Product Catalogue

Transcription

Product Catalogue

Product Catalogue
Issue: November 2014
Subsidiary of NTP
Company Profile
GammaTec was established in 1981 and in 2009 became a subsidiary of the NTP Group of
Companies. Initially the Company only marketed and sold its limited range of NDT Products in
South Africa but, with the lifting of political sanctions on the country in 1994, GammaTec quickly
and successfully made use of the opportunities presented by the NDT Industry and the rest of the
world. Currently we actively export to over 70 countries worldwide. Our Head Office is
situated in Vereeniging, South Africa. Our subsidiary offices in Dubai, Kuala Lumpur, Melbourne and
Brussels provide a high profile “ground floor” presence in these regions, with key distributors appointed
in various other countries.
The Vereeniging office services South Africa, the rest of Africa and surrounding Islands as well as
the Indian Ocean Rim. The Middle East, Baltic and Caspian are handled from the Dubai office. Our
KL office handles South East Asia and the Far East. Lectromax (Australia) are manufacturers and global
suppliers of Magnetic Particle Bench Units and sell GammaTec products within the Australasian region.
Oserix (Brussels) covers Europe, Canada, United States and Central and South American regions.
The GammaTec range of Non Destructive Testing Equipment, Accessories and Consumables that
are not only stocked, but in many cases manufactured by GammaTec, include the following:
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Acoustic Emission;
Automated Systems (Ultrasonic, Phased Array, Eddy Current, Magnetic Particle, Dye
Penetrant);
Coating & Surface Inspection;
Dye Penetrant Inspection;
Eddy Current Inspection;
Magnetic Particle Inspection;
Phased Array Inspection;
Radiographic Inspection (Carestream Industrex Film , X-ray, Gammaray, Radioactive Sources);
Ultrasonic Inspection (Flaw Detectors, Thickness Gauges, Probes) and
Visual Inspection.
We are the authorised distributors for a number of global players including Carestream (Carestream
Industrex Film and Digital CR Systems), Dakota (UT Thickness Gauges), ICM (X-ray), JME (Pipeline
Crawlers), NTP (Isotopes), Oserix (Gammaray Projectors and Sources), Phoenix (UT Scanners and
Transducers), Physical Acoustics Limited (Acoustics), and Sonatest (UT and PA Equipment and
Accessories). Each subsidiary has elctronic and mechanical maintenance departments with qualified and
skilled technicians capable of repairing, maintaining and calibrating the wide range of products we sell.
The Groups highly trained National and International Sales and Administrative Staff allow Customer
enquiries and purchases to be quickly and efficiently executed. Products such as Radioisotopes and
sensitive Ultrasonic Flaw Detection equipment are handled with competent ease.
It's the intention of GammaTec NDT Supplies SOC Ltd to ensure a safe work environment for all
participants involved in the business of NDT, while at the same time providing a suitable return on
investment (ROI) for all stakeholders including the shareholders and staff community of the company.
We strive to be the best provider of NDT equipment and services in the industry. Everyone in
GammaTec is responsible for fully satisfying our customers by meeting or exceeding their needs
and expectations. Our goal is 100% customer satisfaction 100% of the time. The Turnkey One-Stop policy
that Gammatec offers makes it an exciting and interesting organization to deal with and the Group's Motto
of “CLIENT IS KING” speaks for itself.
PM/GSA/SAL-002.01.011.001-REV-2
Contacts
Gammatec NDT Supplies SOC
Ltd.
Gammatec Aseana NDT
Supplies Sdn. Bhd.
Physical: Head Office Building, Vision 21 Industrial
Park, Steel Road, Peacehaven, Vereeniging, South
Africa
Postal: P.O. Box 264786, Three Rivers, 1939, South
Africa
Lot 36, Ground Floor, Jalan PJS 11/14, Bandar
Sunway, 46150 Petaling Jaya, Selangor, Malaysia
Tel: +27 16 423 7731
Fax: +27 16 423 1743
Email: [email protected]
Web: www.gammatecsa.com
Tel: +6 03 5635 9947
Fax: +6 03 5635 9847
Gammatec Middle East Gen.
Trdg. LLC.
Gammatec Nigeria Ltd
P. O. Box 112843, Dubai, United Arab Emirates
No 3 Chief Okpara Close, Off Waks Avenue,
Rumuibekwe New Estate Extension, Port Harcourt,
River State, Republic of Nigeria
Tel: +971 4 341 3667
Fax: +971 4 341 3668
Tel / Fax: +234 8461 0895
GSM: +234 8030 991 376
Lectromax Australia Pty Ltd
Oserix SA
13 F Brougham Street, Eltham, Victoria, 3095, Australia
2, Rue de I'Eglise, B – 7134 Leval – Trahegnies,
Belgium
Tel: +61 3 9431 1041
Fax: +61 3 9431 2405
Web: www.lectromax.com.au
Tel: +32 71 258 636
Fax: +32 485 805 957
Web: www.oserix.com
PM/GSA/SAL-002.01.011.001-REV-2
Agencies
PM/GSA/SAL-002.01.011.001-REV-2
Contents
Section
1
1.1
1.2
1.3
2
3
3.1
3.1.1
3.1.2
3.1.3
3.2
3.2.1
3.2.2
3.2.3
4
4.1
4.1.2
4.1.3
4.1.4
4.2
4.2.1
4.2.2
4.2.3
4.3
4.3.1
4.3.2
4.4
4.5
4.6
5
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
6
6.1
6.2
7
7.1
7.2
8
8.1
9
10
11
Inspection Method
ACOUSTIC EMISSION TESTING (AE)
LEAK DETECTION
TECHNOLOGY PACKAGES
GENERAL AE EQUIPMENT
LIQUID PENETRANT TESTING (PT)
ELECTOMAGNETIC TESTING (ET)
EDDY CURRENT
Tube Inspection
Tank Floor Inspection
Portable Eddy Current Inspection
MAGNETIC PARTICLE TESTING (MT)
Bench Units & Coils
Electromagnetic Equipment
Ultraviolet Equipment
RADIOGRAPHIC TESTING (RT)
GAMMA RADIOGRAPHY
Close Proximity Systems
Projector Accessories
Isotope Consumables
X-RAY RADIOGRAPHY
Portable X-Ray Generator
Power Box and Control Panels
Portable X-Ray Crawler Units
DIGITAL RADIOGRAPHY
Digital Radiography (DR)
Computed Radiography (CR)
RADIATION SAFETY
DARKROOM
Radiographic Consumables
ULTRASONIC TESTING (UT)
PHASED ARRAY
PORTABLE FLAW DETECTORS
THICKNESS GAUGES
Ultrasonic Trancducers and Accessories
BOLT TENSION MONITORING
ULTRASONIC TUBE INSPECTION
ULTRASONIC SCANNER
Ultrasonic Accessories
HARDNESS TESTING
EQUIPMENT
GENERAL ACCESSORIES
COATING INSPECTION
HOLIDAY AND PINHOLE DETECTORS
COATING THICKNESS GAUGES
VISUAL INSPECTION
VISUAL EQUIPMENT
INFRARED & THERMAL TESTING
LEAK TESTING (LT)
REPAIRS, SERVICE & CALIBRATION
PM/GSA/SAL-002.01.011.001-REV-2
Equipment
1 -14
1-6
7 - 10
11-14
15
16 - 33
16 - 20
16 - 18
19
20
21 - 33
21 - 27
28 - 30
30 - 33
34 - 84
34 - 51
41 - 42
43 - 48
49 - 51
52 - 58
52 - 55
56 - 57
58
59 - 62
59
60 - 62
63 - 72
73 - 82
83 - 84
85 - 120
85 - 88
89 - 93
94 - 98
99 - 106
107
108
109 - 120
121
122
122
123
124 - 126
124
125 -126
127 - 128
127 - 128
129
129
130
Section 1: Acoustic Emission Testing (AE)
1.1 LEAK DETECTION
Model 5110 Hand-held, Single Channel Leak Monitor
The Model 5110 is a hand-held, battery operated acoustic leak detector. When the sensor
is placed on a structural piping system, it will effectively detect leaks around flanges and
through valves.
Features
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Applications
Applications
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Rugged construction
Analog read-out
Low or high temperature probe
Audio monitor (headphones)
PM/GSA/SAL-002.01.011.001-REV-2
1
Pressure vessel leakages
Storage tank testing
Heat exchanges
Valve closure leakages
Steam boiler tubes
Extrinsic leakages
Valve- Squeak ™
Technology Breakthrough in leak Detection
Designed for operations and maintenance personnel to perform frequent valve checks in their
units, Valve-Squeak is an easy-to-use through-valve loss detection system. Small enough to fit
in your pocket, Valve-Squeak isolates leaks of any size and in any valve saving you thousands,
if not millions .
Features
Specifications
• Locates leaks in valves including PSV, RV, CV
and all others
• Used worldwide in refineries, chemical plants and
offshore platforms
• Realizes plant savings ranging from $500,000 to
$5,000,000/year when combined with a VPAC/5131
leak detection system (even leaks in a small valve can
result in significant losses)
• ROI is in the first use
• Identifies losses rapidly
• Eliminates excessive flaring
PM/GSA/SAL-002.01.011.001-REV-2
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Size (LxWxH):
Weight:
Power:
Battery life:
Processor:
Display:
Operating temp:
Storage temp:
5.0” x 2.80” x 1.1”
0.5 lbs.
2–AA Alkaline Batteries 1.5V
> 4 days continuous operation
Internal microprocessor
16 LED's
-22° - 158°F (-30° to 75°C)
-40° - 185°F (-40° to -85°C)
VPAC™ II IS Intrinsically Safe Through- Valve Loss Control
MISTRAS Group has taken the VPAC™ through
valve loss control instrument to the next level.
The VPAC™II IS significantly simplifies asset
maintenance and increases operation safety.
Created for use in hazardous environments
such as oil, gas and petrochemical plants,
power generating plants and offshore
platforms, the VPAC™II IS is a dedicated
intrinsically safe acoustic leak instrument for
through valve loss control. Using the same
technology and sensors as our successful
VPAC™, the VPAC™II IS, for example, can
determine the loss of hydrocarbons to flare in
hazardous areas and save millions of dollars
for the plants.
Features
• Large custom LCD backlit display
• Dual frequency range selection
• Accepts many types of sensors
• Slide-in molded NiMh battery pack
• Small, rugged, ergonomic package
• Simple, intuitive user interface via a
large button keypad
• Bluetooth data transfer
PM/GSA/SAL-002.01.011.001-REV-2
Starting with basic process information
and type of valve, along with the measured
Average Signal Level (ASL) from the
instrument, VPAC™II IS uses a proprietary
algorithm to identify through-valve gas losses
and estimates leak rate.
The user interface is simple and intuitive.
The instrument is powered by a high capacity
rechargeable battery lasting several weeks
with typical use. The battery replacement on
this handheld power device is quick and easy,
and the unit retains all settings even when
powered off, so downtime is minimal.
Specifications
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Size:
Weight:.
Power Source:
Pack
Battery Life:
LCD:
Backlight:
Wireless Interface Type:
Wireless Interface Range:
Operating Temperature:
Storage Temperature:
3
4.75” x 1.4” x 7”
1 lb.
Nickel Metal Hydride Battery
100 Hours
Transflective LCD on Glass
Blue LEDs with diffuser
Bluetooth Class B
50ft
-15˚-158˚ F (-20˚-55˚ C)
40˚-185˚ F (-40˚ - 85˚C)
1278 VPAC Subsystem
Intrinsically Safe On-line Valve Leak Monitoring Subsystem for Oil and Gas
The 1278 Subsystem, configured for valve leak detection, provides an on-line alternative to
the portable 5131-VPAC, which is used worldwide for loss control in refineries, gas plants
and offshore platforms. The 5131-VPAC saves >$1m per annum per unit in losses. Based on
>15 years experience with VPAC technology, the most cost-effective strategy for installing
VPAC On-line is to target the Emergency Blow-Down Valves (EBDV), hydrogen valves, and
C2/C3 control valves leading to flare that are responsible for the majority of losses. ESDV’s
may be monitored automatically when closed. Difficult to reach valves, for example those on
top of towers that may never be surveyed, are another ideal use. The system works with any
loop-powered 24 volt 4-20 ma system, (power is derived from the current loop), and is supplied with an intrinsically safe VPAC sensor, ready for direct connection to the plant DCS via
any galvanic or zener barrier. When valves do not close properly, or leak for other reasons,
the operator knows immediately.
Features
Instant response when a valve sticks or
leaks, saving the losses that occur
between manual surveys. Often a repeat
valve operation or adjustment of the limits
is all that is needed to re-seat a valve
properly. This provides an essential safety
function.
Reduced need for personnel to conduct
manual surveys on critical valves.
Critical information on isolation & bypass
system effectiveness
PM/GSA/SAL-002.01.011.001-REV-2
Specifications
• Size (L x W x H): 150 mm x 65 mm x 35 mm
• Weight: 0.35 kg
• Power Consumption: <20 ma from loop power
• Noise: <1.8 μV rms RTl with sensor
• Operating Temperature: -40° to 70°C
• Storage Temperature: -40°to 85°C
• Power Requirements: Loop powered, 4-20ma,
11.5-30 volt
• 4-20ma Output Drive: Corresponds to 0 - 100 dB
AE 1-5 volts with 250 ohm termination
• Dynamic Range: >87 dBAE (-0.4 - 3240 litres/min
gas for 3" (76.2mm) ball valve at 10 bar D.P.)
• Sensor: 23 mm diameter x 20.5 mm high, sealed,
integral 2m cable,
temp. -40° to 125°C
• Extreme Temperatures: Waveguide (WG-SCR or
WG-WLD) allows operation from cryogenic
up to 650°C
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32-Channel Micro-II AE System
MISTRAS TRIPLE 5 AMS™ for HRSG
The MISTRAS | TRIPLE 5 Acoustic
Monitoring System is used for early
tube leak detection on pressurized
vessels such as pulverized coal or
gas fired power boilers, recovery boilers and feedwater heaters.
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Specifications
Data logger and process interface hardware
Amplifiers
High Temperature Sensors
High Temperature Cables
Waveguides mount to cold side of the
boiler membrane
NEMA and protective sensor boxes
Power Boiler AMS™ software
Plant specific software and high signal
alarm outputs
6 months of Weekly Surveillance, a remote
monitoring service
Installation, Maintenance & Operation Manuals
PM/GSA/SAL-002.01.011.001-REV-2
• Compact industrial chassis with hyper threading
high performance CPU, high capacity RAM, solid
state disk driver (SSD), USB ports, parametric
interface and AE activity LED installed.
• Works with either monitor/keyboard/mouse or
Ethernet connection to laptop/PC for remote
operation
• Holds up to:
32 Channel for PCI-8
12 Channel for DiSP-4
8 Channel for PCI-2
• Optional DC power.
• Dimension: 110 x 220 x 450mm (W x H x D)
• Weight: 8 kg (4 boards installed)
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Acoustic Ranger 5000
Hole and Blockage Detector
The Acoustic Ranger 5000 device detects holes, blockages, erosion and corrosion in tubes and pipes.
The device emits a sound pulse which runs along the inside of the pipe, following it around bends and
even complex spirals. It can detect and locate holes, blockages and foreign bodies, along with areas
of erosion and corrosion, in up to 600 metres of tubing, at inspection rates of up to 800 tubes an hour.
The AR 5000 is the latest version of our acoustic ranging instruments and offers improved portability,
integrated control and improved range and detection levels.
Blockages caused by the process residue and corrosion product build-up and leaks caused by the
material wall thickness reduction can occur in the most unexpected and inaccessible locations without
warning.
Features
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Requires only one access point via existing flanges, fittings etc.
Long-range – up to 600m from a single access point with a single trace
Fast application – immediate on-line results
Detection, location and sizing in a single shot
Portable and battery powered, requires only one operator
Unaffected by bends and is equally effective on straight or complex spiral tubing
Inspects any material and tube sizes from 6 to 500mm bore
High sensitivity – blockages and foreign bodies equivalent to 10% and holes of 1%
of the tube cross section are readily detectable in field use and higher sensitivities
are achievable in controlled environments
PM/GSA/SAL-002.01.011.001-REV-2
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1.2 TECNOLOGY PACKAGES
Pocket CORPAC™
Portable Non-Intrusive Localized Corrosion Testing System
The Pocket CORPAC™ combines an industry staple in non-intrusive corrosion testing with the portable
convenience made possible by the latest in Acoustic Emission (AE) technology. The Pocket CORPAC™
detects active localized corrosion in a variety of industrial structures and materials before costly and
dangerous effects can be seen or felt. Pocket CORPAC™ can tell customers when corrosion is active,
what to do to decrease or stop it, and if those solutions are ultimately working. Pocket CORPAC™
detects a variety of localized corrosion mechanisms. Most importantly, it provides the only early-stage
detection capability of corrosion effects like micro-cracks, pitting and micro-delamination. Besides the
Pocket CORPAC™, no other traditional or advanced non-destructive testing options exist in the field to
identify such corrosion effects due to their limited size detectability. In fact without the Pocket CORPAC
™, detection of these defects could be done only through destructive testing. At less than a quarter the
size of its predecessor and with the latest turn-key software, the Pocket CORPAC™ provides anyone
with early localized corrosion detection capabilities – not just AE experts. Since Pocket CORPAC™ uses
proprietary algorithms that can differentiate corrosion signals from the background noise produced
during normal operation of plant equipment, there is no need for an AE expert to perform tests or take
assets offline.
Features
One-of-a-kind early-detection capability, Pocket
CORPAC™ is the only nondestructive, on-line
method to detect corrosion phenomena in their
earliest stages. Less than a quarter of the size of
the original CORPAC™, Pocket CORPAC™ was
designed with portability and ease-of-use in mind.
It builds on the original CORPAC™, which was
developed over six years in a partnership
between MISTRAS Group, SA (France), the
European chemical industry and a French university, all in conjunction with a European Union
Grant. We take full control of the acoustic signal
processing and automated corrosion type classification. The sleek, updated design can be used for
many applications where portability is important.
With a four-hour battery life and added ability to
operate the unit from battery belt or AC power.
PM/GSA/SAL-002.01.011.001-REV-2
Specifications
• Dimensions: 9.5” H x 3.5” W x 1.4” D
(241 mm x 89 mm x 36 mm)
• Weight (with batteries): 2.5 lbs. (1.13 kg)
• Display: 3.52” Color LCD, QVGA portrait mode,
240 pixels W x 320 H transflective with
LED backlight
• Display Touchpad: Built-in touchpad on screen
for use with stylus and
on-screen processing
• Storage Memory: 28 Mbytes Flash for OS and data
storage
• External Interfaces: Compact Flash port, USB 2.0
Port
• Power Consumption: Approximately 4 Watts
• Power Requirements:
• External DC adapter 12V @ 1A or
• Internal 7.2V NiMH battery pack,
rechargeable in-situ or with optional Charger
• Battery Life: 4 hours intermittent use
• Operating Temp: 23° to 115°F (-5° to 45°C)
• Storage Temp: -4° to 140° F (-20° to 60°C)
7
PowerPAC ™
Acoustic Emission Testing Technology Package
PowerPAC™ is an Acoustic Emission (AE) technology package for testing power transformers. An
on-line monitoring procedure was developed under an EPRI (Electric Power Research Institute)
sponsored and tailored collaboration with Physical Acoustics Corp. (Project I.D. No. 051481). This
collaboration refined the package with three phases of program develoment resulting in on-line
monitoring of power transformers to detect, locate and assess electrical and thermal faults.AE
sensors are installed on the transformer covering both the tank and the LTC compartment (if one is
present) along with sensors to monitor pump current, fan current, load current, tank wall temperature and LTC compartment wall temperature collecting data for comparison with the AE data during
post test data analysis. In order to observe the effects of a complete load cycle, data is collected
over a period of 24 hours. Results are presented showing the location (in 3-D) and types of faults.
A grading system is used for each fault and provides an overall evaluation of the transformer for
maintenance or operation planning.
Specifications
Features
• DiSP-24 Hardened, Portable Computer
• PCI/DSP-4 Data Acquisition Boards with up to 8
parametric inputs
• R15I-AST sSensors with integral 40dB preamp
• Parametric Breakout Box and Parametric Sensors
• PowerPAC™ Software Package
- PowerPAC Data Acquisition and Analysis Software
with 2-D & 3-D Location Software Modules
- AEwin Post Processing Analysis Software
- Database Software with EPRI Cases
- PDDMATE Post-processing software
• Documentation
- EPRI Reports Phases I, II & III
- Technical papers
- Case Studies
• Three Day Classroom Training (theory) and
Start-up Assistance
• 10 Days on the Job Training (Field Test)
• Consulting Time (Remote and On-site)
PM/GSA/SAL-002.01.011.001-REV-2
DiSP-24 : 24 Channel, Digital AE instrument which
includes PAC R15I integral preamp sensors with built-in
self diagnostics capability (Auto Sensor Testing) and 30
meter cables. The system comes with a built-in high
performance PC controller, RW-CD, keyboard, mouse and
video monitor and is shipped in a rugged transport case.
This system can be used from the smallest of transformers
(typically around 13.8 kV) to the largest GSU transformers
(typically around 500 kV). Three current transducers
(CT) and 2 resistance theorem devices (RTD) needed for
recording parametric signals are also included.
PowerPAC™: This is real time AE data acquisition and
feature extraction software. It is used in real time test
as well as post analysis to remove unwanted data due to
such extraneous noise sources as pump operation, fan
operation, wind and rain. Along with this is the AE-WIN- POST
utility that is included with this package. Other utilities
include the TBFH software that is used to identify whether
the AE source is due to either an electrical or thermal fault.
This software also includes the 3-dimensional location
software to provide real time test as well as post analysis
for three dimensional source location of faults detected in
either the main tank or the LTC compartment. PowerPAC™
Database: A system created to facilitate the management
of data generated by testing power transformers with Acoustic
Emission. The main components are transformer nameplate
and test data. A design number of some characteristics can
be assigned to a transformer. This allows comparison of
acoustic activity obtained in identical transformers.
8
Sensor Highway™ II
Outdoor AE and Sensor Fusion System
The Sensor Highway™ II (SHII) is an Acoustic Emission (AE) monitoring system with
up to 16 high-speed channels and 16 standard parametric input channels (expandable
to over 100). The system is designed for unattended and remote monitoring use in
structural health, process and condition monitoring applications. It is rated for outdoor
use and comes equipped in a rugged weatherproof NEMA 4 enclosure.
Designed to
Features
• Scalable for large channel deployment,
allowing for multiple units to be placed
strategically on asset being monitored
• Designed for outdoor environments with
a minimum power dissipation and a
temperature range of (-35˚ to 70˚C)
without the need for heaters or air
conditioners
• Direct On-Board Terminal Block
connections and DIN rail mounts for
external sensor inputs
• Various communication interfaces available
for data communication & remote control
including Ethernet, Wireless, Cellular Modem
and Satellite
• Scalable system connecting additional units in
the field and time synchronization options
between remote units
• RS-232/485, 4-20mA, Voltage inputs for
sensors
PM/GSA/SAL-002.01.011.001-REV-2
9
• Monitor effectiveness of repairs/
retrofits
• Monitor pre-existing/known active
defects
• Monitor “hidden areas” where visual
inspection is difficult or impossible
• Monitor high stressed areas showing
flawlike activity
• Wire break monitoring on suspension
cable and cable stay bridges
Loose Parts Monitoring Equipment (LPME)
LPME monitors, detects and evaluates metallic loose parts in reactor systems using transient
acoustic signal analysis. Acoustic sensors/accelerometers are permanently located at strategic positions on the system being monitored (in direct contact with pipes and vessels), where
loose parts are most likely to impact. The sensors detect the impact of any loose parts as they
come in contact with the pipe or vessel wall. The sensors detect the mechanical vibration
propagating from the point of impact and convert it into an electrical signal that is amplified by
the system preamplifier, processed by the Loose Parts Monitor Equipment Data Acquisition
System (LPME-DAS) and recorded by the Data Acquisition Computer (DAC). The software
(LPME-DAQ) alerts the operator and control room when a loose part is detected, and
provides a user-friendly interface for the operator to analyze the transients, differentiate
between noise and impact signals and determine location and impact characteristics.
Features
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Digital design gives real time results
Latest digital technology
Seismically tested to NRC standards
Four discrete signal filters prevent false alarms
Multiple alarms and alarm levels settings
User-friendly Windows based software
Accurate software location algorithms
Graphical displays of reactors, piping, heat exchangers, etc.
Meets ASME Standard, NRC 1.133
Full documentation for easy OEM integration
Nuclear test sensors and charge amps
PM/GSA/SAL-002.01.011.001-REV-2
10
1.3 GENERAL ACOUSTIC EMISSION EQUIPMENT
Pocket AE-2™ Portable 2-Channel Acoustic Emission System
The Pocket AE-2 is a high performance,
computerised, dual channel Acoustic Emission (AE)
system packaged in a rugged, portable hand
held unit. It offers all the performance features
of larger, more expensive AE systems, including
wide bandwidth, speed, AE features, sampling
rates, waveform processing capabilities and
audible AE, all in a compact, battery-operated
package.
The system is an excellent field survey tool,
especially in situations where power is not readily
available. Equally useful in the laboratory,
the system carries out lab tests by utilizing its
2-channels of Acoustic Emission and 1 channel
parametric input for correlating load or stress
with AE activity.
In addition, linear location and spatial filtering are
built-in to provide more versatility.
The Pocket AE-2 performs traditional AE feature
extraction signal processing as well as advanced
waveform acquisition and processing. Results
are displayed on an integrated color LCD touch
screen (240 x 320 pixels resolution for clear
sharp graphics), able to display up to eight
graphs including waveforms, FFTs, histograms,
line plots, point plots linear location, and event
detection. AE data files are saved in DTA files
and can be transferred to your computer via
compact flash cards and/or USB, for full data
analysis, using our optional AEwin™ software.
Specifications
Features
• All the standard performance features as in PAC’s PCI based multi-channel AE
instruments.
• Hand-held portability for quick, efficient testing in the field or laboratory.
• PDA type computer using Microsoft™ Windows-CE™ compact OS, familiar and
easy to use.
• Utilizes PAC standard low cost passive AE low power sensors with an internal AE
preamp.
• Two AE channels with one high performance 18 bit A/D for each channel, allowing
AE data processing at up to 10 MSPS.
• 16 bit A/D waveform capture and AE signal processing offers wide system dynamic
range without the need for gain controls.
• 16 bit A/D parametric input to correlate AE to other process sensors.
• Integrated rechargeable battery package lasting 4 hours (continuous) or more.
Batteries are easily changed and can be charged outside of the system (with
optional charger).
• Numerical keyboard with function keys for quick, easy setup and control.
• Internal flash memory for storing setups and data files.
• Permanent digital record of the test results in standard DTA, PAC data files,
compatible with AEwin™ Software for detailed data analysis and data visualization.
• Compact Flash card and USB port for data transfer to laptop or desktop PC.
PM/GSA/SAL-002.01.011.001-REV-2
11
Size:
Weight:
Display:
Display Input:
Memory:
External Ports:
Power Use:
Power:
Battery Life:
Operating Temp:
Storage Temp:
Connectors:
AE
Parametric
AE Channel Description:
9.5" H x 3.5" W x 1.4" D(241 mm x 89 mm x 36 mm)
2.5 lbs. (1.13 kg) - with batteries
3.52” Color LCD, QVGA portrait mode, 240 pixels wide
x 320 high transflective with LED backlight
Built-in touchpad for use with stylus and on-screen
processing
128 MB Flash for OS and data storage
Compact Flash port, USB 2.0 Port
Approximately 4 Watts
External DC adapter (12 V @ 1A) OR Internal 7.2V NiMH
battery pack, rechargeable in-situ or optional external
charger
4 – 6 hours intermittent use
23° to 115° F (-5° to 45° C)
-4° to 140° F ( -20° to 60° C)
2 - SMB (Plug) connectors
1 - SMB (Receptacle) connector
Dual channel AE Input using SMB Connector inputs.
Low voltage (5 Volt). Phantom power is available
for an external low voltage preamplifier or integral
preamplifier sensor
AE Freq. Response:
1.0 kHz to 1.0 MHz +/- 1.5 dB
Software Selectable Filters: The Pocket AE system comes with multiple digitally
synthesized High and Low Pass filters in addition to
software-selectable High Pass analog filters, providing
exceptional filtering characteristics for maximum noise
rejection and optimal signal to noise ratio.
Digitizing:
18 bit, 20 MSPS ADC
Digital Signal Processing:
Real time FIR low pass filter. Each extracted feature
processed by a dedicated real-time pipeline
processor
USB Acoustic Emission (AE) Node
The USB AE Node is a single channel Acoustic Emission (AE) Digital Signal Processor with full AE hit
and time based features, including waveforms. Through the USB Connector, the AE Node is easily
interfaced to a Notebook or PC running Windows XP™ or Vista™ and Physical Acoustics Corporation
(PAC)’s well known AEwin™ or AEwin Lite™.
Up to 4 AE Nodes can be controlled by one Notebook or PC. The AE Node can accept single ended or
differential sensors amplified by an internal low noise preamplifier. Additionally, PK Series low power
integral preamp sensors can be used for long distance connections.
Features
•
•
•
•
•
Powered and operated through USB Port
Rugged surface mount (SMT) construction
High performance AE at a low cost
1kHz to 1MHz bandwidth
Selectable analog filters and programmable
digital filter
• Waveform and Location Options
Specifications
• AE Input:
•
•
•
•
PM/GSA/SAL-002.01.011.001-REV-2
12
1 Channel per USB node
(4 nodes per system)
Frequency Response: 1.0 kHz to 1.0 MHz
AE Digitizing: 18 bit, 20
MSP ADCs
Parametric Inputs:
1-4 CH , 0-4V, 16 bits
OS: Windows XP or Vista
Case Size: L 6” x W 3” x H 2”
(152 x 76 x 50mm)
Weight:
0.8 lbs. (0.36kg)
Power Requirements: USB Powered (5V)
< 100 mA when running
SAMOS™
Multi-channel Acoustic Emission System
.SAMOS™ 32
The SAMOS™ 32 AE system is geared for laboratory or industrial use, holding up to 4 PCI-8 cards
for up to 32 AE channels of operation. Based on a heavy-duty industrial PC computer chassis, the
SAMOS™ 32 has added features for reliable day-to-day operation, including extra cooling, ventilation and the latest powerful PC computer. The most economical, high performance AE system
available today, the SAMOS™ 32 is ideal for users with tight system budgets.
Retaining all the features of a full size AE system, including activity Hit LED’s on the front panel,
the system is also designed to utilize our digitally controlled, full-featured, high fidelity audio monitor (optional). It measures 17”W (43cm), 17”D (43cm) and 6”H (15.2cm), and weighs 26 lbs.
.SAMOS™ 48
SAMOS™ 48 is a portable AE system, equipped with a handle for carrying and an integral keyboard built within the hinged front protective cover. Weighing less than 38 pounds with all 48 channels, the SAMOS™ 48 is 21” long x 14” wide x 7.6” tall. Inside this portable enclosure is a powerful
PC computer, large hard disk, floppy drive, R/W CD/DVD drive and the standard complement of
parallel printer port, serial port, USB and mouse port. Built-in AE features include a digitally controlled audio monitor, up to 8 parametrics and AE Hit indicator LED’s. Expansion and communication options include Ethernet LAN option and optional modem for remote control and communications purposes. Both Internet and Intranet software and interfaces are available.
.SAMOS™ 112
SAMOS™ 112 is a large capacity 112-channel system and represents the industry’s largest number
of AE channels in a single enclosure. The system comes equipped with an advanced PC based
CPU and all standard peripherals including a LAN connection. Multiple cooling systems make
SAMOS™ 112 a rugged multi-channel system especially for demanding applications in harsh
environments.
