Catalogue - Rhino Water Tanks
Transcription
Catalogue - Rhino Water Tanks
RHINO COMMERCIAL TANKS BORN TOUGH COMMERCIAL PRODUCT CATALOGUE CONTENTS Company Profile 3 Quality Assurance 3 Tank Sizes 4 Colours 5 Manufacturing to Australian Standards 5 Wall Profiles 6 Roofing 6 Structure 6 Welding 6 Corrosion Protection 7 Nozzles 7 Platforms & Ladders 7 Ring Beam Preparation 8 Installation 8 Reinforced Food – Grade Tank Liner – Rhino Infinity Liner 9 Projects - Mining and Power 10–11 Commercial Rainwater Harvesting 12 Fire Tanks 13 Irrigation 14 Municipality 15 Permastore Industrial Tanks 16 Industrial and Municipal Products 17 Permastore Size Chart 18 Industry Partners 19 COMMERCIAL PRODUCT CATALOGUE Company Profile Rhino Water Tanks is a privately owned and operated business with over 20 years experience in the water storage industry. Rhino Water Tanks manufacture exceptional quality lined modular steel water tanks for domestic, rural and industrial purposes using the latest available membrane technology. These tanks are also well suited to fire prone areas as part of a fire protection plan. Our corrugated commercial Rhino Water Tanks range in size from 26,000 Litres to 2.3 Million Litres and are available in Zincalume or the full range of Colorbond®. Rhino Water Tanks also offers Permastore Glass-Fused-to-Steel Industrial tanks for solutions that corrugated lined tanks can not service. Permastore tanks offer solutions for mass storage in Desalination, Effluent, Municipal and many other areas just to name a few. All tank components in the Corrugated Lined range, including the Rhino Infinity Liner, are fabricated in our own Rhino Tanks factory, which means we can control the quality of every aspect of the tank from manufacturing to installation. Rhino Infinity Liner, our reinforced Food Grade Metallocene coated Liners, are UV treated for applications without a roof and can be used for a range of liquids including high or low pH and recycled water. Rhino Commercial Water Tanks have a 60 year service life and with a network of Rhino Water Tank Agents and tank installers nationally and internationally we are never far away. Enquiries and sales can be taken direct through our 1800 number, email or through one of our affiliated distributors. Quality Assurance Rhino Water Tanks is a quality endorsed company. Our products are manufactured in our Western Australian factory under a quality management system certified to ISO 9001. Our quality management system aims to benchmark ourselves against the best in the world and we proudly display the well recognised ‘Five-Ticks’ Standards Mark to give our customers the confidence that Rhino Water Tanks continually strive to provide cost effective, quality products and services that meet the customer’s individual needs and expectations. 3 RHINO WATER TANKS Tank Sizes Corrugated Profile Rhino Corrugated Commercial Tanks are available in a variety of standard sizes or can be custom designed to meet specific customer or project requirements. The standard range of commercial tanks are available in 5 height specifications as shown below. NOTE: Effective capacities vary depending on tank dimensions & quantity, size & position of fittings. TANK MODEL TANK DIAMETER 2.2m 2.9m HEIGHT 3.6m 4.3m 5.0m RCT 25 3.884m 26,062 34,359 42,653 50,947 59,240 RCT 40 4.855m 40,723 53,708 66,673 79,637 92,601 RCT 60 5.826m 58,640 77,309 95,969 114,630 133,291 RCT 80 6.797m 79,816 105,257 130,664 156,070 181,477 RCT 100 7.768m 104,250 137,438 170,612 203,787 236,962 RCT 130 8.793m 131,941 173,984 215,981 257,977 299,973 RCT 160 9.710m 162,890 214,746 266,582 318,417 370,252 RCT 200 10.681m 197,097 259,892 322,624 385,357 448,089 RCT 230 11.652m 234,562 309,235 383,878 458,521 533,164 RCT 275 12.623m 275,284 362,979 450,595 538,210 625,826 RCT 320 13.594m 319,264 420,849 522,433 624,017 725,601 RCT 360 14.565m 366,503 483,246 599,891 716,537 833,182 RCT 420 15.536m 416,998 549,680 682,361 815,042 947,724 RCT 470 16.507m 470,752 620,692 770,515 