TECHNICAL SPECIFICATION

Transcription

TECHNICAL SPECIFICATION – RESIDENTIAL GRINDER PUMP & BASIN.
Village of Rock Creek, Ashtabula County, Ohio – July 2016
PART 1 – GENERAL
1.1
DESCRIPTION OF WORK
A. The Contractor shall provide all labor, materials, tools and equipment required to furnish
and install the residential grinder pump as a retro-fit to existing grinder stations
throughout the locations of the Village of Rock Creek specified in the Plans.
B. The Residential Grinder Pump shall be supplied with all major components and supplies
as a unit by one (1) vendor to assure system compatibility. Principal units shall be (1)
pump, (2) controller, (3) retrofitting appurtenances, and (4, and where specified)
basin/crock with appurtenances
1.2
QUALITY ASSURANCE
A. In addition to the requirements described herein, comply with manufacturer’s instructions
and recommendations for work.
1.3
SUBMITTALS
A. Submittals shall be in accordance with the General Project Requirements and include (at
minimum) a catalog cut of the product showing technical specifications and product data.
PART 2 – PRODUCTS
2.1
PUMP
Each pump shall be a Keen Pump, KG2-C or KHG2-C Series, or approved equal, capable
of delivering a minimum of 20 GPM at 40’ TDH, and shall be UL-listed and FMapproved. The pump shall have a submersible-type motor with an attached grinder unit.
Pump shall have the design such that it operates in such a fashion whereby solids shall be
fed in a downward, horizontal, and upward direction into the grinder mechanism as the
high head pumping unit develops suction at the inlet. The grinder cutting blades shall
have the ability to be directionally reversed automatically or manually by electrical
controls for longer cutter life.
Technical Specification for Residential Sewage Grinder Pump
Village of Rock Creek
Page 1
“Reversal” is not interpreted as being meant to remove the pump and physically reverse
or turn over the blades; pumps which only operate in one direction will not be considered
“equal.”
The grinder shall be capable of cutting materials normally found in residential sanitary
sewage such as sanitary napkins, hygiene products, disposable diapers, wash rags, and
food particles, and then grinding them into fine slurry which will pass freely through the
pump and force main.
2.2
MOTOR
The motor shall be a 2 HP, 3450 RPM, oil-filled design capable of operation on power
with the following characteristics:
Single-phase, 208/230V capacitor start and run, NEMA design B.
The motor housing shall be heavy duty, oil-filled, finned cast iron for heat dissipation and
seal/bearing lubrication. The pump motor shall operate over the complete performance
curve without overloading or excessive vibration when operating in either clockwise or
counterclockwise direction. Bearings shall be ball bearings of chrome steel. There shall
be a single thermal sensor embedded in the winding of the motor to sense the temperature
of the windings. This bi-metallic sensor shall be a normally closed contact which will
open on high temperature and re-close when the temperature drops below the pre-set
point. The thermal sensor shall be wired in conjunction with the motor starter to stop the
pump in the event of a high temperature condition. The motor shall be UL-listed.
The motor shall be furnished with a minimum 30’ length of type SOOW submersible
power cable. This cable will terminate in a junction box specified elsewhere for
simplification of installation and removal.
The combination pump/motor shaft shall be machined from ANSI 416 Stainless Steel.
The pump and motor housings shall be of Class 30 gray cast iron meeting the
requirements of ASTM A-48 with a pressed-in stator for maximum heat dissipation.
2.3
CUTTERS
The rotary cutter shall be #440 SS hardened to a 55-80 Rockwell C, and shall be keyed
and bolted to the stainless steel shaft. The cutter shall be capable of operating in a
forward or reverse direction by means of an automatic controller without removing the
unit from the pit. The SS shredding disc shall be mounted onto the lower casting with SS
cap screws. The cutter and shredding disc shall have the capability to be removed from
the unit without disassembly of the pump for easy surface reconditioning.
Page 2
2.4
IMPELLER
The pump impeller shall be of the bidirectional design keyed to the shaft and shall be
manufactured from ductile iron.
2.5
CONTROL PANEL
The control panel (where specified for replacement) shall be housed in a NEMA 4X FRP
enclosure and shall be of a design which controls a single pump from a 3-float system.
The panel shall contain the required starting, control and alarm circuits. An IEC-rated
contractor shall be furnished to start the pump. There shall be a Klixon or equal overload
provided and a 20-amp, two-pole circuit breaker. The control circuit shall be 115 volts,
and have a glass tube fuse for circuit protection. There shall be a “Hand/Off/Auto” threepole selector switch provided for operation of the pump. Single-phase panels shall
contain easy-access run and start capacitors and adequately sized potential relay. The
panel shall be equipped with circuitry which automatically reverses the direction of the
cutter blades on alternating starts. Alternately, upon reaching a panel-controlled current
threshold indicative of a possible cutter jam condition, the pump shall be caused to
reverse. A padlock hasp shall be provided on the outside of the control panel enclosure.
High water conditions shall be indicated by a visible light with flasher and Lexan globe.
