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TM 9-2320-209-20-2-2 - Roscommon Equipment Center
TM 9-2320-209-20-2-2 T.O. 36A12-1B-1092-1-2 TECHNICAL MANUAL VOLUME 2 OF 3 PART 2 OF 2 TROUBLESHOOTING ORGANIZATIONAL LEVEL 21/2-TON, 6X6, M44A1 AND M44A2 SERIES TRUCKS (MULTIFUEL) TRUCK, CARGO: M35A1, M35A2, M35A2C, M36A2; TRUCK, TANK, FUEL: M49A1C, M49A2C; TRUCK, TANK, WATER: M50A1, M50A2, M50A3; TRUCK, VAN, SHOP: M109A2, M109A3; TRUCK, REPAIR SHOP: M185A2, M185A3; TRUCK, TRACTOR: M275A1, M275A2; TRUCK, DUMP: M342A2; TRUCK, MAINTENANCE PIPELINE CONSTRUCTION: M756A2; TRUCK, MAINTENANCE, EARTH BORING AND POLESETTING: M764 DEPARTMENTS OF THE ARMY MAY AND 1981 THE AIR FORCE WARNING Engine cooling system runs under pressure and at very high temperatures. If filler cap is taken off before pressure is set free, scalding coolant will blow out. Due to high temperature of coolant bad burns can occur if contact is made with skin. Do not touch any part of the exhaust system while engine is running. You can get badly burned. If the engine has just been shut off, wait until the exhaust system has time to cool down before doing any work. Because of their higher power, 24 volt systems are more dangerous than 6 or 12 volt systems. Do not let a hot wire touch metal parts of the truck at any time. Flash testing by striking a hot wire against a ground will cause an arc that can destroy the lead connector and possibly the lead itself. Accidental contact of metal tools between positive (+) battery or starter terminal will cause burns on the hand, damaged tools, truck electrical components and batteries. The battery can explode spraying acid and sharp fragments that can cause serious or fatal injuries. Only properly trained personnel should perform test on 115 volt system. The voltage present in 115 volt system can cause severe or fatal electric shock. Take off battery ground cable before working near or touching fan. This will make sure that the engine will not be started by accident. Use a rag when touching fan blades because edges on blades can cause cuts. Eye shields must be worn when using compressed air. Eye injury can occur if eye shields are not used. *TM 9-2320-209-20-2-2 T.O. 36A12-1B-1092-1-2 TECHNICAL MANUAL NO. 92320-209-20-2-2 TECHNICAL ORDER NO. 36A12-1B-1092-1-2 DEPARTMENTS OF THE ARMY AND THE AIR FORCE Washington, DC, 27 May 1981 TECHNICAL MANUAL VOLUME 2 OF 3 PART 2 OF 2 TROUBLESHOOTING ORGANIZATIONAL LEVEL 21/2-TON, 6X6, M44A1 AND M44A2 SERIES TRUCKS (MULTIFUEL) Model NSN without Winch NSN with Winch Truck, Cargo M35A1 M35A2 M35A2C M36A2 2320-00-542-5633 2320-00-077-1616 2320-00-926-0873 2320-00-077-1618 2320-00-542-5634 2320-00-077-1617 2320-00-926-0875 2320-00-077-1619 Truck, Tank, Fuel M49A1C M49A2C 2320-00-440-3349 2320-00-077-1631 2320-00-440-3346 2320-00-077-1632 Truck, Tank, Water M50A1 M50A2 M50A3 2320-00-440-8307 2320-00-077-1633 2320-00-937-4036 2320-00-440-8305 2320-00-077-1634 2320-00-937-5264 Truck, Van, Shop M109A2 M109A3 2320-00-440-8313 2320-00-077-1636 2320-00-440-8308 2320-00-077-1637 Truck, Repair Shop M185A2 M185A3 4940-00-987-8799 4940-00-077-1638 4940-00-077-1639 M275A1 M275A2 2320-00-446-2479 2320-00-077-1640 2320-00-077-1641 Truck, Dump M342A2 2320-00-077-1643 2320-00-077-1644 Truck, Maintenance, Pipeline Construction M756A2 2320-00-904-3277 Truck, Maintenance, Earth Boring and Polesetting M764 2320-00-937-5980 Truck, Tractor *This manual, together with TM 9-2320-209-20-1, 27 May 1981; TM 9-2320-209-20-2-1, 27 May 1981; TM 92320-209-20-3-1, 27 May 1981; TM 9-2320-20 9-20-3-2, 27 May 1981; TM 9-2320-209-20-3-3, 27 May 1981; and TM 9-2320-209-20-3-4, 27 May 1981, supersedes TM 9-2320-209-20-1, 31 August 1978. i TM 9-2320-209-20-2-2 REPORTING OF ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistake or if you know of a way to improve the procedure, please let us know. Mail your letter, DA Form 2028 (Recommended Changes to Publication and Blank Forms), or DA Form 2028-2 located in the back of this manual direct to: Commander, U.S. Army Tank Automotive Materiel Readiness Command, ATTN: DRSTAMB, Warren, Michigan 48090. A reply will be furnished to you. TABLE OF CONTENTS Paragraph CHAPTER 26. ELECTRICAL SYSTEM TROUBLESHOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 27. ELECTRICAL SYSTEM SUPPORT DIAGRAMS General . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 28. MULTIMETER TEST PROCEDURES General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 29. OPERATING AND PRELIMINARY PROCEDURES Equipment Items Covered . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . . CHAPTER 30. ELECTRICAL SYSTEM CHECKOUT PROCEDURES General . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 31. TRANSMISSION SYSTEM TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . CHAPTER 32. TRANSMISSION SYSTEM TROUBLESHOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 33. TRANSFER SYSTEM TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . CHAPTER 34. TRANSFER SYSTEM TROUBLESHOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHAPTER 35. TRANSFER SYSTEM CHECKOUT PROCEDURES General . . . . .... . . . . . . . . . . . . . . . . . CHAPTER 36. PROPELLER SHAFT SYSTEM TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . . . CHAPTER 37. PROPELLER SHAFT SYSTEM TROUBLESHOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . . . . .. . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Page 26-1 26-2 26-1 26-1 27-1 27-1 28-1 28-2 28-3 28-1 28-1 28-1 29-1 29-2 29-1 29-1 30-1 30-1 31-1 31-2 31-1 31-1 32-1 32-2 32-1 32-1 33-1 33-2 33-1 33-1 34-1 34-2 34-1 34-1 35-1 35-1 36-1 36-2 36-1 36-1 37-1 37-2 37-1 37-1 TM 9-2320-209-20-2-2 TABLE OF CONTENTS-CONT Paragraph CHAPTER 38. CHAPTER 39. CHAPTER 40. CHAPTER 41. CHAPTER 42. CHAPTER 43. CHAPTER 44. CHAPTER 45. CHAPTER 46. CHAPTER 47. CHAPTER 48. CHAPTER 49. CHAPTER 50. CHAPTER 51. CHAPTER 52. CHAPTER 53. CHAPTER 54. PROPELLER SHAFT SYSTEM SUPPORT DIAGRAMS General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRONT AXLE SYSTEM TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . . FRONT AXLE SYSTEM TROUBLESHOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRONT AXLE SYSTEM CHECKOUT PROCEDURES General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REAR AXLE SYSTEM TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . . REAR AXLE SYSTEM SUPPORT DIAGRAMS General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BRAKE SYSTEM TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . . . BRAKE SYSTEM TROUBLESHOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BRAKE SYSTEM SUPPORT DIAGRAMS General . . . . . . . . . . . . . . . . . . . . . . . . HANDBRAKE SUBSYSTEM TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . COMPRESSED AIR SUBSYSTEM TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . BRAKE SYSTEM TEST PROCEDURES General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test Procedure . . . . . . . . . . . . . . . . . . . . BRAKE SYSTEM CHECKOUT PROCEDURES General . . . . . . . . . . . . . . . . . . . . . . . . . . WHEEL SYSTEM TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . . . STEERING SYSTEM TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . . . STEERING SYSTEM TROUBLESHOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . STEERING SYSTEM SUPPORT DIAGRAMS General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 38-1 38-1 39-1 39-2 39-1 39-1 40-1 40-2 40-1 40-1 41-1 41-1 42-1 42-2 42-1 42-1 43-1 43-1 44-1 44-2 44-1 44-1 45-1 45-2 45-1 45-1 46-1 46-1 47-1 47-2 47-1 47-1 48-1 48-2 48-1 48-1 49-1 49-2 49-3 49-1 49-1 49-1 50-1 50-1 51-1 51-2 51-1 51-1 52-1 52-2 52-1 52-1 53-1 53-2 53-1 53-1 54-1 54-1 iii TM 9-2320-209-20-2-2 TABLE OF CONTENTS-CONT Paragraph CHAPTER 55. CHAPTER 56. CHAPTER 57. CHAPTER 58. CHAPTER 59. CHAPTER 60. CHAPTER 61. CHAPTER 62. CHAPTER 63. CHAPTER 64. CHAPTER 65. CHAPTER 66. CHAPTER 67. CHAPTER 68. iv SPRING AND SHOCK ABSORBERS SYSTEM TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . . SPRING AND SHOCK ABSORBERS SYSTEM TROUBLESHOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DUMP BODY TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . . DUMP BODY TROUBLESHOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DUMPBODY SUPPORT DIAGRAMS General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DUMP BODY CHECKOUT PROCEDURES General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WATER TANK BODY TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . . WATER TANK BODY TROUBLESHOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WATER TANK BODY SUPPORT DIAGRAMS General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WATER TANK BODY CHECKOUT PROCEDURES General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FUEL TANK BODY (TRUCK M49A1C) TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . . FUEL TANK BODY (TRUCK M49A1C) TROUBLESHOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . FUEL TANK BODY (TRUCK M49A1C) SUPPORT DIAGRAMS General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FUEL TANK BODY (TRUCK M49A1C) CHECKOUT PROCEDURES General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 55-1 55-2 55-1 55-1 56-1 56-2 56-1 56-1 57-1 57-2 57-1 57-1 58-1 58-2 58-1 58-1 59-1 59-1 60-1 60-1 61-1 61-2 61-1 61-1 62-1 62-2 62-1 62-1 63-1 63-1 64-1 64-1 65-1 65-2 65-1 65-1 66-1 66-2 66-1 66-1 67-1 67-1 68-1 68-1 TM 9-2320-209-20-2-2 TABLE OF CONTENTS-CONT Paragraph CHAPTER 69. CHAPTER 70. CHAPTER 71. CHAPTER 72. CHAPTER 73. CHAPTER 74. CHAPTER 75. CHAPTER 76. CHAPTER 77. CHAPTER 78. CHAPTER 79. CHAPTER 80. CHAPTER 81. FUEL TANK BODY (TRUCK M49A2C) TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . . FUEL TANK BODY (TRUCK M49A2C) TROUBLESHOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FUEL TANK BODY (TRUCK M49A2C) SUPPORT DIAGRAMS General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FUEL TANK BODY (TRUCK M49A2C) CHECKOUT PROCEDURES General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EARTH BORING MACHINE TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . . EARTH BORING MACHINE TROUBLESHOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EARTH BORING MACHINE SUPPORT DIAGRAMS General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EARTH BORING MACHINE CHECKOUT PROCEDURES General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRONT WINCH TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . FRONT WINCH TROUBLEHSOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRONT WINCH CHECKOUT PROCEDURES General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EARTH BORING MACHINE REAR WINCH TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . . PIPELINE CONSTRUCTION TRUCK REAR WINCH TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . . Page 69-1 69-2 69-1 69-1 70-1 70-2 70-1 70-1 71-1 71-1 72-1 72-1 73-1 73-2 73-1 73-1 74-1 74-2 74-1 74-1 75-1 75-1 76-1 76-1 77-1 77-2 77-1 77-1 78-1 78-2 78-1 78-1 79-1 79-1 80-1 80-2 80-1 80-1 81-1 81-2 81-1 81-1 v TM 9-2320-209-20-2-2 TABLE OF CONTENTS-CONT Paragraph CHAPTER 82. CHAPTER 83. CHAPTER 84. CHAPTER 85. CHAPTER 86. CHAPTER 87. CHAPTER 88. CHAPTER 89. CHAPTER 90. CHAPTER 91. CHAPTER 92. CHAPTER 93. CHAPTER 94. vi ENGINE COOLANT HEATER TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . . . . . Equipment Items Not Covered. . . . . . . . . . . ENGINE COOLANT HEATER TROUBLESHOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ENGINE COOLANT HEATER SUPPORT DIAGRAMS General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ENGINE COOLANT HEATER TEST PROCEDURES General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test Set-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ENGINE COOLANT HEATER CHECKOUT PROCEDURES General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FUEL BURNING PERSONNEL HEATER TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . FUEL BURNING PERSONNEL HEATER TROUBLESHOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FUEL BURNING PERSONNEL HEATER SUPPORT DIAGRAMS General . . . . . . . . . . . . . . . . . . . . . . ... . . . . . FUEL BURNING PERSONNEL HEATER CHECKOUT PROCEDURES General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HOT WATER HEATER TROUBLEHSOOTING Equipment Items Covered . . . . . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . HOT WATER HEATER TROUBLESHOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HOT WATER HEATER CHECKOUT PROCEDURES General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEEP WATER FORDING KIT TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . Page 82-1 82-2 82-1 82-1 83-1 83-2 83-1 83-1 84-1 84-1 85-1 85-2 85-3 85-1 85-1 85-1 86-1 86-1 87-1 87-2 87-1 87-1 88-1 88-2 88-1 88-1 89-1 89-1 90-1 90-1 91-1 91-2 91-1 91-1 92-1 92-2 92-1 92-1 93-1 93-1 94-1 94-2 94-1 94-1 TM 9-2320-209-20-2-2 TABLE OF CONTENTS-CONT Paragraph DEEP WATER FORDING KIT TROUBLESHOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96. DEEP WATER FORDING KIT SUPPORT DIAGRAMS General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97. DEEP WATER FORDING KIT CHECKOUT PROCEDURES General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98. NONELECTRICAL GAGES TROUBLESHOOTING Equipment Items Covered . . . . . . . . . . . . . Equipment Items Not Covered . . . . . . . . . . . . . . . 99. NONELECTRICAL GAGES TROUBLESHOOTING SUMMARY General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100. NONELECTRICAL GAGES SUPPORT DIAGRAMS General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page CHAPTER 95. CHAPTER CHAPTER CHAPTER CHAPTER CHAPTER 95-1 95-2 95-1 95-1 96-1 96-1 97-1 97-1 98-1 98-2 98-1 98-1 99-1 99-2 99-1 99-1 100-1 100-1 vii /(viii blank) TM 9-2320-209-20-2-2 CHAPTER 26 ELECTRICAL SYSTEM TROUBLESHOOTING SUMMARY 26-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 25 for the electrical system. 26-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the "what-to-do" portions of the detailed procedures and do not include the “how-to-do-it” instructions. Warnings, cautions, and notes are given where needed. 26-1 TM 9-2320-209-20-2-2 Figure 26-1 (Sheet 1 of 3) 26-2 TM 9-2320-209-20-2-2 Figure 26-1 (Sheet 2 of 3) 26-3 TM 9-2320-209-20-2-2 Figure 26-1 (Sheet 3 of 3) 26-4 TM 9-2320-209-20-2-2 Figure 26-2 (Sheet 1 of 3) 26-5 TM 9-2320-209-20-2-2 26-6 Figure 26-2 (Sheet 2 of 3) TM 9-2320-209-20-2-2 Figure 26-2 (Sheet 3 of 3) 26-7 TM 9-2320-209-20-2-2 Figure 26-3 (Sheet 1 of 4) 26-8 TM 9-2320-209-20-2-2 Figure 26-3 (Sheet 2 of 4) 26-9 TM 9-2320-209-20-2-2 Figure 26-3 (Sheet 3 of 4) 26-10 TM 9-2320-209-20-2-2 Figure 26-3 (Sheet 4 of 4) 26-11 TM 9-2320-209-20-2-2 Figure 26-4 (Sheet 1 of 3) 26-12 TM 9-2320-209-20-2-2 Figure 26-4 (Sheet 2 of 3) 26-13 TM 9-2320-209-20-2-2 Figure 26-4 (Sheet 3 of 3) 26-14 TM 9-2320-209-20-2-2 Figure 26-5 (Sheet 1 of 3) 26-15 TM 9-2320-209-20-2-2 Figure 26-5 (Sheet 2 of 3) 26-16 TM 9-2320-209-20-2-2 Figure 26-5 (Sheet 3 of 3) 26-17 TM 9-2320-209-20-2-2 Figure 26-6 (Sheet 1 of 3) 26-18 TM 9-2320-209-20-2-2 Figure 26-6 (Sheet 2 of 3) 26-19 TM 9-2320-209-20-2-2 TA 114616 Figure 26-6 (Sheet 3 of 3) 26-20 TM 9-2320-209-20-2-2 TA 114617 Figure 26-7 (Sheet 1 of 3) 26-21 TM 9-2320-209-20-2-2 TA 114610 Figure 26-7 (Sheet 2 of 3) 26-22 TM 9-2320-209-20-2-2 TA 114619 Figure 26-7 (Sheet 3 of 3) 26-23 TM 9-2320-209-20-2-2 TA 114620 Figure 26-8 (Sheet 1 of 4) 26-24 TM 9-2320-209-20-2-2 TA 114621 Figure 26-8 (Sheet 2 of 4) 26-25 TM 9-2320-209-20-2-2 Figure 26-8 (Sheet 3 of 4) 26-26 TM 9-2320-209-20-2-2 TA 114623 Figure 26-8 (Sheet 4 of 4) 26-27 TM 9-2320-209-20-2-2 TA 114624 Figure 26-9 (Sheet 1 of 3) 26-28 TM 9-2320-209-20-2-2 TA 114625 Figure 26-9 (Sheet 2 of 3) 26-29 TM 9-2320-209-20-2-2 TA 114626 Figure 26-9 (Sheet 3 of 3) 26-30 TM 9-2320-209-20-2-2 TA 114627 Figure 26-10 (Sheet 1 of 2) 26-31 TM 9-2320-209-20-2-2 TA 114628 Figure 26-10 (Sheet 2 of 2) 26-32 TM 9-2320-209-20-2-2 TA 114629 Figure 26-11 (Sheet 1 of 2) 26-33 TM 9-2320-209-20-2-2 TA 114630 Figure 26-11 (Sheet 2 of 2) 26-34 TM 9-2320-209-20-2-2 CHAPTER 7, PARA 7-53 TA 114631 Figure 26-12 (Sheet 1 of 3) 26-35 TM 9-2320-209-20-2-2 TA 114632 Figure 26-12 (Sheet 2 of 3) 26-36 TM 9-2320-209-20-2-2 TA 114633 Figure 26-12 (Sheet 3 of 3) 26-37 TM 9-2320-209-20-2-2 TA Figure 26-13 (Sheet 1 of 3) 26-38 114634 TM 9-2320-209-20-2-2 TA 114635 Figure 26-13 (Sheet 2 of 3) 26-39 TM 9-2320-209-20-2-2 TA 114636 Figure 26-13 (Sheet 3 of 3) 26-40 TM 9-2320-209-20-2-2 TA 114637 Figure 26-14 (Sheet 1 of 5) 26-41 TM 9-2320-209-20-2-2 TA 114638 Figure 26-14 (Sheet 2 of 5) 26-42 TM 9-2320-209-20-2-2 TA 114639 Figure 26-14 (Sheet 3 of 5) 26-43 TM 9-2320-209-20-2-2 TA 114640 Figure 26-14 (Sheet 4 of 5) 26-44 TM 9-2320-209-20-2-2 TA 114641 Figure 26-14 (Sheet 5 of 5) 26-45 TM 9-2320-209-20-2-2 TA 114642 26-46 Figure 26-15 (Sheet 1 of 6) TM 9-2320-209-20-2-2 TA 114643 Figure 26-15 (Sheet 2 of 6) 26-47 TM 9-2320-209-20-2-2 TA 114644 Figure 26-15 (Sheet 3 of 6) 26-48 TM 9-2320-209-20-2-2 TA 114645 Figure 26-15 (Sheet 4 of 6) 26-49 TM 9-2320-209-20-2-2 TA 114646 TM 9-2320-209-20-2-2 TA 114647 Figure 26-15 (Sheet 6 of 6) 26-51 TM 9-2320-209-20-2-2 TA 114648 26-52 Figure 26-16 (Sheet 1 of 2) TM 9-2320-209-20-2-2 TA 114649 Figure 26-16 (Sheet 2 of 2) 26-53 TM 9-2320-209-20-2-2 TA 114650 Figure 26-17 (Sheet 1 of 2) 26-54 TM 9-2320-209-20-2-2 TA 114651 Figure 26-17 (Sheet 2 of 2) 26-55/ (26-56 blank) TM 9-2320-209-20-2-2 CHAPTER 27 ELECTRICAL SYSTEM SUPPORT DIAGRAMS 27-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 25. Table 3-1 is a complete listing of all support diagrams used in this manual. 27-1 TM 9-2320-209-20-2-2 Figure 27-1. 27-2 TM 9-2320-209-20-2-2 Figure 27-2. 27-3 TM 9-2320-209-20-2-2 Figure 27-3. 27-4 TM 9-2320-209-20-2-2 Figure 27-4. 27-5 TM 9-2320-209-20-2-2 Figure 27-5. 27-6 TM 9-2320-209-20-2-2 CHAPTER 28 MULTIMETER TEST PROCEDURES 28-1. GENERAL. This chapter gives test procedures for the multimeter troubleshooting. 28-2. TEST SET-UP. Instructions for setup of test equipment and parts to be tested are given before the test procedures. Illustrations are used, when needed, to show you how to hook up the test equipment to the part to be tested. 28-3. TEST PROCEDURE. Detailed step-by-step instructions, in flow chart form, are given for each test. The procedure calls out the type of test and the condition of the truck system for each part of testing. The step-by-step test will lead you to the bad component or to a fault symptom within a related system. Reference is made to the fault symptom index, chapter 6, if the test shows a fault in another system. 28-1 TM 9-2320-209-20-2-2 MULTIMETER AN/URM-105C TEST PROCEDURES TA 114658 28-2 Figure 28-1 TM 9-2320-209-20-2-2 Figure 28-2 (Sheet 1 of 5) 28-3 TM 9-2320-209-20-2-2 Figure 28-2 (Sheet 2 of 5) 28-4 TM 9-2320-209-20-2-2 Figure 28-2 (Sheet 3 of 5) 28-5 TM 9-2320-209-20-2-2 Figure 28-2 (Sheet 4 of 5) 28-6 TM 9-2320-209-20-2-2 Figure 28-2 Figure 28-3 (Sheet 1 of 5) 28-7 TM 9-2320-209-20-2-2 Figure 28-3 (Sheet 2 of 5) 28-8 TM 9-2320-209-20-2-2 Figure 28-3 (Sheet 3 of 5) 28-9 TM 9-2320-209-20-2-2 Figure 28-3 (Sheet 4 of 5) 28-10 TM 9-2320-209-20-2-2 Figure 28-3 Figure 28-4 (Sheet 1 of 10) 28-11 TM 9-2320-209-20-2-2 Figure 28-4 (Sheet 2 of 10) 28-12 TM 9-2320-209-20-2-2 Figure 28-4 (Sheet 3 of 10) 28-13 TM 9-2320-209-20-2-2 Figure 28-4 (Sheet 4 of 10) 28-14 TM 9-2320-209-20-2-2 Figure 28-4 (Sheet 5 of 10) 28-15 TM 9-2320-209-20-2-2 Figure 28-4 (Sheet 6 of 10) 28-16 TM 9-2320-209-20-2-2 Figure 28-4 (Sheet 7 of 10) 28-17 TM 9-2320-209-20-2-2 Figure 28-4 (Sheet 8 of 10) 28-18 TM 9-2320-209-20-2-2 Figure 28-4 (Sheet 9 of 10) 28-19 TM 9-2320-209-20-2-2 Figure 28-4 Figure 28-5 (Sheet 1 of 4) 28-20 TM 9-2320-209-20-2-2 Figure 28-5 (Sheet 2 of 4) 28-21 TM 9-2320-209-20-2-2 Figure 28-22 28-5 (Sheet 3 of 4) TM 9-2320-209-20-2-2 Figure 28-5 (Sheet 4 of 4) 28-23 TM 9-2320-209-20-2-2 Figure 28-6 (Sheet 1 of 5) 28-24 TM 9-2320-209-20-2-2 Figure 28-6 (Sheet 2 of 5) 28-25 TM 9-2320-209-20-2-2 Figure 28-6 (Sheet 3 of 5) 28-26 TM 9-2320-209-20-2-2 Figure 28-6 (Sheet 4 of 5) 28-27 TM 9-2320-209-20-2-2 Figure 28-6 (Sheet 5 of 5) 28-28 TM 9-2320-209-20-2-2 MULTIMETER SIMPSON 160 TEST PROCEDURES Figure 28-7 28-29 TM 9-2320-209-20-2-2 Figure 28-8 (Sheet 1 of 13) 28-30 TM 9-2320-209-20-2-2 Figure 28-8 (Sheet 2 of 13) 28-31 TM 9-2320-209-20-2-2 28-32 Figure 28-8 (Sheet 3 of 13) TM 9-2320-209-20-2-2 Figure 28-8 (Sheet 4 of 13) 28-33 TM 9-2320-209-20-2-2 Figure 28-8 (Sheet 5 of 13) 28-34 TM 9-2320-209-20-2-2 Figure 28-8 (Sheet 6 of 13) 28-35 TM 9-2320-209-20-2-2 Figure 28-8 (Sheet 7 of 13) 28-36 TM 9-2320-209-20-2-2 Figure 28-8 (Sheet 8 of 13) 28-37 TM 9-2320-209-20-2-2 Figure 28-8 (Sheet 9 of 13) 28-38 TM 9-2320-209-20-2-2 Figure 28-8 (Sheet 10 of 13) 28-39 TM 9-2320-209-20-2-2 Figure 28-8 (Sheet 11 of 13) 28-40 TM 9-2320-209-20-2-2 Figure 28-8 (Sheet 12 of 13) 28-41 TM 9-2320-209-20-2-2 Figure 28-8 (Sheet 13 of 13) 28-42 TM 9-2320-209-20-2-2 Figure 28-9 (Sheet 1 of 4) 28-43 TM 9-2320-209-20-2-2 Figure 28-9 (Sheet 2 of 4) 28-44 TM 9-2320-209-20-2-2 Figure 28-9 (Sheet 3 of 4) 28-45 TM 9-2320-209-20-2-2 Figure 28-9 (Sheet 4 of 4) 28-46 TM 9-2320-209-20-2-2 Figure 28-10 (Sheet 1 of 10) 28-47 TM 9-2320-209-20-2-2 Figure 28-10 (Sheet 28-48 2 of 10) TM 9-2320-209-20-2-2 Figure 28-10 (Sheet 3 of 10) 28-49 TM 9-2320-209-20-2-2 Figure 28-10 (Sheet 4 of 10) 28-50 TM 9-2320-209-20-2-2 Figure 28-10 (Sheet 5 of 10) 28-51 TM 9-2320-209-20-2-2 Figure 28-10 (Sheet 6 of 10) 28-52 TM 9-2320-209-20-2-2 Figure 28-10 (Sheet 7 of 10) 28-53 TM 9-2320-209-20-2-2 Figure 28-10 (Sheet 8 of 10) 28-54 TM 2320-209-20-2-2 Figure 28-10 (Sheet 9 of 10) 28-55 TM 9-2320-209-20-2-2 Figure 28-10 Figure 28-11 (Sheet 1 of 6) 28-56 TM 9-2320-209-20-2-2 Figure 28-11 (Sheet 2 of 6) 28-57 TM 9-2320-209-20-2-2 Figure 28-11 (Sheet 3 of 6) 28-58 TM 9-2320-209-20-2-2 Figure 28-11 (Sheet 4 of 6) 28-59 TM 9-2320-209-20-2-2 Figure 28-11 (Sheet 5 of 6) 28-60 TM 9-2320-209-20-2-2 Figure 28-11 Figure 28-12 (Sheet 1 of 7) 28-61 TM 9-2320-209-20-2-2 Figure 28-12 (Sheet 2 of 7) 28-62 TM 9-2320-209-20-2-2 Figure 28-12 (Sheet 3 of 7) 28-63 TM 9-2320-209-20-2-2 Figure 28-12 (Sheet 4 of 7) 28-64 TM 9-2320-209-20-2-2 Figure 28-12 (Sheet 5 of 7) 28-65 TM 9-2320-209-20-2-2 Figure 28-12 (Sheet 6of 7) 28-66 TM 9-2320-209-20-2-2 Figure 28-12 (Sheet 7 of 7) 28-67 TM 9-2320-209-20-2-2 MULTIMETER TS-352B/U TEST PROCEDURES Figure 28-13 28-68 TM 9-2320-209-20-2-2 Figure 28-14 (Sheet 1 of 9) 28-69 TM 9-2320-209-20-2-2 Figure 28-14 (Sheet 2 of 9) 28-70 TM 9-2320-209-20-2-2 Figure 28-14 (Sheet 3 of 9) 28-71 TM 9-2320-209-20-2-2 Figure 28-14 (Sheet 4 of 9) 28-72 