920,337 1,070,159 RCT 530 17.479m 527,764 695,688 863,613 1,031,538 1,199,463 RCT 590 18.450m 588,033 775,134 962,236 1,149,337 1,336,438 RCT 650 19.421m 651,560 858,875 1,066,189 1,273,504 1,480,818 RCT 720 20.392m 718,345 946,909 1,175,473 1,404,038 1,632,602 RCT 790 21.681m 788,388 1,039,238 1,290,089 1,540,939 1,791,790 RCT 860 22.334m 861,688 1,135,862 1,410,035 1,684,209 1,958,382 RCT 940 23.305m 938,246 1,236,779 1,535,312 1,833,845 2,132,378 RCT 1010 24.276m 1,018,063 1,341,992 1,665,920 1,989,849 2,313,778 Permastore Industrial Tank Range Rhino Tanks also offer the full range of Permastore Industrial Tanks suitable for large storage applications beyond the scope of Rhino’s standard size range. For more information see pages 16-18. 4 10 COMMERCIAL PRODUCT CATALOGUE Manufacturing to Australian Standards All components of Rhino Water Tanks comply with and surpass all applicable Australian and Industry Standards. The design of all Rhino Water Tanks is certified by the renowned Van Der Meer engineering consultants. Colour Range Available for Corrugated Wall Profile Only Most tank manufacturers only offer limited colours in their standard range. Only Rhino Water Tanks offer the FULL RANGE of genuine Bluescope® Colorbond® colours in their standard range. BLUESCOPE® COLORBOND® COLOURS MANOR RED JASPER COVE CLASSIC CREAM EVENING HAZE DEEP OCEAN IRONSTONE SURFMIST PAPERBARK DUNE WALLABY SHALE GREY GULLY WINDSPRAY TERRAIN WOODLAND GREY BASALT PALE EUCALYPT MANGROVE COTTAGE GREEN MONUMENT NIGHT SKY 5 RHINO WATER TANKS Wall Profiles Rhino Water Tanks offer their traditional Corrugated Profile or the Permastore Glass-Fused-To-Steel Profile. Corrugated Profile The roof structures of all Rhino Commercial Tanks carry dead and live loads in accordance with AS/ NZS 1170:2007 (Structural Design Actions). The corrugated range of tanks are manufactured from genuine Bluescope® COLORBOND® or Zincalume steel. The wall structure is composed of corrugated Blue-Orb sheeting that is rolled and curved by our custom made rollforming equipment. The corrugated profile provides increased wall strength and durability. Rhino Water Tanks sources and supplies high tensile corrugated Custom-Orb sheeting used in the roof of all corrugated tanks. The roof truss system uses Square Hollow Section top cord with structural angle and flat bar plate components to complement a tank designed for all climatic conditions. All trusses are Hot Dipped Galvanised. Permastore Glass-Fused-To-Steel Profile Certified design is in accordance with AS 4100 (Steel Structures) and AS/NZS 4600 (Cold Formed Steel Structures). See pages 16-18 for information. Structure All Rhino Commercial Tanks can be specifically engineered for cyclonic regions in accordance with Australian Standards for wind loads AS/ NZS1170:2007 (Structural Design Action). 6 Roofing Welding All welding and other manufacturing involved in the production of Rhino Tanks is in accordance with AS/NZS 1554:2008 (Structural Steel Welding). COMMERCIAL PRODUCT CATALOGUE Corrosion Protection All structural components of the Rhino Commercial Tank are hot dipped galvanized to meet AS/NZS 4680:2006 (Hot Dip Galvanized [Zinc] Coatings on Fabricated Ferrous Articles). Every Rhino Water Tank installed uses Sacrificial Magnesium Anodes that are engineered to AS 2239 alloy M3 analysis & performance standard. The Zinc or Galvanized coating on any steel gives some cathodic protection; however, this protection is limited. The use of Sacrificial Anodes becomes the first defence against corrosion and the Galvanized or Zinc coating on the wall sheets become the second defence. Correct installation and our regular maintenance program are therefore imperative to maximise your tank longevity and design life. Nozzles Generally, nozzles used on Rhino Commercial Tanks are manufactured from PE80 HDPE or hot dipped galvanized steel. HDPE fittings are manufactured from PE complying with AS/NZS 4130:2003 and fabricated in accordance with PMBWELD301A. Nozzles used may be project specific depending on requirements. Larger outlet sizes and other fittings such as Cam Lock, Stortz, CFA and CFS fire couplings can also be provided if required. Platforms & Ladders All Platforms and caged ladders on or around Rhino Commercial Tanks are manufactured in accordance with AS 1657-1992 (Fixed Platforms, Walkways, Stairways and Ladders). 