hurth marine - TaxFree Marine
Transcription
hurth marine - TaxFree Marine
Transmissions Section Contents Transmission Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1. ZF Marine Mechanical Transmissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B11, B16 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B17, B21 New/Old Name Cross Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B22 Seal and Clutch Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B23-24 Operational Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B25-27 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B28-32. Buck Algonquin Couplings & Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B33-40 HURTH MARINE GEAR ZF Marine Have you visited our website? www.boatswainslocker.com Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Transmission Velvet Drive Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2-5, B7-10 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6 Specifications B-1 Transmission Overview HORSE/POWER TORQUE kW x 9550 = Torque (Nm) BHP x 5252 = Torque (lb. ft.) RPM RPM Transmission Metric HP U.S. HP This guide provides a convenient single-source listing of Marine Transmissions. All sizes and gear ratios currently available are listed. Models are grouped under the main headings of drive configuration for pleasurecraft, light-duty commercial, and heavy-duty commercial applications. You will find all of these terms defined in this section. Service Classifications: Pleasure craft: Full throttle used approximately 5% of total running time. Typical cruising is at 80% or less of maximum rated engine speed. Engine running time is 400 or less hours per year. Applications in boats designed as pleasure craft and used for commercial use, such as charter boats or party fishing boats, are considered light duty commercial applications. x 0,9863 = x 1,014 = U.S. Horsepower Metric Horsepower Lubrication: Dexron IIE, Dexron III, or any transmission fluid which meets Detroit Diesel Allison C-4 specifications are recommended for use in all transmissions. Applications: Matching of engine, transmission model, transmission ratio and propeller size is important. The combination must allow the engine to obtain maximum rated engine RPM. Light Duty Commercial: Full throttle used approxi- mately 5% of total running time. Longer running periods with throttle setting at 75% or less of maximum rated engine speed. Engine running time is up to 1500 hours per year. Light duty commercial applications include sport fisherman boats, party fishing boats, crew boats, search and rescue boats and patrol boats. Heavy duty commercial: Full throttle used up to approximately 5% of total running time. Longer running periods up to 80% of maximum rated engine speed. Engine running time is up to 2500 hours per year. Heavy duty applications include towboats, heavy supply boats, ferries and offshore fishing trawlers. Rating Advisory: The horsepower ratings shown on this chart are at specific engine speeds. At the maximum transmission input speeds, higher horsepower ratings are available. System torsionals: System related noises or vibra- Important Notes: tions can occur at low engine speeds. They can cause gear rattle and result in damage to the boat engine as well as the transmission. Boatswain’s Locker is not responsible for total system-related torsional of this type. Specifications: All specifications and descriptive data shown are nominal and subject to change without notice. NOTE: General definitions listed are defined by Velvet Drive. For exact definitions of Hurth/ZF Please call Boatswain’s Locker, Inc. Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Specifications B-2 For a complete parts or service manual on any model, please call our order desk • • • Available in Direct Drive, In-Line Reduction, and V-Drive configurations Wide selection of Reduction Ratios to suit your particular needs Proven, reliable cast iron design In-Line The Velvet Drive “71” and “72” designations indicate input horsepower ranges. There are two basic configurations of transmissions in the 71 and 72 ratings. The most popular model is the in-line unit. “In-line” indicates that the input and output shafts of the transmission are on the same axis. Direct drive versions of the in-line models are frequently used on high horsepower, light weight boats. The reduction ratio versions use an additional planetary gear set to allow the use of larger propellers for greater pulling power at lower shaft speeds. General Information Available Ratios. . . . . . . . . . . . . . . . . . . . . . . . . . . 1.00:1.00 Approximate dry weight (direct drive) . 95 lbs (43.1 kg) Model 71C (10-17) General Information Available Ratios . . . 1.00, 1.52, 1.88*, 2.10, 2.57, 2.91:1.00 Shaft Rotation . . . . output same as engine unless noted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . by asterisk (*) Approximate dry weight . . . . . . . . . . . . 109 lbs (49.4 kg) Approximate dry weight (reduction) . 153 lbs (69.4 lbs) Model 72C (10-18) General Information See Page B-6 for Dimensions Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Transmission 71/72 Series Features Specifications B-3 Transmission For a complete parts or service manual on any model, please call our order desk V-Drive The Velvet Drive V-Drive marine transmission is a compact, self-contained unit that helps create extra cargo and cabin space by allowing you to move your engines further aft. Because the V-Drive requires no universal joints, a potentially costly maintenance item is completely eliminated. The deeper offset of the Velvet Drive V-Drive marine gear allows easy propeller shaft alignment for quick, simple installation. A series of reduction ratios is available. Opposite propeller rotation can be provided for twin engine applications with two engines of like rotation. General Information Available Ratios. . . . . . . . . . . . . 1.21, 1.51, 1.99, 2.49:1.00 Dry weight . . . . . . . . . . . . . . . . . . . . . . . 203 lbs. (92.1 kg) Model 72C (10-18) See Page B-6 for Dimensions Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Specifications B-4 For a complete parts or service manual on any model, please call our order desk • • • • 8 degree down angle allows Horizontal Engine installation Fully reversing feature allows for Twin Engine installation using Automotive Rotation Engines Compact design with lightweight aluminum housing Available in Direct Drive and 5 Reductions Specifications The Series 5000 Down Angle transmission is specifically designed for twin engine applications that require nearly horizontal engine installation. Its full reversing feature eliminates the need for opposite rotating engines, while the 8o “down angle” eliminates the problems that result from extremely steep engine installation angle. An improved hydraulic system provides more engine torque to the propeller. New design features such as an hydraulic pump and control valve make service easier. The control lever and dipstick are centrally located. Additionally, an optional SAE “A” auxiliary pump drive mounting is available on the rear of the Series 5000 transmission. Like all Velvet Drive marine transmissions, the Series 5000 accepts standard damper assemblies, flywheel housing adapters and propeller shaft couplings. Available Ratios . . . . . . . . . . . . . . . 1.25, 1.50, 2.00, 2.50:1 Both directions of output rotation Input Shaft Spline Teeth . . . . . . . . . . . . . . . . . . . . . . . . . 26 General Information Input Shaft Rotation . . . . . . . . . . . automotive/left hand Output Shaft Rotation . . . . . . . . . . . . . . . either direction Approximate Dry Weight . . . . . . . . . . . . . . 