Technical/Erection Information
Transcription
Technical/Erection Information
TM Vertical-Lok Technical/Erection Information July, 2009 - Subject to change without notice. IMPORTANT NOTICE Read this manual completely prior to beginning the installation of the Vertical-Lok roofing system. Corle details must be followed as a minimum to insure appropriate warranties will be issued. If there is a conflict between project erection drawings provided or approved by Corle and details in this manual, project erection drawings will take precedence. CAUTION! Exercise extreme caution when walking on unsecured panels; panels may have reduced load capacities until installation is complete. Material may be slippery, resulting from but not limited to wet conditions. Use extreme caution when walking, sitting, standing or kneeling on a metal roof to avoid a fall or other injury. Do not step on edges. Step toward center of all panels. Improper unloading or handling of bundles and crates may cause bodily injury or material damage. Multiple lift points may be required. Use extreme care in the operation of power lifting devices such as cranes and forklifts and follow the safety instructions provided by their manufacturer. Crates, boxes, and bundles may have sharp or rough edges. They may be bulky, heavy, or both. Corle is not responsible for bodily injuries or material handling during unloading, storage or job-site placement. Always wear appropriate safety gloves, eye protection and apparel when installing panels. ALL OSHA REQUIREMENTS & REGULATIONS MUST BE FOLLOWED WHEN USING MATERIAL For further information, please contact OSHA: www.osha.gov U.S. Department of Labor Occupational Safety and Health Administration (OSHA) 200 Constitution Avenue, N.W., Washington, D.C. 20210 Descriptions and specifications contained herein were in effect at the time this publication was approved for printing. In a continuing effort to refine and improve products, CORLE reserves the right to discontinue products at any time or change specifications and/or designs without incurring obligation. To insure you have the latest information available, please inquire or visit our web site at www.corle.com. Application details are for illustration purposes only and may not be appropriate for all environmental conditions, building designs, or panel profiles. Projects should be engineered to conform to applicable building codes, regulations, and accepted industry practices. For clarity, insulation is not shown in these details. July, 2009 - Subject to change without notice. TABLE OF CONTENTS CORLE VERTICAL-LOK ROOFING SYSTEM GENERAL INFORMATION Engineering (Notices, Panel Properties / Panel Spans) Product Checklist Seaming Panel Sidelaps Hand Crimper Seamer Operation Preparation Unloading Handling & Panel Storage ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ July, 2009 - Subject to change without notice. VL-15-17 VL-18 VL-19 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ VL-1-3 VL-4-7 VL-8 VL-9 VL-10 VL-11 VL-12-13 VL-14 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ TRIM DETAILS Standard Gutter Sculptured Eave Mid Slope Fixed Condition Ridge Cap / End Closure Rake, Rake Slide, Termination Rake Extension Parallel Transition (Floating) Parallel Transition (Fixed) Perpendicular Transition Hip Valley Field Hemming Panel End Snow Gutter Installation ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ SPECIAL ERECTION TECHNIQUES Recommended Installation Techniques Typical Details - Outside Closure Typical Details - Installation over Metal Decking ERECTION SEQUENCE Step 1 - Rake Support Step 2 - Eave Plate Step 3 - First Panel Step 4 - Back-Up Plate Step 5 - Endlap Panel ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ VL-20 VL-21 VL-22-23 VL-24 VL-25 VL-26 VL-27 VL-28 VL-29 VL-30 VL-31 VL-32 VL-33 VL-34 VL-35 VL-36 VL-37 VL-38 TM 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Engineering Vertical-Lok IMPORTANT -- READ THIS FIRST CAUTION Application and design details are for illustration purposes only and may not be appropriate for all environmental conditions or building designs. Projects should be engineered to conform to applicable building codes, regulations and accepted industry practices. NOTE The use of any field seaming machine other than that provided by CORLE BUILDING SYSTEMS will damage the panels and void all warranties. It will greatly facilitate DESIGNING, QUOTING, ORDERING or ERECTING the Corle Vertical Lok panels if you determine which system you need based on insulation requirements. Listed below are the differences between the low and high systems. LOW SYSTEM HIGH SYSTEM 3/8” clearance between panel and purlin without 1” thermal spacer for added insulation. 1 3/8” clearance between panel and purlin with 1” thermal spacer for added insulation. HIGH CLIP HIGH EAVE PLATE LOW CLIP LOW RAKE SUPPORT HIGH RAKE SUPPORT Floating clips have a maximum of 1” movement each direction. Articulating clips have a maximum movement of 1 1/4” each direction. Thermal calculations should be performed for each project to ensure that the thermal movement of the roof is not more than the clips can handle. FOR ROOF PITCHES GREATER THAN 4:12, CALL CORLE BUILDING SYSTEMS (814-276-9611). NOTE: As with all standing seam roof systems, a sound insulator (EXAMPLE: blanket insulation) is required between the panel and substructure. Some composite systems require additional acoustical consideration. Call CORLE for further information. Thermal Spacer Selection Chart For use over blanket insulation (.60 pcf maximum density) installed over purlins or joists. Low System No Insulation 3” Insulation 4” Insulation 6” Insulation 3/8” Thermal Spacer No Thermal Spacer Required N/A N/A High System N/A 1” Thermal Spacer 5/8” Thermal Spacer 3/8” Thermal Spacer This manual is to be used by the roof system erector as a guide for the erection of the Vertical-Lok Roof. IT IS THE RESPONSIBILITY OF THE ERECTOR TO INSTALL THIS ROOF USING SAFE CONSTRUCTION PRACTICES. The manufacturer is not responsible for the performance of this roof system if it is not installed in accordance with the