UK Equipment Catalog - The Harris Products Group
Transcription
UK Equipment Catalog - The Harris Products Group
The Harris Products Group is a world leader in metal working products used in the brazing, soldering, welding, cutting and gas distribution industries. The company was formed in 2006 with the merger of both Harris Calorific, Inc., a manufacturer of gas welding & cutting equipment, gas regulation & distribution systems and J.W. Harris Co., a manufacturer of brazing and soldering alloys. The Harris Products Group currently operates manufacturing facilities in Mason, Ohio, USA; Gainesville, Georgia, USA, Dzierzonow, Poland, and Sao Paulo, Brazil. Each is ISO 9001 certified for quality management systems. Demonstrating a commitment to stewardship of the global environment, these facilities are also ISO 14001 certified for environmental management systems. With a history that includes the invention of flame-cutting torches and more than 100 years of manufacturing excellence, The Harris Products Group has a firm foundation in the equipment and alloys used in brazing, soldering, welding, cutting, heating and gas control. Beginning in 1899, John Harris discovered the oxy-acetylene method of cutting while conducting research on the manufacture of synthetic rubies. While working on the materials, he accidentally cut the metal plate beneath the synthetic ruby, discovering the world’s first flame-cutting torch. He exhibited the torch at the 1904 St. Louis World’s Fair and started Harris Calorific in 1905. Harris continued to refine its gas torches and started manufacturing related accessories, including gas pressure regulators. In 1926, the company was purchased by the U.S. Welding Co., and it became a part of Emerson Electric Co. in 1973. Meanwhile, in 1914, Joseph W. Harris founded the J.W. Harris Company, specializing in the distribution and repair of specialized parts for automotive and farm vehicles. The company later expanded into welding alloys and accessories. In 1984, the company purchased Unibraze Corp., another welding and brazing filler metals company, and they continued their expansion with the acquisition of Thermacote Welco Co. in 1993. Autobraze, a manufacturer of precision brazing rings and return bends, was acquired in 2005. Recognizing the complementary product offerings that both Harris Calorific and J.W. Harris had to offer, Lincoln Electric acquired both companies. In 1990, Lincoln Electric purchased Harris Calorific from Emerson Electric. And in 2005, the global company purchased the privately-held J.W. Harris. With headquarters in Cleveland, Ohio, Lincoln Electric has manufacturing operations, joint ventures and alliances in 18 countries and a worldwide network of distributors and sales offices covering more than 160 countries. The companies were officially combined on May, 2006, creating the Harris Products Group. Since that formation, additional companies offering complementary products have joined the group. In 2008, Lincoln Electric also acquired Brastak. Based in Sao Paulo, Brazil this company is an industry leader in brazing alloys, soldering and welding products. This company was also folded into the Harris Products Group, further expanding the company’s diverse product offerings. The combined company offers excellence in the manufacture of: Gas welding and cutting equipment Industrial and specialty gas regulation equipment Gas distribution systems Brazing and soldering alloys Pre-formed bends, rings and return bends Mason (OH), USA Gainesville (GA), USA Dzierzoniow, Poland Index REGULATORS 5-17 Single Stage Pressure Regulators 5-7 Shielding Gas Regulators, Flowmeters 8-9 803-P Inert Gas Guard 10 Two Stage Pressure Regulators 11 High Flow & High Pressure CUTTING & GOUGING TIPS 29-31 Nozzle Mix Cutting Tips 29 Acetylene - Cutting & Gouging Tips 30 Alternative Fuel - Cutting & Gouging Tips 31 12-13 Heated Regulators 14 Pipeline Regulators 14-15 WELDING, BRAZING & HEATING TIPS 32-35 Helifiller (Balloon Inflater) 15 Acetylene - Welding, Brazing, Heating 32-33 Speciality Gas Regulators 16 Altervative Fuel - Brazing, Heating 34-35 Speciality Gas Manifolds 17 OUTFITS 36-37 UK Cutting & Welding Kits 36-37 MACHINE CUTTING 38-45 CUTTING TORCHES 18-19 Model 62 18 Model 142 19 Model 242NMGB 19 Model 133 Torch Model 198 & 98 Torches Machine Cutting Tips 38 39 40-41 CUTTING ATTACHMENTS 20 Machine Cutting Accessories 42 Model 49 20 Machine Cutting Guide 43 Model 59-3 & 59-3MX 20 Straight line Cutting Machines Model 72-3MX 20 Model 36-2 20 44-45 FBA’S, QUICK ACTION COUPLINGS MIXERS 21-22 Equal Pressure Mixers 21 Low Pressure Mixers 21 Definitions 22 TORCH HANDLES 23-28 46-47 Flashback Arrestors 46 Quick Action Couplings & Converters 47 ACCESSORIES 48 Roller & Circle Cutting Guides 48 Tip Nuts, Wrench, Tip Cleaners, Hoses 48 BRAZING, SOLDERING 189-2 Propane, Nat Gas/Air Torch 23 CONSUMABLES Model 19-6-GB 24 Formats 25 Harris Filler Metal Charts 51-52 USEFUL INFORMATION 53-55 Model 50-10-GB Model 43-2GB 26-27 Model 543MX 28 Quality Certification Conversion Tables & Factors 49-52 50 53 54-55 CYLINDER REGULATORS Regulators General features: Harris regulators are designed and manufactured according to the most recent international standards: EN ISO 2503 FOR CYLINDER PRESSURE & FLOW REGULATORS PRESSURE GAUGES CONFORM TO EN ISO 5171 High pressure capsule seat with PTFE (Teflon) sealing surface Compressed gas regulators D version have tamperproof self reseating internal safety relief valve (IRV) All regulators supplied with inlet and outlet to suit country One piece encapsulated seat with internal filter Tamper proof, self reseating internal safety relief valve IRV Single Stage Regulators Model 818B Single stage gaugeless regulator Applications: Medium duty cutting, heating and welding Designed for all industrial applications in the toughest working conditions Features: Maximum inlet pressure of 230 bar Enough flow to cut up to 300 mm. steel Delivery pressure set by turning the knob on the calibrated bonnet UK PART N° H1282 H1283 H1284 GAS MAX INLET PRESSURE (bar) DELIVERY PRESSURE (bar) MAX AIR FLOW 3 (m /h) Acetylene Oxygen Propane 25 230 25 0 - 1.5 0 - 10 0-4 30 155 16.5 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 5 REGULATORS Model 918 Single stage gaugeless regulator Applications: Medium duty cutting, heating and welding Designed for all industrial applications in the toughest working conditions Features: Maximum inlet pressure of 300 bar Enough flow to cut up to 300 mm. steel High pressure capsulate seat with Kel-F (CTFE) sealing surface Delivery pressure set by turning the knob on the calibrated bonnet Durable chrome bonnet Bull nose “O” ring GAS MAX INLET PRESSURE (bar) DELIVERY PRESSURE (bar) MAX AIR FLOW (m3/h) H1001 Acetylene 25 0 - 1.5 30 H1002 Oxygen 300 0 - 10 155 H1003 Propane 25 0-4 16.5 UK PART No Model 801B Single stage two gauge regulator Applications: Medium duty cutting, heating and welding Features: Maximum inlet pressure of 230 bar Enough flow to cut up to 300 mm. steel Smooth adjustment, with high precision Side inlet connection availabe GAS MAX INLET PRESSURE (bar) DELIVERY PRESSURE (bar) MAX AIR FLOW 3 (m /h) DELIVERY PRESSURE GAUGE (bar) SUPPLY PRESSURE GAUGE (bar) H1103 Acetylene 25 0 - 1.5 30 0 - 2.5 0 - 40 H1109 Oxygen 230 0-4 100 0-6 0 - 315 H1384 Propane 25 0-4 16.5 0-6 0 - 40 H1104 Oxygen 230 0 - 10 155 0 - 16 0 - 315 H1115* Acetylene 25 0 - 1.5 30 0 - 2.5 H1116* Oxygen 230 0-4 100 0-6 0 - 40 0 - 315 UK PART No * Side entry inlet connection. 6 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] CYLINDER C YLINDER REGULATORS REGULATORS Model 901 Single stage two gauge regulator Applications: Medium duty cutting, heating and welding Features: Maximum inlet pressure of 300 bar Enough flow to cut up to 300 mm. steel High pressure capsulate seat with Kel-F (CTFE) sealing surface Smooth adjustment, with high precision Durable chrome bonnet Bull nose “O” ring GAS MAX INLET PRESSURE (bar) DELIVERY PRESSURE (bar) MAX AIR FLOW 3 (m /h) DELIVERY PRESSURE GAUGE (bar) SUPPLY PRESSURE GAUGE (bar) H1011 Acetylene 25 0 - 1.5 30 0 - 2.5 0 - 40 H1012 Oxygen 300 0-4 105 0-6 0 - 400 H1013 Oxygen 300 0 - 10 175 0 - 16 0 - 400 H1015 Inert Gas 300 0 - 10 175 0 - 16 0 - 400 UK PART No Model 825/925 Single stage two gauge regulator Applications: Heavy duty cutting, heating and welding Features: Forged brass body for maximum strength Maximum inlet pressure of 300 bar Enough flow to cut up to 400 mm. steel High pressure capsulate seat with Kel-F (CTFE) sealing surface Large Ø 70 mm diaphragm stabilizes working pressure Stainless steel diaphragm on 25, 40 & 50 bar versions Side entry inlet connection available GAS MAX INLET PRESSURE (bar) DELIVERY PRESSURE (bar) MAX AIR FLOW 3 (m /h) DELIVERY PRESSURE GAUGE (bar) SUPPLY PRESSURE GAUGE (bar) H1031 H1032 H1033 H1037 H1034 H1038 H1370 H1087 H1088 H1090 H1371 H1374* H1031** Acetylene Oxygen Oxygen Oxygen Inert Gas Inert Gas Inert Gas Oxygen Inert Gas CO2 Inert Gas Inert Gas Acetylene 25 300 300 300 300 300 300 300 300 300 300 300 25 0 - 1.5 0-4 0 - 10 0 - 15 0 - 10 0 - 15 0 - 25 0 - 40 0 - 40 0 - 40 0 - 50 0 - 50 0 - 1.5 52 115 185 325 185 325 400 500 500 500 600 600 52 0 - 2.5 0-6 0 - 16 0 - 25 0 - 16 0 - 25 0 - 40 0 - 60 0 - 60 0 - 60 0 - 100 0 - 100 0 -2.5 H1032** Oxygen 300 0-4 115 0-6 0 - 40 0 - 400 0 - 400 0 - 400 0 - 400 0 - 400 0 - 400 0 - 400 0 - 400 0 - 400 0 - 400 0 - 400 0 - 40 0 - 400 UK PART No * Fitted with “Flair Nipple” outlet. - ** Side entry inlet connection. Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 7 REGULATORS Shielding gas regulators Model 801B/901 Single stage two gauge shielding gas regulators Applications: Suitable for MIG/TIG welding Features: Forged brass body for strength Maximum inlet pressure of 230 or 300 bar Delivery gauge calibrated in (Lpm) GAS MAX INLET PRESSURE (bar) FLOW (Lpm) SUPPLY PRESSURE GAUGE (bar) FLOWGAUGE (Lpm) H1106 Argon 230 0 - 15 0 - 315 0 - 15 H1105 Argon 230 0 - 30 0 - 315 0 -30 H1117* Argon 230 0 - 30 0 - 315 0 -30 H1270** Argon 300 0 - 50 0 - 400 0 - 50 UK PART No * Side entry inlet connection. ** Regulator supplied with a NEVOC cylinder connection. Model 814B Single stage one gauge shielding gas regulators Applications: Suitable for MIG/TIG welding Features: Forged brass body for strength Maximum inlet pressure of 230 bar Delivery flow (H1148) set by turning the knob on the calibrated bonnet GAS MAX INLET PRESSURE (bar) DELIVERY PRESSURE/ FLOW SUPPLY PRESSURE GAUGE (bar) H1102* Argon 230 3.5 bar 0 - 315 H1148 Argon 230 0 - 30 Lpm 0 - 315 UK PART No * Regulator pre-set for use with a flowmeter. 8 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] REGULATORS Model 861/866 Flowmeters Applications: Suitable for MIG/TIG welding Features: Measure flow from 0 to 15/30 (Lpm) for Ar/CO2 Calibrated at 3.5 bar inlet pressure Easy to read polycarbinate outer cover, 360 º visibility Brass body and knob Model 861inlet 90º to knob (as shown), model 866 inlet 180º to knob MODEL No GAS MAX INLET PRESSURE (bar) FLOW (Lpm) H1111 861 Argon/CO2 3.5 0 - 15 H1112 861 Argon/CO2 3.5 0 - 30 H1258 866 Argon/CO2 3.5 0 - 15 H1259 866 Argon/CO2 3.5 0 - 30 UK PART No Model 921DB Single stage one gauge double flow regulators Applications: Suitable for MIG/TIG welding Features: One regulator for two gas supply applications with separate flow control Maximum inlet pressure 300 bar Two flowmeters (With knob at 180° to inlet) with soft seat needle valve for smooth and precise control Flowmeters can be rotated to suite either side or top outlet cylinders GAS MAX INLET PRESSURE (bar) FLOW (Lpm) SUPPLY PRESSURE GAUGE (bar) FLOWMETER (Lpm) H1254 Argon 300 0 - 15 0 - 400 0 - 15 H1255 Argon 300 0 - 30 0 - 400 0 -30 H1256* Argon 300 0 - 15 0 - 400 0 - 15 H1257* Argon 300 0 - 30 0 - 400 0 -30 UK PART No * Regulator supplied with a NEVOC cylinder connection. Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 9 REGULATORS Model 803P Inert gas guard Applications: Designed to eliminate the pressure surge at the beginning of each weld in MIG/TIG welding, maintains a costant flow and pressure with each weld, permits gas savings over 60%. Features: Harris Inert Gas Guards are designed to save shielding gases in two ways: - by reducing the gas surge when a MIG gun or TIG torch is activated. Because the 803-P are designed to reduce the pressure held in supply hose, gas waste is reduced when the gun or torch is triggered - by delivering a controlled flow rate Operators will typically set shielding gas flow rates higher than necessary for a welding operation. Once set by a supervisor, the Inert Gas Guard delivers the precise amount of flow for the operation, eliminating the needless waste of gas. 803P Where to use: Connect Model 803-P between your existing flowmeter and hose to torch. Table below shows part numbers to fit each flowmeter outlet thread. UK PART No H1118 GAS MAX INLET PRESSURE (bar) DELIVERY PRESSURE (bar) INLET OUTLET Argon / CO2 3.5 0.6-0.9 3/8”-BSPM RH 3/8” BSPF LH The curve on this chart illustrates the extent of costly shielding gas waste that can occur each time a MIG gun or TIG torch is activated.Conversely, the line illustrates how Harris Inert Gas Guard can significantly reduce gas waste by delivering a set flow of shielding gas. Actual Argon, Carbon Dioxide and other shielding gas savings will vary depending upon the specific requirements of the MIG or TIG welding operation Factory pre-set output pressure of 0.8 bar with maximum flow rate of 14 Lpm 10 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] REGULATORS Two stage regulators Model 896B Two stage two gauge regulator Applications: Used where stable outlet pressure is required Ideal for quality cutting & welding applications Features: Forged brass body for maximum strength Maximum inlet pressure of 230 bar First stage reduces full cylinder pressure by approximately 90% Large Ø 70 mm second stage diaphragm accurately controls delivery pressure UK PART No H1275 H1280 H1276 H1281 H1277 H1278 GAS MAX INLET PRESSURE (bar) DELIVERY PRESSURE (bar) MAX AIR FLOW (m3/h) DELIVERY PRESSURE GAUGE (bar) SUPPLY PRESSURE GAUGE (bar) Acetylene Oxygen Oxygen Inert Gas Inert Gas Hydrogen 25 230 230 230 230 230 0 - 1.5 0-4 0 - 10 0-4 0 - 10 0 - 10 25 95 100 95 100 100 0 - 2.5 0-6 0 - 16 0-6 0 - 16 0 - 16 0 - 40 0 - 315 0 - 315 0 - 315 0 - 315 0 - 315 Model 996 Two stage two gauge regulator Applications: Used where stable outlet pressure is required Ideal for quality cutting, welding & laboratory applications Features: Forged brass body for maximum strength Maximum inlet pressure of 300 bar High pressure capsulate seat with Kel-F (CTFE) sealing surface First stage reduces full cylinder pressure by approximately 90% Large Ø 70 mm second stage diaphragm accurately controls delivery pressure Durable chrome bonnet Bull nose “O” ring UK PART No H1041 H1042 H1043 H1049 H1096 H1048 H1054 H1047 H1070 H1050 H1065 H1066 GAS MAX INLET PRESSURE (bar) DELIVERY PRESSURE (bar) MAX AIR FLOW (m3/h) DELIVERY PRESSURE GAUGE (bar) SUPPLY PRESSURE GAUGE (bar) Acetylene Oxygen Oxygen Oxygen Inert Gas Inert Gas Inert Gas Hydrogen Hydrogen Hydrogen CO2 Compressed Air 25 300 300 300 300 300 300 300 300 300 300 300 0 - 1.5 0-4 0 - 10 0 - 15 0-4 0 - 10 0 - 15 0-4 0 - 10 0 - 15 0 - 10 0 - 10 25 85 100 120 85 100 120 85 100 120 100 100 0 - 2.5 0-6 0 - 16 0 - 25 0-6 0 - 16 0 - 25 0-6 0 - 16 0 - 25 0 - 16 0 - 16 0 - 40 0 - 400 0 - 400 0 - 400 0 - 400 0 - 400 0 - 400 0 - 400 0 - 400 0 - 400 0 - 400 0 - 400 Stainless steel diaphragm options available. Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 11 REGULATORS High flow & high pressure regulators Model H25 High flow cylinder regulator Applications: Specially designed for high flow applications Ideal for feeding plasma and laser cutting systems Features: Machined bar stock body Maximum inlet pressure of 300 bar High pressure capsulate seat with Kel-F (CTFE) sealing surface Stainless steel diaphragm Air flow up to 700 m3/h External safety relief valve 1/2” BSPM RH outlet Durable chrome bonnet Bull nose “O” ring GAS MAX INLET PRESSURE (bar) DELIVERY PRESSURE (bar) MAX AIR FLOW 3 (m /h) DELIVERY PRESSURE GAUGE (bar) SUPPLY PRESSURE GAUGE (bar) H1110 Oxygen 300 0 - 15 450 0 - 25 0 - 400 H1107 Inert Gas 300 0 - 40 720 0 - 60 0 - 400 UK PART No Model 987 High pressure cylinder regulator Applications: High pressure testing, charging accumulators, pressurising aircraft struts, oil refineries, chemical plants, research laboratories and general industry Ideal also for high pressure manifold systems Features: Maximum inlet pressure of 300 bar Stainless steel diaphragm - no internal contamination High pressure capsulate seat with Kel-F (CTFE) sealing surface Corrosion resistant, forgerd brass body and bonnet Bronze bonnet bushing and stainless steel T screw Outlet is a 1/4” external diameter compression fitting Same regulator used for lightweight gases, without vibration GAS MAX INLET PRESSURE (bar) DELIVERY PRESSURE (bar) MAX AIR FLOW (m3/h) DELIVERY PRESSURE GAUGE (bar) SUPPLY PRESSURE GAUGE (bar) H1061 Oxygen 300 0 - 100 400 0 - 315 0 - 400 H1062 Oxygen 300 0 - 170 500 0 - 315 0 - 400 H1063 Inert Gas 300 0 - 100 400 0 - 315 0 - 400 H1064 Inert Gas 300 0 - 170 500 0 - 315 0 - 400 UK PART No 12 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] REGULATORS REGULATORS Model 8700 High pressure cylinder regulator Applications: High pressure testing, charging accumulators, pressurising aircraft struts and general industry Features: Maximum inlet pressure of 300 bar One piece encapsulated valve with CTFE seats & internal filter Elastomeric diaphragm for longer life Ergonomic knob for improved grip All gas and air models are self relieving GAS MAX INLET PRESSURE (bar) DELIVERY PRESSURE (bar) MAX AIR FLOW 3 (m /h) DELIVERY PRESSURE GAUGE (bar) SUPPLY PRESSURE GAUGE (bar) TBA Inert Gas 300 0 - 205 500 0 - 280 0 - 400 TBA Inert Gas 300 0 - 300 400 0 - 400 0 - 400 UK PART No * Part number issued when inlet and outlet are confirmed. Model HP750 Servo dome loaded regulator Applications: Laser assist gases, pressure transfer, blanketing & high flow manifolds Applications where a consistant flow and pressure are required Features: High pressure, high flow regulator Maximum inlet pressure of 380 bar One piece encapsulated seat design with 10 micron filtration Servo dome loaded technology, the regulator has an internal pressure feedback sensing line which monitors the outlet pressure and constantly opens or closes the regulator valve to maintain the internal pressure balance. The result is a constant delivery pressure regardless of the flow rate or inlet pressure conditions. GAS MAX INLET PRESSURE (bar) DELIVERY PRESSURE (bar) MAX AIR FLOW (m3/h) DELIVERY PRESSURE GAUGE (bar) SUPPLY PRESSURE GAUGE (bar) TBA Inert Gas 300 0 - 17 >1000 0 - 28 0 - 400 TBA Inert Gas 300 0 - 35 >1000 0 - 42 0 - 400 TBA Inert Gas 300 0 - 70 >1000 0 - 138 0 - 400 UK PART No * Part number issued when inlet and outlet are confirmed. Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 13 REGULATORS Heated regulators Model 911 Electrically heated regulator regulator Applications: Ideal for all welding applications using CO2, also Argon mixed gases where high flowrates are in use causing regulator freezing Features: Maximum inlet pressure of 300 bar CE marked Two indipendant heating elements controlled by thermostat Stabilized temperature up to 30 Lpm continuous CO2 Overheating protection with re-settable thermal fuse Insulation IP 64 (EN 60529) Voltage: 110 and 240 volt versions 3 meter long (9.87 feet) power cable UK PART No GAS VOLTAGE MAX INLET PRESSURE (bar) DELIVERY MODE GAUGE DELIVERY MODE SUPPLY PRESSURE GAUGE (bar) H1260 Ar/CO2 110V 300 0 - 30 (Lpm) 0 - 30 (Lpm) 0 - 400 H1261 Ar/CO2 220V 300 0 - 30 (Lpm) 0 - 30 (Lpm) 0 - 400 H1262 CO2 110V 300 0 - 30 (Lpm) 0 - 30 (Lpm) 0 - 400 H1263 CO2 220V 300 0 - 30 (Lpm) 0 - 30 (Lpm) 0 - 400 H1264 Inert Gas 110V 300 0 - 10 bar 0 - 16 bar 0 - 400 H1265 Inert Gas 220V 300 0 - 10 bar 0 - 16 bar 0 - 400 H1268* Ar/CO2 110V 300 0 - 30 (Lpm) 0 - 30 (Lpm) 0 - 400 H1269* Ar/CO2 220V 300 0 - 30 (Lpm) 0 - 30 (Lpm) 0 - 400 * Regulator supplied with a NEVOC cylinder connection. Pipeline Regulators Model H47 High flow pipeline regulators with one gauge Applications: Designed for high flow pipeline requirements Features: High flow and outlet pressure (Up to 40 bar) Rear inlet connection Air flow over 330 m3/h Maximum inlet pressure 60 bar T screw provides smooth action and long service GAS MAX INLET PRESSURE (bar) DELIVERY PRESSURE (bar) MAX AIR FLOW (m3/h) DELIVERY PRESSURE GAUGE (bar) H1357 Inert Gas 60 0 - 15 330 0 - 25 H1356 Oxygen 60 0 - 15 330 0 - 25 H1108 Oxygen 60 0 - 40 390 0 - 60 UK PART No 14 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] REGULATORS Model 847 Pipeline regulator with one gauge Applications: Specially designed to allow high flow rates from industrial and laboratory pipeline outlet points Particularly suited to machine cutting where more than one torch is in use. Features: High flow and outlet pressure (Up to 15 bar) Forged brass body for maximum strength Sintered alloy filter to trap impurities Maximum inlet pressure 25 bar Inlet 1/4 NPTF 15 & 30 Lpm flow versions available for Argon and CO2 UK PART No GAS MAX INLET PRESSURE (bar) DELIVERY PRESSURE (bar) MAX AIR FLOW (m3/h) DELIVERY PRESSURE GAUGE (bar) FLOWGAUGE (Lpm) H1075 Acetylene 25 0 - 1.5 13 0 - 2.5 - H1076 Propane 25 0-4 76 0-6 - H1077 Oxygen 25 0-4 80 0-6 - H1078 Oxygen 25 0 - 10 95 0 - 16 - H1080 Oxygen 25 0 - 15 135 0 - 25 - H1084 Argon 25 0 - 10 95 0 - 16 - H1379 Argon 25 - - - 0 - 30 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 15 REGULATORS Speciality Gas Regulators HP721C - Single Stage Two Gauge. Brass bar stock, chrome plated. Stainless steel diaphragm For high purity gases Grade 5.0 (99.999). Available in working pressures 15, 50, 125, 250 & 500 psi. HP741 - Single Stage Two Gauge. Stainless bar stock Stainless steel diaphragm For high purity & corrosive gases Grade 6.0 (99.9999). Available in working pressures 15, 50, 125, 250 & 500 psi. HP722C - Two Stage Two Gauge. Brass bar stock, chrome plated. Stainless steel diaphragm For high purity gases Grade 5.0 (99.999). Available in working pressures 15, 50, 125, 250 & 500 psi. HP742 - Two Stage Two Gauge. Stainless bar stock Stainless steel diaphragm For high purity & corrosive gases Grade 6.0 (99.9999). Available in working pressures 15 ,50, 125, 250 & 500 psi. HP723C - Pipeline Regulator Brass bar stock, chrome plated. Stainless steel diaphragm For high purity gases Grade 5.0 (99.999). Available in working pressures 15, 50, 125, 250 & 500 psi. HP743 - Pipeline Regulator. Stainless bar stock Stainless steel diaphragm For high purity & corrosive gases Grade 6.0 (99.9999). Available in working pressures 15, 50, 125, 250 & 500 psi. * Part number issued when inlet and outlet are confirmed. 16 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] REGULATORS Specialty Gas Manifold Series SG 900 Semi-Automatic Manifold Series SG 960 Fully Automatic Switchover Alarm Box Control Box Regulation Box Manifold Depth: 26 cm Cabinet Weight: 25 Kg. Please call our customer service for more information Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 17 HAND CUTTING TORCHES Designed and manufactured according to EN ISO 5172. Harris offers torches specifically designed for the best performance possible with each fuel gas: Low pressure system with Acetylene, Propane, LPG and MAPP®: Injector style Low pressure head mixing - fuel gas can be used at pressures as low as 0.015 bar Steady preheat flame during cutting Less fuel gas intake during cutting Pays for itself by drawing all fuel gas out of cylinder Standard torches are not supplied with inlet hose connections or cutting tips Model 62 90° Head ...for Acetylene and low-cost fuel gases such as Propane, Natural Gas, MAPP® Gas, and Propylene The industry standard by which all other designs are compared. The 62-5 is less expensive to own, operate and safer to use. Our special 62 “F ” injector mixer can produce the hottest flame possible at the lowest gas pressure making it the safest, most efficient design in the industry. 70° Head Cuts up to 300 mm steel Solid forged head and lever Triangular tube design Brazed connections Head mixing Use with 6290 tips (see page 30-31) 180° Head PROPANE 90°Head 70°Head Weight UK Part No (Kg) Model 180°Head Weight UK Part No (Kg) Model UK Part No Model No H3047 H3023 H3010 H3237 H3065 H3068 62-5F 62-5FL685 62-5FL835 62-5FL900 62-5FL1210 62-5FL1500 1.27 1.32 1.59 1.7 1.82 2.00 H3022 H3009 H3181 H3188 - 62-5AFL685 62-5AFL835 62-5AFL900 62-5AFL1210 - 1.58 1.58 1.69 1.80 - H3021 H3056 H3231 H3014 - 62-5BF 62-5BFL835 62-5BFL900 62-5BFL1210 - H3212 62-5FL2000 2.50 H3214 62-5AFL2000 2.52 - - Weight (Kg) Length (mm) 1.14 1.42 1.52 1.63 - 460 685 835 900 1210 1500 - 2000 ACETYLENE H3046 18 62-5 1.27 460 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] HAND CUTTING TORCHES Model 142 Cuts up to 200 mm Stainless steel lever with hold-down button Triangular tube design Solid forged head Use with 6290 tips (see page 30-31) 142-E TORCH FOR ACETYLENE 142-F LOW PRESSURE “F” INJECTOR TORCH (FOR MAXIMUM PERFORMANCE WITH ALTERNATIVE FUELS) 90°Head UK PART No Model H3028 142-E 90°Head Weight (Kg) 1.11 UK PART No Model Weight (Kg) H3004 142-F 1.11 Length (mm) 460 Supplied with 3/8” BSP inlet threads Model 242 NMGB Cuts up to 300 mm Operates with all fuel gases Top stainless steel lever Triangular tube design Tip mix principle Superior construction Use with 8290 tips (see page 29) Supplied with 3/8” BSP inlet threads 242NMGB 90°Head 70°Head UK Part No Model No UK Part No Model H3314 H3315 H3317 242NMGB 18” 242NML36GB 242NML48GB H3316 - 242NMAL36GB - Length (INCH) 18” 36” 48” Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 19 CUTTING ATTACHMENTS Classic Cutting Attachments Solid forged head resists abuse and distortion Triangular tube design is compact and lightweight with exceptional strength and rigidity Brazed connections prevent leaks Protected torch union nut protects seats and o-rings from abuse Solid forged lever for exceptional strength Ease-on cutting oxygen control for smoother starts 49 Low Pressure Cutting Attachments (for Acetylene) UK PART No H2123 49-3 Cuts up to 150 mm MODEL 49-3 HEAD ANGLE COMPATIBLE CUTTING TIPS COMPATIBLE HANDLE 90° 6290 43-2 WEIGHT LENGTH (Kg) (mm) 0.678 248 49-F Low Pressure “F” Cutting Attachments (for Alternative Fuels) UK PART No MODEL HEAD ANGLE COMPATIBLE CUTTING TIPS COMPATIBLE HANDLE WEIGHT LENGTH (Kg) (mm) H2124 49-3F 90° 6290 43-2 0.678 248 H2313 *49-3FL360 90° 6290 43-2 0.736 348 * Available upon request. 59-3 & 59-3MX Tip Mix Cutting Attachments (for Acetylene and Alternative Fuels) UK PART No 59-3 Cuts up to 150 mm MODEL HEAD ANGLE COMPATIBLE CUTTING TIPS COMPATIBLE HANDLE WEIGHT LENGTH (Kg) (mm) H2073 59-3 90° 8290 43-2 0.646 259 H2144 59-3MX 90° 8290 543MX 0.646 259 * Available upon request. 73-2MX Equal Pressure “E” Cutting Attachments (for Acetylene and Alternative Fuels) 73-3MX Cuts up to 100 mm UK PART No H2219 MODEL 73-3MX HEAD ANGLE COMPATIBLE CUTTING TIPS COMPATIBLE HANDLE 90° 6290 543MX WEIGHT LENGTH (Kg) (mm) 0.636 227 36 Equal Pressure “E” Cutting Attachments (for Acetylene and Alternative Fuels) UK PART No 36-2 Cuts up to 75 mm 20 H2017 MODEL 36-2 HEAD ANGLE COMPATIBLE CUTTING TIPS COMPATIBLE HANDLE 90° 3690 19-6, 50-10 WEIGHT LENGTH (Kg) (mm) 0.326 189 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] HAND H AND C CUTTING UTTING T TORCHES O RCHES MIXERS Equal Pressure “E” Type Mixer E-43 UK PART No H2177 E-243 MODEL E-43 H2145 E-43-MX H2087 E2-43 FITS HANDLE 43-2 GAS Oxy-Acetylene 543-MX Oxy-Acetylene 43-2 Oxy-Acetylene E3-43/F-43 WELDING TIPS HEATING TIPS BRAZING TIPS FLAME CLEANING TIPS 23A90 tips 0,1,3,5,6,8,9,10 0090 tips 1,3,5,6,8 (+adapter 4301-11+TH-119) 1390 tips 00,0,1,3,5,6,8,9,10 (+tube 8593) TYPE 2/3 1,2,3,5,7,10,13,18 J-63 tips 1,2 1390-HA (+tube 8593) - - 23A90 tips 13,15 J-63 tips 3,4 - RBA-43 tips 2,4,6 (+tube 2393+2357-3) - - 5090 tips 0,1,3,5,6,8,9,10 H2022 H-19-2E 19-6, 50-10 Oxy-Acetylene 0090 tips 1,3,5,6,8 (+tip holder TH-119) 1390 tips 00,0,1,3,5,6,8,9,10 (+tube D-50-C) 0090 tips 1,3,5,6,8 H2086 F-43 H2009 F-43-MX 43-2 Oxy-Propane 543-MX Oxy-Propane H-19-2E - J-63-tips 1,2 (+adapter 1901-11) 1390-HA (+tube 8593) - 2290-H tips 2290-N tips RBP-43 tips 2,4,5 1,2,3,4,5 13,15,20,30,80 (+tube 2393+2357-3) (+ tube 2393+2357-3) (+tube 2393+2357-3) - Low Pressure “F” Type Mixer H-19-2S B-43-N B-43-1/2/3/5/6/8/9/10 UK PART No MODEL FITS HANDLE GAS HEATING TIPS BRAZING TIPS FLAME CLEANING TIPS H2074 B-43-N 43-2 Oxy-Propane 2290-H tips 1,2,3,4,5 (+ tube 2393) 2290-N tips 13,15,20,30,80 (+tube 2393+2357-3) RBP-43 tips 2,4,5 (+tube 2393+2357-3) B-43-1 43-2 Oxy-Propane - B-43-2 43-2 Oxy-Propane - B-43-5 43-2 Oxy-Propane - B-43-6 43-2 Oxy-Propane - B-43-8 43-2 Oxy-Propane - B-43-9 43-2 Oxy-Propane - 1390-9N (+tube 8593) - B-43-10 43-2 Oxy-Propane - 1390-10N (+tube 8593) - H-19-2S 19-6, 50-10 Oxy-Propane 1390-H (+tube D-50-C) 1390-N tips 2,3,4,5,6,7,8,9,10 (+tube D-50-C) - - 0090-N tips 2,4,6,8 H2010 H2011 H2025 1390-2N (+tube 8593) 0090-2N (+adapter 4301-11+tip holder TH-119) 1390-3N/4N (+tube 8593) 0090-4N (+adapter 4301-11+tip holder TH-119) 1390-5N (+tube 8593) 1390-6N/7N (+tube 8593) 0090-6N (+adapter 4301-11+tip holder TH-119)) 1390-8N/H (+tube 8593) 0090-8N (+adapter 4301-11+tip holder TH-119) Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] - 21 MIXERS Fuel Mixer Harris Calorific offers two types of oxy/fuel mixers. Equal pressure or positive pressure mixers are referred to as “E” type mixers while, low pressure injector mixers are referred to as “F” mixers. The type of mixer which best suits the need depends on the application and the available fuel gas supply. The following explains some of the features and benefits of each mixer design. Typical “E” Mixer Design To thoroughly mix the oxygen and fuel gas, “E” mixer designs rely on equal pressure control of both oxygen and fuel gas. Both gases enter the mixing chamber at controlled pressures. “E” mixers allow the end-user greater control of the oxy/fuel ratio. This feature has an advantage in applications where a very carburizing or oxidizing flame is required. Also, because of their higher potential flow rates, “E” mixers are required for high flow heating applications. This design is primarily used with acetylene but can also be used with alternative fuels when positive pressure control of the fuel gas is available Typical “F” Mixer Design “F” or low pressure injector mixers require that only the oxygen has a positive pressure control. The oxygen exits a specially designed chamber at a very high velocity which causes the fuel gas to be aspirated into the mixing chamber. Because of the aspirating effect on the fuel gas, positive control of the fuel gas is not required. In fact, the mixers in the Harris Calorific line are designed to operate at fuel gas pressures as low as 0.015 bar. “F” mixers tend to produce a more homogenous oxy/fuel mixture because of the high turbulence in the mixing chamber. This feature is most important when using the more difficult to mix alternative fuels. “F” mixers tend to have a narrower operating range than “E” mixers but because of their superior mixing capabilities they tend to maximize calories output within that range. “F” mixers are used primarily with low pressure natural gas. However, they are also recommended for use with alternative fuels when maximum calories output is needed and / or positive pressure control of the fuel gas is not available. 