109 (49.4 kg) See Page B-6 for Dimensions Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Transmission 5000 Down Angle Features Specifications B-5 Transmission For a complete parts or service manual on any model, please call our order desk 5000V Series Features • • • • Designed specifically for V-Drive applications Fully reversing feature allows for Twin Engine installation using Automotive Rotation Engines Compact design with lightweight aluminum housing Available in 4 Reduction Ratios The Velvet Drive Marine Series 5000V is the latest member of the Velvet Drive transmission family. The Series 5000V is designed specifically for V-drive applications. Its fully reversing feature allows for a twin-engine layout using automotive rotating engines, while the 12 degree down angle between the input and output shafts allows the desired system installation. The coupling flange, located on the opposite side to the engine and hollow output shaft, provides position and ease of propeller shaft alignment. The compact design and aluminum case provide a lighter and considerably shorter package than the 70 Series V-Drive. The improved hydraulic system, with reduced parasitic losses, offers more power to the propeller. The Series 5000V has the same engine adaption features as the 70 Series and Series 5000 Down Angle. Available Ratios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.25, 1.50, 2.00, 2.50:1 Input Shaft Spline Teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Input Shaft Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . automotive/left hand Output Shaft Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . either direction Approximate Dry Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 lbs. (60.4 kg) General Information Hollow output shaft to accept 2: (51.0mm) diameter through shaft See Page B-6 for Dimensions Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Dimensions B-6 Reduction Models A B 71 C (10-17) 5.63 (143.00) 5.69 (144.53) 72 C (10-18) 5.63 (143.00) 5.69 (144.53) ** 71C Reduction models no longer in production C 16.89 (429.01) 17.79 (451.86) D 5.00 (127.00) 5.00 (127.00) Direct Drive Models 71 C (10-17) 72 C (10-18) C 10.50 (266.70) 11.44 (290.58) D 4.00 (100.60) 5.00 (127.00) Refer to Page B2 Models A 5.63 (143.00) 5.63 (143.00) B 5.69 (144.53) 5.69 (144.53) A B C D E 5.63 (142.88) 12.72 (323.09) 19.15 (486.41) 7.64 (194.06) 5.00 (127.00) V-Drive Dimensions Inches (millimeters) 71C (10-04) ** 71C Reduction models no longer in production 72C (10-05) 5.63 (142.88) 12.72 (323.09) 20.06 (509.52) 8.58 (217.93) 5.00 (127.00) Refer to Page B3 5000 Down Angle Dimensions A 12.09 (307.0) B 9.78 (2.48.5) Refer to Page B4 C 6.38 (162.0) 5000 V Dimensions A 12.10 (307) B 12.40 (316) Refer to Page B5 C 6.37 (161.8) D 8.25 (209.5) E 5.00 (127.0) F 5.95 (151.2) G 2.56 (65.0) H 8.98 (228.1) D 8.25 (209.55) E 5.00 (127) F 7.90 (200) G 9.80 (248) H 8.23 (209) Inches (millimeters) Inches (millimeters) I 1.10 (28) J 10.0 (254) F 10.19 (258.83) 10.19 (258.83) 10.14 (257.56) 10.14 (257.56) 10.19 (258.83) 10.19 (258.83) 10.14 (257.56) 10.14 (257.56) K 16.46 (418) Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com L 2.50 (63.50) Transmission 71/72 Series Dimensions Inches (millimeters) Specifications B-7 HORSE/POWER TORQUE kW x 9550 = Torque (Nm) BHP x 5252 = Torque (lb. ft.) RPM RPM Metric HP U.S. HP This model is broken into three groups of assemblies. Below are listed the Model 72C assemblies available and the proper set of rating charts applicable to each assembly. Transmission Model 72C Ratings: Assembly No. 10-05-000-002 10-05-000-003 10-05-000-004 10-05-000-005 10-05-000-010 10-05-000-011 Description Chart Applicable V-drive 1.99:1 ratio A V-drive 1.99:1 ratio C V-drive 2.49:1 ratio C V-drive 2.49:1 ratio B V-drive 1.51:1 ratio B V-drive 1.51:1 ratio B Gasoline Ratings x 0,9863 = x 1,014 = Assembly No. 10-05-000-012 10-05-000-013 10-18-000-002 10-18-000-004 10-18-000-106 10-18-000-007 10-18-000-008 10-18-000-010 10-18-000-012 10-18-000-014 U.S. Horsepower Metric Horsepower Description Chart Applicable V-drive 1.21:1 ratio B V-drive 1.21:1 ratio B In-line 1:1 ratio A In-line 1.52:1 ratio B In-line 1.88:1 ratio B In-line 2.10:1 ratio B In-line 2.10:1 ratio B In-line 2.57:1 ratio A In-line 2.91:1 ratio A In-line 1:1 ratio A Diesel Ratings Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Specifications B-8 Transmission Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com B-9 Specifications Transmission For Parts and Service Information on Models Not Shown in This Catalog, Contact Our Order Desk Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Specifications B-10 Transmission Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Mechanical Transmissions (Hurth) B-11 Transmission ZF Marine Pleasure Duty Single Speed Mechanical Transmission MODEL POWER/RPM INPUT POWER CAPACITY kW rpm kW 2800 hp rpm kW 3000 hp rpm kW 3600 hp rpm 0.0042 0.0031 0.0066 0.0047 0.0109 0.0056 0.0042 0.0088 0.0063 0.0146 12 9 18 13 30 16 12 25 18 41 13 9 20 14 33 17 13 27 19 44 15 11 20 17 38 20 15 27 23 51 0.0095 0.0068 0.0131 0.0111 0.0152 0.0128 0.0149 0.0176 0.0149 0.0204 27 19 37 31 43 36 26 49 42 57 29 20 39 33 46 38 27 53 45 61 34 25 47 40 55 46 33 63 54 73 5000 ZF 15 MA 0.0152 0.0204 43 57 46 61 55 73 5000 8 degrees 0.0131 0.0111 ZF 15 MIV 0.0152 15 degrees 0.0111 0.0176 0.0149 0.0204 0.0149 37 31 43 31 49 42 57 42 39 33 46 33 53 45 61 45 47 40 55 40 63 54 73 54 ZF 25 M 0.0351 0.0289 0.0237 0.0288 0.0237 73 60 50 60 50 98 81 66 81 66 79 65 53 64 53 105 87 71 86 71 80 78 64 77 64 107 5000 104 85 104 5000 85 ZF 4 M ZF 5 M ZF 10 M ZF 12 M ZF 15 M 0.0262 0.0216 0.0177 ZF 25 MA 0.0215 8 degrees 0.0177 MAX RPM 5000 5000 5000 5000 5000 RATIOS WEIGHT 'A' Pos 'B' Pos kg lb 2.045 2.722 2.045 2.722 1.482 1.792 2.045 2.722 2.136 2.632 1.556 1.875 1.864 2.150 1.864 2.150 1.864 1.864 1.864 2.150 1.955 1.955 1.955 1.955 8 18 8 18 9 20 13 29 13 29 1.875 1.955 14 31 2.136 2.632 2.134 2.718 2.995 1.880 2.273 2.737 2.227 2.737 1.955 1.955 2.224 2.224 2.224 2.095 2.095 2.722 2.737 2.737 20 44 18 40 18 40 BELL HSGS. AND NOTE B/W Max input power 15 kW B/W Max input power 20 kW. SAE 4, 5, B/W Max input power 38 kW. Ratio 1.482 'B Pos' max torque 95 Nm. Ratio 1.792 B Pos' max torque 95 Nm. SAE 4, 5, B/W, Yanmar JH Max input power 55 kW. SAE 4, 5, B/W, Yanmar JH Max input power 55 kW. Ratio 1.556 'B Pos' max torque 120 Nm Ratio 1.875 'B Pos' max torque 120 Nm SAE 4, 5, B/W, Yanmar JH Max input power 55 kW. Ratio 1.875 'B Pos' max torque 120 Nm Ratio 2.136 'B Pos' max torque 120 Nm SAE 4, 5, B/W, Yanmar JH Max input power 55kW Ratio 2.134 'B Pos' max torque 120 Nm SAE 4, 5, B/W, Yanmar JH Max input power 80 kW. Ratio 1.880 'B Pos' max torque 230 Nm SAE 4, 5, B/W, Yanmar JH Max input power 80 kW. Ratio 2.227 'B Pos' max torque 169 Nm. "A" POS = continuous running position (normally AHEAD). "B" POS = reverse position. B/W = Borg Warner adaptor. Note: For all "M" (Mechanical) transmissions reduce power capacity by the following shock factors: 1 cylinder engine ÷ 1.25, 2 cylinder engine ÷ 1.20, 3 cylinder engine ÷ 1.15 For a complete parts or service manual on any model, please call our order desk Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Mechanical & Hydraulic Transmissions (Hurth) B-12 ZF Marine Mechanical Transmission MODEL ZF 12 ZF 25 ZF 25 A 8 degrees POWER.RPM INPUT POWER CAPACITY kW rpm 0.0131 0.0111 0.0325 0.0251 0.0325 0.0176 0.0149 0.0435 0.0337 0.0435 kW hp 2600 rpm 34 46 29 39 84 113 65 88 84 113 kW hp 2800 rpm 37 49 31 42 91 122 70 94 91 122 kW hp 3300 rpm 43 58 3800 37 49 107 144 5500 83 111 107 144 5500 68 65 73 70 98 94 86 83 116 111 0.0262 0.0351 0.0251 0.0337 91 88 MAX RPM RATIOS WEIGHT BELL HSGS. AND NOTE 'A' Pos 'B' Pos kg lb 2.136 2.632 1.969 2.800 1.548 1.926 2.292 2.714 1.955 1.955 1.969 2.800 1.548 1.926 2.292 2.714 13 29 SAE 4, 5, B/W 24 53 SAE 4, 5, B/W, Yanmar JH 24 53 SAE 4, 5, B/W, Yanmar JH 1.256 1.514 2.034 2.435 1.000 2.200 2.512 3.031 3.741 1.256 1.514 1.933 2.480 2.783 1.216 1.563 2.037 2.682 2.522 1.000 1.294 1.560 1.992 2.477 1.256 1.514 2.034 2.435 1.031 2.200 2.512 3.031 3.741 1.250 1.521 1.973 2.476 2.799 1.215 1.583 2.017 2.709 2.536 1.013 1.288 1.567 2.033 2.528 28 62 SAE 3, 4, Yanmar 4LH, Volvo 30-40 Hydraulic Transmission ZF 45 A 0.0471 0.0632 8 degrees 123 164 132 177 155 209 5500 ZF 45 C ZF 45-1 0.0440 0.0590 0.0555 0.0744 0.0471 0.0632 114 144 123 153 194 164 