7 RHINO WATER TANKS Ring Beam Preparation All commercial water storage tanks require construction on a concrete ring beam footing. It is imperative for the client to ensure foundations and civil works for the site are adequate. Ring beam design is dependent on tank size and location. Appropriate design specification drawings are supplied by Rhino at the time of order. Installation Rhino Water Tanks has a network of specially trained tank installers across Australia. Our installers focus on quality and excellent service to ensure the job is manufactured, supplied and installed to the customer’s specific requirements. All Rhino tanks are transported to site in flat pack form and then assembled on site. This allows us to position the fittings to the customer’s individual requirements and gives us the ability to install tanks on sites with reduced accessibility. Larger tanks may be assembled with the use of cranes as demonstrated in these photos. 8 COMMERCIAL PRODUCT CATALOGUE Reinforced Food Grade Rhino Infinity Liner All our tank liners are made in our own Rhino Tanks manufacturing factory and have been for over 20 years. Our qualified liner fabricators use the latest welding techniques and state of the art machinery to produce liners of the highest quality. Rhino Infinity Liner has passed water potable testing at the Australian Water Quality Centre Rhino Infinity Liner is the latest technological advancement in liner fabrics on the world market and is exclusive to Rhino Water Tanks. Rhino Infinity Liner has a state of the art food grade, UV treated, multi layered film called Metallocene, laminated to the existing reinforced polyethylene liner giving extra layers of strength and durability. The development of this new commercial strength liner once again demonstrates Rhino’s commitment to consistently improve our product and reinforces our status as one of the world’s leading manufacturers of tank liners. a) Taste of water extract Clear Top Layer - Food Grade Metallocene for added strength and longevity. 2nd and 3rd Layers 2 layers of Food Grade LLDPE. 4th Layer Reinforced Woven Scrim provides the core strength to the liner. 5th Layer - An extra layer of Polyethylene to enclose the scrim. AS/NZS 4020:4020 and ANSI/NSF – 61 and has been tested for: b) Appearance of water extract c) Growth of aquatic organisms d) Cytotoxic activity water extract e) Mutagenic activity water extract Our superior Rhino Infinity reinforced tank liners are fabricated by Rhino’s highly qualified liner fabricators using the latest welding techniques and machinery 25mm Metallocene film 50mm Overlap The sections of liner are joined using a heat welding process with a 50mm overlap. The Metallocene tape welded seam provides an extra seal and prevents bacterial growth under the lap seam. New XR-3 Commercial Liner For over 25 years, Seamans Corporation XR technology has set the industry standard for geomembranes and tank liners in strength, durability and performance. Seamans Corporation has developed 3522 XR-3 PW liner (with Ethylene Interpolymer Alloy coating) exclusively for Rhino Water Tanks. This unique XR-3 liner has excellent chemical resistance and can be used to contain an extensive range of harsh liquids where Polyolefin liners may not be suitable. For more information contact the commercial manager in your state on 1800 632 410. 