MACHINE TOOL PRODUCT GUIDE The World Leader in Precision

The World Leader in Precision
MACHINE TOOL PRODUCT GUIDE
Welcome to the World of Precision
The History of Miyano
In May 1929, Miyano was founded in Kameido, Tokyo as a manufacturer of
precision industrial files. In 1941, they moved to Sakaki in Nagano Prefecture.
After World War II, Miyano started manufacturing the spark wheels for cigarette
lighters. In order to increase productivity, we developed the model AL-S25
cam-operated automatics, initially for internal use and then to sell as the high
demand was recognised. This machine is said to be Japan's first cam-operated
automatics developed after the war. It became the first step for Miyano to
become a leading manufacturer of automatics and NC lathes and other machine
tools for automated machining.
Miyano has factories based in Fukushima and Kitakami, Japan.
Miyano Promise
All Miyano Factories use the same Miyano quality standards to ensure consistent
accuracy in machining, fitting and performance. They perform extended running
tests on every unit and machine to ensure care-free operation from beginning of
installation. They also customise packing and inspection for safe delivery of their
quality products.
Miyano Evolution
Responding Flexibly to Technological Changes
- That is Evolution
Miyano present the Miyano Evolution Line to deal with customer needs head on.
We believe that we have to provide our customers with "uncompromising cost
reductions": our vision is to execute Evolution and Innovation for our customers
to break down between the conventional correlation between high performance/
high function and price we are achieving this goal.
Miyano Innovation
Having Your Own Vision and Creating a New Frontier
- That is Innovation
We will never stop at the stage of Evolution but will keep advancing by providing
our customers the Innovation that Miyano have achieved with CNC automatic
lathes as a solution that is suited to the times.
In the current times where CNC automatic lathes have reached their zenith.
Miyano are pushing towards a new frontier. Look out for innovation from Miyano.
Miyano in Australlia
Miyano began it's activities in the early 1980's and today it has over 450
installations in Australia.
Being the market leader of it's field in the Australian market, all major Repetition
and Precision Engineering turning shops have and are continuing to use Miyano
when selecting a multi-axis turning centre.
Miyano are technically advanced, while also being practical enough to be able to
start work quickly in your production to help maximise profits.
Users of Miyano will say 'Their investments in Miyano products continue to show
high accuracy, amazing reliability and flexibility year after year'.
MIYANO
CNC TURNING CENTRE
(Page 5)
(Page 6)
(Page 4)
(Page 6)
(Page 10)
(Page 10)
MIYANO
CNC LATHE
CNC TURNING CENTRE
LX
34SY
42SY
(Page 11)
(Page 7)
(Page 8 and 9)
06E2
08E2
LX
LZ
08C
08R
01R2
02R2
01RY2
02RY2
(Page 13)
(Page 12)
(Page 13)
MIYANO
MULTI SPINDLE AUTOMATIC LATHE
G6
MM
26N
A16
(Page 14)
(Page 15)
MIYANO BND - Page 10
OCEAN RL03 - Page 17
OCEAN
HIGH PRECISION CNC LATHE
RL
01
(Page 17)
GN
RL
GN
03
3200
3200W
(Page 17)
(Page 18)
(Page 19)
GN
4
(Page 18)
Bar machines for complex processing that address a broad
ra ng e of need s fo r m o re adva nced p rod uct i o n wo r k the
field of bar work processing, which has been transformed by
great improvements in precision of parts and sophistication of
functions
Chuckers for complex processing, designed for everything from
intensive cutting of stock materials to secondary processing of
sophisticated parts, combining loading systems for significant
labor savings
Trad itiona l 6 - spi ndl e Automatics, boas ti ng both h igh
productivity and high accuracy
Miyano’s product line offers the optimum solution for almost
any conceivable need
Simultaneous left/right machining
with 2 Y-axis turrets enables faster processing
MODEL NAME
CNC Turning Center
with 2 Spindles, 2 Turrets and 2 Y-axis Slides
Max Machining
Diameter of Bar Work
Main/Sub
Standard Machining
Length
Spindle Motor
(30 min. / Cont.)
