Harger 2015 Field Catalog 4_10_15.indd

Transcription

Exothermic Connections
Field Catalog
Harger Lightning & Grounding
800-842-7437
www.harger.com
Contents
Introduction
Connection Types....................................................................................6
Exothermic Process .................................................................................8
UltraShot® Drop-In Process......................................................................9
NUWTube® Pour & Shoot Process...........................................................10
Mold Numbering System........................................................................11
Cable to Cable
PB Connection Type ..............................................................................12
BS Connection Type ..............................................................................14
PS Connection Type ..............................................................................15
PT Connection Type ..............................................................................16
RT Connection Type ..............................................................................18
XO Connection Type ..............................................................................20
Cable to Ground Rod
GD Connection Type..............................................................................22
GF Connection Type ..............................................................................24
GO Connection Type .............................................................................26
GS Connection Type ..............................................................................28
GT Connection Type ..............................................................................30
Ground Rod to Ground Rod
GG Connection Type..............................................................................31
Cable to Steel Surface
HB Connection Type ..............................................................................32
HB (Pipe) Connection Type ....................................................................33
HD Connection Type..............................................................................34
HD (Pipe) Connection Type ....................................................................35
HT Connection Type ..............................................................................36
HU Connection Type..............................................................................37
VA Connection Type ..............................................................................38
VA (Pipe) Connection Type (Range Taking) .............................................39
VD Connection Type ..............................................................................42
VD (Pipe & Fence Post) Connection Type (Range Taking) .........................43
VD (Pipe & Fence Post) Connection Type (Range Taking) Continued .........44
VL Connection Type ..............................................................................45
VH Connection Type ..............................................................................46
VH (Pipe) Connection Type ....................................................................47
VT Connection Type ..............................................................................49
VU Connection Type ..............................................................................51
VU (Pipe) .............................................................................................52
RP Connection Type ..............................................................................53
Uni-Shot - UltraShot ..............................................................................54
Uni-Shot - NUWTube .............................................................................55
Cable to Lug or Bus Bar
LE Connection Type ..............................................................................56
LE Connection Type Continued ...............................................................57
LBJ Connection Type .............................................................................58
2
Harger Lightning & Grounding • ©2015 • 847-548-8700 • 800-842-7437 • Fax: 847-548-8755
3
Contents
Copper Lugs
Straight & Offset ...................................................................................59
Tinned Copper Lugs - Bent J..................................................................60
Supplementary Bonding Grids
Standard SRG Sizes...............................................................................61
SRG to SRG Connections .......................................................................61
Exothermically Welded Pedestal Connections ..........................................61
Low Impedance Risers ..........................................................................62
Exothermic Connections for Bonding to Building Steel..............................62
Computer Room Ground Clamps ............................................................63
Round-wire Supplementary Bonding Grid ................................................63
Ground Pedestal Clamps & Bonding Clamps ............................................63
Materials, Tools & Accessories
Drone ..................................................................................................64
Battery .................................................................................................65
Charger................................................................................................65
6' Cord .................................................................................................65
Pouch ..................................................................................................65
Case ....................................................................................................65
Drone Accessory Kit ..............................................................................65
Weld Metal ...........................................................................................66
UltraShot® (Drop-In) .............................................................................66
NUWTube® (Pour & Shoot) ....................................................................66
Low Smoke-No Flame System ................................................................67
Low Smoke-No Flame Adapter Clamp .....................................................67
Low Smoke-No Flame Filters ..................................................................67
Replacement Filter Housing ...................................................................67
Low Smoke-No Flame Kits .....................................................................67
Ultraweld® Molds ..................................................................................68
Wear Plates ..........................................................................................68
Adapter Sleeves ....................................................................................69
Wrap Sleeves........................................................................................69
Ceramic Rebar Packing Material .............................................................70
Mold Sealer ..........................................................................................70
Packing Material Notes ..........................................................................70
Cable Cleaning Brush ............................................................................70
Cable Cleaning Brush - Heavy Duty ........................................................71
Cold Galvanizing Spray ..........................................................................71
Mold Cleaning Brushes ..........................................................................71
Torch Head...........................................................................................71
Rasp ....................................................................................................71
Mold Cleaning Spades ...........................................................................72
Mold Blanket ........................................................................................72
Disk Kit ................................................................................................72
Disks....................................................................................................72
Mold Handle Clamp ...............................................................................73
Chain Support Handle Clamps & Kits ......................................................73
4
Contents
Hold Down Kit ......................................................................................74
Magnetic Support Handle Clamp ............................................................74
Magnetic Support Kit .............................................................................74
Mold Stabilizer Kit .................................................................................74
Drive Sleeves........................................................................................75
Drive Studs ..........................................................................................75
Ground Rod Drivers...............................................................................75
Ground Rod Driver ................................................................................75
Ground Rod & Cable Clamp ...................................................................76
Toolkit ..................................................................................................76
Flint Igniter ..........................................................................................76
Troubleshooting Guide ....................................................................77
Technical Information
Steel Pipe Sizes..................................................................................79
Conductor Identification .................................................................80
Copper-Clad Steel Conductors .......................................................81
Ground Rods .......................................................................................81
Ground Rods .......................................................................................82
Reinforcing Bars ................................................................................82
5
Connection Types
Connection Types
Connection
Type
Page
Connection
Type
Page
Connection
Type
Page
Connection
Type
Page
BS .................. 14
HB ................. 32
RP .................. 53
VR (Pipe) ........ 48
G11 ............54,55
HB (Pipe) ........ 33
RT .................. 18
VT.................. 49
G21 ............54,55
HD ................. 34
VA .................. 38
VT (Pipe) ........ 50
G31 ............54,55
HD (Pipe) ....... 35
VA (Pipe) ........ 39
VU ................. 51
G41 ............54,55
HT ................. 36
VD ................. 42
VU (Pipe) ........ 52
GD ................. 22
HU ................. 37
VD (Pipe)........ 43
XO ................. 20
GF.................. 24
LBJ................. 58
VH ................. 46
GG ................. 31
LE .................. 56
VH (Pipe)........ 47
GO ................. 26
PB .................. 12
VL .................. 45
GS ................. 28
PS .................. 15
VL (Pipe) ........ 48
GT ................. 30
PT .................. 16
VR.................. 45
For more exothermic connections, please see our Master Catalog.
6
7
Introduction
Introduction
UltraShot® Drop-In Process
Exothermic Process
The Exothermic Process is an effective and safe method of welding
copper to copper, copper to cast iron or copper to steel for the purpose
of producing permanent electrical connections. Exothermically welded
connections are produced from the energy and molten copper metal
liberated from an exothermic reaction between powdered copper oxide
and aluminum. The exothermic reaction takes place at a theoretical
temperature of 4600°F and as a result, molten copper alloy is created
and used to melt the conductors and cast the finished connection. The
exothermic reaction takes place in a semi-permanent graphite mold that
will last 50 or more welds if properly cared for. The process is simple and
easy to implement providing an on-site means to make welded electrical
connections without requiring external power, equipment or the special
training usually required for brazing and welding. The process will provide
a finished connection that will always provide an ampacity that exceeds
the conductors they join and will never loosen.
Step 1:
• Clean and dry conductors
and mold
• Insert conductors into
mold
Step 4:
Step 2:
• Close handle clamp and
lock mold
• Insert UltraShot drop-in
into mold
• Push and hold both igniter
buttons at the same time
Step 3:
• Attach cord to UltraShot
igniter
Step 5:
• Reaction is made
• Open mold and remove connection
• Remove slag and clean mold before
making the next connection
A completed UltraShot connection
Note: When exothermic welding, always wear proper clothing, safety glasses and gloves.
Harger offers UltraShot training. Please contact the factory for more information.
8
9
Introduction
Introduction
NUWTube® Pour & Shoot Process
Mold Numbering System
The Part Number gives, in code, the complete information of the mold.
Step 1:
Step 2:
Step 3:
• Torch dry the mold before
• Clean and dry conductors
• Insert disk into mold
making the first connection • Insert conductor into mold
• Close handle clamp and lock
mold
• Type of connection, conductor size(s) and mold price key.
• If frame or handle clamp is not required, add a suffix “X” after the mold part
number.
• See chart on page 80 for conductor identification.
• For mold Wear Plates (Page 68), add suffix “WP” to the end of the Mold Part No.
• For molds using solid conductor, add suffix “S” after conductor number. Example
RT2S2SB for a #2 Solid Run and Tap mold.
• The below number are examples only. For actual part numbers, please refer to the
proper pages in this catalog or request a number from Harger customer service.
• If there is a “H” or a “V” after the primary conductor then the secondary conductor
is a pipe in a horizontal or vertical orientation, respectively.
XX XX XX X
Connection
Type
Step 4:
• Remove Clear plastic cap
from NUWTube
• Pour weld metal into mold
Step 5:
• Close Lid
• Remove orange cap from
starting powder chamber
• Sprinkle next to ignition
hole
Code for
Primary
Conductor
Step 6:
• Ignite material located on
top of the lid using a flint
igniter (FLTIG)
Examples
RT 4/0 2/0 B
Type
4/0
Stranded
Run
Price
Key
B
GO 34 1/0 B
3/4”
Ground
Type Rod
2/0
Stranded
Tap
• After the connection is
complete, open the mold and
remove the connection
• Remove slag and clean mold
before making the next
connection
10
Complete NUWTube connection
®
Note: When exothermic welding, always wear
proper clothing, safety glasses and gloves.
Harger offers Ultraweld training. Please contact
the factory for more information.
Price
Key
B
BS 2S B
Type
Price
Key
K
Type
2” x 0.016”
Copper
Strip Run
& Tap
Smokeless
VA 3/0 V3 B
Price
Key
B
Price
Key
B
3/0
Cable
Type
#2 Solid
Conductor
1/0
Stranded
Tap
SRG 2016 K SX
Step 7:
Mold Price
Key
Code for
Secondary
Conductor
3”
Pipe
Vertical
Pipe
FGRGO 34 4/0 F
Type
3/4”
Ground
Rod
Price
Key
F
4/0
Concentric
Tap
11
Cable to Cable
Cable to Cable
Mold Information:
• Price Key is the Bold Letter in the Mold Part No.
Required Tools & Accessories:
Listed 467
MH1 - Handle for “B” Price Key Molds (Page 73)
Recommended Tools & Accessories:
CCBRSH1 - Cable Cleaning Brush (Page 70)
MCBRSH1 - Mold Cleaning Brushes (Page 71)
PB
(Parallel Butt)
#6 Stranded
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
Mold
Part No.
(Parallel Butt)
PB Connection Type Continued
Cable Size
PB Connection Type
Cable Size
PB
Listed 467
Weld Metal
NUWTube
UltraShot
Mold
Part No.
Weld Metal
NUWTube
UltraShot
PB2/08SB
NUWTUBE65
US65
PB2/06SB
NUWTUBE65
US65
PB66B
NUWTUBE25
US25
PB2/06B
NUWTUBE65
US65
PB48SB
NUWTUBE32
US32
PB2/04B
NUWTUBE65
US65
PB46SB
NUWTUBE32
US32
PB2/02SB
NUWTUBE90
US90
PB46B
NUWTUBE32
US32
PB2/02B
NUWTUBE90
US90
PB44B
NUWTUBE32
US32
PB2/01/0B
NUWTUBE115
US115
PB2S2SB
NUWTUBE65
US65
PB2/02/0B
NUWTUBE115
US115
PB28SB
NUWTUBE32
US32
PB4/08SB
NUWTUBE90
US90
PB26SB
NUWTUBE32
US32
PB4/06SB
NUWTUBE90
US90
PB26B
NUWTUBE32
US32
PB4/06B
NUWTUBE90
US90
PB24B
NUWTUBE45
US45
PB4/04B
NUWTUBE90
US90
PB22B
NUWTUBE65
US65
PB4/02SB
NUWTUBE115
US115
PB1/08SB
NUWTUBE45
US45
PB4/02B
NUWTUBE115
US115
PB1/06SB
NUWTUBE45
US45
PB4/01/0B
NUWTUBE115
US115
PB1/06B
NUWTUBE45
US45
PB4/02/0B
NUWTUBE115
US115
PB1/04B
NUWTUBE65
US65
PB4/04/0B
NUWTUBE150
US150
PB1/02SB
NUWTUBE65
US65
PB1/01/0B
NUWTUBE90
US90
PB1/02B
NUWTUBE65
US65
2/0 Stranded
4/0 Stranded
Continued on next page
12
13
Cable to Cable
Cable to Cable
Mold Information:
Mold Information:
• Molds with Price Key “L” SOLD WITH HANDLES
• Molds with Price Key “L” & “M” SOLD WITH HANDLES
MH2 - Handle for “C” Price Key Molds (Page 73)
FLTIG - Flint Igniter when using NUWTube & when
Price Key is “L” (Page 76)
Listed 467
BS
FLTIG - Flint Igniter when using NUWTube & when Price
Key is “L” & “M” (Page 76)
PS
(Parallel Splice)
(Butt Splice Cables)
PS Connection Type
Cable Size
BS Connection Type
14
Weld Metal
Cable Size
Mold
Part No.
NUWTube
UltraShot
#6 Solid
BS6SL
NUWTUBE25
US25
#4 Stranded
BS4L
NUWTUBE25
US25
#2 Solid
BS2SL
NUWTUBE32
US32
#2 Stranded
BS2L
NUWTUBE32
US32
1/0 Stranded
BS1/0B
NUWTUBE45
US45
2/0 Stranded
BS2/0B
NUWTUBE65
US65
3/0 Stranded
BS3/0B
NUWTUBE90
US90
4/0 Stranded
BS4/0B
NUWTUBE90
US90
250 MCM
BS25CMB
NUWTUBE115
US115
300 MCM
BS3CMB
NUWTUBE115
US115
350 MCM
BS35CMB
NUWTUBE150
US150
500 MCM
BS5CMB
NUWTUBE200
US200
750 MCM
BS75CMC
NUWTUBE2X150
US300
1000 MCM
BS1MMC
NUWTUBE2X200
US400
Weld Metal
Run
Tap
Mold Part
No.
NUWTube
UltraShot
#8 Solid
#8 Solid
PS8S8SL
NUWTUBE25
US25
#8 Stranded #8 Stranded
#6 Solid
#6 Solid
#4 Solid
#4 Solid
#2 Solid
#2 Solid
PS88L
NUWTUBE25
US25
PS6S6SL
NUWTUBE25
US25
PS66L
NUWTUBE25
US25
PS4S4SM
NUWTUBE32
US32
PS44M
NUWTUBE32
US32
PS2S2SM
NUWTUBE45
US45
15
Cable to Cable
Cable to Cable
Mold Information:
Listed 467
Listed 467
PT
(Parallel Thru Cables)
PT Connection Type Continued
Cable Size
Run
PT Connection Type
Cable Size
Run
Tap
Mold
Part No.