22 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] TORCH HANDLES 189-2 Automatic Soldering And Heating Assembly Propane, Natural Gas Large area soft soldering Preheating castings for welding Heating pipes in chemical plants Mould drying Metal cleaning (Brewery, Vats, Rubber Mould, etc.) Burning paint Heating forming dies prior to hard facing Stress relieving die shoes For use with compressed air only Torch sold complete with 81-12 tip Inlets 3/8 BSP UK PART No MODEL H2250 189-2 The Harris 189-2 heating and soldering torch is designed to operate with natural gas (0,015 bar or more) or propane in combination with 3 to 7 bar of compressed air only. The 1892 is completely automatic. Once adjusted to the proper flame, the pilot light can be retained during down time and full flame returned instantly by pressing the hand lever. The pilot light can be enlarged to a full “smoothing on” secondary flame when used for soldering. The tip can be positioned in any direction. Torch Complete with 81-12 Heating Tip 81-12 Heating Tip 81-12 TIP UK PART No MODEL HEAT OUTPUT (Kcal/h) COMPRESSED AIR PRESSURE (bar) FLOW (l/h) PROPANE PRESSURE (bar) FLOW (l/h) PROPANE H2251 81-12 66000 7 45000 0,3 3000 40000 0,015 9000 NATURAL GAS H2251 81-12 83000 7 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 23 TORCH HANDLES Model 19-6-GB Welds up to 14 mm Cuts up to 75 mm The model 19-6 combination torch handle for cutting, welding, brazing and heating. It can be used with oxy-acetylene or other fuel gases. The model 19-6 features silver brazed twin tube construction. Valves are located at the front of torch handle for more precise control while brazing. Features: Light weight handle Silver brazed twin tube construction for safety and durability Ball valve for fast and accurate flame adjustment UK PART No H2015 MODEL 19-6-GB COMPATIBLE CUTTING ATTACHMENT (H2017) 36-2 THREAD OXYGEN THREAD FUEL GAS 1/4” BSP RH 1/4” BSP LH WEIGHT LENGTH (Kg) (mm) 0.238 154 ACETYLENE (Page 20) (Page 30) (Page 33) (Page 33) (Page 33) (Page 32) 19-6-GB UK PART No H2015 (Page 32) (Page 21) (Page 32) (Page 32) (Page 32) (Page 32) (Page 32) ALTERNATIVE FUEL GASES (Page 20) (Page 31) (Page 34) (Page 32) 19-6-GB UK PART No H2015 (Page 34) (Page 21) (Page 32) 24 (Page 34) (Page 34) Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] TORCH HANDLES Model 50-10-GB Welds up to 14 mm Automatic Torch Handle. The Harris 50-10 automatic torch handle feature a unique gas control system to reduce operating and improve safety and convenience. The thumb operated on/off gas control and adjustable pilot light eliminate relighting and flame readjustment each time the torch is used. The on/off feature can be used for cutting, brazing, and welding with all oxy fuel gases. The pilot flame light feature is not recommended when using cutting attachments or heating tips. Features: Automatic on/off gas control Adjustable pilot light UK PART No H2012 MODEL 50-10-GB COMPATIBLE CUTTING ATTACHMENT (H2017) 36-2 THREAD OXYGEN THREAD FUEL GAS 1/4” BSP RH 1/4” BSP LH WEIGHT LENGTH (Kg) (mm) 0.308 169 ACETYLENE (Page 33) (Page 33) (Page 33) (Page 32) (Page 32) (Page 21) (Page 32) 50-10-GB (Page 32) UK PART No H2012 (Page 32) (Page 32) (Page 32) ALTERNATIVE FUEL GASES (Page 34) (Page 32) (Page 34) 50-10-GB UK PART No H2012 (Page 21) (Page 32) (Page 34) Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] (Page 34) 25 TORCH HANDLES Model 43-2GB Welds up to 50 mm Cuts up to 150 mm This model is a high capacity combination handle. With proper accessories, it can be used for either acetylene or other fuel gases. ACETYLENE (Page 20) (Page 29) (Page 20) (Page 30) (Page 30) (Page 32) (Page 30) (Page 32) (Page 32) (Page 32) (Page 21) (Page 33) 43-2GB UK PART No H2122 (Page 32) (Page 32) (Page 32) (Page 35) (Page 33) (Page 35) (Page 33) (Page 21) (Page 32) (Page 33) (Page 32) 26 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] TORCH HANDLES Features: Stainless steel head Tough extruded brass handle Stainless steel ball valves No screws or soldered parts for easier maintenance UK PART No MODEL H2122 43-2GB COMPATIBLE CUTTING ATTACHMENT 49-3, 49-3F, 59-3 THREAD OXYGEN THREAD FUEL GAS 3/8” BSP RH 3/8” BSP LH WEIGHT LENGTH (Kg) (mm) 0.558 208 ALTERNATIVE FUEL GASES (Page 20) (Page 29) (Page 31) (Page 31) (Page 20) (Page 31) (Page 35) 43-2GB (Page 32) UK PART No H2122 (Page 34) (Page 34) (Page 21) (Page 32) (Page 34) (Page 32) (Page 34) (Page 35) (Page 35) (Page 21) (Page 35) (Page 34) (Page 35) Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 27 TORCH HANDLES Model 543-MX Welds up to 50 mm Cuts up to 150 mm Features: Conforms to EN ISO 5172 Ergonomic design with front valves Forged aluminium alloy body High precision ball valves Coated with tough black polyurethane for longer life UK PART No MODEL H2238 COMPATIBLE CUTTING ATTACHMENT THREAD OXYGEN THREAD FUEL GAS (H2114) 59-3MX 3/8” BSP RH 3/8” BSP LH 543MX H2238 (H2219) 73-3MX WEIGHT LENGTH (Kg) (mm) 0.507 211 ACETYLENE (Page 20) (Page 29) 543 MX (Page 20) (Page 30) (Page 30) (Page 30) UK PART No H2238 (Page 21) ALTERNATIVE FUEL GASES (Page 20) (Page 29) (Page 31) (Page 31) (Page 20) (Page 31) 543 MX UK PART No H2238 (Page 35) (Page 35) (Page 35) (Page 21) (Page 35) (Page 34) (Page 35) 28 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] CUTTING & GOUGING TIPS Acetylene Cutting Tips Tip Mix Tips Nozzle Mix Tip 8290-ANM Oxy-Acetylene TIP SIZE PLATE THICKNESS (mm) OXYGEN (bar) FUEL GAS (bar) WHERE USED H3240 ANM 1/32 6 - 13 2.0 0.15 NM242GB, 59-3, 59-3MX H3241 ANM 3/64 13 - 25 2.1 0.15 “ H3242 ANM 1/16 25 - 75 3.0 0.15 “ H3243 ANM 5/64 75 - 100 3.5 0.15 “ H3244 ANM 3/32 100 - 150 4.2 0.2 “ H3246 ANM 1/16 150 - 300 6.2 0.3 NM242GB UK PART No Alternative Fuels Cutting Tips Tip Mix Tips Two Piece Nozzle Mix Tip 8290-PNM Oxy-Propane TIP SIZE PLATE THICKNESS (mm) OXYGEN (bar) FUEL GAS (bar) WHERE USED H3250 PNM 1/32 6 - 13 2.0 0.21 NM242GB, 59-3, 59-3MX H3251 PNM 3/64 13 - 25 2.1 0.21 “ H3252 PNM 1/16 25 - 75 3.0 0.21 “ H3253 PNM 5/64 75 - 100 3.5 0.3 “ H3254 PNM 3/32 100 - 150 4.2 0.4 “ H3256 PNM 1/16 150 - 300 6.2 0.5 NM242GB UK PART No Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 29 CUTTING & GOUGING TIPS Acetylene Cutting Tips Heavy Preheat 6290-AC Two Piece Oxy-Acetylene Tip Chart UK PART No H3045 H3031 H3032 H3033 H3034 H3035 H3036 H3037 H3038 Plated Shell MODEL 6290-000AC 6290-00AC 6290-0AC 6290-1AC 6290-2AC 6290-3AC 6290-4AC 6290-5AC 6290-6AC PLATE THICKNESS (mm) 0-5 5 - 10 10 - 15 15 - 25 25 - 50 50 - 100 100 - 175 175 - 250 250 - 300 OXYGEN (bar) 1.0 - 2.0 1.0 - 2.0 1.5 - 2.5 2.0 - 3.5 3.0 - 4.5 3.0 - 4.5 3.5 - 5.5 4.5 - 5.5 5.0 - 6.5 ACETYLENE Low Pressure (bar) 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 3690-AC Oxy-Acetylene Tip Chart UK PART No H2031 H2032 H2033 H2034 Unplated Shell MODEL 3690-00AC 3690-0AC 3690-1AC 3690-2AC METAL THICKNESS (mm) 0-6 6 - 13 13 - 25 25 - 75 OXYGEN ACETYLENE Equal Pressure (bar) (bar) 1.0 - 2.0 1.5 - 2.5 2.0 - 3.5 3.0 - 4.5 0.35 0.35 0.35 0.35 WHERE USED 36-2 Cutting Attachment 36-2 Cutting Attachment 36-2 Cutting Attachment 36-2 Cutting Attachment 6290 Oxy-Acetylene Specialty Tip Chart UK PART No 6290-G 6290-R H3040 H3041 H3042 H3043 H3019 MODEL 6290-2D 6290-1G 6290-2G 6290-3G 6290-R APPLICATION Sheet Nozzle Gouging Wide 3x6 mm Gouging Wide 5x10 mm Gouging Wide 6x13 mm Rivet Cutting ACETYLENE OXYGEN ACETYLENE Equal Pressure Low Pressure (bar) (bar) (bar) 3.5 2.5 3.5 3.5 3.0 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 WHERE USED Recommended for Straight Cutting Torches Cleaning Instructions: Use Tip Cleaner C-9 3690 Oxy-Acetylene Specialty Tip Chart UK PART No H2026 30 MODEL 3690-ASC APPLICATION Sheet Cutting WHERE USED 3C-2 Cutting Attachment Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] CUTTING & GOUGING TIPS Alternative Fuel Cutting Tips General Preheat 6290-NX Oxy-Propane, Natural Gas Tip Chart UK PART No H3070 H3071 H3072 Plated Shell MODEL 6290-000NX 6290-00NX 6290-0NX 6290-1NX 6290-2NX 6290-3NX 6290-4NX 6290-5NX 6290-6NX PLATE THICKNESS (mm) 0-5 5 - 10 10 - 15 15 - 25 25 - 50 50 - 75 75 - 150 150 - 200 200 - 300 OXYGEN (bar) 1.0 - 2.0 1.5 - 2.0 2.0 - 3.0 2.5 - 3.5 3.0 - 4.0 3.0 - 4.5 3.5 - 5.5 4.5 - 5.5 5.0 - 6.5 FUEL GAS Equal Pressure (bar) 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 FUEL GAS Low Pressure (bar) 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 Heavy Preheat 6290-NFF Oxy-Propane, Natural Gas Tip Chart UK PART No H3081 H3082 H3083 H3084 H3085 H3086 Plated Shell MODEL 6290-1NFF 6290-2NFF 6290-3NFF 6290-4NFF 6290-5NFF 