The bulb in the alarm light shall be a minimum 40W, high-intensity bulb that shall be
only accessible through the inside of the enclosure. An audible alarm buzzer shall be
provided for connection of the pump control wires and the float wires. A wiring
schematic and troubleshooting guide shall be included with each panel. The panel shall
be UL listed and be labeled. The panel shall be supplied for mounting to a remote flat
surface.
Inside the panel enclosure shall be furnished a light connected for seal failure warning.
In the event of water intrusion into the cavity between the tandem mechanical seals, a
current shall be made that will actuate an indicating light. This will signal that water is
present and that the pump should be inspected by a technician familiar with this type of
system.
2.6
BASIN AND RAIL SYSTEM
Where specified for replacement, a fiberglass basin shall be provided having in inside
diameter of 24 inches and a depth of 8 feet. The basin shall be molded of fiberglass
reinforced polyester resin manufactured by the “lay-up and spray” technique to assure
that the interior surface is smooth and resin rich. The basin shall have a minimum wall
thickness of 1/4". A steel anti-flotation plate shall be molded into the bottom of the basin.
The basin shall have a cover manufactured of a minimum of 3/8" polypropylene, and
shall be bolted to the basin with stainless steel cap screws. Cadmium-plated nuts for the
Page 3
screws shall be embedded in the fiberglass basin to prevent turning and for corrosion
resistance.
The basin shall be shipped with an Adapta-Flex or equal inlet grommet for entry of the
receiving inlet pipe. If necessary by adverse condition of existing pipe, a 10-foot section
of PVC schedule 40 pipe shall be furnished and installed complete with transition
couplings to suit.
A rail system assembly shall be provided which permits easy removal and installation of
the pump without the necessity of personnel entering the wet well. Structural guide
brackets with guide yokes of sufficient bearing strength to prevent binding shall bolt to
the pump. The yokes shall mate over guide rails of a minimum of 3/4" stainless steel pipe
running between an upper rail support and the discharge connection. The pump shall lift
easily and smoothly and seat onto the discharge assembly with no need for O-rings,
sealing flanges, or alignment shims. No rotary movement of the pump shall be required to
accomplish this connection and seal. The pump weight will bear only on the discharge
assembly and remain free and clear of the basin bottom. Lifting will be by means of
polypropylene rope which can support three times the weight of the pump and lift-out
brackets without stretching. Galvanized chains, galvanized pipe guide rails or welded
steel painted parts are not permitted.
The outlet of the pump shall discharge into 1-1/4" Internal PVC piping which shall have a
PVC discharge shut-off valve plus an internal check valve. The shutoff valve shall be a
PVC true union ball type valve with Teflon seats. A handle extension shall be supplied to
reach the shut-off valve.
2.7
FLOATS
Where specified for replacement of existing basins, three (3) non-mercury float switches
shall be provided for control of "OFF", "ON", and "HIGH WATER ALARM" functions.
Cords shall be of sufficient length to reach the included junction box without splices.
The float controls shall be mounted on a stainless steel bracket with nylon snubbers such
that the elevation of the floats can be easily adjusted from the surface.
2.8
JUNCTION BOX
Where specified for replacement of existing basins, one (1) junction box for each basin
shall be constructed of structural plastic for corrosion resistance, stability, and
mechanical strength, and shall be rated NEMA 6. The enclosure shall be of adequate
thickness and properly reinforced to provide good mechanical strength, and shall have a
fully gasketed cover that is held in place by four captive stainless steel screws which
cannot be removed from the cover, with heads totally encapsulated such that no metal
parts are exposed. The screw heads shall be of adequate size for easy installation and
Page 4
removal without the use of special tools. The cover shall be fastened onto the main body
of the junction box by means of a totally corrosion-resistant tether to prevent dropping
the cover into the basin during service.
An adequate number of cord grips shall be supplied for incoming pump and switch cords.
The cord grips shall be made of non-corrosive material such as PVC or nylon, and shall
make an effective seal around the wire jacket. The cord grip shall also seal to the junction
box wall with an O-ring, gasket, or other effective means.
The junction box shall have a PVC solvent weld socket type conduit hub mounted in the
bottom of the enclosure. The hub shall be of a corrosion resistant material and shall be of
adequate size to accommodate the number of wires required to operate the pump.
The incoming wires shall be sealed in a manner that is consistent with industry standards.
This is to ascertain that condensation from the conduit (or groundwater) will not enter the
enclosure. The interior of the enclosure shall be of adequate size to accommodate the
wires and connections required to operate the pump.
The wires running between the control panel and the junction box shall be color coded or
otherwise identified and fastened to the pump and switch controls by means of
adequately sized and insulated twist lock or crimp connectors. These wires shall be
furnished and installed by the contractor.
The junction box shall be designed to NEMA 6 standards for occasional submergence.
2.9
ELECTRICAL CONNECTIONS
Electrical power shall enter the side of the basin by means of a conduit. This conduit
shall be fitted into a threaded coupling installed at the factory in the side of the tank. The
conduit shall be sealed against ground water intrusion by means of "electrician's putty" or
other suitable means.
