Experienced people, innovative technologies

Experienced people, innovative technologies
T radition and inno vation , our k e y s to success
In the Machine Tool field since 1952, Duplomatic Automation offers innovative and flexible solutions, through its traditional
experience and know-how.
Since the foundation, the company’s history was characterised by various successful stages.
Starting from the production of automatic hydraulic copying devices and continuing through the introduction of the first tool
turrets and B-Axis units, Duplomatic developed always more sophisticated models for different machine tool applications.
Innovation, research of new products, speed and flexibility are the keys of the company success.
T he compan y
R&D
The Technical Department’s activity is aimed at the
creation of high-tech products and is completely focused
on the customer’s needs. A mixed team of skilled designer
and addicted young people allows to enhance the Company
know-how. All new products are validated inside the
Laboratory, carrying out scrupulous endurance tests.
Manufacturing and Quality
All the principal components of Duplomatic products are manufactured
inside the Production Department. The Quality System takes under
control every phases of the manufacturing process. A final control has
made on the 100% of the products, according to precise and defined
procedures, with the issue of Testing Certificates.
Sales and After-Sale
Completely and wholly customers-oriented, the Sales
Department is involved in replying to the specific
requests and in coordinating the Sales Network activity.
A territorial presence and frequent visits by customers
grant a continuous partnership support. Thanks to
the After-Sale organization and a strategic warehouse of spare parts, a prompt reply to customers’ problems is allowed with
skilled technicians in every area of the world.
Vertical a x is tool turrets
Conceived for heavy turning operations, these turrets allow high stiffness and
loading capacity, thanks to large diameter couplings.
TRM-S
■
Driven by servomotor
For big sizes lathes
■ Strongly clamped, hydraulically operated
■ Available with a basic hydraulic power pack
■ Special versions for advanced applications
(quick tool change, high pressure coolant, etc.)
Technical Information: I.T. 6444
■
TRM-N
■
Electromechanically operated
For all sizes lathes
■ Easy control by the interface PLC of the machine
■ Available with a basic control unit (UCN)
Technical Information: I.T. 6440
■
S tand - alone tool turrets
Optimized solutions for all range of CNC lathes, these turrets allow high
performances in turning operations and a fully mechanical interchangeability.
SM(A)
■
Driven by servomotor
Pneumatically or hydraulically operated
■ Fast (SM) and superfast (SMA) indexing times
■ Supplied with integrated servomotor and relevant control unit (DDC4)
■ Advanced Duplomatic software for diagnostic
Technical Information: I.T. 6427
■
DM
■
Driven by built-in direct motor
Hydraulically operated
■ Original lean mechanical design (cost effective solutions)
■ New control unit (TMC)
■ No backlash, no wearing, noiseless
■ Lower critical level of dynamic crash
Technical Information: I.T. 6458
■
BSV-N
■
Electromechanically operated
Low cost turret
■ Easy control by the interface PLC of the machine
■ Available with a basic control unit (UCN)
Technical Information: I.T. 6436
■
M odular dri v en tool de v ices
Driven tool modules, to be fitted on stand alone turrets, allow to integrate in
one only solution both turning and rotating tool operations.
MDT
■
Axial system
Coupling according to DIN 5480/2
■ Hydraulically operated
Technical Information: I.T. 6486
■
ODT-N
■
Axial system
Coupling according to DIN 1809
■ Electromechanically operated
Technical Information: I.T. 6482
■
D ri v en tool turrets
These tool turrets are the proper solution for advanced turning centers.
TMY-BR (BA)
■
Integrated with Y axis for out-of-axis operations
High rigidity and accuracy thanks to a proper design
■ Original clamping system for heavy duty operations
(hydraulically operated)
Technical Information: I.T. 6471
■
SM-BR (BA)
■
Available for both axial and radial versions
Hydraulically operated
■ Superfast indexing time
■ Coupling according to DIN 5480
■ High flexibility on tool fitting (VDI, BMT, CDI, etc.)
Technical Information: I.T. 6445
■
SDA
■
Available for axial version
Hydraulically operated
■ Lean mechanical design and optimized driven tool mechanism
■ Mechanical interchangeability with stand alone turret
■ Coupling according to DIN 5480
Technical Information: I.T. 6464
■
DM - TR
■
Driven by built-in direct motor
Hydraulically operated
■ Original lean mechanical design (cost effective solutions)
■ New control unit (TMC)
■ Coupling according to DIN1809/BMT
■ High flexibility on tool fitting (BMT and VDI)
Technical information: I.T. 6468
■
M U LT I F U N C T I O N U N I T S
Last products generation has been developed by the use of direct drive solutions, overcrossing usual problems of mechanical transmission as backlash,
noise, heating and gear damages due to crashes.