6290-6NFF PLATE THICKNESS (mm) 6 - 25 25 - 50 50 - 75 75 - 150 150 - 200 200 - 300 OXYGEN (bar) 2.5 - 3.5 3.0 - 4.0 3.0 - 4.5 3.5 - 5.5 4.5 - 5.5 5.0 - 6.5 FUEL GAS Equal Pressure (bar) 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 FUEL GAS Low Pressure (bar) 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 6290-NXPM Oxy-MAPP® and Oxy-Propylene Tip Chart UK PART No H3182 H3183 H3184 H3185 H3186 H3292 H3293 H3294 H3295 Plated Shell MODEL 6290-000NXPM 6290-00NXPM 6290-0NXPM 6290-1NXPM 6290-2NXPM 6290-3NXPM 6290-4NXPM 6290-5NXPM 6290-6NXPM PLATE THICKNESS (mm) 0-5 5 - 10 10 - 15 15 - 25 25 - 50 50 - 75 75 - 150 150 - 200 200 - 300 OXYGEN (bar) 1.0 - 2.0 1.5 - 2.0 2.0 - 3.0 2.5 - 3.5 3.0 - 4.0 3.0 - 4.5 3.5 - 5.5 4.5 - 5.5 5.0 - 6.5 FUEL GAS Equal Pressure (bar) 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 FUEL GAS Low Pressure (bar) 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 0.015 - 0.2 3690-P Oxy-Propane, Natural Gas Tip Chart UK PART No H2027 H2028 H2029 H2030 Unplated Shell MODEL 3690-00P 3690-0P 3690-1P 3690-2P METAL THICKNESS (mm) 0-6 6-13 13-25 25-75 OXYGEN FUEL GAS (bar) (bar) 1.0 - 2.0 1.5 - 2.5 2.0 - 3.5 3.0 - 4.5 0.35 0.35 0.35 0.35 WHERE USED 36-2 Cutting Attachment 6290 Oxy-Propane, Propylene, Natural Gas & MAPP® Gas Specialty Tip Chart 6290-GG 6290-2NFFR 6290-NFW UK PART No H3090 H3091 H3092 H3093 H3020 MODEL APPLICATION OXYGEN (bar) 6290-1GG 6290-2GG 6290-3GG 6290-4GG 6290-2NFFR Gouging 3x6 mm wide Gouging 5x10 mm wide Gouging 6x13 mm wide Gouging 10x19 mm wide Rivet cutting 2.5 3.5 3.5 4.0 3.0 FUEL GAS Equal Pressure (bar) 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 0.3 - 0.5 FUEL GAS WHERE Low Pressure USED (bar) 0.015 - 0.2 Recommended 0.015 - 0.2 for Straight 0.015 - 0.2 Cutting 0.015 - 0.2 Torches 0.015 - 0.2 Cleaning Instructions: Use Tip Cleaner C-9 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 31 WELDING, BRAZING & HEATING TIPS Acetylene Welding and Brazing Tips/Assemblies EQUAL PRESSURE UK PART No H2269 H2270 H2272 H2273 H2274 H2275 H2276 H2277 H2278 H2279 H2280 H2281 UK PART No H2161 H2162 H2163 H2164 H2165 H2166 H2167 H2168 Tips 23-A-90 UK PART No 23-A-90-0 23-A-90-1 H2169 H2170 H2149 23-A-90-3 H2150 23-A-90-4 H2152 23-A-90-5 H2153 23-A-90-6 H2154 23-A-90-7 H2155 23-A-90-8 H2156 23-A-90-9 H2157 23-A-90-10 H2158 23-A-90-13 23-A-90-15 UK Assembley PART L-19 No L-19-0 L-19-1 L-19-3 L-19-5 L-19-6 L-19-8 L-19-9 L-19-10 H2131 H2132 H2133 H2134 H2135 H2136 H2137 H2138 H2139 H2140 Tips 5090 5090-0 5090-1 5090-2 5090-3 5090-4 5090-5 5090-6 5090-7 5090-8 5090-9 5090-10 Assembley L-43 L-43-0 L-43-1 L-43-3 L-43-5 L-43-6 L-43-8 L-43-9 L-43-10 L-43-13 L-43-15 UK PART No H2179 H2180 H2181 H2182 H2183 H2184 H2185 H2186 H2187 H2188 H2189 H2190 Tips 1390 UK PART Flexible Tips Thickness (mm) No 0090 1390-00 1390-0 1390-1 1390-2 1390-3 1390-4 1390-5 1390-6 1390-7 1390-8 1390-9 1390-10 H2171 0090-1 0 - 0.2 0.2 -0.5 0.5 - 1.0 H2172 0090-3 1.0 - 2.0 H2173 H2174 0090-5 0090-6 2.0 - 4.0 4.0 - 6.0 H2175 0090-8 6.0 - 9.0 9.0 - 14.0 14.0 - 20.0 20.0 - 30.0 30.0 - 50.0 LOW PRESSURE Thickness OXYGEN ACETYLENE (mm) (bar) (bar) 0.2-0.5 0.5-1.0 1.0-2.0 2.0-4.0 4.0-6.0 6.0-9.0 9.0-14.0 14.0-20.0 20.0-30.0 30.0-50.0 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 OXYGEN (bar) ACETYLENE (bar) 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 0.3 - 0.8 L-19 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 23-A-90 1390 L-43 5090 0090 Tip and Mixer Assembly Tip Handle Mixer (page 24-26) (page 21) Tip Tubes for Separate Welding and Brazing Tips UK PART No HANDLE MIXER TIP TUBE/ADAPTER TIP 8593 4301-11+TH-119 23-A-90 (13-15) 1390 0090 23-A-90 (0-10) 1390 0090 5090 H2122 43-2 (H2087) E2-43 (H2177) E-43 (H2177) E-43 (H2177) E-43 H2015 H2012 19-6 50-10 (H2082) H-19-2E 32 D-50-C TH-119 WELDING ASSEMBLY D-50-C TIP TUBE 8593 TIP TUBE 4301-11 ADAPTER UK PART No H2023 UK PART No H2178 UK PART No H2112 L-43 L-19 TH-119 TWIN TIP HOLDER UK PART No H2176 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] WELDING, BRAZING & HEATING TIPS Acetylene Heating Tips and Assemblies UK PART No HANDLE MIXER H2122 43-2 (H2177) E-43 (H2177) E-43 (H2087) E2-43 (H2087) E2-43 H2015 H2012 19-6 50-10 (H2082) H-19-2E J - 63 1901-11 ADAPTER UK PART No UK PART No H2093 HANDLE H2122 43-2 H2015/H2012 19-6/50-10 Handle - 1901-11 J-63-1 J-63-2 J-63-3 J-63-4 J-63-1 J-63-2 MIXER TIP TUBE TIP (H2177) E-43 8593 1390-HA (H2022) H-19-2E D-50-C 1390-HA Mixer (page 24-28) HEATING TIPS PART NO. ADAPTER Tube and Tip Assembly (page 21) Heating Tips and Assemblies Data Chart UK PART No H2088 H2089 H2090 H2091 H2094 1390-HA MODEL J-63-1 J-63-2 J-63-3 J-63-4 1390-HA OXYGEN & ACETYLENE “EQUAL PRESSURE” APPROX. HEATING OUTPUT FLOW (l/h) MAX. (bar) MIN. (bar) OXYGEN ACETYLENE (Kcal/h) 0.15 - 0.4 0.2 - 0.5 0.3 - 0.6 0.6 - 1.0 0.35 0.15 - 0.4 0.2 - 0.5 0.3 - 0.6 0.6 - 1.05 0.35 600 - 1100 900 - 1550 1550 - 2500 2500 - 4300 1100 600 - 1000 850 - 1400 1400 - 2250 2250 - 3950 1000 7450 - 13000 11100 - 18700 18500 - 29800 29800 - 52000 - Acetylene Flame Cleaning Tips HANDLE (H2122) 43-2 MIXER TIP TUBE/ADAPTER TIP (H2087) E2-43 2393+2357-3 RBA-43 Select Model 2393 tip tube and adapter from page 35. Oxy-Acetylene RBA Flame Cleaning Heads Data Chart UK PART No H2094 H2095 H2096 MODEL LENGTH (mm) RBA-43-2 RBA-43-4 RBA-43-6 50 100 150 PRESSURE FLOW OXYGEN (bar) ACETYLENE (bar) OXYGEN (l/h) ACETYLENE (l/h) 0.4 - 0.7 0.7 - 0.9 0.8 - 1.0 0.4 - 0.7 0.7 - 0.9 0.8 - 1.0 800 - 1130 1550 - 1650 1780 - 1820 700 - 900 1400 - 1500 1400 - 1650 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] RBA-43 33 WELDING, BRAZING & HEATING TIPS Alternative Fuel Tips 1390-N, 5090-N & 0090-N Brazing Tips 2290-N & 1390-H Heating Tips UK PART No H2122 HANDLE 43-2 1390-H MIXER F-43 (H2086) B-43-1 B-43-3 B-43-3 B-43-5 B-43-6 B-43-6 B-43-8 B-43-9 B-43-10 8593 - H-19-2S D 50-C 19-6/50-10 UK PART No TIP TUBE HEAVY DUTY HANDLE 1390-N TIPS 1390-2N 1390-3N 1390-4N 1390-5N 1390-6N 1390-7N 1390-8N/1390-H 1390-9N 1390-10N 1390-N/1390-H/ 5090-N TIP TUBE/ ADAPTER MIXER 2290-N TIPS 2290-N 2290-13N H2122 43-2 (H2086) F-43 (H2074) B-43-N 2290-15N 2290-20N 2290-30N 2290-80N 2393+2357-3 Select Model 2393 and adapter tip tube from page 35. UK PART No H2122 HANDLE 43-2 MIXER ADAPTER TIP B-43-1 0090-2N B-43-3 0090-4N 4301-11 B-43-6 0090-6N B-43-8 H2015 H2012 19-6 50-10 0090-N 0090-8N (H2025) H-19-2S - 0090-2N-4N-6N-8N 1390-N/2290-N/0090-N/1390-H Tip Performance Data Chart LOW PRESSURE UK Part No H2260 H2261 H2262 H2263 H2264 H2265 H2266 H2267 H2268 H2282 H2066 H2067 H2069 H2070 34 Flexible Oxygen Tips (Bar) 0090-N Tips 1390-N UK Part No 1390-2N 1390-3N 1390-4N 1390-5N 1390-6N 1390-7N 1390-8N 1390-9N 1390-10N 1390-H 2290-13N 2290-20N 2290-30N 2290-80N H2195 0090-2N H2196 0090-4N H2197 0090-6N H2198 0090-8N 1.0 1.0 1.4 1.8 1.8 2.1 2.1 2.5 2.8 3.5 1.2 1.2 2.3 2.3 Fuel Gas (Bar) Min 0.15 Bar Min 0.15 Bar Min 0.15 Bar Min 0.15 Bar Min 0.15 Bar Min 0.15 Bar Min 0.15 Bar Min 0.15 Bar Min 0.15 Bar 0.5 Min 0.15 Bar Min 0.15 Bar Min 0.15 Bar Min 0.15 Bar EQUAL PRESSURE Oxygen (Bar) 3.5 Fuel Gas (Bar) Min 0.15 Bar Min 0.15 Bar Min 0.15 Bar Min 0.15 Bar Min 0.15 Bar Min 0.15 Bar Min 0.15 Bar Min 0.15 Bar Min 0.15 Bar 0.5-1.0 Min 0.15 Bar Min 0.15 Bar Min 0.15 Bar Min 0.15 Bar FLOW (L/h) Oxygen Fuel Gas 300 550 700 900 1100 1350 1500 1650 2000 4200 3400 6000 8000 9600 75 140 175 225 275 345 375 415 500 1050 850 1500 2000 2400 1390-2N to 4N 1390-5N to 10N 5090-N Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] WELDING, BRAZING & HEATING TIPS 2290-H Heating Tips, 2393 Tip Tubes, RBP-43 Flame Cleaning Heads - Alternative Fuels Tips 2290-H 2290-H/H-62-P Performance Data Chart UK PART No H2081 H2082 H2083 H2084 H2085 H2098 H2099 H2100 PRESSURE (bar) MODEL FLOW (l/h) OXYGEN PROPANE APPROX. HEATING OUTPUT (Kcal/h) 4000-7000 5900-12800 8500-22900 14000-28400 17000-39700 4000-7000 5900-12800 8500-22900 1000-2000 1500-3200 2200-5700 3600-7100 4300-10000 1000-2000 1500-2200 2200-5700 22300 - 44600 33500 - 71400 49000 - 127100 80300 - 158000 96000 - 223000 22300 - 44600 38500 - 71400 49000 - 127100 OXYGEN FUEL GAS 2290-1H 2290-2H 2290-3H 2290-4H 2290-5H H-62-1P H-62-2P H-62-3P 1-2 2-3 2-5 3-6 4-8 3.0 3.5 4.0 0.5 0.5 1.0 1.0 1.0-2.0 0.5 0.5 1.0 H-62-P to be used with 49.3F cutting attachment and 142F, 625F Style cutting torches. H-62-P 2393-F Tip Tube Chart UK PART No H2077 H2075 H2078 H2076 H2079 MODEL 2393-F Tip Tube LENGTH (mm) 2393-1F 2393-2F 2393-3F 2393-4F 2393-5F 915 710 380 275 915 DESIGN 1F (915 mm) 2F (710 mm) curved curved curved curved straight 3F (380 mm) 4F (275 mm) 5F (915 mm) NOTE: For extended tip life, use Tip Adapter 2357-3. UK PART No 2357-3 TIP ADAPTER H2122 HANDLE 43-2 MIXER TIP TUBE/ADAPTER TIP 2393+2357-3 2290-H RBP-43 (H2074) B-43-N (2086) F-43 UK PART No H2111 RBP-43 Oxy-Propane, Propylene Based & Natural Gas Flame Cleaning Heads Data Chart UK PART No RBP-43 Tips H2094 H2095 H2096 MODEL RBP-43-2 RBP-43-4 RBP-43-6 LENGTH (mm) OXYGEN PRESSURE (bar) PROPANE PRESSURE (bar) OXYGEN FLOW (l/h) PROPANE FLOW (l/h) 50 100 150 0.5 - 10 1.0 - 1.5 2-3 0.5 0.5 - 1.5 1.0 - 1.5 2550 - 3400 6350 - 8500 13900 - 18100 700 - 1050 1850 - 2500 3000 - 4150 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 35 OUTFITS UK Cutting & Welding Kits Portabraze Kit & Trolley UK PART No H2319 HANDLE 19-6GB MIXER H192GB CUTTING ATTACHMENT - CUTTING TIPS WELDING TIPS ACCESSORIES PACKAGING - LW SWAGED 5,7,10,13 REGULATORS HOSE SET, FBA’s, NOZZLE CLEANER, SPANNER, LIGHTER, GOGGLES, TROLLEY CARTON CUTTING TIPS WELDING TIPS ACCESSORIES PACKAGING LW SWAGED 1,3,5,7,10,13 REGULATORS HOSE SET, FBA’s, NOZZLE CLEANER, SPANNER, LIGHTER, GOGGLES, D50C NECK, TROLLEY, 1390-HA (Heat Tip) CARTON Portabraze, Cut & Heat Kit & Trolley UK PART No H2333 HANDLE 19-6GB MIXER H192GB H192E (Heat) CUTTING ATTACHMENT 36-2 3690 00AC, ASC Cuts up to 150 mm. Equal Pressure - Welds up to 3 mm (Acetylene) UK PART No H2301 HANDLE 543MX MIXER E43MX CUTTING ATTACHMENT 59-3MX CUTTING TIPS WELDING TIPS ACCESSORIES PACKAGING 8290 3/64 ANM TYPE 2/3 3,5,7,10 REGULATORS HOSE SET, FBA’s, NOZZLE