The new generation ISO Mill

May 2009
N e w s
a n d
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T a e g u T e c
www.taegutec.com
/ English
Exisiting ISO MILL cutter
cutter
The new generation ISO Mill
Taegutec is proud to introduce its new
series that delivers huge
advantages over the existing ISO Mills on the market, resulting in improved
workpiece quality and overall cost reductions for the customer.
The
series has both 75˚ (for SPKN12, SPKN15) & 90˚ (for TPKN22)
entering angle cutters for improved performance in face milling.
The new clamping system composed of carbide shim and a modified wedge
achieves high-precision and durability.
New
,
,
insert for
series give you good
surface finish & longer tool life with overall cost reduction.
NPA New Product Announcement No. 111
/11
May 2009
N e w s
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Features
Cutter
‣ Cutters are designed with simple, carbide shim & wedge clamping system resulting in less components and improved assembly.
‣ Nikotec technology provides scratch and corrosion prevention of the cutter.
‣ Achieves high-precision and durability with its new clamping system and thick carbide shim.
Existing
clamping system
New
clamping system
➤Steel anvil
➤Carbide shim
‣ Protected plastic deformation with the strong & thick carbide shim.
‣ Easy & quick to change components due to the new design (No thread in wedge) that improves wear resistance of wedge material.
➤
No Thread
‣ Universal one wedge, wedge screw and shim screw can be mounted in all kinds of
.
Insert
‣ Improved wear & chipping resistance with its new high technology coating.
‣ Variety of insert options gives the opportunity to cover all milling applications.
inserts are an improvement upon existing HP inserts that give you prolonged tool life &
improved surface finish.
inserts are an improvement upon existing full ground inserts and give you prolonged tool life.
inserts are an improvement upon existing EM inserts and give you prolonged tool life
& cost reductions.
NPA New Product Announcement No. 111
/11
May 2009
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/ English
75˚
Cutter LM75SP
-
R-12
Fig.1
Fig.2
Fig.3
Metric bore type
Dimension(mm)
Designation
D
D1
d
H
Weight
(kg)
Fig.
Mounting Blot
LM75SP 580-27R-12
5
80
85.4
27
50
1.2
1
SH M12X1.75X35
LM75SP 6100-32R-12
6
100
105.4
32
55
2.2
1
SH M16X2X35
LM75SP 8125-40R-12
8
125
130.4
40
63
2.9
2
-
LM75SP 10160-40R-12
10
160
165.4
40
63
4.7
3
-
LM75SP 12200-60R-12
12
200
205.4
60
63
6.4
3
-
Inch bore type
Dimension(mm)
Designation
D
D1
d
H
Weight
(kg)
Fig.
Mounting Blot
LM75SP 580-25.4R-12
5
80
85.4
25.4
50
1.2
1
SH M12X1.75X35
LM75SP 6100-31.75R-12
6
100
105.4
31.75
55
2.1
1
LH M16X2X35
LM75SP 8125-38.1R-12
8
125
130.4
38.1
63
2.8
2
-
LM75SP 10160-50.8R-12
10
160
165.4
50.8
63
4.8
2
-
LM75SP 12200-47.625R-12
12
200
205.4
47.625
63
6.5
3
-
LM75SP 16250-47.625R-12
16
250
255.4
47.625
63
11.3
3
-
LM75SP 20315-47.625R-12
20
315
320.4
47.625
63
17.6
3
-
Components
Shim
Wedge
Shim Screw
Wedge Screw
wrench
*
TSSP 12N
WPA 8
TS 40B100I
TS 80200W, *TS 80160W
T-W4
* TS 80160W is for D80 cutter.
NPA New Product Announcement No. 111
/11
May 2009
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SPKN 1203
-
for LM75SP
-
R-12
Designation
ISO
Dimension(mm)
ANSI
d
t
a
ap
SPKN 1203 EDTR-HP+
42
12.7
3.18
1.2
8
SPKN 1203 EDTR-GP
42
12.7
3.18
1.3
8
SPKN 1203 EDTR-EM+
42
12.7
3.18
1
8
NPA New Product Announcement No. 111
Grade
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May 2009
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75˚
Cutter LM75SP
-
R-15
Fig.1
Fig.2
Fig.3
Metric bore type
Designation
D
Dimension(mm)
D1
d
H
Weight
(kg)
Fig.
Mounting Blot
LM75SP 580-27R-15
5
80
86.97
27
55
1.23
1
SH M12X1.75X35
LM75SP 5100-32R-15
5
100
106.96
32
55
2.14
1
SH M16X2X35
LM75SP 8125-40R-15
8
125
131.95
40
63
2.72
2
-
LM75SP 10160-40R-15
10
160
166.94
40
63
4.44
3
-
LM75SP 12200-60R-15
12
200
206.94
60
63
6.27
3
-
H
Weight
(kg)
Fig.