PT66B
#8 Solid
PT48SB
#8 Stranded
PT48B
#4 Stranded
#6 Solid
PT46SB
#6 Stranded
PT46B
#4 Stranded
PT44B
#2 Solid
#2 Solid
PT2S2SB
#8 Solid
PT28SB
#8 Stranded
PT28B
#6 Solid
PT26SB
PT26B
#4 Stranded
PT24B
#2 Solid
PT22SB
#2 Stranded
PT22B
#8 Solid
PT1/08SB
#8 Stranded PT1/08B
#6 Solid
PT1/06SB
#6 Stranded PT1/06B
1/0 Stranded
#4 Stranded PT1/04B
#2 Solid
PT1/02SB
#2 Stranded PT1/02B
1/0 Stranded PT1/01/0B
Weld Metal
NUWTube
UltraShot
NUWTUBE25
NUWTUBE32
NUWTUBE32
NUWTUBE32
NUWTUBE32
NUWTUBE32
NUWTUBE65
NUWTUBE45
NUWTUBE45
NUWTUBE45
NUWTUBE45
NUWTUBE65
NUWTUBE65
NUWTUBE65
NUWTUBE65
NUWTUBE65
NUWTUBE65
NUWTUBE65
NUWTUBE65
NUWTUBE65
NUWTUBE65
NUWTUBE90
US25
US32
US32
US32
US32
US32
US65
US45
US45
US45
US45
US65
US65
US65
US65
US65
US65
US65
US65
US65
US65
US90
16
Tap
#8 Solid
#8 Stranded
#6 Solid
#6 Stranded
2/0 Stranded #4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
#8 Solid
#8 Stranded
#6 Solid
#6 Stranded
#4 Stranded
3/0 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
#8 Solid
#8 Stranded
#6 Solid
#6 Stranded
#4 Stranded
#2 Solid
4/0 Stranded
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
Weld Metal
Mold
Part No.
NUWTube
UltraShot
PT2/08SB
PT2/08B
PT2/06SB
PT2/06B
PT2/04B
PT2/02SB
PT2/02B
PT2/01/0B
PT2/02/0B
PT3/08SB
PT3/08B
PT3/06SB
PT3/06B
PT3/04B
PT3/02SB
PT3/02B
PT3/01/0B
PT3/02/0B
PT3/03/0B
PT4/08SB
PT4/08B
PT4/06SB
PT4/06B
PT4/04B
PT4/02SB
PT4/02B
PT4/01/0B
PT4/02/0B
PT4/03/0B
PT4/04/0B
NUWTUBE65
NUWTUBE65
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE115
NUWTUBE115
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE115
NUWTUBE115
NUWTUBE115
NUWTUBE115
NUWTUBE150
NUWTUBE150
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE150
NUWTUBE150
NUWTUBE150
NUWTUBE150
NUWTUBE150
NUWTUBE200
NUWTUBE200
US65
US65
US90
US90
US90
US90
US90
US115
US115
US90
US90
US90
US90
US115
US115
US115
US115
US150
US150
US90
US90
US90
US90
US150
US150
US150
US150
US150
US200
US200
17
Cable to Cable
Cable to Cable
RT Connection Type Continued
Mold Information:
Cable Size
Listed 467
RT
Run
Tap
#2 Solid
#2 Solid
#6 Stranded
#4 Stranded
#2 Stranded
#2 Solid
#2 Stranded
#6 Stranded
#4 Stranded
1/0 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
#6 Stranded
#4 Stranded
#2 Solid
2/0 Stranded
#2 Stranded
1/0 Stranded
2/0 Stranded
#6 Stranded
#4 Stranded
3/0 Stranded
3/0 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
#6 Stranded
#4 Stranded
#2 Solid
#2 Stranded
4/0 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
Weld Metal
Mold
Part No.
NUWTube
UltraShot
RT66B
RT44B
RT2S2SB
RT26B
RT24B
RT22SB
RT22B
RT1/06B
RT1/04B
RT1/02SB
RT1/02B
RT1/01/0B
RT2/06B
RT2/04B
RT2/02SB
RT2/02B
RT2/01/0B
RT2/02/0B
RT3/06B
RT3/04B
RT3/03/0B
RT3/02SB
RT3/02B
RT3/01/0B
RT3/02/0B
RT4/06B
RT4/04B
RT4/02SB
RT4/02B
RT4/01/0B
RT4/02/0B
RT4/03/0B
RT4/04/0B
NUWTUBE32
NUWTUBE32
NUWTUBE45
NUWTUBE45
NUWTUBE45
NUWTUBE45
NUWTUBE45
NUWTUBE45
NUWTUBE45
NUWTUBE45
NUWTUBE45
NUWTUBE90
NUWTUBE45
NUWTUBE45
NUWTUBE45
NUWTUBE45
NUWTUBE90
NUWTUBE90
NUWTUBE45
NUWTUBE45
NUWTUBE115
NUWTUBE45
NUWTUBE45
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE115
NUWTUBE150
US32
US32
US45
US45
US45
US45
US45
US45
US45
US45
US45
US90
US45
US45
US45
US45
US90
US90
US45
US45
US115
US45
US45
US90
US90
US90
US90
US90
US90
US90
US90
US115
US150
18
250 MCM
(Run & Tap)
RT Connection Type
Cable Size
Run
300 MCM
350 MCM
500 MCM
750 MCM
1000 MCM
Weld Metal
Tap
Mold
Part No.
NUWTube
UltraShot
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
300 MCM
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
300 MCM
350 MCM
#2 Stranded
1/0 Stranded
2/0 Stranded
4/0 Stranded
250 MCM
300 MCM
350 MCM
500 MCM
1/0 Stranded
2/0 Stranded
4/0 Stranded
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM
1/0 Stranded
2/0 Stranded
4/0 Stranded
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM
1000 MCM
RT25CM2B
RT25CM1/0B
RT25CM2/0B
RT25CM3/0B
RT25CM4/0B
RT25CM25CMB
RT3CM2B
RT3CM1/0B
RT3CM2/0B
RT3CM3/0B
RT3CM4/0B
RT3CM25CMB
RT3CM3CMB
RT35CM2B
RT35CM1/0B
RT35CM2/0B
RT35CM3/0B
RT35CM4/0B
RT35CM25CMB
RT35CM3CMB
RT35CM35CMB
RT5CM2B
RT5CM1/0B
RT5CM2/0B
RT5CM4/0B
RT5CM25CMB
RT5CM3CMB
RT5CM35CMB
RT5CM5CMB
RT75CM1/0B
RT75CM2/0B
RT75CM4/0B
RT75CM25CMB
RT75CM3CMB
RT75CM35CMB
RT75CM5CMC
RT75CM75CMC
RT1MM1/0B
RT1MM2/0B
RT1MM4/0B
RT1MM25CMB
RT1MM3CMB
RT1MM35CMB
RT1MM5CMC
RT1MM75CMC
RT1MM1MMC
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE150
NUWTUBE150
NUWTUBE150
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE150
NUWTUBE150
NUWTUBE150
NUWTUBE200
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE150
NUWTUBE150
NUWTUBE200
NUWTUBE200
NUWTUBE200
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE150
NUWTUBE200
NUWTUBE200
NUWTUBE200
NUWTUBE2X150
NUWTUBE150
NUWTUBE150
NUWTUBE150
NUWTUBE200
NUWTUBE200
NUWTUBE250
NUWTUBE2X200
NUWTUBE2X250
NUWTUBE150
NUWTUBE150
NUWTUBE200
NUWTUBE200
NUWTUBE200
NUWTUBE250
NUWTUBE2X200
NUWTUBE2X250
NUWTUBE2X250
US90
US90
US90
US150
US150
US150
US90
US90
US90
US150
US150
US150
US200
US90
US90
US90
US150
US150
US200
US200
US200
US90
US90
US90
US150
US200
US200
US200
US300
US150
US150
US150
US200
US200
US250
US400
US500
US150
US150
US200
US200
US200
US250
US400
US500
US500
19
Cable to Cable
Cable to Cable
Mold Information:
MH1 - Handle for “B” & “Q” Price Key Molds (Page 73)
MH2 - Handle for “Z” Price Key Molds (Page 73)
Listed 467
XO Connection Type Continued
Listed 467
Cost Effective
2-Piece Design
XO
Cable Size
Run
(Cross (“X”) Over)
300 MCM
XO Connection Type
Cable Size
Run
Tap
Mold
Part No.
Weld Metal
NUWTube
XO66B
NUWTUBE45
XO44B
NUWTUBE65
#2 Solid
#2 Solid
XO2S2SB
NUWTUBE90
#4 Stranded
XO24B
NUWTUBE65
#2 Stranded
#2 Stranded
XO22B
NUWTUBE90
#4 Stranded
XO1/04Q
NUWTUBE115
1/0 Stranded #2 Stranded
XO1/02Q
NUWTUBE115
1/0 Stranded
XO1/01/0Q
NUWTUBE150
#2 Stranded
XO2/02Q
NUWTUBE150
2/0 Stranded 1/0 Stranded
XO2/01/0Q
NUWTUBE200
2/0 Stranded
XO2/02/0Q
NUWTUBE200
#2 Stranded
XO3/02Q
NUWTUBE150
1/0 Stranded
XO3/01/0Q
NUWTUBE200
3/0 Stranded
2/0 Stranded
XO3/02/0Q
NUWTUBE200
3/0 Stranded
XO3/03/0Q
NUWTUBE250
#2 Stranded
XO4/02Q
NUWTUBE150
1/0 Stranded
XO4/01/0Q
NUWTUBE200
4/0 Stranded 2/0 Stranded
XO4/02/0Q
NUWTUBE200
3/0 Stranded
XO4/03/0Q
NUWTUBE250
4/0 Stranded
XO4/04/0Q
NUWTUBE250
#2 Stranded
XO25CM2Q
NUWTUBE150
1/0 Stranded XO25CM1/0Q
NUWTUBE250
NUWTUBE250
250 MCM
3/0 Stranded XO25CM3/0Q NUWTUBE2X150
250 MCM
XO25CM25CMQ NUWTUBE2X150
20
UltraShot
US45
US65
US90
US65
US90
US115
US115
US150
US150
US200
US200
US150
US200
US200
US250
US150
US200
US200
US250
US250
US150
US250
US250
US300
US300
US300
350 MCM
500 MCM
Tap
Mold
Part No.
Weld Metal
NUWTube
#2 Stranded
XO3CM2Q
NUWTUBE150
1/0 Stranded
XO3CM1/0Q
NUWTUBE250
2/0 Stranded
XO3CM2/0Q
NUWTUBE250
3/0 Stranded
XO3CM3/0Q NUWTUBE2X150
4/0 Stranded
250 MCM
XO3CM25CMZ NUWTUBE2X200
300 MCM
#2 Stranded
XO35CM2Q
NUWTUBE200
NUWTUBE250
3/0 Stranded XO35CM3/0Z NUWTUBE2X200
4/0 Stranded XO35CM4/0Z NUWTUBE2X200
250 MCM
300 MCM
350 MCM
#2 Stranded
XO5CM2Q
NUWTUBE250
1/0 Stranded
2/0 Stranded
XO5CM2/0Z NUWTUBE2X200
3/0 Stranded
4/0 Stranded
250 MCM
300 MCM
350 MCM
500 MCM
UltraShot
US150
US250
US250
US300
US300
US400
US400
US200
US250
US300
US400
US400
US500
US500
US500
US250
US300
US400
US500
US500
US500
US750
US750
US750
21
Cable to Ground Rod
Cable to Ground Rod
Cable to Cable
Mold Information:
• Molds listed are for copper-clad ground rods.
• For threaded sectional rods, add suffix "S" after the ground rod
number. i.e. 58S = 5/8" sectional ground rod.
• Molds with Price Key "L" SOLD WITH HANDLES but not igniter.
Listed 467
MH1 - Handle for "B" Price Key Molds (Page 73)
Listed 467
FLTIG - Flint Igniter when using NUWTube & when Price Key is
“L” (Page 76)
GD Connection Type Continued
GD
(Ground Rod to Dead End Cable)
Cable to Cable
GD Connection Type
Ground Rod
Size
1/2” CC
GRD ROD
5/8” CC
GRD ROD
Weld Metal
Cable Size
Mold
Part No.
NUWTube
UltraShot
#6 Stranded
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
300 MCM
#6 Stranded
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
300 MCM
350 MCM
500 MCM
GD126L
GD124L
GD122SB
GD122B
GD121/0B
GD122/0B
GD123/0B
GD124/0B
GD1225CMB
GD123CMB
GD586L
GD584L
GD582SB
GD582B
GD581/0B
GD582/0B
GD583/0B
GD584/0B
GD5825CMB
GD583CMB
GD5835CMB
GD585CMB
NUWTUBE25
NUWTUBE25
NUWTUBE65
NUWTUBE65
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE32
NUWTUBE32
NUWTUBE65
NUWTUBE65
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE115
NUWTUBE115
NUWTUBE150
US25
US25
US65
US65
US90
US90
US90
US90
US90
US90
US32
US32
US65
US65
US90
US90
US90
US90
US90
US115
US115
US150
22
Ground Rod
Size
3/4” CC
GRD ROD
1” CC
GRD ROD
Weld Metal
Cable Size
Mold
Part No.
NUWTube
UltraShot
#6 Stranded
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM
1000 MCM
GD346L
GD344L
GD342SB
GD342B
GD341/0B
GD342/0B
GD343/0B
GD344/0B
GD3425CMB
GD343CMB
GD3435CMB
GD345CMB
GD3475CMB
GD101/0B
GD102/0B
GD103/0B
GD104/0B
GD1025CMB
GD103CMB
GD1035CMB
GD105CMB
GD1075CMB
GD101MMC
NUWTUBE32
NUWTUBE45
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE115
NUWTUBE115
NUWTUBE150
NUWTUBE250
NUWTUBE150
NUWTUBE150
NUWTUBE150
NUWTUBE150
NUWTUBE150
NUWTUBE200
NUWTUBE200
NUWTUBE200
NUWTUBE250
NUWTUBE2X150
US32
US45
US90
US90
US90
US90
US90
US90
US90
US115
US115
US150
US250
US150
US150
US150
US150
US150
US200
US200
US200
US250
US300
NOTE:
• Molds listed are for copper-clad steel ground rods.
• For welding to full size stainless steel, galvanized steel or solid copper ground rods,
add letter "F" to ground rod size.
23
Cable to Ground Rod
Cable to Ground Rod
Cable to Cable
Mold Information:
• For threaded sectional rods, add suffix “S” after the ground
rod number. i.e. 58S = 5/8” sectional ground rod.