TM 9-2320-209-20-2-2 Figure 28-14 (Sheet 5 of 9) 28-73 TM 9-2320-209-20-2-2 Figure 28-14 (Sheet 6 of 9) 28-74 TM 9-2320-209-20-2-2 Figure 28-14 (Sheet 7 of 9) 28-75 TM 9-2320-209-20-2-2 Figure 28-14 (Sheet 6 of 9) 28-76 TM 9-2320-209-20-2-2 Figure 28-14 (Sheet 9 of 9) 28-77 TM 9-2320-209-20-2-2 Figure 28-15 (Sheet 1 of 5) 28-78 TM 9-2320-209-20-2-2 Figure 28-15 (Sheet 2 of 5) 28-79 TM 9-2320-209-20-2-2 Figure 28-15 (Sheet 3 of 5) 28-80 TM 9-2320-209-20-2-2 Figure 28-15 (Sheet 4 of 5) 28-81 TM 9-2320-209-20-2-2 Figure 28-15 (Sheet 5 of 5) 28-82 TM 9-2320-209-20-2-2 Figure 28-16 (Sheet 1 of 10) 28-83 TM 9-2320-209-20-2-2 Figure 28-16 (Sheet 2 of 10) 28-84 TM 9-2320-209-20-2-2 Figure 28-16 (Sheet 3 of 10) 28-85 TM 9-2320-209-20-2-2 Figure 28-16 (Sheet 4 of 10) 28-86 TM 9-2320-209-20-2-2 Figure 28-16 (Sheet 5 of 10) 28-87 TM 9-2320-209-20-2-2 Figure 28-16 (Sheet 6 of 10) 28-88 TM 9-2320-209-20-2-2 Figure 28-16 (Sheet 7 of 10) 28-89 TM 9-2320-209-20-2-2 Figure 28-16 (Sheet 8 of 10) 28-90 TM 9-2320-209-20-2-2 Figure 28-16 (Sheet 9 of 10) 28-91 TM 9-2320-209-20-2-2 Figure 28-16 (Sheet 10 of 10) 28-92 TM 9-2320-209-20-2-2 Figure 28-17 (Sheet 1 of 6) 28-93 TM 9-2320-209-20-2-2 Figure 28-17 (Sheet 2 of 6) 28-94 TM 9-2320-209-20-2-2 Figure 28-17 (Sheet 3 of 6) 28-95 TM 9-2320-209-20-2-2 Figure 28-17 (Sheet 4 of 6) 28-96 TM 9-2320-209-20-2-2 Figure 28-17 (Sheet 5 of 6) 28-97 TM 9-2320-209-20-2-2 Figure 28-17 Figure 28-18 (Sheet 1 of 8) 28-98 TM 9-2320-209-20-2-2 Figure 28-18 (Sheet 2 of 8) 28-99 TM 9-2320-209-20-2-2 Figure 28-18 (Sheet 3 of 8) 28-100 TM 9-2320-209-20-2-2 Figure 28-18 (Sheet 4 of 8) 28-101 TM 9-2320-209-20-2-2 Figure 28-18 (Sheet 5 of 8) 28-102 TM 9-2320-209-20-2-2 Figure 28-18 (Sheet 6 of 8) 28-103 TM 9-2320-209-20-2-2 Figure 28-18 (Sheet 7 of 8) 28-104 TM 9-2320-209-20-2-2 Figure 28-18 (Sheet 8 of 8) 28-105/(28-106 blank) TM 9-2320-209-20-2-2 CHAPTER 29 OPERATING AND PRELIMINARY PROCEDURES 29-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment operating and preliminary procedures for the system, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 29-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 29-1 TM 9-2320-209-20-2-2 Figure 29-1 29-2 TM 9-2320-209-20-2-2 CHAPTER 30 ELECTRICAL SYSTEM CHECKOUT PROCEDURES 30-1. GENERAL. This chapter gives procedures for checking out the system after troubleshooting and repair have been done. Procedures are set up in flow chart form showing the checkout steps in order and referring to the fault symptom index when the system does not check out. 30-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 30-1 (Sheet 1 of 6) 30-2 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 30-1 (Sheet 2 of 6) 30-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 30-1 (Sheet 3 of 6) 30-4 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 30-1 (Sheet 4 of 6) 30-5 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 30-1 (Sheet 5 of 6) 30-6 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 Figure 30-1 (Sheet 6 of 6) 30-7 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 30-8 Figure 30-2 (Sheet 1 of 2) TM 9-2320-209-20-2-2 Figure 30-2 (Sheet 2 of 2) 30-9 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 30-3 (Sheet 1 of 5) 30-10 TM 9-2320-209-20-2-2 Figure 30-3 (Sheet 2 of 5) 30-11 TM 9-2320-209-20-2-2 Figure 30-3 (Sheet 3 of 5) 30-12 TM 9-2320-209-20-2-2 Figure 30-3 (Sheet 4 of 5) 30-13 TM 9-2320-209-20-2-2 Figure 30-3 (Sheet 5 of 5) 30-14 TM 9-2320-209-20-2-2 CHAPTER 31 TRANSMISSION SYSTEM TROUBLESHOOTING 31-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the transmission system, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 31-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 31-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 31-1 (Sheet 1 of 2) 31-2 TM 9-2320-209-20-2-2 TM 9-2320-209-10 LO 9-2320-209-12/1 Figure 31-1 (Sheet 2 of 2) 31-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 3 Figure 31-2 31-4 para 3-3 TM 9-2320-209-20-2-2 CHAPTER 32 TRANSMISSION SYSTEM TROUBLESHOOTING SUMMARY 32-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 31 for the transmission system. 32-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the “what-to-do” portions of the detailed procedures and do not include the “how-to-do-it” instructions. Warnings, cautions, and notes are given where needed. 32-1 TM 9-2320-209-20-2-2 TRANSMISSION SYSTEM TROUBLESHOOTING SUMMARY Figure 32-1 (Sheet 1 of 2) 32-2 TM 9-2320-209-20-2-2 Figure 32-1 (Sheet 2 of 2) 32-3/(32-4 blank) TM 9-2320-209-20-2-2 CHAPTER 33 TRANSFER SYSTEM TROUBLESHOOTING 33-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the transfer system, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 33-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 33-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 33-2 Figure 33-1 (Sheet 1 of 2) TM 9-2320-209-20-2-2 TM 9-2320-209-10 LO 9-2320-209-12/1 Figure 33-1 (Sheet 2 of 2) 33-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 18 para 18-5 chapter 9 para 9-3 Figure 33-2 (Sheet 1 of 2) 33-4 TM 9-2320-209-20-2-2 LO 9-2320-209-12/1 chapter 9 para 9-3 Figure 33-2 (Sheet 2 of 2) 33-5 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 33-3 (Sheet 1 of 5) 33-6 TM 9-2320-209-20-2-2 Figure 33-3 (Sheet 2 of 5) 33-7 TM 9-2320-209-20-2-2 chapter 2 33-8 Figure 33-3 (Sheet 3 of 5) para 2-4 TM 9-2320-209-20-2-2 figure 38-2 chapter 10 chapter 10 para 10-3 para 10-3 Figure 33-3 (Sheet 4 of 5) 33-9 TM 9-2320-209-20-2-2 figure 38-1 chapter 10 chapter 10 para 10-3 chapter 10 Figure 33-3 (Sheet 5 of 5) 33-10 para 10-3 para 10-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 33-4 (Sheet 1 of 4) 33-11 TM 9-2320-209-20-2-2 Figure 33-4 (Sheet 2 of 4) 33-12 TM 9-2320-209-20-2-2 chapter 2 para 2-4 Figure 33-4 33-13 TM 9-2320-209-20-2-2 figure 38-1 chapter 10 chapter 10 para 10-3 chapter 10 Figure 33-14 33-4 (Sheet 4 of 4) para 10-3 para 10-3 TM 9-2320-209-20-2-2 CHAPTER 34 TRANSFER SYSTEM TROUBLESHOOTING SUMMARY 34-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 33 for the transfer system. 34-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the “what-to-do” portions of the detailed procedures and do not include the “how-to-do-it” instructions. Warnings, cautions, and notes are given where needed. 34-1 TM 9-2320-209-20-2-2 TRANSFER SYSTEM TROUBLESHOOTING SUMMARY Figure 34-1 (Sheet 1 of 3) 34-2 TM 9-2320-209-20-2-2 Figure 34-1 (Sheet 2 of 3) 34-3 TM 9-2320-209-20-2-2 Figure 34-1 (Sheet 3 of 3) 34-4 TM 9-2320-209-20-2-2 CHAPTER 35 TRANSFER SYSTEM CHECKOUT PROCEDURES 35-1. GENERAL. This chapter gives procedures for checking out the system after troubleshooting and repair have been done. Procedures are set up in flow chart form showing the checkout steps in order and referring to the fault symptom index when the system does not check out. 35-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 TM 9-2320-209-10 Figure 35-1 (Sheet 1 of 2) 35-2 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 Figure 35-1 (Sheet 2 of 2) 35-3/(35-4 blank) TM 9-2320-209-20-2-2 CHAPTER 36 PROPELLER SHAFT SYSTEM TROUBLESHOOTING 36-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the propeller shaft system, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 36-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 36-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 36-2 36-1 (Sheet 1 of 5) TM 9-2320-209-20-2-2 Figure 36-1 (Sheet 2 of 5) 36-3 TM 9-2320-209-20-2-2 chapter 2 Figure 36-1 (Sheet 3 of 5) 36-4 para 2-4 figure 38-2 chapter 10 para 10-3 chapter 10 para 10-3 Figure 36-1 (Sheet 4 of 5) 36-5 TM 9-2320-209-20-2-2 figure 38-2 chapter 10 chapter 10 para 10-3 chapter 10 Figure 36-1 (Sheet 5 of 5) 36-6 para 10-3 para 10-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 36-2 (Sheet 1 of 4) 36-7 TM 9-2320-209-20-2-2 Figure 36-2 (Sheet 2 of 4) 36-8 TM 9-2320-209-20-2-2 chapter 2 para 2-4 Figure 36-2 (Sheet 3 of 4) 36-9 TM 9-2320-209-20-2-2 figure 38-2 chapter 10 chapter 10 para 10-3 chapter 10 Figure 36-2 (Sheet 4 of 4) 36-10 para 10-3 para 10-3 TM 9-2320-209-20-2-2 CHAPTER 37 PROPELLER SHAFT SYSTEM TROUBLESHOOTING SUMMARY 37-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 36 for the propeller shaft system. 37-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the “what-to-do” portions of the detailed procedures and do not include the “how-to-do-it” instructions. Warnings, cautions, and notes are given where needed. 37-1 TM 9-2320-209-20-2-2 PROPELLER SHAFT SYSTEM TROUBLESHOOTING SUMMARY Figure 37-1 (Sheet 1 of 2) 37-2 TM 9-2320-209- 20-2-2 Figure 37-1 (Sheet 2 of 2) 37-3/(37-4 blank) TM 9-2320-209-20-2-2 CHAPTER 38 PROPELLER SHAFT SYSTEM SUPPORT DIAGRAMS 38-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 36. Table 3-1 is a complete listing of all support diagrams used in this manual. 38-1 TM 9-2320-209-20-2-2 Figure 38-1. 38-2 Propeller Shaft System Support Diagram TM 9-2320-209-20-2-2 Figure 38-2. Propeller Shaft System Support Diagram 38-3/(38-4 blank) TM 9-2320-209-20-2-2 CHAPTER 39 FRONT AXLE SYSTEM TROUBLESHOOTING 39-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the front axle system, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 39-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 39-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 14 chapter 14 Figure 39-1 (Sheet 1 of 3) 39-2 para 14-7 para 14-7 TM 9-2320-209-20-2-2 figure 54-1 chapter 15 para 15-9 chapter 15 para 15-7 Figure 39-1 (Sheet 2 of 3) 39-3 TM 9-2320-209-20-2-2 chapter 15 para 15-5 TM 9-2320-209-10 TM 9-2320-209-10 Figure 39-1 (Sheet 3 of 3) 39-4 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 54-1 Figure 39-2 (Sheet 1 of 4) 39-5 TM 9-2320-209-20-2-2 chapter 15 para 15-7 chapter 15 para 15-7 chapter 15 para 15-7 figure 54-1 Figure 39-6 39-2 (Sheet 2 of 4) TM 9-2320-209-20-2-2 figure 54-1 chapter 15 chapter 15 para 15-9 para 15-7 Figure 39-2 (Sheet 3 of 4) 39-7 TM 9-2320-209-20-2-2 chapter 14 chapter 15 para 14-7 para 15-3 chapter 15 chapter 15 Figure 38-2 (Sheet 4 of 4) 39-8 para 15-3 para 15-5 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 54-1 Figure 39-3 (Sheet 1 of 3) 39-9 TM 9-2320-209-20-2-2 chapter 17 para 17-11 chapter 17 para 17-11 figure 54-1 chapter 15 chapter 15 para 15-3 Figure 39-3 (Sheet 2 of 3) 39-10 para 15-7 TM 9-2320-209-20-2-2 chapter 15 chapter 14 para 15-3 para 14-7 Figure 39-3 (Sheet 3 of 3) 39-11/(39-12 blank) TM 9-2320-209-20-2-2 CHAPTER 40 FRONT AXLE SYSTEM TROUBLESHOOTING SUMMARY 40-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 39 for the front axle system. 40-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the “what-to-do” portions of the detailed procedures and do not include the “how-to-do-it” instructions. Warnings, cautions, and notes are given where needed. 