●B oth 2 turrets with the Y-a xis function
means flexible tooling without any concern
for processing balance restrictions
Spindle Speed Range
● Up to 24 high-rigidity, high-torque (40 Nm)
revolving tool stations
Max. Number of
Revolving Tools
ABX-51SYY
ABX-64SYY
mm
Ø51 / Ø51
Ø 64 / Ø 64
mm
125
125
Main
kW
15 / 11
15 / 11
Sub
kW
min-1
7.5 / 5.5
7.5 / 5.5
5,000 / 5,000
4,000 / 5,000
12 St.Turret
12 St.Turret
24
24
Main/Sub
Type of Turret
Optional upgrade for
Spindle Motors
4
tools
22/18.5 KW (MAIN)
11/7.5 KW (SUB
The flagship of Miyano CNCs for bar work
The perfect turning center
MODEL NAME
CNC Turning Center
with 2 Spindles, 3 Turrets and 3 Y-axis Slides
Max Machining
Diameter of BØar Work
Main/Sub
Standard Machining
Length
Spindle Motor
(30 min. / Cont.)
● U p p e r/ l o w e r t u r r e t s e q u i p p e d w i t h
Y-axis function and left/right spindles for
simultaneous left and right processing,
enabling faster completion of products
requiring front/back processing
Spindle Speed Range
mm
●Up to 36 revolving tools (40 Nm) realize high
rigidity and stable milling
Optional upgrade for
Spindle Motors
5
ABX-64THY
Ø 51
Ø 64
mm
/ Ø 51
125
/ Ø 64
125
Main
kW
15 / 11
15 / 11
Sub
kW
7.5 / 5.5
7.5 / 5.5
Main/Sub
min-1
Type of Turret
Max. Number of
Revolving Tools
ABX-51THY
5,000 / 5,000 4,000 / 5,000
12 St.Turret
12 St.Turret
36
36
tools
22/18.5 KW (MAIN)
11/7.5 KW (SUB
Upper/lower turrets with long Z-Axis traverse enable simultaneous
processing with Less interference
CNC Turning Center
with 2 Spindles, 2 Turrets and 1 Y-axis Slide
●U pper/lower turrets allow simultaneous
processing on either left or right spindles, for
high-efficiency processing without any need to
worry about left-right balance
MODEL NAME
Max Machining
Diameter of Bar Work
Main/
Sub
Standard Machining
Length
Spindle Motor
(30 min. / Cont.)
Spindle Speed Range
mm
ABX-64SY
Ø 64
mm
/ Ø 51
125
/ Ø 64
125
Main
kW
15 / 11
15 / 11
Sub
kW
7.5 / 5.5
7.5 / 5.5
5,000 /
5,000
4,000 /
5,000
Main/
Sub
min-1
Type of Turret
12 St.Turret 12 St.Turret
Max. Number of
Revolving Tools
Optional upgrade for
Spindle Motors
ABX-51SY
Ø 51
tools
24
24
22/18.5 KW (MAIN)
11/7.5 KW (SUB
Combination of 3 turrets and 2 Y-axis slides makes complete
front/back processing of complex-shaped parts more efficient
CNC Turning Center
with 2 Spindles, 3 Turrets and 2 Y-axis Slides
● Left/right upper turrets with Y-axis functions
and lower turret with long Z-axis slide traverse
enable complex processing on lef t /right
spindles simultaneously for high efficiency
MODEL NAME
Max Machining
Diameter of Bar Work
ABX-TH3
Main/Sub
Standard Machining
Length
Spindle Motor
(30 min. / Cont.)
Spindle Speed Range
Type of Turret
mm
Ø 51
mm
125
ABX-TH3
Ø 64
/ Ø 64
125
Main
kW
15 / 11
15 / 11
Sub
kW
7.5 / 5.5
7.5 / 5.5
Main/Sub
min-1
5,000 / 5,000
4,000 / 5,000
12 St.Turret
12 St.Turret
36
36
Max. Number of
Revolving Tools
Optional upgrade for
Spindle Motors
/ Ø 51
22/18.5 KW (MAIN)
11/7.5 KW (SUB
6
Keeping the multifunctionality of a turret, simple structure
with a single spindle and single turret offers the cost performance
CNC Turning Center
with 1 Spindle and 1 Turret
●Miyano’s unique control technology cuts nonmachining time by 13% (compared to earlier
equivalent Miyano product)
MODEL NAME
Max Machining
Diameter of Bar Work
Main/
Sub
Standard Machining
Length
BNA-34C
BNA-42C
mm
φ34
φ42
mm
175
175
7.5 / 5.5
Spindle Motor
(15 min. / Cont.)