123 155 132 165 208 177 145 183 155 195 246 5500 209 5500 ZF 63 0.0712 0.0955 185 248 199 267 235 315 5500 0.0623 0.0836 0.0597 0.0800 0.0712 0.0955 154 206 165 222 195 261 185 248 199 267 235 315 5500 0.0836 0.0800 0.0955 0.0955 162 155 185 185 217 208 248 248 174 167 199 199 234 224 267 267 206 197 235 235 276 264 315 5500 315 5500 0.0659 0.0883 171 230 184 247 217 291 ZF 63 A 8 degrees 0.0623 0.0597 ZF 63 C 0.0712 ZF 63 IV 0.0712 12 degrees 30 66 60 132 SAE 3, 4 SAE 3, 4, Yanmar 4LH, Volvo 41 HD 46 101 SAE 3, 4, Yanmar LH, Volvo 30-40 44 97 SAE 3, 4, Yanmar LH, Volvo 30-40 32 70 62 136 SAE 3, 4 SAE 3, 4, Yanmar LH, Volvo 30-40 "A" POS = continuous running position (normally AHEAD). "B" POS = reverse position. B/W = Borg Warner adaptor. For a complete parts or service manual on any model, please call our order desk Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Transmission Pleasure Duty Single Speed Hydraulic Transmissions (Hurth) B-13 Transmission ZF Marine Pleasure Duty Single Speed Hydraulic Transmission MODEL POWER/RPM INPUT POWER CAPACITY kW kW hp 2600 rpm 256 343 kW hp 2800 rpm 276 370 kW hp 3300 rpm 325 436 4500 0.0903 0.1210 0.0850 0.1140 ZF 80 IV 0.0984 0.1320 12 degrees 235 221 256 315 296 343 253 238 276 339 319 370 298 281 325 399 376 436 3300 0.0859 0.1151 ZF 80-1 A 0.1047 0.1404 8 degrees 223 272 299 365 240 293 322 393 283 346 380 463 4500 0.0961 0.1289 0.0904 0.1212 ZF 80-1 IV 0.1047 0.1404 12 degrees 250 235 272 335 315 365 269 253 293 361 339 393 317 298 346 425 400 463 3300 0.0940 0.1261 0.0921 0.1236 244 240 328 321 263 258 353 346 310 304 416 408 5500 rpm ZF 80 A 0.0984 0.1320 8 degrees ZF 88 C MAX RPM RATIOS WEIGHT 'A' Pos 'B' Pos kg 1.200 1.406 1.567 1.962 2.500 2.850 1.208 1.399 1.644 2.008 2.493 1.200 1.406 1.567 1.962 2.500 2.850 1.208 1.399 1.644 2.008 2.493 1.000 1.200 1.406 1.567 1.962 2.500 2.850 1.202 1.392 1.638 1.996 2.468 1.200 1.406 1.567 1.962 2.500 2.850 1.202 1.392 1.638 1.996 2.468 1.013 BELL HSGS. AND NOTE lb 64 141 SAE 2, 3, 3 CAT 93 205 SAE 2, 3, 3 CAT 64 141 SAE 2, 3, 3 CAT 93 205 SAE 2, 3, 3 CAT 32 SAE 3, 4 70 "A" POS = continuous running position (normally AHEAD). "B" POS = reverse position. B/W = Borg Warner adaptor. For a complete parts or service manual on any model, please call our order desk Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Hydraulic Transmissions (Hurth) B-14 ZF Marine Hydraulic Transmission MODEL POWER.RPM kW INPUT POWER CAPACITY rpm MAX RPM ZF 220 kW hp 2300 rpm 0.0985 0.1321 227 304 kW hp 2800 rpm 276 370 kW hp 3300 rpm 315 423 ZF 220 A 10 degrees ZF 220 IV 12 degrees ZF 220 V 10 degrees ZF 280 0.0855 0.0932 0.0855 0.0932 0.0855 0.0932 0.0855 0.1398 0.1147 0.1250 0.1147 0.1250 0.1147 0.1250 0.1147 0.1875 197 214 197 214 197 214 197 322 240 261 240 261 240 261 240 391 274 298 274 298 274 298 274 447 0.1205 0.1142 ZF 280 A 0.1398 7 degrees 0.1205 ZF 280 IV 0.1398 14 degrees 0.1205 0.1016 0.1616 0.1532 0.1875 0.1616 0.1875 0.1616 0.1362 277 372 263 352 322 431 277 372 322 431 277 372 234 313 2300 rpm 360 483 329 442 317 425 296 396 ZF 285 A 0.1566 0.2101 7 degrees 0.1432 0.1921 0.1398 0.1848 ZF 301 A 0.1285 0.1723 10 degrees ZF 301 C 0.1446 0.1939 333 0.1116 0.1497 ZF 302 IV 0.1566 0.2101 15 degrees 0.1446 0.1939 0.1198 0.1606 2100 rpm ZF 304 A 0.1812 0.2429 7 degrees ZF 305 0.2059 0.2761 0.1946 0.2609 0.1783 0.2391 0.1556 0.2087 264 287 264 287 264 287 264 431 321 350 321 350 321 350 321 525 337 453 320 429 391 525 337 453 391 525 337 453 284 381 2500 rpm 392 525 358 480 345 462 321 431 367 400 367 400 367 400 367 600 386 517 366 490 447 600 386 517 447 600 386 517 325 436 2800 rpm 439 588 401 538 386 517 360 482 RATIOS WEIGHT kg 4500 1.000, 1.128*, 1.237*, 1.400*, 1.500, 1.963, 2.478 63 3.000* 4500 1.235, 1.533, 1.750*, 2.040 50 2.455 4500 1.213, 1.527, 1.885 86 2.492 4500 1.235, 1.533, 1.750*, 2.040 65 2.455 3300 0.814*, 1.000, 1.214*, 1.514, 1.719*, 2.000 73 2.478 3.000* 3300 1.118, 1.483, 1.769, 2.000, 2.227 73 2.476* 3300 1.252, 1.561, 1.772, 2.063 106 2.556 3.094* 485 405 543 257 344 360 483 333 446 276 369 2300 rpm 380 510 279 374 392 525 362 485 299 402 2500 rpm 417 559 313 439 405 335 419 588 543 450 3300 1.200, 1.333, 1.484, 1.750, 1.962 77 2.208 2.500 3000 1.190, 1.516, 2.005, 2.301*,2.551*, 2.901 87 3000 1.106, 1.179*, 1.236*, 1.296*, 1.408, 1.862, 2.137*, 2.694 87 1.004* 3000 1.297, 1.482, 1.651, 1.771* 127 2.184 2.611, 3.159* 453 607 3000 1.525, 1.789, 1.972, 2.558 432 409 374 327 473 447 410 358 515 486 446 389 690 652 598 522 3000 1.000, 1.220, 1.486, 1.758, 1.968 2.250 2.500 2.917 446 580 548 502 438 362 635 600 550 480 BELL HSGS. AND NOTE lb 139 SAE 2, 3, 3 CAT 110 SAE 2,3, 3 CAT 189 SAE 2, 3, 3 CAT 143 161 161 233 169 SAE 1, 2, 3, 3 CAT SAE 1, 2, 3, 3 CAT SAE 2,3, 3 CAT SAE 1, 2, 3, 3 CAT 191 SAE 1, 2, 3, 3 CAT SAE 1, 2, 3, 3 CAT 279 SAE 2, 3, 3 CAT 191 140 308 98 SAE 1, 2 216 * Non Standard Ratio Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com SAE 1, 2, 3 Transmission Pleasure Duty Single Speed Hydraulic Transmissions (ZF) B-15 Transmission ZF Marine Pleasure Duty Single Speed Hydraulic Transmission MODEL POWER/RPM INPUT POWER CAPACITY kW kW hp 2100 rpm 432 580 391 525 361 484 454 608 429 454 608 429 575 442 592 346 464 442 592 346 464 545 731 0.3130 490 545 730 511 685 490 657 429 575 545 731 490 657 613 822 rpm ZF 305 A 0.2059 0.2761 7 degrees 0.1864 0.2499 0.1718 0.2304 ZF 311 0.2160 0.2897 0.2042 0.2738 ZF 311 A 0.2160 0.2897 7 degrees 0.2042 0.2738 ZF 320 0.2104 0.2821 0.1649 0.2212 ZF 320 A 0.2104 0.2821 7 degrees 0.1649 0.2212 ZF 325 IV 0.2595 0.3480 14 degrees 0.2334 ZF 325-1 0.2594 0.3478 0.2432 0.3262 0.2334 0.3130 0.2043 0.2740 ZF 325-1 A 0.2595 0.3480 7 degrees 0.2334 0.3130 ZF 350 0.2917 0.3912 0.2756 0.3696 579 0.2917 0.3912 613 ZF 350 A 7 degrees ZF 350 IV 0.2917 0.3912 613 14 degrees ZF 350 V 0.2917 0.3912 613 7 degrees MAX RPM kW hp 2300 rpm 473 635 429 575 395 530 497 666 575 470 497 666 470 630 484 649 379 509 484 649 379 509 597 800 657 537 597 800 559 750 537 720 470 630 597 800 537 720 671 900 kW hp 2500 rpm 515 690 466 625 430 576 540 724 630 510 540 724 510 685 526 705 412 553 526 705 412 553 649 870 720 584 648 870 608 815 584 782 511 685 649 870 584 782 729 978 776 822 634 671 850 900 689 729 822 671 900 822 671 900 RATIOS WEIGHT kg BELL HSGS. AND NOTE lb 924 978 3000 1.200, 1.514, 1.750, 1.967 97 213 2.179 2.423 3000 0.804*, 1.000, 1.477,1.946, 2.548 171 376 685 3.048*, 3.455* 3000 1.092, 1.501, 1.759, 2.033 140 308 2.492 3000 1.031, 1.214*, 1.444, 1.929*, 2.143165 363 2.476 3000 1.262*, 1.552, 2.083 205 451 2.524 3000 1.216, 1.485, 1.733, 2.037, 2.240*185 407 782 2.417 3000 1.167, 1.225, 1.459, 1.727, 2.033130 286 1.000, 2.250 2.500 2.957 3000 1.216, 1.485, 1.733, 2.037, 2.240* 130 286 2.417 3000 1.025, 1.225*, 1.286, 1.441*, 1.581, 1.759*, 2.077, 2.636 256 563 2.864 3000 1.286, 1.581, 1.759*, 2.077, 2.636 256 563 729 978 3000 1.318*, 1.653, 1.853, 2.032 SAE 1 729 978 3000 1.286, 1.581, 1.759*, 2.077, 2.636 256 563 274 603 SAE 1, 2, 3 SAE 1, 2 SAE 1, 2 SAE 1, 2 SAE 1, 2 SAE 1, 2 Optional SAE 1 SAE 1 SAE 1 * Non Standard Ratio For a complete parts or service manual on any model, please call our order desk Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com SAE 1 Hydraulic Transmissions (ZF) B-16 ZF Marine MODEL POWER/RPM kW ZF 90 ATS 8 degrees ZF 90 IVTS 12 degrees ZF 90 TS ZF 110 ATS 8 degrees ZF 110 IVTS 12 degrees ZF 110 TS Transmission Pleasure Duty Two Speed hp 0.0848 0.1137 INPUT POWER CAPACITY kW hp 2600 rpm 221 296 kW hp 2800 rpm 237 318 MAX kW hp 3300 rpm 280 375 RPM 3800 RATIOS 1st 'A' 1st 'B' WT 2nd 'A' 2nd 'B' BELL kg lb 1.216 1.215 0.943 0.942 63 139 1.563 1.583 1.211 1.227 2.037 2.017 1.579 1.563 0.0659 0.0883 171 230 184 247 217 291 2.522 2.536 1.954 1.966 2.682 2.709 2.078 2.100 0.0848 0.1137 221 296 237 318 280 375 3800 1.294 1.288 1.003 0.998 80 176 1.560 1.567 1.209 1.215 1.992 2.033 1.544 1.575 0.0747 0.1001 194 260 209 280 246 330 2.477 2.528 1.920 1.959 0.0848 0.1137 221 296 237 318 280 375 3800 1.256 1.250 0.974 0.969 66 145 1.514 1.521 1.174 1.179 1.933 1.973 1.498 1.529 