9 RHINO WATER TANKS PROJECTS Mining and Power Iron Ore Project Karara WA Karara Iron Ore Project is a new world-class magnetite mine in the preliminary stages of construction. DORIC Constructions are in final construction stages of the 1350 room accommodation camp for the mine. Rhino water Tanks supplied 5 Water Tanks in total for uses including Fire, Water Treatment and Potable Storage. Rio Tinto Mt Thorley NSW RTCA (Rio Tinto) mine site near Mt Thorley in NSW required 6 tanks in total which were completed as a bank of 4 and a separate bank of 2. All tanks are approximately 700kl and are for the storage of water for dust suppression and process water. Xstrata Mt Isa QLD This 1 Megalitre tank at Mt Isa for Xstrata has a dual purpose with 625kl reserved for Fire Water and the remainder used for process water for the CHPP. Liddell Coal Singleton NSW This 350,000 Litre tank at this large scale Singleton mine site is for fire water storage and has been built up on an elevated pad to allow for the quick fill system to operate efficiently. 10 COMMERCIAL PRODUCT CATALOGUE Mining and Power Verve Energy Power Station Desalination Plant Collie WA These recently installed commercial tanks are part of a desalination plant at Muja Power Station in WA capable of processing up to 10ML a day. There are several tanks on site including an elevated 25kl (Rhino also built the stand) while the largest tank in this project is 2.3 Megalitres. Power and Water Corporation Darwin NT This 60 kl corrugated commercial tank was installed as part of a reverse osmosis system at the Katherine Power Station. The entire system is capable of delivering 50kl per day and the Rhino tank is the key component in the completely automated disinfection system for the storage water. BHP Billiton Onslow WA These 2 x 600kl Fire tanks and a 100kl Potable Water tank were supplied to service the process plant for this Macedon Project near Onslow WA. The project involves 4 offshore production wells and an onshore treatment plant that will supply gas to the Dampier to Bunbury Natural Gas Pipeline. Maroon Group / Decmil Calliope QLD Stage 1 of the accommodation facility in the Calliope mining area near Gladstone required this 625kl tank for combined static fire water and potable water. 11 RHINO WATER TANKS Commercial Rainwater Harvesting Gold Coast Marine Centre Gold Coast QLD These 2 x 3.6 metre high 180 kl Colorbond Commercial Tanks in Coomera are for harvesting rainwater and then re-use for process water and services. Moss Vale Saleyards Moss Vale NSW This Government Funded project involved the installation of 4 x 130kl and 1 x 15kl Rhino tanks at the Moss Vale Saleyards in New South Wales. The tanks are used to store the harvested water from the 10,000 square metre roof and save over $1.8Million Litres per year. Fox Studios - Tank for Cooling Tower Water Sydney NSW Rainwater harvesting from commercial buildings is a growing trend and this example demonstrates a 5 metre high 90kl tank with small diameter due to restricted space. Due to the kit form of our tanks we can usually assemble the tanks in tight locations including underground carparks or basements. Etihad Stadium Melbourne VIC City West Water funded this project at the former Telstra Dome (now Etihad Stadium) which involved the installation of 17 tanks of various sizes and in various sections of the stadium providing approximately 1 Megalitre of storage. The recycled water is being used to supplement mains water in the toilets and for irrigation. 12 COMMERCIAL PRODUCT CATALOGUE Commercial Fire Tanks Hidden Valley Raceway Darwin NT These 2 x 200kl (144kl effective capacity) Static Water Supply tanks for emergency fire fighting were installed in early 2010 as part of a facility upgrade. Murray Goulburn Cobram VIC. This project involved the demolition and rebuild of a 610kl fire tank at the Murray Goulburn Processing Plant. The entire project from demolition to rebuild was completed in under 3 days. High Rise Fire Tanks Melbourne CBD VIC This recent example of some fire tank installations on top of a Melbourne high-rise building demonstrates the adaptability of our modular tanks. The project involved lifting the 2 x 25kl tanks in kit form by crane to the top of the high rise and installing on site. The tanks were completed