Features
• Compact 32 or 48 or 112 channels
of simultaneous DSP based AE
waveforms and features in real time
• Operate under advanced AEwinTM
Windows software
• Individual 16-bit A/D's on each
channel
• PCI Bus for high speeed processing
• LAN interface included with optional
network and Internet monitoring
capabilities available
• 400 kHz bandwidth
• Low power consumption, runs cool
• Acousto/Ultrasonic systems applica
tions
• ISO-9001 certified and CE marked
with low noise
• LED AE activity and “Super Audio
PM/GSA/SAL-002.01.011.001-REV-2
Specifications
• Front Panel activity lights provide
status on AE data as well as to give
you a system diagnostic
• All digital, full-featured Audio Monitor
built in and ready for “high fidelity”
listening (optional).
• Auto Sensor testing (AST) standard
with all PAC systems for easy system/
sensor self calibration and interface
coupling efficiency.
• Software available for the SAMOSTM
includes the state-of the-art PACwinTM
Software with 25 years of Acoustic
Emission application experience behind
it, this Suite is comprised of three individual software packages (purchased
separately).
13
AEwin™
Comprehensive, Versatile & Friendly AE Software
AEwin™ is a 32-bit MS Windows™ compatible (XP/Vista/Windows7) software for real-time “simultaneous” Acoustic Emission (AE) feature and waveform processing, display, fast storage and replay.
Used for true, real-time operation and control with your MISTRAS AE Systems (DiSP, PCI2,
SAMOS, SH II, AE USB Node, Wireless AE Node). The software has full MS Windows™ resources
including use of any screen size, printing JPGExport, networking, multi-tasking, and multi-processing. AEwin™ also features complete compatibility with MISTRAS’ standard data file format (DTA),
allowing you to replay and analyze your previously collected AE files and framework for easily
adding graphs and additional graph screens and user controllable tool bars including setup icons,
acquisition control, line listing, status and statistics.
PM/GSA/SAL-002.01.011.001-REV-2
14
Section 2: Liquid Penetrant Testing (PT)
2.1 ACCESSORIES
Test Blocks
Product Code
NCB0059
NCB0060
Description
Aluminium Penetrant Sensitivity Test Block
Sherwin PSM-5 Penetrant System Monitor Panel (Polished or Grit)
2.2 CONSUMABLES
ARDROX Consumables
Product Code
Cleaner
NCC0031
NCC0053
NCC0054
Developer
NCD0015
NCD0016
Penetrant
NCP0027
NCP0019
NCP0032
NCP0020
NCP0033
NCP0034
NCP0051
Description
10 x 400mlArdrox 5319
10 x 400ml Ardrox HF-R / 9RP5 Halogen Free
4 x 5 litres Ardrox HF-R / 9RP5 Halogen Free
10 x 400ml Ardrox HF-D / 9D1B Halogen Free
4 x 5 litres Ardrox HF-D / 9D1B Halogen Free
10 x 400ml Ardrox 907PB Red Water Washable
4 x 5 litres Ardrox 907P Red Water Washable
10 x 400ml Ardrox 970P24 Water Washable Fluorescent
1 x 25 litre Drum Ardrox 970P24 Water Washable Fluorescent
10 x 400ml Ardrox HF-P / 996PB Halogen Free
4 x 5 litres Ardrox HF-P / 996PB Halogen Free
1 x 25 litre Drum Ardrox 985P13 Post Emulsifiable Fluorescent
PM/GSA/SAL-002.01.011.001-REV-2
15
Section 3: Electromagnetic Testing (ET)
3.1 EDDY CURRENT
3.1.1 Tube Inspection
TX-4400 Eddy Current (Tube Inspection) System
The TesTex, Inc TX-4400 ECT Inspection System is based on the Eddy Current
Technique to quickly and accurately inspect non-ferrous metal tubing from the I.D. By
using four-frequencies in a simultaneous injection mode, defects such as ID/OD pitting,
baffle cutting, erosion, steam impingement, general wall thinning, etc. can be detected and
sized. The system also has differential and absolute responses for each frequency, a built
in reference signal to generate an absolute signal without the use of a reference probe,
and real-time mixing for suppression of support/baffle plates. The TX-4400 system uses
both DSP and FPGA technologies to enhance performance capabilities while maintaining
low cost and size. Utilizing easily configured and readily available USB technology, the TX4400 interfaces to any windows based PC/notebook. All data is archived for analysis and
processing as well as for future inspections and trending.
Applications
Features
• Four frequency simultaneous injection
• Up to 5 ft/sec. tube inspection rate
• PC based software for acquisition/analysis
• Dynamic/user selected gain
• Real time mixing
• USB interface
• 1 KHz to 1.2 MHz
• User selectable driver output level, 0-9v p-p
• Compatibility with bobbin, surface, and magnetic
•
•
•
•
•
•
saturation (permanent or dc) probes
Wide variety of specialized data filters
Automated analysis software (TX-SOLUTION )*
Automated report writing software (AR WIZARD )*
Probe pusher puller (PDP 22 )*
Probe pusher (PD 6k )*
Tube sheet mapping (TX-MAP )
PM/GSA/SAL-002.01.011.001-REV-2
16
• Condensers
• Feed Water Heaters
• Coolers
• Evaporators
• Chillers
Eagle 2000 RFET System
The Eagle 2000 uses RFET probes that have eight (8) sensors equally spaced around the
probe's circumference (smaller diameters may have four or six sensors).
Features
• Real Time 3-D Color Graphic Displays for Data Acquisition and Data Analysis/Display
Inspects Straight Sections and Bends; U-Bends can be inspected with special probes
300-400 tubes average productivity of one system in a 10 – 12 hour shift
Inspects through scale on the ID or OD
Probe Fill Factor not critical to operations
Numerous Signal Processing Algorithms available for Data Analysis
Windows Based Software
Small, Lightweight, Modular, PC Based Design
•
•
•
•
•
•
•
•
•
•
•
•
110/220V Operation
Probe sizes range from 8.1 mm (0.320 inches) to 152mm (6 inches)
Low Signal to Noise Ratio
Probe lengths of up to 150 feet without signal pre-amplification
System Frequency Range of 5Hz to 30KHz. (lower frequencies are critical for the
inspection of thicker walled Carbon Steel tubing and Air Cooler – Fin/Fans)
PM/GSA/SAL-002.01.011.001-REV-2
17
Prodigy 8C boiler tube/pipe scanning system
The Prodigy 8C is a one man, multichannel NDT system for scanning most any boiler
tube/pipe from the O.D. It detects and quantifies I.D., O.D., and internal material defects in
ferrous materials. The system uses a dry non-contact method based on the principles of
Electromagnetism (LFET). It is forgiving to uniform surface scale and tests at a scanning
speed of 10 to 15 ft. (3 to 4.5m) per minute. The system is fast, accurate, cost effective,
and field proven. This system has its own built-in computer which can be conveniently attached
to the operator's body. This system can be adapted to many different applications including
testing ligaments, bends, space constricted areas, and small diameter tubing.
Features
•
•
•
•
•
•
•
•
•
Specifications
8 channels (8 phase, 8 amplitude)
Frequency selection from 5 to 80 Hz
PC based
LFET method (low frequency electromagnetic
technique)
USB interface
Powered from computer USB port
Environmentally sealed connections
Compatible with any TesTex LFET based
scanners
Lightweight and compact
PM/GSA/SAL-002.01.011.001-REV-2
18
•
•
•
•
•
•
•
•
•
1 GHz Processor
1 GB ram
16 GB compact flash
Microsoft Windows XP Professional SP3
USB 2.0
Industrial 3 button mouse
5.6 LCD display with VGA controller
AC or DC opera
1 GHz Processor
3.1.2 Tank Floor Inspection
TesTex – Falcon 2000 Mark II (LFET tank floor scanner)
The world's most advanced and compact inspection tool for above ground storage tanks
has many new features to enhance inspection capabilities. These improvements are based
on TesTex's field experience in testing hundreds of storage tanks, and input from dozens
of NDT inspectors from both domestic and international industries. The Falcon 2000 Mark
II System is based on the principles of Low Frequency Electromagnetic Technique (LFET).
Specifications
Features
• Does not use permanent magnets so lightweight
(under 30 lbs)
• Requires minimal floor preparation, no cleaning or
sandblasting of surface and tests through coatings
• Determines top surface flaws from bottom surface
flaws
• Continues to show flaw responses even after the
unit has stopped moving
• Maximum penetration up to 32 mm (1.25 inch)
• Scanning speed of 4.5 - 6m (15 – 20 feet) per
minute
• Tests ferrous materials such as carbon steel and
cast iron
• Upgradable to test non-ferrous materials such as
stainless steel and aluminium
• Real time data display with advanced signal
processing
• Wheel assemblies provide easy manoeuvrability
and independent height adjustment
• Full coverage over scanned area with no 'dead
space'
PM/GSA/SAL-002.01.011.001-REV-2
19
• PC based / Modular electronics using digital
signal processing
• Uses a maximum voltage of ± 12V DC inside
of tank, meeting required specifications for
tank safety
• 32 channels – Falcon Sr.; 16 channels –
Falcon Jr.
• Uses scanners that have 16 or 64 pick up
sensors equally spaced to scan flat surfaces
covering 102 mm (4 inch) or 330mm (13 inch)
swaths per pass
• Reporting software generates a tube sheet
map for LFET tube inspections and a tank
3.1.3 Portable Eddy Current Inspection
Eddy Current Flaw Detector VD3-71
The VD3-71 Eddy Current Flaw Detector is intended for manual testing with eddy current
technique for surface and subsurface defects, such as material discontinuity (cracks, laps,
cissings, fine cracks etc.), in products made from ferromagnetic materials.
It is applied in the following branches of industry: aircraft, railway transport, oil and gas, chemical,
power and engineering.
Specifications
Features
• Storage of a great number of setups
and testing results in the flaw detector
memory
• Advanced capabilities of data analysis due
to the speciality application-dependent software
• Mode of two-way communication with PC USB
• Estimate of defect depth and length, and also
LED and sound alarm of the detected flaw
• High ergonomics – convenient and small
case, small weight, high-contrast TFT display,
assignment of the most frequently used functions
to 'hot keys' of the keyboard, and also the usage
of a special leather cover for handy and secure
holding of the instrument
• Large colour high contrast TFT display
• Alarm system: 4 three colour LEDs, sound alarm
• Possibility of operation in two frequency mode
• Possibility of encoder and rotary scanner connection
• Possibility of low temperature instrument
implementation
PM/GSA/SAL-002.01.011.001-REV-2
20
•
•
•
•
•
•
•
•
•
•
Possibility of defects detection:
Depth = from 0.1 mm
Opening = from 0.002 mm
Operating frequency: setup range
from 50 Hz to 12 MHz
Generator output voltage (double
amplitude): from 0.5 V to 6 V
Adjusted gain range: 30 dB
Adjusted preamplifier range: 40 dB
Phase signal variation (signal rotation
range from 0° to 360° with a step
0.1°, 1°, 10°)
Samples frequency up to: 6 kHz
Digital filtering, 5 filter types:
• Lowpass
• Highpass
• Bandpass
• Differential
• Averaging
3.2 MAGNETIC PARTICLE TESTING (MT)
3.2.1 Bench Units and Coils
MAGMASTER 5000 Heavy Duty Crack Detector
The MAGMASTER 5000 is a high quality, large capacity, magnetic particle crack detector,
designed to provide the performance necessary to meet the exacting demands for quality
control during production and maintenance in the automotive, railroad, marine and general
engineering industries. The MAGMASTER 5000 is designed to accept crankshafts
up to 2750mm long and 1000kg weight as used in heavy off road and stationary engines,
as well as many types of locomotive and marine crankshafts and components. The
MAGMASTER 5000 complies with ASTM-E1444-05, BS6072, AS1171 and Electrical
Safety Standard AS3100. In addition it meets major engine manufacturers' specifications
for crack testing by the magnetic particle method e.g. Caterpillar, Cummins, etc. A wide
range of optional facilities is available to extend the versatility of operation, including off
bench testing of parts too large to be accommodated on the machine, e.g. engine blocks,
marine propeller shafts, etc.
Specifications
Specifications (cont'd)
• Electronic timer controls the period of the
magnetizing shots for consistent repeatability.
• Automatic push button electronic AC
demagnetizing.
• Electronic solid state switching for
HEAD/COIL, AC/DC mode selection.
• Cable takeoff points for special or off bench
testing,e.g. engine blocks.
• Pneumatic end clamp system fitted to both
heads for positive electrical contact.
• Easy running tailstock for fast traversing and
fitted with pneumatic lock.
• Supplied with adjustable roller steadies to
support cylindrical parts from 50 to 200mm
diameter and up to 1000kg.
• 20 litre inspection fluid storage system with
efficient jet agitation system suitable for oil or
water based fluids.
• The demag cycle is continuously monitored
by a flashing digit and when the cycle is
complete, the digit reverts to a steady state.
• Two axis magnetising. Current through
part to check for longitudinal or lengthwise
cracks, and coil magnetizing to check for
radial or transverse cracks.
• 5000 AC + 5000 half wave DC peak
magnetizing currents. AC to locate
surface defects and DC to locate
subsurface defects.
• Accepts parts up to 2750mm long and
1000kg in weight. 450mm internal
diameter 4 turn coil, producing 12,000
peak ampere turns. Optional 550mm coil.
• Optional coil transverse system whereby
the coil can be moved up to 120mm,
lateral to the centre line, for increased
magnetizing influence on small diameter
parts.
• Digital ammeter accurately indicates peak
AC + HWDC magnetising currents. Holds
current reading on display for 5 seconds
and automatically resets.
PM/GSA/SAL-002.01.011.001-REV-2
21
MAGMASTER 4500 General Purpose Crack Detector
The MAGMASTER 4500 is a versatile high quality magnetic particle crack detector
designed to meet the demands for critical inspection of parts during overhaul in the aircraft,
automotive, and general engineering Industries. Pneumatic clamping heads enables a wide
variety of ferrous parts to be tested, including crankshafts, camshafts, cylinder heads,
axles, gears, con rods, bolts, pins, and nuts etc. A range of optional equipment is available
to extend the versatility and convenience of operation, including off bench testing of parts
too large to be accommodated on the machine. The MAGMASTER 4500 complies with
International Standards for Magnetic Particle Inspection including ASTM E1444-05,
AS1171-1998, BS6072, and Electrical Safety Standard AS3100.
Specifications
• Two axis magnetising.Current through part
to locate longitudinal or lengthwise cracks,
and coil magnetising to locate radial or
transverse cracks.
• Quick changeover from contact heads to
coil. The selected mode is indicated on the
control display screen.
• 4500amps AC peak magnetising current.
Optional HWDC in addition to AC.
Automatic push button AC electronic
demagnetizing
• The demag cycle is continuously monitored
by a flashing digit and when the cycle is
complete, the digit reverts to a steady state.
• Accepts parts up to 1350mm long and
100Kgs in weight on head shelves, and
250Kgs when supported on steadies.
• Optional 2000mm capacity. Optional heavy
duty heads to support up to 500Kgs on
steadies 350mm internal diameter coil,
producing up to 12,000 peak ampere turns.
Optional 450mm coil.
PM/GSA/SAL-002.01.011.001-REV-2
22
• Australian manufacture backed by over 30
years of experience in magnetic particle
inspection systems.
• High quality and ruggedly constructed.
Stainless steel tank with integrated 20 litre
fluid storage sump and pump agitation
system.
• Reliable plug in electronic control system.
• 2 year warranty on electronic modules.
• 5 year warranty on the magnetizing
transformer.
• Digital ammeter and controls at eye level.
• Ammeter holds display for approx. 4
seconds for ease of verification.
• Thermal overload protection. Overload
condition indicated on the display screen.
• The rotary position of the current control is
displayed digitally in unit steps 1-100
enabling precise setting of any desired
magnetizing current value up to the rated
maximum.
• Operator efficiency and work throughput
enhanced by ease of operation.
MAGMASTER 3000 Automotive Crack Detector
The MAGMASTER 3000 is specially designed as a low cost high performance crack
detector, for automotive engine reconditioning. All petrol engine and small diesel
crankshafts, camshafts, heads, axles etc. can be quickly and thoroughly checked. The
MAGMASTER 3000 is ideal for the smaller workshop requiring a quality crack detector
with the minimum of capital outlay. In addition, the MAGMASTER 3000 has many
applications in general industry requiring a low cost effective crack detector. The unit is
extremely easy to use and requires no special skills to obtain excellent results. Unique
swivel mounted magnetising coil allows rotation 45° in either direction, total 90° rotation,
to detect cracks running in any direction, lengthwise or radial.
Specifications
• Accepts parts up to 1370mm (54 inch) long,
weighing up to 100kgs (225lbs.). Longer
parts can be tested in sections.
• High intensity magnetising coil produces
up to 10,000 AC peak ampere turns.
Magnetising coil is sealed and insulated in
an impact resistant oil proof enclosure.
• 350mm (14") I.D. traversing coil can be
parked at left, clear of supports, to allow
easy loading of part from the front or
overhead.
• Simplified electronic control provides a
selection of high or low magnetising
intensities to suit any application.
• Magnetising shots are electronically timed,
for consistent results.
• Automatic push button AC demagnetising
facility.
PM/GSA/SAL-002.01.011.001-REV-2
23
• High quality construction for long service
life Stainless steel tank.
• Australian manufacture backed by over 30
years experience in magnetic particle
inspection equipment.
• Reliable electronic control system, with two
year warranty.
• Unique swivel mounted coil eliminates
necessity of additional magnetising process
of passing current through part.
• Plug in electronic module for quick
changeover and minimum downtime.
• All electrical controls to IP56 rating.
• Operator efficiency and work throughout
enhanced by ease of operation.
MAGMASTER 2000 Small Parts Crack Detector
The MAGMASTER 2000 is an economically priced, compact unit, ideal for volume
production or batch testing of a wide variety of ferrous components for fatigue or
processing defects by the magnetic particle method. Nuts, bolts, pins, shafts, con rods,
gears, camshafts etc. can be quickly and thoroughly tested.
It complies with International standards for magnetic particle inspection - ASTM E1444-05,
AS1171, BS6072 and Electrical Safety Standard AS3100. A range of optional accessories
is available to extend the versatility of the machine's operation, including HWDC
magnetising current for the detection of subsurface defects.
Specifications
• The left-hand head is fitted with an air
operated contact face initiated by a head
mounted hand switch and provides a high
pressure end clamping action for positive
electrical contact.
• An air regulator and gauge are fitted to
control the clamping pressure.
• A foot switch allows hands free operation
• Head contact faces fitted with resilient
multilayer copper gauze pads.
• Vee blocks supplied to support and
facilitate rotation of cylindrical parts.
• Can be easily removed to provide a large
unobstructed contact face.
• Integrated 20 litre inspection fluid storage
system with efficient particle agitation and
recirculation system, suitable for oil or
water based inspection fluids, c/w
fluid applicator.
• Supplied with 20 litres high quality
fluorescent inspection fluid.
• Operates from a nominal 240V 50Hz
single phase supply. Maximum
demand is 18 amps.
• Two axis magnetising. Current through part
to check for longitudinal or lengthwise
cracks, and coil magnetising to check for
radial or transverse cracks.
• 2000 amp AC peak magnetising current.
Optional halfwave DC current. Accepts
parts up to 1100mm long and 30kg in weight.
• 250mm internal diameter traversing coil,
producing up to 5000 peak ampere turns.
• Continuously variable current control
enabling setting of any required magnetising
current value up to the rated maximum.
• Automatic press button electronic AC
demagnetising.
• Electronic timer automatically controls the
period of the magnetising current.
• Digital Ammeter accurately indicates the
magnetising current.
• Holds reading on display for 4 seconds and
auto resets.
PM/GSA/SAL-002.01.011.001-REV-2
24
LECTROMAX 5000 Magnetic Particle Inspection System
The LECTROMAX 5000 is an extremely versatile, high quality magnetic particle crack
detection system, offering excellent performance and reliability. It is designed specifically
to meet the exacting demands for quality control during production and maintenance in the
aerospace and aeronautical industries. In addition to conforming to the general standards
for the testing of critical components with magnetising peak currents up to 5000 amps
peak AC, plus halfwave DC, the LECTROMAX 5000 complies with MIL-M-6867C, ASTM
E1444-05, BS6072, AS1171, and Australian Electrical Safety Standard AS3100.
Features
• Highly reliable electronic system, with plug in modules and supported by a 2 year
warranty
• Advanced & accurate dual digital ammeter system with a programmed microprocessor
for accuracy and tracking. The required current can be preselected and displayed on
one ammeter, and when a magnetising shot is initiated, the actual current is displayed
on the second ammeter and held on display for approx. 5 seconds for ease of verification.
• Magnetising shots are verified by an Illuminated indicator.
• In addition to decaying AC demagnetisation, special circuitry enables the most difficult
part to be demagnetised by residual field cancellation.
• High quality and rugged construction with stainless steel catchment tank and fluid
reservoir.
• A comprehensive range of options and accessories are available to extend the
versatility of the system to suit virtually any testing requirement, including capacities to
accept parts up to 3000mm long and 500kg in weight, and 6000 amp and 7000 amp
power pack upgrades.
PM/GSA/SAL-002.01.011.001-REV-2
25
LECTROMAX 100 Series Demagnetisers
LECTROMAX 100 Series of demagnetisers include a range of standard demagnetisers in
various sizes, voltages and intensities. A range of standard optional accessories is
available. In addition, special purpose demagnetisers can be manufactured to suit
particular applications, including high intensity air cooled types for continuous or
intermittent duty. Continuous duty demagnetisers can be supplied for integrating with
conveyor systems. Intermittent duty demagnetisers are fitted with a 60 second timer, which
automatically controls the energised period. The timer incorporates a panel mounted digital
display, which indicates the elapsed time. All LECTROMAX demagnetisers are
conservatively designed for maximum operating efficiency and long life.
Features
PM/GSA/SAL-002.01.011.001-REV-2
26
LECTROMAX 150 Series Coil Magnetiser - Demagnetiser
The LECTROMAX 150 Series of portable coil magnetiser-demagnetisers is available in 3
throat sizes, 250mm, 300mm, and 350mm internal diameter. Typical application is for the
detection of radial or circumferential surface or near surface defects in general engineering
ferrous components, including pipes, axles and transverse defects in fork lift tines etc.
Features
•
•
•
•
•
•
•
Part No. 150-25-FB Part No. 150 - 30-FB Part No. 150 - 35-FB
Inside diameter: 250mm 300mm 350mm
Outside diameter: 350mm 400mm 450mm
Width: 110mm 110mm 110mm
Weight (approx.): 15kg 19kg 25kg
Peak ampere turns 6000 5000 5000
Duty Cycle (1 min on, 1 min off) 50% 50% 50%
• Other sizes available to special order.
PM/GSA/SAL-002.01.011.001-REV-2
27
3.2.2 Electromagnetic Equipment
Yokes
The Gammatec Electromagnetic yoke features dual coils, which provide maximum lifting
power without uncomfortable heating. The acid-proof, impact resistant body ensures
ruggedness and has been designed with operator comfort in mind making it easy to hold
and operate.
Product Code
NCY0004
NCY0005
NCY0006
NCY0007
NCY0009
Description
110V - Gammatec MK II Articulating Legs
220V - Gammatec MK I Fixed Legs
110V - Gammatec MK I Fixed Legs
The new MY-2 is the smallest, lightest hand-held yoke on the market –
encapsulation in a rugged rubber housing makes it the most durable too.
The MY-2 electromagnetic yoke is a rugged, high performance instrument
featuring a powerful AC magnetising field.
Product Code
NCY0002
NCY0011
NCY0012
NCY0010
Description
220V – Gammatec MY-2 Articulating Legs
110V - Gammatec MY-2 Articulating Legs
240V - Gammatec MY-2 Articulating Legs
Yoke Accessories
Product Code
NCC0012
NCT0249
NCI0216
NCA0014
NCB0022
Description
Electromagnetic Yoke 12V AC / DC Converter
Electromagnetic Yoke 42V AC Transformer
Portable battery powered inverter 12V DC –
220V / AC for MY-2 Yoke
Rubber Magnetic Particle Powder Applicator
Polyethylene Spray Bottle
Portapack
The Gammatec Portapack is a portable battery operated DC power supply for use with all
AC electromagnetic yokes. Charged batteries in special pouches are carried on a belt
worn around the technician's waist. The yoke is plugged into the battery pack allowing the
technician to conduct MPI in hazardous areas or where no power supply exists.
Product Code
NCP0018
NCC0114
Description
Portable battery operated DC supply
Portapack Charger
PM/GSA/SAL-002.01.011.001-REV-2
28
Cases
Product Code
NCC0013
NCC0038
Description
Carry Case for PM2000 Permanent Magnet Yoke
Carry Case for Gammatec MK I, MK II and MY-2
Electromagnetic Yokes
Permanent Magnet Yokes
The Gammatec permanent magnet yokes are light weight, ergonomically designed and
very powerful.
Product Code
NCY0008
NCY0003
Description
Gammatec PM2000 Articulating Leg Permanent
Magnet Yoke
Gammatec PM2004 Permanent Magnet Yoke
with Cable
Spare Parts
Product Code
NCK0010
NCC0167
NCE0008
SF0051
Description
PM2000/PM2004 Permanent Magnet Keeper c/w spare Magnets
and Feet
MY-2 Yoke Power Cable
MY-2 Yoke Articulating Leg Extension Piece
MY-2 Articulating Foot Piece
Centrifuge Stand and Tube
Product code
NCS0027
NCT0028
Description
Gammatec MPI Centrifuge Stand
Magnetic Particle Centrifuge - ASTM 100ml, pear shaped
Indicators & Calibration Blocks
Product Code
NCI0002
NCI0003
NCI0014
NCI0016
NCB0033
NCB0061
Description
Castrol Magnetic Flux Type I (Brass)
Castrol Magnetic Flux Type II (Silver)
ASME Magnetic Particle Field Indicator (Pie Gauge)
Berthold Spoon Magnetic Field Indicator
MTU No. 1 MPI Test Block
Ketos Ring Steel Test Block
Gaussmeters
Product Code
NCM0003
NCM0045
NCP0142
NCI0019
PM/GSA/SAL-002.01.011.001-REV-2
Description
Gaussmeter including Probe
Gaussmeter CYHT201
including Transverse Probe CYPT-T15A
Probe for use with Gaussmeter
Magnetometer Mod 25 Residual Field Indicator
29
Yoke Test Weights
Product Code
NCW0023
NCW0024
Description
18kg MPI Test Weight (with carry case)
4.5kg MPI Test Weight (with carry case)
Consumables
ARDROX Consumables
Product Code
Background
NCB0012
NCB0013
NCB0054
Description
10 x 400ml Ardrox 8903W - White
4 x 5 litres Ardrox 8903W - White
1 x 5 litres Ardrox 8903W - White
Ink
NCI0010
NCI0011
NCI0018
NCI0012
NCI0013
Powder
NCP0023
10 x 400ml Ardrox 800/3 Black Magnetic
4 x 5 litre Ardrox 800/3 Black Magnetic
1 x 5 litre Ardrox 800/3 Black Magnetic
10 x 400ml Ardrox 8530 Fluorescent Magnetic
6 x 500ml Ardrox 8540 Fluorescent Magnetic
Available on request
1 x 500g Ardrox 8510 Fluorescent Powder to be mixed with
Kerosene
3.2.3 Ultraviolet Equipment
Ultraviolet Lights
Gammatec’s Ultravoilet Light is a rugged, high intensity, low cost black light used for the
detection of low-level fluorecence in Non Destructive Testing Techniques.
Product Code
NCL0005
NCL0015
NCL0020
PM/GSA/SAL-002.01.011.001-REV-2
Description
Gammatec UV 100 Ultraviolet Light (220V)
Gammatec UV 100 Ultraviolet Light (110V)
High Flux Ultraviolet LED Torch Kit
Including:
365nm LED Torch
2 x 3.7V re-chargeable batteries
1 x battery charger
Carry Case
30
Spare Parts
Product Code
SB0047
SL0011
No code
Description
Spare Bulb for UV 100 light
Spare filter lens for UV 100 light
Replacement module for LED UV Torch
Spectacles
Product Code
NCS0037
Description
UV Absorbing Spectacles
Ultraviolet Light Meters
Product Code
NCM0017
Description
Goldilux GAL 3L Display
NCM0023
Goldilux Mod GUVA-1L UV Light Meter with builtin detector
NCM0025
UVe LUX Dual Light Meter
NCM0004
Goldilux Mod GRP-1 “Smart” Radiometer with Microprocessor display
(excluding probe)
NCP0029
Goldilux Mod GUVAP-1L Probe for use with GUV-0L
UV Light Meter
NCP0109
Goldilux Mod GAP-1 “Smart” Radiometer UVA Probe
for use with GRP-1 Microprocessor.
PM/GSA/SAL-002.01.011.001-REV-2
31
Labino® UVG4-HEAD
The Labino UVG4 is a UV LED Head Lamp designed to free the user’s hands during an inspection.
The lamp can be adjusted in three different angles. The operator can switch the angles of the light
during the inspection. The rubber bands are adjustable and fit helmets as well as heads. The battery
is located in the back of the structure and there are no cables hanging from the lamp.
The UVG4 reach full power instantly. The on/off button is positioned at the back of the lamp to prevent
accidental activation. Each head light weights 271 grams (9.4 oz). The lamp contains one ultraviolet
light emitting diode (LED) that peaks at 365nm. The life of each LED is estimated at 30,000 hours.
The battery has a running time of 3 hours (+/- 5%) and can be recharged from a normal outlet or a
vehicle cigarrette lighter socket. The lamp is also equipped with a current regulator that keeps the UV
intensity constant even when the battery fades. Each unit comes with an extra battery.
The Labino Head Light is also available as white light. This small but powerful tool creates more than
10,000 lux (930 foot Candles) within a distance of one metre. The distribution angle for white light is
spotlight.
Specifications
Features
• Charger for use from electrical outlet
• Charger for use in vehicle via cigarette lighter
connection
• Two (2) batteries (1+1 extra)
UV source:
Intensity:
Spotlight:
Midlight:
UV A LED (1)
>35 000 μw/cm² at 15 cm
25 000 μw/cm² at 38 cm
14 000 μw/cm² at 60 cm
8 000 μw/cm² at 100 cm
>32 000 μw/cm² at 15 cm
10 000 μw/cm² at 38 cm
4 500 μw/cm² at 60 cm
1 800 μw/cm² at 100 cm
Visible light:
Spotlight:
< 7 Lux (<0.65 fc)
Midlight:
< 5 Lux (< 0.46 fc)
Wave length:
365 nm
Irradiated diameter
at a distance of 38 cm: Spotlight: 30 mm (1.2”)
Midlight: 100 mm (3.9”)
PM/GSA/SAL-002.01.011.001-REV-2
32
Labino® Torch Light UVG3
The Labino Torch LightUVG3 is a small-sized, lightweight, UV-A LED flashlight designed for quick
inspections in “hard-to-reach” spots and where the amount of visible light from the LED is critical.
A high quality white light filter reduces the transmission of white light from the LED and minimizes
the reflection from the surface which is illuminated with UV. The lamp measures 15.9 cm long (6.3
inches) and weighs 211 gram (7.4 oz), battery included. The Labino® Torch LightUVG3 produces
a variety of ultraviolet beams ranging from 20 000 μw/cm² to 2 000 μw/cm² at a distance of 38 cm
(15 inches), depending on your choice of Spotlight, Midlight or Floodlight beam. The Labino®
Torch LightUVG3 contains one ultraviolet light emitting diode (LED). The LED creates UV light that
peaks at 365 nm making it suitable for industrial, leakage and security applications.Full power is
reached instantly. The on / off button is positioned in the back of the lamp to prevent accidental
activation. At full charge the battery provides up to 3 hours of use. Recharge from a normal outlet
or a vehicle, using included chargers. Each kit also includes an extra battery.
