Diaphragm Metering Pumps - Bran+Luebbe Procam

ProCam
Metering Pumps
The matching model
for every application
ProCam
Metering Pumps
Bran+Luebbe is a worldwide leader in metering, analyzing and processing
liquids with expertise for more than 75 years. The name Bran+Luebbe
stands for high quality and precision, as one of the world‘s most reputable
manufacturers of metering and process pumps, process systems as well as
analyzing equipment. We have the highest quality standards, pioneering
innovations and comprehensive process and applications know-how in the
industry.
ProCam Smart
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4 – 5
ProCam Diaphragm Metering Pumps
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6 – 7
ProCam Plunger Metering Pumps
Page
8 – 9
ProCam Sanitary
Page
10 – 11
ProCam Hygienic
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12 – 13
ProCam Compact Metering Station
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14 – 15
ProCam Smart
With ProCam Smart Bran+Luebbe offers a high quality economic pump
for customer with less demanding applications.
At a glance
• General purpose metering pump for harmless
as well as harmful fluids
• Economic alternative with no loss in
performance
• Hermetically closed design
• Diaphragm head with mechanically operated
PTFE double diaphragm
• Diaphragm status controlled by hose nipple
• Municipal water treatment
• Power plant applications
• General applications in the chemical industry
ProCam Smart DS 50
Flow Rate and Pressure
max. flow rate* (l/h)
Type
connections
motor power
kW
50
72
100
144
bar
DS 15
5
7,5
10
15
20
G 3/8“
0,18
DS 50
17,5
25
35
50
10
G 3/8“
0,18
DS 200
70
100
140
200
10
G 1/2 “
0,55
DS 500
175
250
350
500
6
G 1“
0,75
* Values at 100% volumetric efficiency
4
max.
pressure
stroke frequency 1/min
230/400 V
ProCam Smart DS 15
ProCam Smart DS 200
ProCam Smart DS 500
Facts
• Product wetted parts: (pump head, valves)
stainless Steel
• Pump connections : ID- Thread DIN ISO 228
Drive
• Splash lubrication
• Drive: Fixed speed,
Standard IEC motors, IP 55
• Robust cast iron gearbox
• Manual stroke adjustment
• Integrated worm- wheel/
-shaft reduction
5
ProCam Diaphragm
Metering Pumps
Classic diaphragm pump for low/medium applications with
mechanically actuated dual diaphragms brings the advantages and
security of the diaphragm design to applications at an economical
price.
At a glance
• Sealed product room avoids contamination by
abrasion of packing material or consumables
(high importance in the potable water
production)
• Metering of hazardous material requiring
hermetically sealed product room
• Allows economic operation without loss
in operating safety and reliability
• Hermetically sealed pump, diaphragm
head with mechanically operated
PTFE double diaphragm
• Diaphragm status controlled
• Outstanding corrosion resistance due to high
quality PTFE double diaphragm
• Designed to meet 94/9/EG
Designed to applications with
operating pressure up to 20 bar and
flow rates up to 3.000 l/h
Flow Rate and Pressure
max. flow rate* (l/h)
Type
6
stroke frequency 1/min
max. pressure* Connections***
50
72
100
144
DS/DP 15
5
7,5
10
15
20**
DS/DP 50
17,5
25
35
50
10
DS/DP 100
35
50
70
100
4
DS/DP 200
70
100
140
200
12**
DS/DP 500
175
250
350
500
6*****
DS/DP 850
300
430
600
860
DS/DP 3000
1040
1500
2080
3000
200
1200
bar
G 3/8“
G 3/8“
G 1/2 “
G 1/2 “
3
G 1“
G 1“
5
G 2“
* Values calculated at 100% volumetric efficiency ** Operating pressure for plastic pump heads: 10 bar
*** optional pump connections are available, DS = Stainless Steel execution, DP = Plastic execution
**** With multiple pumps (4 – 6 heads) the max operating pressure is only 50% of the indicated pressure ***** For plastic execution: 5 bar
(dimensions are max. dimensions)
504 mm
540 mm
145 mm
1284 mm
144 mm
DS / DP 15 DS / DP 50 DS / DP 100
DS / DP 200 DS / DP 500
145 mm
804 mm
510 mm
345 mm
Double headed pump execution
2 DS/2 DP 850 - 2 DS/2 DP 3000
(dimensions are max. dDimensions)
Hygienic execution of the product room with
PTFE diaphragm (FDA)
Facts
Drive
• Product wetted parts: stainless steel or plastic
• Integrated worm- wheel / shaft reduction
• Diaphragm status controlled by hose nipple,
pressure-indicator or switch
• Splash lubrication
• Stroke length adjustment
- Manual (standard)
- Electric motor (optional)
- Electric motor with integrated controller
(optional)
• Electric motor drive
- Fixed speed
- Variable speed
- Execution for hazardous areas
• Flexible building block system
Multiple pumps with up to 6 pump heads
by combining matching gear / pump head
units (types 15 – 500)
7
ProCam Plunger
Metering Pumps
Economical and reliable. The robust and compact design allows the
operating even under harsh environmentical conditions.