• Molds with Price Key “L” SOLD WITH HANDLES but not
igniter.
MH1 - Handle for “K” Price Key Molds (Page 73)
MH2 - Handle for “D” Price Key Molds (Page 73)
GF
(Ground Rod Top to 4
Horizontal Cables)
1/2” CC
GRD ROD
5/8” CC
GRD ROD
Ground
Rod Size
Cable to Cable
GF Connection Type
Ground
Rod Size
GF Connection Type Continued
Weld Metal
Cable Size
Mold
Part No.
NUWTube
UltraShot
#6 Stranded
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
#6 Stranded
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
300 MCM
350 MCM
GF126K
GF124K
GF122SK
GF122K
GF121/0K
GF122/0K
GF123/0K
GF124/0K
GF586K
GF584K
GF582SK
GF582K
GF581/0K
GF582/0K
GF583/0D
GF584/0D
GF5825CMD
GF583CMD
GF5835CMD
NUWTUBE90
NUWTUBE115
NUWTUBE115
NUWTUBE115
NUWTUBE150
NUWTUBE200
NUWTUBE250
NUWTUBE250
NUWTUBE90
NUWTUBE115
NUWTUBE150
NUWTUBE150
NUWTUBE200
NUWTUBE250
NUWTUBE2X150
NUWTUBE2X150
NUWTUBE2X200
NUWTUBE2X250
NUWTUBE2X250
US90
US115
US115
US115
US150
US200
US250
US250
US90
US115
US150
US150
US200
US250
US300
US300
US400
US500
US500
3/4” CC
GRD ROD
1” CC
GRD ROD
Weld Metal
Cable Size
Mold
Part No.
NUWTube
UltraShot
#6 Stranded
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
300 MCM
350 MCM
#4 Stranded
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
GF346K
GF344K
GF342SK
GF342K
GF341/0K
GF342/0K
GF343/0D
GF344/0D
GF3425CMD
GF343CMD
GF3435CMD
GF104K
GF102K
GF101/0K
GF102/0D
GF103/0D
GF104/0D
GF1025CMD
NUWTUBE90
NUWTUBE115
NUWTUBE150
NUWTUBE150
NUWTUBE200
NUWTUBE250
NUWTUBE2X150
NUWTUBE2X150
NUWTUBE2X200
NUWTUBE2X250
NUWTUBE2X250
NUWTUBE150
NUWTUBE200
NUWTUBE250
NUWTUBE2X150
NUWTUBE2X200
NUWTUBE2X200
NUWTUBE2X250
US90
US115
US150
US150
US200
US250
US300
US300
US400
US500
US500
US150
US200
US250
US300
US400
US400
US500
NOTE:
24
25
Cable to Ground Rod
Cable to Ground Rod
Cable to Cable
Mold Information:
• For threaded sectional rods, add suffix "S" after the ground
rod number. i.e. 58S = 5/8" sectional ground rod.
• For Full size rods, add suffix "F" after the ground rod
number. i.e. 58F = 5/8" Full Size rod.
• Molds with Price Key "L" and “M” SOLD WITH HANDLES
but not igniter.
Listed 467
GO Connection Type Continued
Listed 467
FLTIG - Flint Igniter when using NUWTube & when Price
Key is “L” & “M” (Page 76)
GO
(Ground Rod to Cable
Over Top)
Cable to Cable
3/4” CC
GRD ROD
GO Connection Type
Ground
Rod Size
1/2” CC
GRD ROD
5/8” CC
GRD ROD
Weld Metal
Cable Size
Mold
Part No.
NUWTube
UltraShot
#6 Stranded
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
300 MCM
#6 Stranded
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
300 MCM
350 MCM
500 MCM
GO126L
GO124L
GO122SB
GO122B
GO121/0B
GO122/0B
GO123/0B
GO124/0B
GO1225CMB
GO123CMB
GO586L
GO584L
GO582SB
GO582B
GO581/0B
GO582/0B
GO583/0B
GO584/0B
GO5825CMB
GO583CMB
GO5835CMB
GO585CMB
NUWTUBE32
NUWTUBE32
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE115
NUWTUBE115
NUWTUBE150
NUWTUBE200
NUWTUBE32
NUWTUBE32
NUWTUBE90
NUWTUBE90
NUWTUBE90
NUWTUBE115
NUWTUBE115
NUWTUBE115
NUWTUBE150
NUWTUBE200
NUWTUBE200
NUWTUBE250
US32
US32
US90
US90
US90
US90
US115
US115
US150
US200
US32
US32
US90
US90
US90
US115
US115
US115
US150
US200
US200
US250
26
Ground
Rod Size
1” CC
GRD ROD
Weld Metal
Cable Size
Mold
Part No.
NUWTube
UltraShot
#6 Stranded
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM
1000 MCM
GO346L
GO344M
GO342SB
GO342B
GO341/0B
GO342/0B
GO343/0B
GO344/0B
GO3425CMB
GO343CMB
GO3435CMB
GO345CMB
GO3475CMC
GO101/0B
GO102/0B
GO103/0B
GO104/0B
GO1025CMB
GO103CMB
GO1035CMB
GO105CMB
GO1075CMC
GO101MMC
NUWTUBE45
NUWTUBE65
NUWTUBE90
NUWTUBE90
NUWTUBE115
NUWTUBE115
NUWTUBE115
NUWTUBE115
NUWTUBE150
NUWTUBE200
NUWTUBE200
NUWTUBE250
NUWTUBE2X200
NUWTUBE150
NUWTUBE150
NUWTUBE150
NUWTUBE150
NUWTUBE200
NUWTUBE200
NUWTUBE200
NUWTUBE250
NUWTUBE2X200
NUWTUBE2X250
US45
US65
US90
US90
US115
US115
US115
US115
US150
US200
US200
US250
US400
US150
US150
US150
US150
US200
US200
US200
US250
US400
US500
NOTE:
27
Cable to Ground Rod
Cable to Ground Rod
Cable to Cable
Mold Information:
• For threaded sectional rods, add suffix "S" after the
ground rod number. i.e. 58S = 5/8" sectional ground rod.
• For Full size rods, add suffix "F" after the ground rod
number. i.e. 58F = 5/8" Full Size rod.
• Handles for “R” Price Key Molds DO NOT INCLUDE Flint
Igniters.
MH1 - Handle for “P” Price Key Molds (Page 73)
MH2 - Handle for “Y” Price Key Molds (Page 73)
MH3 - Handle for “R” Price Key Molds (Page 73)
FLTIG - Flint Igniter when Price Key is “L” (Page 76)
GS
(Ground Rod to Cable on Side)
Cost Effective
2-Piece Design
GS Connection Type Continued
Ground
Rod Size
Cable to Cable
5/8” CC GRD
ROD
GS Connection Type
Ground
Rod Size
1/2” CC GRD
ROD
3/4” CC GRD
ROD
28
Cable Size
Mold
Part No.
Weld Metal
NUWTube
#6 Stranded
GS126R
NUWTUBE65
#4 Stranded
GS124R
NUWTUBE65
#2 Solid
GS122SR
NUWTUBE65
#2 Stranded
GS122R
NUWTUBE65
1/0 Stranded
GS121/0P
NUWTUBE115
2/0 Stranded
GS122/0P
NUWTUBE115
3/0 Stranded
GS123/0P
NUWTUBE150
4/0 Stranded
GS124/0P
NUWTUBE150
250 MCM
GS1225CMP
NUWTUBE150
#6 Stranded
GS346R
NUWTUBE65
#4 Stranded
GS344R
NUWTUBE65
#2 Solid
GS342SR
NUWTUBE65
#2 Stranded
GS342R
NUWTUBE65
1/0 Stranded
GS341/0P
NUWTUBE115
2/0 Stranded
GS342/0P
NUWTUBE115
3/0 Stranded
GS343/0P
NUWTUBE150
4/0 Stranded
GS344/0P
NUWTUBE150
250 MCM
GS3425CMP
NUWTUBE200
500 MCM
GS345CMY
NUWTUBE2X250
UltraShot
US65
US65
US65
US65
US115
US115
US150
US150
US150
US65
US65
US65
US65
US115
US115
US150
US150
US200
US500
Weld Metal
Cable Size
Mold
Part No.
NUWTube
UltraShot
#6 Stranded
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
500 MCM
GS586R
GS584R
GS582SR
GS582R
GS581/0P
GS582/0P
GS583/0P
GS584/0P
GS5825CMP
GS585CMY
NUWTUBE65
NUWTUBE65
NUWTUBE65
NUWTUBE65
NUWTUBE115
NUWTUBE115
NUWTUBE150
NUWTUBE150
NUWTUBE150
NUWTUBE2X200
US65
US65
US65
US65
US115
US115
US150
US150
US150
US400
NOTE:
29
Cable to Ground Rod
Cable to Cable
Mold Information:
• For threaded sectional rods, add suffix “S” after the
ground rod number. i.e. 58S = 5/8” sectional ground rod.
Ground Rod to Ground Rod
Mold Information:
• For threaded sectional rods, add suffix “S” after the
ground rod number. i.e. 58S = 5/8” sectional ground rod.
MH1 - Handle for "K" Price Key Molds (Page 73)
GT
(Horizontal Thru Cable
Plus Tap Cable to Top of
Ground Rod)
GRCC - Ground Rod & Cable Clamp (Page 76)
GG
Cable to Cable
GT Connection Type
Ground
Rod Size
5/8” CC GRD
ROD
3/4” CC GRD
ROD
(Butt Splice of Vertical
Ground Rods)
Weld Metal
Cable Size
Mold
Part No.
NUWTube
UltraShot
#6 Stranded
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
#6 Stranded
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
300 MCM
350 MCM
GT586K
GT584K
GT582SK
GT582K
GT581/0K
GT582/0K
GT583/0K
GT584/0K
GT5825CMD
GT346K
GT344K
GT342SK
GT342K
GT341/0K
GT342/0K
GT343/0K
GT344/0K
GT3425CMD
GT343CMD
GT3435CMD
NUWTUBE90
NUWTUBE90
NUWTUBE115
NUWTUBE115
NUWTUBE150
NUWTUBE200
NUWTUBE250
NUWTUBE250
NUWTUBE2X150
NUWTUBE90
NUWTUBE90
NUWTUBE115
NUWTUBE115
NUWTUBE150
NUWTUBE200
NUWTUBE250
NUWTUBE250
NUWTUBE2X150
NUWTUBE2X200
NUWTUBE2X200
US90
US90
US115
US115
US150
US200
US250
US250
US300
US90
US90
US115
US115
US150
US200
US250
US250
US300
US400
US400
GG Connection Type
Weld Metal
Ground Rod
Size
Mold
Part No.
NUWTube
UltraShot
1/2” CC GRD ROD
5/8” CC GRD ROD
3/4” CC GRD ROD
GG12B
GG58C
GG34C
NUWTUBE250
NUWTUBE2X150
NUWTUBE2X200
US250
US300
US400
NOTE:
NOTE:
30
31
Cable to Steel Surface / Pipe
Mold Information:
Mold Information:
• Mold cable is off the pipe surface.
MH2 - Handle for "C" Price Key Molds (Page 73)
UMHDKIT - Mold Hold Down Kit (Page 74)
Listed 467
HB
OR
CSKITHP - Chain Support Kit for Horizontal (Page 73)
Listed 467
HB
(Horizontal Butt OFF Surface)
(Horizontal Cable to
Top of
Horizontal Steel Pipe,
OFF Surface)
HB Connection Type
Weld Metal
Cable Size
Mold
Part No.
NUWTube
UltraShot
#6 STR
HB6B
NUWTUBE65
US65
#2 SOL
HB2SB
NUWTUBE65
US65
#2 STR
HB2B
NUWTUBE65
US65
1/0 STR
HB1/0B
NUWTUBE90
US90
2/0 STR
HB2/0B
NUWTUBE90
US90
3/0 STR
HB3/0B
NUWTUBE115
US115
4/0 STR
HB4/0B
NUWTUBE115
US115
250 MCM
HB25CMB
NUWTUBE115
US115
300 MCM
HB3CMB
NUWTUBE150
US150
350 MCM
HB35CMB
NUWTUBE200
US200
500 MCM
HB5CMB
NUWTUBE200
US200
750 MCM
HB75CMC
NUWTUBE2X150
US300
1000 MCM
HB1MMC
NUWTUBE2X200
US400
UMHDKIT with Handle
HB (Pipe) Connection Type
Mold
Part No.
Cable Size
Weld Metal
NUWTube
UltraShot
1/0
HB-1/0**B
NUWTUBE90
US90
2/0
HB-2/0**B
NUWTUBE90
US90
3/0
HB-3/0**B
NUWTUBE115
US115
4/0
HB-4/0**B
NUWTUBE115
US115
250 MCM
HB-25CM**B
NUWTUBE115
US115
**Add Pipe Size to Mold Part No.
See chart below.
UMHDKIT
CABLE TO HORIZONTAL STEEL PIPE (HB & HD)
Use Mold Part No. with Pipe Size (**) Indicator
Cable
Nominal Pipe Size
Pipe Size Indicator
#1 and Smaller
12” and Smaller
14” and Larger
Nominal Pipe Size*
None
1/0 thru 250
28” and Smaller
30” and Larger
Nominal Pipe Size*
None
CSKITHP
Example: #1/0 cable to 2-1/2” pipe = HB-1/02.5B
*See Pipe Sizes on page 79.
UMHDKIT
32
33
Mold Information:
Mold Information:
• Mold cable is on the pipe surface.
• Frame for “A” Price Key Molds INCLUDES Flint Igniters.
• Molds with Price Key "A" SOLD WITH FRAME.
• Frame for "A" Price Key Molds INCLUDES Flint Igniters.
Listed 467
UMMHDA - Hold Down Kit for price key “A” molds (Page 74)
HD
(Horizontal Butt
DOWN on Surface)
HD Connection Type
HD
HD (Pipe) Connection Type
Weld Metal
Cable Size
Mold
Part No.
NUWTube
UltraShot
Cable Size
Mold
Part No.
NUWTube
UltraShot
#6 SOL
HD6SA
NUWTUBE45
US45
#6 STR
HD6A
NUWTUBE45
US45
#6 Solid
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
HD-6**A
HD-4**A
HD-2S**A
HD-2**A
HD-1/0**B
HD-2/0**B
HD-3/0**B
HD-4/0**B
HD-25CM**B
NUWTUBE45
NUWTUBE45
NUWTUBE45
NUWTUBE45
NUWTUBE90
NUWTUBE90
NUWTUBE115
NUWTUBE115
NUWTUBE115
US45
US45
US45
US45
US90
US90
US115
US115
US115
#4 STR
HD4A
NUWTUBE45
US45
#2 SOL
HD2SA
NUWTUBE45
US45
#2 STR
HD2A
NUWTUBE45
US45
1/0 STR
HD1/0B
NUWTUBE90
US90
2/0 STR
HD2/0B
NUWTUBE90
US90
3/0 STR
HD3/0B
NUWTUBE115
US115
4/0 STR
HD4/0B
NUWTUBE115
US115
250 MCM
HD25CMB
NUWTUBE115
US115
300 MCM
HD3CMB
NUWTUBE150
US150
350 MCM
HD35CMB
NUWTUBE200
US200
500 MCM
HD5CMB
NUWTUBE200
US200
750 MCM
HD75CMC
NUWTUBE2X150
US300
1000 MCM
HD1MMC
NUWTUBE2X200
US400
Weld Metal
UMMHDA
**Add Pipe Size to Mold Part No.
See chart below.