instructions shown in this manual. CORLE BUILDING SYSTEMS ERECTION DRAWINGS TAKE PRECEDENCE OVER THIS MANUAL OR ANY OTHER INFORMATION WRITTEN OR IMPLIED, REGARDING THE INSTALLATION OF THEIR ROOF SYSTEM. If there are any questions regarding proper installation of parts or materials on this roof system, please inquire before proceeding. July, 2009 - Subject to change without notice. VL-1 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Engineering - Panel Properties Vertical-Lok Vertical-Lok Panel - 18” Coverage 18" 18” 2" 2” 1/8" (TYP) 1/8” (TYP) 5-3/4" 5-3/4” 6-1/2" 6-1/2” 5-3/4" 5-3/4” SECTION PROPERTIES MATERIAL TOP IN COMPRESSION BOTTOM IN COMPRESSION PANEL GAGE Fy KSI Weight (PSF) Ix (in4/ft) Sx4 (in3/ft) Ma (kip-in/ft) Ix (in4/ft) Sx (in3/ft) Ma (kip-in/ft) 24 50 1.28 0.1447 0.0834 2.4973 0.0700 0.0643 01.9253 NOTES 1. All Vertical-Lok panel properties are calculated in accordance with the North American Specification for the Design of Cold-Formed Steel Structural Members with Commentary, 2001 Edition, published by the American Iron and Steel Institute. 2. 3. 4. 5. VL-2 The moment of inertia, Ix is used in calculating deflections. The section modulus, Sx, is used in calculating allowable bending moment. The allowable bending moment, Ma, is used in calculating allowable uniform loads. As noted, all tabulated values represent the average for one foot of panel width. July, 2009 - Subject to change without notice. 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Engineering - Panel Spans Vertical-Lok Vertical-Lok Panel - 18” Coverage 18” 18" 2” 2" 1/8" 1/8”(TYP) (TYP) 5-3/4" 5-3/4” 5-3/4" 5-3/4” 6-1/2" 6-1/2” ALLOWABLE UNIFORM LOADS IN POUNDS PER SQUARE FOOT SPAN TYPE SINGLE LOAD TYPE LIVE LOAD WIND PRESSURE WIND SUCTION LIVE LOAD 2 SPANS WIND PRESSURE WIND SUCTION LIVE LOAD 3 OR MORE SPANS WIND PRESSURE WIND SUCTION SINGLE SPAN W/ 5” CANTILEVER AT ONE END LIVE LOAD WIND PRESSURE WIND SUCTION SINGLE SPAN W/ 17” CANTILEVER AT ONE END LIVE LOAD WIND PRESSURE WIND SUCTION SPAN IN FEET 2.0 416 416 56 320 320 56 401 401 56 454 454 56 159 159 56 2.5 266 266 39 205 205 39 256 256 39 281 281 39 159 159 39 3.0 184 184 39 142 142 39 178 178 39 192 192 39 159 159 39 3.5 135 135 39 104 104 39 130 130 39 139 139 39 159 159 39 4.0 104 104 36 80 80 36 100 100 36 106 106 36 136 136 36 4.5 82 82 32 63 63 32 79 79 32 83 83 32 101 101 32 5.0 66 66 29 51 51 29 64 64 29 67 67 29 78 78 29 NOTES 1. Tabulated values are superimposed loads: weight of panel has been deducted. 2. Loads for multiple span conditions are based on equal span lengths. 3. Tabulated values incorporate deflection limit of L/240 of span. 4. Values incorporate web crippling consideration. 5. Suction values incorporate ASTM E 1592 test results and consideration of tension in the screws connecting the clips to the purlins. 6. Tabulated values apply to panel installed in accordance with this manual. July, 2009 - Subject to change without notice. VL-3 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 General Information Vertical-Lok PRODUCT CHECKLIST VERTICAL-LOK 18” PANEL STANDARD CLIP LOW FLOATING 24 GAGE FACTORY-APPLIED MASTIC 2 3/8” 18” 2” 1/8” (TYP) 5 3/4” 6 1/2” KC-480 5 3/4” STANDARD CLIP LOW FIXED KC-470 2 3/8” SPECIAL ORDER STANDARD CLIP HIGH FLOATING UTILITY CLIP KC-485 3” HW-218 2” STANDARD CLIP HIGH FIXED KC-475 3” VL-4 July, 2009 - Subject to change without notice. 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 General Information Vertical-Lok PRODUCT CHECKLIST EAVE PLATE LOW 8’-0” LENGTH 16 GA. 5” FACTORY SLOTS FOR USE WITH LOW CLIPS 1 1/4” 8’-0” LENGTH 16 GA. 5 1/2” FACTORY SLOTS FOR USE WITH HIGH CLIPS EAVE PLATE HIGH 1 1/4” 1” 3/8” 1 1/4” 1/2” 3 1/4” 20’-0” LENGTH 14 GA. 5 1/2” FACTORY SLOTS RAKE SUPPORT RAKE SUPPORT UTILITY LOW 3” 2 3/8” 2 1/2” EP-LOW EP-HIGH 20’-0” LENGTH 14 GA. 5 1/2” FACTORY SLOTS FOR USE WITH UTILITY CLIPS HIGH 2” 3 1/8” 2 1/2” BACK-UP PLATE (18”) RS-LCVL RS-HCVL FOR USE AT ENDLAPS, HIGH EAVE, AND AT THE RIDGE 16 GA. RED OXIDE 3 1/2” RS-UCVL BEARING PLATE Protected by U.S. Patent No. 4,355,020 OUTSIDE CLOSURE (18”) BPCVL18” 5” FOR USE AT RIDGE, ROOF PENETRATIONS, ETC. FOR 24 GA. 3 7/8” MOCLCVL4 July, 2009 - Subject to change without notice. 16 GA. GALVANIZED REQUIRED UNDER CLIPS FOR RIGID INSULATION APPLICATIONS HW-7500 VL-5 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Fasteners Vertical-Lok PRODUCT CHECKLIST SD175 FST#1 1/4” x 14 x 1 1/4” DRILLER 5/16” HEX WASHER HEAD WITH 9/16” O.D. WASHER CLIP TO PURLIN EAVE PLATE TO EAVE STRUT RAKE SUPPORT TO RAKE ANGLE (FIXED SYSTEM ONLY) FASTENER #2A USE IN PLACE OF SD175 AND SM75 SCREWS AT ALL STRIPOUTS PANEL TO EAVE PLATE ROOF PANEL ENDLAP TERMINATION TRIM TO RAKE TRIM OUTSIDE CLOSURE TO PANEL AT RIDGE RAKE TRIM TO ROOF PANEL RAKE TRIM TO PURLIN COVER SNOW GUTTER STRAP TO ROOF / GUTTER 12-14 x 1 3/4” 5/16” HEX WASHER HEAD WITH SEALING WASHER (LONG LIFE EXTERIOR FASTENER) RAKE SUPPORT TO RAKE ANGLE (FLOATING SYSTEM ONLY) FLOATING EAVE PLATE TO EAVE STRUT FASTENER #5 17 x 3/4” TYPE AB LONG LIFE 5/16” HEX WASHER HEAD WITH SEALING WASHER (LONG LIFE EXTERIOR FASTENER) SM75 RIDGE AND OTHER FLASHING TO OUTSIDE CLOSURE GUTTER TO PANEL GUTTER TO STRAP TRIM TO TRIM CONNECTIONS RAKE TRIM TO WALL PANEL DELUXE EAVE TRIM TO WALL PANEL DELUXE EAVE TRIM TO ROOF PANEL 1/4” x 20 x 1 1/4” WITH SHOULDER 5/16” HEX WASHER HEAD, NO WASHER FASTENER #14 GUTTER SPLICES, OUTLETS, AND END CAPS CORNER BOXES EAVE TRIM TO EAVE PLATE “Z” CLOSURES AT HIP ROOFS RAKE CLOSURES DOWNSPOUT SPLICES 1/4” x 14 x 3/4” 5/16” HEX WASHER HEAD WITH SEALING WASHER (LONG LIFE EXTERIOR FASTENER) 1/8” x 3/16” POP RIVET FASTENER #12 VALLEY/HIP SUPPORT PLATES TO PURLIN RAKE ANGLE TO PURLINS 10 - 16 x 1” #2 PHILLIPS PANCAKE HEAD DRILLER VL-6 TEK1 INSIDE CLOSURE TO EAVE PLATE OR EAVE STRUT OUTSIDE CLOSURE TO EAVE PLATE AT HIP CONDITION 1/4” x 14 x 1” DRILLER 5/16” HEX WASHER HEAD WITH 7/16” O.D. WASHER July, 2009 - Subject to change without notice. 