0.0658 0.0882 171 229 184 247 217 291 2.480 2.476 1.922 1.919 2.783 2.799 2.157 2.169 0.1047 0.1404 272 365 293 393 346 463 3300 1.200 1.200 0.930 0.930 84 185 1.406 1.406 1.090 1.090 1.567 1.567 1.214 1.214 1.962 1.962 1.520 1.520 0.0946 0.1268 246 330 265 355 312 418 2.500 2.500 1.938 1.938 0.0893 0.1198 232 311 250 335 295 395 2.850 2.850 2.209 2.209 0.1047 0.1404 272 365 ----3300 1.208 1.202 0.936 0.931 107 235 272 365 293 393 --1.399 1.392 1.084 1.079 272 365 293 393 346 463 1.644 1.638 1.274 1.269 2.008 1.996 1.556 1.547 0.0946 0.1268 246 330 265 355 312 418 2.493 2.468 1.932 1.912 0.1047 0.1404 272 365 293 393 346 463 3300 1.306 1.306 1.012 1.012 84 185 1.515 1.515 1.174 1.174 "A" POS = continuous running position (normally AHEAD). "B" POS = reverse position. B/W = Borg Warner adaptor. HSGS SAE 3, 3 CAT, 4, Yanmar LH, Volvo 30-40 SAE 3, 3 CAT, 4, Yanmar LH, Volvo 30-40 SAE 3, 3 CAT, 4, Yanmar LH, Volvo 30-40 SAE 2, 3, 3 CAT SAE 2, 3, 3 CAT SAE 2, 3, 3 CAT For a complete parts or service manual on any model, please call our order desk Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Dimensions B-17 Transmission ZF Marine Pleasure Single Speed Dimensions Mechanical “H” Configuration mm (inches) H1 H2 110 (4.33) 73.0 (2.87) 110 (4.33) 73.0 (2.87) 112 (4.41) 73.0 (2.87) 122 (4.80) 89.0 (3.50) 122 (4.80) 89.0 (3.50) 93.0 (3.66) 139 (5.47) Vertical Offset Direct Mount MODEL ZF 4 M ZF 5 M ZF 10 M ZF 12 M ZF 15 M ZF 25 M A 62.0 (2.44) 62.0 (2.44) 62.0 (2.44) 72.0 (2.83) 72.0 (2.83) 85.0 (3.35) B1 75.0 (2.95) 75.0 (2.95) 75.0 (2.95) 80.0 (3.15) 80.0 (3.17) 96.0 (3.78) B2 136 (5.35) 128 (5.04) 128 (5.04) 134 (5.25) 134 (5.25) 149 (5.85) L 156 (6.14) 156 (6.14) 180 (7.09) 192 (7.56) 193 (7.58) 218 (8.56) L2 60.0 (2.36) 60.0 (2.36) 60.0 (2.36) 60.0 (2.36) 60.0 (2.36) 65.0 (2.56) L3 15.0 (0.59) 15.0 (0.59) 15.0 (0.59) 15.0 (0.59) 15.0 (0.59) 17.5 (0.69) BELL HSG. B/W B/W B/W B/W B/W B/W Pleasure Single Speed Dimensions Hydraulic “H” Configuration mm (inches) H2 192 (7.56) 212 (8.35) 271 (10.7) 266 (10.5) 281 (11.1) 301 (11.9) 372 (14.7) 305 (12.0) 355 (14.0) 415 (16.3) Vertical Offset Direct Mount MODEL ZF 12 ZF 25 ZF 45-1 ZF 63 ZF 220 ZF 280 ZF 305 ZF 320 ZF 325-1 ZF 350 A 72.0 (2.83) 99.0 (3.90) 151 (5.94) 127 (4.98) 135 (5.31) 146 (5.75) 155 (6.10) 170 (6.69) 165 (6.50) 175 (6.89) B1 80.0 (3.15) 147 (5.79) 170 (6.69) 178 (6.99) 215 (8.46) 230 (9.06) 254 (10.0) 285 (11.2) 265 (10.4) 290 (11.4) B2 91.3 (3.59) 147 (5.79) 170 (6.69) 178 (6.99) 175 (6.89) 175 (6.89) 254 (10.0) 285 (11.2) 265 (10.4) 290 (11.4) H1 89.0 (3.50) 101 (3.98) 139 (5.47) 118 (4.67) 125 (4.92) 131 (5.16) 147 (5.79) 207 (8.15) 156 (6.14) 160 (6.30) L 207 (8.15) 296 (11.7) 303 (11.9) 329 (13.0) 386 (15.2) 394 (15.5) 444 (17.5) 598 (23.5) 489 (19.2) 569 (22.4) L1 222 (8.74) 270 (10.6) 221 (8.70) 273 (10.8) 287 (11.3) 299 (11.8) 330 (13.0) 443 (17.4) 382 (15.0) 446 (17.6) L2 75.0 (2.95) 82.5 (3.25) 74.0 (2.91) 65.0 (2.56) 94.5 (3.72) 71.0 (2.80) 55.0 (2.17) 83.0 (3.27) 55.0 (2.17) 55.0 (2.17) L3 15.0 (0.59) 17.5 (0.69) 20.0 (0.79) 11.0 (0.43) 35.5 (1.40) 34.5 (1.36) 45.0 (1.77) 70.0 (2.76) 45.0 (1.77) 45.0 (1.77) Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com HSG. B/W B/W -3 2 2 1 1 1 1 Dimensions B-18 For a Complete Parts or Service Manual On Any Model Please Call Our Order Desk ZF Marine Transmission Pleasure Single Speed Dimensions Hydraulic Coaxial Configuration MODEL ZF 45 C ZF 63 C ZF 88 C ZF 301 C ZF 311 A 30.0 (1.18) mm (inches) H2 Co-Axial or New Co-Axial Direct Mount B1 136 (5.33) 136 (5.33) 136 (5.33) 235 (9.25) 265 (10.4) B2 131 (5.16) 131 (5.16) 131 (5.16) 235 (9.25) 265 (10.4) H1 145 (5.71) 145 (5.71) 145 (5.71) 200 (7.87) 215 (8.46) 198 (7.80) 198 (7.80) 198 (7.80) 270 (10.7) 350 (13.8) L 480 (18.9) 528 (3.15) L1 267 (10.5) 267 (10.5) 267 (10.5) 344 (13.5) 392 (15.4) L2 64.5 (2.54) 64.5 (2.54) 64.5 (2.54) 89.3 (3.52) 85.0 (3.35) L3 BELL HSG. B/W B/W B/W 80.0 (3.15) 2 80.0 (3.15) 1 Mechanical “A” Configuration MODEL ZF 15 MA ZF 25 MA A 8.0 8.0 B1 91.8 (3.61) 110 (4.32) B2 80.0 (3.15) 96.0 (3.78) mm (inches) H2 L Down Angle Direct Mount H1 133 (5.22) 149 (5.85) 78.2 (3.08) 84.3 (3.32) 142 (5.58) 164 (6.44) L1 193 (7.60) 223 (8.76) L2 60.0 (2.36) 65.0 (2.56) L3 15.0 (0.59) 17.5 (0.69) Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com BELL HSG. B/W B/W Dimensions B-19 Transmission ZF Marine Pleasure Single Speed Dimensions Hydraulic “A” Configuration MODEL ZF 25 A ZF 45 A ZF 63 A ZF 80A/ ZF 80-1 A ZF 220 A ZF 280 A ZF 301 A ZF 304 A ZF 305 A ZF 311 A ZF 320 A ZF 325 A ZF 350 A A 115.3 (4.54) 125.5 (4.94) 144 (5.67) 160 (6.30) 144.5 (5.69) 146.6 (5.77) 55.9 (2.20) 35 (1.38) 169 (6.65) 36.5 (1.44) 212.1 (8.35) 180.8 (7.12) 195.2 (7.69) B1 147 (5.79) 158 (6.20) 178 (6.99) 210 (8.27) 187.5 (7.38) 215 (8.46) 235 (9.25) 255 (10.04) 254 (10.00) 255 (10.04) 285 (11.22) 265 (10.43) 290 (11.42) mm (inches) H1 H2 75 (2.94) 196 (11.38) 78.5 (3.09) 270 (10.63) 82 (3.23) 284 (11.18) Down Angle Mount B2 147 (5.79) 158 (6.20) 178 (6.99) 210 (8.27) 187.5 (7.38) 175 (6.89) 235 (9.25) 255 (10.04) 254 (10.00) 255 (10.04) 285 (11.22) 265 (10.43) 290 (11.42) 112 (4.41) 116 (4.57) 113 (4.45) 167 (6.57) 179 (7.05) 123 (4.84) 202 (7.95) 165 (6.50) 128 (5.04) 140 (5.51) 303 (11.91) 230 (9.06) 255 (10.04) 295 (11.61) 309 (12.17) 395 (15.55) 305 (12.01) 395 (15.55) 350 (13.78) 435 (17.13) L 289 (11.38) 305 (12.01) 322 (12.68) 370 (14.57) 376 (14.80) 362 (14.25) 484 (19.06) 529 (20.83) 435 (17.13) 565 (22.24) 598 (23.54) 525 (20.67) 620 (24.41) L1 216 (8.50) 227.7 (8.96) 265 (10.43) 290.5 (11.44) 246.4 (9.70) 280.1 (11.03) 324 (12.76) 336 (13.23) 315 (12.40) 346.9 (13.66) 415.5 (16.36) 412 (16.22) 488.9 (19.25) L2 BELL HSG. 83 (0.83) B/W 65 (2.56) B/W 65 (2.56) 3 76 (2.99) 93 (3.66) 71 (2.80) 88 (3.46) 74 (2.91) 55 (2.17) 86 (3.39) 83 (3.27) 55 (2.17) 68 (2.68) 3 2 2 2 2 1 1 1 1 1 Pleasure Single Speed Dimensions Hydraulic “V” Configuration Shaft passes through transmission MODEL ZF 15 MIV ZF 63 IV ZF 80 IV ZF 80-1 IV ZF 220 IV ZF 302 IV Angle A 15.0 12.0 12.0 12.0 12.0 15.0 147 (5.79) 219 (8.61) 246 (9.69) 246 (9.69) 248 (9.74) 270 (10.6) B1 133 (5.24) 178 (6.99) 190 (7.48) 190 (7.48) 190 (7.48) 254 (10.0) B2 mm (inches) H1 H2 V-Drive Direct Mount 80.0 (3.15) 178 (6.99) 190 (7.48) 190 (7.48) 190 (7.48) 254 (10.0) 106 (4.17) 107 (4.22) 132 (5.20) 132 (5.20) 151 (5.94) 164 (6.45) 197 (7.76) 355 (14.0) 389 (15.3) 389 (15.3) 418 (16.4) 440 (17.3) L L1 265 (10.4) 60.0 (2.36) 329 (12.9) 326 (12.8) 370 (14.6) 375 (14.8) 370 (14.6) 375 (14.8) 380 (15.0) 313 (12.3) 467 (18.4) 302 (11.9) L2 15.0 (0.59) 65.0 (2.56) 76.0 (2.99) 76.0 (2.99) 100 (3.92) 73.0 (2.87) L3 BELL HSG B&W 11.0 (0.43) 3 11.0 (0.43) 3 11.0 (0.43) 3 35.0 (1.38) 2 50.0 (1.97) 1 Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Dimensions B-20 For Parts and Service Information on Models Not Shown in This Catalog, Contact Our Order Desk ZF Marine Transmission Pleasure Single Speed Dimensions Hydraulic “V” Configuration Shaft does not pass through transmission MODEL ZF 280 IV ZF 325 IV ZF 350 IV Angle A 14.0 14.0 14.0 331 (13.0) 378 (14.9) 416 (16.4) B1 184 (7.24) 220 (8.66) 290 (11.4) mm (inches) H2 V-Drive Direct Mount B2 184 (7.24) 242 (9.53) 290 (11.4) H1 90.1 (3.55) 140 (5.51) 110 (4.33) 501 (19.7) 655 (25.8) 571 (22.5) L 395 (15.6) 489 (19.3) 458 (18.0) L1 285 (11.2) 357 (14.0) 458 (18.0) L2 59.0 (2.32) 55.0 (2.17) 156 (6.12) L3 34.5 (1.36) 45.0 (1.77) 168 (6.59) BELL HSG. 3 1 1 Pleasure Single Speed Dimensions MODEL Angle ZF 220 V ZF 350 V 10.0 7.0 A B1 B2 mm (inches) H1 H2 V-Drive Remote Mount L L1 L2 L3 BELL L4 HSG. 145 (5.69) 187 (7.38) 187 (7.38) 115 (4.55) 231 (9.09) 250 (9.84) 246 (9.70) 105 (4.13) 104 (4.08) 195 (7.69) 290 (11.4) 290 (11.4) 143 (5.62) 400 (15.0) 429 (16.9) 454 (17.9) 141 (5.55) -- Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Dimensions B-21 Transmission ZF Marine Pleasure TWO SPEED Dimensions MODEL ZF 90 ATS ZF 110 ATS ZF 300 ATS ZF 325 ATS ZF 350 ATS Angle A 8.0 8.0 7.0 7.0 7.0 144 (6.00) 160 (6.00) 147 (5.77) 180 (7.09) 195 (7.69) B1 mm (inches) H2 Down Angle Direct