CABLE TO HORIZONTAL STEEL PIPE (HB & HD)
Use Mold Part No. with Pipe Size (**) Indicator
Cable
Nominal Pipe Size
Pipe Size Indicator
#1 and Smaller
12” and Smaller
14” and Larger
Nominal Pipe Size*
None
1/0 thru 250
28” and Smaller
30” and Larger
Nominal Pipe Size*
None
CSKITHP
Example: #1/0 cable to 2-1/2” pipe = HD-1/02.5B
NOTE:
• Mold Sealer (Page 70) required
on conductors 1/0 and larger
UMMHDA
34
Listed 467
UMMHDA - Hold Down Kit when prcie key is “A” (Page 74)
(Horizontal Cable to Top
OR
of Horizontal Steel
CSKITHP - Chain Support Kit for Horizontal (Page 73)
Pipe, ON Surface)
NOTE:
35
Mold Information:
• Mold cable is on the pipe surface.
• Frame for “A” Price Key Molds INCLUDES Flint Igniters.
Mold Information:
• Mold cable is off the pipe surface.
HT
(Horizontal Thru ON Surface)
UMMHDA - Hold Down Kit when prcie key is “A” (Page 74)
HU
(Horizontal Thru Up OFF Surface)
HT Connection Type
Weld Metal
Cable Size
Mold
Part No.
NUWTube
UltraShot
#6 Stranded
HT6A
NUWTUBE45
US45
#4 Stranded
HT4A
NUWTUBE45
US45
HU Connection Type
Cable Size
Mold
Part No.
Weld Metal
NUWTube
UltraShot
#2 Solid
HT2SA
NUWTUBE45
US45
#2 Stranded
HT2A
NUWTUBE45
US45
1/0 Stranded
HU1/0B
NUWTUBE90
US90
HU2/0B
NUWTUBE115
US115
HU3/0B
NUWTUBE115
US115
1/0 Stranded
HT1/0B
NUWTUBE90
US90
2/0 Stranded
2/0 Stranded
HT2/0B
NUWTUBE115
US115
3/0 Stranded
3/0 Stranded
HT3/0B
NUWTUBE115
US115
4/0 Stranded
HU4/0B
NUWTUBE150
US150
HU25CMB
NUWTUBE150
US150
NUWTUBE200
US200
4/0 Stranded
HT4/0B
NUWTUBE150
US150
250 MCM
250 MCM
HT25CMB
NUWTUBE150
US150
300 MCM
HU3CMB
300 MCM
HT3CMB
NUWTUBE200
US200
350 MCM
HU35CMB
NUWTUBE250
US250
500 MCM
HU5CMC
NUWTUBE2X150
US300
350 MCM
HT35CMB
NUWTUBE250
US250
500 MCM
HT5CMC
NUWTUBE2X150
US300
UMMHDA
UMHDKIT
UMHDKIT with Handle
36
NOTE:
UMHDKIT
UMHDKIT with Handle
37
Mold Information:
Mold Information:
CSH1 - Chain Support Handle clamp for “B” Price Key Molds (Page 73)
CSKIT - Chain Support Kits (Page 73)
MSKIT - Magnetic Support Kit (Page 74)
Listed 467
Listed 467
VA
VA
(Vertical Angle 45°)
VA Connection Type
VA (Pipe) Connection Type (Range Taking)
Weld Metal
Cable Size
Mold
Part No.
NUWTube
UltraShot
#6 Stranded
VA6B
NUWTUBE45
US45
#4 Stranded
VA4B
NUWTUBE45
US45
#2 Solid
VA2SB
NUWTUBE45
US45
#2 Stranded
VA2B
NUWTUBE45
US45
1/0 Stranded
VA1/0B
NUWTUBE90
US90
2/0 Stranded
VA2/0B
NUWTUBE90
US90
3/0 Stranded
VA3/0B
NUWTUBE115
US115
4/0 Stranded
VA4/0B
NUWTUBE115
US115
250 MCM
VA25CMB
NUWTUBE115
US115
300 MCM
VA3CMB
NUWTUBE150
US150
350 MCM
VA35CMB
NUWTUBE200
US200
500 MCM
VA5CMB
NUWTUBE200
US200
750 MCM
VA75CMC
NUWTUBE2X150
US300
1000 MCM
VA1MMC
NUWTUBE2X200
US400
Cable Size
#6 Stranded
#4 Stranded
#2 Solid
Patented
P
#2 Stranded
MSKIT
38
MSKIT with Handle
Weld Metal
Nominal Pipe
Size
Mold
Part No.
NUWTube
UltraShot
1-1/2” to 4” Pipe
VA6V1.25X4B
NUWTUBE45
US45
4” to 6” Pipe
VA6V12X30B
NUWTUBE45
US45
6” to 10” Pipe
VA6V4X6B
NUWTUBE45
US45
12” to 30” Pipe
VA6V6X10B
NUWTUBE45
US45
32” Pipe or Larger
VA6B
NUWTUBE45
US45
1-1/2” to 4” Pipe
VA4V1.5X4B
NUWTUBE45
US45
4” to 6” Pipe
VA4V12X30B
NUWTUBE45
US45
6” to 10” Pipe
VA4V4X6B
NUWTUBE45
US45
12” to 30” Pipe
VA4V6X10B
NUWTUBE45
US45
VA4B
NUWTUBE45
US45
1/2” to 1” Pipe
VA2SV.5X1B
NUWTUBE45
US45
1-1/2” to 4” Pipe
VA2SV1.5X4B
NUWTUBE45
US45
4” to 6” Pipe
VA2SV12X30B
NUWTUBE45
US45
6” to 10” Pipe
VA2SV4X6B
NUWTUBE45
US45
12” to 30” Pipe
VA2SV6X10B
NUWTUBE45
US45
VA2SB
NUWTUBE45
US45
1-1/2” to 4” Pipe
VA2V1.5X4B
NUWTUBE45
US45
4” to 6” Pipe
VA2V12X30B
NUWTUBE45
US45
6” to 10” Pipe
VA2V4X6B
NUWTUBE45
US45
12” to 30” Pipe
VA2V6X10B
NUWTUBE45
US45
VA2B
NUWTUBE45
US45
39
VA (Pipe) Connection Type
Cable Size
VA
Listed 467
VA (Pipe) Connection Type (Range Taking) Continued
Cable Size
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
40
Weld Metal
#6 Solid
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
Mold
Part No.
Weld Metal
NUWTube
VA-6**A
NUWTUBE45
VA-4**A
NUWTUBE45
VA-2S**A NUWTUBE45
VA-2**A
NUWTUBE45
VA-1/0**B NUWTUBE90
VA-2/0**B NUWTUBE90
VA-3/0**B NUWTUBE115
VA-4/0**B NUWTUBE115
UltraShot
US45
US45
US45
US45
US90
US90
US115
US115
Nominal Pipe
Size
Mold
Part No.
NUWTube
UltraShot
2” to 4” Pipe
VA1/0V12X30B
NUWTUBE90
US90
4” to 6” Pipe
VA1/0V2X4B
NUWTUBE90
US90
6” to 10” Pipe
VA1/0V4X6B
NUWTUBE90
US90
12” to 30” Pipe
VA1/0V6X10B
NUWTUBE90
US90
Cable
Nominal Pipe Size
Pipe Size Indicator
VA1/0B
NUWTUBE90
US90
#4 thru 250
2” to 4” Pipe
VA2/0V12X30B
NUWTUBE90
US90
30” and Smaller
32” and Larger
Nominal Pipe Size*
None
4” to 6” Pipe
VA2/0V2X4B
NUWTUBE90
US90
6” to 10” Pipe
VA2/0V4X6B
NUWTUBE90
US90
12” to 30” Pipe
VA2/0V6X10B
NUWTUBE90
US90
VA2/0B
NUWTUBE90
US90
2” to 4” Pipe
VA3/0V12X30B
NUWTUBE115
US115
4” to 6” Pipe
VA3/0V2X4B
NUWTUBE115
US115
6” to 10” Pipe
VA3/0V4X6B
NUWTUBE115
US115
12” to 30” Pipe
VA3/0V6X10B
NUWTUBE115
US115
VA3/0B
NUWTUBE115
US115
2” to 4” Pipe
VA4/0V12X30B
NUWTUBE115
US115
4” to 6” Pipe
VA4/0V2X4B
NUWTUBE115
US115
6” to 10” Pipe
VA4/0V4X6B
NUWTUBE115
US115
12” to 30” Pipe
VA4/0V6X10B
NUWTUBE115
US115
VA4/0B
NUWTUBE115
US115
**Add Horizontal or Vertical Pipe Orientation and Pipe Size
Indicator. See chart below.
CABLE TO VERTICAL STEEL PIPE
Use Mold Part No.; add “V” and Pipe Size (**) Indicator
Example: #2 cable to 2-1/2” pipe = VA-2V2.5B
CABLE TO HORIZONTAL STEEL PIPE
Use Mold Part No.; add “H” and Pipe Size (**) Indicator
Example: #2/0 cable to 6” pipe = VA-2/0H6B
Patented
CSKIT
CSH1
NOTE:
• Thin walled pipe may be unsuitable for exothermic connections. If experiencing
burn through issues with the pipe (typically with 2/0 or 4/0 conductors), adding
sand inside the fence post well past the exothermic connection may solve this
problem. Another solution would be to use a smaller conductor such as a #2
AWG jumper which uses a smaller size weld metal. The last solution may be
to use mechanical fence clamp assembly such as the ones found in the Master
Equipment Catalog.
41
Mold Information:
Mold Information:
CSH1 - Chain Support Handle clamp for “B” Price Key Molds
(Page 73) OR
MH1 - Handle for “B” Price Key Molds (Page 73) AND
MH1 - Handle for “B” and “K” Price Key Molds (Page 73)
VD
VD
(Vertical Down)
(Vertical Down)
VD Connection Type
Weld Metal
Mold
Part No.
NUWTube
UltraShot
#6 Stranded
VD6B
NUWTUBE45
US45
#4 Stranded
VD4B
NUWTUBE65
US65
Cable Size
#2 Solid
VD2SB
NUWTUBE65
US65
#2 Stranded
VD2B
NUWTUBE65
US65
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
4/0 Stranded
1/0 Stranded
VD1/0B
NUWTUBE115
US115
2/0 Stranded
VD2/0B
NUWTUBE115
US115
3/0 Stranded
VD3/0B
NUWTUBE150
US150
4/0 Stranded
VD4/0B
NUWTUBE150
US150
250 MCM
VD25CMB
NUWTUBE200
US200
300 MCM
VD3CMB
NUWTUBE200
US200
350 MCM
VD35CMB
NUWTUBE250
US250
500 MCM
VD5CMK
NUWTUBE2X150
US300
P
Patented
MSKIT
42
VD (Pipe & Fence Post) Connection
Type (Range Taking)
Cable Size
MSKIT with Handle
Nominal Pipe
Size
1-1/4”
1-1/4”
1-1/4”
1-1/4”
1-1/4”
to
to
to
to
to
4”
4”
4”
4”
4”
Pipe
Pipe
Pipe
Pipe
Pipe
Weld Metal
Mold Part No.
VD2SV1.25X4B
VD2V1.25X4B
VD1/0V1.25X4B
VD2/0V1.25X4B
VD4/0V1.25X4B
NUWTube
UltraShot
NUWTUBE65
NUWTUBE65
NUWTUBE115
NUWTUBE115
NUWTUBE150
US65
US65
US115
US115
US150
VD (Pipe)
Connection Type
Weld Metal
Cable Size
Mold
Part No.
NUWTube
UltraShot
#6 Stranded
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
VD6**B
VD4**B
VD2S**B
VD2**B
VD1/0**B
VD2/0**B
VD3/0**B
VD4/0**B
VD25CM**B
NUWTUBE45
NUWTUBE65
NUWTUBE65
NUWTUBE65
NUWTUBE115
NUWTUBE115
NUWTUBE150
NUWTUBE150
NUWTUBE200
US45
US65
US65
US65
US115
US115
US150
US150
US200
**Add Horizontal or Vertical Pipe Orientation and
Pipe Size Indicator. See chart to the right.
43
VD (Pipe & Fence Post) Connection
Type (Range Taking) Continued
Cable
Nominal Pipe Size
Pipe Size Indicator
#4 thru 250
30” and Smaller
32” and Larger
Nominal Pipe Size*
None
Example: #2 cable to 2-1/2” pipe = VD-2V2.5B
Example: #2/0 cable to 6” pipe = VD-2/0H6B
MSKITHSVS - Magnetic Support Kit (Page 74)
VL
NOTE:
(Vertical Surface
Left Hand Mold*)
VL Connection Type
Patented
CSKIT
Mold Information:
Cable Size
CSH1
NOTE:
• Thin walled pipe may be unsuitable for exothermic connections. If experiencing
burn through issues with the pipe (typically with 2/0 or 4/0 conductors), adding
sand inside the fence post well past the exothermic connection may solve this
problem. Another solution would be to use a smaller conductor such as a #2
AWG jumper which uses a smaller size weld metal. The last solution may be
to use mechanical fence clamp assembly such as the ones found in the Master
Equipment Catalog.
Mold
Part No.
Weld Metal
NUWTube
#6 Stranded
VL6B
NUWTUBE45
#4 Stranded
VL4B
NUWTUBE45
#2 Solid
VL2SB
NUWTUBE45
#2 Stranded
VL2B
NUWTUBE45
1/0 Stranded VL1/0B
NUWTUBE90
2/0 Stranded VL2/0B
NUWTUBE90
3/0 Stranded VL3/0B NUWTUBE115
4/0 Stranded VL4/0B NUWTUBE115
250 MCM
VL25CMB NUWTUBE115
300 MCM
VL3CMB NUWTUBE150
350 MCM
VL35CMB NUWTUBE200
500 MCM
VL5CMB NUWTUBE200
UltraShot
US45
US45
US45
US45
US90
US90
US115
US115
US115
US150
US200
US200
VR
(Vertical Surface
Right Hand Mold*)
*NOTES:
• VL is a Left Hand mold.
