H 35HA
H 45
H 45S
H 45HA
H 50HA
H 55
H 65
S =Short
= Short standard
standard vibrator
vibrator head
head
HA=
Hybrid vibrator
vibrator head
head with
with high
high amplitude
amplitude
HA=Hybrid
= M 1000
1000
recommended
= Not recommended
TECHNICAL DATA
IRSE-FU 30
IRSE-FU 38
IRSE-FU 45
IRSE-FU 57
Head diameter mm
30
38
45
58
Head length (L) mm
353
345
382
400
Protective hose m
0.8
0.8
0.8
0.8
TECHNICAL DATA
PIR 35
PIR 55
PIR 75
Operating weight kg
11.2
12
13
16
Head diameter mm
35
55
75
40
50
60
85
Head length (L) mm
245
260
302
Head weight*** kg
1.4
2.2
3.5
5.8
Protective hose m
2
2
2
Vibrations 1/min
12,000
12,000
12,000
12,000
Operating weight kg
3.6
6.3
11.0
Drive
High-frequency squirrel-cage motor with built-in frequency inverter in the switch housing for direct
connection to 220-240 V 50 / 60 Hz 1˜
40
65
90
Vibrations 1/min
19,700
18,200
16,500
Voltage V
220 - 240~
220 - 240~
220 - 240~
220 - 240~
Drive
Compressed air
Compressed air
Compressed air
Current A
2.2
3.5
4.8
6.0
Operating pressure bar
6
6
6
Frequency Hz
50 - 60
50 - 60
50 - 60
50 - 60
Air consumption m3/min
0.85
1.4
1.7
Power cable m
Power cable m
15
+0.5
15
+0.5
15
+0.5
15
+0.5
* Also available in short head design. ** This is a non-binding statement based on the practical experiences of our customers under certain operating conditions.
This may vary under special circumstances. We recommend always doing a test run under operating conditions.
SM 4-S
H 25
H 25S
H 25HA
2000
= M 2000
= Not permissible
= M 3000
*** All IRSE-FU models are also available with a 0.3 m protective hose. Because we are constantly developing our products, we reserve the right to change this information.
For robust
continuous operation:
Wacker Neuson’s
external vibrators.
Advantages of the 3 series:
•Small,
light, flexible.
•Simple, quick mounting to the formwork using different clamp systems.
•Universal fastening clamp for wood formworks.
•Special fastening clamps for many different formwork systems.
•Stable motor characteristics provide highly consistent speed.
•Completely dust-proof and water jet-proof.
•ARFU 36: direct connection to single phase power supply with integrated inverter.
AR 36
Advantages of the 4 series and 5 series:
AR 43 / 53
•Powerful
and reliable.
•Flexible mounting solutions: bolt flange for
long-term mounting, central bolt and taper pin for
flexible applications.
•Large selection for individual requirements: the
4 series and 5 series include over 100 different types
with different speeds and operational voltages.
AR 44 / 54
AR 42 / 52
Advantages of the 7 series:
•Large
ARFU 36
The 3 series:
The smallest external
vibrators from Wacker Neuson.
For in-situ casting formworks
and light precast element
formworks with different
fastening clamps.
14 _ 15
AR 41 / AR 51
The 4 series and 5 series:
The medium-sized external
vibrators from Wacker Neuson
for use in concrete and precast
construction.
AR 75
The 7 series:
Large external vibrators from
Wacker Neuson for heavy
precast element formworks and
material transport.
field of application: The AR 75 vibrators are
perfectly suited for heavy steel frameworks as well as
material handling tasks (e.g. conveyor channels,
sieves, etc.).
•Large selection for individual requirements: the
7 series contains many different types with different
speeds and operational voltages.
VIBRATING WITHOUT ELECTRICITY:
Wacker Neuson also provides PAR series pneumatic external vibrators – contact us.
External vibrators
Wacker Neuson’s vibration technology
provides several economic concrete
elements manufacture solutions.
Attachment possibilities:
Wacker Neuson provides a
range of possibilities for
attaching external vibrators:
from the flange to the taper pin
and the center bolt. Contact us
for the correct solution.