Specifications
Features
• Charger for use from electrical outlet
• Charger for use in vehicle via
cigarette lighter connection
• Two (2) batteries (1+1 extra)
• Belt holster
• UV Block glasses
Spotlight ≈ > 20 000 μW/cm² at 38 cm (15”)
Ø 30 mm (total area with a minimum intensity of
1200 μW/cm² at 38cm)
Visible light: < 1 Lux / 0.09 fc
Midlight: 8 000 μW/cm² at 38 cm (15”)
Floodlight: 2 000 μW/cm² at 38 cm (15”)
LED
Wave length (peak): 365 nm
PM/GSA/SAL-002.01.011.001-REV-2
33
Section 4: Radiographic Testing (RT)
4.1 GAMMA RADIOGRAPHY
4.2.1 Projector Equipment
Exertus Dual 120 Isotope Projector
The Exertus Dual 120 Projector has the ability to accept Iridium 192 sources or Selenium
75 sources. It integrates an improved source channel based on a new helicoidal design,
improving maintenance and allows smoother movement of the source assembly inside the
device, making it easier for the operator and improving safety.
Safety is an integral part of the design of the Exertus Dual 120 Projector – a three colour
signal indicator provides the user with a clear visual guide as to the position of the source
at all times. Once the source is safe inside the Projector and the Projector is locked (Safe
Mode) the signal is green. When the source is inside the Projector, but the camera is
unlocked and the source assembly locking mechanism is ready to be released a yellow
signal is indicated. When the source is ready for exposure or outside the projector (Exposure
Mode) a red signal is indicated.
Features
Specifications
• Basic Construction Standards: ISO 3999
compliant
• Isotopes:
•Ir-192 or Se-75 under special form
•Ir-192 half-life: 73.8 days
•Se-75 half-life: 119.8 days
• Activity:
•Ir-192: 4.44 TBq (120 Ci)
•Se-75: 4.44 TBq (120 Ci)
• Surface Dose Rate: Max 2 mSv/h
• Total Weight: 22 kg (48.5 lb)
• DU Weight: 13 kg (28 lb)
• Accepts Ir192 or Se75
• Helicoildal source channel
• Lighter than most of its competitors when
loaded with 4.44 TBq (120 Ci)
• Compact design,
• Extremely user friendly operation
• 3 colour signal safety indicator
• Standard and Industrial packages available
PM/GSA/SAL-002.01.011.001-REV.-2
34
EXERTUS® DUAL 60 Projector has the ability to accept Ir-192 sources or Selenium 75 sources.
This projector incorporates design and safety features that make it flexible and compact. EXERTUS®
DUAL 60 incorporates a unique safety feature and a new source channel making it lighter than its
competitors. Its Source Assembly Locking Mechanism is triggered by the source holder capsule at
the front of the Source Assembly, thereby always assuring the operator that the source has returned
to the safe position. EXERTUS® DUAL 60 projector is ISO 3999:2004 compliant.
Specifications
Features
Automatic Source Assembly Locking Mechanism
is triggered by the front of the Source Assembly,
thus ensuring that the Projector can only be locked
and disconnected with the Source in the Safe
PositionThree colour signal indicator system.
PM/GSA/SAL-002.01.011.001-REV-2
Basic Construction Standards
Isotopes
Ir-192 half life
Se-75 half life
Activity
Ir-192
Se-75
Surface Dose Rate
Total Weight
DU Weight
Dimensions
Length
Width
Height
Materials Used
Outer Shell
Shielding
Labyrinth
Type
35
ISO 3999:2004 Compliant
Ir-192 or Se-75 under special form
73.8 days
119.8 days
2.22 TBq (60 Ci)
7.40 TBq (200 Ci)
Max. 2mSv/h
18 kg (40 lb)
10 kg (22 lb)
302 mm (11.89’’)
124 mm (4.88’’)
207 mm (8.15’’)
CrNi steel
Depleted Uranium
Tungsten Heavy Alloy
B(U) RUS / 5898 / B(U)-96T
Dual 120/60 Codes and Packages
Exertus Dual 120
Dual 120/1
Exertus Dual 120 standard package (including)
CP0009
NCP0166
Dual 120/2
Dual 120/1
Dual 120 Pigtail
NCW0001
NCT0035
Exertus and Gammamat SE Guide Tube
NCC0180
Quick Coupling
NCG0061
Exertus Projector Series GO/NO-GO Gauge
NCP0150
Dual 120 Emergency Shipping Plug
NCT0266
NCP0151
Exertus series Projector Transport Overpack
NCC0059
NCT0039
NCS0119
Operations Manual
Exertus Dual 120 Industrial package (including)
Exertus Dual 120 standard package
Reel Type 10m - Exertus and Gammamat
Series winding Mechanism
2.1m Yellow Guide Tube - Exertus and
Gammamat Series
Source Terminal 65 Ir/Co M18 x 1.5
GAM798 Tungsten Directional Collimator
Exertus Series 17mm Spanner
Operations Manual
Exertus Dual 60
Dual 60/1
Dual 60/2
CP0013
Dual 60/1
Exertus Dual 60 standard package
NCP0166
Dual 60 Pigtail
NCW0001
Reel Type 10m - Exertus and Gammamat
NCC0180
Exertus and Gammamat SE Guide Tube
NCT0039
Series winding Mechanism
NCC0171
Quick Coupling
NCG0061
NCP0175
NCC0171
NCT0266
Gammamat Series
Dual 60 Emergency Shipping Plug
NCP0151
NCC0059
GAM798 Tungsten Directional Collimator
NCS0119
Exertus Series 17mm Spanner
Operations Manual
Operations Manual
PM/GSA/SAL-002.01.011.001-REV-2
36
Exertus Selen 40, 80 and 120 Circa
Tungsten Shielded Isotope Projectors
The Exertus Selen Circa projector range is a new generation of “close proximity" Tungsten
shielded gamma radiography projectors which has the ability to accept Selenium 75
sources. This projector offers the latest design that makes it flexible yet compact.
These Projectors can be used for either normal radiography methods or for radiography
where close proximity work is needed. The design incorporates a Directional Tungsten
Collimator which connects directly to the Projector. This reduces the radiation controlled
area significantly and allows operations to continue in the close vicinity.
Safety is an integral part of the Exertus Selen Isotope Projector range – a three colour
signal indicator provides the user with a clear visual guide as to the position of the source
at all times. Once the source is safe inside the Projector and the Projector is locked (Safe
Mode) the signal is green. When the source is inside the Projector, but the Projector is
unlocked and the source assembly locking mechanism is ready to be released a yellow
signal indicates. When the source is ready for exposure or outside the projector
(Exposure Mode) a red signal indicates.
Features
•
•
•
•
•
•
Specifications
• Basic Construction Standards: ISO 3999 compliant
• Isotopes:
• Se-75 under special form
• Se75 half-life: 119.8 days
• Activity:
• Se-75: 1.48 TBq (40 Ci)
• Se-75: 2.96 TBq (80 Ci)
• Se-75: 3.7 TBq (100 Ci)
• Surface Dose Rate: Max 2 mSv/h
• Total weight:
• 8.4 kg (18.5 lb)
• 8.8 kg (19.4 lb)
• 9 kg (19.84 lb)
•Tungsten weight:
• 4.7 kg (10.36 lb)
• 5 kg (11 lb)
• 5.3kg (11.68 lb)
• Dimensions (L x W X H): 203 x 110 x 191 mm
• Removable Collimator Weight: 4.3 kg (9.4 lb)
Specific for use with Se-75 sources
Smallest and lightest projector
3 Colour Signal Indicator
Tungsten Shielded -No (Du)
Clip on collimator
( Ideal for close proximity radiography)
Extremely user friendly
PM/GSA/SAL-002.01.011.001-REV-2
37
Exertus RID-Se4P Isotope Projector
EXERTUS® RID-Se4P Projector has the ability to accept Selenium 75 sources. This projector
incorporates design and safety features that make it flexible, compact and lightweight.
EXERTUS®RID-Se4P is ISO 3999:2000 compliant. EXERTUS® RID-Se4P projector also has a
unique safety feature not found in competitive products: the Source Assembly Locking Mechanism
is triggered by the front link of the Source Assembly, thereby always assuring the operator that the
source has returned to the safe position.
Features
Automatic Source Assembly Locking Mechanism
is triggered by the front of the Source Assembly,
thus ensuring that the Projector can only be
locked and disconnected with Source in the
Safe Position,Two colour signal indicator system
Specifications
Basic Construction Standards
Isotopes
Se-75
Activity
Se-75
Surface Dose Rate
Total Weight
DU Weight
DU Activity
Dimensions
Length
Width
Height
Materials Used
Outer Shell
Shielding
Source Channel
Type
PM/GSA/SAL-002.01.011.001-REV-2
38
ISO 3999:2000 Compliant
Se-75 under special form
Half life 119.8 days
Type B - 4.44TBq (120Ci)
Type A - 3.0 TBq (81 Ci)
Max. 2mSv/h
7 kg (15.43 lb)
2.7 kg (5.95 lb)
1.42mCi (52.6 MBq)
224 mm (8.82’’)
100 mm (3.94’’)
175 mm (6.89’’)
CrNi Steel
Depleted Uranium
Tungsten Heavy Alloy
B(U) RUS / 5373 / B(U)-96T
Circa 80 / 120 & Rid Codes and Packages
Exertus Selen Circa 80
Circa 80/1
Exertus Selen Circa 80 standerd package (including) Circa 80/2
CP0011
Exertus Selen Circa 80 Isotope Projector
Circa 80/1
Exertus Selen Circa 80 Industrial package (including)
Exertus Selen Circa 80 standerd package
Close proximity Collimator
NCW000
Reel Type 10m - Gammamat Ti/TSI/SE Series
Fitting for Guide Tube
NCT0039
NCC0180
Gammamat Series
Fitting for Shipment
NCP0173
SR 17 Pigtail
NCC0170
GAM800 Tungsten Directional Collimator 60°
NCP0151
NCC0305
Source Terminal SE M18 x 1.5
NCG0061
Operations Manual
Operations Manual
Exertus Selen Circa 120
Circa 120/1
Exertus Selen Circa 120 standard package (including)
Exertus Selen Circa 120 Isotope Projector
Circa 120/2 Exertus Selen Circa 120 Industrial package (including)
Circa 120/1 Exertus Selen Circa 120 standard package
NCW0001 Reel Type 10m - Gammamat Ti/TSI/SE Series
NCT0039 2.1m Yellow Guide Tube - Exertus and
Close proximity Collimator
NCC0180
Fitting for Guide Tube
Fitting for Shipment
NCP0173
SR 17 Pigtail
NCP0151
NCG0061
Gammamat Series
NCC0170 GAM800 Tungsten Directional Collimator 60°
NCT0305 Source Terminal SE M18 x 1.5
Operations Manual
Operations Manual
Rid Se 4P
Rid Se 4P/1
Rid Se 4P Isotope Projector Package
CP0012
Rid Se 4P Isotope Projector
NCP0173
SR 17 Pigtail
NCC0180
Exertus and Gammatec SE Guide Tube Quick Coupling
NCP0151
Exertus Series Projector Transport Overpack
NCP0150
Emergency Shipping Plug
(including)
Operations Manual
PM/GSA/SAL-002.01.011.001-REV-2
39
Exertus VOX 100 Isotope Projector
In order to provide quality control of industrial products, Cobalt-60 is a preferred isotope for
the radiography of steel. The Exertus Vox 100 Projector is an integration of all the Exertus
Projector line and has the ability to accept Co-60 sources.
The Exertus Vox 100 Projector integrates an improved source channel based on a new
helicoidal design, which makes maintenance easier. It also allows smoother movement of
the source assembly inside the device, making it easier for the operator and improving
safety.
Safety is an integral part of the design of the Exertus Vox 100 Projector. A three colour signal
indicator provides the user with a clear visual guide as to the position of the source at all times.
Once the source is safe inside the Projector and the Projector is closed (Safe Mode) the signal
is green. When the source is inside the Projector, but the camera is open and ready for exposure
a yellow signal indicates. When the source is outside the Projector and in the Exposure Mode
a red signal indicates.
Features
•
•
•
•
•
•
Specifications
• Isotope: Cobalt 60 under special form
• Optimal range of thickness (steel): 70 – 200mm
(2.75 – 7.87”)
• Movement of a source along the guide tube:
• Horizontally = up to 8.0m
• Vertically = up to 4.0m
• Overall dimensions (max)
• Radiation head: 450 x 270 x 320 mm
(11.71 x 10.63 x 12.59”)
• Remote control: 850 x 550 x 650 mm
(33.46 x 21.65 x 25.59”)
• Weight (max):
• Radiation head: 180 kg (396.83lb)
• Electric-powered electromechanical drive:
38kg (83.777lb)
• Power supply: 220V, 50Hz
• Power (max): 5000W
• Certification: B(U)96
Helicoidal source channel
400 Ci option coming
Compact design
Extremely user friendly operation
3 colour signal safety indicator
Mechanical or electronic windout available
PM/GSA/SAL-002.01.011.001-REV-2
40
4.1.2 Close Proximity Systems
GammaSafe Close Proximity Se-75 Radiographic System
The GammaSafe radiographic system, when used in conjunction with a Selenium-75 source is
designed to reduce 'safe working distance' thus reducing production losses as well as down time.
The basic package consists of: Circa or RId Se4P Gamma Projector, Close
Proximity Collimator, GammaSafe Clamping Jig and Shielding Mats.
Optional Accessories
Features
• Ellipse Stand
• Mazel Guide Tubes and Collimator
• Mazel Mats eg:
• Dimensions: 915 x 305 x 9.5 mm
• Shielding: Equivalent to (3.3mm) Pb
• Weight: 10.8 kg (approx)
• Temperature range: -85°C to 200°C
• Safe working area can be reduced to 1m
• Highly portable Se.75 Gamma-Ray
Projector
• Improved radiographic productivity (24 hour
production)
• Versatile (adaptable for contact and ellipse
shots)
• Flexible Radiation Shielding Mats
• Easy adjustable Ellipse stand
PM/GSA/SAL-002.01.011.001-REV-2
41
GammaSafe Codes and Packages
GammaSafe Kits
Can be made up to suit clients requirements with any combination of the following:
Standard Package
Rid Se
4P
Circa
Qty
Qty
Code
Product
1
Rid Se 4P/1
Rid SE 4P Standard Package
2
CIRCA 40/80/120 1
Standard Package
3
NCC0165
Close Proximity Collimator
1
4
NCM0037
Lead Large Mat - Silicone
3
3
5
NCE0001
Envelope for Large Mat
3
3
6
NCM0036
Lead Primary Beam Mat - Silicone
3
3
7
NCE0002
Envelope for Primary Beam Mat
3
3
8
NCM0043
Lead Elipse Triangle Mat - Silicone
2
2
9
NCE0006
Envelope for Ellipse Triangle Mat
2
2
10
NCT0169
Flexible Tungsten Shielding Guide Tube 750 mm
1
1
11
NCC0065
GAM 827 Tungsten Directional Collimator
1
1
12
SI0017
Insert for SR 17 S/Holder for Collimator NCC0065
1
1
13
NCC0178
Gammasafe Conact Shot Projector Clamp
1
1
14
NCS0115
CPC Ellipse Stand (Mat support Included)
1
1
15
NCW0003
Reel Type 7.62 m Winder
1
1
NCC0146
Carry Case for Gammasafe System
1
1
16
2
5
7
1
1
10
9
13
1
3
4
6
8
Lead Shielding Polyurethane and Tungsten Shielding Silicone Mats available on request.
PM/GSA/SAL-002.01.011.001-REV-2
42
14
4.1.3 Projector Accessories
Winding Mechanisms Equipment
Gammatec Push/Pull Remote Control Winding Mechanism
Gammatec's Push/Pull Remote Control Winding Mechanism is designed for winding out
isotopes on all recognized industrial gamma projectors used in gamma radiography
inspection.
The units are available in either reel or pistol-grip versions. These are of light-weight
construction and standard accessories include inner drive cable, outer hoses, gearbox
and connector fittings.
To ensure a smooth push/pull operation, the robust and lightweight aluminium gearbox
housing incorporates two dust-proof ball races as well as a 100mm diameter gear with a
cable pressure spring which provides maximum contact between gear and cable at all
times.
Features
Specifications
• Weight (incl handle): 2.95 kg
• Dimensions (l x w h): 152mm x
136mm x 28mm
• Cable entry wrap: 270°
• Cable travel: 348 mm per revolution
• Gear: designed for Series 40 cable
• Material specifications:
• Handle, lid and housing = aluminium
• Gear = brass
• Bearings = sealed roller bearings
• Handle spindle = nylon
• Handle pin = tool steel
• Guide nipples = stainless steel
• Liner = tempered
• Robust & lightweight
• Conforms to ISO 3999-1: 2000 Standard
• Compatible with all recognised industrial
gamma projectors
Optional Accessories
• Pistol grip winding mechanism
• Customized outer hose (minimum length
7.62m); inner cable
• Fittings for all recognized industrial
gamma projectors
PM/GSA/SAL-002.01.011.001-REV-2
43
Winding Mechanisim Codes and Packages
Reel Type
Product Code
NCW0038
NCW0003
NCW0001
NCW0036
NCW0002
NCW0004
NCW0007
NCW0005
NCW0006
NCW0018
NCW0025
NCW0026
NCW0033
NCW0034
Length
5.0m
7.62m
10.0m
15.0m
7.62m
10.0m
15.0m
7.62m
10.0m
7.62m
10.0m
15.0m
7.62m
10.0m
For use with Projector series
Length
5.0m
7.62m
10.0m
15.0m
7.62m
10.0m
7.62m
10.0m
EXERTUS Series Projectors and
Gammamat Mod Ti/Tsi/Se Series Projectors
Sentinel 880 Projectors
Teletron / Gammavolt / Kowolux Projectors
Spec 2T and Industrial Nuclear Projectors
GAM80 / 120 Projectors
Pistol Grip
Product Code
NCW0041
NCW0011
NCW0012
NCW0037
NCW0009
NCW0010
NCW0013
NCW0014
EXERTUS and Gammamat Mod Ti/Tsi/Se Series Projectors
Sentinel 880 Projectors
Pistol Grips and Reels
Product Code
NCG0059
NCR0003
Description
Pistol Grip for Gammatec Gearbox
Gammatec Winding Mechanism Reel
PM/GSA/SAL-002.01.011.001-REV-2
44
Drive Cables with Ballpoint
Product Code
NCC0173
NCC0017
NCC0030
NCC0119
NCC0011
NCC0049
NCC0118
NCC0008
NCC0007
NCC0060
NCC0061
NCC0081
NCC0082
Length
5.0m
15.2m
20.0m
30.0m
20.0m
15.2m
30.0m
15.2m
20.0m
20.0m
30.0m
15.2m
20.0m
For use with Prjector series
EXERTUS Series Projectors and
Gammamat Mod Ti/TSI/SE Series Projectors
Sentinel 880 and Industrial Nuclear Projectors
Spec 2T Projectors
GAM80 / 120 Projectors
GO-NO-GO Gauges
Product Code
NCG0004
Description
Sentinel 880 and Industrial Nuclear GO/NO-GO Gauge
NCG0006
Gammamat Mod Ti Series GO/NO-GO Gauge
NCG0010
Teletron / Gammavolt / Kowolux GO/NO-GO Gauge
NCG0061
Exertus and Gammamat Mod Tsi/Se Series GO/NO-GO Gauge
Gearboxes
Product code
Description
NCG0029
Gammatec MKIV Gearbox for use with
Tech/Ops, Sentinel and Industrial Nuclear
Drive Hoses – Steel Gear
PM/GSA/SAL-002.01.011.001-REV.2
45
Drive Hoses
Product Code
NCH0023
NCH0024
NCH0025
NCH0041
NCH0009
NCH0021
NCH0040
NCH0026
NCH0010
NCH0004
NCH0027
Length
5.0m
7.62m
10.0m
15.0m
7.62m
10.0m
15.0m
7.62m Drive
10.0m Drive
7.62m Return
10.0m Return
EXERTUS Series and
Gammamat Mod Ti/Tsi/Se Series Projectors
Sentinel 880 and
Industrial Nuclear Projectors
with Male Connector
with Stop Fitting
Drive Hose Quick Couplings
Product Code
NCC0009
Description
EXERTUS Series and Gammamat Mod Ti/Tsi/Se Series
Projectors
NCC0025
Sentinel Mod 880 Projectors
NCC0091
Spec 2T, Industrial Nuclear Projectors
NCC0147
GAM80 Projectors
Guide Tubes
Product Code
NCT0039
NCT0035
NCT0017
NCT0068
NCT0051
NCT0032
NCT0034
NCT0045
NCT0018
Length
2.1m Yellow
3m Yellow
3m x 3/8” Black
7’ (2.1m) x 3/8” Black
5m x 3/8” Black
7’ (2.1m) Yellow
3m (Yellow)
3m x 3/8” Black
3m x 1/2” Black
NCT210
7’ (2.1m) Yellow
PM/GSA/SAL-002.01.011.001-REV-2
EXERTUS Series and Gammamat TI/Tsi/Se
Series Projectors (exluding Tip and Quick Coupling)
Sentinel 880 and Industrial
Nuclear Projectors (Complete)
(excluding Tip and Quick Coupling)
Spec 2T Projectors (Complete)
46
Extension Tubes
Product Code
NCT0003
NCT0013
NCT0030
NCT0017
NCT0039
NCT0035
NCT0041
Length
7’ (2.1m) x 3/8” Black
3m x 3/8” Black
7’ (Yellow)
3m x 3/8” Black
2.1m Yellow
3m Yellow
7’ (Yellow)
Sentinel 880 and Industrial
Nuclear Projectors
EXERTUS Series and Gammamat TI/Tsi/Se
Series Projectors
Spec 2T Projectors
Guide Tube Quick Couplings
Product Code
Description
NCC0005
Gammamat Mod Ti/Tsi Series Projectors
NCC0006
NCC0092
Spec 2T Projectors
NCC0148
GAM80 Projectors
NCC0180
EXERTUS and Gammamat Mod SE Series Projectors
Guide Tube Tips
Product Code
Description
NCT0266
NCT0001
NCT0040
EXERTUS Dual and Gammamat Ti/Tsi Series Projectors
Source Terminal 45 Se M18 x 1.5
EXERTUS Selen Circa, RID SE 4P, Gammamat SE Series Projectors
80mm Teletron / Gammavolt / Kowolux Guide Tube Tip (Aluminium)
5/8” Spec 2T Guide Tube Tip (Brass)
Product Code
Description
NCA0013
Adaptor for use with Sentinel Mod 880 Projectors on Tech/Ops Guide
Tubes
Adaptor for use with Gammamat Se Tip to Standard Gammamat
Guide Tube - M14x1 Female / M18x1 Male
Transfer Tube 0.5m (Yellow) for use with 6 channel transfer
containers and Emergency Storage Pots
Spanner for use with Gammamat Mod Ti/Tsi Series Drive Hose and
Guide Tube Quick Couplings
EXERTUS Series 17mm Spanner
A nipple to connect EXERTUS and Gammamat Guide & Extension
Tubes
A nipple to connect Gammavolt / Teletron / Kowolux Guide & Extension
Tubes
NCT0305
NCA0025
NCT0033
NCS0007
NCS0119
SN0007
SN0008
PM/GSA/SAL-002.01.011.001-REV-2
47
Projector Accessories
Centering Devices
Product Code
NCC0014
NCC0102
NCC0109
Description
100 to 750mm Source Centering Device (Pipespider)
Collimators
Product Code
Description
NCC0059
(For use with EXERTUS Dual 120 & Gammamat Ti/Tsi
series Projectors)
NCC0065
(For use with EXERTUS Dual 120, Gammamat Ti/Tsi
Series, Tech/Ops 660, Sentinel 880 & Ir 100 Series)
NCC0066
(For use with Tech/Ops 660 Series, Sentinel 880 and
Ir 100 Series)
NCC0072
GAM836 Tungsten Collimator with 20° x 360° Panoramic
Beam and male fittings to fit Guide Tube Extension
(Dia. 42mm x Length 68mm)
NCC0145
GAM846 Tungsten Collimator with 20° x 360° Panoramic
Beam and male fittings to fit Guide Tube Extension
(Dia. 57mm x Length 90mm)
NCC0164
GammaSafe Collimator 60Ci Se.75
(For use with RID SE 4P & Gammamat SE Projector)
NCC0165
GammaSafe Collimator 120Ci Se.75
(For use with RID SE 4P & Gammamat SE Projector)
NCC0170
(For use with Exertus Selen Circa 80 & RID Se 4P &
Gammamat SE Projectors)
Collimators for other projector types available on request
PM/GSA/SAL-002.01.011.001-REV-2
48
4.1.4 Isotope Consumables
Iridium-192 Radiography Sources
The primary use of Ir.192 sealed sources is in gamma radiography. In comparison to other
sealed sources used in similar applications, the film resolution produced with the use of
Ir.192 provides exposure of exceptional quality which is of critical importance in the field of
non-destructive testing.
Sources manufactured by NTP Radioisotopes SOC Ltd are suitable for most types of
radiography projectors. These Ir.192 capsules, made of stainless steel and containing high
purity activated iridium, are manufactured according to strict IAEA standards and each
source is welded and tested to comply with Special Form certification, also fully accredited
by the IAEA in compliance with the requirements of NTP's ISO 9001:2008 certification.
Irradiation of Iridium seeds takes place at various facilities around the world including the
Safari 1 Reactor situated at Pelindaba, South Africa. NTP Radioisotopes SOC Ltd
assembles Ir.192 Sealed Sources in Special Form capsules in their Hotcell facilities.
The Sources are loaded onto pigtails for all recognised and approved Projector brands and
shipped to the customer in the Projector or in specially manufactured transfer containers.
Hot Cells at Isotope Centre
Activity & Dimensions
Specifications- Ir.192
Nominal Activity:
Max Active Dimensions:
120 Ci
100 Ci
80 Ci
70 Ci
60 Ci
50 Ci
40 Ci
30 Ci
Ø3 mm x 3.0mm
Ø3 mm x 2.5 mm
Ø3 mm x 2.0 mm
Ø3 mm x 2.0 mm
Ø3 mm x 2.0 mm
Ø3 mm x 2.0 mm
Ø2 mm x 1.5 mm
Ø2 mm x 1.0 mm
PM/GSA/SAL-002.01.011.001-REV-2
49
•
•
•
•
Sources: high purity Iridium > 99.9%
Capsule: Stainless Steel 316 L
Half-life: 74.0 days
Special fleet of Type B (u) transport
containers
• Type A + B transport containers meet
the IAEA transport regulations
RADIOACTIVE ISOTOPES IN SINGLE
ENCAPSULATED FORM ON
DISPOSABLE PIGTAIL
ENCAPSULATED FORM ON REUSABLE PIGTAIL
Description
Dimensions
Description
Dimensions
200Ci Ir.192
3mm x 4mm
200Ci Ir.192
3mm x 4mm
140Ci Ir.192
3mm x 3mm
130Ci Ir.192
3mm x 3mm
130Ci Ir.192
3mm x 3mm
120Ci Ir.192
3mm x 3mm
120Ci Ir.192
3mm x 3mm
110Ci Ir.192
3mm x 2.5mm
110Ci Ir. 192
3mm x 3mm
100Ci Ir.192
3mm x 2.5mm
100Ci Ir.192
3mm x 2.5mm
95Ci Ir. 192
3mm x 2.5mm
90Ci Ir. 192
3mm x 2.5mm
90Ci Ir. 192
3mm x 2.5mm
95Ci Ir. 192
3mm x 2mm
85Ci Ir. 192
3mm x 2mm
85Ci Ir. 192
3mm x 2mm
80Ci Ir. 192
3mm x 2mm
80Ci Ir. 192
3mm x 2mm
75Ci Ir. 192
3mm x 2mm
75Ci Ir. 192
3mm x 2mm
70Ci Ir. 192
3mm x 2mm
70Ci Ir. 192
3mm x 2mm
65Ci Ir. 192
3mm x 2mm
65Ci Ir. 192
3mm x 2mm
60Ci Ir. 192
3mm x 2mm
60Ci Ir. 192
3mm x 2mm
55Ci Ir. 192
3mm x 2mm
55Ci Ir. 192
3mm x 2mm
50Ci Ir. 192
3mm x 2mm
50Ci Ir. 192
3mm x 2mm
45Ci Ir. 192
3mm x 2mm
45Ci Ir. 192
3mm x 2mm
40Ci Ir. 192
2mm x 1.5mm
40Ci Ir. 192
2mm x 1.5mm
35Ci Ir. 192
2mm x 1.5mm
35Ci Ir. 192
2mm x 1.5mm
30Ci Ir. 192
2mm x 1mm
30Ci Ir. 192
2mm x 1mm
25Ci Ir. 192
2mm x 1mm
25Ci Ir. 192
2mm x 1mm
20Ci Ir. 192
2mm x 1mm
20Ci Ir. 192
2mm x 1mm
ENCAPSUALTED FORM FOR USE AS
PILOT SOURCES FOR CRAWLERS
RADIOACTIVE ISOTOPES IN DOUBLE
ENCAPSUALTED FORM ON
DISPOSABLE PIGTAIL
Description
Description
Dimensions
Dimensions
120Ci Ir.192
3mm x 3mm
100Ci Ir.192
3mm x 2.5mm
20mCi Cs.137
4.5 x 6mm x7 Capsule
80Ci Ir. 192
3mm x 2mm
30mCi Cs.137
70Ci Ir. 192
3mm x 2mm
50mCi Cs.137
60Ci Ir. 192
2mm x 2.5mm
80mCi Cs.137
50Ci Ir. 192
2mm x 2mm
100mCi Cs.137
40Ci Ir. 192
2mm x 1.5mm
10mCi Co. 60
4.5 x 6mm Capsule
30Ci Ir. 192
2mm x 1mm
20mCi Co. 60
4.5 x 6 mm Capsule
PM/GSA/SAL-002.01.011.001-REV-2
50
RADIOACTIVE SELENIUM ISOTOPES IN DOUBLE ENCAPSULATED FORM
Capsule
Capsule
Type
Type
Used in
Used in
Projector
Projector
Exertus Circa
Dual 120
RidSe4P
Capsule
Type
Used in
Projector
Sentinel
880
Activity
Type
Dimensions
5Ci
Se 75
1.0 x 1.0 Sentinel / Exertus
17
16
GS
10Ci
Se 75
17
16
GS
15Ci
Se 75
17
16
GS
20Ci
Se 75
17
16
GS
25Ci
Se 75
17
16
GS
30Ci
Se 75
17
16
GS
35Ci
Se 75
17
16
GS
40Ci
Se 75
17
16
GS
45Ci
Se 75
17
16
GS
50Ci
Se 75
17
16
GS
55Ci
Se 75
17
16
GS
60Ci
Se 75
17
16
GS
65Ci
Se 75
17
16
GS
70Ci
75Ci
80Ci
85Ci
90Ci
95Ci
100Ci
105Ci
110Ci
115Ci
Se 75
17
16
GS
Se 75
17
16
GS
Se 75
17
16
GS
Se 75
17
16
GS
Se 75
17
16
GS
Se 75
17
16
GS
Se 75
17
16
GS
Se 75
17
16
GS
Se 75
17
16
GS
Se 75
17
16
GS
PM/GSA/SAL-002.01.011.001-REV-2
51
4.2 X-RAY RADIOGRAPHY
4.2.1 Portable X-Ray Generator
DIRECTIONAL UNITS
All SITEX and SITEXS units contain a rod anode. This is the focal spot that is outside the SF6-insulated high-voltage generator. As maximum advantages are derived from this ideal configuration, for one and the same thickness, the volume of lead required for standard radiation protection is considerably reduced.