in less than 2 days. Boc Karratha Karratha WA BOC Karratha were required to install a fire ring main system with their ongoing expansion. Rhino installed 2 x 215 kl tanks with design criteria including Region D. 13 RHINO WATER TANKS Irrigation Canberra Showgrounds Canberra ACT Rhino Tanks successfully completed this major project in the ACT which included the installation of 10 tanks throughout the Canberra Showgrounds (EPIC) site. The 3 largest tanks are a 1.5 Megalitre tank and 2 x 1 Megalitre tanks (pictured) and several smaller tanks all to store harvested rainwater for re-use back within the site. Curlewis Golf Course Geelong VIC This recently installed 770kl water tank at the picturesque Curlewis Golf Course on the Bellarine Peninsular is used to store recycled water from the on-course sewerage treatment plant. The tank is filled and emptied every 2 or 3 days during warmer months to allow for overnight watering of the course. Tanks on Elevated Platforms Rhino is regularly called on to replace old tanks on elevated stands such as this project in Darwin. The platform was refurbished and the 100kl tank was assembled on the ground and then entire platform and tank lifted into place for commissioning. Beverage 770kl Tank Beverage VIC This 3.6m high 770kl Woodland Grey Colorbond tank was installed on a newly developed golf course near Beverage just north of Melbourne. The tank is to be used for storage of water for course irrigation. 14 COMMERCIAL PRODUCT CATALOGUE Municipality Tocumwal Town Water Supply NSW This recently completed project involved the Rhino Tanks’ installation team dismantling 2 old 300,000 Litre town water supply tanks and replacing with 2 new 330,000 Litre Corrugated Commercial Rhino Tanks. One of the tanks is for town water supply and the other for back flush. The entire process from dismantling old tanks to commissioning new tanks was completed within 24 hours. Sewell Reserve Melbourne Vic Rhino specialises in providing a water storage solution for council sporting reserves where large capacity storage is required for irrigation. This typical project at a reserve in Melbourne involved the installation of 2 x 380kl Colorbond tanks for Moreland City Council to assist the water recycling project. Mathoura Town Water Supply Mathoura NSW This project involved the replacement of an old town water supply tank for the small town of Mathoura in southern NSW. The old tank was dismantled and Rhino installed a new 330kl tank in exactly the same location. Elmore Field Days Site Elmore VIC In October 2010 Rhino Water Tanks donated this 500 kl tank to the Elmore Field Days site in Victoria to collect rainwater off the new exhibitor’s pavillion and then used as their emergency fire water supply and also for dust suppression during events. 15 RHINO WATER TANKS Permastore Industrial Tanks Permastore have over 50 years’ experience in the water storage industry and is the world leader in large industrial tanks over 2.5 Megalitres or tanks for specialised liquids. Rhino Water Tanks and Liners Pty Ltd is an international distributor for Permastore Tanks, which extend the Rhino Tank range to meet all your storage needs. Glass-Fused-to-Steel (GFS), also known as Glass-LinedSteel (GLS), is the ultimate tank solution utilising a proven product with significant advantages. What Is Glass-Fused-To-Steel? Glass-Fused-to-Steel is a unique tank finish. Two materials are fused together to achieve the best of both materials – the strength and flexibility of steel combined with the corrosion resistance of glass. Applied to both interior and exterior surfaces, Glass-Fused-to-Steel is able to provide many years of trouble free service in harsh environments. • High performance and hard wearing • As strong and flexible as steel • Inert Silica Glass • Colour fast / UV Stable The Quality The quality is guaranteed, long-lasting and durable. This philosophy is enshrined in Permastore’s procedures, which exceed the requirements of International Enamelling