1 Flange attachment
2 Base plate with
taper pin
3 Saddle clamp with
center bolt
TECHNICAL DATA FOR AR BASIC TYPES
Weight
Attachment
approx. kg
1,500 rpm
400 V 3~, 50 Hz
3,000 rpm
230 V~, 50 Hz
3,000 rpm
400 V 3~, 50 Hz
4,500 rpm
42 V 3~, 150 Hz
6,000 rpm
42 V 3~, 200 Hz
6,000 rpm
250 V 3~, 200 Hz
9,000 rpm
9,000 rpm
12,000 rpm
42 V 3~, 150 Hz 250 V 3~, 150 Hz 42 V 3~, 200 Hz
AR 36 5.3 - 7.5
Flange
–
x
x
–
x
x
–
–
x
AR 41 19
Base plate with
taper pin
–
–
–
–
x
–
x
–
–
AR 42 19
Saddle clamp with –
center bolt
–
–
–
x
x
x
x
–
AR 43 14
Flange
–
–
–
–
x
x
–
x
–
AR 44 13
Flange
–
–
–
–
x
x
x
x
–
AR 51 16 - 22
Base plate with
taper pin
x
–
x
x
x
x
x
x
–
AR 52 16 - 22
Saddle clamp with –
center bolt
–
x
x
x
x
x
–
–
AR 53 15 - 22
Flange
x
–
x
–
x
x
x
–
–
AR 54 14 - 21
Flange
x
–
x
x
x
x
x
x
x
AR 75 26 - 36
Flange
x
–
x
x
x
x
x
x
–
Additional operational voltages and speeds are available at www.wackerneuson.com and upon request.
a
BORE PATTERN
Large selection and targeted strengths.
Always in professional quality.
Different configurations, a range of sizes, tried and tested mounting
technologies and speeds ranging between 1,500 and 12,000 revolutions
per minute - a sizeable selection for any type of application. And precisely
this is a brilliant reason to choose the competence of Wacker Neuson.
16 _ 17
b
d mm
a mm
b mm
AR 36
11
90
125
AR 43
AR 53
19
90
154
AR 44
AR 54
17.5
120
120
AR 75
17
95
180
d
External vibrators
TECHNICAL DATA
Technical Data.
Rated
voltage V
Rated
current A
Power
cable m
L x W x H
mm
Std. centrifugal
force kN
Max. centrifugal
force kN
ARFU 36/6/230
230 ~
6
15+2
232 x 227 x 103
2.3
3.47
AR 36/3/230 W
230 ~
1.75
5
289 x 227 x 103
2.61
2.93
AR 36/3/400
400 3~
0.75
-
289 x 227 x 103
2.7
3.47
AR 36/6/042
42 3~
9
10*
232 x 227 x 103
2.17
3.47
AR 36/6/250
250 3~
1.7
-
232 x 227 x 103
2.85
3.47
AR 36/12/042
42 3~
6
-
196 x 227 x 103
1.74
3.47
AR 41/6/042
42 3~
18.3
-
209 x 192 x 222
6.28
9.49
AR 41/9/042
42 3~
14
-
230 x 192 x 222
5.52
7.66
AR 42/6/042
42 3~
18.3
-
209 x 192 x 222
6.28
9.49
AR 42/6/250
250 3~
2.7
-
209 x 192 x 222
6.28
9.49
AR 42/9/042
42 3~
14
-
209 x 192 x 222
5.52
7.66
AR 43/6/042
42 3~
18.3
-
209 x 192 x 222
6.28
9.49
AR 43/6/250
250 3~
2.7
-
209 x 192 x 222
6.28
9.49
AR 44/6/042
42 3~
18.3
-
224 x 150 x 186
6.28
9.49
AR 44/6/250
250 3~
2.7
-
224 x 150 x 186
6.28
9.49
AR 44/9/042
42 3~
14
-
245 x 150 x 186
5.52
7.66
AR 44/9/250
250 3~
2.4
-
245 x 150 x 186
5.52
7.66
AR 51/1.5/400
400 3~
1.5
5
337 x 192 x 222
3.98
5.04
AR 51/3/400
400 3~
1.7
5
337 x 192 x 222
5.84
8.3
AR 51/4.5/042
42 3~
18.3
5
230 x 192 x 222
8.33
12.01
AR 51/6/042
42 3~
21.5
5
230 x 192 x 222
8.22
14.23
AR 51/6/250
250 3~
3.1
5
230 x 192 x 222
8.22
14.23
AR 51/9/042
42 3~
16
5
230 x 192 x 222
8.52
10.72
AR 51/9/250
250 3~
2.7
5
230 x 192 x 222
8.52
10.72
AR 52/3/400
400 3~
1.7
5
337 x 190 x 200
5.84
8.3
AR 52/4.5/042
42 3~
18.3
5
230 x 190 x 200
8.33
12.01
AR 52/6/042
42 3~
21.5
5
230 x 190 x 200
8.22
14.23
AR 52/6/250
250 3~
3.1
5
230 x 190 x 200
8.22
14.23
AR 52/9/042
42 3~
16
5
230 x 190 x 200
8.52
10.72
AR 53/1.5/400
400 3~
1.4
5
337 x 184 x 186