Mount 178 (6.99) 210 (8.27) 215 (8.46) 265 (10.4) 290 (11.4) B2 178 (6.99) 210 (8.27) 175 (6.89) 265 (10.4) 290 (11.4) H1 82.0 (3.23) 112 (4.41) 113 (4.45) 128 (5.04) 140 (5.50) 336 (13.2) 356 (14.0) 282 (11.1) 439 (17.3) 435 (17.1) L L1 L2 L3 BELL HSG 484 (19.1) 406 (16.0) 76.0 (2.99) 11.0 (0.43) 3 532 (20.9) 432 (17.0) 76.0 (2.99) 11.0 (0.43) 3 517 (20.4) 435 (17.1) 71.5 (2.81) 35.5 (1.40) 703 (27.7) 590 (23.2) 793 (31.2) 669 (26.3) 1 Have you visited our website? www.boatswainslocker.com Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Cross Reference - ZF B-22 ZF Marine ZF 4 M ZF 5 M ZF 10 M ZF 12 M ZF 15 M ZF 15 MA ZF 15 MIV ZF 25 M ZF 12 ZF 25 ZF 25 A ZF 45 ZF 45 A ZF 45 C ZF 63 ZF 63 A ZF 63 C ZF 63 IV ZF 80 A ZF 80-1 A ZF 80 IV ZF 88 C ZF 220 ZF 220 A ZF 220 V ZF 220 IV ZF 280 ZF 280 A ZF 280 IV ZF 301 ZF 301 A ZF 302 IV ZF 304 A ZF 305 ZF 305 A ZF 311 ZF 311 A ZF 320 ZF 320 A ZF 325 ZF 325 A ZF 325 IV ZF 350 New Name HBW 40 HBW 50 HBW 100 HBW 125 HBW 150 HBW 150 A HBW 150 V HSW 250 HSW 125 H HSW 250 H HSW 250 A HSW 450 H2 HSW 450 A2 HSW 450 D HSW 630 H1 HSW 630 A1 HSW 630 D HSW 630 V1 HSW 800 A3 HSW 800 V1 HSW 800 V2 Old Name IRM 220 PL IRM 220 A-1 IRM 220 V-2 IRM 220 V-LD IRM 280 PL-1 IRM 280 A-2 IRM 280 V-LD-1 IRM 301 PL-2 IRM 301 A-2 IRM 302 V-LD-1 New Model New Model IRM 311 PL IRM 311 A-1 IRM 320 PL-1 IRM 320 A-1 IRM 325 PL IRM 325 A New Model IRM 350 PL-2 ZF 350 A ZF 350 V ZF 350 IV ZF 550 ZF 550 A ZF 550 V ZF 600 ZF 600 A ZF 600 V ZF 650 ZF 650 A ZF 650 V ZF 660 ZF 660 A ZF 660 V ZF 670 ZF 670 A ZF 670 V ZF 1900 ZF 1900 A ZF 1900 V ZF 1950 ZF 1950 A ZF 1950 V ZF 1955 ZF 1955 A ZF 1955 V ZF 1960 ZF 1965 ZF 2000 ZF 2000 A ZF 2000 V ZF 2050 ZF 2050A ZF 2050 V ZF 2150 ZF 2150 A ZF 2150 V ZF 2500 ZF 2500 A ZF 2500 V ZF 2550 ZF 2550 A New Name IRM 350 A-2 IRM 350 V IRM 350 V-LD-1 BW 155 BW 155 A BW 155 V BW 160 BW 160 A BW 160 V BW 165 BW 165 A BW 165 V BW 165 P3 BW 165 AP3 BW 165 VP3 BW 165 P4 BW 165 AP4 BW 165 VP4 BW 190 BW 190 A BW 190 V BW 195 BW 195 A BW 195 V BW 195 P1 BW 195 AP1 BW 195 VP1 BW 196 BW 196 P1 New Model New Model New Model New Model New Model New Model New Model New Model New Model BW 250 BW 250 A BW 250 V BW 255 BW 255 A Old Name ZF 2550 V ZF 2555 ZF 2555 A ZF 2555 V ZF 2560 ZF 2656 ZF 4540 ZF 4550 C ZF 4570 ZF 4600 ZF 4600 A ZF 4600 V ZF 4640 ZF 4650 ZF 4650 A ZF 4650 V ZF 4660 ZF 4661 ZF 7500 ZF 7500 C ZF 7540 ZF 7549 ZF 7549 C ZF 7550 ZF 7550 V ZF 7550 NRH ZF 7850 C ZF 12000 ZF 12000 C ZF 12010 ZF 12020 ZF 15550 ZF 15550 C ZF 15560 ZF 15570 ZF 20570 ZF 23560 D ZF 23560 C ZF 23860 C ZF 53000 NRH ZF 53000-1 NRH ZF 53000 NR ZF 53000-1 NR New Name BW 255 V BW 255 P BW 255 AP BW 255 VP BW 256 BW 256 P New Model BWK 455-1 BW 457-1 BW 460-1 New Model New Model BW 465 BW 465-1 BW 465-1 A BW 465-1 V BW 466 BW 466 G BW 750 BWK 750 BW 754 BW 755 BWK 755 BW 755-1 New Model BU 755-1 HWR/L BWK 785 BW 1200 BWK 1200 BW 1201 BW 1202 BW 1555 BWK 1555 BW 1556 BW 1557 BW 2057 BW 2356 DR/DL BWK 2356 BWK 2386 BU 5300 HW R/L New Model BU 5300 VWT New Model Old Name Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Transmission New/Old Names Cross Reference List Seal & Cluch Kits B-23 HURTH Trans. Model HBW 35-50 Kit No. 500-436 HBW 100 500-437 MARINE GEAR Part No. 106-864 326-578/2 274-251/4 254-716 284-260 105-159 288-748/2 288-757/4 288-758/4 288-760/2 288-761/2 106-864 105-679 326-578/2 288-739/4 254-716 280-135 105-153 288-748/2 288-757/8 288-758/6 288-761/2 Transmission SEAL AND CLUTCH KITS-HBW HBW 10/125/ 150(A) 500-438 HBW 150V 500-439 106-864 105-530 326-578/2 254-715/4 254-716 215-875 105-159 344-787/2 407-231/8 407-230/8 195-714/2 195-715/2 106-864 326-578/2 254-715/2 254-716 215-875 401-647/2 105-590 291-618/2 344-787/2 407-231/8 407-230/8 195-714/2 195-715/2 Description Shift Cover Drain Plug Cover Shift Cover Input Shaft Output Shaft Bearing/Gear Clutch Pac Clutch Pac Clutch Pac Clutch Pac Shift Cover Input Shaft Drain Plug Cover Shift Cover Input Shaft Output Shaft Bearing/Gear Clutch Pac Clutch Pac Clutch Pac Shift Cover Input Shaft Drain Plug Cover Shift Cover Input Shaft Output Shaft Bearing/Gear Clutch Pac Clutch Pac Clutch Pac Clutch Pac Shift Cover Drain Plug Cover Shift Cover Input Shaft Output Shaft Output Shaft Output Shaft Bearing/Gear Clutch Pac Clutch Pac Clutch Pac Clutch Pac Trans. Model HBW 250 Kit No. 500-440 Trans. Model HBW 35-50 Kit No. 500-426 HBW 100 500-427 Part No. 106-864 326-578/2 274-251/4 254-716 284-260 105-159 327-395/2 288-889/10 206-026/8 195-714/2 195-715/2 Description Shift Cover Drain Plug Cover Shift Cover Input Shaft Output Shaft Bearing/Gear Clutch Pac Clutch Pac Clutch Pac Clutch Pac 106-864 105-530 326-578/2 254-715/4 254-716 215-875 105-159 106-864 326-578/2 252-715/2 254-716 215-875 401-647/2 105-590 291-618/2 106-864 326-578/2 274-251/4 254-716 284-260 105-159 Shift Cover Input Shaft Drain Plug Cover Shift Cover Input Shaft Output Shaft Shift Cover Drain Plug Cover Shifting Cover Input Shaft Output Shaft Output Shaft Output Shaft Shift Cover Drain Plug Cover Shifting Cover Input Shaft Output Shaft SEAL AND CLUTCH KITS-HBW SEAL KITS-HBW HBW 10/125/ 150(A) 500-428 HBW 150V 500-429 HBW 250 500-430 Part No. 106-864 105-524 326-578/2 288-739/4 254-716 280-135 105-153 106-864 105-679 326-578/2 288-739/4 254-716 280-135 105-153 Description Shift Cover Shift Fork Drain Plug Cover Shifting Cover Input Shaft Output Shaft Shift Cover Input Shaft Drain Plug Cover Shifting Cover Input Shaft Output Shaft Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Seal & Cluch Kits HURTH Kit No. 500-431 MARINE GEAR Part No. 105-559 413-883 374-056 408-388 447-038/3 489-120/8 489-119/10 105-571 413-883 442-135 408-388 447-038/3 455-786/8 455-787/10 413-883 444-070 444-071 408-388 447-038/3 455-786/10 455-787/12 384-176 413-883 448-160 408-388 447-038/3 455-786/10 455-787/12 423-883 105-113 408-762 408-388 447-038/3 455-786/10 455-787/12 SEAL AND CLUTCH KITS-HSW HSW 630A/H 500-432 HSW 630V 500-433 HSW 800A2 500-434 HSW 800V 500-435 Description Output Flg Input Shaft Output Shaft Control Blk Input Shaft Clutch Pac Clutch Pac Output Flg Input Shaft Output Shaft Control Blk Input Shaft Clutch Pac Clutch Pac Input Shaft Out-Flg Side Out-Eng Side Control Blk Input Shaft Clutch Pac Clutch Pac Output Flg Input Shaft Output Shaft Control Blk Input Shaft Clutch Pac Clutch Pac Input Shaft Out-Flg Side Out-Eng Side Control Blk Input Shaft Clutch Pac Clutch Pac Trans. Model HSW 450A2 Kit No. 500-421 SEAL KITS-HSW HSW 630 A/H 500-422 HSW 630V 500-423 HSW 800A2 500-424 HSW 800V 500-425 Part No. 105-559 413-883 374-056 408-388 105-571 413-883 442-135 408-388 413-883 444-070 444-071 408-388 384-176 413-883 448-160 408-388 413-883 105-113 480-762 408-388 Description Output Flg Input Shaft Output Shaft Control Blk Output Flg Input Shaft Output Shaft Control Blk Output Flg Input Shaft Output Shaft Control Blk Output Flg Input Shaft Output Shaft Control Blk Input Shaft Out-Flg Side Out-Eng Side Control Blk Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Transmission Trans. Model HSW 450A2 B-24 Operational Notes & Bell Housing B-25 Transmission ZF Marine Operational Notes for HBW Cooling unit: The arrangement of the cooling unit for the HBW 100, 150, 150V and 250 (no cooling unit is required for HBW 50) can be seen from the following drawings. The table below shows the maximum power output in continuous operation (lever position A and B) usable without cooling. When these values are exceeded, a cooling unit is required. Max engine power (kW) usable without cooling in continuous operation. Lever Position HBW 50 HBW 100 HBW 150 HBW 150V HBW 250 A no cooling no cooling 40 25 40 B no cooling 25 25 20 always with cooling unit SAE Bell Housing Dimensions SAE No. 00 0 1/2 1 2 3 4 5 6 A B C inch mm inch mm inch mm No. 31 25-1/2 23 20-1/8 17-5/8 16-1/8 14-1/4 12-3/8 10-1/2 787,40 647,70 584,20 511,18 447,68 409,58 361,95 314,33 266,70 33-1/2 26-3/4 24-3/4 20-7/8 18-3/8 16-7/8 15 13-1/8 11-1/4 850,90 679,45 619,13 530,23 466,73 428,63 381,00 333,38 285,75 34-3/4 28 25-1/2 21-3/4 19-1/4 17-3/4 15-7/8 14 12-1/8 