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 General Information Vertical-Lok PRODUCT CHECKLIST MASTIC 1/8” x 1” x 50’ TAPE SEALER - MINOR RIB PRE-CUT BEVELED 7/32” x 1 3/8” x 4” USED AT THE EAVE, OUTSIDE CLOSURES, TRIM CONNECTIONS, AND HIP CONDITIONS USED TO FILL VOID AT MINOR RIBS OF THE PANEL AT THE EAVE 95-9TI 95-9Z TWO-PIECE RIB COVER TRIPLE BEAD TAPE 3/16” x 2-1/2” x 20’ USED AT THE ENDLAPS, VALLEYS AND ROOF CURBS OUTER COVER COLOR COLOR INNER COVER 82-6W CSLRB-1 CSLRB-0 THERMAL SPACER POLYSTYRENE BLOCK USED TO INCREASE THE INSULATION CAPACITY ALONG THE PURLINS 3/8”, 5/8”, OR 1” 1’ 11 7/8” 3” THSP 1” THSP 5/8” THSP 3/8” July, 2009 - Subject to change without notice. VL-7 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Vertical-Lok SEAMING PANEL SIDELAPS Seaming Panel Sidelaps SEAMING OPERATION CAUTION IT IS CRITICAL THAT THE PANEL SEAMS ARE CRIMPED AND FOLDED BEFORE USING THE ELECTRIC SEAMER. FAILURE TO FOLLOW THESE GUIDELINES WILL RESULT IN DAMAGED SEAMS. STAGE 1 - SEAMING MACHINE The seamer will be run in one direction only, and is capable of starting on either end of the panel. On buildings with endlaps, panels must be installed right to left. On buildings of 6:12 pitch and greater, panels must be installed left to right. STAGE 2 - SEAMING MACHINE A run / jog switch is provided on the side of the unit. The jog position is a momentary contact which can be used to make sure the seamer is aligned properly. After ensuring proper alignment, move the switch to the “RUN” position, where it will remain until it is manually moved to “OFF”. STAGE 3 - SEAMING MACHINE To begin seaming, pull the lever handle towards the drive motor. This will open the seamer. Set the seamer on the hand seamed section of the panel rib. Check the machine for alignment as described above. Push the lever handle away from the drive motor and begin seaming. Stop seaming about 12” from the end of the panel. Disengage the locking bar and remove the seamer from the panel. Finish the seam with the hand tool. STAGE 4 - SEAMING MACHINE VL-8 July, 2009 - Subject to change without notice. 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Vertical-Lok HAND SEAMING STAGE 1 - STEP1 TO BEGINseaming, SEAMING, TOOLthe ONTO THE To begin setSET theTHE handHAND tool onto seam as shown and SEAM AS edge SHOWN AND ALIGN OF of THE align the of the hand toolTHE withEDGE the end theHAND panel. TOOL WITH THE END OF THE PANEL. HAND SEAMING STAGE 2 - STEP1 RETURN TO THE END OF THE PANEL TO BEGIN THE Return to the end of the panel to begin the second stage. Set the SECOND STAGE. SET THE HAND TOOL ONTO THE hand tool onto the seam as shown and align the edge of the hand SEAM AS SHOWN AND ALIGN THE EDGE OF THE tool with the end of the panel. HAND TOOL WITH THE END OF THE PANEL. July, 2009 - Subject to change without notice. Hand Crimper HAND SEAMING STAGE 1 - STEP2 ROTATE HANDLE DOWNWARD TO CRIMP Rotate handle downward to crimp femaleFEMALE lip. This LIP. should be THIS BE along DONEthe FOUR TIMES doneSHOULD four times seam for aALONG total ofTHE 24”. SEAM FOR A TOTAL OF 24". HAND SEAMING STAGE 2 - STEP2 Rotate the handle downward to finish the seam. This should be done once for 6”. ROTATE THE HANDLE DOWNWARD TO FINISH THE SEAM. THIS SHOULD BE DONE ONCE FOR 6". VL-9 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Seamer Vertical-Lok DIRECTION OF ROOF INSTALLATION DIRECTION OF ROOF INSTALLATION HIGH EAVE OR PEAK LOW EAVE SEAMER KIT BOX DETERMINING DIRECTION OF SEAMER 1/4” +- 1/16” NOTICE 5/8” +- 1/16” All seamer units are carefully inspected and tested before being shipped to a jobsite. If you encounter difficulty in operating a seamer, DO NOT MAKE ADJUSTMENTS TO THE UNIT. Please call Corle Building Systems at 814-276-9611 for assistance. CROSS SECTION OF FINISHED SEAM VL-10 July, 2009 - Subject to change without notice. 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 General Information Vertical-Lok PREPARATORY REQUIREMENTS 1. A single pitch eave strut must be used with the Vertical-Lok roof system. 2. Make sure a rake angle has been installed on top of the purlins. 3. The walls do not have to be erected before the roof is installed. However, for the purpose of this manual, we have assumed the wall panels have been installed. 4. All primary and secondary framing must be erected, plumbed and squared with bolts tightened according to accepted building practices. 5. The substructure (eave to ridge) must be on plane (1/4” in 20’ or 3/8” in 40’ tolerance). 6. Vertical-Lok can be erected on various types of construction. However, for the purposes of this manual, we have assumed that the roof will be installed on a new, pre-engineered metal building. 7. Vertical-Lok roof panels are furnished in 18” widths. 8. It is critical that the purlins or joists at the ridge and endlaps be exactly located as detailed and that they are straight from rafter to rafter. Any mislocation or bowing of these members can cause the fasteners at the endlaps or outside closures to foul as the panels expand and contract. 9. Peak purlin spacing - 18” (9” from the centerline of the building). 10. Read recommended installation techniques on pages VL15 - VL17 before proceeding with roof installation. 11. CORLE recommends the use of a screw gun with a speed range of 0-2000 RPM to properly install all fasteners referenced in this manual. Tools rated to 4000 RPM should never be used for selfdrilling fasteners typically applied with metal building components. NOTE It is the responsibility of the erector to install this roof using safe construction practices that are in compliance with OSHA regulations. CORLE is not responsible for the performance of this roof system if it is not installed in accordance with the instructions shown in this manual. Deviations from these instructions and details must be approved in writing by CORLE. CAUTION Diaphragm capabilities and purlin stability are not provided by CORLE’S Vertical-Lok roof system. Therefore, other bracing may be required. CAUTION The minimum recommended slope for the roof system is 1/4 on 12. A slope of less than 1/4 on 12 could cause severe ponding and will void material warranties. CAUTION Application and design details are for illustration purposes only, and may not be appropriate for all environmental conditions