Main
kW
7.5 / 5.5
Spindle Speed Range
Main
min-1
6,000
5,000
8 St.Turret
8 St.Turret
8
8
Type of Turret
Max. Number of
Revolving Tools
tools
Space-saving design combined with advanced functions and high accuracy
A new standard for bar work machines
CNC Turning Center
with 2 Spindles and 1 Turret
●Miyano’s unique control technology cuts nonmachining time by 27% (compared to earlier
equivalent Miyano product)
MODEL NAME
Max Machining
Diameter of Bar Work
BNA-34S
Main/Sub
Standard Machining
Length
Spindle Motor
(15 min. / Cont.)
Spindle Speed Range
Main
mm
/ Ø34
BNA-42S
Ø 42
/ Ø 42
mm
100
100
kW
7.5 / 5.5
7.5 / 5.5
/Sub
kW
5.5 / 3.7
5.5 / 3.7
Main/Sub
min-1
6,000 / 5,000
5,000 / 5,000
8 St.Turre
8 St.Turre
8
8
Type of Turret
Max. Number of
Revolving Tools
Ø 34
tools
7
Space-saving design combined with advanced functions and high accuracy
A new standard for bar work machines with Y axis on turret
MODEL NAME
Max Machining
Diameter of Bar Work
CNC Turning Center
with 2 Spindles, 1 Turret and 1 Y-axis Slide
BNA-34S
Main/Sub
Standard Machining
Length
Spindle Motor
(15 min. / Cont.)
Spindle Speed Range
●Miyano’s unique control technology cuts nonmachining time by 27% (compared to earlier
equivalent Miyano product)
mm
mm
/ Ø34
100
BNA-42S
Ø 42
/ Ø 42
100
Main
kW
7.5 / 5.5
7.5 / 5.5
/Sub
kW
5.5 / 3.7
5.5 / 3.7
Main/Sub
min-1
6,000 / 5,000
5,000 / 5,000
8 St.Turre
8 St.Turre
8
8
Type of Turret
Max. Number of
Revolving Tools
Ø 34
tools
* BNA-SY is available December 2011
Picture depicted is not of the actual model.
8
Main turret with Y-axis function Equipped
with 2 turrets for rapid processing of complex-shaped work
MODEL NAME
Max Machining
Diameter of Bar Work
CNC Turning Center
with 2 Spindles, 2 Turrets and 1 Y-axis Slide
Main/Sub
Standard Machining
Lengtha
Spindle Motor
(15 min. / Cont.)
Spindle Speed Range
●S imultaneous left/right processing with a
main turret and compact sub-turret and
overlap processing with double turning
tools sharply cut the machining time
Type of Turret
Max. Number of
Revolving Tools
●A half-indexing mechanism and a tool holder
that can be fitted with complex revolving
tools at one position means you’ll never feel
short of tools
9
mm
mm
BNA-34DHY
BNA-42DHY
Ø 34
Ø 42
/ Ø34
100
/ Ø 42
100
Main
kW
7.5 / 5.5
7.5 / 5.5
Sub
min-1
5.5 / 3.7
5.5 / 3.7
Main/Sub
6,000 / 5,000
6,000 / 5,000
Main
8 St.Turret
8 St.Turret
Sub
6 St.Turret
6 St.Turret
8
8
Standard 51mm bar work, + 1 turret model Selection of 3 types
CNC Turning Center
with 2 Spindles, 1 Turret and 1 Y-axis Slide
●BND series offers a "C" type model with a tailstock, a "S" type model with a sub-spindle
and a "SY" type model incorporating Y-axis
slide to "S" type.
MODEL NAME
Max Machining
Diameter of Bar Work
Main/
Sub
Standard Machining
Length
Spindle Motor
(30 min. /Cont.)