• To order a Right Hand mold, change
the VL in the Mold Part No. to VR.
Example: VR4B.
Patented
MSKIT
44
MSKIT with Handle
45
Mold Information:
Mold Information:
MH1 - Handle for "B" Price Key Molds (Page 73) AND
CSKITHSVM - Chain Support Kits (Page 73)
MSKITHSVS - Magnetic Support Kit (Page 74)
VH
VH
(Vertical Surface
Horizontal Cable)
VH Connection Type
Cable Size
Mold
Part No.
#6 Stranded
VH6B
#4 Stranded
VH4B
#2 Solid
VH2SB
#2 Stranded
VH2B
1/0 Stranded VH1/0B
2/0 Stranded VH2/0B
3/0 Stranded VH3/0B
4/0 Stranded VH4/0B
250 MCM
VH25CMB
Weld Metal
NUWTube
UltraShot
NUWTUBE65
NUWTUBE65
NUWTUBE65
NUWTUBE65
NUWTUBE115
NUWTUBE115
NUWTUBE150
NUWTUBE150
NUWTUBE150
US65
US65
US65
US65
US115
US115
US150
US150
US150
Patented
(Horizontal Thru Cable to Side of
Vertical Steel Pipe)
CSKITHSVM
VH (Pipe) Connection Type
Cable Size
Mold
Part No.
Weld Metal
NUWTube
#6 Stranded
VH6**B
NUWTUBE65
#4 Stranded
VH4**B
NUWTUBE65
#2 Solid
VH2S**B
NUWTUBE65
#2 Stranded
VH2**B
NUWTUBE65
1/0 Stranded VH1/0**B NUWTUBE115
250 MCM VH25CM**B NUWTUBE150
**Add Pipe Size and Vertical Pipe to
Mold Part No. See chart below.
UltraShot
US65
US65
US65
US65
US115
US115
US150
US150
US150
Cable
Nominal Pipe Size
Pipe Size Indicator
#1 and Smaller
12” and Smaller
14” and Larger
Nominal Pipe Size*
None
1/0 thru 250
28” and Smaller
30” and Larger
Nominal Pipe Size*
None
Example: #2 cable to 2-1/2” pipe = VH2V2.5B
46
47
Mold Information:
Mold Information:
MH1 - Handle for “B” Price Key Molds (Page 73) AND
CSKITHSVM - Chain Support Kits (Page 73)
MH1 - Handle for “B” and “K” Price Key Molds (Page 73)
VL
(Horizontal Dead End Cable to
Side of Horizontal Steel Pipe*)
VT
VL (Pipe) Connection Type
Cable Size
Mold
Part No.
(Vertical Thru off Vertical Surface)
Weld Metal
NUWTube
#6 Stranded
VL6**B
NUWTUBE65
#4 Stranded
VL4**B
NUWTUBE65
#2 Solid
VL2S**B
NUWTUBE65
#2 Stranded
VL2**B
NUWTUBE65
1/0 Stranded VL1/0**B NUWTUBE115
250 MCM VL25CM**B NUWTUBE150
**Add Pipe Size and Horizontal Pipe to
Mold Part No. See chart below.
UltraShot
US65
US65
US65
US65
US115
US115
US150
US150
US150
NOTE:
VT Connection Type
VR
(Horizontal Dead End Cable to
Side of Horizontal Steel Pipe*)
*NOTES:
• VL is a Left Hand mold.
• To order a Right Hand mold,
change the VL in the Mold Part
No. to VR. Example: VR4**B.
Cable Size
#6 Stranded
VT6B
#4 Stranded
VT4B
#2 Solid
VT2SB
#2 Stranded
VT2B
1/0 Stranded VT1/0K
2/0 Stranded VT2/0K
3/0 Stranded VT3/0K
4/0 Stranded VT4/0K
250 MCM
VT25CMK
Cable
Nominal Pipe Size
Pipe Size Indicator
#1 and Smaller
12” and Smaller
14” and Larger
Nominal Pipe Size*
None
1/0 thru 250
28” and Smaller
30” and Larger
Nominal Pipe Size*
None
Example: #2 cable to 2-1/2” pipe = VL-2H2.5B
Mold
Part No.
Weld Metal
NUWTube
UltraShot
NUWTUBE90
NUWTUBE90
NUWTUBE115
NUWTUBE115
NUWTUBE200
NUWTUBE200
NUWTUBE250
NUWTUBE250
NUWTUBE250
US90
US90
US115
US115
US200
US200
US250
US250
US250
P
Patented
MSKIT
MSKIT with Handle
48
49
Mold Information:
Mold Information:
CSH1 - Chain Support Handle clamp for “B” and “K” Price Key Molds
(Page 73) OR
MH1 - Handle for “B” and “K” Price Key Molds (Page 73) AND
MH1 - Handle for "B" and “K” Price Key Molds (Page 73)
VT
VT (Pipe) Connection Type
Cable Size
Weld Metal
Mold
Part No.
#6 Stranded
VT6**B
#4 Stranded
VT4**B
#2 Solid
VT2S**B
#2 Stranded
VT2**B
1/0 Stranded VT1/0**K
250 MCM VT25CM**K
NUWTube
UltraShot
NUWTUBE90
NUWTUBE90
NUWTUBE115
NUWTUBE115
NUWTUBE200
NUWTUBE200
NUWTUBE250
NUWTUBE250
NUWTUBE250
US90
US90
US115
US115
US200
US200
US250
US250
US250
(Vertical Thru Cable to
Side of Vertical or
Horizontal Steel Pipe)
CSKIT
Patented
**Add Horizontal or Vertical Pipe
Orientation and Pipe Size Indicator.
See chart below.
CSH1
VU
(Vertical Upward Cable on
Vertical Surface)
VU Connection Type
Weld Metal
Cable Size
Mold
Part No.
#6 Stranded
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
300 MCM
350 MCM
500 MCM
750 MCM
VU6B
NUWTUBE65
VU4B
NUWTUBE65
VU2SB
NUWTUBE65
VU2B
NUWTUBE65
VU1/0B
NUWTUBE150
VU2/0B
NUWTUBE150
VU3/0K
NUWTUBE200
VU4/0K
NUWTUBE200
VU25CMK NUWTUBE200
VU3CMK
NUWTUBE250
VU35CMD NUWTUBE2X150
VU5CMD NUWTUBE2X200
VU75CMD NUWTUBE2X250
NUWTube
UltraShot
US65
US65
US65
US65
US150
US150
US200
US200
US200
US250
US300
US400
US500
Cable
Nominal Pipe Size
Pipe Size Indicator
#4 thru 250
28” and Smaller
30” and Larger
Nominal Pipe Size*
None
P
Patented
Example: #2 cable to 2-1/2” pipe = VT-2V2.5B
Example: #2/0 cable to 6” pipe = VT-2/0H6B
50
MSKIT
MSKIT with Handle
51
Cable to Rebar
Mold Information:
Mold Information:
Listed 467
Wrap Sleeves (Page 69) OR
Ceramic Rebar Packing Material (Page 70)
CSH1 - Chain Support Handle clamp for “B” and “K” Price Key
Molds (Page 73) OR
MH1 - Handle for “B” and “K” Price Key Molds (Page 73) AND
RP
(Rebar Parallel Tap)
RP Connection Type
VU
VU (Pipe)
Connection Type
Cable Size
Mold
Part No.
#6 Stranded
VU6**B
#4 Stranded
VU4**B
#2 Solid
VU2S**B
#2 Stranded
VU2**B
1/0 Stranded VU1/0**B
2/0 Stranded VU2/0**B
3/0 Stranded VU3/0**K
4/0 Stranded VU4/0**K
250 MCM VU25CM**K
Weld Metal
NUWTube
UltraShot
NUWTUBE65
NUWTUBE65
NUWTUBE65
NUWTUBE65
NUWTUBE150
NUWTUBE150
NUWTUBE200
NUWTUBE200
NUWTUBE200
US65
US65
US65
US65
US150
US150
US200
US200
US200
(Vertical Cable Dead End to
Side of Vertical or
Horizontal Steel Pipe)
Rebar
Size
#3
REBAR
CSKIT
Patented
**Add Pipe Size and Horizontal
or Vertical Pipe to Mold Part No.
See chart below.
#4 &
LARGER
REBAR
#4
REBAR
CSH1
Cable
Nominal Pipe Size
Pipe Size Indicator
#4 thru 250
28” and Smaller
30” and Larger
Nominal Pipe Size*
None
Example: #2 cable to 2-1/2” pipe = VU-2V2.5B
Example: #2/0 cable to 6” pipe = VU-2/0H6B
#5
REBAR
#6 &
LARGER
REBAR
Cable Size
Mold
Part
No.
Packing
Mat’l No.
Weld Metal
NUWTube
UltraShot
#6 Stranded
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
#6 Stranded
#4 Stranded
#2 Solid
#2 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
RP36B
RP34B
RP32SB
RP32B
RP31/0B
RP32/0B
RP33/0B
RP34/0B
RP4L6A
RP4L4A
RP4L2SA
RP4L2A
RP41/0B
RP42/0B
RP43/0B
RP44/0B
RP51/0B
RP52/0B
RP53/0B
RP54/0B
RP6L1/0B
RP6L2/0B
RP6L3/0B
RP6L4/0B
WRPSLV
WRPSLV
WRPSLV
WRPSLV
WRPSLV
WRPSLV
WRPSLV
WRPSLV
CERPM1
CERPM1
CERPM1
CERPM1
WRPSLV
WRPSLV
WRPSLV
WRPSLV
WRPSLV
WRPSLV
WRPSLV
WRPSLV
CERPM2
CERPM2
CERPM2
CERPM2
NUWTUBE25
NUWTUBE32
NUWTUBE45
NUWTUBE45
NUWTUBE90
NUWTUBE90
NUWTUBE115
NUWTUBE115
NUWTUBE25
NUWTUBE32
NUWTUBE45
NUWTUBE45
NUWTUBE90
NUWTUBE90
NUWTUBE115
NUWTUBE115
NUWTUBE90
NUWTUBE90
NUWTUBE115
NUWTUBE115
NUWTUBE90
NUWTUBE90
NUWTUBE115
NUWTUBE115
US25
US32
US45
US45
US90
US90
US115
US115
US25
US32
US45
US45
US90
US90
US115
US115
US90
US90
US115
US115
US90
US90
US115
US115
UMHDKIT
* Requires Hold Down Kit (UMHDKIT) for welds made to
#6 and Larger Rebar.
See Packing Material Materials and Notes on Page 70.
UMHDKIT with Handle
52
53
Uni-Shot - UltraShot
G21
G11
Listed 467
Uni-Shots - NUWTube
G31
G11
G11
G11
G11
G11
G11
G21
G21
G21
G21
G21
G21
G31
G31
G31
G31
G41
G41
G41
Stranded
#6, #8
#3, #4
#1, #2
2/0, 1/0
-
#8
#4, #6
#2, #3
1/0, #1
2/0
4/0
#8
#4, #6
#2, #3
1/0, #1
2/0
4/0
#8
#4, #6
#2, #3
1/0, #1
#8
#4, #6
#2, #3
#8
#4
#2
1/0
#6,
#3,
#1,
2/0,
#6,
#3,
#1,
#8
#4
#2
1/0
#8
#4
#2
5/8 Full
G11588US
G1158F8US
G11584US
G1158F4US
G11582US
G1158F2US
G11581/0US G1158F1/0US
G11582/0US G1158F2/0US
G11584/0US G1158F4/0US
G21588US
G2158F8US
G21584US
G2158F4US
G21582US
G2158F2US
G21581/0US G3158F1/0US
G21582/OUS G3158F2/0US
G21584/OUS G3158F4/0US
G31588US
G3158F8US
G31584US
G3158F4US
G31582US
G3158F2US
G31581/0US G3158F1/0US*
G41588US
G4158F8US
G41584US
G4158F4US
G41582US
G4158F2US
3/4 Copper
Clad
54
G31*
G41
Uni-Shots - NUWTube®
Cable Sizes
3/4 Full
G11348US
G1134F8US
G11344US
G1134F4US
G11342US
G1134F2US
G11341/0US G1134F1/0US
G11342/0US G1134F2/0US
G11344/0US G1134F4/0US
G21348US
G2134F8US
G21344US
G2134F4US
G21342US
G2134F2US
G21341/0US G2134F1/0US
G21342/0US G21342/0US
G21344/0US G21344/0US
G31348US
G3134F8US
G31344US
G3134F4US
G31342US
G3134F2US
G31341/0US G3134F1/0US*
G41348US
G4134F8US
G41344US
G4134F4US
G41342US
G4134F2US
NOTES:
• Disposable single use ceramic mold provides convenience and ease of use.
• Packaged 12 per box.
• No frames or handle clamps are required.
• Drone required to make UltraShot Uni-Shot connection. See page 64.
Use locking pliers to
support mold
G31
Listed 467
Ground Rod
5/8 Copper
Clad
G21
G11
Uni-Shots - UltraShot
Solid
#6,
#3,
#1,
2/0,
G41
®
Cable Sizes
Type
G31*
UltraShot (Electronic)
Type
Solid
Stranded
G11
G11
G11
G11
G11
G11
G21
G21
G21
G21
G21
G21
G31
G31
G31
G31
G41
G41
G41
#6, #8
#3, #4
#1, #2
2/0, 1/0
#6, #8
#3, #4
#1, #2
2/0, 1/0
#6, #8
#3, #4
#1, #2
2/0, 1/0
#6, #8
#3, #4
#1, #2
#8
#4, #6
#2, #3
1/0, #1
2/0
4/0
#8
#4, #6
#2, #3
1/0, #1
2/0
4/0
#8
#4, #6
#2, #3
1/0, #1
#8
#4, #6
#2, #3
Ground Rod
5/8 Copper
Clad
5/8 Full
G11588NU
G1158F8NU
G11584NU
G1158F4NU
G11582NU
G1158F2NU
G11581/0NU G1158F1/0NU
G11582/0NU G1158F2/0NU
G11584/0NU G1158F4/0NU
G21588NU
G2158F8NU
G21584NU
G2158F4NU
G21582NU
G2158F2NU
G21581/0NU G3158F1/0NU
G21582/0NU G3158F2/0NU
G21584/0NU G3158F4/0NU
G31588NU
G3158F8NU
G31584NU
G3158F4NU
G31582NU
G3158F2NU
G31581/0NU G3158F1/0NU*
G41588NU
G4158F8NU
G41584NU
G4158F4NU
G41582NU
G4158F2NU
3/4 Copper
Clad
3/4 Full
G11348NU
G1134F8NU
G11344NU
G1134F4NU
G11342NU
G1134F2NU
G11341/0NU G1134F1/0NU
G11342/0NU G1134F2/0NU
G11344/0NU G1134F4/0NU
G21348NU
G2134F8NU
G21344NU
G2134F4NU
G21342NU
G2134F2NU
G21341/0NU G2134F1/0NU
G21342/0NU G2134F2/0NU
G21344/0NU G2134F4/0NU
G31348NU
G3134F8NU
G31344NU
G3134F4NU
G31342NU
G3134F2NU
G31341/0NU G3134F1/0NU*
G41348NU
G4134F8NU
G41344NU
G4134F4NU
G41342NU
G4134F2NU
NOTES:
• Disposable single use ceramic mold provides convenience and ease of use.