or building designs.Projects should be engineered to conform to applicable building codes, regulations, and accepted industry practices. CAUTION Light transmitting panels are not designed or intended to bear the weight of any person walking, stepping, standing or resting on them. CORLE DISCLAIMS ANY WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, that any person can safely walk, step, stand or rest on or near these light transmitting panels, or that they comply with any OSHA regulations. July, 2009 - Subject to change without notice. VL-11 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 General Information Vertical-Lok UNLOADING RIGHT WAY Upon receiving material, check shipment against shipping list for shortages and damages. CORLE will not be responsible for shortages or damages unless they are noted on the shipping list. Each bundle should be lifted at its center of gravity. Where possible, bundles should remain banded until final placement on roof. If bundles must be opened, they should be retied before lifting. When lifting bundles with a crane, a spreader bar and nylon straps should be used. NEVER USE WIRE ROPE SLINGS. THEY WILL DAMAGE THE PANELS. X WRONG WAY When lifting bundles with a forklift, forks must be a minimum of five feet apart. Do not transport open bundles. Drive slowly when crossing rough terrain to prevent panel buckling. CAUTION 5’ Minimum RIGHT WAY Improper unloading and handling of crates may cause bodily injury or material damage. The manufacturer is not responsible for bodily injuries or material damages during unloading and storage. X WRONG WAY VL-12 July, 2009 - Subject to change without notice. 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Vertical-Lok General Information UNLOADING (continued) FULL CRATE This method is used by Corle Building Systems for all deliveries. 2x4’s are strapped under the bundles to allow access for straps for a forklift. Bundles less than 25’ long may be handled by a forklift.The forklift should have at least 5’ between forks. Bundles longer than 25’ should be lifted using a spreader bar with nylon straps. This procedure will require an additional packaging charge to be considered at time of estimating. July, 2009 - Subject to change without notice. VL-13 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 General Information Vertical-Lok PANEL HANDLING & STORAGE 10’ to 12’ 10’ to 12’ 5’ RIGHT WAY Standing on one side of the panel, lift it by the seam. If the panel is over 10’ long, lift it with two or more people on one side of the panel to prevent buckling. Do not pick up panels by the ends. NOTE Protective gloves should always be used while handling panels. OSHA safety regulations must be followed at all times. WRONG WAY Store bundled sheets off the ground sufficiently high to allow air circulation beneath bundle and to prevent rising water from entering bundle. Slightly elevate one end of bundle. Prevent rain from entering bundle by covering with tarpaulin, making provision for air circulation between draped edges of tarpaulin and the ground. PROLONGED STORAGE OF SHEETS IN A BUNDLE IS NOT RECOMMENDED. If conditions do not permit immediate erection, extra care should be taken to protect sheets from white rust or watermarks. Check to see that moisture has not formed inside the bundles during shipment. If moisture is present, panels should be uncrated and wiped dry, then restacked and loosely covered so that air can circulate between the panels. VL-14 July, 2009 - Subject to change without notice. 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Vertical-Lok PANEL CLIP INSTALLATION Installation RECOMMENDED INSTALLATION TECHNIQUES POSITION THE CLIP OVER THE MALE LEG OF THE PANEL AS SHOWN, AND ROTATE CLIP DOWNWARD. When installing clips, be sure to push them tight to the panel before installing fasteners. If you leave a gap between the clip and the panel, it will affect panel module. WITH THE UPPER CLIP FIRMLY SEATED, POSITION THE BASE FIRMLY AGAINST THE PURLIN FLANGE. 1) Install a clip on the male leg of the panel at the endlap, ridge, or high eave. This should be the first clip installed as it controls the 18” module for the remainder of the panel after this clip is installed, install clips on all remaining purlins. WHEN PROPERLY POSITIONED, THE VERTICAL LEG OF THE UPPER SECTION OF THE CLIP WILL BE POINTED UPWARD, AS SHOWN. FST#1 TEK1 SCREWS (2 PER CLIP) 2) As each clip is installed, maintain an 18” module center to center of panel. 3) Do not stand on panel during clip installation where it will distort the panel and cause it to be out of module. Vertical-Lok clips are supplied with factoryapplied mastic. If a clip must be removed from the panel, check factory mastic - if damaged, replace with a bead of urethane sealant (not by Corle Building Systems). As panels are installed, hand seam at each clip with hand tool. Panels should be completely seamed with electric seamer as soon after installation as possible. Refer to pages VL-8, VL-9 and VL-10 for seaming information. Never install vent pipes through the panel seam. Always install through the pan of the panel. If the pipe is too large to allow adequate water flow down the panel, install the pipe in a roof curb. July, 2009 - Subject to change without notice. Before installing clips to second and all following panels, C-clamp the panel seam at both ends. Long panels may require one or more C- clamps in the middle. This will help hold panel module. VL-15 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Installation Vertical-Lok PANEL END SEALANT DETAIL AT RIDGE 7” AT RIDGE EAVE 3” AT RIDGE RIDGE END OR HIGH EAVE END OF PANEL MASTIC PANEL END SEALANT DETAIL AT EAVE RECOMMENDED INSTALLATION TECHNIQUES (continued) Seal panel seams at eave and valleys with urethane sealant (not by Corle Building Systems). Seal panel seam at ridge by applying a piece of mastic along the top of the male leg before the next panel is installed. Mastic should begin at the upper end of the peak panel and extend downslope 7” when using the high side eave detail on page VL-27. For all other ridge details, mastic will extend 3” downslope. VERTICAL-LOK PANEL URETHANE SEALER (NOT BY CORLE BUILDING SYSTEMS) EAVE END OF PANEL 1/2” Before installing clips at second and all following panels, use locking clamps to hold the panel at each end. Long panels may require one or more clamps in the middle. This will help hold the panel on module. VL-16 July, 2009 - Subject to change without notice. 