3.98
5.04
AR 53/3/400
400 3~
1.7
5
337 x 184 x 186
5.84
8.3
AR 53/6/042
42 3~
21.5
5
230 x 184 x 186
8.22
14.23
AR 53/6/250
250 3~
3.1
5
230 x 184 x 186
8.22
14.23
AR 53/9/042
42 3~
16
5
230 x 184 x 186
8.52
10.72
AR 54/1.5/400
400 3~
1.4
5
352 x 150 x 186
3.98
5.04
AR 54/3/400
400 3~
1.4
5
352 x 150 x 186
5.84
8.3
AR 54/4.5/042
42 3~
18.3
5
245 x 150 x 186
8.33
12.01
AR 54/6/042
42 3~
21.5
5
245 x 150 x 186
8.22
14.23
AR 54/6/250
250 3~
3.1
5
245 x 150 x 186
8.22
14.23
AR 54/9/250
250 3~
2.7
5
245 x 150 x 186
8.52
10.72
AR 54/9/042
42 3~
16
5
245 x 150 x 186
8.52
10.72
AR 54/12/042
42 3~
16
5
245 x 150 x 186
7.2
10.88
AR 75/1.5/400
400 3~
3.4
5
420 x 218 x 218
7.41
10.62
AR 75/3/400
400 3~
2.4
5
420 x 218 x 218
11.8
17.25
AR 75/4.5/042
42 3~
32
5
330 x 218 x 218
10.35
17.92
AR 75/6/042
42 3~
32
5
330 x 218 x 218
12.04
18.21
AR 75/6/250
250 3~
7.5
5
330 x 218 x 218
12.04
18.21
AR 75/9/042
42 3~
28
5
330 x 218 x 218
11.63
17.59
AR 75/9/250
250 3~
4.3
5
330 x 218 x 218
11.63
17.59
Max. centrifugal
force kN
Nominal speed r
pm
Air consumption
m 3/min
Weight
kg
PAR 6/2
PAR 10/2
6
10
17,000
13,500
1.00
1.10
6.3
7.2
PAR 27/2
PAR 45/2
PAR 60/2
27
45
60
14,500
16,500
3,500
1.58
1.66
1.84
14
16.5
17.0
* Available with an optional switch in the power cable. Modifications reserved in the interest of continuous further development.
Low-noise vibratory table:
compacTable CS 36.
NOISE
L O W- E C T I V E .
FF
AND E
The compacTable CS 36 comes in two
standard sizes:
•compacTable
CS 36-6: table area 3 x 2 m.
•compacTable CS 36-15: table area 3 x 5 m.
•Other sizes upon request.
CS 36
Simple principle, large impact: The compacTable CS 36 from Wacker Neuson.
The patented CS 36 provides reliable and uniform concrete compaction at
astoundingly low noise levels.
The simple design and equally simple and consistent insulation prevent any excess
noise generation and noise radiation.
The table is fully assembled with the cabling and is fitted easily to a concrete socket
to be produced in the precast structure.
Thanks to the plug-and-play principle, production can begin the instant that the power
cable of the frequency inverter is plugged in.
20 _ 21
Low-noise vibratory
table
Technical Data.
TECHNICAL DATA
CS 36-6
L x W x H mm
3,000 x 2,000 x 200
5,000 x 3,000 x 200
Weight (w/o concrete socket) kg
1,100
2,500
Voltage V
Frequency Hz
42 3˜
0 - 200
250 3˜
0 - 200
Rated current A
54
17
Modifications reserved in the interest of continuous further development.
CS 36-15
Performance that's a sight to see:
Wacker Neuson’s electric power
supply and control technology.
High quality components:
Reliability is indispensable across the entire Wacker Neuson
product and service range. We therefore take no risks when
choosing our components. Wacker Neuson uses high quality
inverters, controls and switch components from leading
manufacturers. This allows us to be flexible later when adapting
our equipment to meet new challenges and projects.
FUE 2/042/200W
FUE 6/042/200W
FUE-M/S 75A
KTU 2/042/200W
FUE-M/S 85A
FUE 10/042/200
FUE-M 38A
The correct solution for each application.