2.10
POST
A new 4” x 4” x 8’ treated post shall be installed
PART 3 – EXECUTION
3.1
INSTALLATION
The equipment shall be installed in accordance with the manufacturer’s
recommendations.
Page 5
3.2
INITIAL LUBRICATION
Initial lubrication required for the start-up and field test operation shall be furnished and
applied in accordance with the manufacturer’s recommendations.
3.3
TESTING AND START-UP
The Contractor shall make arrangements with the grinder pump station supplier for startup and testing of the completed station. Minimum tests will verify pump seating and
slide arrangements; pump rotation, voltage and current checks, proper functioning of all
control and alarm floats, directional rotation reversing; absence of any seal failure
warnings and testing of high alarm warning devices. The Owner, Owner’s
Representative, or designated authority shall be presented with written certification of
successful testing. Owners shall also be briefed in operation of pump, meaning of various
lights, and simple trouble shooting. Startup will confirm Owner is provided with a copy
of an O & M Manual.
Warranty: The pump shall have a minimum warranty of either 12 months from startup or
18 months from shipment from factory, whichever occurs first.
These specifications describe a grinder pump as manufactured by the Keen Pump
Company, Inc. of Ashland, Ohio. This is not done to exclude other reputable
manufacturers from bidding. However, each bidding contractor shall base his bid on the
named equipment and the contract will be awarded on that basis. To receive
consideration of alternate equipment, the Owner shall be presented with adequate
information to forward to the Engineer for evaluation of the alternate at least one week
prior to the receipt of bids. The bidder shall list the amount to be added or deducted from
the base bid for the inclusion of this alternate equipment. Should the alternate be
accepted, the base bid shall be reduced by an amount equal to the listed deduction.
3.4
OPERATION AND MAINTENANCE MANUAL
Operation and maintenance (O & M) manuals shall be provided prior to or with the
delivery of the equipment. The O & M manuals shall include instructions on storage,
installation, start-up, and operation and maintenance, together with a complete parts list
and a recommended spare parts list. The O & M manuals shall be in compliance with the
General Requirements.
Three (3) copies shall be presented upon contract completion; one (1) for the Owner
(Village of Rock Creek), and two (2) for the Village of Rock Creek Wastewater
Department.
Page 6
Page 7
Grinder Pumps
KHG(X)2
2HP High Head Grinder Pump, 1 or 3 Phase
(Class 1, Div. 1, Groups C & D Hazardous Location)
The KEEN PUMP KHG(X)2 series centrifugal grinder pumps easily handle residential,
light commercial or industrial sanitary waste, reducing it to a fine slurry. The KHG(X)2
pump is designed for use in pressure sewer applications or any piping network.
The KHG(X)2 grinder pump retrofits into many existing competitor pump installations.
The KHG(X)2 pump operates with the same control panel and installation piping /
rail system.
The recessed vortex impeller design of the KHG(X)2 grinder pump provides troublefree, non-overloading operation over the entire performance curve. The KHG(X)2
pump produces capacities to 20 gpm with heads to 130 feet.
The KHG(X)2 series pump features:
• Interchangeable into Competitor Installations
• Dual Silicon-Carbide Shaft Seals
• Pressed-In Motor with Internal Overload Protection
• 3-Bearing Shaft Support
• Internal Moisture Detection
• Strong 2hp Motor, 1 Phase (208, 230 or 240 Volt)
• 3 Phase Motor (208, 230 or 460 Volt)
Performance Curve
140
Total Head (FT)
120
100
80
60
40
20
0
5
10
15
Capacity (GPM)
REV 03/26/15
20
25
Features and Benefits
1. Watertight Cable Entrance
Agency-approved strain relief cord grip with compression grommet
protects outer cord jacket. Epoxy-filled inner cord cap provides
anti-wicking moisture protection to the motor even if power cable is
cut or damaged.
2. Modular Pump Design
Commonality of parts across the Keen product line minimizes the
amount of parts required for servicing. Heavy-duty ASTM A48,
Class 30 cast iron components.
2HP Grinder Pump
Dual Seal
KHG(X)2
10
1
3. Strong Motor
Powerful high-torque motor for reliable pump operation. Pressed
stator securely holds motor and efficiently transfers heat. Class F
insulation with overload protection in oil-filled chamber for cool
operation and long motor life.
4. 3-Bearing Support
Motor / Pump shaft securely held with upper and lower ball
bearing plus additional sleeve bearing in lower seal chamber.
Long 50,000 hour B-10 bearing life.
2
5. Double Mechanical Seal Protection
Dual silicon carbide mechanical shaft seals provide twice the
moisture protection for the motor. Dual seals are housed in a
secondary oil-filled seal chamber. Tougher silicon carbide seals
better handle sand, grit and abrasive materials.
6. Moisture Detection
Seal leak probe signals alarm in control panel for scheduled
maintenance.