Main
BND-51C2
BND-51S2
BND-51SY2
Ø 51
Ø 51 / Ø 42
Ø 51 / Ø 42
mm
/ ---
mm
100
100
100
kW
15 / 11
15 / 11
15 / 11
Sub
kW
---
5.5 / 3.7
5.5 / 3.7
Spindle Speed
Range
Main/
min-1
5,000 / ---
5,000 /
5,000
5,000 /
5,000
Type of Turret
Main
12
St.Turret
12
St.Turret
12
St.Turret
6
6
12
Sub
Max. Number of
Revolving Tools
tools
* Optional 64 mm Main Spindle available
2 spindle + 2 Turret Model enables high productivity, high-accuracy
and complex processing.
CNC Turning Center
with 2 Spindles, 2 Turrets and 1 Y-axis Slide
●Upper/lower turrets enable balanced cutting
and complex machine,
MODEL NAME
Max Machining
Diameter of Bar Work
BNE-34S5/34SY5 BNE-51S5/51SY5
Main/Sub
Standard Machining
Length
Spindle Motor
(30 min. / Cont.)
Spindle Speed Range
mm
mm
/ Ø34
90
Ø 51
/ Ø 42
90
Main
kW
7.5 / 5.5
15 / 11
Sub
kW
5.5 / 3.7
5.5 / 3.7
Main/Sub
min-1
Type of Turret
Max. Number of
Revolving Tools
Ø 34
tools
7,000 / 5,000
5,000 / 5,000
12 St.Turret
12 St.Turret
12
12
10
Uniquely shaped back-working turret
reduces idle time greatly
BNJ-34S3 / 34SY3
BNJ-42S3 / 42SY3
BNJ-51SY3
mm
Ø 34 / Ø 34
Ø 42 / Ø 42
Ø 51 / Ø 42
mm
100
100
100
MODEL NAME
Max Machining
Diameter of Bar Work
CNC Turning Center
with 2 Spindles, 2 Turrets and 1 Y-axis Slide
Main/Sub
Standard Machining
Length
Spindle Motor
(30 min. /Cont.)
Spindle Speed
Range
●P rocessing overlap control with main
spindle processing combined with separate
sub-spindle movement
●Eccentric collet enables complex machining
of cranks and other eccentric processing
Type of Turret
Max. Number of
Revolving Tools
Main
kW
7.5 / 5.5
11 / 7.5
11 / 7.5
Sub
kW
5.5 / 3.7
5.5 / 3.7
5.5 / 3.7
Main/Sub
min-1
7,000 / 7,000
6,000 / 7,000
5,000 / 7,000
ejector
min-1
7,000 / 5,000
6,000 / 5,000
5,000 / 5,000
Main
12 St.Turret
12 St.Turret
12 St.Turret
Sub
6 St.Turret
6 St.Turret
6 St.Turret
12
12
12
tools
* Optional 64 mm Main Spindle available
11
Chucker featuring high-rigidity, monobloc-cast slant bed, and two kinds of 10-position
turrets—selectable according to processing aim—for intensive machining work
8" chuck CNC lathes
1 Spindle, 1 Turret
MODEL NAME
Power Chuck &
Size
Max. Turning Dia.
Max. Turning
Length
Spindle Motor (30
min. / Cont.)
●LX-08C with a powerful 10-station turret, and
the LX-08R with 10-station turret compatible
with revolving tools
LX-08C
oil
hydraulic
inch
8
8
mm
210
210
mm
320
320
kW
11 / 7.5
15 / 11
Spindle Speed
Range
min-1
Max. Number of
Revolving Tools
tools
Type of Turret
12
LX-08R
4,000
5,000
10St.Turret
10St.Turret
---
5
Compact chucker featuring monobloc-cast slant bed and high-rigidity
8-position turret, enabling heavy machining and hard turning.