40-1 TM 9-2320-209-20-2-2 FRONT AXLE SYSTEM TROUBLESHOOTING SUMMARY 40-2 Figure 40-1 (Sheet 1 of 3) TM 9-2320-209-20-2-2 Figure 40-1 (Sheet 2 of 3) 40-3 TM 9-2320-209-20-2-2 Figure 40-1 (Sheet 3 of 3) 40-4 TM 9-2320-209-20-2-2 CHAPTER 41 FRONT AXLE SYSTEM CHECKOUT PROCEDURES 41-1. GENERAL. This chapter gives procedures for checking out the system after troubleshooting and repair have been done. Procedures are set up in flow chart form showing the checkout steps in order and referring to the fault symptom index when the system does not check out. 41-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 Figure 41-1 (Sheet 1 of 2) 41-2 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 41-1 (Sheet 2 of 2) 41-3/ (41-4 blank) TM 9-2320-209-20-2-2 CHAPTER 42 REAR AXLE SYSTEM TROUBLESHOOTING 42-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the rear axle system, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 42-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 42-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 17 42-2 Figure 42-1 (Sheet 1 of 4) para 17-12 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 17 para 17-10 chapter 17 para 17-10 Figure 42-1 (Sheet 2 of 4) 42-3 TM 9-2320-209-20-2-2 chapter 14 para 14-10 chapter 14 para 14-10 chapter 14 para 14-9 chapter 14 42-4 para 14-9 Figure 42-1 (Sheet 3 of 4) TM 9-2320-209-20-2-2 chapter 14 para 14-9 TM 9-2320-209-10 Figure 42-1 (Sheet 4of 4) 42-5/( 42-6 blank) TM 9-2320-209-20-2-2 CHAPTER 43 REAR AXLE SYSTEM SUPPORT DIAGRAMS 43-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 42. Table 3-1 is a complete listing of all support diagrams used in this manual. 43-1 TM 9-2320-209-20-2-2 Figure 43-1. Rear Axle Support Diagram 43-2 TM 9-2320-209-20-2-2 CHAPTER 44 BRAKE SYSTEM TROUBLESHOOTING 44-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the brake system, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 44-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 44-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 44-1 (Sheet 1 of 7) 44-2 TM 9-2320-209-20-2-2 chapter 13 para 13-15 chapter 13 para 13-12 chapter 13 para 13-12 Figure 44-1 (Sheet 2 of 7) 44-3 TM 9-2320-209-20-2-2 figure 46-1 para 13-15 chapter 13 chapter 13 Figure 44-1 (Sheet 3 of 7) 44-4 para 13-14 TM 9-2320-209-20-2-2 figure 46-1 chapter 13 chapter 13 Figure 44-1 (Sheet 4 of 7) para 13-15 para 13-13 44-5 TM 9-2320-209-20-2-2 chapter 13 Chapter 14 para 14-4 Figure 44-1 (Sheet 5 of 7) 44-6 para 13-21 TM 9-2320-209-20-2-2 chapter 13 chapter 13 Chapter 14 chapter 14 para 13-8 para 13-11 para 14-4 para 14-4 chapter 13 para 13-9 Figure 44-1 (Sheet 6 of 7) 44-7 TM 9-2320-209-20-2-2 chapter 13 chapter 13 para 13-14 Figure 44-1 (Sheet 7 of 7) 44-8 para 13-12 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 13 para 13-12 FIGURE 46-1 Figure 44-2 (Sheet 1 of 2) 44-9 TM 9-2320-209-20-2-2 chapter 13 para 13-14 figure 46-1 chapter 13 chapter 13 Figure 44-2 (Sheet 2 of 2) 44-10 para 13-13 para 13-12 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 44-3 (Sheet 1 of 2) 44-11 TM 9-2320-209-20-2-2 chapter 13 Figure 44-3 (Sheet 2 of 2) 44-12 para 13-21 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 13 para 13-21 Figure 44-4 (Sheet 1 of 3) 44-13 TM 9-2320-209-20-2-2 chapter 14 para 14-4 chapter 13 chapter 13 chapter 14 para 14-4 chapter 13 para 13-9 Figure 44-4 (Sheet 2 of 3) 44-14 para 13-8 para 13-11 TM 9-2320-209-20-2-2 chapter 13 chapter 13 chapter 13 para 13-9 para 13-12 para 13--14 Figure 44-4 (Sheet 3 of 3 ) 44-15 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 46-1 chapter 13 chapter 13 para 13-9 Figure 44-5 (Sheet 1 of 3) 44-16 para 13-13 TM 9-2320-209-20-2-2 chapter 13 chapter 14 para 13-9 para 14-3 Figure 44-5 (Sheet 2 of 3) 44-17 TM 9-2320-209-20-2-2 chapter 14 chapter 14 para 14-3 chapter 13 para 13-9 chapter 13 Figure 44-5 (Sheet 3 of 3) 44-18 para 14-8 para 13-11 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 13 para 13-19 figure 46-1 Figure 44-6 (Sheet 1 of 5) 44-19 TM 9-2320-209-20-2-2 chapter 13 para 13-13 figure 46-1 chapter 13 chapter 13 para 13-9 Figure 44-6 (Sheet 2 of 5) 44-20 para 13-13 TM 9-2320-209-20-2-2 chapter 13 chapter 13 para 13-9 para 13-12 chapter 13 para 13-14 Figure 44-6 (Sheet 3 of 5) 44-21 TM 9-2320-209-20-2-2 chapter 13 para 13-12 chapter 13 para 13-14 chapter 2 para 13-15 chapter 13 para 13-12 TA 114852 Figure 44-6 (Sheet 4 of 5) 44-22 TM 9-2320-209-20-2-2 chapter 13 para 13-14 Figure 44-6 (Sheet 5 of 5) 44-23/(44-24 blank) TM 9-2320-209-20-2-2 CHAPTER 45 BRAKE SYSTEM TROUBLESHOOTING SUMMARY 45-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 44 for the brake system. 45-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the “what-to-do” portions of the detailed procedures and do not include the “how-to-do-it” instructions. Warnings, cautions, and notes are given where needed. 45-1 TM 9-2320-209-20-2-2 Figure 45-1 (Sheet 1 of 4) 45-2 TM 9-2320-209-20-2-2 Figure 45-1 (Sheet 2 of 4) 45-3 TM 9-2320-209-20-2-2 Figure 45-1 (Sheet 3 of 4) 45-4 TM 9-2320-209-20-2-2 Figure 45-1 (Sheet 4 of 4) 45-5 TM 9-2320-209-20-2-2 Figure 45-2 (Sheet 1 of 2) 45-6 TM 9-2320-209-20-2-2 Figure 45-2 (Sheet 2 of 2) 45-7 TM 9-2320-209-20-2-2 Figre 45-3 (Sheet 1 of 3) 45-8 TM 9-2320-209-20-2-2 Figure 45-3 (Sheet 2 of 3) 45-9 TM 9-2320-209-20-2-2 Figure 45-3 (Sheet 3 of 3) 45-10 TM 9-2320-209-20-2-2 CHAPTER 46 BRAKE SYSTEM SUPPORT DIAGRAMS 46-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 44. Table 3-1 is a complete listing of all support diagrams used in this manual. 46-1 TM 9-2320-209-20-2-2 Figure 46-1. Brake System Support Diagram 46-2 TM 9-2320-209-20-2-2 Figure 46-2. Compressed Air Subsystem Support Diagram 46-3/(46-4 blank) TM 9-2320-209-20-2-2 CHAPTER 47 HANDBRAKE SUBSYSTEM TROUBLESHOOTING 47-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the handbrake subsystem, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 47-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 47-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 46-1 chapter 13 chapter 13 Figure 47-1 (Sheet l of 3) 47-2 para 13-7 para 13-5 TM 9-2320-209-20-2-2 chapter 13 chapter 13 para 13-4 para 13-4 Figure 47-1 (Sheet 2 of 3) 47-3 TM 9-2320-209-20-2-2 chapter 13 chapter 13 Figure 47-1 (Sheet 3 of 3) 47-4 para 13-4 para 13-7 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 13 para 13-4 chapter 13 para 13-4 Figure 47-2 (Sheet 1 of 2) 47-5 TM 9-2320-209-20-2-2 LO 9-2320-209-12/1 figure 46-1 chapter 13 chapter 13 Figure 47-2 (Sheet 2 of 2) 47-6 para 13-5 para 13-7 TM 9-2320-209-20-2-2 CHAPTER 48 COMPRESSED AIR SUBSYSTEM TROUBLESHOOTING 48-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the compressed air subsystem, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 48-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 48-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 7 chapter 13 para 7-58 para 13-34 chapter 13 chapter 13 48-2 Figure 48-1 (Sheet 1 of 3) para 13-34 para 13-34 TM 9-2320-209-20-2-2 chapter 7 para 7-58 chapter 13 para 13-21 Figure 48-1 (Sheet 2 of 3) 48-3 TM 9-2320-209-20-2-2 TM 9-2320-260-10 chapter 13 chapter 13 para 13-35 chapter 13 para 13-31 Figure 48-1 (Sheet 3 of 3) 48-4 para 13-36 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 49-1 Figure 48-2 (Sheet 1 of 2) 48-5 TM 9-2320-209-20-2-2 chapter 13 para 13-31 TM 9-2320-209-10. chapter 7 Figure 48-2 (Sheet 2 of 2) 48-6 para 7-13 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 chapter 13 para 13-36 chapter 13 para 13-35 chapter 13 para 13-31 Figure 48-3 48-7/(48-8 blank) TM 9-2320-209-20-2-2 CHAPTER 49 BRAKE SYSTEM TEST PROCEDURES 49-1. GENERAL. This chapter gives test procedures for the tests given in chapter 44, for the brake system. 49-2. TEST SET-UP. Instructions for setup of test equipment and parts to be tested are given before the test procedures. Illustrations are used, when needed, to show you how to hook up the test equipment to the part to be tested. 49-3. TEST PROCEDURE. Detailed step-by-step instructions, in flow chart form, are given for each test. The procedure calls out the type of test and the condition of the truck system for each part of testing. The step-by-step test will lead you to the bad component or to a fault symptom within a related system. Reference is made to the fault symptom index, chapter 6, if the test shows a fault in another system. 49-1 TM 9-2320-209-20-2-2 figure 46-2 figure 46-2 Figure 49-1 49-2 TM 9-2320-209-20-2-2 figure 46-1 Figure 49-2 49-3 TM 9-2320-209-20-2-2 tTM 9-2320-209-10 Figure 49-3 49-4 TM 9-2320-209-20-2-2 CHAPTER 50 BRAKE SYSTEM CHECKOUT PROCEDURES 50-1. GENERAL. This chapter gives procedures for checking out the system after troubleshooting and repair have been done. Procedures are set up in flow chart form showing the checkout steps in order and referring to the fault symptom index when the system does not check out. 50-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 Figure 50-1 (Sheet 1 of 7) 50-2 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 Figure 50-1 (Sheet 2 of 7) 50-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 50-1 (Sheet 3 of 7) 50-4 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 Figure 50-1 (Sheet 4 of 7) 50-5 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 Figure 50-1 (Sheet 5 of 7) 50-6 TM 9-2320-209-20-2-2 Figure 50-1 (Sheet 6 of 7) 50-7 TM 9-2320-209-20-2-2 TM 9-2320-209-10. TM 9-2320-209-10 TM 9-2320-209-10 Figure 50-1 (Sheet 7 of 7) 50-8 TM 9-2320-209-20-2-2 CHAPTER 51 WHEEL SYSTEM TROUBLESHOOTING 51-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the wheel system, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 51-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 51-1 TM 9-2320-209-20-2-2 chapter 11, para 11-3 chapter 14 Figure 51-1 (Sheet 1 of 2) 51-2 para 14-3 TM 9-2320-209-20-2-2 chapter 14 chapter 14 Figure 51-1 (Sheet 2 of 2) para 14-6 para 14-12 51-3 TM 9-2320-209-20-2-2 chapter 11 para 11-3 chapter 14 Figure 51-2 (Sheet 1 of 2 ) 51-4 para 14-3 TM 9-2320-209-20-2-2 chapter 14 chapter 15 para 14-6 para 15-3 Figure 51-2 (Sheet 2 of 2) 51-5/(51-6 blank) TM 9-2320-209-20-2-2 CHAPTER 52 STEERING SYSTEM TROUBLESHOOTING 52-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the steering system, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 52-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 52-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 52-1 (Sheet 1 of 2) 52-2 TM 9-2320-209-20-2-2 chapter 15 para 15-5 Figure 52-1 (Sheet 2 of 2) 52-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 54-1 figure 54-1 Figure 52-2 (Sheet 1 of 4) 52-4 chapter 15 para 15-7 chapter 15 para 15-9 TM 9-2320-209-20-2-2 chapter 15 para 15-4 figure 54-1 Figure 52-2 (Sheet 2 of 4) 52-5 TM 9-2320-209-20-2-2 chapter 15 chapter 15 chapter 14 chapter 14 para 14-7 Figure 52-2 (Sheet 3 of 4) 52-6 para 15-9 para 15-7 para 14-7 TM 9-2320-209-20-2-2 chapter 15 para 15-3 chapter 15 chapter 15 Figure 52-2 (Sheet 4 of 4) para 15-3 para 15-5 52-7 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 54-1 figure 54-1 52-8 Figure 52-3 (Sheet 1 of 3) chapter 15 para 15-7 chapter 15 para 15-7 TM 9-2320-209-20-2-2 chapter 15 para 15-4 figure 54-1 chapter 15 chapter 15 para 15-9 para 15-7 Figure 52-3 (Sheet 2 of 3) 52-9 TM 9-2320-209-20-2-2 chapter 14 chapter 14 chapter 15 para 14-7 para 15-3 chapter 15 52-10 para 14-7 Figure 52-3 (Sheet 3 of 3) para 15-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 17 para 17-11 Figure 52-4 (Sheet 1 of 2) 52-11 TM 9-2320-209-20-2-2 chapter 15 chapter 15 para 15-3 chapter 15 chapter 14 para 14-7 Figure 52-4 (Sheet 2 of 2) 52-12 para 15-6 para 15-3 TM 9-2320-209-20-2-2 CHAPTER 53 STEERING SYSTEM TROUBLESHOOTING SUMMARY 53-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 52 for the steering system. 