Consequently, the reduced weight that is achieved makes it possible for further investments to be
made in the quality and general improvement of the level of performance (robustness, cooling,
accessories etc).
We can confirm that SITEX and SITEXS are among the lightest portable X-ray generators
available to the market.
Specifications
SITEX& XS DIRECTIONAL
UNITS
D2008
Output voltage range
Output voltage selection step
Tube current range
Tube current range at full output
Tube current selection step
Radiation geometry
Maximum useful angle of X-ray beam
Dimension of optical focal spot
Inherent filtration
Carrousel of internal diaphragms with lead cap
Working cycle at 40°C ambient temp.
Operating temperature range
Storage temperature range
SF6 insulation pressure at 20°C
Cooling fan supply voltage
Weatherproof level
Penetration into steel at max power
(FFD=700mm/Film D7pb/D=1.5/T=20 min)
Guard rings
Position of interconnection socket
Number of telescopic centring device (FFD=700mm)
Max. leakage dose at 1m according to DIN at full output
Microcontroller HT measurement circuit (kV and mA)
Overall dimensions
Total weight without guard rings
kV
kV
mA
mA
mA
(°)
mm
mm
%
°C
°C
kg/cm2
VDC
mm Fe
choice
mSv/h
70 to 200 70 to 225
1
1
1 to 8
1 to 8
8
8
0.1
0.1
Directional Directional
60 x 40
60 x 40
2.5 x 2.5 2.5 x 2.5
2.5 (Al) + 2.5 (Al) +
0.4 (Ni)
0.4 (Ni)
yes (4 + 1) yes (4 + 1)
100
100
-25 to +70 -25 to +70
-40 to +80 -40 to +80
5.0
5.0
24
24
IP65
IP65
41
49
yes
yes
Axial/Radi- Axial/Radial
al
1
1
2.5
10
yes
yes
Ø346 x
Ø346 x
771
771
28
28
PM/GSA/SAL-002.01.011.001-REV-2
mm
kg
D2258
52
D2506
D3006
70 to 250 90 to 300
1
1
1 to 6
1 to 6
6
6
0.1
0.1
Directional Directional
60 x 40
60 x 40
2.5 x 2.5 2.5 x 2.5
2.5 (Al) + 2.5 (Al) +
0.4 (Ni)
0.4 (Ni)
yes (4 + 1) yes (4 +
1)
100
-25 to +70 100
-40 to +80 -25 to +70
-40 to +80
5.0
5.0
24
IP65
24
54
IP65
yes
70
Axial/Radi- yes
Axial/Raal
1
dial
1
10
10
yes
Ø346 x
yes
Ø346 x
771
28
831
31
D3206
D3605
XS-D2004
XS-D2254
90 to 320
1
1 to 6
6
0.1
Directional
60 x 40
2.5 x 2.5
2.5 (Al) +
0.4 (Ni)
yes (4 + 1)
100
-25 to +70
-40 to +80
5.0
24
IP65
76
yes
Axial/Radial
1
10
yes
Ø346 x
831
31
120 to 360
1
1 to 5
5
0.1
Directional
60 x 40
2.6 x 2.6
2.5 (Al) +
0.4 (Ni)
yes (4 + 1)
60
-25 to +70
-40 to +80
5.0
24
IP65
82
yes
Axial/Radial
1
10
yes
Ø400 x
930
46
70 to 200
1
1 to 4
4
0.1
Directional
60 x 40
2.5 x 2.5
0.4 (Ni)
yes
100
-25 to +70
-40 to +80
5.0
24
IP65
37
yes
Axial/Radial
1 (laser)
2.5
yes
Ø305 x
718
19
70 to 225
1
1 to 4
4
0.1
Directional
60 x 40
2.5 x 2.5
0.4 (Ni)
yes
100
-25 to +70
-40 to +80
5.0
24
IP65
44
yes
Axial/Radial
1 (laser)
10
yes
Ø305 x
718
19
PANORAMIC UNITS
All SITEX and SITEXS units contain a rod anode. This is the focal spot that is outside the SF6-insulated high-voltage generator. As maximum advantages are derived from this ideal configuration,
for one and the same thickness, the volume of lead required for standard radiation protection is
considerably reduced.
Consequently, the reduced weight that is achieved makes it possible for further investments to be
made in the quality and general improvement of the level of performance (robustness, cooling,
accessories etc).
We can confirm that SITEX and SITEXS are among the lightest portable X-ray generators
available to the market.
Specifications
SITEX & XS PANORAMIC
UNITS C1802S
C2007
C2257
Tube current range
Radiation geometry
Inherent filtration
Carrousel of internal diaphragms with lead cap
Weatherproof level
(FFD=700mm/Film D7pb/D=1.5/T=20 min)
Guard rings
Number of telescopic centring device
(FFD=700mm)
Max. leakage dose at 1m according to DIN at
full output
Microcontroller HT measurement circuit
(kV and mA)
Overall dimensions
kV
mA
mA
mA
(°)
mm
mm
%
°C
°C
kg/cm2
VDC
50 to 180
1
1 to 3
2
0.1
Pan.
Orthog.
360 x
(2x20)
Ø4x0.5
Equiv. 3.5
(Al)
50*
-25 to +70
-40 to +80
5.0
24
mm Fe IP65
18
choice yes
Radial
mSv/h 2.5
yes
mm
Ø250 x
kg
653
9.5
70 to 200
1
1 to 7
7
0.1
Pan.
Orthog.
360 x
(2x20)
Ø5x 0.8
2.5 (Al) +
0.4 (Ni)
no
100
-25 to +70
-40 to +80
5.0
24
IP65
36
yes
Axial/Radial
3
2.5
yes
Ø346 x
771
28
70 to 225 70 to 250
1
1
1 to 5
1 to 7
5
7
0.1
0.1
Pan. Orthog.
Pan.
360 x (2x20)
Orthog.
Ø5x 0.8
360 x
2.5 (Al) +
(2x20)
Ø5x 0.8 0.4 (Ni)
2.5 (Al) + no
100
0.4 (Ni)
-25 to +70
no
-40 to +80
100
-25 to +70 5.0
-40 to +80 24
IP65
5.0
48
24
yes
IP65
Axial/Radial
44
3
yes
Axial/Radi- 10
yes
al
Ø346 x 771
3
28
10
yes
Ø346 x
771
28
PM/GSA/SAL-002.01.011.001-REV-2
53
C2505
C3005
C3205
90 to 300
90 to 320
1
1
1 to 5
1 to 5
5
5
0.1
0.1
Pan. Orthog. Pan.
360 x (2x20) Orthog.
Ø5 x 0.8
360 x
2.5 (Al) + 0.4 (2x20)
(Ni)
Ø5 x 0.8
no
2.5 (Al) +
100
0.4 (Ni)
-25 to +70 no
-40 to +80 100
5.0
-25 to +70
24
-40 to +80
IP65
5.0
62
24
yes
IP65
Axial/Radial 66
3
yes
10
Axial/Radial
yes
3
Ø346 x 831 10
32
yes
Ø346 x 831
32
C3605
XS-C2004
120 to 360 70 to 200
1
1
1 to 5
1 to 4
5
4
0.1
0.1
Pan.
Pan. Orthog.
Orthog.
360 x (2x20)
360 x
Ø5 x 0.8
(2x20)
2.5 (Al) + 0.4
Ø6 x 1.0
(Ni)
2.5 (Al) +
0.4 (Ni)
no
no
100
60
-25 to +70
-25 to +70 -40 to +80
-40 to +80 5.0
5.0
24
24
IP65
IP65
32
74
yes
yes
Axial/Radial
Axial/Radial 3
2.5
10
yes
yes
Ø305 x 718
Ø400 x 930 19
48
XS-C2504
70 to 250
1
1 to 4
4
0.1
Pan.
Orthog.
360 x
(2x20)
Ø5 x 0.8
2.5 (Al) +
0.4 (Ni)
no
100
-25 to +70
-40 to +80
5.0
24
IP65
45
yes
Axial/Radial
10
yes
Ø305 x
718
19
CP200D SITEX
The SITEX CP200D has been designed to revolutionize the handling and the performances
of portable x-ray sets.
Despite our having halved the weight of common 200 kV X-Ray tubes available on the
market, the SITEX CP200D contains a shutter, a laser pointer, a beryllium and aluminium
filters and two integrated diaphragms (customized sizes available on request).
Without compromising ICM’s robustness and reliability, the small size and light weight of the
SITEX CP200D will radically change the way that you perform your RT inspections in the
future, impacting positively in terms of both quality and return on investment (ROI).
Features
•
•
•
•
•
•
•
•
•
•
•
•
•
•
12 kg tube head
Ø 140 x 715 mm length
0.8 mm Be window
900 W anode dissipation
10 to 200 kV range
1 to 10 mA range
1 kV and 0.1 mA steps
100% duty cycle at 30°C
Forced air cooled
Gas insulated
V-shaped hand rings
Laser pointer
Shutter & diaphragms
7.9 kg Control unit
PM/GSA/SAL-002.01.011.001-REV-2
Specifications
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Output kilovolt range:
10 to 200kV
Tube milliamps range:
1 to 10mA
Maximum anode power dissipation:
900W
Tube current at 200 kV:
4.5mA
Tube current and kilovolt stability:
<0.5%
Duty cycle at 30°C ambient temperature:
100%
Steel penetration at maximum kV and power:
42mm Fe
Total weight (excluding hand rings):
12kg
Overall dimensions (excluding hand rings):
Ø 140 x 715mm
Leakage dose at 1 m at full output:
2.0mSv/h
Dimension of optical focal spot:
3.0 (~1.5 IEC 336) mm
Maximum useful angle of X-ray directional beam:
60 x 40 elliptical ˚
Tube inherent filtration:
0.8˚C
Weather protection:
IP65˚C
Working temperature range:
-30 to 60˚C
Storage temperature range:
-40 to 70˚C
Standard length of interconnecting cable (extendable):
20m
Maximum interconnecting cables extension - 20 m in
length:
100 (5 x 20)m
• Connectors & sockets systems CANNON MIL-DTL
26482 Series I:
Cadium plated Aluminium •
Constant power mode:
Yes
• Axial or radial positions switchable socket:
Yes
• Built-in fail-safe ‘X-ray energized’ warning red flashing light: Yes
• On board real-time clock ensuring a full automatic warm-up: Yes
• Built-in carrousel featuring two diaphragms, shutter and
laser pointer:
8 mm Pb shutter, laser pointer, 0.8 mm Be filter,
3 mm Alu filter, 10 x 48 cm diaphragm
54
CP120B & CP160B PORTABLE X-RAY GENERATOR
Over recent years, there have been major advances in imaging technology: CMOS silicon active pixel
sensors, CCD capture devices and high speed film-based systems (such as F8 + RCF screens).
Combine these with the ultra lightweight, mains power-independent CP120B and CP160B as the
source of X-rays and the result is a totally new concept for NDT and SECURITY applications.
Greater penetrating power and almost incredibly low and compact size are achieved by the advanced
100 kHz resonant mode high voltage transformer. This delivers a constant DC output that easily
outperforms contemporary 150 kV and 200 kV cold cathode pulsed X-ray generators. Depending on
the detector used, CP120B and CP160B will image through steel plates up to 10 mm and 21 mm thick
with a very short exposure time.The CP120B and CP160B can also be run continuously for several
minutes without cooling interruptions, a major improvement on the “few seconds” possible with pulsed,
cold cathode X-ray units.
Specifications
• Constant potential output 120 kV - 1 mA / 160 kV - 0.5 mA
• 60° x 60° directional beam
• Focal spot of 0.8 mm x 0.5 mm / 0.8 mm x 0.7 mm
• 7 kg / 9.2 kg including battery pack and handling feature
• Extended operation, external power supply options
• Optimized for new digital and radiographic imaging media
CONSTANT POTENTIAL VS PULSED X-RAY GENERATOR
In both systems, the X-ray generation is based on the “Bremmstrahlung” emission. Electrons are
emitted from the cathode and accelerated by the electrical field existing between the anode and
the cathode. When they strike the anode, they are suddenly decelerated. This induces the X-ray
emission called “Bremmstrahlung”.
The main difference is in the way the X-ray tube is supplied and emits electrons. In the case of
pulsed sources, repetitive high voltage pulses are applied to the tube. The very high flow of
electrons is emitted from a pin by field effect. As the instantaneous current is very high, the pin is
progressively degraded. During the lifetime of the generator, as the pin shape is modified, the
dose rate is evolving.
The repeatability of the dose is limited during the lifetime. Moreover, the cumulated X-ray
emission time is very limited: only few seconds (each pulse is around 50 ns long). In this case the
voltage applied on the tube is not selectable.
PM/GSA/SAL-002.01.011.001-REV-2
55
4.2.2 Power Box and Control Panels
Power Box SITEX
ICM has designed the first ever ‘Plug & Play’ control unit for X-ray portables. This outstanding
innovation features two graphic Vacuum Fluorescent Displays and CANNON MIL connectors.
It is supplied with 90 to 264 VAC mains voltage, which is selector free.
Light yet robust, it offers a multi-working positions handle and a highly intuitive multilingual
menu. Furthermore, it is shockproof, safe and reliable, even in harsh cold, warm and dusty
environments.We are certain that the ‘PowerBox’ will change the way you perform RT
inspections.
Features
Specifications
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
90 to 264V mains selector free
Multilingual menu navigation
128 x 256 pixels VF Displays
Constant power mode
5000 records can be stored
Exposure time calculator
Soft customizable exposures
Automatic preheating
Rubber shock absorber
Working temp range of
-30°C to +55°C
• Working temp range of
-30°C to +55°C
• Weighs 7.9kg and IP65
protection class
• USB for monitoring & upgrade
• Full system monitoring
• Auto resettable fuses
• Fail-safe pilot lights
• Autodrive all SITEX CP
• CANNON MIL connectors
kV, mA and time settings steps:
1kV, 0.1mA, 1sec
Exposure time range:
1sec to 99min 59sec
Constant power mode:
Yes
Adjustable pre-warning time:
3 to 99sec
Pilot light indicators (Power ON, X-ray ON, Securities):
3
Independent ‘START’ and ‘STOP’ push buttons:
Yes
Two position safety key rotary switch:
X-ray ON / STANDBY
Two position main rotary switch:
Main ON / OFF
Dual high brightness graphic Vacuum Fluorescent Displays (VFD):
2 (off) 64 pixels x 128 pixels each
Total number of languages, including Chinese, Japanese & Russian: 19
Polyester alphanumeric keypad with sensory touch and sound effect: Yes
Preheating is function of selected kVs (kV max by default):
Fully automatic
Exposure time calculator (material, FFD, film, density, kV, mA, time): Standard
User-defined data enabling exposure time calculation:
Standard
Programmable safety interlocks:
3
Side panel USB port to enable monitoring and software update:
1
Clear indication of the precise carrousel system position:
Lead cap, laser, be window, etc
Type of power supply:
Mains, generator, battery (option)
Supply voltage range – SELECTOR FREE – Auto resettable fuses:
From 90 to 264VAC
Supply frequency range – SELECTOR FREE:
From 45 to 66Hz
Input power factor when at full output:
99%
Input current at full power, 230 VAC:
6.0A
Storage ambient temperature range:
- 40 to 80˚C
Working ambient temperature range:
- 30˚ to 55˚C
Protection Class:
IP65
Weight:
7.9kgs
Dimensions (w x h x d):
351 x 151 x 344mm
PM/GSA/SAL-002.01.011.001-REV-2
56
SITEX SCU286 STANDARD CONTROL UNIT
To guarantee the accuracy of the radiological parameters the SCU286 has a system for direct measurement of the high voltage delivered by the X-ray generator. Based on this data the control system
maintains the stability of milliamperes and kilovolts to within ± 0.5% in any selection range. Because
they are virtually exempt from fluctuations in the power supply, SITEX units offer a totally constant
quality of exposures. The front panel is made of high-strength polyester film which incorporates a
sensory-type 16-key keypad. Pilot lights, powering-on, interlock switching, “START” and “STOP”
functions are provided by broad and robust indicators, switches and push buttons. A high brightness
display, protected by an anti-reflection screen, gives all the useful information in the language of
your choice.
RMS and peak voltages, frequency of the power supply, date and time, internal temperature, choice
of language or the time zone can be called up or updated from the keypad. A freely programmable
system of access codes at three levels (supervisor, operator and service engineer) limits the access
to certain functions. Disconnectable if necessary, this security system is non-active by default
(except for the servicing functions).
Features
Being designed on the basis of industrial PC boards
(tropicalised SMD technology) equipped with the 80286
INTEL processor, the SITEX standard control unit offers a
degree of reliability rarely attained with industrial equipment
manufactured in small batches.
Its transistor power circuit enables the operator to have
virtually no knowledge of the characteristics of the network or
the generating set to which it is connected. Like all the
generators in the range, the SCU286 is guaranteed IP65
weatherproof. It achieves all its nominal performances
between -25° and +55°C ambient temperature.
Its weight is 14 kg and its ergonomics and robustness are
exemplary.
Specifications
GENERAL
• Industrial PC processor/operating system:
INTEL 80486 - 40 HMz / DOS 6
• RAM/FLASH memories:
4048kb - 720kb
• Internal connectors for graphics card, keypad, HD and FD:
Yes
• Resident maintenance softwares:
2 levels
POWER SUPPLY:
• Type of power supply:
Mains or power generating set
• Supply voltage and frequency ranges:
198 to 264 / 45 to 66 (automatic)
• Max. RMS mains current (300 kV / 6mA - SITE-X D3006):
12 at 220 VAC (2600 VA)
• Minimum power factor:
>0.7
MEASUREMENT AND CONTROL
• Direct kV / mA measurements / Control accuracy:
Yes / 0.5 / -0.5%
• Simultaneous display of measurements and settings:
Yes
• kV, mA setting steps and exposure times:
1kV / 0.1mA / -0.5s
• Useful range of the timer:
1s to 99min 59s
• Accuracy of mains control:
±0.2%
• Measurements and display of mains voltages and frequency:
VRMS, VPEAK, frequency
CONTROLS AND DISPLAY
• High brightness green Vacuum Fluorescent Display:
2 x 20 with anti-reflection screen
• Polyester alphanumeric keypad with sensory touch and sound effect: 16 keys
• Pilot light indicators (on/Xon/fuses):
3
• Main rotary switch and security interlock switch:
Yes
• Independant “START” and “STOP” push buttons:
Yes
• Selection of date, time zone and language (Fr,G,D,Nl,I,E):
Yes
• 3-level optional access codes - non-active by default:
Yes
• Automatic preheating time and function of the selected kVs:
Yes
WEIGHT, DIMENSIONS, ENVIRONNEMENT
• Total weight:
14kg
• Overall dimensions without handle (W x H x D):
355 x 157 x 520mm
• Operating temperature range:
-25 to 55˚C
• Storage temperature range:
-40 to 80˚C
• Weatherproof level:
IP65
• Carrier handle/support foot/rubber shock absorber:
Yes
PM/GSA/SAL-002.01.011.001-REV-2
57
4.2.3 Portable X-Ray Crawler Units
PORTABLE X-RAY GENERATOR SITEX & SITEXS
All SITEX and SITEXS units contain a rod anode. This is the focal spot that is outside the SF6-insulated high-voltage generator. As maximum advantages are derived from this ideal configuration, for one and the same thickness,
the volume of lead required for standard radiation protection is considerably reduced.
Consequently, the reduced weight that is achieved makes it possible for further investments to be made in the
quality and general improvement of the level of performance (robustness, cooling, accessories etc).
We can confirm that SITEX and SITEXS are among the lightest portable X-ray generators available to the market.
Specifications
C2504
UNITS C1802
C2254
70 to 250
kV
50 to 180 70 to 225
1
Tube current range
kV
1
1
1 to 5
mA
1 to 3
1 to 7
3.6
mA
2
4
0.1
Radiation geometry
mA
0.1
0.1
Pan. Orthog.Pan. Orthog. Pan. Orthog.
(°)
360 x (2x20)360 x (2x20) 360 x (2x20)
Ø5x 0.8
Inherent filtration
mm Ø4x0.5
Ø5x 0.8
Carrousel of internal diaphragms
mm Equiv. 3.5 2.5 (Al) + 0.4 2.5 (Al) + 0.4
(Ni)
(Al)
(Ni)
no
%
no
no
100
°C
50
100
°C
-25 to +70 -25 to +70 -25 to +70
kg/cm2-40 to +80 -40 to +80 -40 to +80
5.0
Weatherproof level
VDC 5.0
5.0
24
48
24
IP65
(FFD=700mm/Film D7pb/D=1.5/T=20 min) mm Fe IP65
IP65
46
mm Fe 39
(Dia=6“/ D7 / D=2.0 / T=10s)
mm Fe 11
11
(Dia=18“/ D7 / D=2.0 / T=1min)
Guard rings
no
choice no
no
Number of telescopic centring device
Free Axial Axial/Radial Axial/Radial
(FFD=700mm)
mSv/h 10
Max. leakage dose at 1m according to DIN at
2.5
10
yes
full output
mm yes
yes
Microcontroller HT measurement circuit (kV kg
Ø124 x 580 Ø248 x 697 Ø248 x 697
28
and mA)
9.5
28
Overall dimensions
PM/GSA/SAL-002.01.011.001-REV-2
58
C3003
90 to 300
1
1 to 5
3
0.1
Pan. Orthog.
360 x (2x20)
Ø5 x 0.8
2.5 (Al) + 0.4
(Ni)
no
100
-25 to +70
-40 to +80
5.0
24
IP65
54
-
no
Axial/Radial
10
yes
Ø248 x 757
32
C3203
C3603
XS-C2003 XS-C2253
90 to 320
120 to 36070 to 200 70 to 225
1
1
1
1
1 to 5
1 to 5
1 to 4
1 to 4
2.8
2.5
4
4
0.1
0.1
0.1
0.1
Pan. Orthog. Pan.
Pan.
Pan.
360 x (2x20) Orthog. Orthog.
Orthog.
Ø5 x 0.8
360 x
360 x
360 x
2.5 (Al) +
(2x20)
(2x20)
(2x20)
0.4 (Ni)
Ø6 x 1.0 Ø5 x 0.8 Ø5 x 0.8
no
2.5 (Al) + 2.5 (Al) + 2.5 (Al) +
100
0.4 (Ni) 0.4 (Ni)
0.4 (Ni)
-25 to +70 no
no
no
-40 to +80 60
100
100
5.0
-25 to +70 -25 to +70 -25 to +70
24
-40 to +80 -40 to +80 -40 to +80
IP65
5.0
5.0
5.0
58
24
24
24
IP65
IP65
IP65
69
30
37
no
Axial/Radial
no
no
no
10
Axial/Ra- Axial
Axial
yes
dial
Ø248 x 757 2.5
10
32
10
yes
yes
yes
Ø180 x
Ø180 x
Ø280 x
844
844
875
19
19
48
XS-C2503
70 to 250
1
1 to 4
3.6
0.1
Pan.
Orthog.
360 x
(2x20)
Ø5 x 0.8
2.5 (Al) +
0.4 (Ni)
no
100
-25 to +70
-40 to +80
5.0
24
IP65
43
no
Axial
10
yes
Ø180 x
844
19
4.3 Digital Radiography
4.3.1 Digital Radiography (DR)
Medex DR
Complete portable X-ray DR solution for NDT inspection.
A digital radiograph is stored and displayed on a PC, rather than a radiographic film. The
advantage of this is that the image can be processed, enhanced and communicated much
faster than a conventional film. The 'flat-panel' similar to a digital camera, converts the Xray quanta directly into charge. The flat panel is positioned in the same place as the film
and is connected directly to a PC.
Digital radiography typically requires lower values of kV and smaller exposure times. The
disadvantage is poorer resolution compared with fine-grain film. However, the technology
is improving with time. Digital radiography is normally used to inspect castings and pipewelds.
Features
Applications
• Portability: X-ray images anywhere
• Large area: Active area of 40 x 40 cm for
big objects
• Quick setup: X-ray images at anytime
• Digital:
• Direct results
• Post processing
• Tiff & Jpg format
• Easy archive and reporting
• No more consumables (films and
chemistry) and dark room needed
• Image quality: High resolution and high
contrast (14 bit)
• Large kV range: Possibility to X-ray a large
range of different objects and materials,
from light materials such as paper up to 70
mm of Fe
• Thin: Possibility to slide the Flat Panel
between 2 objects
• Fluoroscopy: Real time X-ray videos for
perfect image adjustment
• Flexibility: Works with any kind of X-ray
generator
PM/GSA/SAL-002.01.011.001-REV-2
59
Various NDT Applications:
• Aviation
• Automotive
• Off shore
• Power Generation
• Refineries
Specifications
•
•
•
•
•
Active area:
40 x 40 cm
Grey scale:
14 bit
Total dimensions: 500 x 560 x 22 mm
Weight:
9 kg
KV limit:
from 20 kV up to
19 MeV
4.3.2 Computed Radiography (CR)
Carestream Industrex HPX - 1 Digital CR System
The HPX-1 CR has the capability to handle long plates, short plates, rigid cassettes and
flexible plates - all in a single system. With industry leading image resolution, the HPX-1
delivers weld-quality images, consistently and dependably, as well as full dynamic range
and sensitivity for all other applications.
The system comes fully pre-configured and ready to operate after only a few simple
connections. The powerful, easy-to-learn software and intuitive interface minimizes training
time; CR operators will be up and running fast. A simplified work flow improves productivity
with enhanced annotation capabilities, automatic file naming and a double file save
capability (both Industrex and DICONDE formats). The HPX-1 is also transportable,
durable, and designed to perform in the harshest of NDT environments.
Specifications
Features
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Widest range of plate sizes in the industry
Widest dynamic range
Subdued or room light capabilities
Halogen “Smart” erase
Meets product safety standards
Software that makes your job easier
Positive pressure in cabinet
Integrated brushes and seals
Exceptional durability
Vibration absorbent rubber feet
Handles
Dust cover
Optional rugged travel cases
User serviceability
•
•
•
•
•
•
•
•
PM/GSA/SAL-002.01.011.001-REV-2
60
Rigid Cassette and Phosphor Plate Reader
with integrated eraser
Dimensions (h x w h x d): 44.5 x 58.4 x 66 cm
Weight: 54.4 kg (120 lb) or less
Phosphor plates supported:
• 70 mm to 14 inch (35 cm) width, 8 inch
(20 cm) to 60 inch (152 cm) length
Multiple plate simultaneous feed up to
14 inch (35 cm) width
Rigid plates supported:
• 10 inch (25.4 cm) to 14 inch (35 cm)
width, 8 inch (20 cm) to 17 inch (43 cm)
length
Scan rate: 35 to 135 seconds per 14 x 17 in /
35 x 43 cm plate depending on resolution
setting
Erase rate, Automatic High Intensity: 0.2 –
2.0 in (0.5 – 5 cm) per second
Also included: INDUSTREX Digital Viewing
Software
Carestream Industrex HPX - Pro Digital CR System
The HPX-PRO CR system is built for high image quality, improved productivity and extreme
portability. This next-generation system is a lightweight, portable CR imaging solution that is quick
to deploy and rapidly produces high-quality images utilizing a new singlepass scan/erase protocol.
The HPX-PRO’s software incorporates a new user interface designed to get you set-up and
imaging fast, with batch mode capability to keep in pace with extreme process conditions like
pipeline imaging. The new software tools also provide quick image analysis and customized
reporting for generating unique customer reports in seconds. From hardware to software, to
deep in the field and instant image sharing, the HPX-PRO is a complete system, designed to
improve productivity.
Specifications
Feed Mechanism
Connectivity
Network
Air Flow:
Scanning Optics
Erase
Maintenance
Calibration
Special Resolution
Software
Filter
Monitor
Chassis
Power
Battery
Battery Life
Warranty
Installation
Dimensions
Weight
Internal horizontal roller pairs
Ethernet
DICOM and DICONDE compliant
Filtered, positive air flow in scanner for temperature control
Located above imaging area eliminating gravity driven particulates
LED erase lamps for high efficiency and low power consumption
User serviceable wear parts
Fully factory calibrated and ready to operate
25 micron, 50 micron & 100 micron
INDUSTREX (installed and tested prior to shipping) Windows 7 Ultimate 64 bit
Carestream’s EDGE image filter offers users a choice of display filters while never
modifying the original source image. Image can be sharpened or enhanced with
gray scale equalization.
Laptop, 3MP (color) or 5MP (monochrome)
Rigid aluminum construction with vibration damping feet
100-240 VAC (Automatic Level Sensing)
24 volt standard tool batter
4 hour standby/45 minutes active scanning and erasing
1 year parts and labor
Ships complete and can be quickly and easily installed on-site by customer
16in (41cm) x 13in (33cm) x 12in (31cm).
35 lbs (16 kg).
PM/GSA/SAL-002.01.011.001-REV-2
61
DR and CR Accessories
Product Code
Description
Systems
HPX-1 system with 5MP monochrome monitor
HPX-1 system with 3MP colour monitor
HPX-1 system with Laptop
1008986
1008911
1008952
Monitors
1008762
1816933
5MP monochrome monitor
3MP colour monitor
View Stations
1009075
1009026
1009042
PC, Industrex software, 5MP monochrome monitor
PC, Industrex software, 3MP monochrome monitor
Laptop
Accessories
Cassettes
8582619
1889344
1914316
1735083
1543826
1779461
8423600
14x17 inch, with copper filter
14x17 inch, without copper filter
Cassette tool
Digital Plates
GP
1880723
1017524
1885979
8520454
1355478
8640344
1744390
1008564
8908204
1432772
1124460
HR
8491615
1178565
1597921
1775576
1848688
1174424
8425159
8360521
1434257
8082596
Product Code
1012293
1012277
1008796
1008804
1014265
8454977
PM/GSA/SAL-002.01.011.001-REV-2
XL
1012681
1012582
1012616
1012632
1012640
1012574
1012673
1012665
1012590
1012657
Cm
13x18
10x24
10x40
20x25
18x43
25x30
30x40
35x43
35x91
35x130
35x152
Inch
5x7
4x9.5
4x16
8x10
7x17
10x12
12x16
14x17
14x36
14x51
14x60
Description
INDEX HPX-1 reader Transport Case
INDEX HPX-1 View station transport case
Carrier for small or irregular shaped plates
HPX-1 Diagnostic tool kit
Carestream Industrex HPX-1 Feed Tray
Carestream Screen Cleaner
62
4.4 Radiation Safety
Equipment
Personal monitoring
Alarms
Product Code
NCA0022
Description
SM-4 Personal Radiation Alarm
Dosimeters
Product Code
Description
NCD0003
Arrow-Tech Mod 138 Quartz Fibre Pocket Dosimeter
Range 0 – 200mR
NCD0034
SE International Sentry EPD Dosimeter
NCB0062
SE International Sentry Protective Boot
NCR0009
SE International Sentry Reader Software
The Sentry is a Personal Alarming Dosimeter
and Rate Meter that measures gamma and x-ray
radiation and provides dose rate monitoring in a
small rugged package. The Sentry works with the
Sentry Software, which can assist in tracking
exposure to generate incident reconstruction and analysis.
NCD0040
Rados RAD60 Electronic personal Dosimeter
Dosimeter Charger
Product Code
NCC0149
Description
Model DCA 909 Pocket Dosimeter charger
PM/GSA/SAL-002.01.011.001-REV-2
63
Radiation Activated Audiovisual Alarms
Product Code
NCA0012
Description
Gamma ERA99-A Environmental Radiation Alarm
The ERA99-A is a robust, portable unit designed to give
a visible and audible indication of environmental radiation.
