VU300 Series Ice and Beverage Dispensers

VU300 Series
Ice and Beverage Dispensers
Order parts online
www.follettice.com
Installation, Operation and Service Manual
Service numbers above B50000
Following installation, please forward this manual
to the appropriate operations person.
801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
00119644R06
2
Table of contents
Welcome to Follett Corporation
Important cautions
Specifications
Installation
Installing dispenser in counter
Field wiring diagrams
Connecting beverage lines
Installing optional ice machine
Operation
How the dispenser works
Cleaning
Service
Dispense chute cover removal
Auger motor assembly removal
Gate assembly removal
Auger and auger tube removal
Dispenser wheel removal
Wiring diagrams
Troubleshooting
Replacement parts
4
4
5
8
8
9
9
10
11
11
12
14
14
14
14
14
14
15
17
19
3
Welcome to Follett
Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability and
outstanding after-the-sale support. To ensure that this dispenser delivers that same degree of service, we ask that
you take a moment to review this manual before beginning the installation of the dispenser. Should you have any
questions or require technical help at any point, please call our technical service group, (877) 612-5806 or
+1 (610) 252-7301.
Before you begin
After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If
damage is found, notify the shipper immediately and contact Follett Corporation so that we can help in the filing
of a claim, if necessary.
Check your paperwork to determine which model you have. Follett model numbers are designed to provide
information about the type and capacity of Follett ice dispensing equipment. Following is an explanation of the
different model numbers in the VU300 series.
VU300B8LP
Ice and valve actuation
Tower side (facing unit)
L – Left hand side
R – Right hand side
D – Dual-sided
Beverage cooling
Model series
!
P – Pushbutton
L – Lever
Number of valves
8, 10,12 or 20 or 24
B – Integral beverage cooling
M – No beverage cooling
Important cautions
Storage area of dispenser contains mechanical, moving parts. Keep hands and arms clear of
this area at all times. If access to this area is required, power to unit must be
disconnected first.
Ice is slippery. Maintain counters and floors around dispenser in a clean and ice-free condition.
Ice is food. Follow recommended cleaning instructions to maintain cleanliness of delivered ice.
Always disconnect power before cleaning or servicing the dispenser.
Failure to remove all sanitizer may result in health hazard.
Follett manual load dispensers can accommodate most cube/cubelet ices up to 1" square, or Follett
compressed nugget ice. Crushed, flake, bagged, nugget or congealed ice cannot be used. Use of
these ices can jam dispenser and void warranty. Separate any “waffle-like” sections of cubes before
adding to dispenser. For ice compatibility questions, please call Follett customer service at
(877) 612-5806 or +1 (610) 252-7301.
4
Specifications
Electrical
Each dispenser requires a separate circuit with electrical disconnect within 10 ft (6m). Equipment ground
required. Standard electrical – 115V, 60Hz, 1 phase. Maximum dispenser fuse – 15 amps. For ice machine circuit
requirements, refer to the ice machine specification sheet. Cord and plug provided with each dispenser.
Model
number
Dispenser
amperage
Single-sided models
VU300M series
VU300B series
6.0 amps
7.0 amps
Dual-sided models
VU300M20D series
VU300M24D series
8.0 amps
8.0 amps
Plumbing
Dispenser
3/4" PVC pipe nipple for bin drain
3/4" PVC pipe nipple for drain pan drain
1/2" ID hose for beverage bath drain
Beverage connections
VU300 single sided units (10 and 12 beverage valves)
Syrup lines - 1/4"
Carbonated and non-carbonated water lines - 3/8"
VU300 dual sided units (12, 20 and 24 beverage valves)
Syrup lines - 3/8"
Carbonated water lines - 1/2"
Non-carbonated water lines - 3/8"
Note:
Drains must be hard-piped separately and insulated. Maintain at least 1/4" per foot (6mm per 304mm run)
slope on drain line run.
Water disconnect within 10 feet (3m) of dispenser is suggested for automatic load units.
Follett recommends use of a Follett water filter (part# 00130229) on ice machines connected
to automatic fill dispensers.
Ice machine
Refer to detailed specifications in ice machine installation manual packed with ice machine
5
Dimensions and clearances
Single-sided dispensers
Required clearances
60" (1524mm) minimum above counter for installation if dispenser will be dropped into counter
49" (1245mm) minimum above counter for auger removal
12" (305mm) minimum on ice chute side for service
12" (305mm) minimum on side opposite ice chute if ice transport tube enters this side
12" (305mm) minimum between dispenser side(s) and optional ice machine(s)
46.875" (1191mm)
12 beverage valves
40.875" (1039mm)
10 beverage valves
Front view
(shown with two Chewblet®
MC400A auto-fill ice machine kits)
25.25"
(642mm)
counter top
54.875"
(1394mm)
ice transport
tube
29.625"
(753mm)
electrical
conn.