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Recommended Installation Techniques Vertical-Lok CORRECTING OUT OF PLANE SUBSTRUCTURE STEEL SHIM CORRECTING OUT OF PLANE SUBSTRUCTURE Occasionally, a purlin may be encountered that is lower (out-of-plane) than those adjacent to it. When a clip is attached to this purlin, it will go down further than those adjacent to it, distorting the seam. This can cause the next panel sidelap to be difficult to seam together in this area. To compensate for this lower purlin, a steel shim may be placed under the clip to bring it up to the proper height (in plane). This shim should be no thicker than 1/4”. If 1/4” is not enough, then structural modification will be necessary. Avoid “stair-stepping” of the panels at the eave. This will cause problems engaging back-up plates at the endlap and ridge. 18" 18” INCREMENTS Any “stripped out” fasteners at the endlaps or outside closures should be immediately replaced with Fastener #2A. Place a 1” long piece of mastic over the “stripped out” hole before installing Fastener #2A. This will allow the fastener threads to be coated with mastic and provide a good seal. NEVER ALLOW PANELS TO COME INTO CONTACT WITH LEAD, COPPER, GRAPHITE, GASOLINE, OR HARSH CHEMICALS AS THIS WILL VOID THE GALVALUME WARRANTY. PANEL CLIP LOCATION 18" CHECK ROOF FOR PANEL ALIGNMENT. 18” Check the roof every three or four runs for panel alignment as it is being erected. This can be accomplished by two different means. 18" 18” 1) Measure from the rake support to the seam of the last completed panel run. Take measurements at the ridge, eave, and all endlaps. PEAK PURLIN 18" 18” INCREMENTS July, 2009 - Subject to change without notice. EAVE STRUT 2) Attach a stringline to the eave plate and ridge purlin, running parallel to the rake support. The stringline should stay ahead of the work and can be moved across the roof as construction progresses. Measure from the stringline back to the last completed panel run. Take measurements at the ridge, eave, and all endlaps. VL-17 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Typical Details - Outside Closure Vertical-Lok 2” DO S WN LO PE FIELD CUT OUTSIDE CLOSURE BEFORE INSTALLATION (ONE END ONLY) SD175 SCREW (6 PER CLOSURE) FIRST OUTSIDE CLOSURE 1”x1/8” MASTIC CONTINUOUS RUN OVER CLOSURE(S) *TUBE SEALANT 1”x1/8” MASTIC BACK-UP PLATE *TUBE SEALANT RAKE SUPPORT *(Not by Corle Building Systems) FIELD NOTCH CLOSURE AROUND PANEL SEAM NOTES 1. Panels must be seamed before the outside closures are installed. 2. Install mastic across width of panel. The downslope edge of tape sealant should be 2” from end of panel. Begin tape sealer at top of seam. Roll tape sealer under seam, and continue down seam, across width of panel, up to and across the top of the adjacent seam. Field cut the end of the outside closure that accepts the seam of the panel. 3. Install first outside closure. Attached to panel with SD175 screws at building peak or high eave, or fastener #14 at hip condition. Vertical leg of outside closure should be 2” from end of panel. 4. Install mastic across top leg of first outside closure where it laps over seam and continue tape sealer across next panel. Field cut and install next and all subsequent outside closures. VL-18 July, 2009 - Subject to change without notice. 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Vertical-Lok RIGID BOARD INSULATION WITH METAL DECK CROSS SECTION OF RIGID BOARD INSULATION OVER METAL DECK LOW CLIP ALTERNATE STANDARD RIGID BOARD INSULATION UTILITY CLIP RIGID BOARD INSULATION 3/8” THERMAL SPACER BEARING PLATE VAPOR BARRIER FASTENER #15 BEARING PLATE VAPOR BARRIER FASTENER #15 22 GAUGE 1 1/2” DECKING ISOMETRIC VIEW OF RIGID BOARD INSULATION LOW CLIP 22 GAGE 1 1/2” DECKING VERTICAL-LOK PANEL UTILITY CLIP BEARING PLATE RIGID BOARD INSULATION VAPOR BARRIER PURLIN 22 GAGE 1 1/2” DECKING NOTES 1. Metal deck to be 1 1/2” deep, 22 gage. 2. Rigid board insulation to be minimum of 1” thick. 3. Clips and bearing plates to be installed simultaneously with fastener #15 into the metal deck. Length to be determined by thickness of insulation plus depth of metal deck. Fasteners should extend a minimum of 1/2”below metal deck. 4. Corle Building Systems recommends the use of 3/8” thermal spacer between clips to reduce the potential for wind induced panel movement. 5. Rigid board insulation must have a minimum density of 2 PCF. July, 2009 - Subject to change without notice. VL-19 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Erection Sequence Vertical-Lok Step 1 INSULATION TAPE *DOUBLE FACED (36" O/C) INSULATION TAPE (36” O.C.) RAKE RAKE SUPPORT SUPPORTANGLE ANGLE TEK1 SCREW (FIXED SYSTEM) FST# 5 (FLOATING SYSTEM) TEK1 (24" O/C)SCREW(FIXED SYSTEM) RAKE SUPPORT FASTENER #5 TO RAKE ANGLE (FLOATING SYSTEM) (24” O.C.) RAKE SUPPORT TO RAKE ANGLE FST# 12 FASTENER#12 (2) PER (2) PER RAKE RAKE ANGLE ANGLE TO TO EAVE STRUT EAVE STRUT OR PURLIN OR PURLIN ANG64 ANG64 RAKE RAKEANGLE ANGLE RAKE SUPPORT Attach the rake support on top of the rake angle with the proper self-drilling fasteners on 2’-0” centers with a fastener in the first and last prepunched slot. The vertical leg is to be installed flush with the steel line. Center fasteners in slots. IT IS IMPORTANT THAT THE RAKE SUPPORT IS INSTALLED STRAIGHT AND SQUARE WITH THE EAVE AS IT CONTROLS THE ALIGNMENT OF THE ROOF SYSTEM. Install 6” long pieces of double-faced tape on 3’-0” centers to the top of the horizontal leg of the rake support. This will help hold the insulation in place at the rake. *NOT SUPPLIED BY CORLE BUILDING SYSTEMS Roll out insulation from eave to peak laying the side of the insulation on top of rake support. The first roll should be 3’ wide. This will keep insulation sidelaps 6” from roof panel sidelaps (based on 1’-6” wide panels). CAUTION (For Floating Systems Only) It is important that shoulder fasteners are installed through the CENTER of the slotted holes of the rake support to allow for expansion and contraction. VL-20 July, 2009 - Subject to change without notice. 