In the event of radiation, the unit will automatically switch
to a red flashing beacon and give an audible tone in
excess of 100 db. Various flashing beacon and audible
tone versions are available. Provision is also made for
driving up to five slave units.
Product Code
NCS0045
Description
Gamma ERA99-A Environmental Radiation Alarm –
Slave Unit. Similar in appearance to the ERA99-A the
Slave Unit has only a single Red beacon. The Slave
Unit is connected to the ERA99-A by a 10m long cable.
Portable Warning Equipment
Product Code
NCL0007
NCL0013
NCL0016
Description
Hazard YELLOW Flashing Light - Battery operated
Hazard RED Flashing Light - Battery Operated
Radiographers Personal Flashing Warning Light - Battery Operated
NCL0018
Amber Warning Light with Stand
Radiation Area Survey Meters
Product Code
NCM0035
Description
GAMRAD 2006. 4 ranges 0-1000,0-100,0-10, 0-1.
Readings in mR/hr and µSv/hr. Including calibration certificate
NCM0046
NCM0058
Inspector + Digital Radiation Survey and Contamination Meter
Inspector + Xtreme Digital Radiation Survey and
Contamination Meter
Other Survey Meters available on request
PM/GSA/SAL-002.01.011.001-REV-2
64
Isotope Emergency Storage Pots
Product Code
Description
NCP0084
Lead Shielding – Two Channel Emergency Storage Pot for
use with Sentinel 880 pigtails
Capacity 2 x 100Ci Ir.192 isotopes (Weight 93kg)
NCP0086
Lead Shielding – One Channel Emergency Storage Pot for
use with Sentinel 880 pigtails
Capacity 1 x 30Ci Ir.192 isotope (Weight 28kg)
NCP0083
Lead Shielding – Single Cavity Emergency Storage Pot
Used for emergency storage of severed Guide Tube with isotope inside
NCP0102
Lead Shielding – Two Channel Emergency Storage Pot for
use with Gammamat Ti/TSI pigtails
Capacity 2 x 100Ci Ir.192 isotopes (Weight 93kg)
NCP0138
Lead Shielding – One Channel Emergency Storage Pot for
use with Gammamat Ti/TSI/SE pigtails
Capacity 1 x 30Ci Ir.192 isotope (Weight 28kg)
NCP0134
Lead Shielding – Six Channel Storage Pot for use with
Sentinel 880 pigtails – Temporary storage of depleted Ir.192
or Se.75 sources (Weight 93kg)
NCP0135
Lead Shielding – Six Channel Storage Pot for use with
Gammamat Ti/Tsi/Se pigtails – Temporary storage of
depleted Ir.192 or Se.75 sources (Weight 93kg)
NCF0022
Optional Funnel attachment to fit One and Two Channel
Emergency Storage Pots for fast pigtail insertion
Lead Shot
Product Code
NCS0060
Description
Lead Shot (2mm) - 2kg bags
NCS0028
Lead Shot (2mm) - 5kg bags
Lead Sheet
Product Code
NCS0031
Description
Lead sheet to suit customer requirements
PM/GSA/SAL-002.01.011.001-REV-2
65
Radiation Warning Signs
Flags
Product Code
NCF0003
Description
195 x 280mm Triangular PVC Black on Yellow with rope
channel. Magenta Trefoil. (English / Arabic)
NCF0018
195 x 280mm Triangular PVC Black on Yellow with
rope channel. (English)
Signs
Product Code
NCS0016
Description
Metal - 400 x 500mm “DANGER RADIATION” - “In case of
Emergency…” - Black on Yellow (English)
NCS0059
Metal - 400 x 500mm “DANGER RADIATION” - “KEEP OUT”
Black on Yellow with Mauve Trefoil (English / Arabic)
NCS0114
Metal - 400 x 500mm “DANGER RADIATION” - “KEEP OUT”
Black on Yellow (English)
NCS0058
Metal - 320 x 400mm “DANGER RADIATION” - “In case of
Emergency…” - Black on Yellow (English)
NCS0061
Metal - 320 x 400mm “DANGER RADIATION AREA”
Black on Yellow with Mauve Trefoil (English /Arabic)
NCS0080
Magnetic - 250 x 250mm “RADIOACTIVE 7”
PVC Black on White and Yellow (English)
Barrier Tape
Product Code
NCT0015
Description
Barrier Tape - 90mm x 75m Roll Heavy duty PVC Black on
Yellow - Anti twist (English)
NCT0136
Barrier Tape - 90m x 75m Roll Heavy duty PVC Black
and Magenta on Yellow - Anti twist (English/Arabic)
PM/GSA/SAL-002.01.011.001-REV-2
66
Isotope Handling Tongs
Product Code
NCT0057
NCT0004
NCT0029
NCT0117
Description
1.0m Long (Special request)
1.5m Long
2.0m Long
3.0m Long (Special request)
Protective Wear
Aprons
Product Code
NCA0010
NCA0011
NCA0016
NCA0017
NCA0018
NCA0019
Description
Single Sided X-Ray Protective Lead Apron - .25mm Pb
Double Sided X-Ray Protective Lead Apron - .25mm Pb
Single Sided X-Ray Protective Lead Apron - .35mm Pb
Single Sided X-Ray Protective Lead Apron -.50mm Pb
Collars
Product Code
NCC0077
Description
Lead Lined (Thyroid) .50mm Pb
Gloves
Product Code
NCG0028
Description
Lead Lined Protective Gloves
Shield
Product Code
NCS0104
Description
X-ray Protective Gonad Shield (Set of 3) - .50mm Pb
Spectacles
Product Code
NCS0098
Description
Lead Lined Glasses
PM/GSA/SAL-002.01.011.001-REV-2
67
Installed Radiation Warning Systems
GAMMAGATE Isotope Storage Facility Safety and Intrusion System
The GammaGate is a compact alarm system for the protection of assets and personnel. It
has been designed for use in NDT Isotope Storage Facilities but may be used in any area
where entry monitoring and personnel detection is required.
System: The system comprises of a Main Control Unit with an ERA99-A, integrated PIR
Motion Detector (optionally remote cabled), Magnetic Door Sensor, Entry Alarm Klaxon,
Red and Amber flashing light and an in built analogue type radiation survey meter.
This main unit needs to be installed inside the enclosure. This system is supplied with a
supporting slave unit outside the enclosure and the slave unit comprises of a Klaxon Alarm
along with red and amber flashing light.
Operation: Upon opening the entry door to the storage enclosure the klaxon will sound
and the amber flashing lights will switch 'ON' both on the main unit and the slave unit. The
klaxon will cease once the door has been closed. However, the amber warning light will
continue to flash as long as there are personnel moving in the enclosure. The flashing
alarm will cease 5 seconds after all personnel have evacuated. In the event of radiation
detection the unit will automatically switch to a Red flashing beacon and give an 110db
continuous audible alarm tone.
.
Features
• Motion Detection:
• Detection Method:
• Detection Range:
• Azimuth:
• Detection Speed:
• Operating Temp:
Applications
• Dimensions:
• Control Box:
• Motion Detector:
• Klaxon:
• Warning light:
Pyroelectric
0 - 15m
90 Degrees
0.3 – 3.0 m/s
-30 º to + 70ºC
• Power:
• Power Supply:
• Power Standby:
• Power Max:
• Operating Voltage:
• Battery :
• Charger:
• Entry Alarm Klaxon:
• Tone:
2 Tone Audible
• Alarm:
110db
• Operating Temp.: -30 º to + 70ºC
• Door Entry Sensor:
• Detection Method: Magnetic Sensor
• Sensitivity:
5mm displacement
PM/GSA/SAL-002.01.011.001-REV-2
68
250w x 200h x 100d
70w x 120h x 50d
180w x 120h x 100d
120d x 200h
240v AC 50hZ
10w
180w
12vdc
12vdc 7amp
150ma AC/DC conv.
General Radiography Accessories
Lead Marker Boxes
Product code
NCB0004
Description
32 Compartment PVC
Technicians Toolboxes
Product code
NCB0003
Description
48cm High Impact Plastic
Exposure Calculators
Product Code
NCC0064
NCC0071
Description
CDC Gamma Radiation Exposure (Slide Rule Type)
Mobi-Calc
-Calc Gamma Radiography Exposure Time Calculator
(on java application phones)
Magnets
Product code
NCM0001
NCM0002
NCM0010
NCM0022
Description
Eclipse 815 Horseshoe – Pull 37kg (max)
Eclipse 812 Horseshoe – Pull 9.0kg (max)
Lead Markers
Arrows (Sharp)
Product code
NCA0003
NCA0004
NCA0005
Description
6mm
9mm
12mm
Letters A - Z (Sharp)
Product code
NCL0002
NCL0003
NCL0004
Description
6mm
9mm
12mm
Letters A- Z (Flat)
Product code
NCL0012
Description
6mm
Numbers 0 - 9 (Sharp)
Product code
NCN0001
NCN0002
NCN0003
Description
6mm
9mm
12mm
Marker Gun
Product code
NCG0013
NCT0137
Description
Film Marker Gun
White Lead Foil Tape for use with Film Marker Gun
PM/GSA/SAL-002.01.011.001-REV-2
69
Penetrameters
EN 462-1 Wire Penetrameters
Product Code
NCP0008
NCP0012
NCP0015
NCP0076
Description (50mm)
1 Fe EN
6 Fe EN
10 Fe EN
13 Fe EN
NCP0007
NCP0010
NCP0014
NCP0077
1 Cu EN
6 Cu EN
10 Cu EN
13 Cu EN
NCP0009
NCP0011
NCP0013
NCP0078
1 AL EN
6 AL EN
10 AL EN
13 AL EN
NCP0139
NCP0140
NCP0141
6 Ti EN
10 Ti EN
13 Ti EN
Product Code
NCP0106
NCP0107
Description (25mm)
6 Fe EN
10 Fe EN
Product Code
NCP0136
Description (10mm)
13 Al EN
Material Thickness Range
1 = 40.0 - 160.0mm
6 = 12.5 - 50.00mm
10 = 5.00 - 20.00mm
13 = 2.50 - 10.00mm
ASTM E 747 Wire Penetrameters
Material Thickness Range
A = 6.40 - 12.7mm
B = 9.50 - 63.5mm
C = 50.8 - 254.0mm
D = 203.2 - 508.0mm
Material Group
01 = Titanium
02 = Aluminium
03 = Magnesium
1 = Steel
2 = Aluminium Bronze
3 = Inconel
4 = Copper
Product Code
NCP0068
NCP0069
NCP0070
NCP0071
Description (50mm)
Set 1A
Set 1B
Set 1C
Set 1D
NCP0122
NCP0123
NCP0124
NCP0125
Set 2A
Set 2B
Set 2C
Set 2D
Product Code
NCP0114
NCP0115
NCP0116
NCP0117
Description (50mm)
Set 01A
Set 01B
Set 01C
Set 01D
NCP0126
NCP0127
NCP0128
NCP0129
Set 3A
Set 3B
Set 3C
Set 3D
NCP0099
NCP0100
NCP0101
NCP0113
Set 02A
Set 02B
Set 02C
Set 02D
NCP0130
NCP0131
NCP0132
NCP0133
Set 4A
Set 4B
Set 4C
Set 4D
NCP0118
NCP0119
NCP0120
NCP0121
Set 03A
Set 03B
Set 03C
Set 03D
PM/GSA/SAL-002.01.011.001-REV-2
70
ASTM E 1025 Plate Penetrameters
Product Code
NCP0035
NCP0036
NCP0037
NCP0038
NCP0039
NCP0040
NCP0041
NCP0042
NCP0043
NCP0044
NCP0045
NCP0046
NCP0047
Description
ID 5 (6.35mm)
ID 7 (8.84mm)
ID 10 (12.70mm)
ID 12 (15.87mm)
ID 15 (19.05mm)
ID 17 (21.59mm)
ID 20 (25.40mm)
ID 25 (31.75mm)
ID 30 (38.10mm)
ID 35 (44.45mm)
ID 40 (50.80mm)
ID 45 (57.15mm)
ID 50 (63.50mm)
This table shows the most popular sizes.
Other sizes are available on request.
The “ID” number is the actual thickness of
the penetrameter in thousands of an inch
(thou). To establish the correct “ID” for the
item being tested divide the item thickness
(in inches) by 50 (for 2T Level), e.g.
10mm/25.4 = 0.3937”/50 = 0.00787” (7.8
thou). So an ID 7 penetrameter is suitable
for this application.
Tapes
Adhesive Tape
Product Code
NCT0019
NCT0200
Description
24mm x 40m Roll Masking Tape (36 per box)
Black Light Proof Tape
Lead Marker Tape
5cm SPACING
Product Code
NCT0168
NCT0007
NCT0176
NCT0056
NCT0103
NCT0012
NCT0104
NCT0025
NCT0111
NCT0112
NCT0185
Description
0.5m
1.0m
1.5m
2.0m
3.0m
4.0m
5.0m
6.0m
10.0m
15.0m
20.0m
PM/GSA/SAL-002.01.011.001-REV-2
10cm SPACING
Product Code
NCT0113
NCT0008
NCT0009
NCT0212
NCT0010
NCT0011
NCT0005
NCT0167
NCT0201
NCT0202
71
Description
1.0m
2.0m
3.0m
4.0m
5.0m
10.0m
12.0m
15.0m
20.0m
25.0m
Measuring Tape
Product Code
NCT0026
Description
3m Stanley Measuring Tape
Stands
Product Code
NCS0057
NCS0097
Description
Gammatec Magnet Stand for Tank Radiography
Magnet Stand
Stopwatches
Product Code
NCW0019
Description
Radiographers Stop Watch
Radiography Consumables
Product Code
NCM0013
NCC0085
PM/GSA/SAL-002.01.011.001-REV-2
Description
Pentel 100W - White Broad Tip Permanent - Sulphur Free
Wax Crayons
72
4.5 DARKROOM
Carestream Industrex M37 Processor
The tabletop INDUSTREX M37 is ideal for automatic processing in mid-volume facilities.
While compact, it offers the output you need and the excellent image quality and reliability
you demand.
The processor ensures totally automatic film handling and supports nine programmablecontrolled processing channels that allows for flexibility in your day-to-day NDT film
production.
Specifications
Features
• Ease of operation with 9 programmablecontrolled processing channels
• Economical medium-range processor with
capacity of 27 sheets/hour (35 x 43cm) in the
recommended processing cycle
• Compact design for smaller labs or environments
• Comes with a table stand as standard
• Filtered developer solution that reduce film artifacts
• Intermediate rinse rack bath system
• Can be used in stand-alone darkroom or throughthe-wall installations
• Automatic film-in detection utilising a pulsed infrared
sensor bar
• Automatic chemical replenishment system for
developer and fixer
• Automatic heating for developer and fixer
• Automatic anti-oxidation and anti-crystallisation
cycles
• Separate drainage for developer, fixer and wash
chemicals
• Automatic cleaning cycle
PM/GSA/SAL-002.01.011.001-REV-2
73
• Developer: 6.2 L (including developer filter
system) with developer tank recirculation
pump
• Dryer range: Adjustable in a range 18°C 60°C
• Dryer type: Warm air
• Electrical power: 200 – 240 VAC; 50 – 60 Hz,
Single phase, 13A, 2.0kW
• Film types: Rolls / cut sheets of NDT x-ray
films
• Film sheets per hour: 27 sheets/hour @
110 seconds recommended development
time (22cm/min)
• Film thickness: 0.10 – 0.18mm
• Material length: 10cm minimum
• Material width: 7.5 – 37cm
• Fixer: 5.7 L with fixer tank recirculation
pump
• Weight: Empty = 113kg, with solution = 134kg
• Cycle time (dry to dry): 1.6 – 11 min (7 mins
@ recommended development time)
• Intake speed: 9.5 – 14 cm/min
• Time in Developer: Range = 25 – 170 sec
(22cm/min @ 110 secs recommended
developer time)
COMPACT ™ 2 NDT Processor
The COMPACT™ 2 NDT is an x-ray film processor especially optimized for the development of
industrial films. By applying appropriate films and chemicals designated for industrial
applications, it ensures size independent optimum image quality. As the high end processor,
COMPACT™ 2 NDT features highly advanced infrared film detection by using four sensors for
exact conformance of the replenishment, large tank capacity and the individual controllability of
all processing parameters.
High product reliability is given due to the fact that only excellent quality components are
installed in the machines combined with the one-piece base. All of the x-ray processors are
supplied with a complete set of accessories, such as e.g. light protection cover, replenishment
containers and connecting hoses.
A micro-sensor measures the film size which enables an intelligent and economically efficient
replenishment depending on the processed film size. Consequently, the processors save
chemicals and supply images of continuously high quality. In addition, the integrated save mode
in stand-by operation decreases water and power consumption.
Features
• Highly advanced infrared film detection
• 4 sensors for exact conformance for tank
replenishment
• Large tank capacity
• All processing parameters can be
individually controlled
• Economic
• High product reliability
• Complete set of accessories
PM/GSA/SAL-002.01.011.001-REV-2
Specifications
• Film format:
min 10 x 10 cm (4”x 4”),
max 45 x ∞ cm (173/4”x ∞)
・Film type:
Sheet films
• Process time:
2 – 10 min (120 – 600 sec)
• Developer temperature: 26 - 40°C (79 - 104°F)
• Dryer temperature:
35 - 70°C (95 - 158°F)
• Film detection:
4 sensors (infrared)
• Replenishment rates: 150 – 3000 ml/m²
(ml per 10 square feet)
• Programme memory: 5 programmes
• Dimensions (L/F.W):
97 x 68 x 127 cm
(38 x 26¾ x 50”)
• Weight (Empty/Filled): 91/129 kg (200 / 284lb)
with closed base
77/115 kg (170 / 254lb)
with open base
• Electrical connections: 208 – 240 V; 10 - 14A;
50/60 HZ
74
Gammatec Mobile Darkrooms
Gammatec supplies completely self-contained mobile darkrooms with office and viewing
facilities.
Mobile darkrooms are fitted into weather-tight refurbished shipping containers which are
branded to customer requirements. The darkrooms are supplied ready to use requiring
only electrical and water connection. The containers fully comply with shipping regulations.
Darkrooms and viewing / office facilities are built to a standard floor plan which can be
adjusted to suit customer requirements.
Features
•
•
•
•
•
•
•
•
•
•
•
•
•
•
4 Compartment stainless steel processing tank
Gammatec automatic film dryer
Gammatec cabinet dryer
Safelights
Table-top timer
Thermometer
Hanger drying brackets
Gammatec film viewer
Densitometer
Carestream density step wedge
Worktops, cabinets, desk, chair and storage facilities
Air conditioner
Extractor fans
External power coupling point, interior power points and lighting
PM/GSA/SAL-002.01.011.001-REV-2
75
Densitometers
Lightweight, easy to use portable Densitometers for measuring the transmission density of
x-ray film. These units have been designed for use in on-site mobile darkrooms,
laboratories and offices.
Product Code
NCD0030
Description
Gammatec Mod GD-1A Pencil Type Digital Film
Densitometer
Programmable State-of-the-Art electronics
Zero Button
Backlit display for easy reading
“Hold” feature for density readings
NCD0021
Gammatec Mod GD-2 Digital Film Densitometer
Programmable State-of-the-Art electronics
Zero Button
Backlit display for easy reading
“Hold” feature for density readings
Film Dryers
Product Code
NCD0035
Colenta INDX 37 NDT Dryer
Automatic NDT Industrial X-Ray Film Dryer
Features
• Low noise, Warm air drying with over-temp protection
• Low Maintenance precision gear drive - no worm drive used
• Staggered „minimum contact“ roller system ensures safe, clean
and dry x-ray film production.
• Lightweight and compact for easy handling
• Low power requirements, low operating costs.
Specifications
• Max Film Width:
36cm / 14inch
• Min Film Length:
10cm / 4inch
• Tankbody PA:
wash 3,4 Litre
• Dryer Temperature: approx 50°C
• Water replenishment: automatic bottle feed
• Capacity at cycle time in-feed speed
from: 212 sec. 5 cm/min
to: 70 sec. 45 cm/min
(adjustable in 5cm/min steps)
• Electr. Power Supply: 230V,N, 50/60 Hz, 1200W
PM/GSA/SAL-002.01.011.001-REV-2
76
Product Code
NCC0105
Description
Manual Film Drying Cabinet
Size 100cm x 60cm x 60cm including Heater Fan,
Thermostat and Timer (capacity ±40 hangers)
NCC0141
Manual Film Drying Cabinet
Size 100cm x 100cm x 60cm including Heater Fan, Thermostat
and Timer (capacity ±80 hangers)
Flash Identification
Product Code
NCF0020
Description
Film Identification Flasher Unit – 25 x 75mm aperture
NCF0021
Film Identification Flasher Unit – 25 x 150mm aperture
White Light Meters
Product Code
NCM0024
NCM0030
NCM0031
NCM0004
NCP0028
NCP0110
Description
Goldilux Mod GAL-3L
- White Light Meter
(excluding probe)
Goldilux Mod GAL-2H
White Light Meter
(with built-in detector) High Range
Goldilux Mod GAL-2L
- White Light Meter
(with built-in detector) Low Range
Goldilux Mod GRP-1
- “Smart” Radiometer with
Microprocessor display (excluding probe)
Goldilux Mod GALP-1 Probe for use with GAL-3L
White Light Meter
Goldilux Mod GLP-1 “Smart” Radiometer White Light
Probe for use with GRP-1 Microprocessor
Processors
Product Code
NCP0079
Description
AFP Mini NDT Film Processor
The AFP MINI – NDT Processor is a full feature compact
industrial X-ray Processor which meets all the needs of the
modern NDT Department. The unit features a 36cm (14”) feed width.
Includes:
• Stand
• 7 Gallon tanks
• Connector Hose
• Starter spare parts kit
PM/GSA/SAL-002.01.011.001-REV-2
77
Accessories
Safelights
Product Code
NCL0009
Description
8” x 10” Pyramid Type including 15W Bayonet Bulb
and Filter lens – 220V
Film Developing Tanks
Product Code
Description
NCT0020
Grey PVC – 4 compartment Tank with Lid and Stand
NCT0052
Grey PVC – 5 compartment Tank with Lid and Stand
NCT0154
Grey PVC - 25 litre Single Compartment Tank with Lid
NCT0155
Grey PVC - 50 litre Single Compartment Tank with Lid
NCT0088
Stainless Steel - 4 compartment Tank with Lid and Stand
NCT0089
Stainless Steel - 5 compartment Tank with Lid and Stand
NCT0138
Stainless Steel - 25 litre Single Compartment Tank with Lid
NCT0139
Stainless Steel - 50 litre Single Compartment Tank with Lid
Thermometers
Product code
NCT0119
Description
Floating Plastic Spirit Type
Timers
Product code
NCT0014
Description
Darkroom Table Top Timer with Alarm - Battery operated
PM/GSA/SAL-002.01.011.001-REV-2
78
Viewers
Gammatec Industrial Film Viewers provide accurate viewing of gamma and x-ray
radiographs for on-line mobile darkrooms, laboratories and offices. To view the films, the
operator simply switches the unit on, places the film on the 100 x 400 mm illuminated
screen and performs the task required by the procedure.
Masks of various sizes are available on request.
Product Code
NCV0016
Description
Gammatec LED Viewer
• Screen Size:
100 x 400mm
• Viewing Density: 4.5D
• Dimmer Switch:
Yes
• Foot Switch:
Yes
• Fan:
Yes
• Body:
High Impact PVC
• Power:
220V
Product Code
NCV0005
Description
Gammatec Industrial Wall Mounted Viewer
• Bulbs:
Compact Fluorescent
• Screen Size:
350 x 430mm
• Viewing Density: 3.8D
• Dimmer Module: Yes
• Fan:
Yes
• Body:
Aluminium Casing
• Power:
220V
PM/GSA/SAL-002.01.011.001-REV-2
79
Other Equipment
Product code
NCP0052
Description
Film Chemical Mixing paddle - Perspex
NCS0019
Film squeegee
NCH0019
1kW x 300mm Long – Poker Type Chemical
Tank Immersion Heater c/w Thermostat, Thermostat
Pocket and Pilot Light
NCB0024
25 Compartment Cardboard Rollpack Film Storage
(410 x 410 x 100mm Deep)
NCR0005
750mm long S/Steel Film Processing Spiral Rod
Silver Recovery
Product Code
NCR0004
Description
Silver Recovery Unit - 10 litre tank - 600 litre plating capacity complete with replacement cell.
Accessories
Product Code
NCS0036
NCG0012
Description
Carestream Calibrated Film Density strip for
Densitometer calibration
Film Cutting Guillotine
NCP0080
Chinagraph Pencils
Film Archiving
Product Code
Kit 1965847
Description
Carestream Thiosulfate Test Kit
PM/GSA/SAL-002.01.011.001-REV-2
80
Film Cassettes
DOUBLE PVC
Product code
NCC0063
NCC0140
NCC0133
NCC0132
NCC0046
NCC0058
NCC0057
NCC0075
NCC0029
NCC0074
NCC0078
NCC0036
NCC0028
NCC0062
NCC0027
SINGLE PVC
Description
50 x 400mm (25 pair / pack)
100 x 100mm (25 pair / pack)
100 x 200mm (25 pair / pack)
100 x 240mm (25 pair / pack)
100 x 400mm (25 pair / pack)
100 x 480mm (25 pair / pack)
150 x 400mm (25 pair / pack)
165 x 345mm (25 pair / pack)
180 x 430mm (10 pair / pack)
300 x 400mm (10 pair / pack)
350 x 430mm ( 5 pair / pack)
Product Code
NCC0018
NCC0022
NCC0023
NCC0024
NCC0125
NCC0026
NCC0003
NCC0004
NCC0124
NCC0015
NCC0107
NCC0016
NCC0067
NCC0113
NCC0120
NCC0121
NCC0143
NCC0122
NCC0123
NCC0115
RIGID CASSETTES
Product Code
NCC0150
NCC0151
NCC0152
NCC0153
NCC0154
Description
18 x 24cm Aluminium
24 x 30cm Aluminium
30 x 40cm Aluminium
35 x 35cm Aluminium
35 x 43cm Aluminium
Description
70 x 150mm (25 per / pack)
70 x 200mm (25 per / pack)
70 x 240mm (25 per / pack)
70 x 300mm (25 per / pack)
70 x 400mm (25 per / pack)
70 x 480mm (25 per / pack)
100 x 140mm (25 per / pack)
100 x 150mm (25 per / pack)
100 x 160mm (25 per / pack)
100 x 200mm (25 per / pack)
100 x 240mm (25 per / pack)
100 x 300mm (25 per / pack)
100 x 400mm (25 per / pack)
100 x 480mm (25 per / pack)
150 x 200mm (25 per / pack)
150 x 400mm (25 per / pack)
180 x 430mm (10 per / pack)
200 x 300mm (25 per / pack)
300 x 400mm (10 per / pack)
350 x 430mm ( 5 per / pack)
OTHER SINGLE PVC
Product Code
NCC0068
NCC0106
NCC0108
NCC0131
Rollpack Film Spirals
Product code
NCS0001
NCS0002
NCS0064
NCS0011
Description
Stainless Steel - 70mm x3m
Stainless Steel - 70mm x 5m
NCR0005
750mm S/S Rollpack Spiral
Processing Rod
PM/GSA/SAL-002.01.011.001-REV-2
81
Description
100 x 200mm (Yellow) (25 p/pk)
70 x 25m Roll (Yellow)
Film Hangers - Stainless Steel
Product code
NCH0012
NCH0013
NCH0034
NCH0016
NCH0022
NCH0029
NCH0031
NCH0033
NCH0035
NCH0037
NCH0008
Description
60 x 240mm Triple Channel
150 x 400mm Double Channel
180 x 430mm Double Channel
300 x 400mm Single Channel
350 x 430mm Single Channel
Hanger Clips
Product code Description
NCC0037
Bar Film Hanger Clip
NCC0089
Bottom Weight Clip for Bar
Hanger
Lead Intensifying Screens
Standard 0.125mm
Description
70 x 200 (25 pair / pack)
70 x 400 (25 pair / pack)
100 x 100 (25 pair / pack)
100 x 160 (25 pair / pack)
100 x 200 (25 pair / pack
100 x 240 (25 pair / pack)
100 x 400 (25 pair / pack)
100 x 360 (25 pair / pack)
100 x 480 (25 pair / pack)
130 x 180 (25 pair / pack)
150 x 400 (25 pair / pack)
180 x 240 (10 pair / pack)
180 x 430 (10 pair / pack)
300 x 400 ( 5 pair / pack)
350 x 430 ( 5 pair / pack)
Standard 0.10mm
Description
50 x 400 (25 pair / pack)
100 x 100 (25 pair / pack)
100 x 200 (25 pair / pack)
100 x 240 (25 pair / pack)
100 x 400 (25 pair / pack)
100 x 480 (25 pair / pack)
114 x 127 (25 pair / pack)
130 x 180 (25 pair / pack)
180 x 240 (10 pair / pack)
180 x 400 (10 pair / pack)
180 x 430 (10 pair / pack)
203 x 254 (25 pair / pack)
300 x 400 ( 5 pair / pack)
350 x 430 ( 5 pair / pack)
Standard 0.20mm
Standard 0.30mm
Description
100 x 200 (25 pair / pack)
100 x 400 (25 pair / pack)
Description
100 x 240 (5 pair / pack)
100 x 400 (5 pair / pack)
180 x 430 (5 pair / pack)
350 x 430 (5 pair / pack)
PM/GSA/SAL-002.01.011.001-REV-2
82
4.6 RADIOGRAPHIC CONSUMABLES
Consumables – Film (Packaging)
NIF – Non Interleaved Film (all sizes in centimetres)
Film-6043178
Film-6095558
HS800 10 x 20 (100 Sheets per Box)
HS800 35 x 43 Nif (100 Sheets per Box)
Film-6095954
Film-6095616
Film-5269618
Film-5229760
Film-6095715
Film-5229786
Film-1447655
Film-6095707
Film-6549471
AA400 9 x 12 Nif
AA400 10 x 20 Nif
AA400 10 x 24 Nif
AA400 10 x 40 Nif
AA400 10 x 48 Nif
AA400 15 x 40 Nif
AA400 18 x 43 Nif
AA400 30 x 40 Nif
AA400 35 x 43 Nif
Film-6041289
Film-5244454
Film-6095756
T200
T200
T200
Film-6095632
Film-5269592
Film-5235874
Film-6095640
Film-5240148
Film-5235890
Film-6549455
MX125 10
MX125 10
MX125 10
MX125 10
MX125 15
MX125 18
MX125 35
Film-6095806
Film-5251996
M100 10 x 20 Nif (100 Sheets per Box)
M100 10 x 40 Nif (100 Sheets per Box)
(100 Sheets per Box)
(100 Sheets per box)
10 x 20 Nif (100 Sheets per Box)
x
x
x
x
x
x
x
20
24
40
48
40
43
43
Nif
Nif
Nif
Nif
Nif
Nif
Nif
(100
(100
(100
(100
(100
(100
(100
Sheets per Box)
Sheets per Box)
Sheets per Box)
Sheets per Box)
Sheets per Box)
Sheets per Box)
Sheets per Box)
PB Contactpak - Vacuum packed Film
Film-5230099
Film-5230115
Film-5230123
Film-5230149
Film-5230180
Film-5057740
Film-5256870
Film-5244140
Film-5244157
Film-5241112
Film-5241138
Film-5238142
Film-5241153
Film-5238159
Film-5053749
Film-5259072
Film-5259080
Film-5259098
PM/GSA/SAL-002.01.011.001-REV-2
AA400 10 x 20 PB
AA400 10 x 24 PB
AA400 10 x 40 PB
AA400 10 x 48 PB
AA400 30 x 40 PB
AA400 35 x 43 PB
Contactpak
Contactpak
Contactpak
Contactpak
Contactpak
Contactpak
(50
(50
(50
(50
(50
(50
Sheets
Sheets
Sheets
Sheets
Sheets
Sheets
per
per
per
per
per
per
Box)
Box)
Box)
Box)
Box)
Box)
T200 10 x 20 PB Contactpak (50 Sheets per Box)
MX125 10 x 20
MX125 10 x 24
MX125 10 x 40
MX125 10 x 48
MX125 30 x 40
MX125 35 x 43
PB
PB
PB
PB
PB
PB
Contactpak
Contactpak
Contactpak
Contactpak
Contactpak
Contactpak
(50
(50
(50
(50
(50
(50
Sheets
Sheets
Sheets
Sheets
Sheets
Sheets
per
per
per
per
per
per
Box)
Box)
Box)
Box)
Box)
Box)
M100 10 x 20 PB Contactpak (50 Sheets per Box)
83
Lead Pack Rolls
Film-5230206
Film-5230214
Film-5230222
AA400 60mm x 100M LPKRL
Film-5054788
Film-5244629
T200 70mm x 100M LPKRL
T200 100mm x 100M LPKRL
Film-5240957
Film-5235924
Film-5240965
MX125 60mm x 100M LPKRL
Nif Bulk Rolls
Film-5230263
Film-5234398
AA400 70 x 150 NIF RL
AA400 100 x 150 NIF RL
Film-5058961
Film-5278270
MX125 70 x 150 Nif Bulk Roll
MX125 100 x 150 NIF RL
Wipes-5280094
Strip-5261326
Carestream Wipes
Pre-Exposed Control Strips 6 x 24
Carestream Processing Chemicals
Develop-5155924
Fixer-5159082
INDX Manual/ Auto Developer
Carestream Industrex Lo Fixer
Carestream Digital Imaging Plates
Plate-1017524
Plate-1885979
Plate-1008564
GP - General Purpose
GP Imaging Plate 10 x 24cm
Plate-1178565
Plate-1597921
Plate-1174424
Plate-8425159
Plate-8360521
HR - High Resolution
HR Imaging Plate 10 x 24cm
PM/GSA/SAL-002.01.011.001-REV-2
84
Section 5: Ultrasonic Testing (UT)
5.1 PHASED ARRAY
Sonatest VEO – Ultrasonic Phased Array Flaw Detector
The VEO 16:64 Phased Array ultrasonic flaw detector reinforces Sonatest’s reputation for
innovative technician focussed product development. The VEO's simple controls, superior
performance, advanced features and rugged enclosure deliver simplicity, capability and
reliability to the technician’s finger tips. Ultrasonics Phased Array technology has become
the established method for advanvced NDT testing applications. The VEO’s robust design,
intuitive user interface and extensive online help brings the power of Phased Array to the
field based technician. Typical applications include Weld Inspection, Corrosion Mapping,
Aerospace and Composite testing.