Achieving optimal concrete compaction requires reliable, high
performance electric power supplies. Wacker Neuson provides
a wide range of individual inverters through to complete control
assemblies.
In contrast to earlier mechanical frequency inverters, Wacker
Neuson electronic inverters are not only light but also free from
wear and tear, have infinitely variable frequency and – depending
on the configuration – automated control.
24 _ 25
Electric power supply
and control technology
The right equipment
for every application:
Portable, mobile and
stationary frequency inverters.
PORTABLE FREQUENCY INVERTERS
Small inverters for the construction
site and flexible use in precast
structures.
The machines feature compact
design and high performance as well
as ease of control and robustness.
The new inverters in the KTU series
are particularly flexible and have an
integrated cable drum and a 25 m
power cable.
The equipment’s advantages:
- Robust, high performance, reliable.
- Easy handling.
- Flexible.
- Maintenance-free.
- Electrically robust against electrical surges and
undervoltage, short circuits and overloads.
- Connection to 230 V alternating current.
MOBILE FREQUENCY INVERTERS
For more extensive use on the
construction site and smaller series
production in precast element
production.
The robust and high performance
mobile frequency inverters are
particularly suitable for the larger use
of internal or external vibrators on the
construction site or for variable use on
separated formworks in the
production of precast parts.
The equipment’s advantages:
- Connection of several internal or external
vibrators possible.
- Motor protection switch for vibrator protection.
- Speed adjustment.
- Optional remote control.
- Individually tailored solutions.
- Available for all international standard supply
voltages.
26 _ 27
STATIONARY FREQUENCY INVERTERS
For medium and large production assemblies
for precast concrete elements.
Wacker Neuson stationary frequency inverters are used in medium
and large production assemblies for precast concrete elements.
They usually supply one or more production devices and are
always used together with customer-specific switching and
automation technology.
TA I L O
ADAP RED
TAT
TO YO ION
UR
MANU
FA C
PROC TURING
ESS.
Suitable accessories:
Stationary inverters are
available with a remote
control and a large
external frequency
display by request.
Reliable and economically
attractive solutions
in automation technology.
,
ETENT
COMP HENSIVE
RE
COMP DVICE
A
AND
ION.
E N TAT
M
E
L
IMP
Wacker Neuson concrete solutions: your switching and
automation technology experts.
Wacker Neuson switching and automation technology makes it
possible to operate your vibration equipment reliably and safely and
makes your production processes more efficient. We use cutting
edge technology with many advantages, both economically
speaking and ease of control. This makes several things possible
when using high power semiconductors and electronic controls:
28 _ 29
- Exact vibration frequency settings. This protects formworks
as well as your ears and improves the quality of the concrete.
- Automated production process. Under the right circumstances,
a remote control and expert switching technology programming
can greatly reduce labor costs.
- Modern switching technology reduces cabling costs.
- Tailoring the equipment provides ease of operation.
PORTABLE FREQUENCY INVERTERS
TECHNICAL DATA
FUE 1/042/200W
FUE 2/042/200W
FUE 6/042/200W*
KTU 2/042/200W
Housing size (L x W x H) mm
420 x 325 x 325
420 x 325 x 325
524 x 325 x 325
387 x 395 x 446
Weight kg
25.0
25.7
32.5
33.2
Input/output voltage V
230 ˜ / 42 3 ˜
50 - 60 / 200
230 ˜ / 42 3 ˜
50 - 60 / 200
230 ˜ / 42 3 ˜
50 - 60 / 200
230 ˜ / 42 3 ˜
50 - 60 / 200
Input/output frequency Hz
Input/output current A
9.6 / 25
13.0 / 35
14.8 / 52
13.0 / 35
Input/output performance kVA
2.2 / 1.8
3.0 / 2.6
3.4 / 3.7
3.0 / 2.6
Frequency inverter
Wacker Neuson
Wacker Neuson
Wacker Neuson
Wacker Neuson
Frequency adjustment range Hz
–
–
–
–
Power cable m
2.5
2.5
2.5
25
Protection class
IP 44
IP 44
IP 44
IP 44
Number of sockets
1
2
3
2
* Also available with adjustable frequency.