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Erection Sequence Vertical-Lok Step 2 RAKE SUPPORT RAKE SUPPORT THERMAL THERMAL SPACER SPACER EAVE PLATE DOUB *DOUBLE-FACED OR SP TAPE OR SPRAY ADHESIVE 1"X1/8" 1” x 1/8” MASTIC MASTIC MINOR RIB RIB MINOR TAPE SEAL SEAL TAPE FST#1 SCREW (12” O.C.) EAVE PLATE TO EAVE STRUT EAVE EAVE PLATE PLATE SS-BER SS-BER BOX EAVE EAVE TRIM TRIM BOX The eave plate must be flush with the wall panel and will be attached over the insulation with FST#1 SCREWS at each pre-punched slot. THE FIRST EAVE PLATE WILL BUTT AGAINST THE VERTICAL LEG OF THE RAKE SUPPORT. Do not install fasteners in eave plate beyond insulation so next roll can be installed. Place mastic across the eave trim, flush with the outside edge. THERMAL SPACER FOR THE HIGH SYSTEM ONLY * NOY BY CORLE BUILDING SYSTEMS Position the thermal spacer on top of the insulation over each purlin and against the rake support prior to installing the roof panel. Using double faced tape or spray adhesive, adhere the thermal spacer to the insulation. The thermal spacer increases the insulation capacity along the purlins. July, 2009 - Subject to change without notice. VL-21 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Erection Sequence Vertical-Lok Step 3 MINOR RIB TAPE MINOR RIB TAPE MASTIC MASTIC FIRST PANEL Apply minor rib tape sealer to the under-side of the minor ribs of the panel. Position so that this tape sealer will cross the mastic on the eave trim when panel is installed. Position the panel so that it overhangs the eave strut by the thickness of the wall covering plus 2”. The upper end of the panel must be 7” beyond the web of the purlin. 2” 2" NEL LLL PA WWAAL PANEL SS E N K IC NE TH THICK SS VERTICAL-LOK VERTICAL-LOK PANEL PANEL MASTIC 1"X1/8" TAPE 1” MASTIC x 1/8” Place the female lip of the panel over the rake support. To prevent wind damage, secure the female lip to the rake support with vise grips or temporary fasteners. Fasteners must go through rake support. The panel will not be fastened permanently to the rake support until the rake trim is installed. EAVE EAVE PLATE PLATE SD175 SCREW SD175 SCREW (6 PER PANEL) (6 PER PANEL) BOXEAVE EAVE TRIM BOX TRIM WALL WALL PANEL PANEL FST#1 FST#1 SCREW SCREW (1'-0" O/C) (1’-0” O.C.) INSULATION INSULATION VL-22 July, 2009 - Subject to change without notice. 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Erection Sequence Vertical-Lok ROOF INSTALLATION - STEP #3 CONTINUED FIRST PANEL Step 3 cont. CAUTION DO NOT WALK ON MINOR RIBS. NOTE ALL PRIMARY AND SECONDARY FRAMING SHOULD BE ERECTED, PLUMBED, AND BOLTS TIGHTENED PRIOR TO SHEETING. Attach the panel to the eave strut with SD175 screws. Six fasteners are required at this location. NOTE IT IS ESSENTIAL THAT THE ERECTOR MAINTAIN AN 18” MODULE AT ALL CLIP LOCATIONS, AS WELL AS AT THE EAVE. SD175SCREW SCREW SD175 ALL LOCATIONS ALL LOCATIONS 1 5 4 6 3 FASTENER SEQUENCE FIRST RUN EAVE 2 Installing fasteners in proper sequence is important as it helps maintain panel module. CAUTION Do not, under any circumstance, step on the panel at the seam or at the panel ends until the adjacent side, end panels or eave fasteners are fully attached. The roof panel may not support the weight of a person at these locations and could affect panel module. CAUTION To prevent rust, the roof should be swept clean of any drill shavings at the end of each day. July, 2009 - Subject to change without notice. VL-23 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Erection Sequence Vertical-Lok Step 4 TRIPLE BEAD BACKUP BACKUP PLATE PLATE TRIPLE MASTICBEAD TAPE MASTIC TAPE BACK-UP PLATE* This step will occur for a panel endlap or fulllength panel. PANEL PANEL CLIP CLIP ROOF ROOF PANEL PANEL (2) (2) FST#1 TEK1 SCREWS SCREWS PURLIN PURLIN NOTE All back-up plates on first panel run will require field modification to avoid fouling rake support. Slide a back-up plate onto end of panel. Make sure the teeth on top of the back-up plate are on the top of the panel. Place triple bead tape or mastic over the enCAUTION tire width of the panel. Position the mastic so that the edge is even with the end of the panel. Install the mastic tape so that it follows the panel configuration. MASTIC INSTALLATION CAUTION Forcing the mastic back into the corners will lessen the thickness of the tape sealer where it is needed most. RIGHT WAY WRONG WAY *Protected by U.S. Patent No. 4,655,020 VL-24 July, 2009 - Subject to change without notice. 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Erection Sequence Vertical-Lok Step 5 UPPER UPPER ROOF ROOF PANEL PANEL BEAD TRIPLE BEAD C TAPE MASTIC TAPE ENDLAP PANEL BACKUP BACKUP PLATE PLATE NOTE Step 5 applies only where more than one sheet is used in a single slope. LOWER LOWER ROOF ROOF PANEL PANEL Position female lip of upper panel over rake support, while holding male side of panel up away from the triple bead tape. Install SD175 screws in sequence as shown at 1-1/2” from the end of the upper panel. This will center the fastener on the triple bead tape. Fasteners must penetrate through the triple bead tape. “LAP” PURLIN FASTENER #1E SD175 SCREW ALL LOCATIONS ALL LOCATIONS 1 5 4 6 FASTENER SEQUENCE PANEL ENDLAP July, 2009 - Subject to change without notice. 