Features
• Portable
• 2 separate conventional channels providing
simultaneous Phased Array & TOFD scanning
• Real Time Focal Law calculations allow user
to change scanning parameters instantly
• Fast data recording
• Unique 3D ScanPlan view giving immediate
visual confirmation of correct set up and
ultrasound coverage
• Simple to use interface with integrated Help
and Wizards guide
• Scroll wheel technology for Menu navigation
• Rugged housing design – IP67 standard for
water and dust ingress and employing internal
shock mounts to withstand impacts
• Colour transflective TFT LCD providing high
visibility in all conditions, with the highest
display to size ratio of any field instrument
• VEO batteries – up to 6 hours use, hot
swappable for continuous use
• Measurement and sizing of indications can be
quickly achieved through use of advanced
measuring tools such as Hyperbolic Cursors
for TOFD and Peak Signal measurements for
the 2D cursors resulting in quick report
generation on board and stored as PDFs to
the USB data key
PM/GSA/SAL-002.01.011.001-REV-2
Specifications
• Configuration 16:64 (16 pulser / receivers, driving
up to 64 elements)
• Transducer Socket: I-PEX
• Pulse Voltage: -50 V to 100V (in steps of 10V)
• Architecture: Full digital delay and sum architecture
• Digitizing Frequency: 50 / 100 MHz
• Digitizer Resolution: 12 bits
• Data Processing: 16 bits samples
• Data Recordings: Full raw data recorded
• Max A-Scan Length: 8192 samples (32 metres in
steel LW, 50 MHZ, 1:128)
• Supported Scans: S-Scan and L-Scan
• Real Time Views: S, L, B, C-Scan, Top and End view
• Colour Maps: 8 Standards
• Multi Group: Multiple Sector scans and TFOD
• Conventional UT / TOFD (Mono element channels)
• No of Channels 2 TX/RX (2 multiplex channels)
• Test Mode Pulse-Echo, transmit/receive, TOFD
• DAC Quantity: 1 with 3 sub-DAC (per focal law in PA)
• Time Corrected Gain (TCG)
• A-Scan Gates: 4 gates per A-Scan
85
Sonatest Prisma Ultrasonic PA, TOFD + UT Flaw Detector
The prisma is the latest product from Sonatest’s technician focussed product development and
research. An advanced ultrasonic flaw detector offering the technician an extremely comprehensive
tool for test and measurement, which can be upgraded to include TOFD and Phased Array capability.
An upgrade can be carried out wherever you are, there is no need to return the instrument,
eliminating any downtime.Simple controls, superior performance, advanced features and a rugged
enclosure deliver simplicity, capability and reliability to the technician’s finger tips.
Specifications
Configuration
Test Mode
Transducer
Pulse Voltage
Pulser
2 UT Channels
Pulse-Echo, Transmit/Receive and TOFD
Socket LEMO 1 or BNC
-100 V to -450 V (in steps of 10 V)
Pulse width adjustable from Spike to 2000ns
(2.5ns resolution)
PRF
3 Hz to 5 kHz
Pulse Shape
Negative Square Wave (with ActiveEdge)
Pulse Width
Adjustable: 25ns to 2000ns (2.5 ns resolution)
Edge Time
15 ns in 50 Ω load @200 V
Output Impedance 5 Ω
Synchronisation
Encoder or free-running (time based)
Focus Delay Range n/a
Damping Resistor Selectable: 50 Ω or 400 Ω
PM/GSA/SAL-002.01.011.001-REV-2
86
C-Clamp Encoder
Versatile Waterproof Wheel Encoder
The C-Clamp Encoder is a universal accessory for single axis inspections requiring no
tools for setup and operation. The two clamping arms adjust up to 55mm separation to fit
around a broad range of ultrasonic transducers and phased array wedges. The C-Clamp
Encoder arms can be quickly adjusted to the transducer or wedge width and then locked
and clamped with thumbscrews. The waterproof wheel encoder is then fitted either behind
or alongside the clamp dependent upon the inspection needs. The encoder is spring
loaded onto the surface with the spring tension adjustable via the attachment thumb
screw.
Specifications
Features
• Simple: Economical solution that requires no tools to set
up
• Precise: High resolution encoded scans for single axis
applications
• Versatile: Fully adjustable for any transducer or wedge
up to 55mm wide
• Strong clamp mechanism ensures no lateral movement
of encoder when scanning
• Encoder is offset from the inspection area to reduce the
risk of the wheel skidding on couplant
• Waterproof
• Adjustable spring loading guarantees encoder always
stays in contact with inspection surface
• Compact design allows use in areas with limited access
• Can be used with any instrumentation
PM/GSA/SAL-002.01.011.001-REV-2
87
•
•
•
•
Clamp width: Max opening 55mm
Encoder wheel diameter: 39mm
Encoder Resolution: 33 steps/mm
Waterproof: IP68 rated (immersion up to
1m)
• Adjustable encoder spring-loaded
• Can be positioned at 0° & 90° (for B & D
scans)
• Termination options available for any
manufacturers instrumentation
Tracer
Portable C-Scan Mapping System
Tracer is a versatile freehand scanning system that calculates and outputs accurate X-Y positional
data for C-scan inspections without the constraints of a scanning frame. Tracer is ideally suited to
operate with linear array probes to provide a fast, simple and flexible portable C-scan inspection
kit. Tracer comprises two wire encoders both linked to the probe being scanned. The output from
the encoders passes to an interface unit which then calculates and provides the X-Y encoder
values for your instrumentation. The encoders can be mounted anywhere close to the inspection
site permitting set up on or near to the component, or around obstructions. They come with three
snap fit mounting options for different surfaces: vacuum cup, magnet and clamp. The mounts can
be used to fix the encoders upright, on their side or even inverted. The wire encoders are then
attached to a c-clamp which is able to grip any probe or wedge up to 55mm wide. Tracer can be
used on an inspection area of up to 2m x 2m from a single position. It is also possible to set up an
inspection area at any angle relative to the location of the encoders. This enables C-scan inspection in difficult to access areas. Tracer does not lose position when the probe is lifted off the
surface and then replaced, therefore maximum scan coverage is achieved up to and around
obstructions. Tracer can be connected to any instrument capable of recording two axes of encoder
information. It is powered through the encoder 5V supply and requires no other power source.
Features
•
•
•
•
•
•
•
Inspection resolution: 5 steps / mm
Inspection area: 2m x 2m
Inspection Speed: Up to 500mm/s in any direction
Probe width: Up to 55mm
Mounting separation: 0.2m to 2m
Inspection Orientation: Any, user defined during calibration
Mounting options: Magnetic (4" OD to flat on ferritic material)
Vacuum cup (4" OD to flat on smooth surface Clamp (up to
40mm between parallel surfaces)
• Mounting orientation: Any - inverted, horizontal, vertical
• Termination: Any manufacturer’s compatible instrumentation
PM/GSA/SAL-002.01.011.001-REV-2
88
5.2 PORTABLE FLAW DETECTORS
Sonatest SITESCAN D Series
The new Sitescan range, D-10 and D-20 models, continues the Sitescan tradition of being
highly reliable, technician focussed flaw detectors.
The Sitescan delivers high performance and advanced features ensuring it is easy and
quick to use. The acknowledged ease of use of previous generation Sitescans has been
enhanced with the menu navigation scroll-wheel, providing easy access to functions. The
menu structure has been designed to guide the user through their task with operation
quickly becoming second nature.
The Sitescan D-10 uses a broad band amplifier compatible with a wide range of
transducers whilst the D-20 model uses several narrow bands for improved performance.
The “analogue feel” from the high quality broadband amplifier shows all the detail required
to identify defect types such as holes or cracks, and sufficient resolution for identifying
small signals. Typical applications are weld inspection, corrosion testing, small castings,
forgings and delamination checking.
Specifications
Features
• Lightweight Ergonomics
• AVG Navigation – innovative rotary control for
fast, single handed menu selection and setting
changes
• Direct Access Keys
• User Buttons – can be assigned directly to menu
items or actions
• High Visibility Display – colour transflective TFT
display
• Robust and adaptable
• SDMS Lite (Data Management Software)
• Flaw Sizing (DGS / AVG, AWS, API) Optional
• DAC
• Advanced Thickness Logging
• B-Scan
• Active Peak
• Configurable Menu System
PM/GSA/SAL-002.01.011.001-REV-2
89
• Test range: 5mm (0.2”) up to 5000mm (200”)
in steel. Variable in sequence 10mm or 1mm
• Velocity: 1000 – 9999m/s
• Probe zero: 0 to 999.999 µs
• Delay: 0 – 5000m to steel velocity in 0.05
steps (0 – 200 in 0.002 in steps)
• Gain: 0 to 110 dB in 0.5, 1, 2, 6, 10, 14 and
20dB steps
• Test modes: Pulse echo and transmit / receive
• Gate: Start & width adjustable over full range
Amplitude 0 – 100%, 0.5% steps visual and
audible alarms.
• Positive triggering
• Display: Colour transflective TFT
• Display area: 116.16 x 87.2mm (4.57 x 3.43”)
• A-Scan Area: 610 x 400 pixels, max sunlight
viewable
Test Range
Velocity
Test Modes
D-10 +
0-5mm up
to 5 000mm
1000-9999m/s
D-20 +
0-5mm up
to 5 000mm
1000-9999m/s
Sitescan 123 W
Sitescan
0-5mm up
to 10 000mm
1000-9999m/s
150 S
Sitescan
250 S
0-5mm up
to 10 000mm
0-5mm up
to 10 000mm
1000-9999m/s
1000-9999m/s
Masterscan 350 M
Masterscan 380 M
0-1mm up
to 20 000mm
0-1mm up
to 20 000mm
256 - 16000 m/s
256 - 16000 m/s
P.R.F
P.E & T.R
P.E & T.R
P.E & T.R
P.E & T.R
P.E & T.R
Frequency Range
35 - 500 Hz
35 - 500 Hz
35 - 1000 Hz
35 - 1000 Hz
35 - 1000 Hz
5 - 5000 Hz
5 - 5000 Hz
Display
Broadband 1 10 Mhz
Broadband 1 10 Mhz
Broadband 1 10 Mhz
Broadband 1 10 Mhz
Broadband 1 10 Mhz
Narrow bands:
0.5Mhz, 1Mhz,
2.25Mhz, 5Mhz,
10Mhzm, 15 Mhz
Narrow bands:
0.5Mhz, 1Mhz,
2.25Mhz, 5Mhz,
10Mhzm, 15 Mhz
Gates
Colour TFT
Colour TFT
Colour TFT
Colour TFT
Colour TFT
Pulser
AGC
independent gate,
gate 2 optional
independent gate,
gate 2 optional
200 Volt peak
amplitude
200 Volt peak
amplitude
2 fully independent
gates
200 Volt peak
amplitude
2 fully independent
gates
200 Volt peak
amplitude
2 fully independent
gates
200 Volt peak
amplitude
P.E & T.R
Colour TFT
2 fully independent
gates
100 - 350 V Square
wave pulser
P.E & T.R
Colour TFT
2 fully independent
gates
100 - 450 V Square
wave pulser
DAC
Yes (Optional)
Yes (Optional)
No
Yes
Yes
Yes
Yes
AWS
Yes (Optional)
Yes (Optional)
Yes
Yes
Yes
Yes
Yes
API
Yes (Optional)
Yes (Optional)
No
Yes
Yes
Yes
Yes
TCG
Yes (Optional)
Yes (Optional)
No
Yes
Yes
Yes
Yes
Yes
Yes
No
AVG/DGS
Auto Cal
Yes (Optional)
Yes
A-Scan Memory
Yes (Optional)
No
No
Yes
Yes
Yes (Optional)
No
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
Panel Memory
5 000 A-Scans
5 000 A-Scans
No
800 Waveforms
800 Waveforms
800 Waveforms
Thickness logging
100 Calibration
Stores
100 Calibration
Stores
100 Calibration
Stores
100 Calibration
Stores
100 Calibration
Stores
100 Calibration
Stores
Warranty
100 000 thickness
reading
8000 readings stored
in block/location
No
in block/location
in block/location
in block/location
1 year
1 Year
2 Years
2 Years
90
PM/GSA/SAL-002.01.011.001-REV-2
2 Years
2 Years
Yes
800 Waveforms
100 Calibration
Stores
in block/location
2 Years
MASTERSCAN Series D-70 & 700M
The Sonatest heritage in product design and Masterscan name has always
assured the technician of robust instrument construction combined with
exceptional performance. The Masterscan series carries the baton of all these
desirable features, but now, thanks to innovative internal redesign, new features
can be added and upgrades performed in the working environment,
reducing downtime and increasing working flexibility. High levels of near surface
resolution, penetrating power (450V pulser - square and spike) and excellent
signal to noise ratio are key functions in the Masterscan range. Typical
applications are Weld Fabrication, Corrosion Detection, Composite Inspection,
Bond Testing, Forgings & Castings, Power Generation (including EMATS) and
general UT inspection.
Specifications
Test Range 0-1mm(0.05in) up to 0-20,000 mm(800 in.)
in steel at 5930m/s (19455f/s)
Velocity 256 - 16000 m/s continuously variable.
Probe Zero 0 to 999.999 μs.
Delay 0-20,000m (800in) in steel at 5930m/s.
Gain 0 to 110dB adjustable in 0.1, 0.5, 1, 2, 6,14 and 20dB steps.
Test Modes Pulse echo and transmit/receive.
Single Crystal, Double Crystal and Pitch-Catch.
Damping 50 and 400 Ohm damping selectable.
Pulser 100-450V -ve spike and square wave. Pulse Width from 30nS to
2500nS.
Rise/Fall times <5nS into 50R load. Tunable.
Active Edge TM Unique Active Edge Mode for improved near-surface
resolution.
P.R.F Adjustable 5Hz to 5kHz. External sync also available.
Screen Update Rate 60Hz
Rectification RF, Full wave, +ve half-wave and -ve half-wave.
Frequency Range 8 selectable filter bands.
i) 100kHz - 500kHz ii) 200kHz - 800kHz
iii) 0.4MHz - 1.6MHz iv) 1.4MHz - 3MHz
v) 3MHz - 8MHz vi) 7MHz - 15MHz
vii) 9MHz - 21MHz viii) 1.6 MHz - 22 MHz (Wideband)
Additional tuned low frequency pre-amp with Dryscan option.
PM/GSA/SAL-002.01.011.001-REV-2
91
SITESCAN SERIES 500S & D-50
The Sonatest heritage in product design and Sitescan name has always assured the
technician of robust instrument construction combined withexceptional performance.
The Sitescan series carries the baton of all these desirable features, but now, thanks to
innovative internal redesign, new features can be added and upgrades performed in the
working environment, reducing downtime and increasing working flexibility. High levels of
near surface resolution, penetrating power and excellent signal to noise ratio are
key functions in the Sitescan range. Typical applications are Weld Fabrication, Corrosion
Detection, Forgings & Castings and general UT inspection.
Specifications
Test Range 0-5mm(0.25in)up to 0-10,000mm (400 in.) in
steel at 5930m/s (19455f/s)
Velocity 1000 - 10,000 m/s continuously variable.
Probe Zero 0 to 999.999 μs.
Delay 0-10,000m (400in) in steel at 5930m/s (19455f/s)
Gain 0 to 110dB adjustable in 0.5, 1, 2, 6,10, 14 and 20dB
steps.
Test Modes Pulse echo and transmit/receive.
Pulser 200V fixed. 50nS square wave.
Rise/Fall times <5nS into 50R load.
Damping 50 and 400 Ohm damping selectable.
Active Edge TM Unique Active Edge Mode for improved
near-surface resolution.
P.R.F Adjustable 5Hz to 1kHz. External sync also available.
Screen Update Rate 60Hz
Rectification RF, Full wave, +ve half-wave and -ve
half-wave.
Frequency Range 1.0MHz to 14MHz
System Linearity Vertical = 0.5% Full Screen Height (FSH).
Horizontal +-0.2% Trace Full Screen Width (FSW).
Reject (Selectable) Up to 80% Linear reject
(removes baseline noise without affecting indication amplitude)
Or Up to 50% Suppressive reject
(increase zero offset and reduces amplitude of all echoes)
LED Warning when active.
Units Metric (mm), Imperial (in).
Display Colour Transflective VGA (640 x 480) TFT
Display area: 116.16 x 87.2 mm (4.57 x 3.43 in).
A-Scan Area: 400 x 510 pixels (normal), 460 x 620 (FS).
Colours: 9 colour options with variable brightness
PM/GSA/SAL-002.01.011.001-REV-2
92
New Masterscan Series Covers
New Sitescan Series Covers
Model Feature
Display
Update Rate
Colours
Gain
Gain Resolution
Range
Velocity
Delay
Units of Measure
TX Modes
PRF (Hz)
Pulser Voltage
Pulse Width
Damping
Active Edge
Rectification
Sitescan
D50/500
VGA
60Hz
8
110dB
0.5dB
0 to 393
0.039 - 0.3936
0 to 197
mm/inch
Single/Double
35 - 1000
200
Fixed (50ns)
50/400
fixed
"+-/Full/RF"
Sitescan 123w
1/4 VGA
50/60Hz
8
110dB
0.5dB
0 to 393
0.039 - 0.3936
0 to 393
mm/inch
Single/Double
35 - 1000
200
Fixed
Fixed
Fixed
"+-/Full"
Sitescan 150
1/4 VGA
50/60Hz
8
110dB
0.5dB
0 to 393
0.039 - 0.3936
0 to 393
mm/inch
Single/Double
35 - 1000
200
Fixed
Fixed
Fixed
"+-/Full/RF"
Sitescan D10+
VGA
50/60Hz
8
110dB
0.5dB
0 to 197
0.039 - 0.3936
0 to 197
mm/inch
Single/Double
35 - 1000
200
Fixed
50/400
No
"+-/Full/RF"
FilterBands
Reject
Contouring
Display Trace
1-15MHz
50% Suppresive
fixed
Smooth/Fill
1-10MHz
50% Suppresive
fixed
Smooth/Fill
1-10MHz
50% Suppresive
fixed
Smooth/Fill
1-15MHz
50% Suppresive
fixed
Smooth/Fill
1/2/5/Wide
50% Suppresive
Auto with band
Smooth/Fill
Update Mode
Keylock
Gate 1 Zoom
Gate 2 Delay
Angle Meas. Mode
DAC
TCG
BWE
AWS/API
AVG/DGS
IFT
Corrosing Mapping
Split DAC & DGS/AVG
Dryscan Function
Freeze/Peak Trail
Yes
Yes
No
Yes
Yes (Standard)
Option
Option
Option
Option
Option
Option
Option
No
Freeze/Peak
Yes
No
No
No
Yes
No
No
No
No
No
No
No
No
Freeze/Peak
Yes
Yes
Yes
No
Yes
Yes
No
Yes
Yes
No
No
No
No
Freeze/Peak Trail
No
Yes
No
No
Yes
No
No
Option
Option
No
Option
No
No
Freeze/Peak
Yes
Yes
Yes
No
Yes
Yes
No
Yes
Yes
No
No
No
No
PM/GSA/SAL-002.01.011.001-REV-2
Sitescan 250
1/4 VGA
50/60Hz
50/60Hz
8
110dB
0.5dB
0 to 393
0.039 - 0.3936
0 to 393
mm/inch/us
Single/Double
35 - 1000
200
Auto 30-250nS
Fixed
Fixed
"+-/Full/RF"
Sitescan D20+
VGA
50/60Hz
8
110dB
0.5dB
0 to 197
0.039 - 0.3936
0 to 197
mm/inch
Single/Double
35 - 1000
200
30-500nS
50/400
No
"+-/Full/RF"
1/2/5/Wide
50% Suppresive
Auto with band
Smooth/Fill
Masterscan D70
VGA
60Hz
8
110dB
0.1dB
0 to 787.1
0.098 to 630
0 to 787.1
mm/inch/us
Single/Double/TxRx
5-5000Hz
100 - 450
30-2500nS
50/400
Yes
"+-/Full/RF"
0.25/0.5/1/2/5/10/15/
Wide
Selectable
Manual
Smooth/Fill
Masterscan 700
VGA
60Hz
8
110dB
0.1dB
0 to 787.1
0.098 to 630
0 to 787.1
mm/inch/us
Single/Double/TxRx
0-5000Hz
100 - 450
30-2500nS
50/400
Yes
"+-/Full/RF"
0.25/0.5/1/2/5/10/15
/Wide
Selectable
Manual
Smooth/Fill
Masterscan 350
1/4 VGA
50/60Hz
8
110dB
0.1dB
0 to 787.1
0.098 to 630
0 to 787.1
mm/inch/us
Single/Double
15 - 5000
100-350
30-2000nS
Fixed
Yes
"+-/Full/RF"
0.5/1/2/5/10/
Wide
80% Linear
Manual
Smooth/Fill
Masterscan 380
1/4 VGA
50/60Hz
8
110dB
0.1dB
0 to 787.1
0.098 to 630
0 to 787.1
mm/inch/us
Single/Double
15 - 5000
100-450
30-2000nS
Fixed
Yes
"+-/Full/RF"
0.5/1/2/5/10/
Wide
80% Linear
Manual
Smooth/Fill
Dryscan 410
1/4 VGA
50/60Hz
8
110dB
0.1dB
0 to 787.1
0.098 to 630
0 to 787.1
mm/inch/us
Single/Double
35 - 5000
200-450
30-2500nS
Fixed
Yes
"+-/Full/RF"
0.25/1/2/5/10/
Wide
80% Linear
Manual
Smooth/Fill
Powerscan 450
1/4 VGA
50/60Hz
8
110dB
0.5dB
0 to 787.1
0.098 to 630
0 to 787.1
mm/inch/us
Single/Double
5 - 500 Hz
100-450
30-2500nS
Fixed
Yes
"+-/Full/RF"
0.25/1/2/5/10/
Wide
80% Linear
Manual
Smooth/Fill
Freeze/Peak Trail
No
Yes
No
No
Yes
Yes
No
Option
Option
No
Option
No
No
Freeze/Peak Trail
Yes
Yes
No
Yes
Yes
Option
Option
Option
Option
Option
Option
Option
Option
Freeze/Peak Trail
Yes
Yes
No
Yes
Yes
Option
Option
Option
Option
Option
Option
Option
Option
Freeze/Peak
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
No
No
Yes
No
Freeze/Peak
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
No
Freeze/Peak
Yes
Yes
No
No
Yes
Yes
Yes
No
No
Yes
No
No
Yes
Freeze/Peak
Yes
Yes
No
No
Yes
Yes
Yes
No
Yes
No
No
Yes
No
93
5.3 THICKNESS GAUGES
Dakota Thickness Gauge - DFX-7 Series
The DFX-7 Series has the best of both worlds: Flaw detector and Thickness gauge.
The Flaw detector mode includes ,DAC,AWS,TCGand DGS modes .
The Thickness mode includes large data storage, temperature compensation and probe
recognition.
Specifications
Features
• Flaw Detector:
• Sizing toolkits: DAC, AWS, TCG, DGS
• Exceptional visibility in sunlight (AMOLED)
colour VGA display (320 x 240 pixels)
• P.R.F. – 8 to 333 Hz, adjustable
• Screen refresh rate: adjustable 60 & 120 Hz
• Detection: Z-Cross, Flank & Peak
• Thickness Gauge:
• Automatic: probe zero, probe recognition and
temperature compensation
• Measurement: variety of modes to address a
number of applications
• Large data storage with multiple formats:
Alpha numeric grid and sequential w/auto
identifier
• Up to 12 hours of battery life using 3 AA cells
• Windows PC interface software included
•
•
•
•
•
•
•
•
•
•
PM/GSA/SAL-002.01.011.001-REV-2
94
Size (W x H x D): 63.5 x 165 x 31.5 mm
(2.5 x 6.5 x 1.24”)
Weight: 14 ounces (0.397 kgs), with batteries
Case: extruded aluminium body with nickel
plated aluminium end caps (gasket sealed)
Display: ¼ VGA AMOLED colour display
(320 x 240 pixels). Viewable area 1.7 x 2.27 in
(43.2 x 57.6 mm). 16 colour palette, multiple
colour options and variable brightness
Screen refresh rate: selectable 60 or 120 Hz
Display views: Flaw Detector: Full wave,
± rectified or RF. Thickness Gauge: Digits,
± rectified, RF or B-Scan
Timing: precision 25 MHz TCXO with single
shot 100 MHz 8 bit ultra low power digitiser
Measurement gates: two independent gates
(Flaw) and three gates (thickness). Start &
width adjustable over full range. Amplitude
5 – 95%, 1% steps. Positive or negative
triggering for each gate with audible and
visual alarms
Operating temperature: -10° to 60°C
(14 to 140F)
Environmental: meets IP65 requirements
Dakota Thickness Gauge - CMX Series
Material & Coating thickness gauges all in one , including time based B-Scan feature for
cross section material scans
The CMX Series is powered by a 100MHz DSP platform using FPGA technology. There
are two channels, Dual pulsers and receivers, with a pulse repetition rate of up to 140Hz.
With a display update rate of 25 times per second and adjustable gain settings – vlow, low,
med, hi, vhi. It also has automatic gain control (AGC), time corrected gain (TCG) and
massive data storage (32 Megabit of non-volatile RAM).
Specifications
Features
• Measurement modes: Pulse-Echo, PulseEcho w/coating, Pulse-Echo w/temperature
compensation, Echo-Echo & coating only
• Automatic: probe zero, probe recognition
and temperature compensation
• Stores up to 64 custom setups for specific
applications
• High Speed Scan of up to 40 readings
per second
• Audible / visual alarm with hi and lo limit
settings
• Built-in differential mode for QC inspections
• Time based B-Scan feature for cross section
material scans
• Data storage formats: Alpha numeric grid and
sequential w/auto identifier
• Windows PC Software included
• 2 year limited warranty
PM/GSA/SAL-002.01.011.001-REV-2
95
•
•
•
•
•
•
•
Size (W x H x D): 63.5 x 165 x 31.5 mm
(2.5 x 6.5 x 1.24”)
Weight: 13.5 ounces (with batteries)
Keyboard: membrane switch pad with
2 tactile keys
Operating temperature: -10° to 60°C
(14 to 140F)
Case: extruded aluminium body with
nickel-plated aluminium end caps
(gasket sealed)
Data output: Bi-directional RS232
serial port. Windows ® PC interface
software
Display: ⅛in VGA grayscale display
(240 x 160 pixels). Viewable area 2.4
x 1.8in (62 x 45.7mm). EL backlit \
(on/off/auto)
Dakota Thickness Gauges
Data
Logging
Display
Views
NO
YES
Digital
read out
YES
NO
NO
Digital
read out
YES
-
YES
-
Digital
read out
-
-
-
-
YES
Digital
read out
Interface to
Echo &
Echo to Echo
-
-
-
-
-
Digital
read out
125010 000
m/s
Interface to
Echo &
Echo to Echo
YES
YES
YES
Digital
read out
0.01mm
125010 000
m/s
Interface to
Echo &
Echo to Echo
YES
YES
0.01mm
125010 000
m/s
Interface to
Echo &
Echo to Echo
YES
Product
Code
Gauge
Range
Resolution
Velocity
Range
NCG0060
MX-1
0.63 500mm
0.01mm
125010 000
m/s
Interface to
Echo
NO
NO
NO
NCG0026
MX-3
0.63 500mm
0.01mm
125010 000
m/s
Interface to
Echo
NO
NO
NCG0042
MX-5
-
-
-
-
YES
-
-
-
-
0.01mm
NCG0037 MX-5DL
NCG0039
MMX-6
-
0.63 500mm
2.54 25.4mm
NCG0040 MMX-6DL 0.63 500mm
2.54 25.4mm
NCG0035
Px7
NCG0038 PX7-DL
NCP0089
NCG0048
MVX
CMX
NCG0049 CMX-DL
0.15 25.4mm
0.15 25.4mm
0.63 254mm
-
12500.01mm 9 999m/s
0.63 508mm
Measuring
Mode
Pulse to Echo
& Echo to
Echo
0.01mm
125013 995
m/s
Pulse to Echo
& Echo to Echo
& Echo to Echo
& Coating only
mode
0.01mm
125013 995
m/s
Pulse to Echo
& Echo to Echo
& Echo to Echo
& Coating only
mode
0.63 508mm
PM/GSA/SAL-002.01.011.001-REV-2
96
Diffe- Alarm
rential Mode
Mode
-
-
-
YES
YES
YES
YES
Scan Data
Mode Output
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
YES
Digital
read out
Digital
read out
YES
Digital
read out
A & BScan
NO
Digital
read out
& B-Scan &
Digital coatings
thickness
YES
Digital read out
& B-Scan &
Digital coatings
thickness
Huatec Thickness Gauge T3300
This Thickness Gauge is capable of performing measurements on a wide range of material,
including plastic, ceramics, composites, epoxies, glass and other ultrasonic wave wellconductive materials.
Transducer models are available for special application, including for coarse grain material
and high temperature applications.