6" /8" chuck CNC lathe
1 Spindle, 1 Turret
●Combines a gantry loader and NC loader for
labor-saving operation
MODEL NAME
Power Chuck & Size
LX-06E2
oil
LX-08E2
inch
6
8
Max. Turning Dia.
mm
φ165
210
Max. Turning Length
mm
250
220
Spindle Motor
(30 min. / Cont.)
kW
7.5 / 5.5
11 / 7.5
Spindle Speed Range
min-1
hydraulic
Type of Turret
5,000
4,000
8 St.Turret
8 St.Turret
Chucker featuring movable spindle and automation system,
for high-speed loading
CNC Lathes with 1 Spindle,
1 Turret and Auto-Loading System
●Reduces loading time substantially, a movable
spindle that transfers processed work pieces
to a hand inside the machine
MODEL NAME
Power Chuck & Size
LZ-01R2 / 01RY2
oil
LZ-02R2 / 02RY2
inch
6
8
Max. Turning Dia.
mm
70
100
Max. Turning Length
mm
80
80
Spindle Motor
(30 min. / Cont.)
kW
7.5 / 5.5
11 / 7.5
Spindle Speed
Range
min-1
hydraulic
Type of Turret
6,000
5,000
12st.Turret
10st.Turret
Max. Number of
Revolving Tools
tools
6
5
Max. Work Size
mm
φ70×80
φ100×80
kg
0.7 (×2)
1.5 (×2)
Max. Work Weight
13
Combines NC with a traditional 6-spindle Automatics, for high-accuracy,
volume production, even for processing long work pieces
6 axis
CNC Automatic Lathe
MODEL NAME
●Positioning on the main axes is done using
a curvic coupling, and any time differential
between a xes is corrected by an of fset
function. An NC slide for finishing results
realizes a level of accuracy that has never
been possible before
φ26
mm
Bar feeding Length
mm
115
Max. Bar Turning Dia.
mm
4,000
kW
15 / 4
min-1
4,000
Spindle Motor / Cam Axis Motor
Spindle Speed Range
14
G6-26N
Max Machining Diameter of Bar Work
No. of Tools on End-slide
6
No. of Cross Slide
6
No. of NC slide
2
Multi-spindle automatic lathe for the most sophisticated needs
A multi-spindle Automatics that boasts both high accuracy and high productivity
6 axis
CNC Automatic Lathe
MODEL NAME
●Features a Hirth coupling carrier positioning,
for higher repeatability acczuracy
mm
Bar feeding Length
mm
70
Max. Bar Turning Dia.
mm
4,000
kW
15 / 4.5
min-1
4,000
Spindle Motor / Cam Axis Motor
Spindle Speed Range
●E xtremely fine control, independent variablespeed and gearless main motor and feed
motor
15
MM-A16
Max Machining Diameter of Bar Work
φ16
No. of Tools on End-slide
6
No. of Cross Slide
6
No. of NC slide
2
Basic structure capable of insulating heat
Smooth slide finished by technicians with eminent skills in kisage
(traditional scraping technique)
High-speed loader that enables complete machining of both front
and back
All for high precision
This is what Ocean is all about
15
The compact design requiring only 1.0m2 of floor space
saves space and reduces cost
High Precision CNC Lath
with 1 Spindle and 1 Linear Turret
● Compact yet highly-rigid base realizes high
accuracy
● O pti o n a l pa r ts fe e d e r e n a b l e s l o ad i n g,
machining and unloading on a single machine
MODEL NAME
RL01 III
RL01 V
φ10
φ10
Stationary
Collect Chuck
Type/Pull
mm
Type
Diaphragm
chuck
inch
3
3
Max.Machining
Length
mm
50
50
Spindle Motor
(15 min. / Cont.)
kW
0.4
(Inverter)
1.1 / 0.55
(AC Spindle)
Spindle Speed
Range
min-1
6,000
6,000
Horizontal
Linear Turret
Horizontal
Linear Turret
Pneumatic
Max. Number
of Revolving
Tools
High accuracy functions all in a space of
only 700mm wide
High Precision CNC Lath
with 1 Spindle and 1 Linear Turret
●T he slide axis integrates a highly-rigid roller
guide with little elastic changes to provide
smooth operation
MODEL NAME
Power Chuck
(Precision)
Collet Chuck
Diaphragm
Chuck
Max.Machining
Length
Spindle Motor
(15 min. / Cont.)