17"
(432 mm)
disp.
drains
18.875"
(479mm)
6"
min
12"
min
18.875"
(479mm)
Manual load unit
Dispenser with 1 optional auto-fill ice machine kit(s)
Dispenser with 2 optional auto-fill ice machine kit(s)
32.375"
(823mm)
Side view
24.62"
(626mm)
ice waterbath
(VU300B only)
ice transport
tube entry
2.69"
(68mm)
beverage
lines
8.5"
(216mm)
1/2" ID beverage bath drain tube
bin signal
power
10"
(254mm)
3/4" FPT
drain
15"
(381mm)
6
30"
(762mm)
2"
(51mm)
3/4" drain
nipple
Dual-sided dispensers
Required clearances
60" (1524mm) above counter for installation if dispenser will be dropped into counter
49" (1245mm) above counter for all units after installation for auger cleaning and servicing
12" (305mm) on dispense chute side of all models for connections
12" (305mm) on side opposite dispense chute if ice transport tube enters side opposite chute
12" (305mm) on side opposite dispense chute on all dual-sided dispensers for connections
49.875 (1267mm)
12 or 24 beverage valves
43.875 (1267mm)
20 beverage valves
Front view
Chewblet ®
(shown with two
MC400A auto-fill ice machine kits)
25.25"
(642mm)
counter top
ice
transport
tube
beverage lines
exit through
bottom of chase
12" min.
(305mm)
54.875"
(1394mm)
29.625"
(753mm)
electrical
connections
17"
(432 mm)
18.875"
(479mm)
6"
min
18.875"
(479mm)
12"
min
Manual load unit
Dispenser with 1 optional auto-fill ice machine kit(s)
Dispenser with 2 optional auto-fill ice machine kit(s)
Ice dispense chute – Side view
Ice dispense chute opposite – Side view
32.375"
(823mm)
16.875"
(429mm)
ice transport
tube entry
beverage
lines exit
through bottom
2.69"
(68mm) of chase
2.69"
(68mm)
8.5"
(216mm)
3/4"
drain
nipple
bin signal
power
alt. ice
transport
tube
entry
3/4" FPT
drain
15"
30" (318mm)
(762mm)
10"
(254mm)
7
13.25"
(337mm)
13.25"
(337mm)
Installation
Installing dispenser in counter
Note:
All dispensers must be supported from below with supplied 4" – 6" (102 – 153mm) adjustable leg
accessory, or equivalent. Do not hang dispenser on flange.
All dispensers must be installed level in both directions to ensure proper operation.
1.
Check that dispenser location meets all requirements in this manual and cut counter as shown.
Dual-sided 20 valve dispensers – Plan view
Counter cut-out
Single-sided dispensers – Plan view
Counter cut-out
Shaded area is additional cut-out required
for slide-in installations only
Dual-sided dispensers cannot be slid into counter
unless raised above counter. Call factory for details.
11.625"
(296mm)
30.375"
(772mm)
Min.
33"(839mm)
flat surface
30.375"
(772mm)
42.5" (1080mm)
38.5" (978mm)
38.5" (978mm)
Min.
7.125" 33" (839mm)
(181mm) flat surface
11.625"
(296mm)
Dual-sided 12 & 24 valve dispensers – Plan view
Counter cut-out
Dual-sided dispensers cannot be slid into counter
unless raised above counter. Call factory for details.
11.625"
(296mm)
30.375"
(772mm)
Min.
7.125" 33" (839mm)
(181mm) flat surface
48.5" (1232mm)
38.5" (978mm)
11.625"
(296mm)
2. Place support blocks in cabinet to raise dispenser to a height of 12" (305mm).
3. Place dispenser in counter onto support blocks.
4. Attach adjustable legs to dispenser.
5. Remove support blocks and lower dispenser feet to floor.
6. Adjust legs for 1/8" (4mm) clearance between dispenser lip and countertop to verify there is no load on flange.
7.
Apply a bead approximately 1/4" (6mm) in diameter of NSF-listed silicone sealant (Dow Corning RTV-732 or
equivalent) around perimeter of dispenser where it meets counter. Smooth sealant to a 1/8" (4mm) radius.
8. Install a PVC drain line with at least a 1/4" per foot (20mm per 1m) slope. Insulate drain line to prevent
condensation.
Note: Do not apply excessive heat if any sweating of fittings is necessary. Heat conduction through metal may
melt threads in plastic drain.
Do not reduce drain line size or tie drains together.
9. Make electrical connections in accordance with applicable wiring diagrams provided. Provide disconnects
within 10 ft (3m) of dispenser and ice machine for servicing.
8
Field wiring diagrams
Note:
Field wiring diagrams are intended to aid electricians or technicians in understanding how equipment
works. All field wiring must be installed in accordance with all local and NEC codes.