MOBILE FREQUENCY INVERTERS
TECHNICAL DATA
FUE 10/042/200
FUE-M/S 75A
FUE-M/S 85A
580 x 500 x 550
520 x 310 x 494
500 x 550 x 500
Weight kg
87
29.5
42
400 / 42 3 ˜
50 - 60
400 / 42 3 ˜
50 - 60
400 / 42 3 ˜
50 - 60
Input frequency Hz
24.5 / 145
13.0 / 75
13.0 / 85
17 / 10.5
9 / 5.45
9 / 6
Frequency inverter
Mitsubishi inverter
Mitsubishi inverter
Mitsubishi inverter
0 - 200
0 - 200
0 - 200
Power cable m
3
2.5
2.5
Protection class
IP 54
IP 44
IP 44
Number of sockets
–
4
4
STATIONARY FREQUENCY INVERTERS
TECHNICAL DATA
FUE-M 38A
FUE-M 71A
FUE-M/S 225A
800 x 1200 x 400
800 x 1600 x 500
600 x 600 x 700
Weight kg
115
200
150
400 / 250 3 ˜
50 - 60
400 / 250 3 ˜
50 - 60
50 - 60
Input frequency Hz
400 / 42 3 ˜
49 / 38
95 / 71
29 / 225
34 / 29
66 / 54
20 / 16
Frequency inverter
Mitsubishi inverter
Mitsubishi inverter
Mitsubishi inverter
0 - 240
0 - 240
0 - 200
Power cable m
–
–
–
Protection class
IP 54
IP 54
IP 54
Technical Data.
All Wacker Neuson inverters are available in all standard voltages. Because we are constantly developing our products, we reserve the right to change this information.
Wacker Neuson’s machines
easily master the challenges
involved in finishing
concrete surfaces.
Three things are necessary to ensure
the high quality of concrete areas:
•
the right machines
•
the right operation
•
the right timing
SURFACE FINISHING
32 _ 33
Surface
finishing
First class floating and polishing.
With Wacker Neuson’s
walk-behind trowels.
A WIDE RANGE OF HANDLES FOR OPTIMAL EASE OF CONTROL:
Twist pitch
adjustment
Pro-Shift
System
Heightadjustable
Rigid
center
pole
Foldable
center
pole
T guide handle
Fold-T guide handle
ADJ-T guide handle
Fold-ADJ-T guide handle
ADJ-P guide handle
CT 24 Electro
Fold-ADJ-P guide handle
Twist pitch adjustment
CT 36
Walk-behind trowels provide not only more comfort and
performance but also a clear safety boost.
- All Wacker Neuson trowels are optimally balanced and can
therefore be controlled by the operator with a low level of effort.
- The one-of-its-kind safety system prevents the center pole
from rotating uncontrollably and will deactivate automatically
once the center pole is released.
- A large rotor speed range and a maximum blade pitch of 30 degrees
ensures excellent results – from floating through to polishing.
- The Pro-Shift ® System makes infinite adjustment of the pitch of the
troweling blades simple.
- Different handles for individual requirements.
34 _ 35
High performance polishing
right up to the edge: the
edging trowel CT 24.
This compact concrete trowel
reduces the manual labor
required along raised edges.
ELECTRIC MODELS
of CT 24 and CT 36 eliminate
exhaust fumes and reduce
noise.
This makes them ideally suited
for use in enclosed spaces. The
operator can work at low noise
levels and without generating
exhaust fumes.
Pro-Shift ® System
Height
adjustment lever
1T guide handle with rigid
center pole and twist
pitch adjustment.
2Height-adjustable handle
with Pro-Shift® System.
3Foldable center pole for
easy transport.
THE
REE
U S T- F
A
EXH
I
R C
ELECT L.
MODE
Surface finishing
TROWELS
Move, screed, compact
in a single operation: with
Wacker Neuson’s wet screeds.
High surface capacity and productivity.
The light aluminum design, the foldable guide handle and the carrying
handle on the motor allows simple transport and quick set-up.
- User-friendly guide handle: ergonomics thanks to the adjustable
handle height and inclination angle.
- Centrifugal force adjustable in 7 steps.
- Blade lengths from 1.2 to 4.9 meters.