ES-B
■
Suitable for heavy machining (turning center morphology)
Driven by torque motor
■ Built-in spindle motor for high torque availability on the tool
■ Foot-type fixing
■ Different tooling on request (ISO, HSK, Capto)
Technical Information: I.T. 6472
■
ES-B-F
■
Suitable for high speed machining (machining center morphology)
Driven by torque motor
■ Built-in spindle motor for tool rotation at high speed
■ Flange-type fixing
■ Different tooling on request (ISO, HSK, Capto)
Technical Information: I.T. 6472/F
■
RST - Rotary Spindle Table
■
Direct drive
Plate range from 320 to 630 mm
■ Speed up to 1.000 rpm
■ High dynamic rigidity thanks to combined bearings
■ Hydraulic brake
Technical Information: I.T. 6740
■
A pplications
The combination of Rotary Spindle Table with a B-Axis Multifunctional Unit,
upgrades traditional Machining Centers, Innovates Multitasking machines,
providing a wide range of automatic operations by the means of static and
rotating Tools, answering the request of the Automotive, Aerospace and
Energy part’s Manufacturer.
Clear advantages of using multitask machines are:
■ higher machining flexibility
■ product versatility
■ higher accuracy
■ reduction of pieces settings
■ reduction of lead times
■ simplification of equipments
■ better management of working space
■ complex shapes machining.
R otating T ool H olders
FROM OUR UNIQUE EXPERIENCE, WITH INNOVATIVE DESIGN
FOR OUTSTANDING PERFORMANCES
The need to complete most of operations inside the turning center, asks the
turret to work with rotating tools for a long part of their life. In order to grant
best performances, rotating toolholders have become a basic component in the
“Turret System”.
Duplomatic has been one of the pioneers for the rotating toolholders design
and nowadays the company is able to provide a new product that combines high
performances with high reliability.
■
■
■
■
■
■
High accuracy spindle.
Internal clamping nut for higher stiffness
(minimized tool/bearing distance).
High precision preloaded spindle bearings.
Integral frontal-Type connection system (no keyways).
Oversized bevel gears for heavy duty power transmission.
Advanced sealing system.
Wide choice for DIN69880(VDI) and BMT types.
Different tool fixing systems (ER collet, tapping collet, milling head, Capto, etc.)
● Coupling according to DIN 5480, DIN1809.
Technical information DT.128 DT.144
●
●
crown turret
The crown turret has been designed for equipping transfer lines and special
machines. It’s able to execute turning and milling operations with high performances and great productivity.
■
One only servomotor drives the turret indexing and the rotating
tools
■ Clamping and unclamping without lifting, hydraulically operated
■ Bidirectional rotation
■ Higher rigidity and accuracy thanks to Hirth couplings
■ All disc stations can be used for rotating tools
■ The direct transmission from motor to tool guarantees better
performances in milling operations even with high speeds
■ Tool rotation speed up to 12.000 RPM
■ Coupling according to DIN 5480 and zero detent system
Technical information: I.T. 6475
PRODUTC’S RANGE FOR TURN/MILL CENTER
Product’s categories are combined together, from the simplest product to the most technologically advanced solution, in order to
fulfill any specific customer’s need.
RST
ES-B-F
ES-B
Direct drive B-axis units and direct drive high speed rotary
table for top performance multi-task machine.
SM-BR (BA)
TMY-BR (BA)
Driven tool turrets for advanced turning centers:
SM-BA axial superfast solution for single spindle
configurations and SM-BR radial superfast solution for double
spindle configurations.
TMY-BR or BA models with Y-Axis for out-of-axis operations.
SDA
SDA axial driven tool turret with high performances
for advanced turning center operations, interchangeable
with basic products.
SM(A)
+
ODT-N
or
MDT
SM(A) servomotor turrets with ODT-N or MDT Axial driven
tool modules for CNC lathes.
DM
+
ODT-N
or
DM-TR
DM direct motor turret fo CNC lathes for a cost effective
solution, fitted with ODT-N driven tool module for turning
centers application.
DM-TR direct motor radial driven tool turret for front and
back machining, suitable for BMT tool.
BSV-N + ODT-N
BSV-N electromechanical turret for cheaper CNC lathes.
With ODT-N axial driven tool modules as basic solution
for CNC turning center.
TRM
TRM vertical turret for flat bed lathes.
Electromechanical solution for cheap applications and
hydraulic version for heavy machining (big sizes).
Worldwide Duplomatic network
North
America:
- 1 service center
Europe:
- 6 sales agencies
- 7 service centers
South America:
- 1 sales and service center
Duplomatic
Automation s.r.l.
Taiwan Branch
Asia:
- 2 sales and
Duplomatic
(Shanghai)
Trading Co., Ltd.
service centers
HOW TO FIND US
MI-VA
SEREGNO
MI-CO
MALPENSA
AIRPORT
GALLARATE
EXIT
BUSTO A.
SARONNO
CASTELLANZA
MONZA
LEGNANO
CASTANO Iº
MI-VE
RHO
GALLIATE
MI-TO
NOVARA
Duplomatic Automation S.r.l.
P.le Bozzi 1 - 20025 Legnano MI - Italy
Tel +39 0331-472111 - Fax +39 0331-455161
E-mail: [email protected] - www.duplomaticautomation.com
TRECATE
MAGENTA
MILANO
ABBIATEGRASSO
LINATE
AIRPORT
TREZZANO
MORTARA
VIGEVANO
BINASCO
MI-GE
MELEGNANO
MI-ROMA