If attaching optional Chewblet MC400A
auto-fill ice machine kit(s)
ICEMAKER #1
(OPTIONAL)
LOWER JUNCTION BOX
DISPENSER
Electric
Power
Source
LEFT JUNCTION BOX
B
W
GRN
GND X
BL
B
Y
ICEMAKER #2
(OPTIONAL)
RD
GND
GRN
LOWER JUNCTION BOX
LEGEND
W
B
RIGHT JUNCTION BOX
W
ELECTRIC
POWER
SOURCE UPPER JUNCTION BOX
X
B
W
WIRENUT FIELD
CONNECTIONS
EQUIPMENT
GROUND
BLACK
WHITE
GRN
GREEN
BL
Y
RD
BLUE
YELLOW
RED
ELECTRIC
POWER
SOURCE UPPER JUNCTION BOX
W
W
B
B
GRN
GND X
Connecting beverage lines
1. Connect syrup and water lines. Non-carbonated water line will be labeled “water”. Syrup lines are numbered
and correspond to the valves as shown in drawing(s) below. Valve one is always next to ice tower.
2. The center 4 valves are pre-plumbed to both carbonated and non-carbonated water lines with the
QuickCARB™ beverage manifold. Valves can be individually changed from a carbonated to a non-carbonated
flavor with the flip of a lever (see below).
3. Clean and sanitize beverage lines according to cleaning instructions.
VU300B QuickCARB manifold
(see dispenser for model specific
QuickCARB configuration)
Valve position #1 is always next to ice
tower. Left-hand unit shown.
Rear view
carbonated
1 2 3
4
5 6
7 8 9 10
non-carbonated
9
Installing optional auto-fill ice machine kit(s)
Correct installation of RIDE™ model ice machine(s) is critical to proper performance of ice machine. Refer
to installation manual packed with ice machine for important details on ice transport tube run, ventilation
requirements and other installation requirements. Failure to comply with instructions may void warranty.
To start and operate dispenser
1. Follow detailed cleaning instructions in service manual before operating dispenser.
2. On units with Follett integral ice water bath beverage cooling (“B” models) only, slowly pour water into ice
water bath area to fill empty bath and submerge coils. Coils are submerged when water starts to flow out
overflow drain. DO NOT SPLASH WATER ON ELECTRICAL BOX. Once filled with water, add ice to bath
until ice covers top of water bath.
3. For manual load units, remove front drain pan or rear lid and fill storage area with approved ice.
Note: Follett manual load dispensers can accommodate most cube/cubelet ices up to 1" square, or Follett
compressed nugget ice. Crushed, flake, bagged, nugget or congealed ice cannot be used. Use of these
ices can jam dispenser and void warranty. Separate any “waffle-like” sections of cubes before adding to
dispenser. For ice compatibility questions, please call Follett customer service at (877) 612-5806 or
+1 (610) 252-7301.
4. Turn power switch located on dispenser control box to ON position.
5. For automatic fill units, follow detailed instructions in ice machine installation section of installation manual,
then turn ice machine (bin signal) switch(es) located on dispenser control box to ON position and begin to
make ice.
6. When dispenser has at least 6" (153mm) of ice in storage area, test operation.
10
Operation
How the dispenser works
Follett’s dispensers may be fed by Follett RIDE model ice machines or manually loaded (using ice from another
source).
In all models, ice is stored below the counter in the dispenser storage area. When the dispense lever or button is
pushed, the dispense motors are activated. This causes the wheel assembly in the storage area to turn, moving
ice to the vertical auger assembly, which carries ice up to the dispense chute where it drops by gravity into the
container.
In units used with an optional ice machine accessory, ice is manufactured remotely and may be located up to 20 ft
(6.1m) away from the dispenser for Maestro ice machines and 75 ft (23m) away from the dispenser for Horizon ice
machines. Extruded ice is transported through a tube and pushed to the storage compartment of the dispenser.
When the bin is filled, a bin thermostat shuts the ice machine off to avoid overfilling the bin. The ice machine will
restart after 20 minutes if the bin is calling for ice.
Units with integral ice water bath beverage cooling are equipped with a water bath timer circuit that activates the
water bath pump for 35 minutes when ice lever or button is activated, or when the ice water bath warms up and
calls for more ice.
Ice movement
11
Cleaning
Using solutions below, clean and sanitize storage area and beverage lines before starting unit and on a routine
basis as noted below.
Note: Always disconnect power before cleaning dispenser.
Do not run plastic parts through a dishwasher.
Solution A:
Combine 1 oz (30ml) bleach with 2 gal (8L) hot water.
Solution B:
Combine 1/4 oz (7ml) bleach with 2 gal (8L) hot water.