7. Non-Overloading Hydraulic Design
4
3
6
5
9
The recessed centrifugal impeller allows 100% performance curve
operation from shut-off to maximum flow without damage to the
pump or system. The recessed vortex impeller is out of the
passageway of fluid flow, eliminating concerns of blockage or
wear.
8. Proven Grinder Assembly
Hardened (Rockwell 56-60) stainless steel grinder assembly has
30+ years proven field experience. The reversible grinder ring and
grinder impeller effectively reduce solids into a fine slurry, easily
passable in a piping system without concerns of clogging. Highly
efficient 7,400 cuts/second.
9. Easy Piping Connection
Removable 1-1/4”NPT connection flange for simple and easy
connection to discharge piping.
8
7
10
10. Accessories
Stainless steel lifting handle included. Anti-Vibration mounting
feet OPTIONAL.
REV 03/26/15
471E State Route 250 East . Ashland, Ohio 44805
419.207.9400 fax 419.207.8031
www.keenpump.com
2HP SUBMERSIBLE GRINDER PUMP
KHG(X)2
GENERAL
Pump Model
MOTOR DATA
2HP / 1 ol, 60 Hz
15.5 Amps
HP / Power Supply
PUMP DATA
Full Load Amps 208V
03/26/2015
Date
Single
Phase
45 Amps
Start Amps 230V
Recessed/ 5.625” Dia.
Impeller Type / Std. Dia.
12.8 Amps
Full Load Amps 230V
8 Slots
Grinder Ring
54 Amps
Start Amps 208V
1-1/4” NPT, Vertical
Discharge Flange
Start / Run Amps 240V
Poles / Rated Speed
START KIT SK-2A includes:
Start & Run Capacitors, Relay,
and Mounting Hardware
2 P / 3450 rpm
Insulation Class
F
Class
Start Capacitor
216 ufd, 250 VAC
Run Capacitor
20 ufd, 370 VAC
PERFORMANCE CURVE
Head / [Ft]
140
5.625” DIA
120
100
80
60
40
20
0
5
10
15
20
25
Capacity [USGPM]
MODEL
KHG(X)2-2001
KHG(X)2-2301
KHG(X)2-2401
HP
2
2
2
* Performance with clear water and ambient temp 20ºC (68ºF)
Phase
1
1
1
Volts
208
230
240
Rev. 03/26/15
2HP SUBMERSIBLE GRINDER PUMP
KHG(X)2
GENERAL
Pump Model
MOTOR DATA
2HP / 3 ol, 60 Hz
10 Amps
HP / Power Supply
PUMP DATA
Full Load Amps 208V
03/26/2015
Date
Recessed/ 5.625” Dia.
Impeller Type / Std. Dia.
9 Amps
Full Load Amps 230V
8 Slots
Grinder Ring
33 Amps
Start Amps 208V
1-1/4” NPT, Vertical
Discharge Flange
Start Amps 230V
31 Amps
Full Load Amps 460V
4.5 Amps
15 Amps
Start Amps 460V
Three Phase
Poles / Rated Speed
2 P / 3450 rpm
Insulation Class
F
Class
PERFORMANCE CURVE
Head / [Ft]
140
5.625” DIA
120
100
80
60
40
20
0
5
10
15
20
25
Capacity [USGPM]
MODEL
KHG(X)2-2003
KHG(X)2-2303
KHG(X)2-4603
HP
2
2
2
* Performance with clear water and ambient temp 20ºC (68ºF)
Phase
3
3
3
Volts
208
230
460
Rev. 03/26/15
KEEN PUMP
Simplex Control Panels
2 or 3 Float Operation
KEEN Pump simplex control panels
are custom designed for use with
KEEN Pump grinder pumps and
packaged systems.
All control panels are built to
Underwriters Laboratories UL508
standard to ensure the highest level
of quality and safety.
All panels can carry the UL label.
There are many optional features
available, consult the "Control Panel
Options Page" .
Standard Features - Simplex Panels
Single Phase
NEMA 4X Fiberglas s Enclosure
Stainles s Steel Piano Hinge
Pump Circuit B reaker (2 Pole)
Control Circuit B reaker
Motor Contac tor
Start Capacit or K it
External A larm Light
·
Flashing - High Water Level
A udible A larm - Sonalert B uzzer
A larm Test / Silence Sw itch
Control Circuit Relay
DIN Rail Mounted Components
A luminum B ack plate
Internal HOA Sw itch
External Lockable Hasps
Easy Wiring Terminal B locks
Ground ing Lugs
Wiring in Enclosed Wire w ay
Three Phase
Pump Circuit B reakers (3 Pole)
Internal Pump Run Light
Motor Start er
·
A larm Test / Silence Sw itch
Motor Temper atur e Sensing Control
Control Circuit Relay
Internal HOA Sw itch
Ground ing Lugs
Trans former (460 volts panels only)
KEEN PUMP
Simplex Control Panel
Single Phase
3 Floats - Capacitors in Panel
Technical Specifications
A NEMA 4X fiberglass control panel shall be furnished with each pumping unit / basin package.