Mounting Blot
Inch bore type
Designation
D
Dimension(mm)
D1
d
LM75SP 580-25.4R-15
5
80
86.97
25.4
55
1.25
1
SH M12X1.75X35
LM75SP 5100-31.75R-15
5
100
106.96
31.75
55
2.03
1
LH M16X2X35
LM75SP 8125-38.1R-15
8
125
131.95
38.1
63
2.67
2
-
LM75SP 10160-50.8R-15
10
160
166.94
50.8
63
4.73
2
-
LM75SP 12200-47.625R-15
12
200
206.94
47.625
63
6.39
3
-
LM75SP 16250-47.625R-15
16
250
256.93
47.625
63
10.78
3
-
LM75SP 20315-47.625R-15
20
315
321.93
47.625
63
16.88
3
-
Components
Shim
Wedge
Shim Screw
Wedge Screw
wrench
*
TSSP 15N
* TS 80160W is for D80 cutter.
NPA New Product Announcement No. 111
WPA 8
TS 40B100I
TS 80200W, *TS 80160W
T-W4
/11
May 2009
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T a e g u T e c
/ English
SPKN 1504
-
for LM75SP
-
R-15
a=1.4
a=1.5
a=1.34
Designation
ISO
Dimension(mm)
ANSI
d
t
a
ap
SPKN 1504 EDTR-HP+
53
15.875
4.76
1.4
12
SPKN 1504 EDTR-GP
53
15.875
4.76
1.5
12
SPKN 1504 EDTR-EM+
53
15.875
4.76
1.34
12
NPA New Product Announcement No. 111
Grade
w
e
N TT7080
/11
May 2009
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90˚
Cutter LM90TP
-
R-22
Fig.2
H
Fig.1
Fig.3
Metric bore type
Designation
D
Dimension(mm)
d
H
Weight
(kg)
Fig.
Mounting Blot
LM90TP 480-27R-22
4
80
27
50
1.1
1
SH M12X1.75X35
LM90TP 5100-32R-22
5
100
32
55
2.0
1
SH M16X2X35
LM90TP 6125-40R-22
6
125
40
63
2.7
2
-
LM90TP 8160-40R-22
8
160
40
63
4.3
3
-
LM90TP 10200-60R-22
10
200
60
63
5.9
3
-
H
Weight
(kg)
Fig.
Mounting Blot
Inch bore type
Designation
D
Dimension(mm)
d
LM90TP 480-25.4R-22
4
80
25.4
50
1.1
1
SH M12X1.75X35
LM90TP 5100-31.75R-22
5
100
31.75
55
1.8
1
SH M16X2X35
LM90TP 6125-38.1R-22
6
125
38.1
63
2.6
2
-
LM90TP 8160-50.8R-22
8
160
50.8
63
4.3
2
-
LM90TP 10200-47.625R-22
10
200
47.625
63
6.0
3
-
LM90TP 12250-47.625R-22
12
250
47.625
63
10.7
3
-
LM90TP 14315-47.625R-22
14
315
47.625
63
16.7
3
-
Components
Shim
Wedge
Shim Screw
Wedge Screw
wrench
*
TSTP 22N
* TS 80160W is for D80 cutter.
NPA New Product Announcement No. 111
WPA 8
TS 40B100I
TS 80200W, *TS 80160W
T-W4
/11
May 2009
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a n d
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T a e g u T e c
/ English
TPKN 2204
-
for LM90TP
-
R-22
R 0.83
Designation
ISO
Dimension(mm)
ANSI
d
t
a
ap
TPKN 2204 PDTR-HP+
43
12.7
4.76
1.41
16
TPKN 2204 PDTR-GP
43
12.7
4.76
1.5
16
TPKN 2204 PDTR-EM+
43
12.7
4.76
1.21
16
NPA New Product Announcement No. 111
Grade
w
Ne TT7080
/11
May 2009
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/ English
Field Test
Case Story 1
Manufacturer
Competitor
TaeguTec
Material: S35C(Cf3s, 1035), HRC 30 - 35
TaeguTec
Cutter
D125, 8 Teeth
D125, 8 Teeth
D125, 8 Teeth
Insert
SPKN 1504
SPKN 1504 EDTR-HP TT7070
SPKN 1504 EDTR-HP+ TT7080
Cutting Speed (m/min)
feed (mm/tooth)
Depth of cut(mm)
Width of Cut(mm)
Tool Life
75
75
75
0.1
0.1
0.1
100
100
100
1.5 PASS
2 PASS
3 PASS
5
5
5
Tool life(%)
life
Tool %
0
10
ase
incre
Competitor
Case Story 2
Manufacturer
Material: Forged steel, HB 200
TaeguTec
TaeguTec
Cutter
D125, 8 Teeth
D125, 8 Teeth
Insert
TPKN 2204 PDTR-HP TT7070
TPKN 2204 PDTR-HP+ TT7080
150
150
4
4
Cutting Speed (m/min)
feed (mm/tooth)
Depth of cut(mm)
Width of Cut(mm)
Tool Life
0.1
0.1
300
300
2 PCS/CORNER
4 PCS/CORNER
After machined 2pcs
After machined 4pcs
Case Story 3