Note:
Cleaning solutions temperature must be at 75 F – 125 F (24 C to 52 C)
Recommended cleaning prior to start up
Cleaning ice storage area before use
1. Refer to disassembly instructions (see Service section) and remove dispense wheel from ice storage area.
2. Remove auger, auger tube and dispense mechanism.
3. Wipe all components and ice storage area with cleaning Solution A.
4. Rinse all components and ice storage area thoroughly with clear, potable water.
5. Wipe all components and ice storage area with sanitizing Solution B.
Cleaning beverage lines
Prepare 6 gallons (23L) of cleaning Solution A. Fill a clean product tank with cleaning solution. Fill a second clean
product tank with potable rinse water.
1. Disconnect all syrup lines from product containers.
2. Connect syrup line #1 to cleaning solution tank, pressurize tank to 20-50 psi, and dispense 1/2
gallon (2L) of solution into a suitable container from valve #1.
3. Connect syrup line #1 to rinse tank, pressurize tank to 20-50 psi, and dispense 3 gallons (11L)
into a suitable container from valve #1.
4. Repeat this cleaning and rinsing for all syrup lines.
5. Remove diffusers and nozzles from valves, soak in cleaning solution, rinse well and reinstall.
Sanitizing beverage lines
Prepare 6 gallons (23L) of sanitizing Solution B. Fill a clean product tank with this solution.
1. Connect one tank to syrup line #1. Dispense 1/2 gallon (2L) from valve #1.
2. Repeat for all remaining syrup lines, allowing sanitizing solution to remain in all circuit lines for
15 minutes.
3. Connect a clean, empty tank (pressurized to 50 psi) to each syrup line and blow out sanitizer by
operating each valve.
4. Remove diffusers and nozzles from valves, soak in sanitizing solution for 15 minutes, rinse well and
reinstall.
5. Reconnect all lines and dispense product through valves to purge any remaining sanitizer.
12
Recommended daily dispenser cleaning
1. Remove all debris from drain pan.
2. Pour 1 gallon (4L) hot water into drain pan to keep drain lines clear.
Recommended weekly dispenser cleaning
1. Remove drain pan and grille and wash with Solution A. Rinse thoroughly.
2. Remove nozzles and diffusers from valves, soak for at least 10 minutes in cleaning Solution A, rinse,
sanitize with Solution B and reinstall.
3. Pour a solution of one cup (8oz/237ml) household bleach mixed with one gallon (3.8L) hot water into
drain pan to help prevent algae growth in drain lines.
Recommended quarterly dispenser cleaning
1. Remove top from dispenser and turn power switch to OFF position.
2. Remove ice from storage area.
3. Remove dispense chute cover, chute, auger motor assembly, auger and auger tube (see Service section).
4. Remove drain pan, grille, dispense wheel, agitator rods, and drive shaft (see Service section).
5. Clean all components and bin storage area with Solution A, rinse thoroughly with clear water and sanitize
with Solution B.
6. Remove nozzles and diffusers from valves, soak for at least 10 minutes in cleaning Solution A, rinse,
sanitize with Solution B and reinstall.
For units with integral ice-water bath beverage cooling only:
1. Remove side access panel next to ice tower with two upper screws and lift out.
2. Disengage service drain tube (on utility connection side of dispenser) from mounting bracket and drain
ice water bath.
3. Use a bottle brush to clean coils with Solution A, rinse and sanitize with Solution B.
4. Reposition ice water bath drain line in up position so water does not drain out.
5. Pour Solution A into ice water bath until it flows out overflow drain.
6. Turn power ON to unit and dispense a small cup of ice to activate pump.
7.
Allow pump to run for two minutes to clean pump and pump lines.
8. Turn power OFF.
9. Drain bath and replace drain tube in mounting bracket in up position to avoid siphoning water bath water.
Putting unit back in service after quarterly cleaning
1. On units with integral beverage cooling, fill ice water bath with water until water spills out of
bath overflow drain.
2. Reassemble components.
3. For manual load units, fill unit with an approved ice (see important cautions on page 4).
4. For automatic load units with R400A/W (R404A refrigerant) ice machines, turn bin signal switch(es) and
dispenser power switch to ON position and allow storage area to fill.
5. Push dispense button or lever to test that dispenser is functioning properly.
Recommended quarterly cleaning of optional auto-fill ice machine kit(s).
Units equipped with optional ice machines require cleaning of ice machine system at least every six months, and
more often if local water conditions dictate. Failure to clean ice machine system will result in decreased performance
and potential damage to ice machine. Refer to Ice machine Installation, Operation and Service Manual.
13
Service
Dispense chute assembly
Dispense chute cover removal
quick release pins
gate assembly
gate assembly
1. Remove top cover.
2. Remove two screws from top cover and pull cover
forward and down to remove.
3. On push button units, disconnect plug on harness.
springs
Auger motor assembly removal
1. Remove drain pan.
2. Remove thumbscrews from splash guard and remove.
3. Remove thumbscrews from splash panel; lift and pull
forward at base of panel and remove.