3 2 To ensure that the male legs do not separate at the panel endlap, clamp the horizontal ledge with a locking C-clamp. This will allow room for the lower panel of the next run to be installed without removing the clamp. CAUTION The roof should be swept clean of any drill shavings at the end of each day to prevent rust. VL-25 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Standard Gutter Vertical-Lok TRIM DETAILS - STANDARD GUTTER *3 PER TRIM - TRIM TO EAVE PLATE - INSTALL MASTIC OVER FST#14. (FST#14 HOLDS TRIM UNTIL ROOF PANEL SCREWS ARE INSTALLED). **#=ROOF PITCH SM75 SCREW SM75 SCREW (2) PER STRAP (2) PER STRAP GUTTER STRAP GUTTER STRAP (2’-0” O.C.) (2'-0" O/C) ROOF ROOFPANEL PANEL SD175 SCREW SD175 SCRE (6) PER PANEL (6) PER PAN *FST *FASTENER#14 **VL-G#A **VL-G#A GUTTER GUTTER SM75 SCREW (1'-0"SM75 O/C)SCREW O.C.) GUTTER(12” TO GUTTER TO ROOF PANEL ROOF PANEL SS-BER SS-BER EAVE EAVE TRIM TRIM STRUT EAVEEAVE STRUT NOTES THE ABOVE GUTTER SHOULD NOT BE USED IN AREAS THAT EXPERIENCE SNOW LOADS OF 10 PSF OR HIGHER. SEE PAGE VL-39 FOR THE GUTTER DETAIL FOR THESE AREAS. SEE PAGE VL-6 FOR FASTENER SELECTION VL-26 July, 2009 - Subject to change without notice. 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Sculptured Eave Vertical-Lok TRIM DETAILS SCULPTURED EAVE SS-HE HIGH EAVE TRIM HIGH EAVE SM75 SC SM75 SCREW (1’-0” O.C.) EAVE TR EAVE TRIM TO CLOSURE META METAL OUTSIDE CLOS CLOSURE 1”x1/8” 1"X1MASTIC MAS SCREW O/C)SM75 SCREW (1’-0” O.C.) TRIM TO EAVE TRIM PANEL WALL WALL PANEL TO WALL PANEL PANEL OUTSIDE CLOSURE OUTSIDE LOW EAVE *3 PER TRIM - TRIM TO EAVE PLATE - INSTALL MASTIC OVER FST#14. (FST#13 HOLDS TRIM UNTIL ROOF PANEL SCREWS ARE INSTALLED). ROOF PANEL ROOF PANEL *FST#14 *FASTENER #14 NOTE Top leg dimension of high side eave trim may have to be increased to accommodate wall panel thickness. NOTE This optional scultured eave trim is available. However, under certain conditions, it may induce staining of wall panels. July, 2009 - Subject to change without notice. SS-DLXEB SS-DLXEB DELUXE DELUXE EAVE TRIM EAVE TRIM SM75 SCREW (1'-0" O/C) SM75 SCREW EAVE TRIM (12” O.C.)PANEL EAVE TRIM TO WALL TO WALL PANEL OUTSIDE OUTSIDE CLOSURE CLOSURE VL-27 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Trim Details Vertical-Lok MID SLOPED FIXED CONDITION (ENDLAP) 3” ” 1 1/2” 1 1/2 SD175 SCREW (6 PER ENDLAP) UPPER VERTICAL-LOK PANEL LOWER VERTICAL-LOK PANEL TRIPLE BEAD TAPE STANDARD EAVE PLATE LOW OR HIGH FST#1 SCREWS (1’-0” OC) NOTES 1. This special detail is for use when a panel run exceeds the thermal movement capabilities of the panel clip. 2. A positive panel attachment is made at the mid-point in the panel run allowing for thermal movement to the eave and ridge. 3. The standard floating ridge condition must be used in conjunction with this special eave detail. 4. The Floating Eave Plate must be used to allow for panel movement at the eave. 5. Floating clips have a maximum movement of 1” in each direction. Articulating clips have a maximum movement of 1 1/4” in each direction. Thermal calculations must be performed for each project to ensure that the thermal movement of the roof will not exceed the design of the clips and 2” slot in the special eave plate. VL-28 July, 2009 - Subject to change without notice. 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Trim Details Vertical-Lok RIDGE CAP TRIM OUTSIDE CLOSURE SM75 SCREW (0’-6” O.C.) RIDGE CAP TO OUTSIDE CLOSURE *SSRC# *SSRC# RIDGE CAP RIDGE SD175SD175SCREW SCREW 5 PER 5PANEL PER PANEL 1"X1/8" 1”x1/8” MASTIC MASTIC TAPE TAPE * # = ROOF PITCH NOTES 1. INSTALL THE RIDGE FLASHING STARTING AND ENDING 2-1/2” OUTSIDE THE STEEL LINE. SM75 SCREW (6) PER CLOSURE) 1”x1/8” MASTIC RIDGE FLASHING RIDGE END CAP 2. LEAVE 6” UNFASTENED ON EACH END TO ALLOW THE RAKE TRIM TO BE INSTALLED LATER. 3. DO NOT INSTALL THE SM75 SCREWS FOR THE RIDGE CAP THROUGH THE LOCK OF THE STANDING SEAM ROOF. SM75 SCREW (2) PER SIDE RIDGE FLASHING 1”x1/8” MASTIC RAKE TRIM TUBE SEALANT (NOT BY CORLE) SS-REC RIDGE END CAP RAKE TRIM July, 2009 - Subject to change without notice. VL-29 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Trim Details Vertical-Lok RAKE TRIM (ROOF SURFACES </= 90’ 0 EAVE TO PEAK) SS-R1 SS-R1 RAKE TRIM TRIM RAKE ROOF ROOF PANEL PANEL SD175 SCREW (2'-0" O/C) RAKE TRIM TO SD175 SCREW O.C.) ROOF(2’-0” PANEL RAKE TRIM TO ROOF PANEL 1"X1/8" MASTIC 1”x1/8” TAPE MASTIC TAPE RAKE RAKE ANGLE ANGLE RAKE SUPPORT RAKE SUPPORT ANGLE ANGLE SM75 SCREW SM75 SCREW (1'-0"O.C.) O/C) RAKE TRIM TO WALL PANEL (12” WALL RAKE TRIM TO WALL PANEL WALLPANEL PANEL OUTSIDE CLOSURE OUTSIDE (OPTIONAL)CLOSURE RAKE SLIDE (FOR GREATER THAN 90’ WIDE EAVE TO PEAK) 1”x1/8” 1"X1/8" MASTIC MASTIC SM75 SCREW SM75 SCREW (0’-6” (0'-6" O/C) O.C.) SD175 SCREW (1'-0" O/C) SD175 SCREW TERMINATION TRIM ROOF PANEL (12’ O.C.)TO TERMINATION SS-TM SS-TM TERMINATION TRIM TERMINAT SS-R1 RAKE TRIM TRIM TO ROOF PANEL 1"X1/8" 1”x1/8” MASTIC MASTIC PANEL PANEL CLIP CLIP SM75 SCREW (1'-0" O/C) SS-RS RAKE SLIDE RAKE SUPPORT RAKE ANGLE RAKE SLIDE (FOR FLOATING SYSTEMS ONLY) SUPPORT ANGLE SM75 SCREW VL-30 July, 2009 - Subject to change without notice. 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Trim Details Vertical-Lok TRIM DETAILS - RAKE EXTENSION RAKE CHANNEL SS-R2 RAKE TRIM RAKE TRIM SD175 SCREW (1'-0" O/C) RAKE TRIM TO RAKE CHANNEL SD175 SCREW (1’-0” O.C.) RAKE TRIM TO RAKE CHANNEL CREWS PURLIN TEK1 SCREWS (2) PER PURLIN ND BOTTOM) (TOP AND BOTTOM) IEOC IEOC PURLIN COVER PURLIN COVER SOFFIT SOFFIT PANEL PANEL July, 2009 - Subject to change without notice. SM75 SCREW (1'-0" O/C) PURLIN COVER SM75 SCREW (1’-0” O.C.) PURLIN COVER TO SOFFIT PANEL VL-31 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Trim Details Vertical-Lok TRIM DETAILS - PARALLEL TRANSITIONS FLOATING-ON MODULE ROOF TO ADJACENT BUILDING PARAPET TO ROOF FACADE TO ROOF GABLE CANOPY TO ROOF (STARTING) FIELD MODIFY PANEL (ENDING) FASTENER #14 (POP RIVET) (0’-6” O.C.) PARAPET / FACADE WALL OR ADJACENT BUILDING SD175 SCREW (0’-6” O.C.) INSIDE CLOSURE SS-FLON SS-PRC 1”x1/8” MASTIC VERICAL-LOK PANEL PARAPET / FACADE WALL OR ADJACENT BUILDING SD175 SCREW (0’-6” O.C.) INSIDE CLOSURE VL-FLONF VERICAL-LOK PANEL 6x4 ANGLE (6” LEG UP) 6x4 ANGLE (6” LEG UP) LOW/HIGH RAKE SUPPORT ANGLE LOW/HIGH RAKE SUPPORT ANGLE FASTENER #5 (2’-0” O.C.) FASTENER #12 (2 PER PURLIN) PURLIN FASTENER #12 (2 PER PURLIN) FASTENER #5 (2’-0” O.C.) PURLIN FLOATING-OFF MODULE (ENDING) (ENDING) (STARTING) (STARTING) FIELD MODIFY PANEL PARAPET / FACADE WALL OR ADJACENT BUILDING 1”x1/8” MASTIC 1”x1/8” MASTIC PARAPET / FACADE WALL OR ADJACENT BUILDING SD175 SCREW SD175 SCREW (0’-6” O.C.) (0’-6” O.C.) INSIDE CLOSURE INSIDE CLOSURE *SS-FLOF # *SS-FLOF # SS-PRC SS-PRC SD175 SCREW VERTICAL-LOK PANEL (2’-0” O.C.) LOW/HIGH RAKE SUPPORT ANGLE 6x4 ANGLE (6” LEG UP) FASTENER #12 (2) PER PURLIN VERTICAL-LOK PANEL FASTENER #5 (2’-0” O.C.) PURLIN FASTENER #5 (2’-0” O.C.) 6x4 ANGLE (6” LEG UP) LOW/HIGH RAKE SUPPORT ANGLE FASTENER #12 (2) PER PURLIN PURLIN PANEL START DIMENSION PANEL START DIMENSION * # = PANEL START DIMENSIONS IN INCHES VL-32 July, 2009 - Subject to change without notice. 