CLEANER, SPANNER, LIGHTER, GOGGLES PLASTIC CARRY CASE CUTTING TIPS WELDING TIPS ACCESSORIES PACKAGING 3690 00AC, ASC LW SWAGED 1,3,5,7,10 REGULATORS HOSE SET, FBA’s, NOZZLE CLEANER, SPANNER, LIGHTER, GOGGLES PLASTIC CARRY CASE CUTTING TIPS WELDING TIPS ACCESSORIES PACKAGING 3690 00AC, ASC 1390 0,1,3,5,6,8,9 D50C NECK TUBE, NOZZLE CLEANER, SPANNER, LIGHTER, GOGGLES PLASTIC CARRY CASE Cuts up to 75 mm. Equal Pressure - Welds up to 3 mm (Acetylene) UK PART No H2302 HANDLE 19-6GB MIXER H192GB CUTTING ATTACHMENT 36-2 Cuts up to 75 mm. Equal Pressure - Welds up to 14 mm (Acetylene) UK PART No H2303 36 HANDLE MIXER 19-6GB H192E CUTTING ATTACHMENT 36-2 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] OUTFITS UK Cutting & Welding Kits Equal Pressure - Welds up to 20 mm (Acetylene) UK PART No H2304 HANDLE MIXER CUTTING ATTACHMENT CUTTING TIPS WELDING TIPS ACCESSORIES PACKAGING 19-6GB H192E - - 1390 0,1,3,5,6, 8,9,10 D50C NECK TUBE PLASTIC CARRY CASE Cuts up to 150 mm. Equal Pressure - Welds up to 6 mm (Acetylene) UK PART No H2305 HANDLE MIXER CUTTING ATTACHMENT CUTTING TIPS WELDING TIPS ACCESSORIES PACKAGING 543MX E43MX 59-3MX 8290 1/32 ANM 3/64 ANM TYPE 2/3 1,3,5,7,10,13,18 NOZZLE CLEANER, SPANNER, LIGHTER PLASTIC CARRY CASE Equal Pressure - Welds up to 6 mm (Acetylene) UK PART No H2306 HANDLE MIXER CUTTING ATTACHMENT CUTTING TIPS WELDING TIPS ACCESSORIES PACKAGING 19-6GB H192GB - - LW SWAGED 1,3,5,7,10,13,18 - PLASTIC CARRY CASE Cuts up to 75 mm. Equal Pressure - Welds up to 3 mm (Acetylene) UK PART No H2307 HANDLE MIXER CUTTING ATTACHMENT CUTTING TIPS WELDING TIPS ACCESSORIES PACKAGING 19-6GB H192GB 36-2 3690 00AC, ASC LW SWAGED 1,3,5,7,10,13 NOZZLE CLEANER, SPANNER, LIGHTER PLASTIC CARRY CASE Low Pressure - Propane Brazing UK PART No H2316 HANDLE MIXER CUTTING ATTACHMENT CUTTING TIPS WELDING TIPS ACCESSORIES PACKAGING 19-6GB H192S - - 1390N 2,3,5,6,8,9,10 D50C NECK TUBE PLASTIC CARRY CASE Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 37 MACHINE CUTTING Model 133/198/98 Machine Torches Harris machine cutting torches are designed to handle all types of machine cutting applications. Rugged and dependable, these torches provide up to 380 mm cutting capacity. Harris machine cutting torches are available in two tube and three tube design for all fuel gases at pressures as low as 0.015 bar. General Features: Solid head for maximum strength Standard 32 mm or 35 mm diameter barrel All torches have inlet threads 9/16x18 UNF Use with 6290 machine cutting tips (see page 40-41) 133-2 133-2F Model 133-2/133-2F Features: Three tube valveless design for pipe bevelling, multiple bevelling and similar applications Cutting capacity up to 200 mm Model 133-2V/133-2FV Features: 133-2V 133-2FV Three tube with 3 valves. Cutting capacity up to 200 mm LOW PRESSURE TORCHES (FOR ACETYLENE) LOW PRESSURE “F” INJECTOR TYPE TORCHES (FOR MAXIMUM PERFORMANCE WITH ALTERNATIVE FUEL) UK PART MODEL No Style Weight (Kg) Length (mm) barrel Ø (mm) H3113 3 tube 0.68 65 133-2F UK PART MODEL No Style Weight (Kg) Length (mm) barrel Ø (mm) 30 H3152 133-2 3 tube 0.68 65 30 - 133-2F-28 3 tube 0.63 65 28 - 133-2-28 3 tube 0.62 65 28 H3095 133-2FV 3 tube 1.07 65 30 - 133-2V 3 tube 1.05 65 30 H3096 133-2FV-28 3 tube 1.02 65 28 - 133-2V-28 3 tube 1.02 65 28 38 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] MACHINE CUTTING Model 198-2T/198-2TF Features: Quick opening cutting oxygen valve for immediate full flow Separate preheat and cutting oxygen valves for high and low preheat control Cutting capacity up to 380 mm Use with 6290 cutting tips (see page 40-41) Model 198-2/198-2F Features: Cutting capacity up to 200 mm One inlet connection for oxygen and cutting oxygen Model 198-4/98-4 Features: Same characteristics as 198-2T but valveless 198-2TR (with rack) 198-2T 198-2TF 198-2 198-2F 198-4 98-4 LOW PRESSURE “F” INJECTOR TYPE TORCHES (FOR MAXIMUM PERFORMANCE WITH ALTERNATIVE FUELS) LOW PRESSURE TORCHES (FOR ACETYLENE) UK PART No MODEL - 198-2 2 tube 1.30 250 32 - 198-2-30 2 tube 1.18 250 30 H3159 198-2-35 H3114 198-2-35R - 198-2A Style Weight (Kg) Length Barrel (mm) Ø (mm) 2 tube 1.39 250 35 2 tube & rack 1.44 250 35 2 tube 1.62 460 32 H3107 198-2T 3 tube 1.32 250 32 - 198-2T-30 3 tube 1.20 250 30 - 198-2T-30R - UK PART No MODEL H3180 198-2F 2 tube 1.28 250 32 H3161 198-2F-35 2 tube 1.38 250 35 H3115 198-2F-35R 2 tube & rack 1.44 250 35 - 198-2FR 2 tube & rack 1.34 250 32 - 198-2TAF 3 tube 1.64 460 32 Style Weight (Kg) Length (mm) barrel Ø (mm) - 198-2TAF-30 3 tube 1.55 460 30 H3118 198-2TAF-35 3 tube 1.78 460 35 H3119 198-2TAF35R 3 tube & rack 1.90 460 35 H3162 198-2TAFR 3 tube & rack 1.76 460 32 H3109 198-2TF 3 tube 1.33 250 32 H3111 198-2TF-30 3 tube 1.20 250 30 3 tube & rack 1.25 250 30 3 tube & rack 1.29 250 35 198-2TA 3 tube 1.67 460 32 - 198-2TA-30 3 tube 1.55 460 30 - 198-2TA-35 3 tube 1.78 460 35 H3165 198-2TA-35R 3 tube & rack 1.90 460 35 - 198-2TAR 3 tube & rack 1.75 460 32 - 198-2TR 3 tube & rack 1.38 250 32 H3124 198-2TF30R - 198-2TF-35 3 tube 1.43 250 35 H3117 198-2TF35R 3 tube & rack 1.49 250 32 198-2TFR 3 tube & rack 1.39 250 32 - 198-4B 3 tube G 1/4” 0.65 110 32 H3120 98-4B 3 tube G 1/4” 0.73 110 35 H3170 1982TRH 380 H3112 198-4BF 3 tube 0.65 110 32 H3116 98-4BF 3 tube G 1/4” 0.73 110 35 H3164 198-2TFRH 3 tube & rack 320 32 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 39 MACHINE CUTTING Machine Cutting Tips Minimizes kerf Increased cutting speeds, reduces heat input High quality machine cuts, reduces afterwork Used with low cost fuel gases 6290-VVC Plated Shell 6290-NH 6290-VVC High Speed Oxy-Propane Cutting Tip Chart - Plated Shell UK PART No H3131 H3132 H3133 H3134 H3135 H3136 H3137 H3139 H3141 H3142 H3143 H3144 H3145 H3146 H3147 H3148 H3149 H3150 MODEL 6290-5/0VVC 6290-4/0VVC 6290-3/0VVC 6290-00VVC 6290-0VVC 6290-0½VVC 6290-1VVC 6290-1½VVC 6290-2VVC 6290-2½VVC 6290-3VVC 6290-4VVC 6290-5VVC 6290-5½VVC 6290-5NH 6290-6NH 6290-7NH 6290-8NH PLATE THICKNESS (mm) CUTTING SPEED (mm/min) CUTTING OX PRESSURE (bar) PREHEAT OX PRESSURE (High1 - Low) (bar) CUTTING OX FLOW (l/h) PREHEAT OX FLOW (High - Low) (l/h) PREHEAT FUEL FLOW (High - Low) (l/h) HEATING POWER (High - Low) (Kcal/h) KERF WIDTH (mm) 1-4 4-6 6-9 9 - 12,5 12,5 - 20 20 - 35 35 - 60 60 - 75 75 - 125 125 - 150 150 - 175 175 - 200 200 - 225 225 - 250 225 - 250 250 - 275 275 - 300 300 - 380 750 - 550 700 - 520 650 - 480 630 - 450 600 - 400 550 - 360 480 - 220 310 - 200 280 - 190 200 - 160 180 - 150 180 - 150 150 - 130 130 - 110 130 - 110 130 -110 120 - 100 110 - 90 4.0 2.5 5.0 5.0 6.0 7.0 7.0 6.5 7.0 6.5 7.0 6.5 6.0 6.0 4.0 4.0 4.5 4.5 0.7 - 0.4 1.0 - 0.5 2.5 - 0.7 2.5 - 0.7 2.5 - 0.7 2.5 - 0.7 2.5 - 0.7 2.5 - 0.7 2.5 - 0.7 2.5 - 0.7 2.5 - 0.7 2.5 - 0.7 2.8 - 0.7 2.8 - 0.7 2.8 - 0.7 2.8 - 0.7 3.5 - 0.7 3.5 - 0.7 650 1130 2260 2540 3530 4000 5560 7070 8000 11170 12000 14850 16410 16980 16980 19520 23340 26170 1410 - 900 1410 - 900 2800 - 1200 2800 - 1200 2800 - 1200 2800 - 1200 2800 - 1200 2800 - 1200 2800 - 1300 2800 - 1300 2800 - 1300 3000 - 1300 3000 - 1510 3000 - 1630 3000 - 1880 3000 - 1880 3580 - 2510 3580 - 2510 350 - 230 350 - 230 700 - 300 700 - 300 700 - 300 700 - 300 700 - 300 700 - 300 700 - 330 700 - 330 700 - 330 750 - 330 750 - 380 750 - 410 750 - 470 750 - 470 900 - 630 900 - 630 7800 - 5100 7800 - 5100 15600 - 6700 15600 - 6700 15600 - 6700 15600 - 6700 15600 - 6700 15600 - 6700 15600 - 7400 15600 - 7400 15600 - 7400 16700 - 7400 16700 - 8500 16700 - 9100 16700 - 10500 16700 - 10500 20100 - 14000 20100 - 14000 1.3 1.5 1.8 1.8 2.0 2.0 2.3 2.8 3.0 3.3 3.5 4.0 5.0 6.4 6.4 6.4 6.4 7.6 (1) For a fast start, necessary when performing piercing and/or cutting thickness over 200 mm., use “high preheat”. For thickness up to 200 mm., switch from high to low preheat - just cut, it has started. - All pressures are measured at torch inlet. - Use minimum 0.3 (bar) fuel gas pressure for equal pressure torches. - Use maximum 0.2 (bar) fuel gas pressure for injector equipment. 6290-VVC High Speed Oxy-Methane and Natural Gas Cutting Tip Chart - Plated Shell UK PART No H3131 H3132 H3133 H3134 H3135 H3136 H3137 H3139 H3141 H3142 H3Í143 H3144 H3145 H3146 H3147 H3148 H3149 H3150 MODEL 6290-5/0VVC 6290-4/0VVC 6290-3/0VVC 6290-00VVC 6290-0VVC 6290-0½VVC 6290-1VVC 6290-1½VVC 6290-2VVC 6290-2½VVC 6290-3VVC 6290-4VVC 6290-5VVC 6290-5½VVC 6290-5NH 6290-6NH 6290-7NH 6290-8NH PLATE THICKNESS (mm) CUTTING SPEED (mm/min) CUTTING OX PRESSURE (bar) PREHEAT OX PRESSURE (High1 - Low) (bar) CUTTING OX FLOW (l/h) PREHEAT OX FLOW (High - Low) (l/h) PREHEAT FUEL FLOW (High - Low) (l/h) HEATING POWER (High - Low) (Kcal/h) KERF WIDTH (mm) 1-4 4-6 6-9 9 - 12,5 12,5 - 20 20 - 35 35 - 60 60 - 75 75 - 125 125 - 150 150 - 175 175 - 200 200 - 225 225 - 250 225 - 250 250 - 275 275 - 300 300 - 380 610 -510 560 - 510 560 - 450 510 - 460 460 - 330 410 - 350 380 - 330 300 - 230 300 - 180 200 - 150 180 - 125 180 - 125 150 - 100 125 - 100 125 - 100 120 - 100 110 - 100 100 - 75 3.0 3.5 5.0 5.0 6.5 7.0 7.0 7.0 7.0 7.0 7.0 7.0 6.5 6.5 4.0 4.0 4.5 4.5 1.0 - 0.6 1.0 - 0.7 2.5 - 0.7 2.5 - 0.7 2.5 - 0.7 2.5 - 0.9 2.5 - 0.9 2.5 - 0.9 2.5 - 0.9 2.5 - 0.9 2.5 - 0.9 2.5 - 0.9 2.8 - 1.2 2.8 - 1.3 2.8 - 1.5 2.8 - 1.5 3.5 - 2.0 3.5 - 2.0 420 1130 2260 2540 3530 4000 5560 7070 9000 11170 12000 14850 16410 16980 16980 19520 23340 26170 1410 - 850 1410 - 1000 2540 - 1000 2540 - 1000 2540 - 1000 2540 - 1130 2540 - 1130 2540 - 1130 2540 - 1130 2540 - 1130 2830 - 1130 2830 - 1130 2830 - 1510 2830 - 1630 2830 - 1880 2830 - 1880 2830 - 2510 2830 - 2510 710 - 430 710 - 500 1270 - 500 1270 - 500 1270 - 500 1270 - 570 1270 - 570 1270 - 570 1270 - 570 1270 - 570 1420 - 570 1420 - 570 1420 - 760 1420 - 820 1420 - 940 1420 - 940 1420 - 1260 1420 - 1260 6200 - 3700 6200 - 4400 11000 - 4400 11000 - 4400 11000 - 4400 11000 - 5000 11000 - 5000 11000 - 5000 11000 - 5000 11000 - 5000 12400 - 5000 12400 - 5000 12400 - 6600 12400 - 7100 12400 - 8200 12400 - 8200 12400 - 11000 12400 - 11000 1.3 1.5 1.8 1.8 2.0 2.0 2.3 2.8 3.0 3.3 3.5 4.0 5.0 6.4 6.4 6.4 6.4 7.6 (1) For a fast start, necessary when performing piercing and/or cutting thickness over 200 mm., use “high preheat”. For thickness up to 200 mm., switch from high to low preheat - just cut, it has started. - All pressures are measured at torch inlet. - Use minimum 0.3 (bar) fuel gas pressure for equal pressure torches. - Use maximum 0.2 (bar) fuel gas pressure for injector equipment. 