4. Unplug auger motor at connector.
5. Remove two 1/4-20 bolts holding auger motor to holddown bracket.
6. Remove two thumbscrews from auger motor stabilizer
bracket and set aside.
7. Lift auger motor off.
Gate assembly removal
1. Remove dispense chute cover and auger motor
assembly.
2. Remove thumbscrews on each side of clear focus chute
and remove.
3. Remove quick release pin holding dispense gate
assembly and chute.
4. Lift gate up and over hinge tabs, then carefully pull
and tilt to unhook from solenoid link.
5. Pull ice chute toward you to unclip from dimples on
chute mounting bracket.
6. Pull ice chute and gate toward you and out through
panel opening.
7. Lift dispenser mechanism assembly off auger and
auger tube.
Auger and auger tube removal
1. Remove dispense chute cover and auger-motor
assembly.
2. Remove side panel of tower.
3. Remove screw holding top auger tube ring to lower ring.
4. Lift auger out of auger tube.
5. Lift out auger tube, turning as needed to clear rivnuts on
side auger motor mounting bracket.
Dispenser wheel removal
1. Remove dispenser top and turn power switch OFF.
2. Remove all ice from bin.
3. Remove drain pan and ice bin access cover below it.
4. Remove splash guard and wheel motor access cover.
5. Unplug wheel motor at connector and remove ground
wire.
6. Remove wheel motor by pulling out two quick release
pins.
7. Lift drive shaft up through hole in countertop.
8. Lift dispense wheel out through drain pan opening.
ice chute
mounting bracket
ice chute
Dispenser cutaway – Front view
auger motor
auger tube
auger
tube
ring
wheel motor
auger
drive shaft
Top view
fixed ramped
yoke rod with
bracket (below
rotating
drive bar)
fixed yoke rod
with bracket
14
Wiring diagrams
Single-sided models
L2
L1
AUGER MOTOR
DISPENSE
PL1-1
GRAY
BLACK
TOP LID
SWITCH
PURPLE
4
NO
PL2-1
PURPLE
BLK
PL2-2
BLUE
M1
7
WHT
DRAIN
PAN
SWITCH
L2
LID
POWER
POWER
SWITCH
C
NO
R1
MTR
C
PL1-2
ORANGE
READY
BLACK
WHEEL MOTOR
PL3-2
RED
RED
PURPLE
BLACK
BATHPUMP
MOTOR
READY
PL5-1
GRAY
LID
WHT
WHITE
L2
MTR
ORANGE
PL3-3
WHT
M2
PUMP
BATH CONTROL
BOARD
PL5-2
M3
BLK
(35 MIN ON DELAY)
BEVERAGE COOLING OPTION
115 VOLTS
T1
RED
YELLOW
DISPENSE
SWITCH
PL6-1
RED
PL6-3
BROWN
NO
C
24V YEL
24V RED
24 VOLTS
DISPENSE RELAY
R1
BROWN
B
YELLOW
A
BATH CONTROL BOARD
RED
24VAC RED
BATH
SOLENOID
BATH SOL
C
RED
BATH SOL
STATUS LIGHTS
TEMP
SENSOR
YELLOW
24VAC YEL
BLUE
NO
GREEN - COLD
PL4-1
YELLOW
(12 SEC ON: 1 MIN OFF)
NC
RED - WARM
PL4-2
T
BEVERAGE COOLING OPTION
DISPENSE
SOLENOID
DISPENSE
R1
6
BROWN
YELLOW
9
PL6-2
RED
PL6-4
BLUE
1
2
BIN T'STAT
RED
IM_#1
BLUE
BLUE
BLUE
SWITCH
RED
IM_#2
AUTOFILL
BIN SIGNAL (24V)
ICEMACHINE#1
YELLOW
BIN SIGNAL (24V)
ICEMACHINE#2
24V JUNCTION BOX
PL1-4
PL1-3
C
NO
DRAINPAN
SWITCH
BLACK
YELLOW
BEV HARN
PL4-4
T-STAT
RED
PL4-3
BROWN
Valve_1
PL7-1
Valve_2
Valve_3
Valve_4
Valve_5
BLACK
BLACK
LEGEND:
TERMINAL STRIP CONNECTION
BROWN
KEYSWITCH
Valve_6
Valve_7
Valve_8
Valve_9
Valve_10
PL7-2
15
PIN and SOCKET CONNECTION
Dual-sided models
JUNCTION
BOX
115V
DISPENSE
TB
BLK
BLK
PL12
BLK
4
PL12
BLK
BLK
C
POWER
SWITCH
PL13
GREEN
PL13
BLK
JUNCTION
BOX
115V
L2
C
NO
DRAIN PAN
SWITCH
#1
(DP-NO)
GREEN
BLK
NO
DRAIN PAN
SWITCH
#2
(DP-NO)
WHEEL MOTOR
PL1
7
BLK
BL
K
GND L1
BLK
BL
K
R1
WHT
WM
PL13
WHT
WHT
TB
AUGER MOTOR
R2
