1265 Accumulation Conveyor

Heavy Unit Load Handling Systems
Extensive Technology and Application Knowledge
Real World Expertise Combined with the Widest
Range of Product Solutions Anywhere.
Dematic Heritage of Innovation
Dematic began designing and building conveyor systems
more than 60 years ago. Since then, we have pioneered
many industry developments, including the first accumulation
conveyor. With extensive R&D resources, Dematic’s engineers
continue to lead the way in conveyor technology — offering the
broadest range of solutions available. Our 70 year history gives
us unique knowledge and experience from installing thousands
of systems worldwide. Our systems have a reputation for
unmatched reliability.
Contents:
Simulation Modeling
4
Automated Electrified Monorail Systems (AEM)
10
Roller Transportation Conveyors
4
Automated Storage and Retrieval Systems (AS/RS)
11
Roller Accumulation Conveyors
5
Custom Designed Equipment
11
Chain Transportation and Accumulation Conveyors
5
Work-In-Process Systems
12
Right Angle Transfers
6
Finished Goods Handling Systems
12
Turntables
7
Robotic Interface
12
Transfer Cars
8
Packing and Shipping Systems
13
Pallet Accumulators and Pallet Dispensers
8
AS/RS Interface
13
Heavy Unit Load Lifts
9
About Dematic
15
Automatic Guided Vehicle Systems (AGVS)
10
3
Low Maintenance and Quiet
Operation are Designed In.
Simulation Modeling
The ability to test your system before it is installed is an
invaluable asset. Dematic System Simulation creates a fully
functioning 3D model that helps us to evaluate your system’s
performance, while it is still in the planning stages. Optimized
Dematic System Simulation creates a fully functioning
system layout for improved throughput, refined software and
3D model.
controls logic, and identification and alleviation of potential
bottlenecks are all benefits of using simulation models.
Benefits:
•
Visualization of Future System Operation
•
Multiple Scenario Testing
•
Early Detection of Bottlenecks
Roller Transportation Conveyors
These versatile transportation conveyors are designed
to convey everything from pallets to drums to work-inprocess containers. Transportation conveyors can be
chain or lineshaft driven.
Heavy duty chain driven units are designed to
withstand wide temperature variations as well as
contaminates. These conveyors transfer loads
positively and can operate at variable speeds.
Heavy duty lineshaft conveyor is modular, and its ability
to power multiple beds with a single drive means
efficient, quiet heavy load handling.
4
Roller Accumulation Conveyors
Dematic’s ongoing development of accumulation conveyor
assures that you are getting the latest technology for the
highest throughput rates. Their operation is simple, quiet and
reliable. Loads can be accumulated and then released in slug or
singulation modes.
Zero pressure accumulation conveyor can accommodate a wide
variety of load weights and sizes. Smooth starts and stops are
designed in, which ensures that even fragile or unstable loads
can be safely accumulated and released.
Chain Transportation and Accumulation
Conveyors
Low cost chain conveyors can be used when the bottom of
the load can be bridged from strand to strand. They are simple,
quiet and require little maintenance. Chain conveyor units, in
transportation as well as accumulation, are offered in two, three
or four strand configurations.
5
Right Angle Transfers
Pop-up chain transfers for roller transport, and pop-up roller
transfers for chain transport, both move product 90 degrees
to the direction of flow. These transfers redirect loads by
lifting and transferring, without reorienting them. They can
move product in either direction and can be used to sort
loads by transferring a load or allowing a load to pass
through. All Dematic right angle transfers are designed for
high, continuous throughput.
6
Turntables
Powered turntables reorient product by turning it ninety degrees
to the direction of flow. Once the load is turned, rollers transfer it in
either direction. These turntables can be used to distribute loads
by transferring only the loads that need to be transferred. Loads
may pass through the turntable without being redirected. The units
are quiet in operation and are built for long life.
7
Transfer Cars
Transfer cars efficiently distribute loads from
conveyor to conveyor. Transfer cars can
be used to sort loads, to pick orders or to
shuttle loads within a shipping operation.
Their smooth, well damped motion means
that product is always safe and secure.
Pallet Accumulators and Pallet Dispensers
These automatic units accumulate and dispense pallets
where high throughput is required. Safe, quiet and efficient
loading and unloading is designed in. Pallet accumulators and
dispensers are cost effective and maximize interior space.
8
Heavy Unit Load Lifts
Heavy unit load lifts move product from one level to another. They
maximize floor space and minimize load handling. Lifts provide transfer
positions for fork lifts or connect conveyor lines of differing heights. They
can also be used to raise or lower loads to feed production equipment,
overhead monorail systems or palletizing stations. Extra heavy duty
components provide long life and maximum uptime.
Patented Roller Base
When depressed, sensor rollers
eliminate drive in the up-stream zone,
allowing product to accumulate.
9
Additional Unit Load
Handling Technology.
Automatic Guided Vehicle Systems
(AGVS)
Automatic Guided Vehicle Systems expand the
capabilities of heavy unit load systems. When a nonfixed conveyance is required, AGVs may be the answer.
They are versatile, quiet and can share floor space with
people and fork lift traffic. Our Virtual Path® guidance
system uses a gyro for navigation and can be rerouted
easily by modifying its layout with AutoCAD Software.
Automated Electrified Monorail Systems
(AEM)
Monorail Systems make very efficient use of space by placing
the transport system neatly overhead. They work quietly and
can carry loads of up to 3000 pounds per trolley. Elevation
and directional changes can be incorporated into a continuous
rail. And, monorail systems support product transportation
speeds of up to 600 feet per minute.