Standards. All industrial grade finishes are subject to 100% inspection and electronic testing of the contact surface. The Benefits Permastore’s Glass-Fused-to-Steel finish combined with its modular design and build concept, offers an array of benefits to clients including: • Long Life • Low Capital Cost • Low Maintenance Costs • Rapid Installation Times • Economic Worldwide Shipments • Flexibility to Re-model, Extend, Dismantle and Re-site • Optimum Corrosion Resistance 16 ENAMEL STEEL COMMERCIAL PRODUCT CATALOGUE Industrial Products •Effluent Storage & Processing •Anaerobic Digestion •Leachate Storage •Fire Water •Desalination •Dry Bulk Storage Municipal Products •Drinking Water Storage •Wastewater & Sewage Storage & Processing •Clarifiers, Thickeners, Filtration Units •Anaerobic Digestion 17 RHINO WATER TANKS Permastore Size Chart Model Reference 5 10 15 20 25 30 35 Height (m) 1.473 2.873 4.273 5.673 7.073 8.473 9.873 Model Nominal Ref Dia 40 50 55 60 65 70 11.273 12.673 14.073 15.473 16.873 18.273 19.673 NOMINAL CAPACITY (m3) 11 3.42 12 25 38 51 64 76 89 102 115 128 141 153 166 179 14 4.27 19 39 59 79 99 120 140 160 180 200 220 240 260 280 17 5.12 28 57 86 114 143 172 201 230 259 288 316 345 374 403 20 5.98 38 77 116 156 195 234 274 313 352 391 431 470 509 548 22 6.83 49 101 152 203 255 306 357 409 460 511 562 614 665 716 25 7.68 63 127 192 257 322 387 452 517 582 647 712 777 842 907 28 8.54 77 157 238 318 398 478 558 638 719 799 879 959 1039 1119 31 9.39 93 190 287 384 481 578 675 772 869 966 1063 1160 1257 1354 34 10.25 111 227 342 457 573 688 804 919 1035 1150 1266 1381 1496 1612 36 11.10 130 266 401 537 672 808 943 1079 1214 1350 1485 1621 1756 1892 39 11.95 151 308 466 623 780 937 1094 1251 1408 1565 1723 1880 2037 2194 42 12.81 174 354 534 715 895 1076 1256 1436 1617 1797 1977 2158 2338 2519 45 13.66 198 403 608 813 1018 1224 1429 1634 1839 2045 2250 2455 2660 2866 48 14.51 223 454 686 917 1149 1380 1612 1843 2075 2306 2538 2769 3001 3232 50 15.37 250 510 770 1029 1289 1549 1809 2068 2328 2588 2847 3107 3367 3627 53 16.22 279 568 857 1147 1436 1726 2015 2304 2594 2883 3173 3462 3751 4041 56 17.08 309 629 950 1271 1591 1912 2233 2553 2874 3195 3515 3836 4157 4477 59 17.93 340 694 1047 1401 1755 2108 2462 2815 3169 3522 3876 4229 4583 4936 62 18.79 374 762 1150 1538 1927 2315 2703 3091 3480 3868 4256 4644 5032 5421 64 19.64 408 832 1256 1681 2105 2529 2953 3377 3801 4225 4649 5073 5497 67 20.49 445 906 1368 1830 2292 2753 3215 3677 4139 4600 5062 5524 5986 70 21.35 482 983 1484 1986 2487 2988 3489 3990 4491 4992 5493 5994 6483 73 22.20 522 1064 1606 2148 2689 3231 3773 4315 4857 5399 5941 76 23.05 563 1147 1732 2316 2900 3485 4069 4654 5238 5822 6407 78 23.91 605 1234 1862 2491 3119 3748 4376 5005 5633 6262 6890 81 24.76 649 1323 1998 2672 3346 4020 4694 5368 6043 6717 84 25.62 695 1416 2138 2859 3581 4302 5024 5745 6467 7188 87 26.48 742 1513 2284 3055 3826 4597 5368 6139 6910 7681 90 27.33 791 1612 2433 3255 4076 4897 5719 6540 7361 92 28.18 841 1714 2587 3460 4333 5206 6079 6952 7825 95 29.03 892 1819 2746 3672 4599 5526 6453 7379 8306 8805 98 29.89 946 1928 2911 3893 4875 5858 6840 7822 101 30.74 1000 2039 3078 4117 5156 6195 7234 8273 104 31.59 1057 2154 3252 4349 5447 6544 7642 8739 106 32.45 1115 2272 3430 4587 5745 6903 8060 9218 109 33.30 1174 2393 3613 4832 6051 7271 8490 9709 112 34.15 1235 2518 3800 5083 6366 7648 8931 115 35.01 1298 2645 3993 5340 6688 8035 9383 118 35.86 1362 2776 4190 5604 7018 8432 9846 120 36.72 1427 2909 4392 5874 7356 8839 10321 123 37.57 1494 3046 4598 6150 7702 9254 10806 126 38.42 1563 3186 4810 6433 8056 9680 11303 129 39.28 1633 3330 5026 6722 8419 10115 132 40.13 1705 3476 5247 7018 8789 10559 NOTE: Permastore tanks can be customised up to 50 megalitres. 18 45 COMMERCIAL PRODUCT CATALOGUE A Sample Of Rhino Tanks Proud Industry Partners 19 BRUTE STRENGTH INSIDE & OUT rhinotanks.com.au 1800 632 410 FREE CALL WITHIN AUSTRALIA or email: [email protected]
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