The control panel enclosure shall be molded of glass reinforced polyester resins, whi ch are
chemically resistant to corrosive atmospheres. The resin system shall be pigmented to impart a gray
color to the enclosure and be resistant to ultraviolet ligh t.
The resin system also shall include a flame retardant to obtain a flammability rating whi ch meets U.L.
94V-0. Heat distortion temperature shall be 350 degrees Fahrenheit.
The enclosure shall be of one piece, NEMA 4X fiberglass, weatherproof construction with smooth,
rounded corners and shall be constructed to have a smooth exterior and interior. The enclosure shall
be fitted with a closed cell neoprene gasket cover. The enclosure shall have back panel mounting
provisions.
The cover shall be hing ed with a heavy-duty corrosion resistant stainless steel piano hing e. The
cover shall be lockable by means of two (2) high quality combination stainless steel latches and
padlock hasps.
The enclosure shall be provided with external mounting feet on the top and bottom of the enclosure.
These mounting feet shall be of fiberglass and molded as an integral part of the enclosure.
The back panel shall be a minimum of .080" aluminum and held in place by (4) #10 screws, whi ch wil l
mate to four (4) threaded standoffs, whi ch are molded into the enclosure.
The panel shall include a doubl e pole, main disconnect circuit breaker, control circuit breaker, I.E.C.
rated motor contactor, start and run capacitors, plug -in control relay, pump hand-off-auto switch, red
alarm ligh t, audible alarm, alarm silence switch, enclosed wire way, terminal blocks, ground lug and
all necessary wiring . Terminal strips must have a minimum 3" clearance to the inside wall of the
enclosure for ease of wiring .
The control panel shall be fitted with a red lexan alarm ligh t. The ligh t shall remain solidl y illu minated
for moisture detection in the low er seal chamber of the pump. The alarm ligh t shall flash, indi cating a
high water alarm conditio n in the basin. The ligh t shall be approximately 3" high by 2" diameter,
mounted on the top surface of the enclosure, visible from all 360-degree direction. The bulb shall be
40-watt minimum high intensity-medium base type. The bulb or lens shall be easily replaced by
removing a threaded setscrew and locking washer on the interior of the panel. The lens shall be
mounted on top of the enclosure with a neoprene gasket.
The alarm conditio n wil l produce a bright glow ing alarm ligh t and audible buzzer. The audible buzzer
can be silenced by means of the silence switch inside the front panel. The red indi cator ligh t wil l
remain illu minated as long as the alarm conditio n persists. Both flashing alarm ligh t and audible
buzzer wil l stop when the water level drops to normal operating conditio ns.
All internal wiring shall be neatly assembled with in an enclosed wire way. Each wire shall be a
different color or stripe (except for ground), and all incoming wires shall terminate in the terminal
block. All wires shall be 14GA. Type TEW rated for 105 degrees Celsius.
A schematic diagram shall be permanently fastened to the inside of the enclosure.
The control panel shall be U.L. listable as an assembly.
KEEN PUMP
Simplex Control Panel Specification - Model KCG2-21S-LC
(Single Phase - 3 Floats - Capacitors in Panel)
A NEMA 4X polycarbonate (optio nal fiberglass) control panel shall be furnished with each pumping
unit / basin package.
The control panel enclosure shall be molded of polyester resins, whi ch are weather and chemically
resistant to corrosive atmospheres. The resin system shall be pigmented to impart a gray color to the
enclosure and be resistant to ultraviolet ligh t.
The enclosure shall be of one piece, NEMA 4X polycarbonate, weatherproof construction with
smooth, rounded corners and shall be constructed to have a smooth exterior and interior. The
enclosure shall be fitted with a closed cell neoprene gasket cover. The enclosure shall have back
panel mounting provisions.
The cover shall be hing ed with a heavy-duty corrosion resistant hing es. The cover shall be lockable
by means of two (2) high quality combination stainless steel latches and padlock hasps.
The panel shall include a doubl e pole, main disconnect circuit breaker, control circuit breaker, I.E.C.
rated motor contactor, start and run capacitors, plug -in control relay, pump hand-off-auto switch, red
alarm ligh t, audible alarm, alarm silence switch, enclosed wire way, terminal blocks, ground lug and
all necessary wiring . Terminal strips must have a minimum 3" clearance to the inside wall of the
high water alarm conditio n in the basin. The ligh t shall be mounted on the top surface of the
enclosure, visible from all 360-degree direction. The bulb or lens shall be easily replaced by removing
a threaded setscrew and locking washer on the interior of the panel. The lens shall be mounted on
top of the enclosure with a neoprene gasket.
All internal wiring shall be neatly assembled. Each wire shall be a different color or stripe (except for
ground), and all incoming wires shall terminate in the terminal block. All wires shall be 14GA. Type
TEW rated for 105 degrees Celsius.
KEEN PUMP
SIMPLEX CONTROL PANEL
3 FLOATS
3-PHASE
provisions. The cover shall be hinged with a heavy-duty corrosion resistant stainless steel piano hinge. The
cover shall be lockable by means of two (2) high quality combination stainless steel latches and padlock
hasps. The enclosure shall be provided with external mounting feet on the top and bottom of the enclosure.
