docLiberty Casting Company LLC
download 
Report Transcription
Liberty Casting Company LLC
CUSTOMERS ARE THE DRIVING FORCE The foundry industry faces significant pressure to meet the ever changing demands in today’s global economy. With a dedicated team, open mind and realistic goals, we strive to be the best in the industry. We value the partnerships with our customers because they are the driving force behind our direction, our purpose and most importantly our existence. Without our customers we are nothing. We are devoted to not just surviving in a competitive environment, but thriving in a competitive environment. Our people and their knowledge play an imperative role in developing innovative products and contributing to new markets. We are a robust foundry group that adapts to the ups and downs of individual industries so our customers can depend on us to be there in good times and bad. O UR F O UNDRY G RO UP Cast Metals Technology 9011 West Mill Road Yorktown, IN 47396 765.759.6900 Fax: 765.759.8813 Domestic Casting Company North Queen Street Shippensburg, PA 17257 717.532.6615 Fax: 717.532.3743 Fisher Cast Steel Products 12 East Town Street West Jefferson, OH 43162 614.879.8325 Fax: 614.879.7965 Kenton Iron Products 347 Vine Street Kenton, OH 43326 419.674.4178 Fax: 419.673.1901 Liberty Casting Company 550 South Liberty Road Delaware, OH 43015 740.363.1941 Fax: 740.363.0103 www.cm-tec.com www.domesticcasting.com www.fishercaststeel.com www.kentoniron.com www.libertycasting.com OUR FOUNDRY GROUP • Sales: $80 Million • Employees: 500 • Plants: 7 Foundries • Capacity: 48,500 NGT – Iron xx,800 NGT – Steel x2,200 NGT – Aluminum • Metals: Gray, Ductile, High Alloy, ADI, White Iron, Ni-Hard, Stainless Steel & Aluminum • Markets Served: Compressors & Blowers Pumps Power Generation Components Machine Tool Components Plastic Injection Machinery Power Transmission Components Food Processing Equipment Construction & Off Road Equipment Agricultural Equipment Hydro Electric Components Lighting QUICK REFERENCE DIRECTORY Cast Metals Technology, Inc Telephone: Fax: E-Mail: Web Address: 765.759.6900 / 765.584.6501 765.759.8813 / 765.584.1544 [email protected] www.cm-tec.com Material: Aluminum and Zinc Domestic Casting Company, LLC Telephone: 717.532.6615 Fax: 717.532.3743 E-Mail: [email protected] Web Address: www.domesticcasting.com Material: Gray and Ductile Iron Fisher Cast Steel Products, Inc. Telephone: Fax: E-Mail: Web Address: 614.879.8325 614.879.7965 [email protected] www.fishercaststeel.com Material: Stainless Steel Kenton Iron Products, Inc. Telephone: Fax: E-Mail: Web Address: 419.674.4178 419.673.1901 [email protected] www.kentoniron.com Material: Gray, Ductile, White and Ni-Hard Iron Liberty Casting Company, LLC Telephone: Fax: E-Mail: Web Address: 740.363.1941 740.363.0103 [email protected] www.libertycasting.com Material: Gray and Ductile Iron IRON FACILITIES Domestic Casting Company, LLC Sales & Marketing John Varner [email protected] Telephone: 717.532.6615 Fax: 717.532.3743 Foundry Operations Tom James [email protected] Steve Beam – Production Control Manager [email protected] Telephone: Fax: Telephone: Fax: 717.532.6615 717.532.3743 717.532.6615 717.532.3743 Customer Service Debbie Timmons [email protected] Telephone: 717.532.6615 Fax: 717.532.3743 Kenton Iron Products, Inc. Sales & Marketing Terry Geisen [email protected] Telephone: 812.934.4321 Fax: Please Inquire Foundry Operations Terry Ulmer [email protected] Telephone: 419.674.4178 Fax: 419.673.1901 Customer Service Jill Clark [email protected] Telephone: 419.674.4178 Fax: 419.673.1901 Liberty Casting Company, LLC Sales & Marketing Terry Geisen [email protected] Telephone: 812.934.4321 Fax: Please Inquire Foundry Operations Tom James [email protected] Troy Fischer [email protected] Telephone: Fax: Telephone: Fax: 740.363.1941 x 228 740.363.0103 740.363.1941 x 315 740.363.0103 Telephone: Fax: Telephone: Fax: 740.363.1941 x 347 740.363.0103 740.363.1941 x 279 740.363.0103 Customer Service Kim Ullom – Production Control Manager [email protected] Jen Mess [email protected] DOMESTIC CASTING COMPANY, LLC Pouring - Grades of Gray Iron and Ductile Iron Furnaces - (1) 13 Ton Coreless - (1) 9 Ton Coreless - (1) 3 Ton Coreless Melt Capacity - 10,000 NGT Per Year Molding Green Sand - (2) Hunter 14” x 19” - (4) Squeezer Match Plate Up to 16” x 16” - (1) SPO Cope & Drag 24” x 24” - (2) International Cope & Drag Up to 40” x 40” - (1) Osborn Cope & Drag 30” x 42” - (1) Hunter 20” x 24” Core Process - Airset - Shell - SO2 - Cold Box Maximum Casting Weight - 500 lbs. Value Added Services - Heat Treat - Painting - Hydrostatic Line Pressure Testing - Dimensional Layout - Quality Control KENTON IRON PRODUCTS, INC. Pouring - Grades of Gray Iron, Ductile Iron, White Iron and Ni-Hard Iron Furnaces Green Sand - (2) 1 Ton Coreless - (2) 3-1/2 Ton Coreless No-Bake - (2) 2-1/2 Ton Coreless Green Sand Green Sand No-Bake Melt Capacity - 8,500 NGT Per Year Molding Green Sand - (1) Squeezer Match Plate - 12” x 12” and 18” x 18” - (1) Osborn Roto-Lift - 25” x 33” and 28” x 30” - (1) Osborn Roto-Lift - 17” x 30” and 23” x 25” - (1) Osborn Cope & Drag - 28” x 28” and 26” x 34” No-Bake - Majority Flaskless Molding - Phenolic Urethane Molds - 1,000 lbs/min Molding Mixer Up to 70 Molds Per Day Core Process - Airset - Isocure - Shell Maximum Casting Weight Green Sand - 300 lbs. No-Bake - 3,000 lbs. Value Added Services - Heat Treat - Painting - 100% Inspection - Certifications - Quality Control LIBERTY CASTING COMPANY, LLC Pouring - Grades of Gray Iron, Ductile Iron and Ni-Resist Furnaces - (3) 5 Ton Coreless Melt Capacity - 30,000 NGT Per Year Molding - Phenolic Urethane Molds and Cores - Large Molding Line up to 25 Molds Per Day - 10,000 lbs. Casting Capacity - Medium Molding Line up to 50 Molds Per Day - 5,000 lbs. Casting Capacity - Small Molding Line up to 150 Molds Per Day - 1,000 lbs. Casting Capacity Core Process - Airset - Oil - Shell - Cold Box Maximum Casting Weight - 10,000 lbs. Value Added Services - Heat Treat - Painting - Dimensional Layout - Quality Control - Pattern Design Assistance STAINLESS STEEL FACILITY Fisher Cast Steel Products, Inc. Sales & Marketing Terry Geisen [email protected] Telephone: 812.934.4321 Fax: Please Inquire Foundry Operations John Harmeyer [email protected] Bob Horton Plant Manager Telephone: Fax: Telephone: Fax: 614.879.8325 614.879.7965 614.879.8325 614.879.7965 Customer Service Michelle Hansberry Production Control Manger [email protected] Telephone: 614.879.8325 Fax: 614.879.7965 Engineering Services Larry Buergel [email protected] Telephone: 614.879.8325 Fax: 614.879.7965 Quality Assurance Steve Hart Quality Assurance Manager Telephone: 614.879.8325 Fax: 614.879.7965 FISHER CAST STEEL PRODUCTS, INC. Pouring - Corrosion Resistant Stainless Steels, Heat Resistant Alloys, Nickel Base Alloys, Low Expansion Alloys, Tool Steels, Carbon and Low Alloy Steels Furnaces - (1) 2-1/2 Ton Coreless - (1) 1-1/2 Ton Coreless - (1) 800 lb. Coreless - (1) 300 lb. Coreless Melt Capacity - 800 NGT Per Year Molding - No-Bake Molding Utilizing Silica and Zircon Sands - (1) 500 lbs/min CE Mixer - (1) 100 lbs/min Palmer Mixer - Shell Molding 15” x 20” - Investment Casting - 100% Thermal Reclamation Sand System Core Process - Airset - Shell - Isocure Casting Weight Range - Ounces to 5,000 lbs. Value Added Services - Heat Treat – Numerous Operations - Painting - Dimensional Layout - Laboratory Capabilities - Foundry Engineering - Machining - X-Ray Services - TUV Certification - Quality Control ALUMINUM FACILITY Cast Metals Technology, Inc. – Winchester Division High Volume Green Sand and Permanent Mold Production Sales & Marketing Terry Geisen [email protected] Telephone: 812.934.4321 Fax: Please Inquire Foundry Operations Ryan M. Olney [email protected] Telephone: 765.584.6501 