Manufacturer
Material: S45C(CK45, 1045)
TaeguTec
TaeguTec
Cutter
D125, 8 Teeth
D125, 8 Teeth
Insert
SPKN 1203 EDTR TT7030
SPKN 1203 EDTR-GP TT7080
Cutting Speed (m/min)
feed (mm/tooth)
Depth of cut(mm)
Tool Life
180
180
0.14
0.14
6 PCS/CORNER
9 PCS/CORNER
1.5
1.5
Tool life(%)
life
Tool %
50 se
a
incre
Existing
ground grade
NPA New Product Announcement No. 111
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May 2009
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Case Story 4
Manufacturer
Material: SKD 61(X40CrMoV5-1, H13)
TaeguTec
TaeguTec
Cutter
Insert
Cutting Speed (m/min)
feed (mm/tooth)
Depth of cut(mm)
Tool Life
D160, 10 Teeth
D160, 10 Teeth
SPKN 1203 EDTR TT7030
260-370
0.07
3-5
100
SPKN 1203 EDTR-GP TT7080
Tool life(%)
260-370
0.07
3-5
140
life
Tool %
0
5
ase
incre
Existing
ground grade
Case Story 5
Manufacturer
Cutter
Insert
Cutting Speed (m/min)
feed (mm/tooth)
Depth of cut(mm)
Material: Mold steel HB250
TaeguTec
TaeguTec
D200, 12 Teeth
D200, 12 Teeth
SPKN 15604 EDTR-HP TT7070
SPKN 15604 EDTR-HP+ TT7080
95
0.34
5
95
0.34
5
Good wear resistance
동일 조건에서 마모 양호 !!
Case Story 6
Manufacturer
Cutter
Insert
Cutting Speed (m/min)
feed (mm/tooth)
Depth of cut(mm)
Width of Cut(mm)
Tool Life
TaeguTec
TaeguTec
D200, 12 Teeth
D200, 12 Teeth
SPKN 1203 EDTR-HP TT7070
SPKN 1203 EDTR-HP+ TT7080
150
0.25
4
160
48 m/CORNER
150
0.25
4
160
64 m/CORNER
Tool life(%)
Case Story 7
life
Tool %
30 se
a
incre
Material: SCM440 (41CrMo4, 4140)
TaeguTec
Manufacturer
Competitor
Cutter
Insert
Cutting Speed (m/min)
feed (mm/tooth)
Depth of cut(mm)
Width of Cut(mm)
Tool Life
D200, 6 Teeth
D200, 6 Teeth
SPKN 1504
SPKN 1504 EDTR-GP TT7080
226
0.26
3
200
10 pcs
226
0.26
3
200
15 pcs
Tool life(%)
life
Tool %
50 se
a
incre
Competitor
NPA New Product Announcement No. 111
10/11
May 2009
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Recommended cutting condition
Material
Brinell Hardness
Depth of cut
(mm)
Speed
(m/mm)
Feed(mm/tooth)
SPKN,TPKN
85
1
305
0.10-0.15
Low Carbon Steel
High Carbon Steel
Alloy Steel
~
2.5
275
0.10-0.15
175
1
245
0.10-0.15
7.5
175
~
240
2.5
225
210
7.5
275
0.10-0.15
210
2.5
0.10-0.15
180
7.5
325
0.10-0.15
180
1
~
0.10-0.15
0.10-0.15
135
0.10-0.12
MARKETING NOTICE
SPKN 1203 EDTR-HP TT7070
SPKN 1504 EDTR-HP TT7070
TPKN 2204 PDTR-HP TT7070
➞ NewSPKN 1203 EDTR-HP+ NewTT7080
➞ NewSPKN 1504 EDTR-HP+ NewTT7080
➞ NewTPKN 2204 PDTR-HP+ NewTT7080
Relevant HP will be phased-out and replaced with HP Plus inserts.
SPKN 1203 EDTR TT7030
SPKN 1504 EDTR TT7030
TPKN 2204 PDTR TT7030
➞ NewSPKN 1203 EDTR-GP New TT7080
➞ NewSPKN 1504 EDTR-GP New TT7080
➞ NewTPKN 2204 PDTR-GP NewTT7080
Relevant ground inserts will be phased-out and replaced with GP inserts.
SPKN 1203 EDTR-EM TT7030
SPKN 1504 EDTR-EM TT7030
TPKN 2204 PDTR-EM TT7030
➞ NewSPKN 1203 EDTR-EM+NewTT7080
➞ NewSPKN 1504 EDTR-EM+NewTT7080
➞ NewTPKN 2204 PDTR-EM+NewTT7080
Relevant EM will be phased-out and replaced with EM Plus inserts.
M415SP -
R -12
M415SP -
R -15
M400TP -
R -22
➞ NewLM75SP
➞ NewLM75SP
➞ NewLM90TP
-
R-12
-
R-15
-
R-22
Relevant ISO cutter will be phased-out and replaced with Lion Mill cutter.
Availability by June 2009.
Sincerely,
TaeguTec
Price
Please refer to Gal system.
Cho, Yeo-Myeong
Milling Product Manager
NPA New Product Announcement No. 111
11/11