• Packaged 12 per box.
• Requires only a Flint Igniter (FLTIG) to make a connection. See Page 76.
• No frames or handle clamps are required.
Use locking pliers to
support mold
NUWTube
(Traditional)
55
Mold Information:
LE
(Lug End)
LE Connection Type
LE Connection Type Continued
NUWTube
.25 X 1"
LE35CM141B
NUWTUBE115
US115
.25 X 1.25"
LE35CM141.25B
NUWTUBE115
US115
.375 X 1"
LE35CM381B
NUWTUBE150
US150
Lug Size
350 MCM
Weld Metal
Weld Metal
Mold
Part No.
Cable Size
UltraShot
Cable Size
Lug Size
Mold
Part No.
NUWTube
UltraShot
.25 X 1.5"
LE5CM141.5B
NUWTUBE200
US200
#6 Stranded
.125 X 1"
LE6181B
NUWTUBE45
US45
.25 X 2"
LE5CM142B
NUWTUBE200
US200
#4 Stranded
.125 X 1"
LE4181B
NUWTUBE45
US45
.375 X 1"
LE5CM381B
NUWTUBE200
US200
#2 Solid
.125 X 1"
LE2S181B
NUWTUBE45
US45
.375 X 1.5"
LE5CM381.5B
NUWTUBE200
US200
#2 Stranded
.125 X 1"
LE2181B
NUWTUBE45
US45
.375 X 2"
LE5CM382C
NUWTUBE2X150
US300
LE75CM142C
NUWTUBE2X150
US300
LE75CM381.5C NUWTUBE2X150
US300
1/0 Stranded
2/0 Stranded
3/0 Stranded
4/0 Stranded
250 MCM
300 MCM
.125 X 1"
LE1/0181B
NUWTUBE45
US45
.25 X 1"
LE1/0141B
NUWTUBE65
US65
.125 X 1"
LE2/0181B
NUWTUBE65
US65
.25 X 1"
LE2/0141B
NUWTUBE65
US65
.188 X 1"
LE3/03161B
NUWTUBE90
US90
.25 X 1"
LE3/0141B
NUWTUBE90
US90
.188 X 1"
LE4/03161B
NUWTUBE90
US90
.25 X 1"
LE4/0141B
NUWTUBE90
US90
.25 X 1.25"
LE4/0141.25B
NUWTUBE90
US90
.25 X 1.5"
LE4/0141.5B
NUWTUBE90
US90
.25 X 1"
LE25CM141B
NUWTUBE90
US90
US90
.25 X 1.5"
LE25CM141.5B
NUWTUBE90
.25 X 1.25"
LE25CM141.25B
NUWTUBE90
US90
.25 X 1"
LE3CM141B
NUWTUBE90
US90
.25 X 1.25"
LE3CM141.25B
NUWTUBE90
US90
.25 X 1.5"
LE3CM141.5B
NUWTUBE90
US90
500 MCM
.25 X 2"
750 MCM
.375 X 1.5"
.375 X 2"
1000 MCM
LE75CM382C
NUWTUBE2X150
US300
.375 X 2"
LE1MM382C
NUWTUBE2X200
US400
.438 X 2"
LE1MM7162C
NUWTUBE2X200
US400
.5 X 2"
LE1MM122C
NUWTUBE2X250
US500
See pages 59 and 60 for Lugs
56
57
Copper Lugs
Mold Information:
W
W
A
A
W
W
A
A
LBJ
B
T
T
(Lug Bent J)
SXL
LBJ Connection Type
Weld Metal
Lug Size
Mold
Part No.
NUWTube
UltraShot
#6 Stranded
.125 X 1"
LBJ6181B
NUWTUBE32
US32
#4 Stranded
.125 X 1"
LBJ4181B
NUWTUBE32
US32
#2 Solid
.125 X 1"
LBJ2S181B
NUWTUBE32
US32
#2 Stranded
.125 X 1"
LBJ2181B
NUWTUBE45
US45
2/0 Stranded
3/0 Stranded
4/0 Stranded
OXL
Straight & Offset
Cable Size
1/0 Stranded
O.C.
O.C.
.125 X 1"
LBJ1/0181B NUWTUBE45
US45
.125 X 1"
US45
.188 X 1"
US65
.125 X 1"
US65
.188 X 1"
US65
.125 X 1"
US65
.188 X 1"
US65
See pages 59 and 60 for Lugs
Lug
Size
1/8 x 1
3/16
x1
1/4 x 1
1/4 x
1-1/2
1/4 x 2
3/8 x
1-1/2
3/8 x 2
Straight P/N
Offset P/N
SXL181
OXL181
SXL1812C3/8 OXL1812C3/8
SXL1812B
OXL1812B
SXL1812C
OXL1812C
SXL1812D
OXL1812D
SXL3161
OXL3161
SXL31612C3/8 OXL31612C3/8
SXL31612B
OXL31612B
SXL31612C
OXL31612C
SXL31612D
OXL31612D
SXL141
OXL141
SXL1412B
OXL1412B
SXL1412C
OXL1412C
SXL1412D
OXL1412D
SXL141.5
OXL141.5
SXL141.52B
OXL141.52B
SXL141.52C
OXL141.52C
SXL141.52D
OXL141.52D
SXL1422B
OXL1422B
SXL1422C
OXL1422C
SXL1422D
OXL1422D
SXL381.5
OXL381.5
SXL381.52B
OXL381.52B
SXL381.52C
OXL381.52C
SXL381.52D
OXL381.52D
SXL382
OXL382
SXL3822B
OXL3822B
SXL3822C
OXL3822C
SXL3822D
OXL3822D
#
of
Holes
Hole
Size
O.C.
Dim
T
W
A
B
1
2
2
2
2
1
2
2
2
2
1
2
2
2
1
2
2
2
2
2
2
1
2
2
2
1
2
2
2
3/8
3/8
1/2
1/2
1/2
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
5/8
1/2
1/2
1/2
1/2
1/2
1/2
5/8
1/2
1/2
1/2
5/8
1/2
1/2
1/2
N/A
1
.75"
1"
1.75"
N/A
1
.75
1
1.75
N/A
.75
1"
1.75"
N/A
.75"
1"
1.75"
.75"
1"
1.75"
N/A
.75"
1"
1.75"
N/A
.75
1
1.75
1/8
1/8
1/8"
1/8"
1/8"
3/16"
3/16"
3/16"
3/16"
3/16"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
1
1
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
2"
2"
2"
1-1/2"
1-1/2"
1-1/2"
1-1/2"
2"
2"
2"
2"
1/2
5/8
5/8"
5/8"
5/8"
9/16"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
3/4"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
3/4"
5/8"
5/8"
5/8"
1"
5/8"
5/8"
5/8"
7/8
3
3"
3"
3"
1-1/8"
3"
3"
3"
3"
1-1/8"
3"
3"
3"
1-1/2"
3"
3"
3"
3"
3"
3"
1-1/2"
3"
3"
3"
2-1/8"
3"
3"
3"
For Use with LE Style Molds on Page 56.
58
59
Copper Lugs
Today’s electronic environments require
specialized grounding applications.
Understanding higher frequency grounds,
equipotential ground planes and
supplementary bonding subsystems are
imperative to protecting sophisticated
equipment systems. Harger offers the
knowledge and products required to
protect these delicate systems. Signal
Reference Grids (SRG) are also known as
Supplementary Bonding Grids.
Listed 467
JXL
Tinned Copper Lugs - Bent J
Lug Size
Bent J Part
No.
# of
Holes
Screw
Size
O.C.
Dim
T
W
1/8 x 1
1/8 x 1
1/8 x 1
1/8 x 1
1/8 x 1
3/16 x 1
3/16 x 1
JXL-1813/8
JXL-181
JXL-1812C1/4
JXL-1812C3/8
JXL-1812D
JXL-3161
JXL-31612D
1
2
2
2
2
1
2
3/8
3/8
1/2
1/2
1/2
3/8
3/8
N/A
1
.75"
1"
1.75"
N/A
1
1/8
1/8
1/8"
1/8"
1/8"
3/16"
3/16"
1
1
1"
1"
1"
1"
1"
Flat Strip Signal Reference Grids
Harger’s Flat Strip Supplementary Bonding
Grids are manufactured from 2” wide x 26 gauge
soft copper strip. They are welded together
forming a 2’ x 2’ pattern. Rolls of SRG range
from 2’ to 18’ wide and the weight per roll is
usually limited to a maximum of 250 pounds.
The following page offers a design guide to
help determine what part numbers are required
for the fl at strip system. Signal Reference
Grids (SRG) are also known as Mesh-BN’s,
System Reference Potential Planes (SRPP) and
Supplementary Bonding Grids.
Supplementary Bonding Grid (SRG)
Numbering System
Example
SRG 12 46 24
A
B
1/2
7/8
5/8
3
5/8"
3"
5/8"
3"
5/8"
3"
9/16" 1-1/8"
5/8"
3"
SRG
Mesh
Standard SRG Sizes
Mold No.
Description
Length
(in feet)
Width
(in feet)
O.C. Spacing
(in inches)
NOTES:
• 2” x .016” Copper Strap is used
unless specified otherwise.
• Meets requirements of
2005 IEEE, Std. 1100
Approx. Wt. (lbs.)
SRG105024
10’ x 50’, 24” O.C. Spacing
SRG125024
12’ x 50’, 24” O.C. Spacing
• Commonly stocked.
70
97
SRG to SRG Connections
For Use with LBJ Style Molds on Page 58.
Weld Metal
Mold
Part No.
Flat
Strip
NUWTube
UltraShot
Handle
Clamp
SRG2016K
2” x .016”
NUWTUBE32
US32
MH1
Exothermically Welded Pedestal Connections
60
Mold Part
No.
Connection
VHO61SQMX
BCF61.5016B
#6 Conc. to 1” Sq. Pedestal
#6 Conc. to SRG
Weld Metal
NUWTube
UltraShot
Handle
Clamp
NUWTUBE25
NUWTUBE25
US25
US25
MH4
MH1
61
Round-wire Supplementary Bonding Grid
Low Impedance Risers
Part No.
Material
LIR18
2” x .016” Flat Copper
LIR18KIT
LIR24
LIR24KIT
LIR36
LIR36KIT
LIR72
LIR72KIT
• Kit includes all necessary hardware.
• Use mold SRG2016K to weld LIR to SRG
Length
18“
18“
24“
24“
36“
36“
72“
72“
LIR Kit
“A Signal Reference Grid may also be economically fabricated from standard,
bare round-wire joined together via welding, brazing, compression or a suitable
grounding clamp arrangement at each of the crossing points”. (2005 IEEE Std. 1100)
Harger offers a variety of ground pedestal clamps and conductors to achieve
these objectives. Signal Reference Grids (SRG) are also known as Supplementary
Bonding Grids.
Ground Pedestal Clamps & Bonding Clamps
All columns within and at perimeter of the computer room shall be bonded to the SRG
using a concentric stranded copper conductor. #6 AWG 7 strand copper is the most
common conductor used for this application. The cable should take the shortest path
between the building steel and the Supplementary Bonding Grid.
Building Steel
VA6B Mold
#6 conc
Part No.
Connection
Weld Metal
NUWTube
UltraShot
Pedestal
Size
Conductor
Size (AWG)
Box
Qty.
Approx.
Wt.
(lbs.)
5
5
5
5
5
5
5
0.63
0.63
0.63
2
0.5
0.63
2
Computer Room Ground Clamps
Handle
Clamp
VA6B
#6 Conc. Building Steel NUWTUBE45
US45
MH1
VA4B
US45
MH1
VA2B
US45
MH1
BCF61.5016B
#6 Conc. to SRG
NUWTUBE25
US25
MH1
BCF41.5016B
#4 Conc. to SRG
NUWTUBE32
US32
MH1
BCF21.5016B
#2 Conc. to SRG
NUWTUBE32
US32
MH1
• For low smoke requirements, a USSXKIT (Page 67) is required to convert
standard UltraShot molds into low smoke-no flame molds using UltraShot weld
metal only.
62
U-Bolt Type
GPC2/0RD1.75
GPC6SQ
Square
1” (1-1/8” OD)
#6
GPC6RD
Round
1” (1-1/8” OD)
#6
GPC4SQ
Square
1” (1-1/8” OD)
#4
GPC4RD
Round
1” (1-1/8” OD)
#4
GPC2SQ
Square
1” (1-1/8” OD)
#2
GPC2RD
Round
1” (1-1/8” OD)
#2
GPC2/0RD1.75
Round
1-1/8” - 1-3/4”
2/0 & #6
• Accommodates cross runs without adding an additional connector.
Accommodates 4 conductors in total.
• Electro-tin plated copper.
• Includes stainless steel hardware.
• Other sizes available. Please contact factory for more information.
#6 conc to SRG
Mold Part
No.
Listed 467
GPC - square
Exothermic Connections for Bonding to Building Steel
Listed 467
Part No.
•
•
•
•
Conductor
Size (AWG)
Box
Qty.
Approx. Box Wt.
(lbs.)
CRGC6
#6
25
4
CRGC4
#4
10
2.5
CRGC2
#2
10
3.7
Used when welded connections are not feasible.
Unique design allows clamps to form connections at most any angle.
Specific uses include fabrication under an existing computer room floor.
Electro tin plated bronze.
63
UltraShot® Drone
Harger’s new handheld DRONE:
• Ignites UltraShot® copper drop-in weld metal cartridges that are consumed
in the exothermic connection.
• Utilizes a Milwaukee® M18TM REDLITHIUMTM XC 4.0 18 volt battery featuring
a built-in fuel gauge, the DRONE makes over 1,300 connections on a single
charge!
• The Ultra Bright LED indicates instantaneous ignition. Borrowing from our
previous model, the dual trigger ignition design adds an additional safety
measure.
• Includes a 6’ cord featuring a quick latch disconnect which allows for easy
storage.
Drone Accessories
Battery
Part No.
Wt. (lbs.)
MIL1840BAT
1.5
• M18TM REDLITHIUMTM XC 4.0 Battery
Charger
Part No.
Wt. (lbs.)
MIL1812CHARGER
1.5
• M18TM & M12TM Multi-Voltage
6' Cord
Part No.