53-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the “what-to-do” portions of the detailed procedures and do not include the “how -to-do-it” instructions. Warnings, cautions, and notes are given where needed. 53-1 TM 9-2320-209-20-2-2 Figure 53-1 (Sheet 1 of 3) 53-2 TM 9-2320-209-20-2-2 Figure 53-1 (Sheet 2 of 3) 53-3 TM 9-2320-209-20-2-2 Figure 53-1 (Sheet 3 of 3) 53-4 TM 9-2320-209-20-2-2 CHAPTER 54 STEERING SYSTEM SUPPORT DIAGRAMS 54-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 52. Table 3-1 is a complete listing of all support diagrams used in this manual. 54-1 TM 9-2320-209-20-2-2 Figure 54-1. Steering System Support Diagram 54-2 TM 9-2320-209-20-2-2 CHAPTER 55 SPRING AND SHOCK ABSORBERS SYSTEM TROUBLESHOOTING 55-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the springs and shock absorbers system, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 55-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 55-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 17 Figure 55-1 (Sheet 1 of 2) 55-2 para 17-4 TM 9-2320-209-20-2-2 chapter 17 chapter 17 Figure 55-1 (Sheet 2 of 2) para 17-3 para 17-4 55-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 55-2 (Sheet 1 of 5) 55-4 TM 9-2320-209-20-2-2 chapter 17 para 17-12 Figure 55-2 (Sheet 2 of 5) 55-5 TM 9-2320-209-20-2-2 chapter 17 Figure 55-2 (Sheet 3 of 5) 55-6 para 17-10 TM 9-2320-209-20-2-2 chapter 14 chapter 14 para 14-10 para 14-9 chapter 14 para 14-9 Figure 55-2 (Sheet 4 of 5) 55-7 TM 9-2320-209-20-2-2 chapter 14 Figure 55-2 (Sheet 5 of 5) 55-8 para 14-10 TM 9-2320-209-20-2-2 CHAPTER 56 SPRING AND SHOCK ABSORBERS SYSTEM TROUBLESHOOTING SUMMARY 56-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 55 for the springs and shock absorbers system. 56-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the “what-to-do” portions of the detailed procedures and do not include the “how-to-do-it” instructions. Warnings, cautions, and notes are given where needed. 56-1 TM 9-2320-209-20-2-2 SPRING AND SHOCK ABSORBERS TROUBLESHOOTING SUMMARY 56-2 Figure 56-1 (Sheet 1 of 2) TM 9-2320-209-20-2-2 Figure 56-1 (Sheet 2 of 2) 56-3/(56-4 blank) TM 9-2320-209-20-2-2 CHAPTER 57 DUMP BODY TROUBLESHOOTING 57-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the dump body, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 57-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 57-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 59-1 chapter 10 57-2 Figure 57-1 (Sheet 1 of 4) para 10-4 TM 9-2320-209-20-2-2 chapter 19 chapter 19 Figure 57-1 (Sheet 2 of 4) para 19-22 para 19-23 57-3 TM 9-2320-209-20-2-2 chapter 19 para 19-23 TM 9-2320-209-10 figure 59-1 TM 9-2320-209-10 57-4 Figure 57-1 (Sheet 3 of 4) TM 9-2320-209-20-2-2 Figure 57-1 (Sheet 4 of 4) 57-5 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 figure 59-2 chapter 19 57-6 Figure 57-2 (Sheet 1 of 2) para 19-22 TM 9-2320-209-20-2-2 Figure 57-2 (Sheet 2 of 2) chapter 14 para 19-23 chapter 19 para 19-23 57-7 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 figure 59-2 chapter 19 57-8 Figure 57-3 (Sheet 1 of 2) para 19-22 TM 9-2320-209-20-2-2 TM 9-2320-209-10-1 Figure 57-3 (Sheet 2 of 2) 57-9 TM 9-2320-209-20-2-2 chapter 19 para 19-24 TM 9-2320-209-10 57-10 Figure 57-4 (Sheet lof 2) chapter 19 para 19-23 chapter 19 para 19-23 TM 9-2320-209-20-2-2 chapter 19 para 19-23 Figure 57-4 (Sheet 2 of 2) 57-11 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 19 57-12 Figure 57-5 (Sheet 1 of 2) para 19-23 TM 9-2320-209-20-2-2 Figure 57-5 (Sheet 2 of 2) 57-13 TM 9-2320-209-20-2-2 figure 59-1 Figure 57-6 57-14 TM 9-2320-209-20-2-2 figure 59-1 Figure 57-7 (Sheet 1 of 2) 57-15 TM 9-2320-209-20-2-2 57-16 Figure 57-7 (Sheet 2 of 2) TM 9-2320-209-20-2-2 chapter 19 para 19-23 Figure 57-8 57-17/(57-18 blank) TM 9-2320-209-20-2-2 CHAPTER 58 DUMP BODY TROUBLESHOOTING SUMMARY 58-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 57 for the dump body. 58-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the “what-to-do” portions of the detailed procedures and do not include the “how-to-do-it” instructions. Warnings, cautions, and notes are given where needed. 58-1 TM 9-2320-209-20-2-2 Figure 58-1 (Sheet 1 of 4) 58-2 TM 9-2320-209-20-2-2 Figure 58-1 (Sheet 2 of 4) 58-3 TM 9-2320-209-20-2-2 Figure 58-1 (Sheet 3 of 4) 58-4 TM 9-2320-209-20-2-2 Figure 58-1 (Sheet 4 of 4) 58-5/(58-6 blank) TM 9-2320-209-20-2-2 CHAPTER 59 DUMP BODY SUPPORT DIAGRAMS 59-1 GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 57. Table 3-1 is a complete listing of all support diagrams used in this manual. 59-1 TM 9-2320-209-20-2-2 Figure 59-1. Support Diagram 59-2 TM 9-2320-209-20-2-2 Figure 59-2. Support Diagram 59-3/ (59-4 blank) TM 9-2320-209-20-2-2 CHAPTER 60 DUMP BODY CHECKOUT PROCEDURES 60-1. GENERAL. This chapter gives procedures for checking out the system after troubleshooting and repair have been done. Procedures are set up in flow chart form showing the checkout steps in order and referring to the fault symptom index when the system does not checkout. 60-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 60-1 (Sheet 1 of 2) 60-2 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 Figure 60-1 (Sheet 2 of 2) 60-3/(60-4 blank) TM 9-2320-209-20-2-2 CHAPTER 61 WATER TANK BODY TROUBLESHOOTING 61-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the water tank body, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 61-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 61-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 63-1 chapter 18 para 18-36 chapter 18 para 18-35 Figure 61-1 (Sheet 1 of 4) 61-2 TM 9-2320-209-20-2-2 chapter 18 para 18-58 chapter 18 para 18-58 Figure 61-1 (Sheet 2 of 4) 61-3 TM 9-2320-209-20-2-2 chapter 19 TM 9-2320-209-10 TM 9-2320-209-10 Figure 61-1 (Sheet 3 of 4) 61-4 para 19-25 TM 9-2320-209-20-2-2 chapter 18 para 18-34 chapter 18 para 18-34 chapter 18 para 18-58 Figure 61-1 (Sheet 4 of 4) 61-5 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 63-1 Figure 61-2 (Sheet 1 of 2) 61-6 TM 9-2320-209-20-2-2 chapter 18 para 18-56 chapter 18 para 18-56 chapter 18 para 18-57 chapter 18 para 18-53 Figure 61-2 (Sheet 2 of 2) 61-7 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 18 para 18-34 Figure 61-3 (Sheet 1 of 3) 61-8 TM 9-2320-209-20-2-2 chapter 18 para 18-34 chapter 18 para 18-34 Figure 61-3 (Sheet 2 of 3) 61-9 TM 9-2320-209-20-2-2 chapter 18 para 18-34 chapter 18 Figure 61-3 (Sheet 3 of 3) 61-10 para 18-58 TM 9-2320-209-20-2-2 figure 63-1 Figure 61-4 (Sheet 1 of 2) 61-11 TM 9-2320-209-20-2-2 chapter 18 chapter 18 para 18-56 para 18-56 figure 63-1 chapter 18 chapter 18 para 18-53 Figure 61-4 (Sheet 2 of 2) 61-12 para 18-57 TM 9-2320-209-20-2-2 figure 63-1 Figure 61-5 (Sheet lof 2) 61-13 TM 9-2320-209-20-2-2 chapter 18 chapter 18 chapter 18 chapter 18 Figure 61-5 (Sheet 2 of 2) 61-14 para 18-56 para 18-56 para 18-57 para 18-53 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 63-1 Figure 61-6 (Sheet 1 of 2) 61-15 TM 9-2320-209-20-2-2 chapter 18 para 18-56 chapter 18 para 18-56 chapter 18 chapter 18 para 18-53 Figure 61-6 (Sheet 2of 2) 61-16 para 18-57 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 18 para 18-34 Figure 61-7 (Sheet 1 of 2) 61-17 TM 9-2320-209-20-2-2 chapter 18 chapter 18 Figure 61-7 (Sheet 2 of 2) 61-18 para 18-34 para 18-58 TM 9-2320-209-20-2-2 CHAPTER 62 WATER TANK BODY TROUBLESHOOTING SUMMARY 62-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 61 for the water tank body. 62-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the “what-to-do” portions of the detailed procedures and do not include the “how-to-do-it” instructions. Warnings, cautions, and notes are given where needed. 62-1 TM 9-2320-209-20-2-2 WATER TANK BODY TROUBLESHOOTING SUMMARY Figure 62-1 (Sheet 1 of 3) 62-2 TM 9-2320-209-20-2-2 Figure 62-1 (Sheet 2 of 3) 62-3 TM 9-2320-209-20-2-2 Figure 62-1 (Sheet 3 of 3) 62-4 TM 9-2320-209-20-2-2 CHAPTER 63 WATER TANK BODY SUPPORT DIAGRAMS 63-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 61. Table 3-1 is a complete listing of all support diagrams used in this manual. 63-1 TM 9-2320-209-20-2-2 Figure 63-1. Water Tank Body Support Diagram 63-2 TM 9-2320-209-20-2-2 CHAPTER 64 WATER TANK BODY CHECKOUT PROCEDURES 64-1. GENERAL. This chapter gives procedures for checking out the system after troubleshooting and repair have been done. Procedures are set up in flow chart form showing the checkout steps in order and referring to the fault symptom index when the system does not checkout. 64-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 Figure 64-1 (Sheet 1 of 4) 64-2 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 64-1 (Sheet 2 of 4) 64-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 64-1 (Sheet 3 of 4) 64-4 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 64-1 (Sheet 4 of 4) 64-5/(64-6 blank) TM 9-2320-209-20-2-2 CHAPTER 65 FUEL TANK BODY (TRUCK M49A1C) TROUBLESHOOTING 65-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the fuel tank body M49AlC, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 65-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 65-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 65-1 (Sheet 1 of 5) 65-2 TM 9-2320-209-20-2-2 chapter 18 para 18-30 Figure 65-1 (Sheet 2 of 5) 65-3 TM 9-2320-209-20-2-2 chapter 19 para 19-25 chapter 19 para 19-25 TM 9-2320-209-10 TM 9-2320-209-10 Figure 65-1 (Sheet 3 of 5) 65-4 TM 9-2320-209-20-2-2 chapter 18 para 18-36 chapter 18 para 18-35 TM 9-2320-209-10 Figure 65-1 (Sheet 4 of 5) 65-5 TM 9-2320-209-20-2-2 chapter 18 para 18-33 chapter 18 para 18-46 chapter 18 para 18-46 chapter 18 para 18-46 Figure 65-1 (Sheet 5 of 5) 65-6 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 65-2 (Sheet 1 of 3) 65-7 TM 9-2320-209-20-2-2 chapte 18 para 18-42 TM 9-2320-209-10 chapter 18 para 18-34 chapter 18 Figure 65-2 (Sheet 2 of 3) 65-8 para 18-33 TM 9-2320-209-20-2-2 chapter 18 para 18-46 chapter 18 para 18-46 chapter 18 para 18-46 Figure 65-2 (Sheet 3 of 3) 65-9 TM 9-2320-209-20-2-2 figure 67-1 Figure 65-3 (Sheet 1 of 3) 65-10 TM 9-2320-209-20-2-2 chapter 18 para 18-25 chapter 18 para 18-25 figure 67-1 chapter 18 para 18-21 Figure 65-3 (Sheet 2 of 3) 65-11 TM 9-2320-209-20-2-2 Figure 65-3 (Sheet 3 of 3) 65-12 TM 9-2320-209-20-2-2 figure 67-1 Figure 65-4 (Sheet 1 of 3) 65-13 TM 9-2320-209-20-2-2 chapter 18 chapter 18 chapter 18 Figure 65-4 (Sheet 2 of 3) 65-14 para 18-25 para 18-25 para 18-21 TM 9-2320-209-20-2-2 Figure 65-4 (Sheet 3 of 3) 65-15 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 figure67-2 Figure 65-5 (Sheet 1 of 3) 65-16 TM 9-2320-209-20-2-2 ● Put back cable that has come off of discharge valve ● ● ● ● ● • Make sure valve and control levers are in OFF positions. Refer to TM 9-2320-209-10 Using 1/2-inch wrench loosen two nuts on U-bolt Slide cable end through U-bolt and using pliers hold end tightly Tighten two nuts on U-bolt using 1/2-inch wrench Adjust cables. Refer to Vol 3, chapter 18, para 18-25 or 18-27 Put back cable that has come off control lever ● ● ● ● ● Ž Make sure valve and control lever are in OFF positions. Refer to TM 9-2320-209-10 Using 5/8-inch wrench loosen nut Slide cable end through clamp bolt and using pliers hold end tightly Tighten nut using 5/8-inch wrench Adjust cables. Refer to Vol 3, chapter 18, para 18-25 or 18-27 Replace broken discharge valve control cable ● Refer to Vol 3, chapter 18, para 18-25 or 18-27 TA 114978 Figure 65-5 (Sheet 2 of 3) 65-17 TM 9-2320-209-20-2-2 figure 67-2 chapter 18 chapter 18 para 18-19 Figure 65-5 (Sheet 3 of 3) 65-18 para 18-21 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 figure 67-2 Figure 65-6 (Sheet 1 of 3) 65-19 TM 9-2320-209-20-2-2 Figure 65-6 (Sheet 2 of 3) 65-20 chapter 18 para 18-25 chapter 18 para 18-25 chapter 18 para 18-21 TM 9-2320-209-20-2-2 chapter 18 para 18-19 Figure 65-6 (Sheet 3 of 3) 65-21 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 18 65-22 Figure 65-7 (Sheet 1 of 6) para 18-30 TM 9-2320-209-20-2-2 Figure 65-7 (Sheet 2 of 6) 65-23 TM 9-2320-209-20-2-2 chapter 19 para 19-25 chapter 19 para 19-25 TM 9-2320-209-10 Figure 65-7 (Sheet 3 of 6) 65-24 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 18 para 18-36 chapter 18 para 18-35 Figure 65-7 (Sheet 4 of 6) 65-25 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 18 para 18-33 chapter 18 para 18-46 Figure 65-7 (Sheet 5 of 6) 65-26 TM 9-2320-209-20-2-2 chapter 18 para 18-46 chapter 18 para 18-46 Figure 65-7 (Sheet 6 of 6) 65-27 TM 9-2320-209-20-2-2 CHAPTER 66 FUEL TANK BODY (TRUCK M49A1C) TROUBLESHOOTING SUMMARY 66-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 65 for the fuel tank body (M49A1C). 