40 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] MACHINE CUTTING Machine Cutting Tips 6290-VAX Plated Shell Minimizes kerf Increased cutting speeds, reduces heat input High quality machine cuts, reduces afterwork Used with low cost fuel gases 6290-VPM Plated Shell 6290-NHM 6290-VAX High Speed Oxy-Acetylene Cutting Tip Chart - Plated Shell UK PART No MODEL H3153 H3154 H3155 H3156 H3157 H3158 6290-1VAX 6290-2VAX 6290-3VAX 6290-4VAX 6290-5VAX 6290-6VAX PLATE CUTTING THICKNESS SPEED (mm) (mm/min) 0-8 8 - 15 15 - 35 35 - 75 75 - 150 150 - 200 CUTTING OX PRESSURE (bar) CUTTING OX FLOW (l/h) PREHEAT OX FLOW (l/h) ACETYLENE FLOW (l/h) HEATING POWER (Kcal/h) 2.5 - 4.0 5.0 7.0 7.0 5.0 6.5 850 -1250 2400 4000 5000 9000 13500 400 450 500 580 660 600 350 420 440 500 600 800 4740 5690 5960 6780 8130 10840 650 600 550 450 300 150 Use maximum 0.2 (bar) fuel gas pressure for injector equipment Use minimum 0.3 (bar) fuel gas pressure for equilibrated pressure torches 6290-VPM High Speed Oxy-MAPP®, Tetrene and Propylene Cutting Tip Chart - Plated Shell UK PART No MODEL H3190 H3191 H3192 H3193 H3194 H3195 H3196 H3197 6290-0VPM 6290-1VPM 6290-2VPM 6290-3VPM 6290-4VPM 6290-5VPM 6290-6VPM 6290-7NHM PLATE CUTTING CUTTING OX THICKNESS SPEED PRESSURE 1 (mm) (mm/min) (bar) 1-4 4-8 8 - 15 15 - 35 35 - 75 75 - 150 150 - 200 200 - 300 750 700 620 550 450 300 150 125 3.0 3.5 5.0 7.0 7.0 7.0 7.0 4.0 PREHEAT OX PRESSURE (High - Low) (bar) 0.8 - 0.5 0.8 - 0.5 1.7 - 0.5 1.7 - 0.5 1.7 - 0.7 1.7 - 0.7 2.0 - 0.7 0.7 - 2.5 PREHEAT CUTTING OX FLOW OX FLOW (Low Pressure) (l/h) (l/h) 600 1200 2400 4200 5100 8400 14400 22300 810 810 840 900 1020 1080 1140 1140 PREHEAT FUEL FLOW 2 (l/h) HEATING POWER (Low) (Kcal/h) KERF WIDTH (mm) 300 300 330 360 400 420 450 450 6300 6300 6930 7560 8390 8820 9450 9450 1.3 1.5 1.8 2.0 2.5 3.0 4.0 6.9 (1) Cutting oxygen pressure are measured at torch inlet (2) Preheat flows are calculated for propylene/oxygen at 2.6/1 ratio Use minimum 0.3 (bar) fuel gas pressure for equal pressure torches Use maximum 0.2 (bar) fuel gas pressure for injector equipment CLEANING INSTRUCTIONS: The wire brush included with tip cleaner E-9 should be used for cleaning preheat slots and for removing spatter from the tip face. When cleaning the preheat slots, do not brush across the slots as this motion can damage the slots. Always brush along the length of the slot to remove dirt or spatter. H3125 E-9 TIP Two Piece Cleaners Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 41 MACHINE CUTTING Machine Cutting Accessories TH-98 Twin Tip Adapter Adjustable twin adapter for 2 cuts simultaneously using one torch. Adjust from 30 mm to 305 mm wide (special widths available on request) “O” ring sealed. Large capacity (up to 200 mm to each tip). H3122 - TH98 300mm H3127 - TH98 60mm BV-98-2 Bevelling Head Use with natural gas or propane only. Increases speed and quality of bevel cuts. 6290 cutting tips can be used. Use specially designed 1390-3H replacement heating tip for optimum results. H3123 C-98-V2 Flash Check Valve for Cutting Oxygen Inlet On Three Hose Torches Stops reverse flow of gases. Recommended when cutting oxygen valve is remote from torches. Cutting capacity up to 200 mm 96-DC Oxygen Saver Dual control oxygen saver for 3 hose torches. Fits to oxygen line. Moving the lever adjusts the flame from an extreme flame for piercing and quick starts to a soft small flame for economy and quality. Advantages are reduced oxygen and gas consumption, very high cut quality, square edges, slag-free cuts with fast starts. Not recommended for acetylene. H3167 88-6 Check Valves Reverse flow check valves for preheat only. Help prevent dangerous reverse flow mixing of gas in hose and regulators (see page 47 for complete check valve information). S-98-C Adjustable Tip Adapter Allows adjustment of tip to any angle without moving the torch “O” ring sealed. Large capacity, (up to 200 mm) calibrated 90°. H3121 42 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] MACHINE CUTTING Machine Cutting Guide Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 43 STRAIGHT LINE CUTTING MACHINES Harris Plus Gas Cutting Machine Straight line & circle cutting Stepless drive system, maintaining constant travel speed at high temperatures Light Weight – 9.5kg Modular 1800mm straight rail track Circle cutting rails available H3320 Harris Plus (110v) package including Harris 198-4BF (inc rack) Propane injector cutting torch, Torch holder assembly, 3 x VVC nozzles, Oxygen & Propane hose set, Gas distributor and Power cable (Straight Rail not included) H3322 Harris Straight Rail – 1800mm Acetylene cutting option and alternative voltage options available upon request. 44 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] STRAIGHT LINE CUTTING MACHINES Harris Super Gas Cutting Machine Double Cone Step less drive system, maintaining constant travel speed at high temperatures, greater speed control Light Weight – 11.5kg Travel speed 80-800mm/min Suitable for plasma cutting and welding Plate rider height adjustment option H3321 Harris Plus (110v) package including Harris 198-4BF Propane injector cutting torch, Torch holder assembly, 3 x VVC nozzles, Oxygen & Propane hose set, Gas distributor and Power cable (Straight Rail not included) H3322 Harris Straight Rail – 1800mm Acetylene cutting option and alternative voltage options available for both machines upon request. Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 45 FBA’S QUICK ACTION COUPLINGS Flashback Arrestors Prevent reverse flow of gases with built-in check valve Extinguish flashback fire with sintered metal filter Thermal cut-off which positively shuts off the gas in case of hose fire, burn or repeated flashbacks (only T version) Pressure operated cut-off which positively shuts off the gas when pressure exceeds (only 3T version) Regulator type - 188-T UK PART No FUEL GAS H1133-H1134 MAX FLOW l/h MAX PRESSURE (bar) * OX AC LPG H2 INLET THREAD OUTLET THREAD H1134 Fuel gas 30.000 - 1.5 5 3.5 3/8”-BSPF LH 3/8” BSPM LH H1133 Ox 100.000 15 - - - 3/8”-BSPF RH 3/8” BSPM RH INLET THREAD OUTLET THREAD *1 bar=100 kPa Regulator type - 188-3T UK PART No FUEL GAS MAX FLOW l/h MAX PRESSURE (bar) * OX AC LPG H2 H1308 Fuel gas 60.000 - 1.5 5 3.5 3/8”-BSPF LH 3/8” BSPM LH H1307 Ox 180.000 15 - - - 3/8”-BSPF RH 3/8” BSPM RH H1308 - H1307 *1 bar=100 kPa Torch Type UK PART No 188-GG (L & R) MODEL FUEL GAS MAX FLOW l/h MAX PRESSURE (bar) * OX AC LPG H2 INLET THREAD OUTLET THREAD H1297 188-GGGBL Fuel gas 20.000 - 1.5 5 3.5 3/8” BSPM LH 3/8”- BSPF LH H1296 188-GGGBR Ox 65.000 15 - - - 3/8” BSPM RH 3/8”- BSPF RH H1295 188-GGGL Fuel gas 20.000 - 1.5 5 3.5 1/4” BSPM RH 1/4”- BSPF LH H1294 188-GGGR Ox 65.000 15 - - - 1/4” BSPM RH 1/4”- BSPF RH *1 bar=100 kPa 46 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] FBA’S QUICK ACTION COUPLINGS Check Valves Torch type Help prevent dangerous reverse flow mixing of gas in the hose Compact light weight design add extra operator safety UK PART UK MODEL FUEL GAS MAX PRESSURE (bar) * INLET THREAD OUTLET THREAD OX AC LPG H2 H2241 88-3SVL Fuel gas - 1.5 5 20 1/4” BSPM LH 1/4”- BSPF LH H2240 88-3SVR Ox 20 - - - 1/4” BSPM RH 1/4”-BSPF RH H4017 88-6CVTL Fuel gas - 1.5 5 20 9/16”-18-UNF-2A-LH 9/16”-18-UNF-2B-LH H4018 88-6CVTR Ox 20 - - - 9/16”-18-UNF-2A-RH 9/16”-18-UNF-2B-RH H2191 88-6GBL Fuel gas - 1.5 5 20 3/8” BSPM LH 3/8”-BSPF LH H2190 88-6GBR Ox 20 - - - 3/8” BSPM RH 3/8”-BSPF RH *1 bar=100 kPa 88-6CVT (L&R) Quick Action Couplings Long lasting stainless steel pin connection Automatic gas cut-off to positively shut off the gas supply when disconnected Durable brass and stainless steel construction Manufactured in accordance with EN561 & ISO7289 CPLGB QACLGB UK PART MODEL No H4354 CPL6 DESCRIPTION Hose H4356 CPL8 Hose connection Ø 5/16” (8 mm) H4357 CPR8 Male H4348 CPL Threads 9/16”-18-UNF-2B-LH H4349 CPR Threads 9/16”-18-UNF-2B-RH H4358 CPLGB Threads 3/8”-BSPF LH H4379 CPRGB Threads 3/8”-BSPF RH Torch Hose connection Ø 1/4” (6 mm) H4360 QACR6 H4361 QACL8 Hose connection Ø 5/16” (8 mm) H4360 QACR8 Hose Female H4362 QACL10 Hose connection Ø 3/8” (10 mm) H4363 QACR10 QACL8 TYPE Hose connection Ø 1/4” (6 mm) H4355 CPR6 H4351 QACL6 CPL8 CONNECTION TYPE H4364 QACLGB Threads 3/8”-BSPF LH H4365 QACRGB Threads 3/8”-BSPF RH Regulator Converters 38-2GBL 38-2GBR UK PART No MODEL FROM (FEMALE) TO (MALE) H4001 38-2GBL 9/16”-18-UNF-3B-LH 3/8” BSPM LH H4002 38-2GBR 9/16”-18-UNF-3B-RH 3/8” BSPM RH H4005 38-2GR 9/16”-18-UNF-3B-RH 1/4” BSPM RH H4006 38-4GL 9/16”-18-UNF-3B-LH 1/4” BSPM LH Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 47 ACCESSORIES ACCESSORIES Tip Nuts UK PART. N° CUTTING TORCHES / CUTTING ATTACHMENTS TIPS H2117 133, 142, 198, 49-3, 62-5, 73-3MX 6290 H2020 36-2 3690 H2115 59-3MX, 242NMGB 8290 Roller Guides & Circle Cutting Attachments R-69-3B UK PART No MODEL ANGLE H2050 I-69-6 CONNECTION FOR TIPS CUTTING ATTACHMENTS / CUTTING TORCHES 6290 142, 62-5, 49-3, 73-3MX 3690 36-2 6290 142, 62-5, 49-3, 73-3MX 8290 242NMGB, 59-3MX 45°-135° H2021 I-69-7 H2116 R-69-3B 90° H2114 R-69-4C Tip Cleaners Welding & Cutting Hoses (H2160) C-9 Calibrated tip cleaner for hand cutting tips Hoses higly resistant to abrasion and flame Hoses conform to EN 559 Fitted lenghts conform to EN 1256 (H3125) E-9 Calibrated tip cleaner for machine cutting tips Available in 6 mm, 8 mm and 10 mm diameter, Oxygen, Acetylene and Propane. C-9 E-9 48 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] FORMATS The Harris Alloys are available in different formats Wires Strips Rods / flux coated rods Spools Rings Additional items available upon request The Harris high silver brazing alloys are cadmium free. Only the purest metals are used, and precision production procedures