PL2
PL2
BLK
4
WHT
PL1
RED
7
AM
BLUE
WHT
TRANSFORMER #1
BLACK
WHITE
115 VOLTS
TB
TB
R
DISPENSE
SWITCH #1
PL3
R1
BLUE
YELLOW
(6)
DISPENSE RELAY
R1 B
A
PL3
YELLOW
C
C
24 VOLTS
BLUE
NO
DISPENSE
SOLENOID #1
DISPENSE
R1
TRANS#1
BLUE
BIN
6
BLUE
PL10
PL4
R1
RED
(B)
9
BLACK
BLACK
QC
(1)
TRANS#1
(C)
BLUE
(R)
STAT1
PL4
RED
BLACK
C
QC
NO
DRAINPAN
SWITCH
#1
KEYSWITCH #1
LEGEND:
SODA VALVES - SIDE #1
Valve_1
Valve_2
Valve_3
Valve_4
TERMINAL STRIP
CONNECTION
Valve_5
PIN and SOCKET
CONNECTION
BLACK
Valve_6
Valve_7
Valve_8
Valve_9
PL10
Valve_10
RED
TRANS#1
(C)
PL7
IM_#1
TRANS#1
BLUE
(R)
1
BLUE
BLUE
BIN T'STAT
BLUE
BLUE
2
BLUE
PL7
SWITCH
RED
BLUE
YEL
BIN SIGNAL (24V)
ICE MACHINE#1
PL8
BIN SIGNAL (24V)
ICEMACHINE#2
24V JUNCTION BOX
IM_#2
RED
RED
YEL
TRANS#1
(C)
QC
PL8
RED
TRANSFORMER #2
BLACK
TB
WHITE
115 VOLTS
TB
C
R
24 VOLTS
DISPENSE
SWITCH #2
PL5
R2
YELLOW
BLUE
C
(6)
DISPENSE RELAY
PL5
YELLOW
BLUE
NO
A
DISPENSE
R2
TRANS#2
6
BLUE
RED
PL11
DISPENSE
SOLENOID #2
(C)
PL6
RED
R2
(B)
9
BLACK
(R)
TRANS#2
B
BLUE
(R)
TRANS#2
PL6
BLUE
R2
BLACK
QC
BLACK
C
QC
NO
DRAINPAN
SWITCH
#2
KEYSWITCH #2
SODA VALVES - SIDE #2
Valve_1
Valve_2
Valve_3
Valve_4
Valve_5
BLACK
Valve_6
Valve_7
Valve_8
Valve_9
Valve_10
PL11
RED
TRANS#2
(C)
16
Dispenser troubleshooting guide
Before calling for service
1. Check that ice is in the dispenser and that congealed cubes are not causing a jam.
2. Check that circuit breaker and switches are in ON position.
3. Check that drain pan and top are on securely. If ajar, dispenser will not operate. When the top is off, auger
does not operate, even though the solenoids do (page 18).
4. Check that all drains are clear.
Note: For units equipped with Follett Chewblet auto-fill ice machine kit(s), see Ice Machine Operation and
Service Manual for service and troubleshooting information.
Possible cause
Solution
Ice does not dispense.
• Auger motor does not run
• Wheel motor does not run
1. Power switch faulty or in OFF
position; loose connection.
2. Faulty dispense switch.
3. Faulty transformer.
4. Drain pan ajar.
5. Faulty drain pan safety switch.
1. Turn power switch to ON position;
check connections.
2. Replace switch.
3. Replace transformer.
4. Check pan and reseat.
5. Replace switch.
Ice does not dispense.
• Auger motor runs
• Wheel motor runs
• Gate does not open
1. Loose electrical connection.
2. Linkage problem between
solenoid and gate.
3. Faulty solenoid.
1. Check connections.
2. Check linkage.
Ice does not dispense.
• Auger motor does not run
• Wheel motor runs
1. Loose electrical connection.
2. Faulty auger motor.
3. Faulty run capacitor.
1. Check connections.
2. Check auger motor.
3. Check run capacitor.
Ice does not dispense.
• Auger motor runs
• Wheel motor does not run
1. Loose electrical connection.
2. Faulty wheel motor.
3. Faulty run capacitor.
1. Check connections.
2. Check wheel motor.
3. Check capacitor.
Warm drinks or soda foaming.
1. No ice in storage bin.
2. Water drained out of ice water
bath.
1. Fill storage area with ice or check
ice machine operation.
2. Check that ice water bath drain
tube is in fixed upright position.
3. Check pump and PC board for
output.
4. Cycle power on/off to reset board.
Symptom
3. Circulating pump not running.
4. Board off on fill error.
No ice in dispenser.