10
Automated Storage and Retrieval Systems (AS/RS)
Only AS/RS offers; extra high density storage, a secure environment and fast
heavy unit load throughput. They also provide improved product tracking in a
quiet operating environment. Working in concert with other Dematic technology,
AS/RS delivers a comprehensive solution for your logistics needs.
Custom Designed Equipment
Our diverse experience with heavy unit load handling can be put to work in
your operation. Custom designed equipment, such as this satellite shuttle,
may offer a unique solution that can help you cut costs and gain productivity.
Dematic has many of these special tools already developed. Unique
equipment for work-in-process, packaging, and warehousing applications
allows us to provide you with the best solution.
11
Work-In-Process Systems
Finished Goods Handling Systems
Dematic understands the importance of keeping the manufacturing process
Finished goods can often be transported at higher speeds
on schedule. Work-in-process equipment designed with an eye on proper
than other heavy unit loads, so Dematic offers systems
ergonomics is our strength. In-floor systems keep product at optimum working
that can increase throughput from receiving to shipping.
heights, gravity units make it easy to move heavy loads from station to station.
These systems move product swiftly without compromising
Additionally, timely cycling of products through assembly cells keeps workers
accuracy or product safety.
busy and assures higher throughput.
Robotic Interface
The queuing of product, slip sheets and pallets through robotic cells
needs precise handling. Timing and positioning are the key to maintain a
consistent product flow. Dematic has been a pioneer in robotic interfaces
and understands that here, minding the details makes all the difference.
12
Packing and Shipping Systems
From fragile electronics and food products to complex
truck engines and washing machines, we have the
equipment that handles them all with a light touch.
Our product engineers know that moving loads
between packing and shipping tasks need careful, safe
transportation. Our equipment is also designed to be
integrated with wrappers, palletizers and other packing
and shipping equipment.
AS/RS Interface
Heavy unit load AS/RS systems require input and output staging and conveying
systems. These systems must work in concert with the AS/RS to provide just-in-time
product throughput. Working together the AS/RS and its interface provide a compact
and dense operation that maximizes floor space and minimizes product delivery time.
13
14
About Dematic
Technologies
A Rich Tradition
• Package conveyors and systems
With 70 years of worldwide industry experience in creating logistics results,
• New C-L Series package conveyor
and over 10,000 systems installed around the globe, Dematic is the leading
• Low, medium, and high rate linear sorters
supplier of automated material handling systems for manufacturing, production,
• Crossbelt and tilt tray unit sorters
warehousing, and distribution. Dematic provides complete resources for supply
• Order consolidation chutes &
order processing stations
chain and material flow analysis, systems concepting and engineering, project
• Singulators & other special handling equipment
life cycle support. We design solutions for our customers based on a clear
• Trailer loading conveyors
understanding of their business goals and material handling requirements.
• Automatic Guided Vehicle (AGV) systems
Throughout all our years in business, from Rapistan to Dematic, our focus has
• AS/RS (unit-load & mini-load)
been customer satisfaction.
management, controlled quality manufacturing, installation, and comprehensive
• Pallet handling conveyors & systems
• Voice & light directed picking systems
Markets Served
• Warehouse Control Systems (WCS)
Dematic provides solutions for companies spanning the supply chain, including
• Visualization/maintenance software
hard goods production and assembly, food and beverage, and wholesale/retail
• Warehouse performance software
distribution of grocery, hardware, apparel, retail drug, office supplies, and general
• RFID quick tag system
merchandise. We specialize in automated warehousing with high throughput
order fulfillment systems, but have extensive experience in manufacturing across
Engineering Services
all sectors. We service small, local companies and national retailers — with
• Supply chain analysis
global solutions for global companies, and global expertise for local companies.
• Distribution network analysis
Our application experience allows us to design systems to optimize material flow
• Operations planning
inside the four walls and across the supply chain.
• Facility layout & design
• Product slotting
Adding Value
• Labor optimization
Dematic’s solutions allow companies to reduce production and distribution
• Simulation modeling
costs, maximize overall logistics efficiencies, and increase the operating speed
• Product conveyability testing
of their supply chain. As a partner in each customer’s success, we add value
• Design validation
by deploying innovative system solutions based on global “best practice”
experience, innovative products that are designed, tested, and manufactured
Customer Services
in a controlled quality environment, customer support throughout every phase
• 24/7 365 phone support
of project development/implementation, and finally, the most responsible and
• Emergency service
responsive customer service group in the industry.
• Scheduled preventive maintenance
• Remote monitoring
Operations
• Parts support
The Dematic headquarters for North American is located in Grand Rapids,
• Modernization & upgrades
Michigan. Dematic is a global company with operations in 22 countries
• Custom service contracts
around the world.
• Resident maintenance program
• Rapidship conveyor products
15
United States
Dematic Corp.
507 Plymouth Avenue NE
Grand Rapids, Michigan 49505
USA
Phone: +1-877-725-7500
Fax: +1-616-913-7701
[email protected]
Canada
Dematic Limited
6711 Mississauga Road,
Suite 200
Mississauga, Ontario L5N 2W3
Phone: +1-905-363-6970
Fax: +1-905-363-6969
[email protected]
Europe
Dematic GmbH & Co. KG
Carl-Legien-Strasse 15
63073 Offenbach
Germany
Phone: +49-69-8903-0
Fax: +49-69-8903-1299
[email protected]
Asia Pacific
Dematic PTY Ltd.
24 Narabang Way
Belrose NSW 2085
Australia
Phone: +61-29486-5555
Fax: +61-29486-5511
[email protected]
© Dematic Corp. | Order-No. 4000 | Printed in USA 02/08
www.dematic.com