Optional Probe
Model
Freq
Mhz
Diam
Mm
Measuring Range
Lower limit
Description
N02
2
22
3.0 - 300.0mm (in steel)
20
For thick, highly attenuating or
highly scattering materials
N05
5
10
1.2 - 230.0mm (in steel)
¢ 20 x 3.0mm
Normal measurement
N05/90°
5
10
1.2 - 230.0mm (in steel)
¢ 20 x 3.0mm
Normal measurement
N07
7
6
0.75 - 80.0mm (in steel)
¢ 15 x 2mm
T5
5
14
3.0 - 200.0mm (in steel)
30
Specifications
Features
•
•
•
•
•
• Two-Point calibration function
• Two work modes: Single point mode and
Scan mode
• Coupling status indicator showing the coupling
status
• Optional software to process the memory data
on the PC
• Optional thermal mini-printer to print the
measure data via RS232 port
•
•
•
•
•
•
•
PM/GSA/SAL-002.01.011.001-REV-2
For thin pipe or small curvature
pipe wall thickness measurement
For high temperature
measurement (up to 300°C)
97
Display: 4.5 digits LCD with EL backlight
Measuring range: 0.75 ~ 300mm (in steel)
Sound velocity range: 1000 ~ 9999m/s
Resolution: 0.1 / 0.01mm
Accuracy: ± (0.5% Thickness + 0.04) mm,
depends on materials and conditions
Units: Metric / Imperial unit selectable
Four measurements readings per second for
single point measurement, and ten per second
for Scan Mode
Memory for up to 20 files (up to 99 values for
each file) of stored values
Power source: Two AA size, 1.5 Volt alkaline
batteries. 100 hours typical operating time (EL
backlight off)
Communication: RS232 serial port
Outline dimensions: 150 x 74 x 32mm
Weight: 45g
Thickness Gauge Transducers
Product
Code
NCT0021
NCT0038
NCT0042
NCT0043
NCT0022
NCT0027
NCT0031
NCT0037
NCT0050
NCT0253
NCT0254
NCT0255
NCT0256
NCT0250
NCT0257
NCT0232
NCT0233
NCT0251
Description
Dakota 15mHz x ¼”
Dakota 2.25mHz x ¼”
Dakota 5mHz x 3/16”
Dakota 5mHz x ¼”
Dakota 7.5mHz x 3/16”
Dakota 5mHz x ¼”
Dakota 5mHz x ¼”
Dakota 5mHz x ¼”
Dakota 5mHz x ¼”
Dakota 5mHz x ¼”
Single Element for PX series gauges
Dual Element for MX series gauges – Potted side
Dual Element for MX series gauges – Microdot side
Dual Element High Damped for MX series gauges – Potted
Dual Element High Damped for MX series gauges – Microdot
Dual Element High Temp (190ºC) for MX series gauges – Potted
Dual Element High Temp (190ºC) for MX series gauges – Microdot
Single Element Delay Line Pencil for CMX series gauges
NCT0298
NCT0301
NCT0303
NCT0302
NCT0304
Huatec No2
Huatec No5
Huatec No7
Huatec No5/90°
Huatec T5
2mHz 10mm
5mHz 10mm
7mHz 6mm
5mHz 10mm
5mHz 12mm
Dual Element Transducer
Single Element Transducer
Dual Element Transducer – High Temperature
Consumables
Couplants
Product Code
NCC0021
NCC0079
NCC0111
NCC0162
PM/GSA/SAL-002.01.011.001-REV-2
Description
1 x 5litre (Low Temp)
High Temp (200ml Tube)
0.5 litre (Low Temp)
Wallpaper Paste (Polycell / Alcolin)
98
5.4 ULTRASONIC TRANCDUCERS AND ACCESSORIES
Sonatest Transducers
Longitudinal Beam
Single Crystal (Low Damped)
Single Crystal (Ceramic Face)
Product Code
NCT0063
NCT0070
NCT0064
NCT0071
Product Code
NCT0053
NCT0188
NCT0152
NCT0087
NCT0189
NCT0149
Description
SLC 2-10 (2mHz 10mm Dia)
Description
SLM 2-10 (2mHz 10mm Dia)
SLM 4-10 (4mhz 10mm Dia)
Single Crystal (Protective Membrane)
Product Code
NCT0093
NCT0102
NCT0069
NCT0094
NCT0079
NCT0146
NCT0055
NCT0096
NCT0073
NCT0109
Description
SLF 1-25 (1mHz 25mm Dia)
Twin Crystal (Medium Damped)
Product Code Description
NCC0058
D 5-5 Twin Compression
with integral cable
NCT0086
CD 2-10 (2mHz 10mm Dia)
NCT0313
NCT0065
NCT0153
Twin Crystal (Protective Membrane)
Product Code
NCT0099
NCT0100
NCT0084
NCT0101
NCT0110
NCT0092
Single Crystal (High Damped)
Product Code
NCT0131
NCT0148
NCT0218
NCT0090
NCT0130
NCT0161
NCT0091
NCT0191
Description
SLG 2-10 (2mHz 10mm Dia)
SLH 2-10 (2mHz 10mm Dia)
PM/GSA/SAL-002.01.011.001-REV-2
Description
CDF 1-25 (1mHz 25mm Dia)
Twin Crystal (Gemini Series)
NCT0147
GEM 2-10 (2mHz 10mm Dia)
NCT0151
GEM 5-10 (5mHz 10mm Dia)
99
Angle Beam
Single Crystal (Miniature)
Product Code
NCT0046
NCT0048
NCT0049
NCT0106
NCT0107
NCT0108
Single Crystal (Large)
Description
SA 2-45 (2mHz 45 Deg)
SA 2-60 (2mHz 60 Deg)
SA 2-70 (2mHz 70 Deg)
SA 5-45 (5mHz 45 Deg)
SA 5-60 (5mHz 60 Deg)
SA 5-70 (5mHz 70 Deg)
NCT0160
NCT0159
NCT0145
NCT0314
Single Crystal (Medium Damped)
Product Code
NCT0164
NCT0165
NCT0166
NCT0132
NCT0133
NCT0134
LSA 2-45 (2mHz 45 Deg)
Single Crystal (High Temperature)
Product CodeDescription
Description
SAO 2-45 (2mHz 45 Deg)
NCT0162
NCT0158
NCT0163
HSA 4-45 (4mHz 45 Deg)
Single Crystal (Orion Series)
Twin Crystal (Medium Damped)
Product Code
NCT0097
NCT0081
NCT0082
NCT0083
NCT0144
NCT0143
NCT0142
Product Code
NCT0126
NCT0127
NCT0066
NCT0085
NCT0157
NCT0156
Description
Orion 2-35 (2mHz 35 Deg)
Description
CDA 2-45 (2mHz 45 Deg)
CDA 5-45 (5MHz 45 Deg)
CDA 5-70 (5mhz 70 Deg)
5.4.4 SONATEST SIRIUS RANGE
Small Single Angle
Hard Faced Single Compression
Product Code
NCT0267
NCT0268
NCT0269
NCT0318
NCT0270
NCT0271
NCT0272
Product Code
NCT0286
NCT0288
NCT0287
NCT0289
Description
SMA 2-45 (2mHz 45 Deg)
SMA 2-60 (2mHz 60 D-eg)
Large Single Angle
Medium Single Angle
Product Code
NCT0273
NCT0274
NCT0275
NCT0276
NCT0278
NCT0279
Product Code
NCT0280
NCT0281
NCT0282
NCT0283
NCT0284
NCT0285
Description
MMA 2-45 (2mHz 45deg)
Twin Compression
NCT0295
NCT0296
NCT0299
NCT0300
THM 2-10 (2mHz 10mm Dia)
PM/GSA/SAL-002.01.011.001-REV-2
Description
SHM 2-10 (2mHz 10mm)
SHM 4-10 (4mHz 10mm)
LHM 2-24 (2mHz 24mm)
LHM 4-24 (4mHz 24mm)
100
Description
LMA 2-45 (2mHz 45deg)
Phoenix Transducers
Angle Beam
Longitudinal Beam
Single Crystal
Product Code
NCT0225
NCT0226
NCT0227
NCT0262
NCT0263
NCT0264
NCT0265
Description
LSW 2-45 (2mHz 45 Deg)
NCT0170
NCT0196
NCT0197
NCT0198
NCT0205
NCT0206
NCT0207
SSW 2-38 (2mHz 38 Deg)
NCT0172
NCT0173
NCT0174
NCT0175
NCT0171
NCT0192
NCT0193
NCT0194
GSW 2-38 (2mHz 38 Deg)
Twin Crystal
Product Code
NCT0235
NCT0236
NCT0237
NCT0183
NCT0184
NCT0186
Description
TSW 2-45 (2mHz 45 Deg)
Description
SC 1-20 (1mHz 20mm Dia)
SC 2.5-10 (2.5mHz 10mm Dia)
Twin Crystal
Product Code
NCT0323
NCT0181
NCT0182
NCT0208
NCT0209
NCT0322
NCT0223
Description
TC 1-20 C1mHz 20mm Dia)
TC 2.5-10 (2.5mHz 10mmDia)
TC 2.5-20 (2.5mHz 20mm Dia)
TC 4-10 (4mHz 10mm Dia)
Twin Crystal – High Temperature
Description
Product Code
NCT0306
HTC 5-10 (5mHz 10mm Dia)
Twin Crystal – High Temperature
Product Code
Description
NCT0309
HSSW 4-38 (4mHz 38 Deg)
NCT0310
NCT0311
NCT0312
PM/GSA/SAL-002.01.011.001-REV-2
Single Crystal
Product Code
NCT0180
NCT0195
NCT0179
NCT0177
NCT0178
NCT0222
101
Shear Wave Transducers
Single Angle Transducers
Product code
TRANSDU-NCT0170
TRANSDU-NCT0171
TRANSDU-NCT0172
TRANSDU-NCT0173
TRANSDU-NCT0174
TRANSDU-NCT0175
TRANSDU-NCT0192
TRANSDU-NCT0193
TRANSDU-NCT0194
TRANSDU-NCT0196
TRANSDU-NCT0197
TRANSDU-NCT0198
Item Description
Phoenix
Phoenix
Phoenix
Phoenix
SSW 2-38 (8-9) Single Angle
GSW 4-38 (8-9) Single Angle
GSW 2-38 (8-9) Single Angle
GSW 2 - 45 (8 x 9) Single Angle
Phoenix GSW 2 - 60 (8 x 9) Single Angle
Phoenix SSW 2 - 45 Single Angle
TRANSDU-NCT0205
TRANSDU-NCT0206
TRANSDU-NCT0207
TRANSDU-NCT0225
TRANSDU-NCT0226
TRANSDU-NCT0227
TRANSDU-NCT0263
TRANSDU-NCT0264
TRANSDU-NCT0265
TRANSDU-NCT0337
TRANSDU-NCT0338
TRANSDU-NCT0339
TRANSDU-NCT0399
TRANSDU-NCT0400
TRANSDU-NCT0401
TRANSDU-NCT0402
TRANSDU-NCT0403
TRANSDU-NCT0404
TRANSDU-NCT0515
TRANSDU-NCT0569
Phoenix LSW 4 - 45 Single Angle
Phoenix SSW 5-45 Single Angle
Phoenix SAC 4-45 - 10mm Single Angle
Phoenix SSW 4-38 (8-9) Single Angle
Single Angle High Temp Transducers
Product code
TRANSDU-NCT0309
TRANSDU-NCT0310
TRANSDU-NCT0311
TRANSDU-NCT0312
TRANSDU-NCT0516
TRANSDU-NCT0517
TRANSDU-NCT0518
PM/GSA/SAL-002.01.011.001-REV-2
Item Description
Phoenix HSSW 4-38 High Temp Single Angle
Phoenix HSSW 2 - 70 Single Angle High Temp
102
Single Compression Transducers
Product code
TRANSDU-NCT0177
TRANSDU-NCT0178
TRANSDU-NCT0179
TRANSDU-NCT0180
TRANSDU-NCT0195
TRANSDU-NCT0222
TRANSDU-NCT0224
TRANSDU-NCT0371
Item Description
Phoenix
Phoenix
Phoenix
Phoenix
Phoenix
SC
SC
SC
SC
SC
4 - 10
4 - 20
2.5 - 10
1 - 20
2 - 20
Single
Single
Single
Single
Single
Compression
Compression
Compression
Compression
Compression
Phoenix SC 5 - 10
Single Compression
Phoenix SC 5 - 20
Single Compression
Phoenix SC5-5 Single Compression (Subvis Connector Only)
Twin Compression Transducers
Item Description
Product code
TRANSDU-NCT0181
TRANSDU-NCT0182
TRANSDU-NCT0208
TRANSDU-NCT0209
TRANSDU-NCT0223
TRANSDU-NCT0322
TRANSDU-NCT0323
Phoenix
Phoenix
Phoenix
Phoenix
TC
TC
TC
TC
2.5 - 10
2 - 20
4 - 10
4 - 20
Phoenix TC 5 -10
Phoenix TC 5 - 5
Phoenix TC 1 - 20
Twin
Twin
Twin
Twin
Compression
Compression
Compression
Compression
Twin Compression
Twin Compression
Twin Compression
Twin Angle Transducers
Product code
TRANSDU-NCT0183
TRANSDU-NCT0184
TRANSDU-NCT0186
TRANSDU-NCT0235
TRANSDU-NCT0236
TRANSDU-NCT0237
Item Description
Phoenix
Phoenix
Phoenix
Phoenix
TSW
TSW
TSW
TSW
4
4
4
2
-
45
60
70
45
Twin Angle
Twin Angle
Twin Angle
Twin Angle
Phoenix TSW 2 - 60 Twin Angle
Phoenix TSW 2 - 70 Twin Angle
High Temp Twin Compression Transducers
Product code
TRANSDU-NCT0306
TRANSDU-NCT0372
TRANSDU-NCT0499
TRANSDU-NCT0504
TRANSDU-NCT0505
TRANSDU-NCT0520
Item Description
Phoenix HTC 5-10 High Temp Twin Comp
Phoenix HTC 4-10 High Temp Twin Comp
Phoenix SSHTC 5/10 High Temp Twin Comp
Phoenix HTC 2.5-10 High Temp Twin Comp
PM/GSA/SAL-002.01.011.001-REV-2
103
U Phased Array Transducers
Item Description
Product code
TRANSDU-NCT0350
TRANSDU-NCT0351
TRANSDU-NCT0352
TRANSDU-NCT0353
TRANSDU-NCT0354
TRANSDU-NCT0355
TRANSDU-NCT0356
TRANSDU-NCT0357
TRANSDU-NCT0358
TRANSDU-NCT0359
Phoenix
Phoenix
Phoenix
Phoenix
UT
UT
UT
UT
4MHz
4MHz
4MHz
4MHz
45
45
45
45
Degree
Degree
Degree
Degree
25mm
19mm
17.5 - 18mm
20-21mm
Phoenix UT 4MHz 45 Degree 27.5mm
Phoenix UT 4MHz 45 Degree 25mm Twin
Phoenix UT 4MHz 45 Degree 19mm Twin
Phoenix UT 4MHz 45 Degree 17.5-18mm Twin
Phoenix UT 4MHz 45 Degree 20-21mm Twin
Phoenix UT 4MHz 45 Degree 27.5mm Twin
Special Transducers
Product code
TRANSDU-NCT0260
TRANSDU-NCT0261
TRANSDU-NCT0315
TRANSDU-NCT0316
TRANSDU-NCT0342
TRANSDU-NCT0343
TRANSDU-NCT0344
TRANSDU-NCT0345
TRANSDU-NCT0346
TRANSDU-NCT0347
TRANSDU-NCT0348
TRANSDU-NCT0349
TRANSDU-NCT0373
TRANSDU-NCT0374
TRANSDU-NCT0375
TRANSDU-NCT0376
TRANSDU-NCT0377
TRANSDU-NCT0378
TRANSDU-NCT0507
TRANSDU-NCT0559
TRANSDU-NCT0560
PM/GSA/SAL-002.01.011.001-REV-2
Item Description
Phoenix
Phoenix
Phoenix
Phoenix
Phased Array Transducer
de-mountable TOFD Transducer
CW 4-13 Creep Wave
CW 2-13 Creep Wave
Phoenix 100-500khZ ET 17mm Transducer
Phoenix SMS 5-45 SM SC SW
Phoenix SMS 7.5-45 SM SC SW
Phoenix 4mHz 20mm Flat Faced transducer
Phoenix Twin Crystal SSTC 4MHz 6mm - Subvis
Phoenix Twin Crystal SSTC 5MHz 10mm - Lemo
104
WrapIt
WrapIt is a conformable probe designed for the inspection of radii and curved surfaces. At the
centre is a truly flexible ultrasonic phased array transducer that operates on both concave and
convex surfaces.
Surrounding the array is a two-part rubber enclosure that is set to a nominal curvature. The
rubber housing is adaptable and functionally it confines the flexibility in order to protect the array
from potential damage of being over-flexed. The array can be easily interchanged between
rubber housings to scan different radii. Every housing is suitable for inspecting a range of radii
without any mechanical adjustment required.
Attached to the WrapIt is a wheel encoder positioned to run on the radius so it is clear of panel
cut outs and gaps. The high resolution encoder is waterproof and spring loaded onto the part
giving a stable and reliable operation.
WrapIt incorporates low friction plastic skids to provide stability and a smooth scanning motion.
Within WrapIt, between the array transducer and the component is a flexible rubber delay line.
This is accompanied by couplant irrigation channels that feed water to the front face of the
probe providing consistent continuous coupling of the ultrasound.
Specifications
Features
• Conforms to the shape of the component or inspec
tion surface
• Simple inspection setup as probe is always normal
to the surface
• No adjustment needed when scanning a changing
radius
• Cost effective for multiple geometries as a single
transducer can be used in several housings
• Compatible with standard phased array instruments
PM/GSA/SAL-002.01.011.001-REV-2
105
• Flexible array transducer for use on
concave or convex radii
• Rubber housing set to nominal geometry,
limits the variation for protection against
accidental damage
• Waterproof encoder (33 steps/mm)
• Frequency 1—10MHz
• Number of elements 8, 16, 32, 64, 128
• Element pitch 0.3—2mm
• Minimum bend radius is dependent upon
the frequency and size(e.g. 5MHz, 1mm
pitch achieves ±R15mm; 10MHz, 0.3mm
pitch achieves ±R3mm)
Flex Transducers
Flex transducers are thin, compliant ultrasonic probes that can conform to curved surfaces using
fingertip pressure. This enables them to be used on non-flat components to provide improved ultrasound transmission compared to standard hard faced transducers. Made of a thin but durable
piezo-electric material that is soft enough to bend, Flex transducers can be shaped to suit curved
geometry. By using a soft backing layer, the flexibility of the crystal is retained. The Flex series are
available as single element (FFSC), dual element (FFTC), composite single element (CFFSC), and
composite dual element (CFFTC) formats. Standard Flex transducers are 5MHz or 10MHz at sizes
of Ø6mm, Ø10mm or Ø20mm diameter. Flex transducers are ideal for inspecting radius areas of
composites and accessing complex geometries in metals, such as weld cap areas or castings. They
can be used with any standard ultrasonic instrument.
Benefits
Features
• Manufactured from flexible piezoelectric material
• Bandwidth:
>70%
• Available in single element and dual element
formats
• Frequencies:
from 1MHz – 10MHz
• Diameters:
from Ø3mm – Ø20mm
• Height:
3mm (approximately)
• Microdot connection
PM/GSA/SAL-002.01.011.001-REV-2
• Conformable to curved and rough surfaces
• Ideal for inspecting complex geometry
• Low profile; can perform inspections in difficult to
access areas
• Broadband response provides exceptional signal
quality, especially at low frequencies
• Particularly suited for use on composite materials
within Aerospace sector
• Compatible with any conventional ultrasonic
instrument
106
5.5 BOLT TENSION MONITORING
Product Code
NCG0047
NCT0228
NCT0229
NCP0108
Description
Dakota Mini-Max Bolt Tension Gauge
Dakota 2.25mHz x .5” Magnetic Single Element Transducer
Dakota 5mHz x .5” Magnetic Single Element Transducer
Dakota Mini-Max Temperature Sensor
Dakota Bolt Tension Monitor – MINI-MAX
The MINI-MAX Ultrasonic Bolt Tension Monitor defines the
state of the art in the measurement of the actual elongation
produced by tightening a threaded fastener. MINI-MAX can
measure the elongation very accurately in fasteners of virtually
any material from 13mm (1/2") to 122cm (4 feet) in length.
The measurement is achieved by determining the change in the
transit time, of an ultrasonic shock wave along the length of
the fastener as the fastener is tightened by any method.
The on-board microcomputer automatically interprets the time
measurement to display the time (nanoseconds), elongtion,
load, stress, or % strain from stretching the fastener. Through
the use of high speed digital signal processing and automated
diagnostics, the MINI-MAX minimizes the requirement for
extensive operator training. With built in data recordation and
reporting through an Rs232 interface, the MINI-MAX offers
an easy to use and reliable solution to the most difficult bolting
problem.
Features
Specifications
Specifications
Features
• Three 1.5V alkaline or 1.2V NiCad AA cells
• Weight: 385g (13.5 ounces) - with batteries
• Memory: 16 megabit non-volatile ram.
Transducer
• Resolution: ± 0.00001" (0.0001mm)
• Velocity range: 0.0492 to 0.3936 in/ms (1250
to 9999 meters/sec)
• Fixed, Single and two point zero calibration
options
PM/GSA/SAL-002.01.011.001-REV-2
• Effectively monitors bolts during periodic
shutdowns over the service life of the fastener
• Visually compare the unloaded to the loaded
waveform
• Measurement quantities: Time (nanoseconds),
Elongation, Load, Stress and Percent Strain
• Display options: RF, Rectified, Large Digits with
Limits Bar
• Display Resolution: 1/8” VGA 240 x 160 pixels
• Stores 8000 readings and waveforms in multiple
groups
• Built-in linear regression or vector for optimizing
load measurements
• Hi / Lo alarm tolerance limits work in conjunction
with the data port and external pump shut-off device
• Operating Temperatures: 14ºF to 140ºF
(-10ºC to 60ºC)
107
5.6 ULTRASONIC TUBE INSPECTION
TesTex Helix XT - IRIS
The Helix-XT is an ultrasonic based system for inspecting ferrous and nonferrous tubes
from the inside. It is based on the Internal Rotating Inspection System (IRIS), which can
be applied on almost any material.
With the Helix-XT, accurate thickness measurements can be taken at any location along
the tube, so small changes in thickness are measurable and the exact location of pitting
and corrosion can be determined.
The system uses an immersion pulse echo technique in which a stream of water is used to
spin a turbine containing the transducer. The turbine rotates a mirror, set at 45 degrees, to
reflect the ultrasonic pulses radially into the tube wall.
Reflections from the inner and outer walls of the tube follow the same path back to the
transducer. The time interval between the first echo – the inner wall – and the second echo
– the outer tube wall – measures the tube's wall thickness.
One hundred percent of the tube is inspected through a helical path, which is created
when the transducer head traverses through the tube.
Features
• User friendly setup panel and UT board control
interface
• Data is acquisition software records A, B and
C scans and take up to 719 readings per revolution
• Full colour data viewer software illustrates B and
C scans
• Inspects tubes up to 30 meters (99 feet) in length
with diameters from 0.350 inch (8.9mm) to
3.5 inches (88.9mm)
• Includes submersible, stainless steel pump with filter,
and water flow adjusts up to 10 gallons per minute
(GPM)
PM/GSA/SAL-002.01.011.001-REV-2
108
5.7 ULTRASONIC SCANNERS
PHOENIX MagScan Dual Axis Motorised Scanner
One of Phoenix's best selling scanners, the MagScan can be used on everything from flat
plate to pipes as small as 4” O/D. It is the ideal tool for Corrosion Mapping as the dual-axis
function allows for inspections such as raster scanning, and testing pipe to elbow welds
for inspections where TOFD, Pulse-Echo or Phased Array is being used to replace
radiography. The MagScan is fully encoded and holds up to 6 ultrasonic probes. Options
available include the use of a chain guide, peristaltic pump and motor controller.
Features
Benefits
• Holds up to 6 probes
• Simultaneous PA + TOFD inspection
• Probes independently sprung and
gimballed
• Probes can be positioned to any PCS
• Operates in any orientation
• Pipe diameters from 4”O/D to flat
• Integrated couplant and probe manifold
• Scanning arm adjustable up to 250mm (10”)
• Servo constant speed control
• Laser or chain guide option
• IP66 rated
• ASME code compliant
• Local motion control using MCPA 2-2 or
via PC Link software package
• PC Link allows choice of scan patterns,
movement parameters, acceleration and
speeds
• Can accommodate any manufacturer’s
probes or wedges
• Mounting rails for ancillary equipment e.g.
TOFD pre-amp
PM/GSA/SAL-002.01.011.001-REV-2
109
• Phased Array, Corrosion Mapping
and TOFD assessment
• Two axes for raster scan inspection
• Cost effective dual axis inspection
• Strong magnetic wheels allow for use
on painted surfaces
• For use with any instrument or motor
controller
• High speed inspection
(up to 50 mm / sec)
• Compact (227 x 198 x 126 mm) and
lightweight (5 kg)
• Quick release probe adjustment
• Manual toggle switch enables quick
setups
MagMan
Circumferential and Longitudinal Weld Scanner
MagMan allows for inspections of both circumferential and longitudinal pipe welds with a simple
adjustment. It is ideal for inspections using phased array, TOFD and pulse-echo separately or
combined.This versatile magnetic scanner was designed specifically for manual operation.
Compact yet robust, the MagMan can carry from one to 12 ultrasonic probes and is capable not
only of scanning flat plate welds, but can also be used for the inspection of pipes down to 1.5" OD
(circumferential) and 9" OD (longitudinal).The MagMan is designed to work with any flaw detection
system and can be supplied with a guide chain and laser guide for accurate positioning.
The MagMan can be used with any manufacturer’s probes and wedges.
Benefits
Features
• Holds up to a maximum of 12 probes
• Probes independently sprung and gimballed
• Independent suspension on all 4 magnetic
wheels for uneven surfaces
• Compact (350mm x 325mm) and lightweight
aluminium frame (3kg)
• Accurate tracking via guide chain and laser
guide
• Operates in any orientation and from 1.5” OD
through to flat plate
• Waterproof, spring-loaded wheel encoder
• Frame incorporates two measurement
rules for accurate probe separation
PM/GSA/SAL-002.01.011.001-REV-2
• Longitudinal and circumferential pipe weld
inspection
• Can be used for phased array, TOFD and
pulse-echo inspections
• Robust construction for site conditions
• Phased array cradles allow stable scanning
• Can be customised for bespoke applications
• Chain guide provides accurate alignment to the weld
• Removeable handles for lower profile
• Ideal for pipe-work, pressure vessels and storage
tanks
• Quick release adjustment throughout
• Operates with any flaw detector
• Can be used with any manufacturers probes and
wedges
110
MagScan
Dual Axis Motorised Scanner
MagScan is a compact magnetic dual axis motorised scanner and the ideal tool for corrosion
mapping. It can be used on flat plate and pipes as small as 4" O/D. MagScan can hold up to six
ultrasonic probes and is also suitable for phased array and TOFD inspections. MagScan is the ideal
tool for corrosion mapping. The dual axis function allows for inspections such as raster scanning and
for testing pipe to elbow welds, and any flat or curved surfaces. MagScan is fully encoded and offers
a range of stroke lengths. Local motion control for the MagScan is via PC Link software package.
PC Link allows a choice of scan patterns, movement parameters, acceleration and speed settings.
Other options available for the MagScan include the use of a chain guide and peristalitic pump.
Features
• Phased Array, Corrosion Mapping and
TOFD assessment
• Simultaneous phased array and TOFD
inspection
• High speed weld inspection (up to
40mm/sec)
• Inspects pipe diameters from 4”O/D
up to flat
• Two axes for raster scan inspection
• Servo constant speed control
• Compact (227mm x 198mm x 126mm)
and lightweight (5kg)
• Holds up to 6 probes
• Quick release probe adjustment
• Probes independently sprung and
gimballed
• Probes can be positioned to any PCS
• Integrated couplant and probe
manifold
• Strong magnetic wheels allow for use
on painted surfaces
• Scanning arm adjustable up to 250mm
• Mounting rails for ancillary equipment
e.g. TOFD pre-amp
• Local motion control via PC Link
software package
• IP66 rated
• ASME code compliant
• For use with any manufacturers
probes or wedges and instrumentation
or motor controller
PM/GSA/SAL-002.01.011.001-REV-2
111
MultiMag
Compact Magnetic Wheeled Manual Scanner
MultiMag can be used on pipes ranging from 3" OD up to flat plate and can be configured
for inspecting pipe to pipe or pipe to elbow circumferential welds, as well as single sided
inspections of pipe to fitting welds. With large magnetic wheels that provide a stable
platform the MultiMag has a smooth rolling motion. The frame includes angular adjustment
to enable the scanner to be used on small diameter pipes. The wheels can be positioned
anywhere along the scanning frame to give the flexibility to configure the scanner to suit the
inspection geometry. MultiMag can hold up to four transducers; phased array, TOFD or
pulseecho, arranged as two pairs on either side of the weld. The transducers are mounted
to spring-loaded tool-posts that push the transducers onto the test surface with a constant
force providing a stable positioning system. The transducers can easily be re-positioned,
relative to the weld, and fixed in place with a thumb screw. The tool-posts incorporate gimbals in two directions to ensure the transducers stay in contact and accommodate surface
variations. Low-profile tool-posts are also available when surface clearance is restricted.
Compatible with any multi-channel flaw detection system, MultiMag includes a spring-loaded
wheel encoder that is wired to suit any manufacturer’s instrumentation. Optional accessories
include a guide chain to maintain scanner alignment and direction or a laser guide to track a
weld line by eye.
Features
• Operates in any orientation from 3"
OD up to flat plate
• Pivoting arms to optimize probe
contact
• Can support up to 4 probes
• Wheel brackets tilt to assist with
misaligned welds
• Tool-posts are independently sprung
and gimballed
• Quick release handles allow easy
movement of wheels, tool-post and
encoder positions
• Angular adjustable frame for use on
small diameter pipes
• Robust modular construction for
practicality on site
• Large PCS version available
• For use with any manufacturers
instrumentation
PM/GSA/SAL-002.01.011.001-REV-2
112
Swipe
Manual X-Y Scanner
Swipe from Phoenix ISL is a two axis manually operated X-Y scanner. It enables quick C-Scan
inspection of flat or curved components with unlimited travel in one direction. It is suitable
for inspection with ultrasonic phased array, conventional pulse-echo or eddy current techniques.
The Swipe scanner is fully encoded on both axes and can be configured to operate with any probe
and wedge combination. The innovative design allows the swipe arm to be changed to suit
the coverage needed from 400mm up to 800mm. The wheels allow unlimited scanning in the rolling
direction. The scanner incorporates a quick-release brake to ensure stability whilst performing a
scan. Also included is a three button junction box that can be configured to start, pause and save
scans providing the user with more control without the need to leave the scanner.