36 _ 37 _ 38
WET SCREED
TECHNICAL DATA
CT 24-4A
CT 24-230E
TECHNICAL DATA
P 35A
L x W x H mm
1,546 x 610 x 1,041
1,546 x 610 x 1,041
Weight kg
15.5
Operating weight kg
72.6
73.9
Drive
Storage dimensions mm
965 x 610 x 867
965 x 610 x 892
air-cooled single cylinder
four-cycle gasoline engine
Troweling diameter mm
610
610
Engine manufacturer
Honda
Number of blades
4
4
Displacement cm3
35.8
Finishing blades dimensions mm
229 x 121
229 x 121
Diameter float pan mm
603
603
Power kW (HP)
at speed rpm
1.2 (1.6)
5,200
Speed range 1/min
90 -141
116
Pitch range °
0 - 15
0 - 15
Drive
air-cooled single cylinder
four-cycle gasoline engine
Honda
electric motor
RPM 1/min
3,800
2,870
Engine/motor performance kW (HP)
at speed 1/min
2.9 (4)
3,600
2.2 (3)
2,870
Displacement cm
119
–
Tank volume (fuel) l
2.5
–
Fuel consumption l/h
1.3
–
Voltage V
–
Frequency Hz
–
Power input A
–
14
3
SBW 4F
SBW 15M
SBW 6F
SBW 20M
SBW 8F
1.2
1.5
1.8
2.0
2.4
Width mm
165
165
165
165
165
Weight kg
3.8
4.6
5.4
6.1
7.6
230
TECHNICAL DATA
SBW 10F
SBW 12F
SBW 14F
SBW 16F
50
Length m
3.0
3.7
4.3
4.9
Width mm
165
165
165
165
Weight kg
9.5
11.4
13.3
15.2
CT 36-8A-V
CT 36-9-V
CT 48-13A-V
2,005 x 915 x 1,040
2,005 x 915 x 1,040
2,160 x 1,220 x 1,040
Operating weight kg (without handle)
90
87
106
915
915
1,220
Pitch range °
0 - 30
0 - 30
0 - 30
Number of blades
4
4
4
Speed range 1/min
20 - 200
20 - 200
20 - 200
Drive
air-cooled single cylinder four-cycle gasoline engine
Engine manufacturer
Honda
Wacker Neuson
Type
GX 240
WM 270
GX 390
Displacement cm3
245
265
337
Max. performance (DIN ISO 3046) kW (HP) at
speed rpm
6.2 (8.3)
3,800
6.7 (9.0)
4,000
10.0 (13.4)
3,800
Operating performance (DIN ISO 3046) kW (HP)
at speed rpm
6.2 (8.3)
3,800
6.5 (8.7)
3,800
10.0 (13.4)
3,800
2.7
2.5
2.7
6.0
6.0
6.0
TECHNICAL DATA
CT 36-400E
L x W x H mm
2,005 x 915 x 1,040
Operating weight kg
104
915
Number of blades
4
Pitch range °
0 - 30
Speed range 1/min
50 - 100
Drive
electric motor, 3-phase, 50 Hertz
Voltage V
400
5.5 / 7.3
2.6 / 3.1
Motor RPM (low/high) 1/min
1,400 / 2,850
0.6
Length m
L x W x H mm
(with handle, rigid version)
Motor performance (low/high) kW
0.7
TECHNICAL DATA
TECHNICAL DATA
Rated current A
Honda
All Wacker Neuson inverters are available in all standard voltages. Because we are constantly developing our products, we reserve the right to change this
information.
Increased comfort at work
and greater productivity
when laying reinforcing steel.
• Innovative device concepts
for tying, cutting, and bending.
•
Saves time and money.
•
Efficient.
•
Safe.
•
Robust.
•
Handy.
REINFORCEMENT TECHNOLOGY
Technical Data.
40 _ 41
Reinforcement
technology
Cutting and bending
reinforcing steel:
RCP and RCE.
Shear cutting head RCP 20
with relief valve
Wedge cutting head RCP 16
Bending head RCP 20
RCP 16
Two machine
lines for
individual
needs:
RCP 20
RCE 16
S A F E , T,
IEN
EFFIC VING,
S
- A
COST NOISE.
LOW
RCP Line:
RCE Line:
• High
• High
cutting performance.
• Interchangeable head system
for cutting and bending.
• Two cutting head systems:
wedge-shaped and shear
cutting head.
• Various handle positions.
• For reinforcing steel diameters
up to 32 mm.
• The relief valve can be opened
without tools.
cutting performance.
• For reinforcing steel
diameters of 16 to 25 mm.
• The relief valve can be
opened with tools.
Cutting and bending heads can be changed in 5 easy steps:
Bend and cut reinforcing steel economically:
- Electro-hydraulic machines for efficient severing
of reinforcing steel.
- Fast, clean cuts of various rod diameters.
- Low cutting costs compared to other cutting methods.
