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PARTNERS IN
ANTI-REFLECTIVE
TECHNOLOGY
Engineered
Solutions to
Fit the Lab
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CHOOSING A
TECHNOLOGY PARTNER
WHETHER YOU ARE INVESTING IN AN AR LAB FOR THE FIRST TIME, OR REWORKING YOUR CURRENT FACILITY,
CHOOSING THE RIGHT PARTNER IS THE FIRST STEP. HERE ARE SOME CONSIDERATIONS FOR THE PROCESS:
INDEPENDENCE
Costs, efficiency, and the right coating technology are critical in your purchasing decision. Look for the capability
to produce brand-name AR coatings and the freedom to build your own proprietary coatings (in-house AR). Leybold
Optics AR coaters are qualified to produce all major AR brands available today while affording you the decision on
whom to partner with when the time is right for you. Leybold Coaters also come with your choice of “in-house”
processes to ensure you are up and coating right away!
RELIABILITY
Experience, service, support, and the know-how to maximize your productivity will assure you of reliable operations.
With more than 300 AR coaters installed in North America, Leybold Optics machines have the highest productivity
and uptime in the industry. Leybold Optics is the leading manufacturer of anti-reflective coating equipment and technology.
FLEXIBILITY
Look for turnkey systems that are easily upgradeable to intelligently grow your coating business. Select an optimum
coating process to best suit your customers. Be sure to discuss your hardcoating options, either to integrate your
own existing hardcoating or to purchase with your new AR system. All Leybold Optics AR Coaters come with an optimized AR process for your lab.
COST EFFICIENCY
Your system should be profitable from Day One. Ensure that there is no wasted capital expense for under capacity
or over capacity by choosing the right system, with the capability to grow with your business. Leybold Optics offers
the industry’s only upgradeable AR Coating machines.
Leybold Optics has continuously played a significant role in the invention and development of vacuum coating
technology since 1851. With a continued tradition of product research and development, an on-site coating facility
for “hands-on” training, and a complete inventory of spare parts and materials, we’re committed to providing the
solution for your ophthalmic coating needs. Our commitment includes educational symposiums and an expert
engineering staff to perform installations, repairs, and maintenance.
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THE RIGHT FIT
BEGIN WITH THE APPROPRIATE CAPACITY, THEN UPGRADE!
You’ve made the decision to build an AR laboratory. Great! Now you have to determine what is right for your
business. Start with an AR laboratory sized to suit your needs.
The MINILab and EASYLab are complete turnkey solutions priced and engineered specifically for smaller labs
interested in improving service and staying competitive, all without breaking the budget. With small footprints and
a choice of either incorporating backside spin hardcoaters or dip-based hardcoating, these AR labs allow you to
start with a smaller capacity, then upgrade as your business grows.
Backside Spin Hardcoat + AR (350 Sq. Ft. / 35 mts2)
Dip Hardcoat + AR (480 Sq. Ft / 50 mts2)
FEATURES & COMPONENTS
• Tabletop pre-cleaning
• Automated ultrasonic cleaning system (UCS)
• Curing and/or Degassing Oven
• Clean air flow bench – Ionizing air gun
• Vacuum AR coating system CCS series
• Warm water system
• Electrical transformer
• Polycold cryogenic cooling system with
Meissner trap
• Water chiller
• Hydrophobic coating chamber
• Air compressor
• Air dryer
• Bead (sand) blaster
FEATURES & COMPONENTS
• Table-top pre-cleaning/Tool cleaning
• Automated ultrasonic cleaning and
hardcoating (CHC)
• Curing and/or Degassing Oven
• Clean air flow bench – Ionizing air gun
• Vacuum AR coating system CCS Series/Boxer
• Warm water system
• Electrical transformer
• Polycold cryogenic cooling system with
Meissner trap
• Water chiller
• Stripping unit
• Air compressor
• Bead (sand) blaster
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BUILDING BLOCKS
FOR THE AR LABORATORY
BUILD AN ANTI-REFLECTION COATING SYSTEM
Build an AR system that grows with your business! The CCS series provide an excellent AR process. It allows for
physical space and production level adaptations. As volume and market demands increase, it will not be necessary
to change your machine. New components can be added to the machine to increase its throughput. The system is
exclusive to Leybold Optics and is designed for all markets and customers with self-adjusting requirements.
FEATURES & BENEFITS
• Fully automated process
• In-chamber flip option available
• Simple and comfortable machine handling
and operation
• Easy system maintenance
• Compact footprint
• Ergonomic chamber shielding
• Quick pump-down time to process start pressure
• Modification of process parameters according
to customer specifications
• Multi-layer anti-reflection coating for organic and
mineral lenses
• Leybold Optics OEM
(Original Equipment Manufacturing)
• Allows remote analysis via modem and data
recording
• Easy access to components and instruments
CCS Light
CCS Pro
In each upgrade step shown below, components of the CCS are simply added or exchanged to expand your
capacity without expanding the size or footprint of your laboratory. No other coating system offers this flexibility
to grow coating capacity as demand increases.
CCS Start (30-40 pairs / 8 hours)
• Low cost solution
• Automatic flip-over lens carrier
• Upgradable throughput/capacity
• Scalable productivity
CCS Light (48-72 pairs / 8 hours)
• Ergonomic design for ease of operation
• Water-cooled turbo molecular pump
• Electron beam evaporator
• Automatic flip-over lens carrier
• Mark 1 Ion Source (In-chamber hydrophobic)
• Ion Pre-clean (IPC)
CCS Light P (64-96 pairs / 8 hours)
• Polycold cryogenic refrigeration system
• Meissner Trap
• Water chiller
• Process calibration
• Ion assisted deposition (IAD)
CCS Pro (126-182 pairs / 8 hours)
• Upgraded Dome
• Process Calibration
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PRODUCTION
READY
For Rx and stock production, BOXER is the mid-size coating solution for production of superior anti-reflective
coated lenses. The monolithic design allows for a larger useful coating area with reduced floor space. Its multiple
options allow you to maintain your technology edge well into the future.