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Trim Details Vertical-Lok ROOF TO ADJACENT BUILDING PARAPET TO ROOF FACADE TO ROOF GABLE CANOPY TO ROOF PARALLEL TRANSITIONS FIXED ON MODULE (STARTING) (ENDING) 1”x1/8” MASTIC FIELD MODIFY PANEL FIELD MODIFY PANEL PARAPET / FACADE WALL OR ADJACENT BUILDING PARAPET / FACADE WALL OR ADJACENT BUILDING SD175 SCREW (0’-6” O.C.) SD175 SCREW (0’-6” O.C.) INSIDE CLOSURE SS-FXON SD175 SCREW (1’-0” O.C.) VERICAL-LOK PANEL INSIDE CLOSURE SS-FXON SD175 SCREW (1’-0” O.C.) VERICAL-LOK PANEL 6x4 ANGLE (6” LEG UP) 6x4 ANGLE (6” LEG UP) LOW/HIGH RAKE SUPPORT ANGLE FASTENER #5 (2’-0” O.C.) 1”x1/8” MASTIC LOW/HIGH RAKE SUPPORT ANGLE FASTENER #12 (2 PER PURLIN) PURLIN FASTENER #12 (2 PER PURLIN) FASTENER #5 (2’-0” O.C.) PURLIN FIXED OFF MODULE (STARTING) (ENDING) PARAPET / FACADE WALL OR ADJACENT BUILDING SD175 SCREW (0’-6” O.C.) 1”x1/8” MASTIC INSIDE CLOSURE SD175 SCREW (2’-0” O.C.) *VL-FXOF# PARAPET / FACADE WALL OR ADJACENT BUILDING SD175 SCREW (0’-6” O.C.) INSIDE CLOSURE SD175 SCREW (2’-0” O.C.) *VL-FXOF# LOW/HIGH RAKE SUPPORT ANGLE 6x4 ANGLE (6” LEG UP) FASTENER #12 (2) PER PURLIN VERTICAL-LOK PANEL FASTENER #5 (2’-0” O.C.) PURLIN VERTICAL-LOK PANEL FASTENER #5 (2’-0” O.C.) 1”x1/8” MASTIC 6x4 ANGLE (6” LEG UP) LOW/HIGH RAKE SUPPORT ANGLE FASTENER #12 (2) PER PURLIN PURLIN PANEL START DIMENSION PANEL START DIMENSION * # = PANEL START DIMENSIONS IN INCHES July, 2009 - Subject to change without notice. VL-33 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Trim Details Vertical-Lok LEAN-TO CONNECTION SINGLE SLOPE CANOPY CONNECTION FACADE TO ROOF PARAPET TO ROOF INSIDE INSIDECLOSURE CLOSURE PERPENDICULAR TRANSITIONS SD175 SCREW SD175 SCREW (0’-6” O.C.) WALL PANEL (0'-6" O/C) ANGLE TO TRANSITION WALL PANEL TO TRANSITION ANGLE S-PT WALL PANEL WALL SS-PTRANSITION TRANSITION TRIM TRIM PANEL ANG64 TRANSITION ANGLE ANGLE ANG64 TRANSITION SM75 SCREW SM75 SCREW (0’-6” O.C) (0'-6" O/C) TRANSITION TOTRANSITION ROOF PANEL EW TRIM TO ROOF PANEL TEK 1 SCREW N ANGLE (1’-0” O.C.) TION GIRT TRANSITION ANGLE TO TRANSITION GIRT N TRANSITION GIRT L *IEF5B WALL PANEL CAP TRIM ROOF ROOF PANEL PANEL 3-1/2” (LOW SYSTEM) 4” (HIGH SYSTEM) OUTSIDE OUTSIDE CLOSURE CLOSURE MASTIC MASTIC TAPE TAPE O SD175 SCREW RT (0’-6” O.C.) WALL PANEL TO TRANSITION GIRT VL-34 WALL WALL PANEL PANEL *NOT SUPPLIED ON CANOPIES WITH SOFFIT. July, 2009 - Subject to change without notice. 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Trim Details Vertical-Lok TRIM DETAILS - HIP 7” TEK1 SCREW (1’-0” O.C.) 2” SM75 SCREW (0’-6” O.C.) URETHANE SEALANT AT “Z” CLOSURE BEVEL CUTS (NOT BY CORLE BUILDING SYSTEMS) 2” +/- HIPCAP HIP ROOF FLASHING 1”x1/8” MASTIC 1”x1/8” MASTIC “Z” CLOSURE (FIELD CUT TO LENGTH) (BEVEL CUT TO FIT PANEL) VERTICAL-LOK PANEL FASTENER #5 (1’-0” O.C.) PURLIN EAVE PLATE FASTENER #12 (2 PER PURLIN) MIN. 16GA HIP SUPPORT PLATE (FIELD NOTCH AT PURLINS) PURLIN SM75 SCREW (0’-6” O.C.) HIP CAP HIP FLASHING VERTICAL-LOK PANEL URETHANE SEALANT APPLY AT “Z” CLOSURE BEVEL CUTS (NOT BY CORLE BUILDING SYSTEMS) 1”x1/8” MASTIC “Z” CLOSURE (FIELD CUT TO LENGTH) (BEVEL CUT TO FIT PANEL) TEK1 SCREW (1’-0” O.C.) 1”x1/8” MASTIC FASTENER #12 (2 PER PURLIN) FASTENER #5 (1’-0” O.C.) PURLIN EAVE PLATE July, 2009 - Subject to change without notice. HIP SUPPORT PLATE (FIELD NOTCH “LEGS” AT PURLINS) VL-35 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Trim Details Vertical-Lok TRIM DETAILS - VALLEY SD175 SCREW (6) PER PANEL VERTICAL-LOK PANEL 1”x 1/8” MASTIC 3 ” R4 O ” 3/4 EM ST ) SY TEM OW SYS ” (L 3/8 HIGH ( 1” TRIPLE BEAD MASTIC TAPE FASTENER #12 (2) PER PURLIN PURLIN VALLEY SUPPORT PLATE VALLEY TRIM NOTE LOW SYSTEM 9” VALLEY DIMENSION MUST BE USED IN LOW SLOPE CONDITIONS IN VALLEYS LONGER THAN 30’-0” 1”x1/8” MASTIC VALLEY TRIM PRECUT MINOR RIB TAPE SEALER TRIPLE BEAD TAPE VL-36 July, 2009 - Subject to change without notice. 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Field Hemming Panel End Vertical-Lok VERTICAL-LOK PANEL PANEL HEMMING TOOL NOTCHING PANEL END FIELD NOTCH 1 1/2” PANEL VERTICAL-LOK PANEL FORMING OPEN HEM PANEL HEMMING TOOL PANEL HEMMING TOOL ENGAGING HEMMING TOOL NOTES 1. FIELD NOTCH MALE AND FEMALE LEGS OF PANEL 1 1/2”. 2. ENGAGE PANEL HEMMING TOOL ONTO PROTRUDING PAN OF PANEL. 3. BEND PAN OF PANEL DOWN TO FORM AND OPEN HEM. 4. HEM MAY BE TIGHTENED WITH PAIR OF VISE GRIP “DUCK BILLS”. 5. PANEL ENGAGEMENT SHOWN ABOVE IS FOR PANEL RUNS UP TO 100’ LONG. July, 2009 - Subject to change without notice. 1-1/2” OFFSET CLEAT 1/2” 1” PANEL ENGAGEMENT 1/2” 1-1/2” VL-37 114 Rosemont Lane Imler, PA 16655 (814) 276-9611 Snow Gutter Installation Vertical-Lok SNOW GUTTER INSTALLATION *3 PER TRIM - TRIM TO EAVE PLATE - INSTALL MASTIC OVER FST#14. (FST#14 HOLDS TRIM UNTIL ROOF PANEL SCREWS ARE INSTALLED) ROOF PANEL SD175 SCREW (6) PER PANEL SD175 SCREW (6) PER PANEL SNOW GUTTERGUTT STRAP SNOW (24” O.C.) (24" O/C) MASTIC TAPE MAST TAPE *FASTENER #14 W SNOW GUTTER TER SCREW 175 SCREW SD175 (2) PER STRAP PER STRAP SCREW SM75 SCREWSM175 (2 PER PANEL) (2 PER PANEL) GUTTER TO SS-BER EAVE TRIM ROOF PANEL NOTES 1. USE MINOR RIB TAPE SEALER TO FILL VOIDS IN PANEL AT MINOR RIBS AS SHOWN ON PAGE VL-21. 2. ATTACH PANEL TO EAVE PLATE WITH SD175 SCREWS. USE 6 SCREWS PER PANEL. 3. ATTACH BACK LEG OF GUTTER TO ROOF PANEL WITH SM75 SCREWS 4. INSTALL GUTTER STRAP(S) 2’-0” O.C. USE (2) SD175 SCREWS PER STRAP. 5. THIS SYSTEM ALLOWS FOR THE ROOF OR WALL TO BE INSTALLED FIRST. 6. INSTALL THE SD175 SCREW THROUGH THE HOLE IN THE GUTTER STRAP THAT IS OVER THE EAVE PLATE. VL-38 July, 2009 - Subject to change without notice. Notes: TM Corle Building Systems 114 Rosemont Lane Imler, PA 16655 Phone: 814-276-9611 - Fax: 814-276-3307 www.corle.com