Experienced people, innovative technologies

Experienced people, innovative technologies
Duplomatic Automation S.r.l.
P.le Bozzi 1 - 20025 Legnano MI - Italy
Tel +39 0331-472111 - Fax +39 0331-455161
E-mail: [email protected] - www.duplomaticautomation.com
T r ad i t i o n a n d i n n o v at i o n , o u r k e y s t o s u c c ess
T h e c o m pa n y
R&D
In the Machine Tool field since 1952, Duplomatic Automation offers innovative
and flexible solutions, through its traditional experience and know-how.
Since the foundation, the company’s history was characterised by various
successful stages.
The Technical Department’s activity is aimed at the
creation of high-tech products and is completely focused
on the customer’s needs. A mixed team of skilled designer
and addicted young people allows to enhance the Company
know-how. All new products are validated inside the
Laboratory, carrying out scrupulous endurance tests.
Starting from the production of automatic hydraulic copying devices and
continuing through the introduction of the first tool turrets and B-Axis units,
Duplomatic developed always more sophisticated models for different machine
tool applications.
Manufacturing and Quality
Innovation, research of new products, speed and flexibility are the keys of the
company success.
All the principal components of Duplomatic products are manufactured
inside the Production Department. The Quality System takes under
control every phases of the manufacturing process. A final control
has made on the 100% of the products, according to precise and
defined procedures, with the issue of Testing Certificates.
Sales and After-Sale
Completely and wholly customers-oriented, the Sales
Department is involved in replying to the specific
requests and in coordinating the Sales Network activity.
A territorial presence and frequent visits by customers
grant a continuous partnership support. Thanks to
the After-Sale organization and a strategic warehouse of spare parts, a prompt reply to customers’ problems is allowed with
skilled technicians in every area of the world.
2
3
P r o d u c t ’ s r a n g e f o r t u r n / m i l l c e n te r s
Stand-alone
tool turrets
Modular driven
tool devices
Driven tool
turrets
Flexible solutions
B-Axis
multifunction unit
Product’s categories are combined together, from the simplest product to the most technologically advanced solution, in order to fulfill
any specific customer’s need.
ES-B*
ES-B*
Driven tool turrets for advanced turning centers:
SM-BA axial superfast solution for single spindle configurations and
SM-BR radial superfast solution for double spindle configurations.
TMY-BR (BA)
SM-BR (BA)
SM-BR
(BA)
B-Axis multifunction turn-mill units
for multi-task machines.
TMY-BR or BA models with Y-Axis for out-of-axis operations.
TMY-BR (BA)
SDA
SDA axial driven tool turret with high performances
for advanced turning center operations, interchangeable
with basic products.
SDA
SM(A) servomotor tool turrets with ODT-N, MDT or IDT-R driven tool
modules for CNC lathes and turning centers for best performances
and superfast solutions.
MDT
SM(A)
SM(A) + ODT-N
DM + ODT-N
SM(A) + MDT
DM + MDT
SM(A) + IDT-R
DM + IDT-R
IDT-R
DM
ODT-N
DM direct motor turret for CNC lathes for a cost effective solution
with top performances by high technology. Fitted with ODT-N,
MDT or IDT-R driven tool modules for turning centers applications.
BSV-N electromechanical tool turret for cheaper CNC lathes.
BSV-N
BSV-N + ODT-N
TRM
TRM
4
With ODT-N axial driven tool modules as basic solution
for CNC turning center.
TRM vertical tool turret for flat bed lathes.
Electromechanical solution for cheap applications and hydraulic version
for heavy machining (big sizes).
5
Ve r t i c a l a x i s t o o l t u r r ets
S ta n d - a l o n e t o o l t u r r ets
Conceived for heavy turning operations, these turrets allow high stiffness and loading capacity, thanks to large diameter couplings.
Optimized solutions for all range of CNC lathes, these turrets allow high performances
in turning operations and a fully mechanical interchangeability.
TRM-S
SM(A)
■
■
■
■
Driven by servomotor
For big sizes lathes
■ Strongly clamped, hydraulically operated
■ Available with a basic hydraulic power pack
■ Special versions for advanced applications
(quick tool change, high pressure coolant, etc.)