1. Power switch in OFF position or
faulty.
2. Bin signal switches in OFF
position or faulty.
3. Faulty bin thermostat.
4. Faulty transformer.
5. Ice machine related problem.
6. Faulty or disconnected wiring.
3. Replace solenoid.
1. Check switch and replace if
necessary.
2. Check switch and replace if
necessary.
3. Replace bin thermostat.
4. Replace transformer.
5. Refer to Ice machine Operation and
Service Manual for diagnosing.
6. Check for power and bin signal on
ice machine PC board.
If problems persist after following this basic troubleshooting guide, call Follett’s
technical service department at (877) 612-5806 or +1 (610) 252-7301.
17
Operational status
The chart below shows the operational status of various parts when certain switches are turned off or accessories
are removed.
Condition
Pump
Solenoids
Auger
Wheel
Beverage
valves
Top lid off
OFF
ON
OFF
OFF
ON
Drain pan off
ON
ON
OFF
OFF
OFF
On/off switch
in OFF position
OFF
OFF
OFF
OFF
OFF
Beverage
switch in OFF
position
ON
ON
ON
ON
OFF
Water bath circuit board operation
The temperature sensor is hard wired directly to the circuit board. The water bath circuit board operates on 24
volts AC. The bath pump will run for 35 minutes whenever ice is dispensed or the bath calls for ice.
Optimal beverage temperature is controlled by the circuit board located in the electrical box. The board monitors
the water bath temperature and holds it to a factory setting. When the Red LED is ON, the bath solenoid, auger
motor, wheel motor and bath pump are energized. Ice will be dispensed into the water bath for 12 seconds, then
stop for 60 seconds. The pump will stay energized, and the circuit board will then monitor the water temperature.
If it is below the set point, the Green LED will come on, the Red LED light will go off, and ice will not dispense
into the water bath. If the temperature of the bath is determined to be above the set point, the Red LED will
remain on. The circuit board has a delay of 60 seconds before more ice is dispensed into the water bath.
LED indicators:
Green – the water bath is at the set temperature.
Red – the bath temperature is above the set temperature and the bath is calling for ice.
Flashing LED indicators:
Flashing Red and Green – the circuit board has gone into an error mode:
Alternate flashing – circuit board has power and is waiting for hopper cover and dispenser top to be
replaced.
Simultaneous flashing – the water bath did not reach set temperature in 40 minutes. Reset this error
mode by turning power off, removing top lid, drain pan or rear lid.
Electrical box – Front view
0
I
0
I
0
I
18
Replacement parts
Order parts online
www.follettice.com
Dispenser exterior
1
Single-sided dispenser
2
3
Dual-sided dispenser
12
Plan View
9
4
5
11
11
7
6
10
15
13
14
1
7 7
6
10
15
13
9
8
14
Reference #
1
1
2
2
3
3
4
5
6
Not shown
7
7
Not shown
8
8
9
Not shown
10
10
11
Not shown
Not shown
Not shown
Not shown
Not shown
Not shown
Not shown
Not shown
Not shown
12
12
13
14
15
Description
Lid, with graphics, single-sided, 8 & 10 valve
Lid, with graphics, single-sided, 12 valve
Lid, with graphics, dual-sided, 20 valve
Lid, with graphics, dual-sided, 24 valve
Graphics, “Follett”, single-sided 8 & 10 valve
Graphics, “Follett”, single-sided 12 valve
Access panel, tower, single-sided
Access panel, tower, dual-sided
Panel, front, 12 & 24 valve
Cover, ice opening (below drain pan)
Drain pan, plastic, 8, 10 & 20 valve
Drain pan, plastic, 12 & 24 valve
Switch, drain pan safety
Grille, drain pan, 8, 10 & 20 valve
Grille, drain pan, 12 & 24 valve
Chute cover, dispense, push-button with switch
Chute cover, dispense, lever
Splash guard, 8, 10 & 20 valve
Splash guard, 12 & 24 valve
Thumbscrew, 10/32-1/2, splash guard
Switch, dispense, PB
Switch, dispense lever (includes boot and spacer)
Boot, dispense switch button, lever
Access cover, wheel motor (behind splash guard)
Fitting, drain, drain pan, brass
Lip kit (plastic strip bordering ice bin opening and adhesive)
Insulation, transport tube (sold by the foot)
Tube, ice transport, 10 ft
Tube, ice transport, 20 ft
Graphics, “Follett”, dual-sided, 20 valve (one)
Graphics, “Follett”, dual-sided, 24 valve (one)
Drain box
Bracket, drain pan locator
Bracket, drain box and pan locator
19
Part #
00126805
00923565
00126813
00923573
00116780
00941039
00108407
00115246
00182162
00143685
00108829
00181412
502475
00108845
00181396
502440
502439
00121517
00181610
501100
502441
501714
501841
00114546
00143677
502285
501176
502522
502523
00117366
00181628
00155218
00143693
00155200
Order parts online
www.follettice.com
Hopper
1
2
3
4
8
4
9
5
15
Top view
lower ring
Top view
auger tube seal
reinforcing tab
6
5
10
12
16
11
6
13
14
countertop
section
7
Front view
auger tube
Reference #
1
2
Not shown
Not shown
3
4
5
6
7
8
9
Not shown
Not shown
Not shown
10
11
12
13
Not shown
Not shown
Not shown
14
15
16
Not shown
Not shown
Not shown
Description
Motor, auger (includes capacitor), 100 RPM*
*Note: If your machine serial number precedes C69443, then you
need to order motor and bracket kit, part# 00923029.