66-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the “what-to-do” portions of the detailed procedures and do not include the “how -to–do–it” instructions. Warnings, cautions, and notes are given where needed. 66-1 TM 9-2320-209-20-2-2 FUEL TANK BODY M49A1C TROUBLESHOOTING SUMMARY Figure 66-1 (Sheet 1 of 5) 66-2 TM 9-2320-209-20-2-2 Figure 66-1 (Sheet 2 of 5) 66-3 TM 9-2320-209-20-2-2 Figure 66-1 (Sheet 3 of 5) 66-4 TM 9-2320-209-20-2-2 Figure 66-1 (Sheet 4 of 5) 66-5 TM 9-2320-209-20-2-2 Figure 66-1 (Sheet 5 of 5) 66-6 TM 9-2320-209-20-2-2 CHAPTER 67 FUEL TANK BODY (TRUCK M49A1C) SUPPORT DIAGRAMS 67-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 65. Table 3-1 is a complete listing of all support diagrams used in this manual. 67-1 TM 9-2320-209-20-2-2 Figure 67-1. Fuel Tank Body (M49A1C) Support Diagram 67-2 TM 9-2320-209-20-2-2 Figure 67-2. Fuel Tank Body (M49A1C) Support Diagram 67-3/(67-4 blank) TM 9-2320-209-20-2-2 CHAPTER 68 FUEL TANK BODY (TRUCK M49A1C) CHECKOUT PROCEDURES 68-1. GENERAL. This chapter gives procedures for checking out the system after troubleshooting and repair have been done. Procedures are set up in flow chart form showing the checkout steps in order and refering to the fault symptom index when the system does not checkout. 68-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 Figure 68-1 (Sheet 1 of 4) 68-2 TM 9-2320-209-20-2-2 Figure 68-1 (Sheet 2 of 4) 68-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 Figure 68-1 (Sheet 3 of 4) 68-4 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 68-1 (Sheet 4 of 4) 68-5/ (68-6 blank) TM 9-2320-209-20-2-2 CHAPTER 69 FUEL TANK BODY (TRUCK M49A2C) TROUBLESHOOTING 69-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the fuel tank body M49A2C, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 69-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 69-1 TM 9-2320-209-20-2-2 Figure 69-1 (Sheet 1 of 4) 69-2 TM 9-2320-209-20-2-2 chapter 18 para 18-30 Figure 69-1 (Sheet 2 of 4) 69-3 TM 9-2320-209-20-2-2 figure 71-1 chapter 18 chapter 18 TM 9-2320-209-10 Figure 69-1 (Sheet 3 of 4) 69-4 para 18-36 para 18-36 TM 9-2320-209-20-2-2 chapter 18 para 18-40 TM 9-2320-209-10 chapter 18 chapter 18 para 18-34 para 18-33 chapter 18 para 18-47 Figure 69-1 (Sheet 4 of 4) 69-5 TM 9-2320-209-20-2-2 TM 9-2320-209-10 69-6 Figure 69-2 (Sheet 1 of 2) TM 9-2320-209-20-2-2 chapter 18 para 18-40 TM 9-2320-209-10 chapter 18 para 18-34 chapter 18 chapter 18 Figure 69-2 (Sheet 2 of 2) para 18-33 para 18-47 69-7 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 71-1 Figure 69-3 (Sheet 1 of 3) 69-8 TM 9-2320-209-20-2-2 chapter 18 chapter 18 para 18-26 para 18-26 chapter 18 para 18-26 Figure 69-3 (Sheet 2 of 3) 69-9 TM 9-2320-209-20-2-2 chapter 18 para 18-21 chapter 18 para 18-19 Figure 69-3 (Sheet 3 of 3) 69-10 TM 9-2320-209-20-2-2 figure 71-1 Figure 69-4 (Sheet 1 of 2) 69-11 TM 9-2320-209-20-2-2 chapter 18 Figure 69-4 (Sheet 2 of 2) 69-12 para 18-26 chapter 18 para 18-26 chapter 18 para 18-21 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 71-1 Figure 69-5 (Sheet 1 of 3) 69-13 TM 9-2320-209-20-2-2 chapter 18 para 18-26 chapter 18 Vol 3 chapter 18 para 18-21 Figure 69-5 (Sheet 2 of 3) 69-14 para 18-26 TM 9-2320-209-20-2-2 chapter 18 para 18-19 Figure 69-5 (Sheet 3 of 3) 69-15 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 figure 71-1 Figure 69-6 (Sheet 1 of 2) 69-16 TM 9-2320-209-20-2-2 chapter 18 chapter 18 para 18-26 para 18-26 chapter 18 para 18-21 chapter 18 para 18-19 Figure 69-6 (Sheet 2 of 2) 69-17 TM 9-2320-209-20-2-2 TM 9-2320-209-10 69-18 Figure 69-7 (Sheet 1 of 3) TM 9-2320-209-20-2-2 chapter 18 para 18-36 chapter 18 para 18-36 TM 9-2320-209-10 chapter 18 para 18-40 Figure 69-7 (Sheet 2 of 3) 69-19 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 18 chapter 18 chapter 18 para 18-46 Figure 69-7 (Sheet 3 of 3) 69-20 para 18-34 para 18-33 TM 9-2320-209-20-2-2 CHAPTER 70 FUEL TANK BODY (TRUCK M49A2C) TROUBLESHOOTING SUMMARY 70-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 69 for the fuel tank body (M49A2C). 70-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the “what-to-do” portions of the detailed procedures and do not include the “how-to-do-it” instructions. Warn– ings, cautions, and notes are given where needed. 70-1 TM 9-2320-209-20-2-2 FUEL TANK BODY, M49A2C TROUBLESHOOTING SUMMARY Figure 70-1 (Sheet 1 of 6) TM 9-2320-209-20-2-2 Figure 70-1 (Sheet 2 of 6) 70-3 TM 9-2320-209-20-2-2 Figure 70-1 (Sheet 3 of 6) 70-4 TM 9-2320-209-20-2-2 Figure 70-1 (Sheet 4 of 6) 70-5 TM 9-2320-209-20-2-2 Figure 70-1 (Sheet 5 of 6) 70-6 TM 9-2320-209-20-2-2 Figure 70-1 (Sheet 6 of 6) 70-7/ (70-8 blank) TM 9-2320-209-20-2-2 CHAPTER 71 FUEL TANK BODY (TRUCK M49A2C) SUPPORT DIAGRAMS 71-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 69. Table 3-1 is a complete listing of all support diagrams used in this manual. 71-1 TM 9-2320-209-20-2-2 Figure 71-1. Fuel Tank Body (M49A2C) Support Diagram 71-2 TM 9-2320-209-20-2-2 CHAPTER 72 FUEL TANK BODY (TRUCK M49A2C) CHECKOUT PROCEDURES 72-1. GENERAL. This chapter gives procedures for checking out the system after troubleshooting and repair have been done. Procedures are set up in flow chart form showing the checkout steps in order and referring to the fault symptom index when the system does not check out. 72-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 Figure 72-1 (Sheet 1 of 2) 72-2 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 72-1 (Sheet 2 of 2) 72-3/(72-4 blank) TM 9-2320-209-20-2-2 CHAPTER 73 EARTH BORING MACHINE TROUBLESHOOTING 73-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the earth boring machine M764, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 73-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 73-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 75-1 chapter 10 para 10-4 chapter 10 para 10-4 Figure 73-1 (Sheet 1 of 2) 73-2 TM 9-2320-209-20-2-2 chapter 19 para 19-26 chapter 19 para 19-26 Figure 73-1 (Sheet 2 of 2) 73-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 18 para 18-79 chapter 18 Figure 73-2 (Sheet 1 of 2) 73-4 para 18-79 TM 9-2320-209-20-2-2 chapter 18 para 18-79 Figure 73-2 (Sheet 2 of 2) 73-5 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 18 para 18-78 chapter 18 para 18-78 Figure 73-3 (Sheet 1 of 2) 73-6 TM 9-2320-209-20-2-2 chapter 18 para 18-78 Figure 73-3 (Sheet 2 of 2) 73-7 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 75-1 chapter 19 para 19-20 chapter 19 para 19-21 Figure 73-4 (Sheet 1 of 2) 73-8 TM 9-2320-209-20-2-2 figure 75-2 chapter 18 para 18-84 chapter 18 para 18-86 TM 9-2320-209-10 Figure 73-4 (Sheet 2 of 2) 73-9 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 75-2 chapter 18 Figure 73-5 (Sheet 1 of 2) 73-10 para 18-84 TM 9-2320-209-20-2-2 chapter 18 para 18-86 TM 9-2320-209-10 Figure 73-5 (Sheet 2 of 2) 73-11/(73-12 blank) TM 9-2320-209-20-2-2 CHAPTER 74 EARTH BORING MACHINE TROUBLESHOOTING SUMMARY 74-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 73 for the earth boring machine (M764). 74-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the “what-to-do” portions of the detailed procedures and do not include the “how-to-do-it” instructions. Warn– ings, cautions, and notes are given where needed. 74-1 TM 9-2320-209-20-2-2 Figure 74-1 (Sheet 1 of 3) 74-2 TM 9-2320-209-20-2-2 Figure 74-1 (Sheet 2 of 3) 74-3 TM 9-2320-209-20-2-2 Figure 74-1 (Sheet 3 of 3) 74-4 TM 9-2320-209-20-2-2 Figure 74-2 (Sheet 1 of 2) 74-5 TM 9-2320-209-20-2-2 Figure 74-2 (Sheet 2 of 2) 74-6 TM 9-2320-209-20-2-2 CHAPTER 75 EARTH BORING MACHINE SUPPORT DIAGRAMS 75-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 73. Table 3-1 is a complete listing of all support diagrams used in this manual. 75-1 TM 9-2320-209-20-2-2 Figure 75-1. Earth Boring Machine (M764) Support Diagram 75-2 TM 9-2320-209-20-2-2 Figure 75-2. Earth Boring Machine (M764) Support Diagram 75-3/(75-4 blank) TM 9-2320-209-20-2-2 CHAPTER 76 EARTH BORING MACHINE CHECKOUT PROCEDURES 76-1. GENERAL. This chapter gives procedures for checking out the system after troubleshooting and repair have been done. Procedures are set up in flow chart form showing the checkout steps in order and referring to the fault symptom index when the system does not checkout. 76-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 Figure 76-1 (Sheet 1 of 3) 76-2 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 Figure 76-1 (Sheet 2 of 3) 76-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 TM 9-2320-209-10 TM 9-2320-209-10 TM 9-2320-209-10 TM 9-2320-209-10 Figure 76-1 (Sheet 3 of 3) 76-4 TM 9-2320-209-20-2-2 CHAPTER 77 FRONT WINCH TROUBLESHOOTING 77-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the front winch, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 77-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 77-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 chapter 10 chapter 19 Figure 77-1 (Sheet 1 of 2) 77-2 para 10-5 para 19-5 TM 9-2320-209-20-2-2 chapter 19 chapter 19 para 19-25 para 19-25 Figure 77-1 (Sheet 2 of 2) 77-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 chapter 19 para 19-3 chapter 19 Figure 77-2 77-4 para 19-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 chapter 19 para 19-3 chapter 19 para 19-3 Figure 77-3 77-5/(77-6 blank) TM 9-2320-209-20-2-2 CHAPTER 78 FRONT WINCH TROUBLESHOOTING SUMMARY 78-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 77 for the front winch. 78-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the “what-to-do” portions of the detailed procedures and do not include the “how-to-do-it” instructions. Warnings, cautions, and notes are given where needed. 