Spindle Speed
Range
Max. Number of
Revolving Tools
RL03
Stationary Type/Pull
Type
Pneumatic
inch
mm
inch
mm
kW
min-1
3 (4)
φ35 / φ40
4
50
2.2 /1.5
8,000
Horizontal Linear
Turret
17
Space-saving, high-prevision chucker inheriting the
traditional high-accuracy design
High Precision CNC Lath
with 1 Spindle and 1 Linear Turret
●The single-slide mechanism that provides high
damping maximizes micromotion tracking to
reduce lost motions down to nearly none
MODEL NAME
Power Chuck
(Precision)
Collet Chuck
Diaphragm
Chuck
Max.Machining
Length
Spindle Motor
GN-3200
Stationary Type/Pull
Type
Pneumatic
inch
mm
inch
mm
kW
(15 min. / Cont.)
Spindle Speed
Range
Max. Number of
Revolving Tools
min-1
3 (4)
φ35 / φ40
4
50
2.2 /1.5
8,000
Horizontal Linear
Turret
Basic structure designed for high accuracy
Optimal for ultra-precise finishing and machining of small work pieces
High Precision CNC Lath
with 1 Spindle and 1 Linear Turret
● Noncontact position coder and original
programs provide stable, ultra-high accuracy
machining
MODEL NAME
Power Chuck
(Precision)
Collet Chuck
GN-4
Stationary Type/Pull
Type
Pneumatic
Diaphragm
Chuck
Max.Machining
Length
Spindle Motor
mm
inch
mm
kW
(15 min. / Cont.)
Spindle Speed
Range
Max. Number of
Revolving Tools
inch
Standard type
min-1
4
φ35 / φ40
4
80
3.7 / 2.2
8,000
Horizontal Linear
Turret
18
Functions equivalent to two GN-3200 have been
integrated into one for further improvement of productivity
MODEL NAME
Power Chuck
High Precision CNC Lath
with 2 Spindles and 2 Linear Turrets
(Precision)
Collet Chuck
Diaphragm
Chuck
Max.Machining
Length
Spindle Motor
● Various automation needs are met by
combining peripheral devices such as
the high-speed gantry loader that allows
selection of either one or two 2 saddles,
in/out stocker, etc.
(15 min. / Cont.)
Spindle Speed
Range
Max. Number of
Revolving Tools
●Coplete 1st and 2nd operation.
19
GN-3200W
Stationary Type/Pull
Type
Pneumatic
inch
3 (4)
mm
φ35 / φ40
inch
4
mm
50
kW
2.2 /1.5
min-1
8,000
Horizontal Linear
Turret
The secret to running CNC machining centres 24/7 is a reliable bar loading system. For
many years Realtek has chosen to offer the world’s best from ALPS TOOL Japan.
When you turn out the
lights, do you have the
confidence that your
machines will run
throughout the night?
With an ALPS ASRX you know your machines are 24/7 capable.
ALPS offer ranges from 0.7 mm to 65 mm diameter in up to 4 m bar lengths of short
loaders up to 80 mm diameter stock. ALPS also has options in extrusion loaders.
90% of Australian repetition companies insist on ALPS.
FOX IFS is one of most recent players in the
industrial filtration field.
Founded in 2002 by ELICA (one of the largest global
manufacturers of cooker hoods) can rely upon
the support of qualified and motivated human
resources with years of valuable experience in the
machine tool, filtration and industrials systems
sectors.
FOX IFS products are designed with a clear
objective:
‘To obtain the highest level of
functionality, reliability and versatility’.
This high quality standard is guaranteed by severe testing before
shipment.
.
AUSTRALIAN AGENT
CONTACT US
Realtek Technologies Pty Ltd
Offices : Melbourne | Sydney
P. 1300 661 344
E. [email protected]
www.realtekaustralia.com
Real People, Real Solutions, Real Technology
Miyano Machine Tool Product Guide
CAT-MIY-02082011
© Realtek Technologies Pty Ltd 2011
All rights reserved.
Disclaimer: Realtek Technologies reserves the right to edit material. Information presented in this catalogue is subject to
change without prior notice.
Available machines or machines shown may vary depending on optional equipment or periodic design changes.
For further information on any of the products featured in this catalogue, please contact your local Sales Representative