The panel shall include a three pole main disconnect circuit breaker, control circuit breaker, I.E.C.
rated motor starter with ambient compensated bimetal overload relay, control transformer with
primary fusing, plug -in control relay, alternator relay, pump hand-off-auto switch, red alarm ligh t,
audible alarm, alarm silence switch, enclosed wire way, terminal blocks, ground lug and all
necessary wiring . Terminal strips must have a minimum 3" clearance to the inside wall of the
The control circuitry shall include thermal overload protection, automatically stopping pump
operation if overheating is sensed inside the motor housing of the pump. Pump operation wil l
automatically resume once overheating conditio ns have passed.
KEEN PUMP
Duplex Control Panels
4 Float Operation
KEEN Pump duplex control panels
are custom designed for use with
KEEN grinder and sewage pumps
and packaged systems.
All control panels are built to
Underwriters Laboratories UL508
standard to ensure the highest level
of quality and safety.
All panels can carry the UL label.
There are many optional features
available, consult the "Control Panel
Options Page" .
Standard Features - Duplex Panels
Single Phase
(2) Pump Circuit B reakers (2 Pole)
(2) Capacit or Start K its
(2) Motor Contac tors
A lternat or (sw itch able w / lights)
·
A larm Test Sw itch
(3) Control Circuit Relays
(2) Internal HOA Sw itches
Ground ing Lugs
Three Phase
(2) Pump Circuit B reakers (3 Pole)
(2) Motor Start ers
A lternat or (sw itch able w / lights)
·
A larm Test Sw itch
(3)Control Circuit Relays
(2) Internal HOA Sw itches
Ground ing Lugs
Trans former (460 volt panels only)
KEEN PUMP
DUPLEX CONTROL PANEL
SINGLE PHASE
4 FLOATS - CAPACITORS in PANEL
provisions.
padlock hasps.
The panel shall include (2) doubl e pole main disconnect circuit breakers, alarm circuit breaker, (2)
I.E.C. rated motor contactors, (2) sets of start and run capacitors, (2) plug -in control relays, alternator
relay, (2) pump hand-off-auto switches, red alarm ligh t, audible alarm, alarm silence switch, enclosed
wire way, terminal blocks, ground lug and all necessary wiring . Terminal strips must have a
minimum 3" clearance to the inside wall of the enclosure for ease of wiring .
SINGLE PHASE
4 FLOATS - CAPACITORS in PUMP
Technical Specification
provisions.
padlock hasps.
The panel shall include (2) doubl e pole main disconnect circuit breakers, alarm circuit breaker, (2)
I.E.C. rated motor contactors, (2) plug -in control relays, alternator relay, (2) pump hand-off-auto
switches, red alarm ligh t, audible alarm, alarm silence switch, enclosed wire way, terminal blocks,
ground lug and all necessary wiring . Terminal strips must have a minimum 3" clearance to the inside
wall of the enclosure for ease of wiring .
The control panel shall be fitted with a red lexan alarm ligh t. The alarm ligh t shall flash, indi cating a
4 FLOAT OPERATION
THREE PHASE
The enclosure shall be of one piece, NEMA 4X, weatherproof construction with smooth, rounded
corners and shall be constructed to have a smooth exterior and interior. The enclosure shall be fitted
with a closed cell neoprene gasket cover. The enclosure shall have back panel mounting provisions.
padlock hasps.
The panel shall include (2) three pole main disconnect circuit breakers, alarm circuit breaker, (2) I.E.C.
rated motor starters with ambient compensated bimetal overload relay, control transformer with
primary fusing, (2) plug -in control relays, alternator relay, (2) pump hand-off-auto switches, red alarm
ligh t, audible alarm, alarm silence switch, enclosed wire way, terminal blocks, ground lug and all
necessary wiring . Terminal strips must have a minimum 3" clearance to the inside wall of the
The control circuitry shall include thermal overload protection, automatically stopping pump
operation if overheating is sensed inside the motor housing of the pump. Pump operation wil l
automatically resume once overheating conditio ns have passed.
high water conditio n in the basin. The ligh t shall be approximately 3" high by 2" diameter, mounted
on the top surface of the enclosure, visible from all 360-degree direction. The bulb shall be 40-watt
minimum high intensity-medium base type. The bulb or lens shall be easily replaced by removing a
threaded setscrew and locking washer on the interior of the panel. The lens shall be mounted on top
of the enclosure with a neoprene gasket.
SINGLE PHASE CONTROL PANELS
SIMPLEX
Model No.
HP
VOLTS
PUMP SERIES
KCG2-115S
2
208 / 230
KG2-115
KCG2-21CS
2
208 / 230
KG2-21C
KCG2-21S
2
208 / 230
KG2-21, KHG2-21
KCGHH2-21S
2
208 / 230
KHHG2-21, KHHG2H-21
KCNC3-21S
3
208 / 230
KG-31, KHG-31
K4R30M2-21
K4V30M4-21
KCNC5-21S
5
208 / 230
KG-51, KHG-51
K4R50M2-21
K4V50M4-21
KCNC7-21S
7.5
230
KHG-71
DUPLEX
Model No.