Technical Information: I.T. 6444
Driven by servomotor
Pneumatically or hydraulically operated
■ Fast (SM) and superfast (SMA) indexing times
■ Supplied with integrated servomotor and relevant control unit (DDC)
■ Advanced Duplomatic software for diagnostic
Technical Information: I.T. 6427
DM
■
Driven by built-in direct motor
Hydraulically operated
■ Original lean mechanical design (cost effective solutions)
■ New control unit (TMC)
■ No backlash, no wearing, noiseless
■ Lower critical level of dynamic crash
Technical Information: I.T. 6458
■
TRM-N
■
■
Electromechanically operated
For middle sizes lathes
■ Easy control by the interface PLC of the machine
■ Available with a basic control unit (UCN)
Technical Information: I.T. 6440
BSV-N
■
Electromechanically operated
■ Low cost turret
■ Easy control by the interface PLC of the machine
■ Available with a basic control unit (UCN)
Technical Information: I.T. 6436
6
7
M o d u l a r d r i v e n t o o l de v i c es
D r i v e n t o o l t u r r ets
Driven tool modules, to be fitted on stand alone turrets, allow to integrate in one
only solution both turning and rotating tool operations.
These tool turrets, driven by one only servomotor for the rotation of both the tool disc
and the tools, are the proper solution for advanced turning centers.
IDT-R
TMY-BR (BA)
■
■
■
■
Radial system, suitable for VDI and BMT versions
Coupling according to specific applications
■ Hydraulically or electromechanically operated
Technical Information: I.T. 6488/A
MDT
■
Axial system
■ Coupling according to DIN 5480/2
■ Hydraulically operated
Technical Information: I.T. 6486
ODT-N
■
Axial system
■ Coupling according to DIN 1809
■ Electromechanically operated
Technical Information: I.T. 6482
8
Integrated with Y axis for out-of-axis operations
High rigidity and accuracy thanks to a proper design
■ Original clamping system for heavy duty operations
(hydraulically operated)
Technical Information: I.T. 6471
SM-BR (BA)
■
Available for both axial and radial versions
Hydraulically operated
■ Superfast indexing time
■ Coupling according to DIN 5480
■ High flexibility on tool fitting (VDI, BMT, CDI, etc.)
Technical Information: I.T. 6445
■
SDA
■
Available for axial version
Hydraulically operated
■ Lean mechanical design and optimized driven tool mechanism
■ Mechanical interchangeability with stand alone turret
■ Coupling according to DIN 5480
Technical Information: I.T. 6464
■
9
B - A XI S MULT IFUNC T ION UNI T
A p p l i c at i o n s
Last B-Axis generation has been developed by the use of direct drive solutions,
overcrossing usual problems of mechanical transmission as backlash, noise,
heating and gear damages due to crashes.
Thanks to the use of the B-Axis multifunctional unit, together with the use of an ATC, a
multitask machine provides a wide range of automatic operations by static and rotating
tools, producing complex-shape components inside one only system.
Some of the advantages on using multitask machines are:
■ higher machining flexibility
■ higher accuracy
■ reduction of pieces settings
■ reduction of dead times
■ simplification of equipments
■ better management of working space.
ES-B
■
Suitable for heavy machining (turning center morphology)
Driven by torque motor
■ Built-in spindle motor for high torque availability on the tool
■ Foot-type fixing
■ Different tooling on request (ISO, HSK, Capto)
Technical Information: I.T. 6472
■
B-Axis morphology depends on the machine target.
Two main applications can be highlighted:
Turning center morphology for components made from bar, for which the heavy
turning is required.
ES-B-F
■
Suitable for high speed machining (machining center morphology)
■ Driven by torque motor
■ Built-in spindle motor for tool rotation at high speed
■ Flange-type fixing
■ Different tooling on request (ISO, HSK, Capto)
Technical Information: I.T. 6472/F
Machining center morphology for components with
mainly a compact prismatic shape, for which an high
machine dynamic is necessary.
10
11
C T - 2 0 c r o w n t u r r et
W 2 0 WIR E L E S S IN D E XING TA BL E
The CT-20 crown turret has been designed for equipping transfer lines and special
machines. It’s able to execute turning and milling operations with high performances and great productivity.
W20 is a high precision indexed table for flexible manufacturing cells. It is the
easiest and cheapest solution for adding, when it is needed only, a rotating axis as
first equipment or retrofitted on existing machines.
This unit can be placed on a standard pallet, like a normal work-cube, and does not
limit the working capacity giving the maximum flexibility at the top of performances.
An original design allows to have the long life power on board with compact
dimension, very easy, quick and very practical rechargeable systems.