Wt. (lbs.)
DRONECORD
1
• Replacement cord
Pouch
Part No.
Wt. (lbs.)
DRONEPOUCH
0.24
• Easily transport the DRONE hands-free from
connection to connection
Drone
Part No.
Wt. (lbs.)
DRONE
1
• Does NOT INCLUDE battery.
Case
Part No.
Wt. (lbs.)
DRONECASE
3
• Keep organized with this storage option. Holds
the Drone, Battery, Charger & Cord.
Drone Accessory Kit
Part No.
Wt. (lbs.)
DAK
18
• Includes the Case, Battery & Charger.
64
65
UltraShot® (Drop-In)
Weld Metal
Low Smoke-No Flame System
Using Harger’s unique mold design and patented handle clamp system, any mold
that uses a MH1 or MH2 handle can be made into a Low
Smoke-No Flame mold. All that is required is the purchase of
a USSKIT which includes the Universal Clamp, filter housing,
and enough filters to do 10 shots. This system does require
the use of the UltraShot® electronic ignition system. There are
three different kit sizes determined by the size of the US shot
required and price key of the mold.
• The UltraShot system uses an electric charge to dependably fire the
exothermic welding shot.
• The weld metal, a mixture of copper oxide and aluminum, is packaged
in individual, moisture resistant copper drop-ins.
• The copper drop-in is consumed during the reaction process.
• Each drop-in copper container is marked with the size.
• The drop-ins are packaged in a box containing either 5, 10, or 20 units
per box. See table to right for carton quantities.
UltraShot
NUWTube® (Pour & Shoot)
US25
US32
US45
US65
US90
US115
US150
US200
US250
US300
US400
US500
US600
US750
Qty. Per
Carton
20
20
20
20
10
10
10
10
10
10
5
5
5
5
• The weld metal, a mixture of copper oxide and aluminum, is
packaged in individual, moisture resistant plastic tubes.
• Dual chamber design holds starting material and weld metal
separately, in the same tube.
• Easy to identify with color coded caps.
• Clear = Weld Metal, Orange = Starting Material.
• Each cartridge is marked with the size.
• Each box also contains instructions and metal disks. One metal
disk is used for each connection.
• The filter should be changed every connection to ensure the best performance.
• Ignition is accomplished with the use of a DRONE
Low Smoke-No Flame Kits
Part No.
Fits Mold
Price Key
Weld Metal
Size
Wt. (lbs.)
USSKIT1
USSKIT2
USSKIT3
B, E, K, P, Q
B, E, K, P, Q
C, D, F, G, Y, Z
25 thru 115
150 thru 300
150 thru 500
6
6
6
Kit Includes:
(1) Low Smoke-No Flame Adapter Clamp (USSXADPTR)
(1) Replacement Filter Housing
(10) Low Smoke-No Flame Filters
Low Smoke-No Flame
Adapter Clamp
Part No.
Qty.
Wt. (lbs.)
USSXADPTR
EACH
3
Low Smoke-No Flame Filters
Part No.
66
NUWTube
Qty. Per
Carton
NUWTUBE25
NUWTUBE32
NUWTUBE45
NUWTUBE65
NUWTUBE90
NUWTUBE115
NUWTUBE150
NUWTUBE200
NUWTUBE250
20
20
20
20
10
10
10
10
10
Filter
Housing
USSXFLR1.8
SAFHB25115
USSXFLR2
SAFHB150300
USSXFLR3
SAFHC400
• Sold as 10 pack.
Wt. (lbs.)
0.5
0.5
0.5
Replacement Filter Housing
Part No.
Weld Metal
Size
Wt. (lbs.)
SAFHB25115
SAFHB150300
SAFHC400
25 thru 115
150 thru 300
150 thru 500
0.5
0.5
0.75
67
Ultraweld® Molds
• Depending on the care and treatment of the mold, it will average 50 or more welds.
Substantially more with the UltraShot process.
• The Low Smoke-No Flame process uses an integrated filter system on the mold
and electric ignition of the weld metal to produce a finished
connection with minimal smoke emission. Ideal for indoor and
confined space working conditions. (See Page 67)
• For the Low Smoke-No Flame process, ignition is accomplished
with the use of a Drone (Page 64)
• Mold Handle not inluded.
Wear Plates
• Wear plates help extend the life of the mold.
• The openings of the mold get worn down due to forcing a mold shut
over "out of round" conductors, the ends of conductors hitting and
chipping the openings, etc.
• Wear plates can be supplied for all molds for cable sizes; #2 Solid, 1/0
AWG through 500 MCM and Copperweld cable 7/#10 through 19/#6.
• To order, add the suffix "WP" to the Ultraweld part number. Example:
RT-4/04/0B-WP
Available Weld
Type
Number of
Wear Plates
BH
BS
GD
GO
GS
HB
HU
LE
PB*
PT*
RO
RS
RT
VA
VH
VT
XO
XX
2
2
2
3
3
1
2
1
3
4
2
2
3
1
2
2
4
4
*Wear plates only available on 1/0 stranded and
larger or Copperweld 7/#10 and larger run and
tap cables. Also available from #2 solid run and
tap cables.
68
Adapter Sleeves
Cable Size
Sleeve Dimensions
Part No.
Concentric
Strand
Solid
ADPSLV6
#12, 14
#10, 12, 14
Length
Box
Qty.
Approx.
Box Wt.
(lbs.)
0.156 0.111
1
25
0.25
Fits Molds
#6 Solid
O.D.
I.D.
ADPSLV4
#7, 8, 10
#6, 8
#4 Stranded 0.227 0.177
1
25
0.25
ADPSLV2A
#6
#5
#2 Stranded 0.292 0.198
1
25
0.25
ADPSLV2B
#4, 5
#3, 4
#2 Stranded 0.287 0.246
1
25
0.25
ADPSLV1
#4
n/a
#1 Stranded 0.34 0.246
1
25
0.25
ADPSLV1/0
#2
#1
1/0 Stranded 0.37 0.307
1
25
3
ADPSLV2/0
#1
1/0
2/0 Stranded 0.42 0.359
1
25
0.25
ADPSLV3/0
1/0, 1
2/0
3/0 Stranded 0.45 0.389
1
25
.25
ADPSLV4/0
2/0, 1/0
3/0
4/0 Stranded 0.52 0.437
1
25
0.25
• Adapter Sleeves can be used when welding cables smaller than indicated on mold tag.
• Adapter sleeves slide over the cable to adapt smaller size cables to a larger size mold.
Wrap Sleeves
Part No.
Qty.
Approx. Wt.
(lbs.)
WRPSLV
50
0.5
• Wrap Sleeves can be used when welding cables
smaller than indicated on mold tag.
• When the cable opening in the mold is larger than the
cable, copper Wrap Sleeves are wrapped around the
cable until the diameter is about the same size as the
mold cable opening.
• A copper Wrap Sleeve is also used for wrapping
around rebar for certain connection styles.
69
Packing Material Notes
Packing Material or Wrap Sleeve(s) are necessary when making Ultraweld
connections to Rebar. The two types of material used are CERPM or WRPSLV.
CERPM Packing Material is a ceramic fiber material and can be used for one
connection only. CERPM is packaged in quantities of 25 per box.
WRPSLV Copper Wrap Sleeve is wrapped around the rebar for certain connection styles. WRPSLV is packaged in quantities of 50 per box.
Be sure to specify Packing Material No. when ordering Mold and Weld Metal.
See pages 69 & 70 for Packing Material.
Ceramic Rebar Packing Material
Part No.
Qty.
Approx. Wt.
(lbs.)
CERPM1
CERPM2
CERPM3
25
25
25
0.25
0.25
0.25
• Packing consists of preformed ceramic batting.
• Packing is required on certain rebar connections to
prevent leakage.
• Some connection styles may require wrap sleeves in
place of ceramic packing.
Cable Cleaning Brush - Heavy Duty
Part No.
Qty.
Approx. Wt. (lbs.)
CCBRSH2
1
1
0.25
CCBRSH2R
1.50
• Ideal for cleaning concentric stranded cable, especially very
dirty or oxidized conductors.
Rasp
Part No.
Qty.
Approx. Wt.
(lbs.)
RASP
EACH
3
• Ideal for removing mill scale and rust from steel
surfaces.
Torch Head
Part No.
Qty.
Approx. Wt.
(lbs.)
TRCHD
EACH
2
• Self-igniting Torch Head is designed to fit 14 or 16
ounce propane cylinders.
• Torches are required to remove moisture from the
mold and conductors before making the Ultraweld
connections.
Cold Galvanizing Spray
Mold Sealer
Part No.
Qty.
Approx. Wt.
(lbs.)
MLDSLR
EACH
2
• Mold Sealer is for sealing slightly worn molds to
guard against leakage from large stranded conductors
or where mold requires it.
• Available in a convenient 1 pound package.
Part No.
Qty.
Net Contents
CGS
EACH
0.88
• Instant cold galvanizing spray provides protection
equal to hot dip galvanizing.
• Used for touching up surfaces affected by welding.
Mold Cleaning Brushes
Cable Cleaning Brush
Part No.
Qty.
Approx. Wt. (lbs.)
CCBRSH1
1
0.11
• The Cable Cleaning Brush has short, stiff, metal bristles
which are generally preferred for cleaning concentric
conductors and busbars, that are not heavily oxidized.
70
Part No.
Qty.
Approx. Wt. (lbs.)
MCBRSH1
MCBRSH2
1
1
0.11
0.05
• Slag can be removed from molds by using a Mold Cleaning
Brush.
• The brush is especially useful on vertical split molds.
• Consistent and proper use of the brush will aid in maintaining or exceeding the average mold life of 50 connections.
71
Mold Cleaning Spades
Weld Metal
Sizes
Part No.
MCSPD25/115
25 - 115
MCSPD150/400 150 and larger
Mold Handle Clamp
Qty.
Approx. Wt.
(lbs.)
Part No.
Application
Qty.
Approx.
Wt. (lbs.)
1
1
0.21
0.26
MH1
For All molds with B, E, K, P
& Q mold price key (3" wide)
1
3.05
MH2
For All molds with C, D, F, Y
& Z mold price key (4" wide)
1
3.63
MH3
For all L, M & R mold price
key
1
0.65
• Slag can be cleaned from the molds by using a Mold Cleaning Spade.
• The cleaning spade is especially useful on horizontally split molds.
• The cleaning spades are specifically designed to fit the mold crucible
for a given range of weld metal sizes.
• Consistent and proper use of cleaning spades will aid in maintaining or
exceeding the average mold life of 50 connections.
Disks
Part No.
Description
Diameter
Box
Qty.
Approx. Box
Wt. (lbs.)
DISK15/65
Used in molds using
15 thru 65 weld metal
3/4"
20
0.6
DISK90/115
Used in molds using
1"
10
0.3
1-1/2"
10
0.6
Used in molds using
DISK150/500
• The disk rests on the bottom of the crucible and holds the weld metal
powder in place until the reaction occurs.
• Disks are only used in the NUWTube system.
• A new disk is required each time a weld is made with NUWTube system.
• Disks are included with the NUWTUBE Weld Metal.
Disk Kit
Part No.
Qty.
Approx. Wt. (lbs.)
DISKKIT1
1
0.37
• A Disk Kit contains three sizes of steel disks; 60 small,
30 medium and 30 large.
Mold Blanket
Part No.
Qty.
Approx. Wt. (lbs.)
ULTRAWRAP
EACH
2
• Contains an inner and outer E-glass yarn with a padded
non-crystalline silicate filling, finished with Kevlar®.
• Extends mold life by protecting against shock impact caused
by rough handling.
• Protects exothermic welders from coming into contact with
hot molds.
• Used as a protection blanket against weld splatter.
72
•
•
•
•
MH1, MH2
MH3 Mold Handle Clamps are included with L & M molds.
Some molds are used with specialized frames.
Handle clamps MH1 & MH2 come with a flint igniter (FLTIG).
Handle clamps have a Zinc plated finish.
MH3
CSH1, CSH2
Chain Support Handle Clamps & Kits
Part No.
CSH1
CSH2
CSKIT
CSKITHSVM
CSKITHP
CSKITHPVS
Fits Mold
Price Key
For Following
Connection Types
Pipe/
Rebar
Qty.
Approx.
Wt. (lbs.)
B, E, K
C, D, F
B, C, D, E,
F, K
B, C
B, C
B
RE, VA, VD, VT, VU
VA, VD, VT, VU
Vertical
Vertical
1
1
5
5
RE, VA, VD, VT, VU
Vertical
1
1
VH, RS
HB, HD, HT, HU
HTCP, RO
Vertical
Horizontal
Horizontal
1
1
1
2
2
2
• Handle clamps CSH1 & CSH2 come with MH1 & MH2 clamps respectively as
well as a CSKIT and flint igniter (FLTIG).
• Chain Support Handle Clamps are used to securely hold the mold to either a
vertical or horizontal pipe.
• A 20” length of chain, which fits up to 4” pipes, comes with the chain
support handle clamps.
• Extra chain length is available. Please contact factory for details.
• CSKIT, CSKITHSVM & CSKITHP Kits convert standard mold handle clamps
into chain support clamps.
CSKIT
CSKITHSVM
CSKITHP
73
Magnetic Support Handle Clamp
Part No.
Fits Mold
Price Key
Minimum Width
Requirements
Ground Rod Driver
Approx.
Wt. (lbs.)
Qty.
Part No.
MSHC1
B, E, K
8"
1
6
MSHC2
C, D, F
8"
1
7
• Handle clamps MSHC1 & MSHC2 come with MH1 & MH2 clamps
respectively as well as a MSKIT and a flint igniter (FLTIG).
• Magnetic Support Handle Clamp allows mold to be securely held
in place to steel surfaces.
GRD34I
GRD58
•
•
•
•
Ground
Rod Size
Description
3/4
Replacement
3/4"
Insert
5/8 Ground Rod
1/2" & 5/8"
Driver & Insert
Qty.
Approx.
Wt. (lbs.)
EACH
12
EACH
25
Drives ground rods from ground level without the need for a ladder or sledge hammer.
3/4" insert is interchangeable with driver body.
Insert prevents driver from slipping off ground rod near ground level.
Insert prevents "mushrooming" top of ground rod.
Ground Rod Drivers
Magnetic Support Kit
Part No.
Fits Mold
Price Key
SMGRD58U
5/8" Ground
Rod Driver
1
16
8"
10"
1
1
3
5
SMGRD58USHGR
5/8" Ground
Rod Driver
1
14
Part No.
Qty.
Approx.
Wt. (lbs.)
UMHDKIT
UMMHDA
EACH
EACH
1.5
0.5
• UMHDKIT: Attaches easily to MH1 & MH2 handle
clamp for holding mold in place.