78-1 TM 9-2320-209-20-2-2 FRONT WINCH TROUBLESHOOTING SUMMARY Figure 78-1 (Sheet 1 of 2) 78-2 TM 9-2320-209-20-2-2 Figure 78-1 (Sheet 2 of 2) 78-3/(78-4 blank) TM 9-2320-209-20-2-2 CHAPTER 79 FRONT WINCH CHECKOUT PROCEDURES 79-1. GENERAL. This chapter gives procedures for checking out the system after troubleshooting and repair have been done. Procedures are set up in flow chart form showing the checkout steps in order and referring to the fault symptom index when the system does not check out. 79-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 TM 9-2320-209-10 Figure 79-1 (Sheet 1 of 2 ) 79-2 TM 9-2320-209-20-2-2 Figure 79-1 (Sheet 2 of 2) 79-3/(79-4 blank) TM 9-2320-209-20-2-2 CHAPTER 80 EARTH BORING MACHINE REAR WINCH TROUBLESHOOTING 80-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the earth boring machine rear winch, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 80-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 80-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 TM 9-2320-209-10 Figure 80-1 (Sheet 1 of 4) 80-2 TM 9-2320-209-20-2-2 chapter 19 para 19-13 chapter 10 para 10-5 chapter 10 para 10-5 Figure 80-1 (Sheet 2 of 4) 80-3 TM 9-2320-209-20-2-2 chapter 19 chapter 19 Figure 80-1 (Sheet 3 of 4) 80-4 para 19-2 para 19-2 TM 9-2320-209-20-2-2 chapter 19 chapter 19 para 19-26 para 19-26 Figure 80-1 (Sheet 4 of 4) 80-5 TM 9-2320-209-20-2-2 Tm 9-2320-209-10 TM 9-2320-209-10 TM 9-2320-209-10 Figure 80-2 (Sheet 1 of 2) 80-6 TM 9-2320-209-20-2-2 chapter 19 para 19-6 Figure 80-2 (Sheet 2 of 2) 80-7/(80-8 blank) TM 9-2320-209-20-2-2 CHAPTER 81 PIPELINE CONSTRUCTION TRUCK REAR WINCH TROUBLESHOOTING 81-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the pipeline construction truck rear winch, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 81-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 81-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 chapter 19 Figure 81-1 (Sheet 1 of 5) 81-2 para 19-13 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 19 para 19-8 Figure 81-1 (Sheet 2 of 5) 81-3 TM 9-2320-209-20-2-2 chapter 19 Figure 81-1 (Sheet 3 of 5) 81-4 para 19-9 TM 9-2320-209-20-2-2 Figure 81-1 (Sheet 4 of 5) 81-5 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 81-1 (Sheet 5 of 5) 81-6 chapter 19 para 19-25 chapter 19 para 19-25 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 19 para 19-25 TM 9-2320-209-10 Figure 81-2 81-7/(81-8 blank) TM 9-2320-209-20-2-2 CHAPTER 82 ENGINE COOLANT HEATER TROUBLESHOOTING 82-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the engine coolant heater, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 82-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 82-1 TM 9-2350-209-20-2-2 TM 9-2320-209-10 chapter 23 Figure 82-1 (Sheet 1 of 2) 82-2 para 23-21 TM 9-2320-209-20-2-2 Figure 82-1 (Sheet 2 of 2) 82-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 23 para 23-10 chapter 23 Figure 82-2 (Sheet 1 of 3) 82-4 para 23-10 TM 9-2320-209-20-2-2 chapter 23 para 23-10 chapter 4 chapter 23 para 4-5 para 23-21 Figure 82-2 (Sheet 2 of 3) 82-5 TM 9-2320-209-20-2-2 Figure 82-2 (Sheet 3 of 3) 82-6 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure84-1 chapter 4 para 4-5 Figure 82-3 (Sheet 1 of 3) 82-7 TM 9-2320-209-20-2-2 chapter 23 para 23-10 chapter 23 chapter 23 para 23-10 Figure 82-3 (Sheet 2 of 3) 82-8 para 23-10 TM 9-2320-209-20-2-2 chapter 4 para 4-5 Figure 82-3 (Sheet 3 of 3) 82-9 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 84-1 chapter 23 Figure 82-4 (Sheet 1 of 3) 82-10 para 23-13 TM 9-2320-209-20-2-2 figure 84-1 chapter 4 chapter 23 para 4-5 para 23-10 Figure 82-4 (Sheet 2 OI 3) 82-11 TM 9-2320-209-20-2-2 chapter 23 chapter 23 para 23-10 Figure 82-4 (Sheet 3 of 3) 82-12 para 23-10 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 84-1 chapter 4 para 4-5 Figure 82-5 (Sheet 1 of 4) 82-13 TM 9-2320-209-20-2-2 chapter 23 para 23-10 chapter 23 82-14 Figure 82-5 (Sheet 2 of 4) para 23-10 TM 9-2320-209-20-2-2 chapter 4 chapter 23 para 4-5 para 23-21 Figure 82-5 (Sheet 3 of 4) 82-15 TM 9-2320-209-20-2 Figure 82-5 (Sheet 4 of 4) 82-16 TM 9-2320-209-20-2-2 CHAPTER 83 ENGINE COOLANT HEATER TROUBLESHOOTING SUMMARY 83-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 82 for the engine coolant heater. 83-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the “what-to-do” portions of the detailed procedures and do not include the “how-to-do-it” instructions. Warnings, cautions, and notes are given where needed. 83-1 TM 9-2320-209-20-2-2 ENGINE COOLANT HEATER TROUBLESHOOTING SUMMARY Figure 83-1 (Sheet 1 of 6) 83-2 TM 9-2320-209-20-2-2 Figure 83-1 (Sheet 2 of 6) 83-3 TM 9-2320-209-20-2-2 Figure 83-1 (Sheet 3 of 6) 83-4 TM 9-2320-209-20-2-2 Figure 83-1 (Sheet 4 of 6) 83-5 TM 9-2320-209-20-2-2 Figure 83-1 (Sheet 5 of 6) 83-6 TM 9-2320-209-20-2-2 Figure 83-1 (Sheet 6 of 6) 83-7/(83-8 blank) TM 9-2320-209-20-2-2 CHAPTER 84 ENGINE COOLANT HEATER SUPPORT DIAGRAMS 84-1. GENERAL. This chapter gives the diaqrams you need when doing troubleshooting procedures in chapter 82. Table 3-1 is a complete listing of all support diagrams used in this manual. 84-1 TM 9-2320-209-20-2-2 Figure 84-1. Engine Coolant Heater Support Diagram 84-2 TM 9-2320-209-20-2-2 CHAPTER 85 ENGINE COLANT HEATER TEST PROCEDURES 85-1. GENERAL. This chapter gives test procedures for the tests given in chapter 82, for the engine coolant heater. 85-2. TEST SET-UP. Instructions for setup of test equipment and parts to be tested are given before the test procedures. Illustrations are used, when needed, to show you how to hook up the test equipment to the part to be tested. 85-3. TEST PROCEDURE. Detailed step-by-step instructions, in flow chart form, are given for each test. The procedure calls out the type of test and the condition of the truck system for each part of testing. The step-by-step test will lead you to the bad component or to a fault symptom within a related system. Reference is made to the fault symptom index, chapter 6, if the test shows a fault in another system. 85-1 TM 9-2320-209-20-2-2 figure 84-1 Figure 85-1 85-2 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 Figure 85-2 85-3 TM 9-2320-209-20-2-2 CHAPTER 86 ENGINE COOLANT HEATER CHECKOUT PROCEDURES 86-1. GENERAL. This chapter gives procedures for checking out the system after troubleshooting and repair have been done. Procedures are set up in flow chart form showing the checkout steps in order and referring to the fault symptom index when the system does not checkout. 86-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 86-1 (Sheet 1 of 3) 86-2 TM 9-2320-209-20-2-2 Figure 86-1 (Sheet 2 of 3) 86-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 Figure 86-1 (Sheet 3 of 3) 86-4 TM 9-2320-209-20-2-2 CHAPTER 87 FUEL BURNING PERSONNEL HEATER TROUBLESHOOTING 87-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the fuel burning personnel heater, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 87-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 87-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 chapter 23 para 23-10 chapter 23 Figure 87-1 (Sheet 1 of 2) 87-2 para 23-10 TM 9-2320-209-20-2-2 chapter 23 para 23-10 Figure 87-1 (Sheet 2 of 2) 87-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 89-1 figure 89-1 figure 89-1 Figure 87-2 (Sheet 1 of 3) 87-4 TM 9-2320-209-20-2-2 chapter 23 chapter 23 para 23-8 para 23-8 chapter 4 para 4-5 Figure 87-2 (Sheet 2 of 3) 87-5 TM 9-2320-209-20-2-2 chapter 23 para 23-10 chapter 23 para 23-10 Figure 87-2 (Sheet 3 of 3) 87-6 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 89-1 Figure 87-3 (Sheet 1 of 2) 87-7 TM 9-2320-209-20-2-2 figure 89-1 chapter 23 para 23-8 chapter 23 para 23-8 chapter 23 para 23-5 Figure 87-8 87-3 (Sheet 2of 2) TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 89-1 chapter 23 para 23-8 chapter 23 para 23-8 Figure 87-4 (Sheet 1 of 2) 87-9 TM 9-2320-209-20-2-2 figure 89-1 chapter 23 para 23-5 Figure 87-4 (Sheet 2 of 2) 87-10 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 89-1 Figure 87-5 (Sheet 1 of 4) 87-11 TM 9-2320-209-20-2-2 figure 89-1 figure 89-1 figure 89-1 Figure 87-5 (Sheet 2 of 4) 87-12 chapter 23 para 23-8 chapter 23 para 23-8 TM 9-2320-209-20-2-2 fig. 89-1 chapter 23 para 23-8 chapter 23 para 23-8 Figure 87-5 (Sheet 3 of 4) 87-13 TM 9-2320-209-20-2 chapter 4 para 4-5 chapter 23 para 23-10 chapter 23 para 23-10 Figure 87-5 (Sheet 4 of 4) 87-14 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 89-1 chapter 23 para 23-8 chapter 23 para 23-8 Figure 87-6 (Sheet 1 of 2) 87-15 TM 9-2320-209-20-2-2 figure 89-1 chapter 23 Figure 87-6 (Sheet 2 of 2) 87-16 para 23-5 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 89-1 Figure 87-7 (Sheet 1 of 2) 87-17 TM 9-2320-208-20-2-2 figure 89-1 chapter 23 para 23-8 chapter 23 para 23-8 chapter 23 para 23-5 Figure 87-7 (Sheet 2 of 2) 87-18 TM 9-2320-209-20-2-2 CHAPTER 88 FUEL BURNING PERSONNEL HEATER TROUBLESHOOTING SUMMARY 88-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 87 for the fuel burning personnel heater. 88-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the “what-to-do” portions of the detailed procedures and do not include the “how-to-do-it” instructions. Warninzs, cautions, and notes are tiven where needed. 88-1 TM 9-2320-209-20-2-2 FUEL BURNING PERSONNEL HEATER TROUBLESHOOTING SUMMARY 88-2 Figure 88-1 (Sheet 1 of 6) TM 9-2320-209-20-2-2 Figure 88-1 (Sheet 2 of 6) 88-3 TM 9-2320-209-20-2-2 Figure 88-1 (Sheet 3 of 6) 88-4 TM 9-2320-209-20-2-2 Figure 88-1 (Sheet 4 of 6) 88-5 TM 9-2320-209-20-2-2 Figure 88-1 (Sheet 5 of 6) 88-6 TM 9-2320-209-20-2-2 Figure 88-1 (Sheet 6 of 6) 88-7/(88-8 blank) TM 9-2320-209-20-2-2 CHAPTER 89 FUEL BURNING PERSONNEL HEATER SUPPORT DIAGRAMS 89-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 87. Table 3-1 is a complete listing of all support diagrams used in this manual. 89-1 TM 9-2320-209- 20-2-2 Figure 89-1. Fuel Burning Personnel Heater Support Diagram 89-2 TM 9-2320-209-20-2-2 CHAPTER 90 FUEL BURNING PERSONNEL HEATER CHECKOUT PROCEDURES 90-1. GENERAL. This chapter gives procedures for checking out the system after troubleshooting and repair have been done. Procedures are set up in flow chart form showing the checkout steps in order and referring to the fault symptom index when the system does not check out. 90-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 90-2 Figure 90-1 (Sheet 1 of 4) TM 9-2320 -209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 Figure 90-1 (Sheet 2 of 4) 90-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 90-4 Figure 90-1 (Sheet 3 of 4) TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 90-1 (Sheet 4 of 4) 90-5/(90-6 blank) TM 9-2320-209-20-2-2 CHAPTER 91 HOT WATER HEATER TROUBLESHOOTING 91-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the hot water heater, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 91-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 91-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 91-2 Figure 91-1 (Sheet 1 of 3) TM 9-2320-209-20-2-2 Figure 91-1 (Sheet 2 of 3) 91-3 TM 9-2320-209-20-2-2 chapter 23 para 23-18 91-4 Figure 91-1 (Sheet 3 of 3) TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 91-2 (Sheet 1 of 2) 91-5 TM 9-2320-209-20-2-2 chapter 23 para 23-15 chapter 23 91-6 Figure 91-2 (Sheet 2 of 2) para 23-14 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 Figure 91-3 (Sheet 1 of 2) 91-7 TM 9-2320-209-20-2-2 Figure 91-3 (Sheet 2 of 2) 91-8 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 91-4 (Sheet 1 of 2) 91-9 TM 9-2320-209-20-2-2 chapter 23 para 23-17 Figure 91-4 (Sheet 2 of 2) 91-10 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 91-5 (Sheet 1 of 2) 91-11 TM 9-2320-209-20-2-2 chapter 23 para 23-14 chapter 23 para 23-14 chapter 23 para 23-14 Figure 91-5 (Sheet 2 of 2) 91-12 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 91-6 (Sheet 1 of 2) 91-13 TM 9-2320-209-20-2-2 chapter 23 para 23-17 91-14 Figure 91-6 (Sheet 2 of 2) TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 91-7 TM 9-2320-209-10 91-15 TM 9-2320-209-20-2-2 91-16 Figure 91-7 (Sheet 2 of 2) TM 9-2320-209-20-2-2 CHAPTER 92 HOT WATER HEATER TROUBLESHOOTING SUMMARY 92-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 91 for the hot water heater. 