■
One only servomotor drives the turret indexing and the rotating tools
Clamping and unclamping without lifting, hydraulically operated
■ Bidirectional rotation
■ Higher rigidity and accuracy thanks to Hirth couplings
■ All disc stations can be used for rotating tools
■ The direct transmission from motor to tool
guarantees better performances in milling operations
even with high speeds
■ Tool rotation speed up to 12.000 RPM
■ Coupling according to DIN 5480 and zero detent
system
Technical information: I.T. 6475
■
12
■
■
■
■
■
High precision indexing without lifting
Smooth indexing driven by a servomotor
It does not require any hydraulic or electrical connection
with the machine
It’s a “self contained unit” with long life power on board
The control with NC machine is achieved through radio
signals
13
Tool discs
T o o l h o l de r s
Duplomatic has developed a great experience on designing and manufacturing various
kind of tool discs. Starting from the common type according to DIN 69880 (VDI type) for
which the availability covers diameters from 16 mm to 80 mm, many other solutions
can be provided such as slot type, BMT, CDI and so on. Tool disc has become a key
part inside the “Turret System” since by its accuracy depends the machining quality.
Mainly for driven tool turrets, the perfect alignment between the rotating toolholder
coupling and the turret power intake assures the best performances. For this reason,
Duplomatic provides a disc testing certificate, reporting geometry tolerances and
adjusting values of disc on turret.
The need to complete most of operations inside the turning center, asks the turret to
work with rotating tools for a long part of their life. In order to grant best performances,
rotating toolholders have become a basic component in the “Turret System”.
Duplomatic has been one of the pioneers for the rotating toolholders design
and nowadays the company is able to provide a new product that combines high
performances with high reliability.
Most of the efforts have been done for machining following targets:
■ high rigidity
■ temperature control
■ low noise level.
Actually Duplomatic offers a wide choice for DIN 69880 (VDI) and BMT types, different
tool fixing systems (ER collet, tapping collet, milling head, Capto and so on) and
coupling according to DIN 5480, 1809 and special on request.
DN disc (VDI type)
Technical Information: I.T. 6484
SLOT type
PR type
Rotating toolholders DIN 69880
Technical Information: I.T. 6483 and I.T. 6483/BR
BMT type
BMT type
14
15
R o ta r y ta b l es
Thanks to the fruitful experience of direct drive technology applied on the B-axis
project, Duplomatic has developed a new series of rotary tables. Combining high
positioning accuracy with high speed, Duplomatic rotary tables are a very flexible
product for machining centers, in which even static tools operations are admitted
thanks to the use of indexed spindle.
Based on the original Duplomatic Patent, this continuous rotary table can be supplied
with the indexing system (Hirth coupling), for providing the maximum of rigidity for
heavy milling operations.
Duplomatic can also offer interesting solutions for rotary table applications, looking
at producers and users of Machining Centers that need to upgrade the production
flexibility by adding a rotary axis.
This product assures high quality and accuracy thanks to performing technical
solutions as dual lead worm screw and combined bearings.
A wide range of accessories as tailstock, chucks, through-axis, hydraulic distribution
etc. is available for any kind of request.
RST - Rotary Spindle Table
■
■
■
■
■
■
Direct drive
Plate range from 320 to 630 mm
Speed up to 1.000 rpm
High dynamic rigidity thanks to combined bearings
Hydraulic brake
Hirth coupling, hydraulically operated, on request
RB – CNC Rotary Table
■
Driven by servomotor
Warm screw transmission with backlash recovering
■ Hydraulic or pneumatic brake
■
■
Dedicated Control Unit for pert program running, on request
■ Availability of indexed table models by Hirth coupling
16
17
W o r l d w i de l o c a l se r v i c e
HOW T O FIN D U S
Headquarter: Legnano, Milan, Italy
Total area: 16.000 mq
Workforce: about 110 people
MI-VA
Europe:
- 6 sales agencies
- 7 service centers
South America:
- 1 sales and service center
Asia:
- 3 sales and
service centers
SEREGNO
MI-CO
North
America:
- 1 service center
MALPENSA
AIRPORT
GALLARATE
EXIT
BUSTO A.
Duplomatic
(Shanghai)
Trading Co., Ltd.
SARONNO
CASTELLANZA
MONZA
LEGNANO
CASTANO Iº
MI-VE
RHO
GALLIATE
MI-TO
Situated 15 km far from the
Malpensa Airport, Duplomatic
premises are also very close to the
city of Milan and the new fairground
of Rho-Pero.
18
NOVARA
TRECATE
MAGENTA
MILANO
ABBIATEGRASSO
LINATE
AIRPORT
TREZZANO
MORTARA
VIGEVANO
BINASCO
MI-GE
MELEGNANO
MI-ROMA
19