At a glance
• Economic metering of non-hazardous
materials
• Operating pressure up to 80 bar
• Flow rates from 0,16 to 60,5 l/h
• Robust gear technology with proven cam /
spring design for continuous operation at
max. Conditions
• Linear stroke adjustment manual or with
electric motor
Plunger metering pump with stainless
steel pumphead and manual flow rate control.
Flow Rate and Pressures
max. flow rate* (l/h)
Type
stroke frequency 1/min
max.
pressure*
Connections
Material in contact
with metered liquid
50
72
100
144
bar
PS 3
0,16
0,23
0,32
0,46
80
G 1/4 female
1.4571
PS 5
0,40
0,57
0,80
1,15
80
G 1/4 female
1.4571
PS 8
1,05
1,51
2,10
3,00
80
G 1/4 female
1.4571
PS 10
3,20
4,80
6,40
9,60
80
G 3/8 female
1.4571/1.4581
PS 16
8,60
12,30
17,20
24,70
80
G 3/8 female
1.4571/1.4581
PS 25
21,00
30,20
42,00
60,50
32
G 3/8 female
1.4571/1.4581
* With multiple pumps (4 – 6 heads) the max operating pressure is only 50% of the indicated pressure
8
8
2
145 mm
0
540 mm
8
510 mm
2
145 mm
0
8
0
144 mm
2
375 mm
Typ PS 3 up to PS 25 (dimensions are max. dimensions)
Typ PS 3 up to PS 25 (dimensions are max. dimensions)
Stainless steel pumphead
Facts
• Flexible, modular design
Multiple pump combinations are
available, with up to 6 pumpheads
and different combinations of
gear modules
Drive
• Integrated worm- wheel / shaft reduction
• Splash lubrication
• Electric motor drive
- Fixed speed
- Variable speed
- Execution for hazardous areas
9
ProCam Sanitary
Diaphragm pump for sterile products – suitable for CIP and SIP.
The extremely smooth surface leads to total CIP and SIP.
At a glance
• CIP (clean-in-place) cleanable
at 150°C
• SIP (sterilising-in-place) with
saturated steam at min. 121°C
• Specifically designed for
applications in the
pharmaceutical industry,
biotechnology, cosmetics,
personal care,
food and beverage industry
Flow Rate and Pressures
max. flow rate * (l/h)
Type
max.
pressure*
stroke frequency 1/min
50
72
100
144
bar
DS 15
5
7,5
10
15
20
½" Clamp
DS 50
17,5
25
35
50
10
½" Clamp
DS 100
35
50
70
100
4
½" Clamp
DS 200
70
100
140
200
12
½" Clamp
DS 500
175
250
350
500
6
1" Clamp
* With multiple pumps (4 – 6 heads) the max operating pressure is only 50% of the indicated pressure
10
connections
Electro-polished pumphead and connections
with surface roughness Ra < 0.8 for easy
cleaning (optional Ra 0.4 µm)
Optimized ball valve with surface roughness Ra < 0,8 µm
(optional Ra 0,4 µm)
Facts
• Metering pump with PTFE Double diaphragm
(FDA approved) and diaphragm status controlled
by pressure switch
• Front cover, valves, connections in material SS
316 L with surface roughness Ra 0,4 to RA 0,8
• Double diaphragm, valve gaskets made of PTFE
(FDA)
• Clamp connections ½” and 1”
11
ProCam Hygienic
Diaphragm pump EHEDG* certified – designed according to EHEDG
specifications and certified. *European Hygenic Engineering and Design Group
At a glance
• CIP (cleaning–in-place) cleanable at 150°C
• SIP (sterilising-in-place) with saturated
steam at min. 121°C
May 2006
• Covers highest requirements in hygienic and
sterile applications
• Specifically designed for applications in
the pharmaceutical industry, biotechnology,
cosmetics, personal care, food and
beverage industry
• Designed to meet 94/9/EG
• Flexible multi-pump head execution
Flow Rate and Pressures
max. flow rate* (l/h)
Type
max.