882,65 711,20 647,70 552,45 488,95 450,85 403,23 355,60 307,98 16 16 12 12 12 12 12 8 8 Bolt Holes Diameter inch mm 17/32 13,49 17/32 13,49 17/32 13,49 15/32 11,91 13/32 10,32 13/32 10,32 13/32 10,32 13/32 10,32 13/32 10,32 Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Operational Notes HURTH B-26 MARINE GEAR Note: Several version of a given model may exist. When ordering parts be sure to reference the first two digits of the serial number to identify which versions you have. You will find the transmission type and version on your transmission name plate. If the type and version indicated differs from that printed in this manual, the relative spart parts list should be ordered fro m our order desk. Spare Parts List When ordering spare parts, please state: • transmission type • serial number with version number • item no., part name, part no. and quantity of parts required The name plate is mounted to the transmission. Name plate Operational Notes for HBW Example of name plate Care should be taken that the engine gearbox compartment is properly ventilated. Engine Gearbox Compartment Fill the gearbox with oil (ATF) of the recommended grade. The oil level should be up to the index mark on the dipstick (see illustration) Initial Operation To check the oil level, just insert the dipstick, do not screw in. Retighten the hex screw with the dipstick after the oil level check. Do not forget sealing ring. Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Transmission Accessories for Marine Transmissions Type HBW Operational Notes B-27 Transmission HURTH MARINE GEAR Accessories for Marine Transmissions Type HBW Rotation of the propeller without load while the boat is sailing, being towed, or anchored in a river, as well as operation of the engine with the propeller stopped (for charging battery), will have no detrimental effects on the gearbox. Sailing and moving in tow When the boat is sailing (engine stopped), the gear level must be in zero position. Never put the gear lever in the position corresponding to the direction of travel of the boat. Important Locking of the propeller shaft by an additional brake is not required; use the gear lever position opposite your direction of travel for this purpose. If the transmission is not used for periods of more than 1 year it should be completely filled with oil of the same grade to prevent corrosion. Protect the input shaft and the output flange by means of an anticorrosive coating if required. Lay-up periods Possible troubles and remedies Kind of trouble Noticeable effect Delay of gear engagement Propeller will start rotating with several seconds delay or only after increase in engine speed Possible cause Remedy Detach Bowden cable and operate gearbox by hand to find whether malfunction is caused by gearbox or Bowden cable Lever travel 0-A not equal to lever travel 0-B Insufficient clearance between If caused by transmission: Adjust cover plate (9) until lever is exactly in midway position. Travel 0-A = 0-B = 35mm/30mm Adjust to minimum clearance of 0.5 mm actuating lever an cover plate Bowden cable fails to move lever through required minimum travel 0-A = 0-B = 35mm/30mm If caused by Bowden cable: Check total travel of Bowden cable If too short, adjust accordingly Transmission fails to move into gear Excessive effort required to move actuating lever Insufficient clearance between actuating lever and cover plate (9). Detach Bowden cable and operate lever by hand. If lever jams, adjust clearance to 0.5 mm Boat fails to attain top speed specified Increased operating temperature Use of wrong oil Use ATF oil and check oil level Boat operated without cooling unit Install cooling unit Transmission operating in upper limit range Use suitable HBW transmission unit Corrosion effects in area of radial sealing ring and shaft; Check and correct oil level. Remove and dismantle transmission, rema- Oil leakage Oil leakage points visible on transmission unit chine Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Specifications HURTH B-28 MARINE GEAR Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Transmission Accessories for Marine Transmissions Type HBW Specifications B-29 Transmission HURTH MARINE GEAR Accessories for Marine Transmissions Type HBW Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Specifications HURTH MARINE GEAR B-30 For Parts and Service Information on Models Not Shown in This Catalog, Contact Our Order Desk Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Transmission Accessories for Marine Transmissions Type HBW Specifications B-31 Transmission HURTH MARINE GEAR Accessories for Marine Transmissions Type HBW Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Specifications HURTH B-32 MARINE GEAR Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Transmission Accessories for Marine Transmissions Type HBW Couplings & Accessories B-33 For a complete parts or service manual on any model, please call our order desk TRANSMISSION COUPLINGS Transmission Ductile Iron Transmission Part Number Solid Split --50TC575 --50TC575 50MC573 ---505751 ---50TC725 -50725A --50725B ---50TC900 -509001 -- Flange Taper 5 3/4" 5 3/4" 5 3/4" 5 3/4" 7 1/4" 7 1/4" 7 1/4" 9" 9" Shaft # of Dia. Range 1 1/2" 6 1 3/4 - 2 1/4" 6 1 1/2 - 2" 6 1 1/4 - 2" 6 1 3/4 - 2 1/2" 6 1 1/4 - 1 3/4" 6 2 - 2 1/2" 6 2 - 2 1/2" 8 1 1/2 - 2 1/2" 8 Bolt Bolts 1/2" 1/2" 1/2" 1/2" 5/8" 5/8" 5/8" 3/4" 3/4" Bolt Dia. 4 3/4" 4 3/4" 4 3/4" 4 3/4" 6" 6" 6" 7 1/2" 7 1/2" Pilot Circle 3 X 1/4" F 3 X 1/4" F 3 X 1/4" F 3 X 1/4" F 3 3/4 X 1/4" F 3 3/4 X 1/4" F 3 3/4 X 1/4" F 6 X 1/4" F 6 X 1/4" F Borg Warner 50MC004 --50401S -50400B 50MC005 --50500A -50500C -50501S ----------50MC573 --50575 -------50TC500 50TC500 50TC500 50TC575 50TC575 --- 4" 4" 4" 5" 5" 5" 5" 5" 5" 5" 5 3/4" 5 3/4" 5 3/4" 5 3/4" 3/4 - 1 1/2" 1 - 1 1/4" 1 - 1 1/2" 1 - 2" 1 - 1 1/2" 1 1/2 - 2" 1 - 1 1/2" 1 1/4" 1 3/8" 1 1/2 - 1 3/4" 1 1/2" 1 3/4 - 2 1/4" 1 1/2 - 2" 1 1/4 - 2 1/4" 4 4 4 4 4 4 4 4 4 4 6 6 6 6 3/8" 3/8" 3/8" 7/16" 7/16" 7/16" 7/16" 7/16" 7/16" 7/16" 1/2" 1/2" 1/2" 1/2" 3 1/4" 3 1/4" 3 1/4" 4 1/4" 4 1/4" 4 1/4" 4 1/4" 4 1/4" 4 1/4" 4 1/4" 4 3/4" 4 3/4" 4 3/4" 4 3/4" 2 1/2 X 3/32"M 2 1/4" 2 1/2 X 3/32"M 2" 2 1/2 X 3/32"M3 7/16" 2 1/2 X 3/32"M 2 5/8" 2 1/2 X 3/32"M3 7/16" 2 1/2 X 3/32"M 4" 2 1/2 X 3/32"M 2 1/2" 2 1/2 X 3/32"M 3 7/8" 2 1/2 X 3/32"M 4 1/4" 2 1/2 X 3/32"M 5" 3 X 1/4"F 5" 3 X 1/4"F 6 1/2" 3 X 1/4"F 4 1/2" 3 X 1/4"F 4 3/16" Capitol -50475A -50475B 50MC472 -------50MC573 --505751 ---50725A -50725B ---50TC475 50TC575 50TC575 --50TC725 --- 4 3/4" 4 3/4" 4 3/4" 4 3/4" 5 3/4" 5 3/4" 5 3/4" 5 3/4" 7 1/4" 7 1/4" 7 1/4" 1 - 1 1/2" 1 1/2 - 2" 1 1/4 - 1 1/2" 1 3/8 - 1 3/4" 1 1/2" 1 3/4 - 2 1/4" 1 1/2 - 2" 1 1/4 - 2 1/4" 1 3/4 - 2 1/2" 1 1/4 - 1 3/4" 2 - 2 1/2" 6 6 6 6 6 6 6 6 6 6 6 7/16" 7/16" 7/16" 7/16" 1/2" 1/2" 1/2" 1/2" 5/8" 5/8" 5/8" 3 7/8" 3 7/8" 3 7/8" 3 7/8" 4 3/4" 4 3/4" 4 3/4" 4 3/4" 6" 6" 6" 2 1/2 X 3/16"F 3 1/2" 2 1/2 X 3/16"F 4" 2 1/2 X 3/16"F 3 5/8" 2 1/2 X 3/16"F 4 3/16" 3 X 1/4"F 5" 3 X 1/4"F 6 1/2" 3 X 1/4"F 4 1/2" 3 X 1/4"F 4 5/16" 3 3/4 X 1/4"F 7 3/4" 3 3/4 X 1/4"F 4 3/8" 3 3/4 X 1/4"F 5 1/2" Hurth -5041S --50400B -50MC004 --50MC005 ---50500A --50500C ---50TC500 --50TC500 --50TC500 4" 4" 4" 5" 5" 5" 5" 5" 5" 1 - 1 1/4" 1 - 1 1/2" 3/4 - 1 3/8" 1 - 1 3/4" 1 - 1 1/2" 1 -2" 1 1/4" 1 3/8" 1 1/2 - 1 3/4" 4 4 4 4 4 4 4 4 4 3/8" 3/8" 3/8" 7/16" 7/16" 7/16" 7/16" 7/16" 7/16" 3 1/4" 3 1/4" 3 1/4" 4 1/4" 4 1/4" 4 1/4" 4 1/4" 4 1/4" 4 1/4" 2 1/2 X 3/32"M 2" 2 1/2 X 3/32"M3 7/16" 2 1/2 X 3/32"M 2 1/4" 2 1/2 X 3/32"M 2 5/8" 2 1/2 X 3/32"M 3 1/2" 2 1/2 X 3/32"M 4" 2 1/2 X 3/32"M 3 7/8" 2 1/2 X 3/32"M 4 1/4" 2 1/2 X 3/32"M 5" Allison Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Overall Length 5" 6 1/2" 4 1/2" 4 3/16" 7 3/4" 4 3/8" 5 1/8" 7 3/4" 5 1/2" Couplings & Accessories B-34 TRANSMISSION COUPLINGS Ductile Iron Part Number Solid Split 50MC005 ---50500A --50500C ---50TC500 --50TC500 --50TC500 --50TC575 --50TC575 50MC573 ---505751 ---50TC725 -50725A --50725B -- Flange Taper 5" 5" 5" 5" 5" 5" 5 3/4" 5 3/4" 5 3/4" 5 3/4" 7 1/4" 7 1/4" 7 1/4" Paragon -50400A -50400S 50MC4020 --50400C -50402S 50MC4026 -50MC4526 --50500B -50500D -50500S 50MC5022 -50MC5027 -- ------------- 4" 4" 4" 4" 4" 4" 4 1/2" 5" 5" 5" 5" 5" Twin Disc -50475A -50475B 50MC4725 ---50501A ----505752 50MC574 ------50726A -50726B -----509002 -501050 --- ---50TC475 5" 50TC501 --50TC576 50TC576 --50TC726 50TC901 --50TC1050 4 3/4" 4 3/4" 4 3/4" 4 3/4" 1 - 1 1/2" 5" 5 3/4" 5 3/4" 5 3/4" 5 3/4" 7 1/4" 7 1/4" 7 1/4" 9" 9" 10 1/2" 10 1/4" Newage Shaft # of Bolt Dia. Range Bolts 1 - 1 3/4" 4 7/16" 1 - 1 1/2" 4 7/16" 1 1/2 - 2" 4 7/16" 1 1/4" 4 7/16" 1 3/8" 4 7/16" 1 1/2 - 1 3/4" 4 7/16" 1 1/2" 6 1/2" 1 3/4 - 2 1/4" 6 1/2" 1 1/2 - 2" 6 1/2" 1 1/4 - 2 1/4" 6 1/2" 1 3/4 - 2 1/2" 6 5/8" 1 1/4 - 1 3/4" 6 5/8" 2 - 2 1/2" 6 5/8" 1 - 1 1/2" 1 - 1 1/4" 3/4 - 1 3/8" 1 - 1 1/2" 1 - 1 1/4" 3/4 - 1 3/8" 1 - 1 3/4" 1 - 1 1/2" 1 1/2 - 2" 1 - 1 1/2" 1 - 1 3/4" 1 - 1 3/4" 4 4 4 4 4 4 4 4 4 4 4 4 1 - 1 1/2" 6 1 1/2 - 2" 6 1 1/4 - 1 1/2" 6 1 3/8 - 1 1/2" 6 8 3/8" 1 1/4 - 1 3/4" 8 1 1/4 - 2 1/4" 6 1 1/2 - 2" 6 1 1/2" 6 1 3/4 - 2 1/4" 6 1 1/4 - 1 3/4" 6 2 - 2 1/2" 6 1 3/4 - 2 1/2" 8 2 - 2 1/2" 8 1 1/2 - 3" 8 2 1/2 - 4" 8 3 - 4" 8 3/8" 3/8" 3/8" 3/8" 3/8" 3/8" 3/8" 3/8" 3/8" 3/8" 3/8" 3/8" Bolt Dia. 4 1/4" 4 1/4" 4 1/4" 4 1/4" 4 1/4" 4 1/4" 4 3/4" 4 3/4" 4 3/4" 4 3/4" 6" 6" 6" Pilot Overall Circle Length 2 1/2 X 3/32"M 2 5/8" 2 1/2 X 3/32"M 3 1/2" 2 1/2 X 3/32"M 4" 2 1/2 X 3/32"M 3 7/8" 2 1/2 X 3/32"M 4 1/4" 2 1/2 X 3/32"M 5" 3 X 1/4"F 5" 3 X 1/4"F 6 1/2" 3 X 1/4"F 4 1/2" 3 X 1/4"F 4 3/16" 3 3/4 X 1/4"F 7 3/4" 3 3/4 X 1/4"F 4 3/8" 3 3/4 X 1/4"F 5 1/8" 3 1/4" 3 1/4" 3 1/4" 3 1/4" 3 1/4" 3 1/4" 3 3/4" 4 1/8" 4 1/8" 4 1/8" 4 1/8" 4 1/8" 2 X 3/32"M 3 7/16" 2 X 3/32"M 2" 2 X 3/32"M 2 1/4" 2 5/8 X 3/32"M3 7/16" 2 5/8 X 3/32"M 2" 2 5/8 X 3/32"M 2 1/4" 2 5/8 X 3/32"M 2 5/8" 2 3/4 X 3/32"M3 7/16" 2 3/4 X 3/32"M 4" 2 3/4 X 3/32"M 2 1/2" 2 1/4 X 3/32"M 2 5/8" 2 3/4 X 3/32"M 2 5/8" 7/16" 3 7/8" 2 1/2 X 3/16"F 3 7/16" 7/16" 3 7/8" 2 1/2 X 3/16"F 4" 7/16" 3 7/8" 2 1/2 X 3/16"F 3 5/8" 7/16" 3 7/8" 2 1/2 X 3/16"F 4 3/16" 4 1/8"2 1/2 X 3/32"M 3 7/16" 3/8" 4 1/4" 2 1/2 X 3/32"M5 3/32" 5/8" 4 3/4" 3 X 1/4"F 4 3/16" 5/8" 4 3/4" 3 X 1/4"F 4 1/2" 5/8" 4 3/4" 3 X 1/4"F 5" 5/8" 4 3/4" 3 X 1/4"F 6 1/2" 3/4" 6" 3 3/4 X 1/4"F 4 3/8" 3/4" 6" 3 3/4 X 1/4"F 5 1/2" 7/8" 7 1/2" 6 X 1/4"F 7 3/4" 7/8" 7 1/2" 6 X 1/4"F 7 3/4" 7/8" 7 1/2" 6 X 1/4"F 5 1/2" 1" 8 3/4" 5"F 6 1/2" 1" 8 3/4" 5"F 6 1/2" Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Transmission Transmission Couplings & Accessories B-35 TRANSMISSION COUPLINGS Transmission Ductile Iron Transmission Part Number Solid Split 50MVP400 Flange Taper 3.945" Shaft # of Dia. Range 3/4 - 1 1/4" 4 Bolt Bolts 10mm Bolt Dia. 3.142" Pilot Overall Circle Length 2.366 x 3/32"F2 Yanmar -- 50400YS 50MCY004 --- 50500YS 50MCY005 -- 4" 4" 4 3/4" 4 3/4" 3/4 - 1 1/4" 3/4 - 1 1/4" 1 - 1 1/2" 1 - 1 3/4" 4 4 4 4 10mm 10mm 10mm 10mm 3.070" 3.070" 3.937" 3.937" 1.966 x 5/32"M 2" 1.966 x 5/32"M 2 1/4" 2.556 X 1/8"M3 7/16" 2.556 X 1/8"M 2 3/8" ZF -50476A --50476B -50MC4726 ----50TC476 50MC574 ---505753 ---50TC576 --50TC576 -- 50725BZF ----- 50TC72ZF -- 50787ZF --- 50807ZF ---50TC807 -50699 50TC669 --50TC669 --- 50TC725G --- 50TC725G -501025 --501050 ---- 50TC1050 4 3/4" 4 3/4" 4 3/4" 4 3/4" 5 3/4" 5 3/4" 5 3/4" 5 3/4" 7 1/4" 7 1/4" 7 7/8" 8.07" 8.07" 6.69" 6.69" 7.283" 7.283" 10 1/4" 10 1/2" 10 1/2" 1 - 1 1/2" 1 1/2 - 2" 1 1/4 - 1 1/2" 1 3/8 - 1 3/4" 1 1/2 - 2" 1 1/4 - 2 1/4" 1 1/2" 1 3/4 - 2 1/4" 2 - 2 1/2" 1 3/4 - 2 1/2" 1 1/2 - 2 3/4" 1 1/2 - 2 3/4" 2 - 2 1/2" 2 - 2 1/4" 2 1/2 - 2 3/4" 2 - 2 1/4" 2 1/2 - 3" 2 1/2 - 4" 2 1/2 - 4" 3 - 4" 6 6 6 6 6 6 6 6 8 8 8 10 10 12 12 12 12 10 8 8 12mm 12mm 12mm 12mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 18mm 18mm 16mm 16mm 18mm 18mm 20mm 1" 7/8" 3 7/8" 3 7/8" 3 7/8" 3 7/8" 4 3/4" 4 3/4" 4 3/4" 4 3/4" 6" 6" 6.693" 6.693" 6.693" 5.512" 5.512" 6.122" 6.122" 8.582" 8 3/4" 9" 2 1/2 x 3/16" F3 7/16" 2 1/2 x 3/16" F 4" 2 1/2 x 3/16" F 3 5/8" 2 1/2 x 3/16" F4 3/16" 3 X 1/4"F 4 1/2" 3 X 1/4"F 4 3/16" 3 X 1/4"F 5" 3 X 1/4"F 6 1/2" 3 3/4 X 1/4"F 5 1/8" 3 3/4 X 1/4"F 7 3/4" 5.512 X 9/32"F 5 1/2" 5.512 X 9/32"F 5 1/2" 5.512 X 9/32"F 7 3/4" 4.530 X 9/32"F 6 1/2" 4.530 X 9/32"F 7 1/2" 4.725 X 9/32"F 6 1/2" 4.725 X 9/32"F 7 1/2" 5.511 X F 6 1/2" 5XF 6 1/2" 6XF 6 3/8" Volvo Penta 17/32" ----- BPM -- 50590A -- 5.906" 1 1/2" 8 12mm 5.118" 3.544 x 1/8" 4 3/16" Spicer -- 50587SD -- 5 7/8" 1 1/2 - 1 3/4" 4 1/2" 4 3/4" 3/4 x† 1/8"F 4" Other V-Drives -- 50400D -- 4" 1 1/2" 8 3/8" 3 1/4" 2 X 3/16"F 3 3/8" Borg Warner Universal Atomic Four BRONZE -50MCF004 50MCF005 ----- 10TC004 50TC005* --- 4" 5" 4" 5" 1" 11/4 - 1 3/4" 3/4 - 1 1/2" 1 - 1 1/2" 4 4 4 4 3/8" 7/16" 3/8" 7/16" 3 1/4" 4 1/4" 3 1/4" 4 1/4" 2 1/2"M 2 7/8" 2 1/2 X 3/32"M 2 3/4" 2 1/2 X 3/16"F 2 1/4" 2 1/2 X 1/4"F 2 5/8" -- -- 50TC725R 7 1/4" 2" 8 5/8" 6" 3 3/4 x† 1/16"M4 1/2" --- 3.410" 3.410" NB - 1 1/8" NB - 1 1/8" 3 3 3/8" 3/8" 2 3/4" 2 3/4" 1 7/8 x† 1/4"F 2.437" 1 7/8 x† 1/4"F2 50MC3500 --50350A 13/32" Most couplings available with Pilot Bores.† Order by Part Number and Shaft Size. * The 50TC005 coupling has a reverse taper bore. Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Couplings & Accessories MATING RINGS Coupling 4 3/4" 5 3/4" 7 1/4" 9" Part Number MATRING500 Coupling 5" Flange Diameter Change female pilot to male pilot Keyway Width Overall Length Transmission Part Number MATRINGSA2 MATRINGSA3 MATRINGSA4 MATRING900 B-36 Change male pilot to female pilot F Type Pilot N Type Pilot Diameter Pilot Diameter The Buck Algonquin part number prefix is given. The actual part number requires the Bore size. EXAMPLE: Prefix 50MC005 + Bore Size of 1 1/4" or 125. The Actual Part Number= 50MC005125. Diameter of Bolt Circle TRANSMISSION GUIDE Flange Dim. 3.5 3.945 4.0 4.0 4.0 4.0 4.0 4.5 4.75 4.75 4.75 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.75 5.75 5.75 5.75 5.75 Transmission UNIVERSAL VOLVO PENTA HURTH Model Pilot M/F 1.876/F 2.362/F 2.50/M ATOMIC 4 MB10A, MD38, MD7A, MD11C HBW5, 10, 20, 50, 100, 125, 150, 150V, 220, 250 BORG WARGNER 70C, 1017, 1023, 2301, 2.50/M DIRECT DRIVE NEWAGE PRM DELTA 2.50/M PARAGON HF, HB, RO 2.00/M PARAGON P-200, P-300, P-13, PV-300 2.625/M PARAGON RA, PV400 2.625/M CAPITOL 5HD200 2.50/F TWIN DISC MG-502, MG-502-1 2.50/F ZF IRM220-A, IRM220-V, IRM220A/V, 2.50/F IRM220V1, IRM225-A BORG WARGNER 72C-1017, 1018, 2001 2.50/M REDUCTION-71C, 1004, 1005, 1013, 1014 HURTH HSW630A, 630H, 630V, HBW630, 2.50/M 630A, 400, 450, 600, 630 NEWAGE PRM 210/160 2.50/M PARAGON P-400 2.75/M VOLVO PENTA MS, MS3, MS4A, MV2 2.50/M YANMAR 30M30H/G, KVH20, KHIS 2.556/M ZF IRM41A2, A3, IRM50A2, V2, V3, IRM501, 2.50/M IRM50A2/K3, IRM50V2/3LD ALLISON 3.00/F BORG WARGNER 3.00/F CAPITOL 2H3/4HE-10200, 2HE/4H3-11200, M105, M1253.00/F HURTH HSW800A3, HSW800V 3.00/F NEWAGE PRM-601, 601A, 302, 310, 401, 402 3.00/F # of Bolts 3 4 4 Bolt Dia. 3/8" .3937 3/8" Bolt Circle 2.750 3.149 3.250 PartNumber Prefixes Solid Split Taper 50MC3500 --50MVP400 --50MC004 50401S,50400B -- 4 3/8" 3.250 50MC004 50401S, 50400B 4 4 4 4 6 6 6 3/8" 3/8" 3/8" 3/8" 7/16" 7/16" 12mm 3.250 3.250 3.250 3.750 3.875 3.875 3.875 50MC004 50MC4026 50MC4026 50MC4526 50MC4725 50MC4725 50MC4726 4 7/16" 4.25 50MC005 50500A, 50500C 50TC500 4 7/16" 4.25 50MC005 50500A,50500C 50TC500 4 4 4 4 4 7/16" 3/8" 7/16" 10mm 7/16" 4.25 4.125 4.25 3.937 4.250 50MC005 50MC5027 50MC005 50MCY005 50MC005 6 6 6 6 6 1/2" 1/2" 1/2" 1/2" 1/2" 4.75 4.75 4.75 4.75 4.75 50MC573 50MC573 50MC573 50MC573 50MC573 -- 50401S, 50400B -50401S, 50400A -----50475A, 50475B 50TC475 50475A, 50475B 50TC475 50476A, 50476B 50TC476 50500A, 50500C 50TC500 50500B, 50500D -50500A, 50500C 50TC500 50500YS 50500A,50500C 50TC500 505751 505751 505751 505751 505751 Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com 50TC575 50TC575 50TC575 50TC575 50TC575 Couplings & Accessories B-37 The Buck Algonquin part number prefix is given. The actual part number requires the Bore size. EXAMPLE: Prefix 50MC005 + Bore Size of 1 1/4" or 125. The Actual Part Number= 50MC005125. Transmission TRANSMISSION GUIDE Flange Dim. 5.75 5.75 Transmission