- Safe, very quiet operation.
- Handy, robust machines for flexible use.
1 Release the cutting
head fastening clamp.
42 _ 43
2 Remove the cutting block 3 Replace the cutting head 4 Replace the fastening
on the cutting piston by
with the bending head.
clamp.
loosening the screws.
5 Fasten the fastening
clamp.
Reinforcement
technology
Binding reinforcing steel:
DF 16
UP TO
1,000
KNO
PER H TS
OUR!
Ideal for fastening plastic pipes
on the reinforcement for concrete
core tempering.
DF 16
The DF 16 tying technology:
Efficient to use, first-class results:
- Mechanical machine with automatic binder feed.
- Simple, fast, and economical - up to 1,000 knots twisted per hour.
- Can be operated with one hand.
- Ergonomical operation while standing upright.
- Evenly strong knots through the two-wire design.
- Robust mechanism with high service life.
- No battery needed.
- No falling wire scrap.
44 _ 45
1 Position machine
vertically.
2 Press without effort:
the tie wire surrounds
the reinforcement.
3 Pull evenly: tie wire is
twisted.
4 Keep pulling until the
automatic trigger
releases: the tie
achieves maximum
strength.
5 Finished tie.
Reinforcement
technology
REBAR CUTTING AND BENDING MACHINES
Technical Data.
TECHNICAL DATA
RCP 12
RCP 16
RCP 20
RCP 25
RCP 32
Device size (L x W x H) mm
510 x 110 x 135
520 x 130 x 120
385 x 180 x 240
405 x 170 x 250
560 x 180 x 335
Operating weight kg
6.7
9.1
13.7
13.9
27.0
Cutting diameter, max. mm
12.0
16.0
20.0
25.0
32.0
Cutting speed, max. sec
5.0
4.0
5.0
5.5
6.0
Hydraulic cutting force t
7
10
30
40
50
Drive
electrohydraulic
electrohydraulic
electrohydraulic
electrohydraulic
electrohydraulic
Power kW / voltage V
1.2 / 230 ˜
5.8
1.1 / 230 ˜
5.3
1.4 / 230 ˜
6.8
1.4 / 230 ˜
6.8
1.4 / 230 ˜
6.8
Cutting Head
Wedge cutting
head
Wedge cutting
head
Shear cutting
head
Shear cutting
head
Shear cutting
head
Interchangeable head system
no
no
yes
yes
no
Rated current at 230 V A
Cutting blade usability (through cutting
blade rotation) Frequency
1x
2x
2x
2x
2x
Reinforcing steel quality N/mm2
750
750
750
750
750
TECHNICAL DATA
RCE16
RCE 20
RCE 25
420 x 110 x 215
420 x 110 x 230
475 x 140 x 235
Operating weight kg
7.1
10.0
13.8
Cutting diameter, max. mm
16.0
20.0
25.0
Cutting speed, max. sec
5.0
5.0
5.0
Hydraulic cutting force t
11
14
31
Drive
electrohydraulic
electrohydraulic
electrohydraulic
Power kW / voltage V
1.2 / 230 ˜
5.8
1.1 / 230 ˜
5.3
1.1 / 230 ˜
5.3
Cutting Head
Shear cutting
head
Shear cutting
head
Shear cutting
head
Interchangeable head system
no
no
no
Rated current at 230 V A
Cutting blade usability (through cutting
blade rotation) Frequency
2x
2x
2x
Reinforcing steel quality N/mm2
750
750
750
REBAR TIER
TECHNICAL DATA
DF 16
(with handle retracted)
656 x 164 x 118
(with handle extended)
883 x 118 x 164
Operating weight kg
2.2
Number of ties per tie strip
(magazine) pieces
77
Tie material
copper-plated wire
Tie wire ø mm
1.1
Tying speed knots/h
approx. 1,000
Time required per knot sec/knot
approx. 0.8
Field of application: External
diameter of the round materials to be
connected mm
minimum 6 + 6 / maximum 16 + 16
Tie wire order quantities
Box: content 7,700 ties
Palette: content 138,600 ties
Modifications reserved in the interest of continuous further development.
Vibration technology
for industrial applications.
Achieving optimal economic and technical results
depends on using the right external vibrator
equipment when filling, compacting, transporting
and sieving bulk goods.
The experts from Wacker Neuson concrete solutions
specialize in finding the right solution for the widest
variety of situations and draw on many years of solid
know-how to assist you in the industrial application
of vibration technology.
