AVL DiTEST HV SAfETy 1000 AVL AnD AVL DiTEST

avl and avl ditest
AVL Di T E S T HV Safet y 1000
TECHNICAL VERSATILITY INGENIOUSLY WED
WITH FORWARD-LOOKING PERSPECTIVES.
Measurement Technique to verify electrical safety
Success is contagious – worldwide.
Unique technologies are being incorporated in vehicles to an
unprecedented extent. The dynamic interplay of all pulses and
signals are crucial to their success and constant development.
After all, the pace of technological change is faster than ever
before.
Speed counts from the very start, and the right results win the
race. That‘s why Manfred Stohl/OMV World Rallye Team relies
on AVL‘s fast and technically sophisticated tools.
Our major task is to ensure perfect motion for the entire lifetime of the vehicle. Our weakness for technologies that readily
meet all requirements is our strength in these efforts.
Moving Performances
The Corporate Philosophy of AVL.
Our journey of systematic research into the technical world
of motor vehicles began more than half a century ago with
the establishment of AVL in Graz, Austria. Our core activity
has remained unchanged ever since: to develop engines,
testing and measuring equipment on a large scale.
A holistic view of the automotive world is essential for the
development of a vehicle to perfection and to ensuring its
flawless operation in daily use. Guided by this principle,
AVL DiTEST accepts the challenge of equipping workshops
and test centers with high-tech diagnostic systems destined
to set the standards of tomorrow. The result of these efforts is perfect performance based on individual service
and revolutionary AVL technology. Expertise gained in our
over fifty-year love affair with technology has allowed us to
achieve unsurpassed precision.
With our aspiration to perfection and to a pole position
world-wide, it is no wonder that AVL in Graz has become
a central hub for all renowned auto-mobile manufacturers.
Published by:
AVL DiTEST Fahrzeugdiagnose GmbH, Alte Poststraße 152, A-8020 Graz, AUSTRIA
Tel. +43 316 787-0, Fax +43 316 787-1460, [email protected], www.avlditest.com
PA7402E
09/2010. Subject to changes without notice
Future solutions for today
AVL DiTEST HV Safety 1000
MEASUREMENTS IN HYBRID AND ELECTRIC VEHICLES – 3 in 1 High-Voltage Measurement Technology
3in1 automotive measurement technology
Maximum benefit, low investment.
GUARANTEED SAFETY IN Workshops
AND VEHICLE PRODUCTION
-- Digital voltmeter up to 750V
-- HV insulation resistance measurement with up to 1,000V test voltage
-- HV insulation resistance measurement under voltage according to SAE J1766
- - For use in workshops, production and vehicle development.
Safe and correct measurements
Maximum protection for your staff and the vehicle.
- - Automatic testing of device and test cables
before each measurement
- - Harmless test current max 1mA
- - Rapid automatic interruption of test voltage in case
of a fault or if touched
- - Automated software-assisted pre-selection
of test parameters
- - Software-assisted measurement with warnings
and detailed instructions in every test sequence
With the arrival of electric mobility due to E cars and hybrid
technology the subject of electric safety becomes more and
more important. What is already established in installation
technology will catch on more and more in electric vehicles.
Due to the high vehicle voltages of 500Volt and more, touch
hazard and fatal electric shocks may occur.
AVL DiTEST HV Safety 1000 is a high-voltage measurement
device specifically designed for automotive applications
meeting the extreme requirements concerning:
■ Maximum safety of workshop staff,
■ Safety of vehicle and vehicle components,
■ Comprehensive protection against warranty claims
and product liability.
Customized measurement technology solutions
Flexible system for simple integration in test
and diagnostic platforms
- - Investment protection due to future-proof PC based system
- - Communication and voltage supply via standard USB interface
- - Flexible interfaces for device control
- - Adaptable interfaces for documentation of the test process
and test results.
Service and repair in workshops as well as development and
production of modern hybrid and electric cars pose particularly high challenges to the high-voltage measurement
technology.
In order to protect the vehicle and the environment against
damages strict compliance with safety regulations is absolutely necessary when dealing with high voltages and/or
currents. Even for simple service and repair works, such as
battery replacement or works on the electric vehicle system, the voltage free condition of the vehicle must be established, proven and documented over the entire duration
of the works. After completion of the task, the high voltage
must be re-applied without faults.
- - Maintenance-free system
- - Immediate measurement availability since no configuration is required
- - Intuitive operation due to fully software-assisted test instructions
- - Quick and easy to the test result and to extensive documentation
- - Robust standard 1000V probes
-- Integrated safety sensor of probes allows START/FREEZE
of measurement directly at the probe tip
- - Easy to operate even with HV protective clothing
-- Supplied with calibration certificate according to DIN EN ISO 9002,
recalibration possible at any time
- - Worldwide certification, e.g. UL, FCC, CE
-- Robust design, suitable for workshop use
The AVL DiTEST HV Safety 1000 guarantees high level of safety due to integrated measurement of zero potential and insulation
resistance. Electrical components and elements can be checked reliable for insulation damage and also localization of faulty
components during diagnosis. The integrated digital voltmeter makes HV Safety 1000 a universal high voltage measurement
device which is a must in all workshops dealing with electric mobility.
AVL DITEST HV SAFETY 1000
Technical specifications:
can be selected between 500Volt
and 1,000Volt in increments of 50Volt
Test current
1mA, active current limitation at
1.2mA
Measurement functions
--Integrated digital voltmeter up to 750Volt
(measurement range 1,000Volt)
Insulation resistance active
via test generator (Ohm, Ohm/Volt)
Insulation resistance according
to SAE J 1766 (under operating voltage)
Voltage measurement up to 750Volt
Probes
Safety probes and cables
in black and red, 2m length each
--Zero potential measurement
Triggering the measurement
via buttons at the probe tip
Operating temperature range
0 to +40 °C
Voltage supply
via USB interface, 500mA
Protection type
Probes IP 54, housing IP44,
CAT I / 750V, UL201
Interfaces
USB 2.0
--Active insulation resistance measurement by means
of integrated test voltage generator
--Assisted diagnostics and measurement sequence
through PC user guidance
--Can be connected to every PC
--Voltage supply via USB interface
--Documentation of test sequences by means of measurement protocol
Due to the integrated data base of hybrid and electric vehicles the vehiclespecific test parameters, such as measurement range and test voltage, are
adjusted fully automatically after selection of the vehicle. Manual selection of
the settings is also possible.
Operating errors are almost impossible. Operation of HV Safety software by
technical staff requires minimum training effort. The entire measurement is
software-assisted. Every individual test
sequence of the measurement includes
a detailed description with detailed
safety instructions and warnings.
Everything in view due to workshop-oriented representation
of test conditions and measurement results
Test voltage
INFORMATION:
Fault-free measurements - due to automatic presetting
Maximum safety for persons and vehicle due to menu-guided test instructions
Quick to use and efficient to work
with intuitive operation
Quality in automotive use
Low operating cost, easy handling and long service life
MENU-GUIDED MEASUREMENTS
AND DETAILED DOCUMENTATION
Due to the clear and generous representation all important information can be
seen even from a distance. The graphical user interface presents the current
status of the measurement device,
the current test sequence including a
prompt for the next sequence and the
current measurement results. All measurement results receive a colored and
verbal evaluation.
Quality assurance and accountability under control comprehensive recording and documentation
The HV SAFETY Software records every
individual test sequence including settings, test medium test and measurement results during the application. At
the end of the measurement a detailed
test report is prepared which can be
printed out or saved for electronic processing.