HP
VOLTS
PUMP SERIES
KCG2-115D
2
208 / 230
KG2-115
KCG2-21CD
2
208 / 230
KG2-21C
KCG2-21D
2
208 / 230
KG2-21, KHG2-21
KCGHH2-21D
2
208 / 230
KHHG2-21, KHHG2H-21
KCNC3-21D
3
208 / 230
KG-31, KHG-31
K4R30M2-21
K4V30M4-21
KCNC5-21D
5
208 / 230
KG-51, KHG-51
K4R50M2-21
K4V50M4-21
KCNC7-21D
7.5
230
KHG-71
THREE PHASE CONTROL PANELS
SIMPLEX
Model No.
HP
VOLTS
PUMP SERIES
KCG2-23S
2
208 / 230
KG2-23, KHG2-23
KCG2-43S
2
460
KG2-43, KHG2-43
KCNC3-23S
3
208 / 230
KG-33, KHG-33
K4R30M2-23
K4V30M4-23
KCNC3-43S
3
460
KG-33, KHG-33
K4R30M2-43
K4V30M4-43
KCNC5-23S
5
208 / 230
KG-53, KHG-53
K4R50M2-23
K4V50M4-23
KCNC5-43S
5
460
KG-53, KHG-53
K4R50M2-43
K4V50M4-43
KCNC7-23S
7.5
208 / 230
KHG-73
K4R75M2-23
K4V75M4-23
K4VL75M4-23
K4VL75M6-23
K6VL75M6-23
KCNC7-43S
7.5
460
KHG-73
K4R75M2-43
K4V75M4-43
K4VL75M4-43
K4VL75M6-43
K6VL75M6-43
KCNC10-23S
10
230
K4VL100M4-23
K4VL100M6-23
K6VL100M4-23
K6VL100M6-23
KCNC10-43S
10
460
K4VL100M4-43
K4VL100M6-43
K6VL100M4-43
K6VL100M6-43
SIMPLEX
Model No.
HP
VOLTS
PUMP SERIES
KCNC15-23S
15
230
K4VL150M4-23
K4H150M6-23
K6VL150M4-23
K6H150M6-23
K8H150M4-23
KCNC15-43S
15
460
K4VL150M4-43
K4H150M6-43
K6VL150M4-43
K6H150M6-43
K8H150M4-43
KCNC20-23S
20
230
K4VL200M4-23
K4H200M6-23
K6VL200M4-23
K6H200M6-23
K8H200M4-23
KCNC20-43S
20
460
K4VL200M4-43
K4H200M6-43
K6VL200M4-43
K6H200M6-43
K8H200M4-43
KCNC25-23S
25
230
K4H250M4-23
K4H250M6-23
K6H250M4-23
K6H250M6-23
K8H250M4-23
KCNC25-43S
25
460
K4H250M4-43
K4H250M6-43
K6H250M4-43
K6H250M6-43
K8H250M4-43
KCNC30-23S
30
230
K8H300M4-23
KCNC30-43S
30
460
K8H300M4-43
KCNC40-23S
40
230
K8H400M8-23
K10H400M8-23
KCNC40-43S
40
460
K8H400M8-43
K10H400M8-43
KCNC50-23S
50
230
K8H500M8-23
K10H500M8-23
KCNC50-43S
50
460
K8H500M8-43
K10H500M8-43
DUPLEX
Model No.
HP
VOLTS
PUMP SERIES
KCG2-23D
2
208 / 230
KG2-23, KHG2-23
KCG2-43D
2
460
KG2-43, KHG2-43
KCNC3-23D
3
208 / 230
KG-33, KHG-33
K4R30M2-23
K4V30M4-23
KCNC3-43D
3
460
KG-33, KHG-33
K4R30M2-43
K4V30M4-43
KCNC5-23D
5
208 / 230
KG-53, KHG-53
K4R50M2-23
K4V50M4-23
KCNC5-43D
5
460
KG-53, KHG-53
K4R50M2-43
K4V50M4-43
KCNC7-23D
7.5
208 / 230
KHG-73
K4R75M2-23
K4V75M4-23
K4VL75M4-23
K4VL75M6-23
K6VL75M6-23
KCNC7-43D
7.5
460
KHG-73
K4R75M2-43
K4V75M4-43
K4VL75M4-43
K4VL75M6-43
K6VL75M6-43
KCNC10-23D
10
230
K4VL100M4-23
K4VL100M6-23
K6VL100M4-23
K6VL100M6-23
KCNC10-43D
10
460
K4VL100M4-43
K4VL100M6-43
K6VL100M4-43
K6VL100M6-43
DUPLEX
Model No.