We will provide you with advice and support
when it comes to:
•
choosing external vibrators.
•
attaching external vibrators.
•
instituting noise reduction measures.
•
designing complete electric assemblies.
•
providing all components.
•
mounting and electrical installation.
•
commissioning.
LOOSENING TIPS
48 _ 49
Loosening
tips
Use at the silo.
Use in filling and compaction.
External vibrators provide excellent support for the flow
behavior of powder and other bulk goods during silo storage.
They ensure an undisturbed flow of materials and make
continuous emptying of the silo effortless. Wacker Neuson's
wide range of series 3/5/7 external vibrators allows us to
provide the right equipment for even the most demanding
situation.
Filling and compacting bulk goods require exact planning and
procedures when attaching external vibrators in order to achieve
optimal results for specific situations. The know-how and wide
product range of Wacker Neuson concrete solutions will support
you through every process phase.
TIP 1
Normal frequency vibrators with 1500 - 3000 rpm are usually
used.
While introducing vibrations into moved goods is recommended
to prevent caking, introducing vibrations into stationary goods
leads to compaction.
This effect can arise as early as the start-up phase.
TIP 2
TIP 2
It is important to distribute the force equally when attaching the
external vibrators.
Particularly good compaction performance can be achieved
for fine grained bulk goods when using high external vibrator
speeds.
TIP 1
TIP 3
The external vibrators are only activated once the silo is opened
in order to avoid the bulk goods being compacted.
Use in conveyor channels.
Use in sieving.
When transporting bulk goods through conveyor channels – e.g.
in quarries - it is important that vibration is not transferred in an
undulatory movement, but rather a linear movement, in order to
avoid interruptions in the flow such as bridge formation, shaft
formation, caking, etc. Slow-moving external vibrators at 1,500
rpm – e.g. from the 7 series – are therefore ideally suited for this
kind of use.
Sieving technology primarily uses slow vibrators, dependant
upon the sieve size.
External vibrators of the 5/7 series from Wacker Neuson are
optimally suited for such sieving applications.
THE V
IBR
E X P E R AT I O N
TS
from
Wa
are wa cker Neuson
iting to
advise
you.
50 _ 51
These products and their technical data can be found on pages 14 to 19.
Loosening tips
Other Wacker Neuson
products for industrial
concrete technology.
Wacker Neuson provides even more products
to help you in your work with concrete:
•
Oil/gas space heaters
•
Cut-off saws
•
Electric hammers
•
Submersible pumps
•
Ride-on trowels
MORE EQUIPMENT
FROM WACKER NEUSON
HI 29
BTS 1035
EHB 11
PS 2203
CRT 48
52 _ 53
More
machines
Wacker Neuson
machines for improving
the efficiency of
your work processes.
HE
E F F I C AT
IENCY
87%
Best in
th
industr e
y!
Mobile heating for any situation: HI 29.
The large oil-fired space heater with
chimney HI 29 heats larger rooms
quickly and efficiently. This allows the
concrete to remain at the appropriate
temperature and harden optimally. If
required, the heat can also be
concentrated at specific areas with
attachable conduction tubes. This
makes it possible to safely remove
waste gases through the flue. Overall,
the sophisticated construction is
convincing because of high
performance and safety as well as ease
of operation.
54 _ 55
Resounding impact:
the electric hammers
EHB 7 and EHB 11.
The EHB 7 lightweight hammer
and the EHB 11 medium-weight
hammer from Wacker Neuson
have a high-tech percussion
system for concentrated
performance in hard and soft
materials and are therefore
suitable for a wide range of
drilling and demolition
applications. Drilling and
demolition is no problem
whatsoever.
The cost-effective
method of pumping out
water: PS2 2203.
The PS2 2203 is a robust
and reliable three-phase
high performance pump,
capable of handling solids
up to 8.5 mm in size and
is ideally suited for use in
concrete processing.
Ensures the correct operating
temperature in the manufacture of
concrete floors, walls and columns:
E 700M
The E 700M is the ideal heater when
curing concrete in sub-zero temperatures.
It is simple to operate, extremely resistant
and ensures that you can work reliably
and undisturbed in extremely cold
environments.
Ideal for large concrete areas:
the ride-on concrete trowels CRT 48.
The innovative steering system of the
CRT 48 as well as its balanced power to
weight ratio ensure optimum maneuverability. This allows you to polish even extremely
large areas quickly and efficiently.
More machines
from Wacker Neuson

Industrial concrete processing.

Transcription

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