Bracket, auger motor hold-down
Bracket, auger motor stabilizer
Seal, shaft, auger motor
Auger
Auger tube (includes insulation)
Insulation, auger tube
Ring, auger tube, upper
Ring, auger tube, lower
Motor, wheel, Brother (includes capacitor)
Bracket, wheel motor
Capacitor, wheel motor, Brother
Gasket, wheel motor bracket
Pin, quick release, wheel motor (2 required)
Drive shaft assembly
Agitator rod, fixed
Wheel, dispense
Bearing plate, bottom auger
Agitator rod, ramped
Bracket, fixed agitator (2 used per unit)
Thumbscrew, 10/32 x 3/4, fixed agitator bracket (2 required)
Tee, drain
Thermostat
Bracket, ice hose and wheel motor
Leg
Plug 2 lead, male, bin signal
Socket 2 lead, female, bin signal
20
Part #
00918904
502047
00108498
501977
501980
00126870
502099
501939
502155
502657
501981
502658
501982
502102
00126888
502629
501978
501971
502628
501974
501259
502059
500514
502050
00137257
502333
502334
Dispense assembly
Side view
Top view
1
Order parts online
www.follettice.com
2
1
3
3
7
Reference #
1
2
3
4
5
Not shown
6
7
Not shown
Not shown
4
6
4
5
Description
Gate, dispense
Linkage pin, gate/solenoid
Pin, quick release, 3" (77mm), gate and lever
Chute, ice
Solenoid
Boot, solenoid
Dispense mechanism assembly
Spring, dispense mechanism (1 per side)
Chute, focus
Lever, dispense
11
Part #
501955
502096
501949
501952
501961
502098
501948
501950
502459
501953
7
7
2
3
1
10
Reference #
1
2
Not shown
3
4
5
Not shown
6
7
8
9
10
Not shown
11
Not shown
Not shown
5
5
4
Description
Pump, water bath (includes mounting plates and elbow)
Elbow, overflow, 1" (26mm) x 3/4 MPT
Elbow, clean out, drain, 3/8" (10mm) x 3/8 MPT
Syrup coil
QuickCARB, foam pack assembly
Foam pack assembly, 10 valve
Foam pack assembly, 8 valve
Coil, carbonated water, 8 valve & 10 valve
Coil, water/carb, 8 valve & 10 valve
Manifold, carbonated water, 8 valve & 10 valve
Manifold, water 8 valve & 10 valve
Guide, ice bath, LH
Guide, ice bath, RH
Tubing, vinyl, pump (order by foot – min 3 ft)
Manifold, carbonated water, 12 valve
Manifold, carbonated water, 24 valve
21
9
8
6
Part #
00111476
502465
502466
00125864
00127043
00127068
00127076
00119560
00124701
00207540
00123141
00127084
00127092
501966
00931188
00931170
Order parts online
www.follettice.com
Electrical components
NC
24VAC (YEL)
24VAC (RED)
C
NO
LID
PUMP
2
3
1
3
L2 (WHT)
Top view
MTR
ready
(orange)
Beverage bath control
board detail
Side view
N.O.
7
5
4
Front view
COM
0
I
0
I
0
I
BEV. BATH
INDICATOR
WARM
4
COLD
4
6
5
Reference #
1
2
3
4
5
6
7
Not shown
Not shown
Not shown
Not shown
Not shown
Not shown
Description
Transformer, 24V
Relay, dispense
Strips, terminal
Switches (power and ice machine)
Board, circuit and probe (one unit)
Bracket, probe
Switch, safety
Switch, safety, drain pan assembly, LH unit
Switch, safety, drain pan assembly, RH unit
Switch, dispense, lever
Bracket, safety switch, drain pan, RH
Bracket, safety switch, drain pan, LH
Thermostat, bin level
22
Part #
502058
501826
502472
502209
502473
00111484
207867
502500
502501
502505
502609
502610
500514
23
QuickCARB and RIDE are trademarks of Follett Corporation.
Chewblet is a registered trademark of Follett Corporation, registered in the US.
801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
00119644R06
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