HP
VOLTS
PUMP SERIES
KCNC15-23D
15
230
K4VL150M4-23
K4H150M6-23
K6VL150M4-23
K6H150M6-23
K8H150M4-23
KCNC15-43D
15
460
K4VL150M4-43
K4H150M6-43
K6VL150M4-43
K6H150M6-43
K8H150M4-43
KCNC20-23D
20
230
K4VL200M4-23
K4H200M6-23
K6VL200M4-23
K6H200M6-23
K8H200M4-23
KCNC20-43D
20
460
K4VL200M4-43
K4H200M6-43
K6VL200M4-43
K6H200M6-43
K8H200M4-43
KCNC25-23D
25
230
K4H250M4-23
K4H250M6-23
K6H250M4-23
K6H250M6-23
K8H250M4-23
KCNC25-43D
25
460
K4H250M4-43
K4H250M6-43
K6H250M4-43
K6H250M6-43
K8H250M4-43
KCNC30-23D
30
230
K8H300M4-23
KCNC30-43D
30
460
K8H300M4-43
KCNC40-23D
40
230
K8H400M8-23
K10H400M8-23
KCNC40-43D
40
460
K8H400M8-43
K10H400M8-43
KCNC50-23D
50
230
K8H500M8-23
K10H500M8-23
KCNC50-43D
50
460
K8H500M8-43
K10H500M8-43
KEEN PUMP
Control Panel Options
A1 - - - A UDIB LE A LA RM HORN
A2 - - - A UDIB LE A LA RM B ELL (TYPE 3R ONLY)
A3 - - - A UDIB LE A LA RM SONA LERT
AX - - - A UXILIA RY CONTA CTS (DRY FORM A )
C1 - - -
ELA PSED TIME METER (PER METER)
C2 - - -
CYCLE COUNTER (PER COUNTER)
D----
DEAD FRONT DOOR
G----
GENERATOR RECEPTA CLE
LA - - -
LIGHTNING A RRESTOR
LL - - -
REDUNDANT LOW LEVEL OFF
M ---
MA IN DISCONNECT
PM - -
PHASE / VOLTA GE MONITOR
R---
REMOTE DIALER
UL - -
UL 508A SERIA LIZED LA B ELING
471 E. State Route 250 East
Ashland, Ohio 44805
MERCURY
LIQUID
LEVEL
CONTROL
FLOATS
“A” Series
Mercury Float……….CONTROL DUTY
Narrow Angle Operation
Normally Open w/10’ Cord (20’ & 50’ Option)
18/2 SJOW-A Cord w/External Weight
2 Amp @ 120VAC
“C” Series
Mercury Float……….PUMP DUTY
Narrow Angle Operation
10 Amp @ 120VAC
MECHANICAL
“H” Series
Mechanical Float……….PUMP DUTY
Wide Angle Operation (90 Degree)
15 Amp @ 120/240VAC
“L” Series
Mechanical Float……….PUMP DUTY
Wide Angle Operation (90 Degree)
Normally Open w/20’ Cord (50’ Option)
25 Amp @ 120/240VAC
Construction: (All Floats)
Outer Shell
Switch
Cord
Weights
Plug
ABS (Acrylonitril Butadiene Styrene), rated 105 deg. C, ultrasonically welded
Hermetically welded and sealed canister
Pressurized pure argon gas for “A” & “C” series mercury floats
Provides clean, spark extinguishing atmosphere for long life
Flexible SJOW in lengths to 50’
Epoxy potted and bonded to float for watertight seal
Provided (attached) with all “A” & “C” series mercury float controls
Piggyback plug option available on mechanical “H” & “L” series floats
TECHNICAL SPECIFICATIONS
CONTROL DUTY
LIQUID LEVEL FLOAT CONTROLS
Pump ON, OFF and ALARM levels shall be controlled by mercury tube float switches.
The mercury switch shall consist of a hermetically welded and sealed canister pressurized with a
pure argon gas atmosphere. The argon gas provides a clean atmosphere, extinguishing any
sparking action, resulting in long switch life.
The mercury switch shall be rated for a minimum 300,000 cycles.
The complete float control shall at a minimum be component recognized by Underwriters
Laboratories or listed with UL and CSA.
The outer shell shall consist of a corrosion-resistant ABS (Acrylonitril Butadiene Styrene) material
rated for sewage applications. The outer shell shall consist of an ultrasonically-welded
construction, watertight for moisture protection.
The electrical cord shall be a minimum 18 gauge, 2 conductor, SJOW-A jacketed cable. The cord
shall be bonded with a steel ring and epoxy potted for a watertight seal at point of entry into the
float housing. The cord shall meet and be rated for 120 VAC NEMA 5-15 / 240 VAC NEMA 6-15
standards.
The cable shall be of sufficient length to reach the ___ junction box or ___ control panel with no
splices. The minimum cable length shall be 10 feet. If other than standard cable length is provided,
the cable length shall be ___ feet.
The level controls shall be suspended from a stainless steel bracket, so adjustments or
replacements may be done without the use of any tools or entry into the basin.
3-17

TECHNICAL SPECIFICATION

Transcription

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