FEATURES & BENEFITS
• Cubic Coating chamber with straight-sided walls
ensures:
-Easy maintenance
-Optimized coating geometry
-Quick removal of chamber shields
• Simple click fixing of substrate carrier
• Multiple hardware options including:
-Heating system for mineral glass
-Mark II or LION Ion source
-Pump upgrades (Turbos, Roots)
BOXER Light (110-130 pairs / 8 hours)
• 3-segment dome for BOXER Light
• Water-cooled turbo molecular pump
• Electron beam evaporator HPE-6
• Mark I Ion Source (in-chamber hydrophobic) (IHC)
• Ion pre-clean
• Dual Quartz Crystal Monitoring
• Flip over (Optional)
BOXER (220-230 pairs / 8 hours)
• Polycold cryogenic refrigeration system
• Meissner Trap
• Water chiller
• Process calibration
• Ion-assisted deposition (IAD) Process
• 3-segment dome for BOXER
• Standard turbo pump TPH
• Flip over (Optional)
• Turbo Pump (Optional)
BOXER
*Transfer between Segments to In-chamber Flip-Over in any BOXER in 10 minutes!
COMPONENTS
• Center position HPE-6 electron beam evaporator
• Mark 1 Ion Source
• Leybold Optics Ion source controller
• Dual quartz crystal monitoring
• High efficiency Meissner Trap
• Polycold cryogenic refrigeration sysytem
• Full dome or segmented carrier or flip over
• PC Anywhere/modem
BOXER PRO (250-260 pairs / 8 hours)
• Gate Valve
• Roots Pump
• Process calibration
• Turbo Pump
• Second uniformity mask (Optional)
• Flip over (Optional)*
BOXER PRO
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SERIOUS AR
If you are seriously into AR, the SYRUS family offers a highly efficient system for the coating of large batches.
In classical mass production, as in Rx production with an enormous throughput, the SYRUS family excels with an
unsurpassed cost-benefit ratio that is achieved by an intelligent modular design. In ion-assisted coating as in
conventional single or multi-layer processes, this coating system offers perfect quality at an unbeatable price
per lens with unparalleled throughput.
FEATURES & BENEFITS
• Personalized processes adjusted to fit customer’s
needs
• Optimized physical space in high production
capacity
• Proven choice for lens manufacturers and high
production environments
• Easy-to-use advanced software
• Remote analysis via modem and data recording
• Hydrophobic coatings may be applied in-chamber
• Cubic chamber coating allows:
-Excellent geometric coating on lenses
-Quick exposure and removal of protective
chamber liners
-A click-in mechanism exchanges the substrates
quickly and easily
-An ergonomic design, comfortable to operate
-Ease of maintenance
SYRUS III
SYRUS 1350
SYRUS III (450-550 pairs / 8 hours)
• Vacuum Pumps SV300 + Roots 1000
• Diffusion Pump 12,000 lts./s
• Electron beam gun HPE 6 Leybold
• Mark II or Lion source
• Dual quartz crystal monitoring
• Polycold cryogenic refrigeration system
• Heating system
SYRUS 1350 (650-800 pairs / 8 hours)
• Vacuum Pumps SV300 + Roots 1250
• Diffusion Pump 20,000 lts./s
• Electron Beam Gun HPE 12/10 Leybold
• Mark II or Lion source
• Dual quartz crystal monitoring
(Crystal Six Monitoring Optional)
• Polycold cryogenic refrigeration system
• Second uniformity mask
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THE PROCESS
Your Leybold Optics coating center comes with all of the tools necessary to produce the highest quality coatings.
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TESTING AND SERVICES
WHY? To monitor AR coating quality, reducing product returns and costly defects, promotes professional production methods, customer confidence and satisfaction. WHEN? Quality Control System (QCS) should be introduced
and repeated every 4 weeks or at a suitable frequency for your lab. HOW? Leybold offers a full lens testing service
or a testing kit with instructions and training so you can take control of your product.
In addition, Leybold also offers a spectrophotometer which measures the AR color and hardcoat thickness, keeping
track of not only the AR quality, but also the hardcoating process, promoting a total quality control of your product.
The Spectrophotometer is capable of measuring the
optical and physical properties of an AR coating on either
the convex or concave surface of the lens. It is capable
of accurately measuring the spectral curve as well as the
thickness of the hardcoat directly on the lens surface.
F-10 SPECTROPHOTOMETER
A GOOD QC SYSTEM WILL ENSURE QUALITY, PROFITABILITY,
AND CUSTOMER SATISFACTION, LEADING TO A HIGHER
TURNOVER AND INCREASING BUSINESS.
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Leybold Optics USA, Inc.
539 James Jackson Ave.
Cary, NC 27513 USA
Phone: 919-657-7100
Toll Free: 800-497-6017
Fax: 919-657-7101
email: [email protected]
HEADQUARTERS
Leybold Optics Gmbh
Siemensstrasse 88
63755 Alzenau, Germany
Phone: +49 6023 500 – 0
Fax: +49 6023 500 – 150
email: [email protected]
Leybold Optics Beijing Co. Ltd.
#25 Kangsheng Industrial Park
No. 11 Kangding Street
Beijing BDA, 100176
China
Phone: +86-10-67803366-0
Fax: +86-10-67803366-100
www.leyboldoptics.com