pressure*
stroke frequency 1/min
50
72
100
144
bar
DS 15
5
7,5
10
15
20
½" Clamp
DS 50
17,5
25
35
50
10
½" Clamp
DS 100
35
50
70
100
4
½" Clamp
DS 200
70
100
140
200
12
½" Clamp
DS 500
175
250
350
500
6
1" Clamp
* With multiple pumps (4 – 6 heads) the max operating pressure is only 50% of the indicated pressure
12
Connections
Clamp-connection and ball valve in SS316L with Ra <0,8µm
(optional Ra 0 ,4 µm), PTFE gaskets (FDA approved)
Electropolished pumphead Ra <0,8 µm (optional Ra 0,4 µm)
with pressure switch for diaphragm monitoring service
Facts
• Metering pump with PTFE Double diaphragm
(FDA approved) and diaphragm status controlled
by pressure switch
• Hygienic design of the valves for optimal
cleaning and sterilization
• Little residence time in the product area of
the pump head
• Double diaphragm, valve gaskets made
of PTFE (FDA)
• Coating of pump gear according FDA
requirements
• Front cover, valves, connections in material
SS 316 L with surface roughness Ra 0,4 to
RA 0,8 by electro-polishing
13
ProCam Compact
Metering Station
Compact design for a complete solution – based on the ProCam
metering pump this is a convenient solution for chemical preparation
and metering.
At a glance
• Chemical industry e.g. metering of additives
or inhibitors
• Water treatment plants
• CIP systems in the food industry
• Systems in the galvanic industry
• Preparation of fertilizer solutions
Complete solution and Options
• Tank sizes from 60 to 500 litres (or on request)
• Standard equipment includes suction pipe, inlet
valve, manual stirrer and stable mounting plate
for pumps
Solid design
• Easy to read liquid level due to calibrated scale
sintered into the tank wall
• Base plate for pumps up to 50 kg provides a
stable pump platform
• Manual screw lid on the wide filling port for easy
handling
• Operating temperature up to 60°C
• Tank UV stabilized for outdoor use
Options:
• Motor driven stirrer
• Polypropylene tank material corrosion resistant
against most chemicals
• Contact level switches (1 or 2 contacts) for
automatic fill control
• Brackets for floor mounting available
• Safety valve with return to the tank
• Drain for the tank
14
Scope of supply
9
C2 für ProCam D200/D500
B
C1 für ProCam D50/D100
1 3 8 7 6
2
10
11
A
D
4 5
1
ProCam metering pump
2
Tank (PE)
3
Base plate (PVC)
4
Suction pipe (PVC)
5
Foot valve (PVC)
6
Manual stirrer (PVC)
7
Option: motor driven stirrer
8
Option: level switches
9
Option: Safety valve
10 Option: drain
11 Option: 4 brackets (PE) for floor mounting
Set-up
The standard design with metering pump, tank,
suction pipe, foot valve, manual stirrer, pump
base plate allows immediate start up of the
metering station.
With the high amount of options the ProCam
Metering Station can be modified according to
the specific customer needs.
Safety valve with return to the tank and
automatic level switches cover also the safety
requirements.
Volume and dimensions
Tank
ØA
B
C1
C2
D
60 l
450
545
925
965
1/2"
100 l
470
730
110
1150
1/2"
200 l
610
875
1255
1295
1/2"
300 l
680
950
1330
1370
1"
500 l
830
1065
1445
1485
1"
15
The product range
More examples of Bran+Luebbe products with high
quality standard, innovation and know-how.
Metering pumps
Process systems
for all process areas
where liquids are
metered and mixed.
as a complete
solution for increased
productivity and
quality
NOVADOS
AutoBlend
Metering and mixing systems
Process pumps
Oil & Gas systems
for large flow rates and
high operating pressures
to aid oil & gas recovery
onshore and offshore
NOVAPLEX
NOVAPLEX Integral
Solar Panel Packages
Chemical Injection Systems
Flow Control Device Panels
MEGANIZER
High pressure homogenizer
Dynamic in-line mixer
On-line analyzers
for gentle but intensive mixing
for use in water and
effluent treatment
PENTAX
PENTAX Hygienic
PowerMon
PowerMon S
Your local contact:
SPX Flow Technology - Werkstrasse 4 - D-22844 Norderstedt
Phone: +49 52202-0 - Fax: +49 52202-444
E-mail: [email protected] - http://www.branluebbe.com
For more information about our worldwide locations, approvals, certifications, and local representatives,
please visit www.branluebbe.com / www.spxft.com
SPX Corporation reserves the right to incorporate our latest design and material changes without notice or obligation.
Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only
and should not be relied upon unless confirmed in writing.
Issued: BL-100 - E - 1.0 - 04/2010
Copyright © SPX Corporation 2010