765.584.1544 Customer Service Melanie Miller [email protected] Telephone: 765.584.6501 Fax: 765.584.1544 Quality Assurance Lou Arms [email protected] Telephone: 765.584.6501 Fax: 765.584.1544 Cast Metals Technology, Inc. – Yorktown Division Low to Medium Volume Green Sand and No-Bake Production Sales & Marketing Terry Geisen [email protected] Telephone: 812.934.4321 Fax: Please Inquire Foundry Operations Ryan M. Olney [email protected] Darrel Clark Foundry Manager Telephone: 765.759.6900 765.759.8813 Telephone: 765.759.6900 Fax: 765.759.8813 Customer Service Diana Smith [email protected] Telephone: 765.759.6900 Fax: 765.759.8813 CAST METALS TECHNOLOGY, INC. Pouring - Aluminum - A356, 319, 355, Almag 535 and ZA12 Zinc Furnaces - (5) 600 lb. - (1) 1,000 lb. Electric - (2) 4,000 lb. Dry Hearth - (6) 1,000 Gas Fired Melt Capacity - 2,200 NGT Per Year Molding - (2) Hunter 20” x 24” – Fully Automated Molding Lines - (2) Tilt Pour / Static Permanent Mold Machines - (4) Osborn Squeezers Up to 15” x 26” and 18” x 18” - (2) Osborn Roto-Lifts Up to 24” x 32” and 32” x 32” - (1) 50 lbs/min Eagle No-Bake Molding Mixer - (1) Floor Molding Line Up to 48” x 48” - (1) BMM Cope and Drag Machines Core Process - Airset - Isocure - Shell Machining - (1) Haas – VF-3 Mill - (1) Haas – SL-40 Lathe - (1) Chevalier – Vertical Mill Maximum Casting Weight - 300 lbs. Value Added Services - In-House Heat Treat - Certifications - In-House Pattern Shop - In-House Machining - Quality Control FOUNDRY SERVICES Casting Design Assistance Our engineering staff will work with you to identify casting design improvements that can be made in our pattern shops to lower your total cost of production. Metallurgical Engineering Our metallurgical labs can provide a wide variety of certifications from special nodularity counts, to physical properties, Brinell, ultrasound and dye penetrant testing. Heat Treating Heat Treating Services include in-house stress relieving, full annealing and normalizing. Quality Control Quality Control departments perform dimensional layout for sample castings, and can qualify a casting by either target machining or by the use of a qualifying fixture. Machining A variety of target machining services can be provided to reduce your overall cost. We can supply target or finished machined casting components. Painting Capabilities We can provide both prime and finish painting. INDUSTRIES SERVED Compressors - Pressure Containing - Complex Passages - Special Molding Procedures 9 lbs. Shaft Seal Housing 940 lbs. Rotor Scroll Blowers - Highly Cored Complex Castings - Critical Internal Casting Surfaces - Control of Thin Wall Sections 322 - 1,248 lbs. Rotary Impellers 4 lbs. Discharge Housing Pumps - Superior Internal Casting Finish - Variety of Metals Cast - Wide Range of Sizes 1,090 lbs. 40 lbs. Casing Seal Ring 310 lbs. Electric Motor Housing 685 lbs. Hermetic Motor Housing Power Generation - Severe Temperature Applications - Complex Core Assemblies - Varied Wall Sections Machine Tool - Prime and Finish Painting Capabilities - Tight Grain Structure Metal - Dimensional Stability 3,325 lbs. Lathe Base 3,374 lbs. Gear Box INDUSTRIES SERVED Power Transmission - High Internal Integrity Metal - Wear Resistant Material - Stringent Quality Requirements 33 - 40 lbs. Transmission Housings 48 lbs. Piston Retainer Plastic Injection Machinery - Thick Walled Ductile Iron - Chemical and Metallurgical Controls - Proprietary Processes 1,910 lbs. Injection Housing 1,685 lbs. Drive Housing Agricultural Equipment - Fabrication-to-Casting Conversions - Near Net Shapes - Supply Finished Parts 1,300 lbs. Front Frame 464 lbs. Tractor Wheel Construction/Off Road Equipment - Impact Resistance - X-Ray Quality - Steel-to-Ductile Iron Conversions 404 lbs. 724 lbs. Axel Housing Diffuser 20 lbs. Chopper Cylinder Adjusting Ring Food Processing - Superior Surface Finishes - Close Tolerances - Good Machinability 3 lbs.