ensure consistency in product quality and performance. Harris provides alloys with a silver percentage included between 20 and 60 %. They are free flowing with unequalled capillary performance and deep penetration. Ductility is high, corrosion resistance is suitable for all chemical applications offering high elongation properties. Suitable for use in the food processing industry. PHOS-COPPER BRAZING ALLOYS Phos/copper alloys are used to braze copper to copper and copper to brass. The phosphorus content in these alloys make them self-fluxing on copper. The Harris Products Group is the brazing industries forerunner in developing the technology to control phosphrus content. This controls alloy melting temperatures so exactly, that brazing operators no longer need to make temperature adjustments from one batch of filler metals to the next. Operators know that with Harris alloys, the result will be the same with every batch, every time. Harris can provide phos-copper brazing alloys with a silver pecentage between 2 and 18 %. LEAD FREE SOLDERS Extremely versatile, the Harris silver-bearing solders are widely used throughout the industry as a better than-brazing method in many situations. The important advantage of these solders is the greater strength of the overall component. After joining its lower working temperatures eliminate the weakening of the base metals caused by annealment from high brazing heat. The result is stronger and more economical. These alloys range in temperature from 430˚F to 535˚F BRAZING AND SOLDERING FLUXES The use of fluxes is extremely important for a perfect metallurgical bond between base metal and filler metal for maximum strength. To ensure the best connections, Harris produces a wide variety of flux products designed for specific applications throughout a number of different industries. 50 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] L-AG40CD 1,5 X 500 mm L-AG40CD 2,0 X 500 mm - Flux Coated L-AG40CD 2,0 X 500 mm JWH0158 JWH0601 JWH0425 Lincoln Electric (UK) Ltd. - Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] To Copper bearing filler metals Universal 600 Powder STAY-SILV BLACK FLUX, 1 LB-JARS JWH0174 JWH0193 STAY-SILV PASTE FLUX, 1LB JAR STAY-SILV POWDER FLUX, 250 GR JAR JWH0706 JWH0177 L-AG55SN 2,0 X 500 mm 55 L-AG55SN 1,5 X 500 mm - Flux Coated JWH0908 40 L-AG40SN 2,0 X 500 mm 55 55 40 L-AG40SN 1,5 X 500 mm - Flux Coated L-AG55SN 1,5 X 500 mm 34 34 L-AG34SN 2,0 X 500 mm L-AG34SN 2,0 X 500 mm - Flux Coated JWH0955 Steel, Nickel, JWH0291 Copper JWH0444 and JWH0445 Stainless Steel Alloys JWH1046 40 40 40 40 HIGH SILVER ALLOYS (WITHOUT CADMIUM) L-AG40CD 1,5 X 500 mm - Flux Coated JWH0153 34 34 L-AG34CD 2,0 X 500 mm JWH1173 L-AG34CD 2,0 X 500 mm - Flux Coated 20 20 34 L-AG20CD 2,0 X 500 mm JWH0303 L-AG34CD 1,5 X 500 mm L-AG20CD 2,0 X 500 mm - Flux Coated JWH0411 20 34 L-AG20CD 1,5 X 500 mm JWH0456 20 L-AG34CD 1,5 X 500 mm - Flux Coated L-AG20CD 1,5 X 500 mm - Flux Coated JWH0433 Ag% Kg SPECIFICATIONS 450 gr. AWS A5.31 FB3-J 450 gr. EN 1045 FH-21 450 gr. EN 1045 FH-10 EN 1045 FH-21 EN 1045 FH-10 EN 1045 FH-10 EN 1044 : AG 103 BS 1845: AG14 EN 1044 : AG 103 BS 1845: AG14 EN 1044 : AG 103 BS 1845: AG14 EN 1044 : AG 105 BS 1845: AG20 EN 1044 : AG 105 BS 1845: AG20 EN 1044 : AG 106 EN 1044 : AG 106 EN 1044 : AG 304 EN 1044 : AG 304 EN 1044 : AG 304 EN 1044 : AG 304 EN 1044 : AG 305 BS 1845: AG11 EN 1044 : AG 305 BS 1845: AG11 EN 1044 : AG 305 BS 1845: AG11 EN 1044 : AG 305 BS 1845: AG11 EN 1044 : AG 309 EN 1044 : AG 309 EN 1044 : AG 309 EN 1044 : AG 309 250 gr. EN 1045 FH-10 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 HIGH SILVER ALLOYS (CADMIUM BEARING) – SUBJECT TO AVAILABILITY DESCRIPTION JWH0151 PART N° Steel, Nickel JWH1363 and JWH0693 Copper Alloys JWH1894 METAL TO BE JOINED 620 620 620 650 650 630 630 593 593 593 593 610 610 610 610 605 605 605 605 SOLIDUS C° 660 660 660 710 710 730 730 630 630 630 630 700 700 700 700 765 765 765 765 8 8 8 6 6 4 4 9 9 9 9 7 7 7 7 4 4 4 4 LIQUIDUS FLUIDITY RATING C° Stay-Silv® White and Stay-Silv® Black to Stainless Steel if requerid Stay-Silv® White if required FLUXES Additional alloys and sizes not listed may be available upon request. STAY-SILV® (BLACK FLUX) An all purpose, high temperature flux for use in silver brazing. Formulated for applications where the work is subjected to rapid, localized heating. Particularly useful in applications where large amounts of refactory oxides may form, such as with stainless steel, carbide, heavy parts, prolonged heating cycles. The active temperature range is 566ºC - 982ºC STAY-SILV® (WHITE FLUX) An all purpose, low temperature flux for use in silver brazing. Use with most ferrous and non ferrous metals. Not recommended on aluminum, magnesium, and titanium. The active temperature range is 566ºC - 8710ºC L-Ag55Sn: Its particular composition maximizes the benefits of low fusion range and good wet. Broadly used in the food industry and ideal to avoid stress corrosion. L-Ag40Sn: Ductile, free-flowing alloy that offers good mechanical properties, penetration into tight connections at a medium temperature range. Good anti-corrosion properties to join Stainless Steel. Ideal to Join Tungsten Carbides. Silver to light yellow color as in polished brass. Clearence 0,1 - 0,25mm L-Ag34Sn: This Cadmium free / Tin-bearing alloy combines good fluidity with low temperatures to produce clean joints. Medium elongation and mechanical properties. Broadly used in the Food and HVAC industries.Light yellow color. Clearence 0,05 - 0,13mm L-Ag40Cd: Very narrow melting range. Suitable for tight joints (0,05-0,13mm). Recomended for all type of alloys, except stainless steel, aluminum and titanium alloys. White yellow. Clearence 0,05 - 0,20mm L-Ag34Cd: Medium melting range. Suitable for not too tight joints. Recomended for steel and copper alloys. Light yellow. Clearence 0,05 - 0,13mm L-Ag20Cd: Wide melting range. Suitable for large gaps. Recomended to join brass, bonze and copper-nickel alloys. Yellow colour. HIGH SILVER ALLOYS & FLUXES HARRIS FILLER METAL SELECTION CHART HARRIS FILLER METAL SELECTION CHART 51 52 Copper with Copper and Copper with Brass Steel with Steel METAL TO BE JOINED BRONZE - BRASS DESCRIPTION 0 JWH0213 Low Fuming Bronze 3/32 X 36” / 2,40 X 914 mm Lincoln Electric (UK) Ltd. -Tel: 0114 287 2401 - Fax: 0114 287 6544 - E-mail: [email protected] 2 2 2 2 5 5 5 5 5 15 JWH0092 L-Ag2P 2,0 X 2,0 X 500 mm JWH0088 L-Ag2P 2,5 X 500 mm JWH0382 L-Ag2P 3,0 X 500 mm JWH1105 L-Ag5P 1,5 X 1,5 X 500 mm JWH0120 L-Ag5P 2,0 X 500 mm JWH0118 L-Ag5P 2,0 X 2,0 X 500 mm JWH0792 L-Ag5P 2.4 X 500 mm JWH0551 L-Ag5P 3,0 X 500 mm JWH0130 L-Ag15P 2,0 X 500 mm *Nearest specification 2 JWH0096 L-Ag2P 2,0 X 500 mm 1 1 1 1 1 1 1 1 1 1 1 JWH1636 BLOCKADE JWH0094 L-Ag2P 1,5 X 500 mm 1 1 1 1 0 JWH0031 L-CuP7 2,5 X 500 mm JWH1635 BLOCKADE 0 JWH0033 L-CuP7 2,0 X 500 mm 1 1 1 1 Kg JWH0126 DYNAFLOW FLAT MARKED 0 JWH0694 L-CuP7 1,5 X 500 mm PHOS-COPPER ALLOY 0 0 Ag% JWH0212 Low Fuming Bronze 1/16” X 36”/ 1,60 X 914 mm JWH0217 Low Fuming Bronze 1/8” X 36” - Flux Coated PART N° BS: 1845 CZ6, 1453 C2* BS: 1845 CZ6, 1453 C2* BS: 1845 CZ6, 1453 C2* 1 EN 1044 : CP102 BS 1845: CP1 EN 1044 : CP104 BS 1845: CP4 EN 1044 : CP104 BS 1845: CP4 EN 1044 : CP104 BS 1845: CP4 EN 1044 : CP104 BS 1845: CP4 EN 1044 : CP104 BS 1845: CP4 EN 1044 : CP105 BS 1845: CP2 EN 1044 : CP105 BS 1845: CP2 EN 1044 : CP105 BS 1845: CP2 EN 1044 : CP105 BS 1845: CP2 EN 1044 : CP105 BS 1845: CP2 EN 1044 : CP105 BS 1845: CP3 EN 1044 : CP105 BS 1845: CP3 EN 1044 : CP105 BS 1845: CP3 Similar to CU304 Similar to CU304 Similar to CU304 SPECIFICATIONS 645 645 645 645 645 645 645 645 645 645 645 637 637 645 710 710 710 870 870 870 800 815 815 815 815 815 825 825 825 825 825 674 674 796 820 820 820 900 900 900 3 3 3 3 3 3 4 4 4 4 4 4 4 3 5 5 5 2 2 2 SOLIDUS LIQUIDUS FLUIDITY RATING C° C° No flux to join Copper to Copper. Stay-Silv® White to Copper to Brass 600 Powder Flux FLUXES Additional alloys and sizes not listed may be available upon request. L-Ag15P: This filler metal is excellent for situations in which close fit-up does not exist, and where thermal expansion and service vibration are involved. L-Ag5P This medium-range alloy is well suited where close fit-up cannot be maintained. This filler metal is somewhat more ductile than Harris 0 or the L-Ag2P. L-Ag2P: This economical, low silver alloy, is designed to broaden the melting range of Harris 0, and has proven useful in some specific applications where mechanical properties are less critical. BLOCKADE® is a proprietary phosphorus-tin-silicon alloy engineered to provide a low cost alternative to silver bearing filler metals. It is self fluxing on copper and its lower melting temperature makes it an excellent choice for brass. Blockade flows rapidly but can be used to “cap” brazed joints. DYNAFLOW® melts and flows at temperatures very close to Stay Silv 15, and provides comparable brazed mechanical properties. This makes Dynaflow an excellent cost effective alternative to the 15% silver alloys. This premium, medium range silver alloy has been meticulously formulated to even tighter specifications than our standard copper-to-copper alloys. L-CuP7: This low cost alloy is suitable for most copper-to-copper or brass joints where good fit-up exists, and the assemblies are not subject to excessive vibration nor movement. The phosphorus content serves as a “self-fluxing” agent in joining copper to copper. Harris American Low Fuming Bronze is a copper/zinc alloy developed for braze welding steel, cast iron, and copper. It can also be used for build up and overlay. Harris American Bronze flows easily with minimal fuming. Deposits can be machined and have excellent ductility. BRONZE - BRASS ALLOYS & PHOS-COPPER ALLOYS HARRIS FILLER METAL SELECTION CHART HARRIS FILLER METAL SELECTION CHART Harris Calorific s.r.l. - Tel.: +39 051 3766211 - Fax: +39 051 3766202 - [email protected] - www.harrisproductsgroup.it 53 ISSUE 2 Catalogue ref: GB139.09/11
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