92-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the “what-to-do” portions of the detailed procedures and do not include the “how -to-do-it” instructions. Warnings, cautions, and notes are given where needed. 92-1 TM 9-2320-209-20-2-2 HOT WATER HEATER TROUBLESHOOTING SUMMARY 92-2 Figure 92-1 (Sheet 1 of 6) TM 9-2320-209-20-2-2 Figure 92-1 (Sheet 2 of 6) 92-3 TM 9-2320-209-20-2-2 92-4 Figure 92-1 (Sheet 3 of 6) TM 9-2320-209-20-2-2 Figure 92-1 (Sheet 4 of 6) 92-5 TM 9-2320-209-20-2-2 Figure 92-1 (Sheet 5 of 6) 92-6 TM 9-2320-209-20-2-2 Figure 92-1 (Sheet 6 of 6) 92-7/(92-8 blank) TM 9-2320-209-20-2-2 CHAPTER 93 HOT WATER HEATER CHECKOUT PROCEDURES 93-1. GENERAL. This chapter gives procedures for checking out the system after troubleshooting and repair have been done. Procedures are set up in flow chart form showing the checkout steps in order and referring to the fault symptom index when the system does not check out. 93-1 TM 9-2320-209-20-2-2 HOT WATER HEATER KIT CHECKOUT TM 9-2320-209-10 TM 9-2320-209-10 TM 9-2320-209-10 TM 9-2320-209-10 TM 9-2320-209-10 Figure 93-1 (Sheet 1 of 5) 93-2 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 93-1 (Sheet 2 of 5) 93-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 93-4 Figure 93-1 (Sheet 3 of 5) TM 9-2320-209-20-2-2 Figure 93-1 (Sheet 4 of 5) 93-5 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 93-6 Figure 93-1 (Sheet 5 of 5) TM 9-2320-209-20-2-2 CHAPTER 94 DEEP WATER FORDING KIT TROUBLESHOOTING 94-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the deep water fording kit, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 94-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 94-1 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 96-1 Figure 94-1 (Sheet 1 of 5) 94-2 TM 9-2320-209-20-2-2 figure 96-1 Figure 94-1 (Sheet 2 of 5) 94-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 94-1 (Sheet 3 of 5) 94-4 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 94-1 (Sheet 4 of 5) 94-5 TM 9-2320-209-20-2-2 TM 9-2320-209-10 para 4-10 chapter 4 figure 95-6 TM 9-2320-209-10 Figure 94-1 (Sheet 5 of 5) 94-6 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 96-1 Figure 94-2 (Sheet 1 of 2) 94-7 TM 9-2320-209-20-2-2 figure 96-1 Figure 94-2 (Sheet 2 of 2) 94-8 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 96-1 Figure 94-3 (Sheet 1 of 5) 94-9 TM 9-2320-209-20-2-2 chapter 4 figure 96-1 Figure 94-3 (Sheet 2 of 5) 94-10 para 4-3 TM 9-2320-209-20-2-2 chapter 4 para 4-3 TM 9-2320-209-10 Figure 94-3 (Sheet 3 of 5) 94-11 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 94-3 (Sheet 4 of 5) 94-12 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 2320-209-10 chapter 4 para 4-10 TM 9-2320-209-10 Figure 94-3 (Sheet 5 of 5) 94-13 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 96-1 Figure 94-4 (Sheet 1 of 3) 94-14 TM 9-2320-209-20-2-2 chapter 4 para 4-3 figure 96-1 Figure 94-4 (Sheet 2 of 3) 94-15 TM 9-2320-209-20-2-2 chapter 4 Figure 94-4 (Sheet 3 of 3) 94-16 para 4-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 96-3 chapter 23 Figure 94-5 para 23-31 94-17 TM 9-2320-209-2-2 TM 9-2320-209-10 Figure 94-6 ( Sheet 1 of 3 ) 94-18 TM 9-2320-209-20-2-2 figure 96-2 TM 9-237 TM 9-2320-209-10 figure 96-3 TM 9-2320-209-10 Figure 94-5 ( Sheet 2 of 3 ) 94-19 TM 9-2320-209-20-2-2 chapter 13 94-20 Figure 94-6 (Sheet 3 of 3) para 13-21 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 96-3 para 13-31 chapter 13 chapter 13 Figure 94-7 (Sheet 1 of 2) para 13-21 94-21 TM 9-2320-209-20-2-2 chapter 7 para7-58 chapter 13 chapter 13 para 13-34 chapter 13 94-22 para 13-31 Figure 94-7 (Sheet 2 of 2) para13-34c TM 9-2320-209-20-2-2 CHAPTER 95 DEEP WATER FORDING KIT TROUBLESHOOTING SUMMARY 95-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 94 for the deep water fording kit. 95-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the “what-to-do” portions of the detailed procedures and do not include the “how-to-do-it” instructions. Warnings, cautions, and notes are given where needed. 95-1 TM 9-2320-209-20-2-2 DEEP WATER FORDING KIT ENGINE TROUBLESHOOTING SUMMARY Figure 95-1 (Sheet 1 of 3) 95-2 TM 9-2320-209-20-2-2 Figure 95-1 (Sheet 2 of 3) 95-3 TM 9-2320-209-20-2-2 Figure 95-1 (Sheet 3 of 3) 95-4 TM 9-2320-209-20-2-2 Figure 95-2 95-5 TM 9-2320-209-2-2 chapter 13 para 13-31 Figure 95-3 (Sheet 1 of 2) 95-6 TM 9-2320-209-20-2-2 Figure 95-3 ( Sheet 2 of 2 ) 95-7/ ( 95-8 blank) TM 9-2320-209-20-2-2 CHAPTER 96 DEEP WATER FORDING KIT SUPPORT DIAGRAMS 96-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 94. Table 3-1 is a complete listing of all support diagrams used in this manual. 96-1 TM 9-2320-209-20-2-2 Figure 96-1. Deep Water Fording Kit Support Diagram 96-2 TM 9-2320-209-20-2-2 Figure 96-2. Deep Water Fording Kit Support Diagram 96-3 TM 9-2320-209-20-2-2 Figure 96-3. Deep Water Fording Kit Support Diagram 96-4 TM 9-2320-209-20-2-2 CHAPTER 97 DEEP WATER FORDING KIT CHECKOUT PROCEDURES 97-1. GENERAL. This chapter gives procedures for checking out the system after troubleshooting and repair have been done. Procedures are set up in flow chart form showing the checkout steps in order and referring to the fault symptom index when the system does not check out. 97-1 TM 9-2320-209-20-2-2 DEEP WATER FORDING KIT CHECKOUT TM 9-2320-209-10 TM 9-2320-209-10 Figure 97-1 TM 9-2320-209-10 TM 9-2320-209-10 TM 9-2320-209-10 97-2 TM 9-2320-209-20-2-2 TM 9-2320-209-10 Figure 97-1 (Sheet 2 of 3) 97-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 TM 2320-209-10 Figure 97-1 (Sheet 3 of 3) 97-4 TM 9-2320-209-20-2-2 CHAPTER 98 NON-ELECTRICAL GAGES TROUBLESHOOTING 98-1. EQUIPMENT ITEMS COVERED. This chapter gives equipment troubleshooting procedures for the non-electrical gages, for which there are authorized corrective maintenance tasks at the organizational maintenance level. 98-2. EQUIPMENT ITEMS NOT COVERED. All equipment items for which corrective maintenance is authorized at the organizational maintenance level are covered in this chapter. 98-1 TM 9-2320-209-20-2-2 NON-ELECTRICAL GAGES TROUBLESHOOTING TM 9-2320-209-10 figure 100-1 figure 100-1 Figure 98-1 (Sheet 1 of 5) 98-2 TM 9-2320-209-20-2-2 figure 100-1 chapter 22 para 22-4 figure 100-1 chapter 22 para 22-4 Figure 98-1 (Sheet 2 of 5) 98-3 TM 9-2320-209-20-2-2 chapter 22 Figure 98-1 (Sheet 3 of 5) 98-4 para 22-4 TM 9-2320-209-20-2-2 chapter 22 para 22-4 Figure 98-1 (Sheet 4 of 5) 98-5 TM 9-2320-209-20-2-2 chapter 22 para 22-4 chapter 22 Figure 98-1 (Sheet 5 of 5) 98-6 para 22-4 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 100-1 chapter 22 chapter 22 para 22-4 para 22-4 Figure 98-2 (Sheet 1 of 2) 98-7 TM 9-2320-209-20-2-2 chapter 22 Figure 98-2 (Sheet 2 of 2) 98-8 para 22-4 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 100-1 chapter 22 para 22-4 Figure 98-3 (Sheet 1 of 3) 98-9 TM 9-2320-209-20-2-2 figure 100-1 Figure 98-3 (Sheet 2 of 3) 98-10 TM 9-2320-209-20-2-2 chapter 22 para 22-4 chapter 22 para 22-4 Figure 98-3 (Sheet 3 of 3) 98-11 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 100-1 chapter 22 Figure 98-4 (Sheet l of 3) 98-12 para 22-4 TM 9-2320-209-20-2-2 Figure 98-4 (Sheet 2 of 3) 98-13 TM 9-2320-209-20-2-2 chapter 22 para 22-4 chapter 22 Figure 98-4 (Sheet 3 of 3) 98-14 para 22-4 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 100-1 figure 100-1 Figure 98-5 (Sheet 1 of 3) 98-15 TM 9-2320-209-20-2-2 figure 100-1 chapter 22 figure 100-1 Figure 98-5 (Sheet 2 of 3) 98-16 para 22-3 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 chapter 22 para 22-3 chapter 23 para 22-3 chapter 22 para 22-3 Figure 98-5 (Sheet 3 of 3) 98-17 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 100-1 chapter 22 Figure 98-6 (Sheet 1 of 2) 98-18 para 22-3 TM 9-2320-209-20-2-2 figure 100-1 TM 9-2320-209-10 TM 9-2320-209-10 chapter 22 para 22-3 chapter 22 para 22-3 Figure 98-6 (Sheet 2 of 2) 98-19 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 100-1 chapter 22 para 22-3 Figure 98-7 (Sheet 1 of 3) 98-20 TM 9-2320-209-20-2-2 TM 9-2320-209-10 TM 9-2320-209-10 figure 100-1 TM 9-2320-209-10 TM 9-2320-209-10 Figure 98-7 (Sheet 2 of 3) 98-21 TM 9-2320-209-20-2-2 chapter 22 para 22-3 chapter 22 para 22-3 Figure 98-7 (Sheet 3 of 3) 98-22 TM 9-2320-209-20-2-2 TM 9-2320-209-10 figure 100-1 chapter 22 para 22-3 Figure 98-8 (Sheet 1 of 2) 98-23 TM 9-2320-209-20-2-2 figure 100-1 TM 9-2320-209-10 TM 9-2320-209-10 chapter 22 para 22-3 chapter 22 para 22-3 Figure 98-8 (Sheet 2 of 2) 98-24 TM 9-2320-209-20-2-2 CHAPTER 99 NON-ELECTRICAL GAGES TROUBLESHOOTING SUMMARY 99-1. GENERAL. This chapter gives a summary of troubleshooting procedures given in chapter 98 for the nonelectrical gages. 99-2. PROCEDURES. The summary in this chapter covers all fault symptoms found in the detailed troubleshooting procedures. Chapter 7 outlines a sample troubleshooting procedure. The summary procedures are based on the “what-to-do" portions of the detailed procedures and do not include the “how-to-do-it” instructions. Warnings, cautions, and notes are given where needed. 99-1 TM 9-2320-209-20-2-2 NON-ELECTRICAL GAGES TROUBLESHOOTING SUMMARY Figure 99-1 (Sheet 1 of 2) 99-2 TM 9-2320-209-20-2-2 Figure 99-1 (Sheet 2 of 2) 99-3 TM 9-2320-209-20-2-2 Figure 99-2 (Sheet 1 of 3) 99-4 TM 9-2320-209-20-2-2 Figure 99-2 (Sheet 2 of 3) 99-5 TM 9-2320-209-20-2-2 Figure 99-2 (Sheet 3 of 3) 99-6 TM 9-2320-209-20-2-2 CHAPTER 100 NON-ELECTRICAL GAGES SUPPORT DIAGRAMS 100-1. GENERAL. This chapter gives the diagrams you need when doing troubleshooting procedures in chapter 98. Table 3-1 is a complete listing of all support diagrams used in this manual. 100-1 TM 9-2320-209-20-2-2 Figure 100-1. Non Electrical Gages Support Diagram 100-2 TM 9-2320-209-20-2-2 By Order of the Secretaries of the Army and the Air Force: E. C. MEYER General, United States Army Chief of Staff Official: J. C. PENNINGTON Major General, United States Army The Adjutant General LEW ALLEN, JR., General, USAF Chief of Staff Official: VAN L. CRAWFORD, JR., Colonel, USAF Director of Administration Distribution: To be distributed in accordance with DA Form 12-38, Organizational Maintenance requirements for 2-l/2-Ton Truck Cargo, 2-l/2-Ton Truck Van, etc. *U.S. GOVERNMENT PRINTING OFFICE: 1989 242-451/01764 PIN: 048974-000
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