Features
• Interchangeable swipe arms available from 400mm up to
800mm
• Dual axis encoding
• Unlimited scan length (rolling axis)
• Quick release brake locks rolling axis to maintain position
during swipe scan
• Three button junction box to start, pause and save scans
• Quick release handles
• For use on ferritic and non-ferritic material
PM/GSA/SAL-002.01.011.001-REV-2
113
TOFD Caliper
Compact single axis scanner
This pocket-sized, manually-operated scanner allows for quick and easy TOFD inspection of
welds of any material. The TOFD Caliper is ideal for inspecting small or difficult to access areas
and can be used for welds of any orientation on 3" pipes up to flat plate. A compact, lightweight,
user friendly scanner, the TOFD Caliper is the perfect tool to provide a quick and simple, manual
weld inspection. It is very easy to set up with the probe separation being adjusted from a single
thumb screw. The TOFD Caliper operates in any orientation and is suitable for inspecting welds on
pipework, pressure vessels, storage tanks and structural components. The TOFD Caliper holds a
single pair of transducers with the wedges very easily clipped into the arms. Interchanging a wedge
takes seconds. It is compatible with the full range of wedges and TOFD transducers. Wedges can
be plastic, brass, or stainless steel and are available at 45°, 60° and 70° as standard. The TOFD
Caliper can operate with any encoded TOFD instrument. It includes a wheel encoder wired to suit
any manufacturer’s instrumentation. The TOFD Caliper is often used as the most suitable training
tool for TOFD inspectors due to its simplicity, reliability and quick wedge interchange.
Features
• Waterproof wheel encoder
• Fully adjustable probe centre separation
(PCS) from 28mm to 160mm
• Quick release tandem probe attachment
via gimballed holders
• Operates in any orientation and on
surface from flat down to 75mm O/D
• ‘Plug in and go’ design
• Accurate tracking by virtue of ‘easy
steer’ motion
• For use with any manufacturer’s
instrumentation
PM/GSA/SAL-002.01.011.001-REV-2
Benefits
• Cost effective
• Ideal for position related A, B, D and echo dynamic
scan data collection
• Fully adjustable probe centre separation (PCS) from
28mm to 160mm
• Fast inspection
• Permanent record when used with suitable flaw
detector
• Durable construction
• Quick release tandem probe attachment via gimballed
holders
• Compatible with full range of wedges and transducers,
including Piezo-composite
• Applicable to pipework, pressure vessels storage tanks
and structural components
• The system can operate with any multi-channel flaw
detection system
114
MapMan - OH
Manual Corrosion Mapping Scanner
The MapMan - OH scanner is a two axis manual X-Y scanner designed for use with the Olympus
HydroFORM probe. MapMan is fully encoded on both axes and has the ability to inspect pipes from 4”
OD through to flat on any material.The unique free moving arm allows for inspection up to a maximum
stroke of 550mm. MapMan has sets of magnetic wheels which give the scanner rigidity and stability
when performing an inspection. This enables data to be collected in a simple, fast and cost efficient
manner by eliminating the need to re-scan areas.The scanner design incorporates an overlap feature
that can guarantee 100% coverage of the component. An additional feature of the scanner allows the
operator to use the MapMan on non-ferritic material simply by removing the magnetic wheels and
replacing with a belt at either end of the arm, available from 4" OD up to 48" OD. The MapMan is part
of a family of Phoenix manual and automated scanners and is designed to operate with any
multi-channel flaw detection system.
Features
•
•
•
•
•
•
Fast, simple and cost effective corrosion mapping
For use on pipes, tanks and vessels
Dual axis encoding
Magnetic wheels for stability
Increment rail to enable rapid accurate positioning of HydroFORM
For use on components from 4” OD through to flat
PM/GSA/SAL-002.01.011.001-REV-2
115
PHOENIX Mini Magman Magnetic Scanner
This low-profile magnetic wheeled scanner is highly versatile and can be adapted for use
with Phased Array, TOFD and Pulse Echo techniques. A smaller version of the Magman,
one of Phoenix's best selling scanners, the Mini Magman can be used on everything from
flat plate to pipes as small as 3” outside diameter. It is the ideal tool for testing pipe to
elbow welds and for inspections where TOFD, Pulse Echo or Phased Array is being used
to replace radiography.
The Mini Magman is fully encoded and holds up to four ultrasonic probes. It offers various
options to the technician, including the use of a chain guide, belt attachment and nonmagnetic wheels.
The Magman is designed to operate with any multichannel flaw detection system and is
part of a family of manual and automatic scanners.
Features
Benefits
•
•
•
•
Holds up to 4 probes
Probes independently sprung and gimballed
Accurate tracking
Operates in any orientation on flat plate through
to 3”O/D pipe
• Positional encoder output
• By changing the wheels it becomes track
mounted for non-magnetic surfaces
• Can be supplied with TOFD, Phased Array and
Pulse Echo probes and wedges inclusive of
gimballing and couplant feeds
PM/GSA/SAL-002.01.011.001-REV-2
116
• Ideal for Phased Array, TOFD and Pulse
Echo applications
• Rapid, cost-effective inspections
• Robust modular construction for practicality
on site
• Compact and lightweight (3 kg)
• Ideal for pipe work, pressure vessels and
storage tanks
• Operate on internal pipe surfaces
• Self-supporting on work piece
• Easy probe adjustment
• Production of A, B and D scans
PHOENIX SWIPE Manual X – Y Scanner
SWIPE from Phoenix ISL is a two axis manually operated X-Y scanner. It enables quick
C-Scan inspection of flat or curved components with unlimited travel in one direction. It is
suitable for inspection with ultrasonic phased array, conventional pulse-echo or eddy
current techniques.
The SWIPE scanner is fully encoded on both axes and can be configured to operate with
any probe and wedge combination. The innovative design allows the swipe arm to be
changed to suit the coverage needed from 400mm up to 800mm. The wheels allow
unlimited scanning in the rolling direction. The scanner incorporates a quick-release brake
to ensure stability whilst performing a scan. Also included is a three button junction box
that can be configured to start, pause and save scans providing the user with more control
without the need to leave the scanner. The SWIPE scanner is part of a range of Phoenix
scanners and is designed to operate with any flaw detection system.
Features
• Interchangeable swipe arms available from
400 mm up to 800 mm
• Dual axis encoding
• Unlimited scan length (rolling axis)
• Quick release brake locks rolling axis to
maintain position during swipe scan
• Three button junction box to start, pause and
save scans
• Quick release handles
• For use on ferritic and non-ferritic material
Weight: max 5 kg depending on configuration
• Encoder resolution:
X = 10 steps/mm
Y = 1000 steps/mm
• Encoder connection: Any
PM/GSA/SAL-002.01.011.001-REV-2
Benefits
• User-friendly scanner, allows for quick, effective
setups
• Operates on any material (magnetic wheels
available)
• Can be used with any manufacturers probes,
wedges and instrumentation
• Typical SWIPE Scanner Kit includes:
• SWIPE scanner frame and 400 mm arm
• 1 x brake handle
• 1 x cable management and three button
junction box
• 1 x 4mm PA toolpost to hold PA / PulseEcho wedge
• 2 x encoders with 5m cable
• Irrigation tubing and accessories
• Protective carry case
117
PHOENIX BRACELET Small Bore Manual Weld Scanner
The Phoenix manual BRACELET scanner is a low profile (13mm clearance envelope)
small bore pipe scanner for use with phased array. It has the ability to inspect standard
pipes ranging from 0.5” to 4”NPS. The scanner is compatible with industry standard small
bore phased array probes and flaw detectors.
The BRACELET can operate either with a single phased array probe for pipe-to-fitting or
with the extended bracket can be configured for dual sided inspections.
The clamping arrangement and rubber wheels provide the BRACELET with excellent axial
grip to prevent unwanted slipping. The miniature splash proof wheel encoder provides 38
quad counts / mm around the circumferential axis.
Features
• Pipe diameters ranging from 0.5”to 4”NPS
• Has a clearance envelope of 13mm
• Option of either single or dual probe inspection
techniques
• Rubber wheels provide smooth
circumferential movement around the pipe
• Probes and wedges are easily interchangeable
• Miniature splash-proof encoder provides
38 quad counts/mm
• Compatible with various phased array
probes and flaw detectors from leading suppliers
PM/GSA/SAL-002.01.011.001-REV-2
118
Bracelet
Small Bore Weld Scanner
The Bracelet scanner is a low profile, small bore pipe scanner for use with ultrasonic phased
array or TOFD probes. It can be configured to inspect pipes ranging from 0.5” to 8” nominal pipe
size (NPS).The innovative design allows for speedy set ups between this range. The scanner is
compatible with a range of industry standard small phased array probes and instruments. The
Bracelet can hold either one probe for single–sided inspection or be linked with a second
probe for dual-sided inspections. The scanner comprises a series of links to make a flexible
chain which wraps around the pipe and a strap secures the Bracelet to the pipe once the axial
position is established. The ultrasonic probe and profiled wedge are fixed to one end of the
Bracelet in an adjustable clasp. To scan, the Bracelet is rotated 360° around the pipe with the
rubber tyres providing excellent axial grip to prevent any unwanted slippage. The miniature
encoder unit is attached to the opposing end of the Bracelet with the encoder wheel running
around the pipe surface collecting data from the circumferential axis.
Specifications
Features
•
•
•
•
For phased array or TOFD inspections
Scans pipes ranging from 0.5" to 8" NPS
Single or dual probe options
Rubber wheels provide smooth
circumferential movement around pipe
• Probes and wedges are easily inter-changeable
• Miniature sealed encoder provides 42 steps/mm
• Compatible with industry standard phased array
probes and flaw detectors
PM/GSA/SAL-002.01.011.001-REV-2
119
•
•
•
•
•
1 x Bracelet scanner for use on 0.5" – 4" NPS
1 x Low profile phased array probe
1 x Sealed encoder with 2.5m cable
1 x Flat wedge
10 x Contoured irrigated wedges for use on
0.5" – 4" NPS
• Irrigation tubing and accessories
• Protective carry case
WREN
Weld Root Erosion Scanner
This hand held, single axis scanner is ideal for TOFD inspection of welds of any material. The WREN
can be operated using one hand so is particularly operator-friendly for site use, especially in areas
with difficult access. It has a compact frame for accurately positioning transducers for TOFD inspection of welds available in two lengths: the WREN 4 is 100mm and the WREN 8 is 200mm. The scanner provides a sturdy, accurate frame giving high quality, reliable inspection data. The WREN operates in any orientation on surfaces from 2" pipe up to flat plate, suitable for inspecting welds on pipework, pressure vessels, storage tanks and structural components. The WREN holds a single pair of
transducers with the wedges attached to the scanner using spring-loaded gimballing pins.
The attachment of the wedges allows some compliance between the two TOFD transducers
permitting inspection on mismatched or irregular welds. The WREN is compatible with the full range
of wedges and TOFD transducers. Wedges can be plastic, brass, or stainless steel and are available
at 45°, 60° and 70° as standard. Minimal contact area wedges are also available for inspection in
difficult to access areas and for minimising the transducer separation for specific inspections. The
WREN can operate with any encoded TOFD instrument. It includes a wheel encoder wired to suit any
manufacturers instrumentation.
Features
• TOFD scanner for weld root erosion or
general TOFD inspection
• 100mm or 200mm long TOFD scanning
frame
• Can be operated using one hand
• Ideal for site use in areas with minimum
access
• Waterproof wheel encoder
PM/GSA/SAL-002.01.011.001-REV-2
120
5.8 Ultrasonic Accessories
Calibration and Test Blocks
Product Code
NCB0006
NCB0066
NCB0007
NCB0067
NCB0008
NCB0068
NCB0009
NCB0010
NCB0011
NCB0037
NCB0064
NCB0055
NCB0065
NCB0056
NCB0057
NCB0063
Description
A2 (V1) 25mm Steel
A2 (V1) 25mm Stainless Steel
A4 (V2) 12.5mm Steel+
A4 (V2) 12.5mm Stainless Steel
A4 (V2) 20mm Steel
A4 (V2) 20mm Stainless Steel
A5 -- 50 x 75 x 305mm “Beam” Calibration
A6 - 25 x 50 x 150mm
A7 - 74 Radius x 75mm
Steel Step wedge - 10 Steps (1-10mm)
Stainless Steel Step wedge - 10 Steps (1-10mm)
Steel Steo wedge - 10 Steps (2-20mm)
Stainless Steel Step wedge - 10 Steps (2-20mm)
ASME (19mm) Basic
IOW DAC Block - 50mm (1.5mm Hole)
AWS Resolution Calibration (RC)
(All blocks supplied with protective carry cases)
Ultrasonic Probe Cables
1.5m long Single Cables
Product Code
Description
NCC0033
Lemo 1 / Lemo 1
NCC0041
Lemo 1 / Lemo 00
NCC0042
Lemo 1 / Subvis
NCC0035
Lemo 1 / Microdot
NCC0093
Lemo 00 / Lemo 00
NCC0043
BNC / Lemo 00
NCC0044
BNC / Subvis
NCC0069
BNC / Microdot
NCC0101
BNC / Lemo 1
NCC0096
Microdot / Lemo 00
1.5m long Twin Cables
Product Code
Description
NCC0094
Lemo 1 / Lemo 1
NCC0045
Lemo 1 / Lemo 00
NCC0032
Lemo 1 / Subvis
NCC0095
Lemo 1 / Microdot
NCC0039
Lemo 00 / Subvis
NCC0097
BNC / Lemo 00
NCC0048
BNC / Subvis
NCC0099
BNC / Microdot
NCC0047
BNC / Lemo 1
NCC0098
BNC / BNC
NCC0040
Microdot / Lemo 00
(Other cable / connector combinations made to order)
PM/GSA/SAL-002.01.011.001-REV-2
121
Section 6: Hardness Testing
6.1 EQUIPMENT
Product code
NCT0023
Description
POLDI Impact Hardness Tester
HBC Poldi type Impact Hardness Tester complete with 2 x Test Bars
and JC10 Microscope
Additional test bars and material hardness available.
NCT0213
Huatec RHL50 portable digital hardness tester
The RHL50 is a state of the art hand held Leeb
hardness tester. Hardness is measured as the
quotient of the tungsten carbide impact body's
rebound velocity over its impact velocity. Hardness
values are automatically converted to Brinell,
Rockwell, Vickers and Shore.
Includes:
• Probe (impact device D) and cable
• Hardness test block
• Carry case
• Battery
• Operators manual
• Calibration certificate
NCT0248
Sonohard SH-21-E2 UT Hardness Tester
The Handy Hardness Tester (SONOHARD®) model
SH-21 (E) differs completely from traditional
hardness testers from a viewpoint that instead of
measuring the size of the indentation in the test
sample using a microscope, it employs a diamond
indenter equipped with a vibrating rod that presses
on the test surface at a fixed force and then
measures its hardness by applying ultrasonic
vibrations.
Includes:
• Motorised probe
• Hardness Test Block (HRC55)
• Probe Cable - 1.5m
• AC Adaptor - 100V to 240V
• Battery Charger
• Li-Ion Rechargeable Battery
• Carry Case
PM/GSA/SAL-002.01.011.001-REV-2
122
6.2 GENERAL ACCESSORIES
Product code
NCB0049
Description
Hardness Test Calibration Block (Leeb value)
NCP0074
NCP0072
NCB0019
Hardness Tester Impact Device Probe ‘C’
Hardness Tester Impact Device Probe ‘D’
Ball for Hardness Tester Impact Device ‘D’
NCB0021
Impact Body for Hardness Tester
NCB0001
HBC =Poldi type Hardness Tester Bar (12 x 12mm)
NCB0002
NCB0039
NCC0168
Telebrineller Hardness Tester Bar (14.2 x 14.2mm)
Telebrineller Hardness Tester Ball
Hardness Tester Probe Cable
PM/GSA/SAL-002.01.011.001-REV-2
123
Section 7: Coating Inspection
7.1 HOLIDAY AND PINHOLE DETECTORS
Product Code
NCD0006
Description
Gatronic Holiday Detector
Specification:
• Test voltages: 5, 10, 15, 20, 25 kV standard,
variations on request
• Pulse frequency: 30 Hz nominal
• Power supply: 12 V 3.8AH. Lead Acid Battery
for 12 hours continuous operation
• Dimensions: 260 x 230 x 90mm
• Weight: 3.0kg (Instrument) 0.9kg (Probe handle)
Composition:
Standard package comprises of:
• Base instrument
• Probe handel and 1500mm lead
• 300mm Brush probe
• 10m Earth lead
• Battery
Product Code
NCD0004
Description
Gatronic Pinhole Detector
Specification:
• Output voltage: Variable 0 – 100VDC – 5%
• Sensitivity: 150,000 ohms/volt
• Power supply: 12V 3.6 AH. Lead Acid
• Battery for 12 hours continuous operation
• Dimensions: 260 x 230 x 90mm
• Weight: 3.0kg (Instrument)
Composition:
Standard package comprises of:
• Base instrument
• Probe handle and 1500mm lead
• 10m Earth lead
• Charger unit and Earphones
PM/GSA/SAL-002.01.011.001-REV-2
124
7.2 COATING THICKNESS GAUGES
Ferrous and Non–Ferrous modes
Product Code
NCG0054
Description
Huatec Coating Thickness Gauge TG8825FN
Function: TG-8825F (ferrous substrate) TG-8825N (non ferrous substrate) TG-8825F
(2 in 1, F & NF type)
Measuring principle: magnetic induction & eddy current
Measurement range: 0 - 200µm / 500µm / 1000µm / 2000µm inbuilt probe (integrated probe)
Resolution: 0.1 µm (under 100µm) 1µm (over 100µm)
Accuracy: ±1 - 3% or ±3µm
Probe type recognition: Manual (for TG-8825FN)
Measurement mode: single
Data output: RS232C interface (optional)
Power supply: 4 x 1.5V AAA (UM-4) battery
2 Shutdown models: manual / automatic
Dimension: 131 x 65 x 28mm
Product Code
NCG0056
Description
Huatec Coating Thickness Gauge TG8826FN
With separate probe(s)
Function: TG-8826F (ferrous substrate) TG-8826N (non ferrous substrate)
TG-8826FN (2 in 1, F & NF type)
Operating principle: magnetic induction/eddy current (F/NF)
Measuring range: 0 - 1250µm / 0 - 50mi
Resolution: 0.1/1
Accuracy: ±1 - 3%n or ±2.5µm
Min. measuring area: 6mm
Min. sample thickness: 0.3mm
Battery indicator: low battery indicator
Metric / imperial: convertible
Power supply: 4 x 1.5V AAA (UM-4) battery
Auto power off
Operating conditions: 0 - 45˚C (32˚ - 104˚F), ≤90% RH
Dimensions: 126 x 65 x 27mm
Weight: 81g (excluding battery)
Optional accessories: other range 0 - 200µm to 15000µm
PM/GSA/SAL-002.01.011.001-REV-2
125
Product Code
NCG0002
Description
Elcometer Model 456
For precise measurement of coatings, the new Elcometer 456 heralds radical new advances in
both design and performance. Ergonomic styling for the ultimate in hand-held comfort. Full, menu
driven, graphics display for ease of use. Greater than 60 readings per minute for fast results.
Enhanced memory capability for data storage. Unrivalled accuracy and repeatability for the
ultimate hand-held performance. Integral and plug-in probe options for total versatility plus a choice
of three models and a host of other carefully developed benefits that really do place the future of
coating thickness measurement in the palm of your hand.
Probe Specifications:
• Ferrous (F)
• Non-Ferrous (N
• Dual (FNF)
Gammatec carries the full range of Elcometer inspection and measurement instruments.
7.3 COATING INSPECTION EQUIPMENT
Surface preparation:
• Surface Profile Comparators
• Keator Surface Profile Comparators
• Thickness Gauges
• Testex Tape
• Pipe Pit Gauges
• Surface Pit Gauges
Adhesion:
• Mechanical Adhesion Testers
• Hydraulic Adhesion Testers
• Cross Hatch Cutters
• Cross Hatch Templates
• Universal Paint Inspection Gauges
Climate Monitoring:
• Digital Thermometers
• Hygrometers
• Magnetic Thermometers
• Dew-point Calculators
• Dew Meters
• Inspection Mirrors
Gloss:
• “Novo Gloss” Gloss Meters
• “Micro-Gloss” Gloss Meters
• “Novo Curve” Gloss Meters
Wet Film and Power:
• Wet Film Combs
• Powder Film Combs
• Paint Inspection Gauges
Abrasion:
• Taber Abrasers
• Taber Shear / Scratch Testers
Product Code
NCK0018
Inspectors’ Accessories:
• Publications
• Safety Torches
Description
Elcometer Coating Inspection Kit
Site inspection requires a range of portable testing equipment. In order to make these products easily
available and transportable, Elcometer have developed a range of Coating Inspection Kits.
All gauges are conveniently stored in a hard plastic protective carrying case and are supplied with
full operating instructions.
PM/GSA/SAL-002.01.011.001-REV-2
126
Section 8: Visual Inspection (VT)
8.1 VISUAL EQUIPMENT
Gammatec Borescope
A professional borescope designed for professionals. Photographs and records rapidly and
accurately, even with gloves on.
All tasks can be finished quickly and efficiently. In addition, the skidproof, antishock,
ergonomic design allows greater mobility and best enhanced images.
Specifications
Features
•
•
•
•
•
•
•
•
•
•
•
•
•
•
• Portable – one can probe with palm size MGS
any time at any place. No longer any need to
drag around the luggage-size borescope
• 89mm (3.5“) extra wide and clear TFT monitor,
protected by oil and scratch resistant
tempered glass
• Video output (TV Out) function can transfer
video images to a television, to facilitate
discussion and communication
• Multifunction keys
• High capacity battery. It can work and record
for 4 hours continuously after being charged
for 2 hours. The 512 MB memory card can
also hold 14630 photos. Furthermore, one can
manage and mail these photos as a working
report on a desktop computer after they're
transferred through a USB cable
CMOS Image Sensor
Tip (insertion tube) diameter: 5.5mm
Insertion tube length: 1m ~ 30m
Frame rate: ~ 30 fps
S/N ratio: 42dB
Exposure: Automatic
White balance: Fix
Field of view (FOV): 67°
Depth of Field (DOF): 1.5 ~ 10cm
Light source: 4 white LED
Power: DC5V
Display: 3.5” TFT LCD monitor 320° 240 pixels
Interface: Mini USB 1.1 / AV out / AV in /
Battery: rechargeable Li-Polymer (3.7V)
A full range of fibre, endo- and borescopes available on request.
PM/GSA/SAL-002.01.011.001-REV-2
127
ACCESSORIES
Magnifiers
Product code
NCM0005
Description
Illuminated M80
Mirrors
Product Code
NCM0006
NCM0015
NCM0016
NCT0115
Description
Elcometer Mod 131-2A Illuminated Inspection
Mirror with Flexible Stem
Telescopic Inspection Mirror
Flexible Inspection Mirror with light
Maglite Waterproof Torch
Industrial Fibrescopes
Product Code
NCM0047
NCM0048
Description
Scope Mirror for use with MIGS
Scope Magnet for use with MIGS
8.2 WELDING INSPECTION
Welding Gauges
Product Code
Description
NCG0023
Misalignment Hi-Lo
- Gauge
NCG0022
Weld Profile Gauge (Steel Pin)
NCG0021
Cambridge Weld Gauge
NCG0015
Pipe Pit Gauge
NCK0017
GAL Briefcase Welding Inspectors Tool Kit
GAL Briefcase Welding Inspectors Tool Kit including:
•
•
•
•
•
•
•
•
•
•
•
•
•
V-WAC Gauge
Fillet Weld
WTPS Gauge
Bridge Cam
Single Purpose
6" Starrett Scale
Telescoping Mirror
Micrometer w/ Ball
Hi-Lo Gauge
Skew-T Fillet Weld w/ Calc
AWS Type Gauge
ADJ Fillet Weld
Magnifier
A full range of welding and visual inspection aids available on request from Gammatec
PM/GSA/SAL-002.01.011.001-REV-2
128
Section 9: Infrared & Thermal Testing
Equipment
Thermometers
Product Code
NCT0036
NCT0059
Description
Major Tech Digital Thermometer
Elcometer Mod 113 Surface Temperature Magnetic
Consumables
Tempsticks
Product Code
NCC0070
Description
Temp Stick Temperature Indicator
Section 10: Leak Testing (LT)
Vacuum Testing
Product Code
NCB0025
NCB0026
NCB0027
Description
Flat Vacuum Box
Inside Corner Vacuum Box
Outside Corner Vacuum Box
The Gammatec range of Vacuum Boxes is rugged yet lightweight and designed to meet
your needs for Flat and Lap joints as well as Inside and Outside corner joints.
Our shockproof Vacuum Boxes are built from lightweight Acrylic which can be fabricated
for special applications. The tough rubber gasket is designed to provide a maximum seal.
The Boxes are supplied standard with a quality, calibrated, Stainless Steel Gauge as well
as quality valves and vacuum generators.
Standard box sizes are:
Flat and Lap Joint Boxes
L750 x W250mm
Corner Boxes
L450 x W100mm
Other box sizes manufactured on request
PM/GSA/SAL-002.01.011.001-REV-2
129
Section 11: Repairs, Services & Calibration
Gammatec has fully equipped Mechanical and Electronic Workshops with highly trained
staff for the repair, service and calibration of your equipment.
Our Electronic Workshops provide the following Services:-
Service, Repair and Calibration of:
• Ultrasonic Flaw Detectors
• Ultrasonic Thickness Gauges
• X-Ray Units
• Radiation survey Meters
• Densitometers
• Ultraviolet Lights
• Ultraviolet Light Meters
• Acoustic Emission Equipment
• Automatic Film Dryers
• Automatic Film Processors
• Electromagnetic Yokes
• Magnetic Particle Bench Units
• Paint Thickness Gauges
• Eddy Current Equipment
Our Mechanical Workshops provide the following services:
Refurbishment, Repair and Service of:
• Push / Pull Winding Mechanisms
• Gamma Projectors (limited)
• Guide Tubes
• Collimators
• Emergency Isotope Storage Pots
• Pipe Centering Devices
• Special Fittings and Adapters.
We manufacture the following:
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Push / Pull Winding Mechanisms
Guide Tubes
Collimators
Emergency Isotope Storage Pots
Pipe Centering Devices
Special Fittings and Adapters
Electromagnetic Yokes
Permanent Magnet Yokes
Radiographic Film Viewers
Densitometers
Radiation Survey Meters
Environmental Radiation Alarms
Ultraviolet Lights
Ultrasonic Couplant
PM/GSA/SAL-002.01.011.001-REV-2
130
Code Of Ethics Statement
The GammaTec NDT Supplies SOC Ltd policy statement on Code of Ethics is signed by the
Chairman of the Board and the Managing Director.
As we carry out GammaTec’s mandate, it is conceivable that the Board members, executive
management, all other levels of management, staff and contractors, will from time to time come
across situations in which their integrity, honesty and accountability may be put to the test.
A frame of reference, based on agreed organisational values is therefore required to describe
our standards and ethical behaviour when dealing with our stakeholders.
The King Report refers to a company’s code of ethics as the principles, norms and standards it
promotes for the guidance and conduct of its activities, internal relations and interactions with
external stakeholders. In this regard, companies are expected to instil a culture of conduct
based on generally accepted standards of behaviour.
This Code of Ethics, which is applicable to the above-mentioned groups, should be used as a
frame of reference to shape our behaviour and thus ensure that we behave consistently in
accordance with agreed behavioural standards.
In an endeavour to address unacceptable behaviour, particularly fraud and corruption in an
objective and transparent manner, and to protect those who may wish to bring this to
management’s attention, we have enlisted the services of a firm of independent experts to
manage our (Necsa) hotline service. Individuals are free to contact the GammaTec Toll free
hotline number 0800 212 367.
Pieter Louw
Chairman: GammaTec NDT Supplies SOC Ltd Board of Directors
Ralph Davies
Managing Director: GammaTec NDT Supplies SOC Ltd
PM/GSA/SAL-002.01.011.001-REV-2
131
Fraud Preventation Policy Overview
What is Fraud?
Fraud is the crime of obtaining money, other assets or benefits for personal gain by deliberate
deception, dishonesty or unethical behaviour. It normally results in the draining of tangible
and/or intangible value from an entity. Tangible examples include cash and other physical
assets, while intangible examples comprise intellectual property, image and brand. This list
is not a comprehensive list as there are many devious means of committing fraud.
GammaTec's Approach to Fraud
The direct responsibility of management at all levels is to implement systems and controls to
prevent and detect fraud and corruption, and this forms the departure point of the plan.
Corporate Culture and Code of Ethics
The King Report refers to a company's code of ethics as the principles, norms and standards
it promotes for guidance and conduct of its activities, internal relations and interactions with
external generally accepted standards of behaviour.
Measures to reduce the probability of fraud
A proactive approach to create an environment that promotes honest and open corporate staff
behaviour must be followed. Management at all levels, with the Audit and Risk as the oversight
function, must ensure that the following measures are in place:
i)
ii)
iii)
iv)
v)
vi)
vi)
effective controls to safeguard the assets and intellectual property of
the Corporation. Responsibilities must be unambiguously assigned to
effect these and other controls, to prevent and manage the incidence of
fraud.
statutory and internal audits focused on likely areas of fraud, to be
performed to test fraud probability reduction measures (internal
controls).
pre-screening of staff.
Annual disclosure of interests by staff.
Encouragement of personnel to speak out when they have concerns.
Training of all employees on fraud awareness and to whom
suspected fraud should be reported. Material for training should include
the contents of this Fraud Prevention Plan.
Reporting
Reporting of fraud can be done to the following hot-line:
Tel:
0800 20 45 96
Fax: 0800 200 796
Post: KPMG Hotpost, BNT371, P.O. Box 14671, Sinoville, 0129
Reaction and Investigating
GammaTec NDT Supplies SOC Ltd will maintain a policy of zero tolerance towards fraud and,
without exception, react quickly to all suspected incidents of fraud. Well established and
streamlined investigation procedures must be followed to minimize exposure to losses and
these should be consistent at all levels of employment in the organization.
PM/GSA/SAL-002.01.011.001-REV-2
132
Occupational Health, Safety and Environmental Policy
It is the policy of GammaTec NDT Supplies SOC Ltd to establish and maintain a safe
working environment in compliance with the Occupational Health and Safety Act, (85
of 1993) as Amendment Act No. 181 of 1993, using hazard identification and risk
management strategies, so as to prevent personal injury, ill health or property damage
and to safeguard the environment.
The Occupational Health, Safety and Environmental policy is thus directed towards
achieving the following objectives:
•
Taking full account of health, safety and environmental considerations in all
planning, decision making and execution of processes.
•
Support research and development on Occupational Safety, Health and
Environmental issues, encourage worker participation in the management and
performance of business and our approach in solving challenges facing our
organisation.
•
Ensure the safe use, handling, storage, disposal and transportation of
equipment, substances and waste generated through company activities.
•
Provide the necessary information, instruction, training and supervision in order
to enable all employees to identify hazards and contribute positively towards
occupational health, safety and environmental risks management at work.
•
Ensure that appropriate safety instructions, advice and guidance are given to
contractors and visitors to the premises.
We should all strive to maintain a safe and healthy workplace. Every employee is
responsible for carrying out his work in a safe and healthy manager for himself and for
his fellow workers.
Copies of this policy shall be made available to all employees and displayed at all main
locations.
It shall be brought to the attention of all employees, contractors and visitors and be
made available to any other interested party.
PM/GSA/SAL-002.01.011.001-REV-2
133
FIND US ON
Oserix S.A
Latitude: 50°25'32.90"N
Longitude: 4°13'25.65"E
Lectromax Australia
Latitude: 37°43'17.75"S
Longitude: 145° 8'17.82"E
Gammatec Middle East
Gen. Trdg. LLC
Latitude: 25”6’54.97”N
Longitude: 55”12’54.06”E
PM/GSA/SAL-002.01.011.001-REV-2
EARTH
Gammatec NDT Supplies
SOC Ltd
Latitude: 26°39’20.17”S
Longitude: 27°56’55.50”E
Gammatec Nigeria
Latitude: 4”50’46.50”N
Longitude: 7”3’12.77”E
Gammatec Aseana
Latitude: 3°2’24”N
Longitude: 101°35’55”E
PM/GSA/SAL-002.01.011.001-REV-2

Product Catalogue

Transcription

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