HURTH TWIN DISC 5.75 5.75 6.69 7.25 7.25 7.25 7.25 ZF ZF ZF ALLISON ALLISON CAPITOL CAPITOL 7.25 7.25 NEWAGE TWIN DISC 7.25 7.25 ZF ZF 7.28 7.87 8.07 8.86 9.00 9.00 9.00 9.00 10.25 10.50 10.50 ZF ZF ZF ZF ALLISON ALLISON TWIN DISC ZF ZF TWIN DISC ZF Model Pilot M/F 3.00/F 3.00/F HSW800A MG-5050, 5050A, 5050V, 5061, 5061A, 506, 506-1, 506A 507, 507-2, 507-1, 507A-1, 507A-2 IRM301, IRM220V/LD 3.00/F IRM301A-1, 301PL-2, 280A, IRM301PL-1, 220PL3.00/F 165PL, IRM325A 4.528/F M 3.75/F M 3.75/F D5072 3.75/F 4HE10700, 4HE11700, HY22000, 3.75/F HY24000, HY2500, HY6900 PRM60, 601, 601A 3.75/F MG506, 507, 507-1, 507-2, 507A-1, 3.75/F 507A-2, 509, 509-1SC, 508-1, 509-1 IRM310AL, V250M 3.75/F IRM310, 310A, 310PL, IRM310ALPL, V250M, 3.75/F 302V/6, 311A, 311PL, 304A BW190, 195, 195P 4.725/F IRM200, IRM320PL, V250M 5.511/F IRM350AL/PL, IRM350A, V250M 5.511/F IRM320, IRM320/LAV 5.511/F M20 6.00/F MH, 15R-L 6.00/F MG510A, 5111A, DD511, 510, 5111SC, 5114A 6.00/F IRM320AL 6.00/F IRM350LAV, BW161 5.511/F MG512, MG513, MG514 5.00/F IRM320LAV 5.00/F # of Bolts 6 6 Bolt Dia. 5/8" 5/8" Bolt Circle 4.750 4.750 PartNumber Prefixes Solid Split Taper 50MC574 505752 50TC576 50MC574 05752 50TC576 6 6 12 6 6 6 6 1/2" 16mm 16mm 5/8" 3/4" 3/4" 5/8" 4.750 4.750 5.512 6.000 6.000 6.000 6.000 50MC573 505751 50TC575 50MC574 505752 50TC576 --50TC669 -- 50725A, 50725B50TC725 -- 50726A, 50726B50TC726 -- 50726A, 50726B50TC726 -- 50725A, 50725B50TC725 6 6 5/8" 3/4" 6.000 6.000 -- 50725A, 50725B50TC725 -- 50726A, 50726B50TC726 6 8 16mm 16mm 6.000 6.000 -- 50725A, 50725B50TC725 -50725BZF 50TC72ZF 12 8 10 8 8 8 8 8 10 8 8 18mm 16mm 18mm 16mm 3/4" 7/8" 7/8" 7/8" 20mm 1" 1" 6.122 6.732 6.692 7.710 7.500 7.500 7.500 7.500 8.582 8.750 8.750 ------------ --50TC725G 50787ZF 508072F -509001 509002 509002 509002 501025 501050 501050 -50TC807 50TC886 50TC900 50TC901 50TC901 50TC901 ---- Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Couplings & Accessories B-38 PROPELLER JAM NUTS Bronze Description 1/2" - 13 5/8" - 11 3/4" - 10 7/8" - 9 1" - 8 1 1/8" - 7 1 1/4" - 7 1 1/2" - 6 Shaft Size 3/4" 7/8" 1" 1 1/4" 1 3/8" 1 1/2" 1 3/4" 2" Part Number 2.50JAMNUT 2.75JAMNUT 3.00JAMNUT 3.50JAMNUT 4.00JAMNUT Description 1 3/4" - 5 2" - 4 1/2 2 1/4" - 4 1/2 2 1/2" - 4 3" - 3 1/2 Shaft Size 2 1/2" 2 3/4" 3" 3 1/2" 4" SS PROPELLER SHAFTING Aquamet Grades 19 or 22 are Available From 3/4" up to 5" Shaft Diameter MADE TO ORDER Bores 3/4" 7/8 & 1 1/8" 1 1/4 & 1 3/8" 1 1/2" 1 3/4" 2" 2 1/4" 2 1/2 & 23/4" Keyway 3/16" 1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 5/8" TRANSMISSION COUPLINGS Flange Diameter Overall Length Keyway Width N Type Pilot Diameter Pilot Diameter Diameter of Bolt Circle Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com F Type Pilot Transmission Part Number 75JAMNUT 875JAMNUT 1.00JAMNUT 1.25JAMNUT 1.37JAMNUT 1.50JAMNUT 1.75JAMNUT 2.00JAMNUT Couplings & Accessories B-39 For a complete parts or service manual on any model, please call our order desk Part Number SETSCREW370* SETSCREW371 SETSCREW375* SETSCREW431 SETSCREW437 SETSCREW500 SETSCREW625 SETSCREW750 * With drilled heads Transmission SET SCREWS Description 3/8 - 16 X† 1" 3/8 - 16 X †1 1/2" 3/8 - 16 X †1 1/4" 7/16 - 14 X† 1 1/2" 7/16 - 14 X† 1" 1/2 - 20 X† 1 1/4" 5/8 - 18 X† 1 1/2" 3/4 - 16† X† 1 3/4" Setscrews are unavailable with drilled heads unless shown SHAFT KEYSTOCK Naval Bronze - One Foot Lengths Part Number KEYS18X1FT KEYS25X1FT KEYS31X1FT KEYS37X1FT KEYS43X1FT Size 3/16" 1/4" 5/16" 3/8" 7/16" Part Number COTTER125 COTTER137 COTTER150 COTTER175 COTTER200 Description 5/32 X 1 1/4" 5/32 X 1 1/2" 5/32 X 1 1/2" 3/16 X 1 3/4" 3/16 X 2" Part Number Size KEYS50X1FT 1/2" KEYS56X1FT 9/16" KEYS62X1FT 5/8" KEYS75X1FT 3/4" Available in longer length upon request COTTER PINS Available in Brass or Stainless Steel PROPELLER HEX NUTS Bronze Part Number 75HEXNUT 875HEXNUT 1.00HEXNUT 1.25HEXNUT 1.37HEXNUT 1.50HEXNUT 1.75HEXNUT 2.00HEXNUT 2.50HEXNUT Thread Size 1/2" - 13 5/8"- 11 3/4"- 10 7/8" - 9 1" - 8 1 1/8" - 7 1 1/4" - 7 1 1/2" - 6 1 3/4" - 5 Shaft Size 3/4" 7/8" 1" 1 1/4" 1 3/8" 1 1/2" 1 3/4" 2" 2 1/2" Part Number 2.75HEXNUT 3.00HEXNUT 3.50HEXNUT 4.00HEXNUT Thread Size 2 "- 4 1/2 2 1/4" - 4 2 1/2" - 4 1/2 3" - 3 1/2 Shaft Size 2 3/4" 3" 3 1/2" 4" Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Couplings & Accessories MOTOR LEVELING WEDGES Overall Diameter 1 5/8 X 4 3/4" Bolt Slot Dimensions 9/16 X 3 7/8" Part Number 33MW2 33MW3 33MW4 33MW5 Slope 1/16" to 1/2" 1/4" to 1 5/8" 1/8" to 5/8" 1/2"† to 2 3/8" Overall Diameter 10 x 2 1/8" 8 3/4 x 1 3/4" 9 3/4 x 3 1/2" 18 1/2† x 2 3/4" Weight, Each, lbs. 0.46 Transmission Part Number 33MW1 Malleable Iron B-40 Bolt Slot Dimensions Weight, Each, lbs. 8 x 5/8"† 1.20 6 1/2 x 1 1/4" 1.75 8 x 9/16" 2.40 6 x 3/4" 17.00 COUPLING BOLT SETS Part Number Description BOLTSET10M 10 X 40 mm BOLTSET12M 12 X 40 mm BOLTSET16M 16 X 50 mm BOLTSET18M 18 X 70 mm BOLTSET20M 20 X 80 mm BOLTSET375 3/8 - 24 x 1 1/2"† BOLTSET432 7 /16 - 20 x 2 3/4" BOLTSET435 7 /16 - 20 x 2" BOLTSET437 7 /16 - 20 x 1 1/2" Qty Per Set 4 6 6 10 10 4 4 6 4 Sets include bolts, nuts, & lock washers. BOLTSET474 BOLTSET475 BOLTSET500 BOLTSET625 BOLTSET626 BOLTSET750 BOLTSET875 7 /16 - 20 x 1 1/4" 7 /16 - 20 x 1 1/2" 1 /2 - 20 x 2" 5/8 - 18 x 1 1/2" 5/8 - 18 x 2 1/4" 3/4 - 16 x 2 3/4" 7/8 - 14 x 2 3/4" 6 6 6 6 8 8 8 FLANGE PULLER - with 3/4" Bolt Part Number Overall Diameter 50MCP00500 5" MCP005BOLT Bolt Only Gray Iron Weight, Each, lbs. 2.5 Fits 4" & 5" 4-bolt couplings. Part Number Size PINCH312 5/16 - 24 X† 1 3/4"† PINCH432 7/16 -20 X† 2 1/2" PINCH500 1/2 - 20 X† 2 3/4" PINCH625 5/8 - 18 X †3" PINCH750 3/4 - 16 X† 4 1/2" PINCH751 3/4 - 14 X †5 1/4" SPLIT COUPLING PINCH BOLTS Boatswain’s Locker® (800) 779-BOSN (949) 642-6800 www.boatswainslocker.com Power Report ENGINE Cummins Twin 6BTA 5.9 M3's Engine Type . . . . . . . . . 6 Cylinder In-line Rating. . . . . . . . . . 370 HP@ 3000 RPMʼs Displacement . . . . . . . . . . . . . . 5.9 Liters Engine Weight . . . . . . . . . . . . . 1296 lbs. Marine Gear . . . . . . . . . . Twin Disc 5075 Gear Ratio . . . . . . . . . . . . . . . . . . . . 1.15 RPM IDLE (500) 1000 1500 2000 KNOTS 9.3 8.1 6.9 31.1 27.0 2800 34.4 3000 3400 3600 3800 MAXIMUM (3000) 6.0 10.3 21.5 2600 3.9 11.9 2200 2400 Moose Boats 340 C 26.4 39.4 N/A N/A N/A 39.4 PROPULSION Material. . . . . . . . . . . . . Aluminum Length . . . . . . . . . . . . . . . . . 36'-5" Beam . . . . . . . . . . . . . . . . . . 13'-6" Weight (as tested). . . . 17,300 lbs. Draft . . . . . . . . . . . . . . . . . . . . 21" Fuel Capacity . . . . . . 300 Gallons MPH 4.5 Moose Boats 201 Willow Road Nicasio, CA 94946-0515 (866) 466-6673 www.mooseboats.com BOAT PERFORMANCE DATA 18.7 22.9 29.9 34.2 N/A Boatswainʼs Locker, Inc. 931 W. 18th Street Costa Mesa, CA 92627 (949) 642-6800 www.boatswainslocker.com Hamilton Jet Drive 292 Impeller Material . Stainless Steel Diameter/Pitch. . . . #15 Impeller Diameter/Pitch. . . . . . . . . . . N/A # of Blades . . . . . . . . . . . . . N/A # of Blades . . . . . . . . . . . . . N/A PERFORMANCE SUMMARY Top Speed: 34.2 Knots TEST CONDITIONS Water Conditions . . . Light Chop Wind Velocity . . . . . . 10 Knots Air Temperature . . . . 62° F Fuel Load . . . . . . . . . 180 Gallons Passengers. . . . . . . . 4 Persons N/A N/A 34.2 NOTE: This Power Report is designed to assist potential buyers in evaluating vessels, power plants, and propulsion systems similar to those being considered for purchase. This Power Report is NOT A WARRANTY OR GUARANTEE OF ANY KIND. Individual vessel speeds are strongly influenced by numerous factors including, but not being limited to, the engine output, hull weight and shape, the rake of the hull while cruising and hull contamination. Correct propeller selection, therefore, is extremely critical and must be made in accordance with these various factors taking into account all propeller specifics including the number of blades, pitch, expanded area ratio, efficiency, dynamic balance, and the installation position of the propeller.
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