UMHDKIT
• UMMHDA: Used for horizontal "A" molds.
• SMGRD58U - Ground rod driver with slide hammer. One end is threaded
for use with threaded 5/8" ground rods and the other end is for use with
tapered 5/8" copper-clad steel ground rods.
• SMGRD58USHGR - Ground rod driver with slide hammer, connects to
ground rods with 5/8" threads on both ends.
• Used to install or remove threaded ground rods.
Drive Sleeves
UMMHDA
Mold Stabilizer Kit
Qty.
Approx. Wt. (lbs.)
MLDSTBLZR
EACH
0.55
• Used to stabilize mold when making cable to cable welds in
a trench.
• 6” or 12” spikes can be used depending on soil conditions.
Kit includes:
74
Approx.
Wt. (lbs.)
Approx.
Wt. (lbs.)
Hold Down Kit
ea.
ea.
ea.
ea.
Qty.
Qty.
• These kits convert the standard mold handle clamp into a magnetic
support handle clamp.
2
2
2
2
Description
Minimum Width
Requirements
MSKIT
B, C, D, E, F, K
MSKITHSVS
B, C, D, K
Part No.
Part No.
6” Spikes,
12” Spikes
Spike Mounting Adaptors
Pins
Part No.
Ground
Rod Size
Qty.
Approx. Wt.
(lbs.)
GRDS58
GRDS34
5/8"
3/4"
1
1
1
1
• For Copper Clad Steel ground rods.
• Prevents "mushrooming" top of ground rod
while driving ground rod.
Drive Studs
Part No.
Ground Rod
Size
Box
Qty.
Approx. Box
Wt. (lbs.)
GDS12
GDS58
GDS34
GDS1
1/2"
5/8"
3/4"
1"
5
5
5
3
1
1
3
2
• High strength alloy driving stud prevents damage to the coupler
or ground rod threads when driving ground rods.
75
Troubleshooting Guide
Ground Rod & Cable Clamp
Part No.
Qty.
Approx. Wt. (lbs.)
GRCC
1
10
PROBLEM
• Clamp properly aligns and supports Ground Rods for welding
type GG connections. (See page 31)
• Add-on third clamp (included) is used to convert into a Cable
Clamping system. Thus preventing cables under tension from
moving during welding and ensuring no weld metal leakage.
This ensures quality connections and increases the life of the
mold.
POSSIBLE CAUSE
Battery not charged
UltraShot did not fire
NUWTube Starting
Powder would not
ignite
Igniter not properly
connected to plug
Old flint gun
Starting powder being used
improperly
Wrong size cartridge for
mold
Weld cavity under fills
Mold leaked too much
molten copper to make
proper weld
Ground Rod Clamping
Cable Clamping
Wrong mold being used
Flint Igniter
Part No.
Description
Qty.
Approx.
Wt. (lbs.)
FLTIG
Flint Igniter
EACH
0.21
FLTIGEXT
Flint Igniter 36"
Extension
EACH
3
RPLFLT
Replacement Flint
EACH
0.01
• When making an Ultraweld connection, Flint
Igniters are used to ignite the starting material.
• Flint igniters come with Price Key “A” Molds, MH1
& MH2 handle clamps.
• Replacement Flints are also available.
Toolkit
Part No.
Qty.
Approx. Wt. (lbs.)
GRCC
1
10
• TOOLKIT Includes:
(1) TOOLBOX: 22" x 9.5" x 9.75"
plastic toolbox with tray
(1) CC9: 9" Cable Cutters
(1) LP9: Lineman's Pliers
(1) SSS6: 6" Screwdriver
(1) VG10: 10" Vise-Grips
(1) FLTIG: Flint Igniter
(1) CCBRSH1: Card Cloth Brush
(1) MCBRSH1: Mold Cleaning Brush
(1) DISKKIT: Disk Kit
76
Surface not prepared
properly
Weld not sticking
to steel or cast iron
surface
Problems welding
to ground rod
Cable not placed in mold
according to instructions
Not using cast iron powder
when welding to cast iron
surface
Surface not prepared
properly
Mold not supported during
welding
Cable not placed in mold
according to instructions
SUGGESTED
CORRECTION
Charge battery and retry.
Try different battery pack if available.
Push igniter all the way into plug.
Replace flint gun.
Sprinkle starting powder on the side of
the lid’s ignition pocket.
Check ID plate on mold for proper size
weld material to be used.
Worn mold. Opening in mold is too
large to seal the mold properly. Replace
mold.
Wrong mold used for the conductors
being welded. Buy correct mold.
Buy correct mold.
Clean surface down to bright metal by
either grinding or using tools suggested
in the instructions.
Be sure to follow the mold instruction
on the placement of the conductors in
the mold to make sure sufficient heat is
transferred to the steel surface to make
the weld.
Order cast iron powder.
Clean and prepare surfaces according
to instructions.
Place vice grips or clamp under mold to
support it during welding process.
Be sure to follow the mold instructions
on the placement of the conductors in
the mold to make sure sufficient heat is
transferred to the ground rod to make
the weld.
Handle clamp is not
adjusted properly
Follow instructions on adjusting handle
clamp to adjust them properly.
Bent or out of round
conductors
Straighten conductors or cut out bad
sections and retry.
Mold does not
close all the way or Dirt, slag or other material
handle clamps will stuck in the parting line or Clean off all material to get a good seal.
lock
on the dowel pins
77
Troubleshooting Guide
SUGGESTED
CORRECTION
Remove mold from weld within about 30
Mold gets stuck on
Mold left on weld too long seconds to weld being made, especially
weld
on welds to steel.
Preheat molds and conductors with a
torch to a temperature that will burn off
Moisture or foreign
any water or organic material. Use steel
substance on the mold or
brush to remove any residual material
conducturs
from conductors. Do not use steel brush
on graphite mold.
Excessively high weld
Double check the mold ID plate to make
or excessive gas in
Wrong size cartridge used sure the proper weld cartridge is being
weld
used.
Moisture in weld metal
Replace with new weld metal.
Duct seal is to be used on the outside
portion of the mold only as a last resort.
Duct seal in weld cavity
If it has to be used do not let it migrate
into the weld cavity.
Conductors pull
Remove tension from conductors or use
Conductors are under
wire clamp GRCC to remove tension
out of mold during
tension
from conductors.
process
Only use soft bristle brush or cotton
rag to clean out the mold. Use of metal
brushes, screw driver, or other metal
Improper cleaning of molds
objects will scratch the mold. Also, do
not use plastic on the mold as it will
melt and cause gassy welds.
Mold wearing out too
Closing the mold on conductors that are
fast
Bent, burred, or out of round bent, burred, or out of round will crack
conductors
and chip the molds. Try removing the
damaged sections if possible.
Try to close the mold wth the
Inserting conductors after conductors already inserted. This will
mold is closed
reduce the wear on the conductor
openings.
PROBLEM
Steel Pipe Sizes
POSSIBLE CAUSE
Standard Weight
(Schedule 40)
ASTM A53-90-B
ANSI/ASME B36.10M-1985
Nominal
Size
O.D.
Wall
Thickness
Mold
Code
1”
1-1/4”
1-1/2”
2”
2-1/2”
3”
3-1/2”
4”
5”
6”
8”
10”
1.315”
1.66”
1.9”
2.375”
2.875”
3.5”
4”
4.5”
5.563”
6.625”
8.625”
10.75”
.133”
.14”
.145”
.154”
.203”
.216”
.226”
.237”
.258”
.28”
.322”
.365”
1
1.25
1.5
2
2.5
3
3.5
4
5
6
8
10
Conductor Area Conversions
Square Inches x 1273 = MCM
MCM x 7.862 x 10-4 = Square Inches
Square Inches x 645.2 = Square Millimeter
Square Millimeter x 1.550 x 10-3 = Square Inches
Square Millimeters x 1.9736 = MCM
MCM x 0.5067 = Square Millimeters
1 MCM = 1 kcmil = 1,000 circular mil
78
79
Conductor Identification
Bare Class A, B, and C Concentric Stranded Conductors
Based on A.S.T.M Standard Specifications
Size in
Circular mils
Size
A.W.G.
Conductor
Diameter
1,000,000
800,000
750,000
700,000
600,000
500,000
400,000
350,000
300,000
250,000
211,600
167,800
133,100
105,500
83,690
66,370
52,630
41,740
26,240
16,510
10,380
6,530
4,110
1000
800
750
700
600
500
400
350
300
250
4/0
3/0
2/0
1/0
1
2
3
4
6
8
10
12
14
1.152"
1.031"
.998"
.964"
.893"
.813"
.728"
.681"
.630"
.575"
.528"
.470"
.419"
.373"
.332"
.292"
.260"
.232"
.184"
.146"
.116"
.0915"
.0726"
* Class AA
Number of Wires
7
19
.1739
.1548
.1379
.1228
.1093
.0974
.0867
.0772
.0612
.0486
.0385
.0305
.0242
.1470*
.1424*
.1375*
.1273
.1622*
.1451
.1357
.1257
.1147
.1055
.0940
.0837
.0745
.0664
.0591
.0526
.0469
.0372
.0295
.0234
.0185
.0417
37
.1644*
.1145
.1109
.1071
.0992
.1162
.1040
.0973
.0900
.0822
.0756
.0763
.0600
.0534
.0467
Cable
Code
61
91
.1280 .0148 1MM
.0938
8CM
.0908
75CM
.0877
7CM
.0812
6CM
.0905
5CM
.0810
4CM
.0757
35CM
.0701
3CM
.0640
25CM
4/0
3/0
2/0
1/0
1
2
3
4
6
8
10
12
14
Bare Solid Copper Conductors
Based on A.S.T.M Standard Specifications
Size
A.W.G.
4/0
3/0
2/0
1/0
1
2
3
4
6
8
10
12
14
80
Cross
Sectional
Area
Circular Mils
211,600
167,800
133,100
105,500
83,690
66,370
52,630
41,740
26,250
16,510
10,380
6,530
4,110
Wire
Diameter
Cable
Code
.4600"
.4096"
.3648"
.3249"
.2893"
.2576"
.2294"
.2043"
.1620"
.1285"
.1019"
.0808"
.0641"
4/0S
3/0S
2/0S
1/0S
1S
2S
3S
4S
6S
8S
10S
12S
14S
Copper-Clad Steel Conductors
Cable
Stranding
Nominal
Diameter (in.)
Cross Sectional
Area (kcmil)
Cable Code
3/#10 CW
3/#9 CW
3/#8 CW
7/#10 CW
3/#7 CW
7/#9 CW
3/#6 CW
7/#8 CW
3/#5 CW
7/#7 CW
7/#6 CW
7/#5 CW
19/#9 CW
7/#4 CW
19/#8 CW
19/#7 CW
19/#6 CW
19/#5 CW
.220
.247
.277
.306
.311
.343
.349
.385
.392
.433
.486
.546
.572
.613
.642
.721
.810
.910
31.15
39.28
49.53
72.68
62.45
91.65
78.75
115.60
99.31
145.70
183.80
231.63
248.70
292.20
313.70
395.60
498.60
628.70
3/10CW
3/9CW
3/8CW
7/10CW
3/7CW
7/9CW
3/6CW
7/8CW
3/5CW
7/7CW
7/6CW
7/5CW
19/9CW
7/4CW
19/8CW
19/7CW
19/6CW
19/5CW
Ground Rods
Nominal
Size
Material
Type
Body
Diameter
Thread Size
Ground Rod
Code
1/2"
1/2"
1/2"
1/2"
5/8"
5/8"
5/8"
3/4"
3/4"
3/4"
1"
1"
1"
Copper-clad
Copper-clad
Steel*
Copper-clad
Steel*
Copper-clad
Copper-clad
Steel*
Copper-clad
Copper-clad
Steel*
Copper-clad
Copper-clad
Sectional
Plain
Plain
Plain
Plain
Plain
Sectional
Plain
Plain
Sectional
Plain
Plain
Sectional
.500"
.500"
.500"
.475"
.625"
.563"
.563"
.750"
.682"
.682"
1.000"
.914"
.914"
9/16"
N/A
N/A
N/A
N/A
N/A
5/8"
N/A
N/A
3/4"
N/A
N/A
1"
12S
12
12F
12
58F
58
58S**
34F
34
34S**
10F
10
10S**
* Plain steel, stainless steel, stainless clad rods or galvanized steel.
** Add S to sectional ground rod size for connections to end of rod such as:
GD, GF, GO, GT, GG
81
Ground Rods
Thickness
1/8”
3/16”
1/4”
3/8”
1/2"
Width
Circular
Mil Size
Weight
lbs. per
Ft.
1”
1-1/2”
2”
1”
2”
1”
1-1/2”
2”
3”
4”
1”
1-1/2”
2”
3”
4”
2”
3”
4”
159,200
238,700
318,300
238,700
477,500
318,300
477,500
636,600
954,900
1,273,000
477,500
716,200
954,900
1,432,000
1,910,000
1,273,000
1,910,000
2,546,000
.484
.726
.969
.727
1.45
.969
1.45
1.94
2.91
3.88
1.45
2.18
2.91
4.36
5.81
3.88
5.81
7.75
Busbar
Code
181
181.5
182
3161
3162
141
141.5
142
143
144
381
381.5
382
383
384
122
123
124
Reinforcing Bars
Rebar
Sizes
3
4
5
6
7
8
9
10
11
14
18
82
Nominal Dimensions
Ultraweld® Exothermic Welding Certification
Training by Harger
This training is hands-on and provides your team with
understanding of Harger’s Ultraweld exothermic welding process.
The tools required to make a connection as well as the inspection
process, safety and troubleshooting are also discussed.
Attendees become certified!
How Do You Get Started?
• Work with your Harger Sales Representative to pick a
date and time that works best for you and your team.
• Harger will provide the training materials and train your team at
your designated location, ex; jobsite or at your office.
• Attendees must sign-in and pass a test prior to certification.
• Individual certification cards will be sent for distribution after
successful class completion.
• Depending on class size, training typically takes 1 to 3 hours.
Diameter
Inches
Cross-sectional
Area-Sq. Inches
Equivalent
Copper
Sizes
Rebar
Code
.375”
.50”
.625”
.75”
.875”
1”
1.128”
1.27”
1.41”
1.693”
2.257”
.11”
.20”
.31”
.44”
.60”
.79”
1”
1.27”
1.56”
2.25”
4”
9 AWG
7
5
3
2
1
1/0
2/0
3/0
250 MCM
450
3
4
5
6
7
8
9
10
11
14
18
83
Harger Lightning & Grounding
301 Ziegler Drive
Grayslake, IL 60030
800-842-7437
Phone: 847-548-8700
Fax: 847-548-8755
www.harger.com
USFC 4.15

Harger 2015 Field Catalog 4_10_15.indd

Transcription

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